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UDOT Pavement Preservation Overview / Howard J. Anderson, P.E. State Asphalt Engineer Wednesday, March 5, 14

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Page 1: UDOT Pavement Preservation Overview...UDOT Micro-Surfacing Project Example #2 I-80, mp 128.7 to 137.0 Project F-180-3(157)130 Bituminous Pavement Rehabilitation Rotomilling 654,530

UDOT Pavement Preservation Overview /

Howard J. Anderson, P.E.State Asphalt Engineer

Wednesday, March 5, 14

Page 2: UDOT Pavement Preservation Overview...UDOT Micro-Surfacing Project Example #2 I-80, mp 128.7 to 137.0 Project F-180-3(157)130 Bituminous Pavement Rehabilitation Rotomilling 654,530

                                                                                                                                                                                                                                      

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Page 3: UDOT Pavement Preservation Overview...UDOT Micro-Surfacing Project Example #2 I-80, mp 128.7 to 137.0 Project F-180-3(157)130 Bituminous Pavement Rehabilitation Rotomilling 654,530

Wednesday, March 5, 14

Page 4: UDOT Pavement Preservation Overview...UDOT Micro-Surfacing Project Example #2 I-80, mp 128.7 to 137.0 Project F-180-3(157)130 Bituminous Pavement Rehabilitation Rotomilling 654,530

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Page 5: UDOT Pavement Preservation Overview...UDOT Micro-Surfacing Project Example #2 I-80, mp 128.7 to 137.0 Project F-180-3(157)130 Bituminous Pavement Rehabilitation Rotomilling 654,530

Utah State Roads Miles(Centerline)

• Interstate 940• NHS 1,720• Level 1 1,340• Level 2 1,870• Total 5,870

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Page 6: UDOT Pavement Preservation Overview...UDOT Micro-Surfacing Project Example #2 I-80, mp 128.7 to 137.0 Project F-180-3(157)130 Bituminous Pavement Rehabilitation Rotomilling 654,530

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Page 7: UDOT Pavement Preservation Overview...UDOT Micro-Surfacing Project Example #2 I-80, mp 128.7 to 137.0 Project F-180-3(157)130 Bituminous Pavement Rehabilitation Rotomilling 654,530

Utah State Roads Surface • Interstate 7,280• NHS 7,820• Level 1 4,150• Level 2 4,510• Total 23,760

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Page 8: UDOT Pavement Preservation Overview...UDOT Micro-Surfacing Project Example #2 I-80, mp 128.7 to 137.0 Project F-180-3(157)130 Bituminous Pavement Rehabilitation Rotomilling 654,530

Utah State Road Surfaces

concreteconcrete

concreteconcrete

SMA

Chip Seal

MicroOGSC

BWC

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Page 9: UDOT Pavement Preservation Overview...UDOT Micro-Surfacing Project Example #2 I-80, mp 128.7 to 137.0 Project F-180-3(157)130 Bituminous Pavement Rehabilitation Rotomilling 654,530

Approximate Cost(UDOT PDBS last 12 months)

• Chip Seal $2.00 / sy• SMA $93.00 / ton ($7.5 / sy)• Micro $2.15 / sy• OGSC $73.50 / ton ( $3.7 / sy)• BWC $4.65 / sy• HMLO $71.00 / ton (5.0 / sy)• Slurry $1.90 / sy

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Page 10: UDOT Pavement Preservation Overview...UDOT Micro-Surfacing Project Example #2 I-80, mp 128.7 to 137.0 Project F-180-3(157)130 Bituminous Pavement Rehabilitation Rotomilling 654,530

Chip Seal Surface Areas(by Road Category and Age)

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Page 11: UDOT Pavement Preservation Overview...UDOT Micro-Surfacing Project Example #2 I-80, mp 128.7 to 137.0 Project F-180-3(157)130 Bituminous Pavement Rehabilitation Rotomilling 654,530

SMA Surface Areas(by Road Category and Age)

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Page 12: UDOT Pavement Preservation Overview...UDOT Micro-Surfacing Project Example #2 I-80, mp 128.7 to 137.0 Project F-180-3(157)130 Bituminous Pavement Rehabilitation Rotomilling 654,530

Micro Surface Areas(by Road Category and Age)

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Page 13: UDOT Pavement Preservation Overview...UDOT Micro-Surfacing Project Example #2 I-80, mp 128.7 to 137.0 Project F-180-3(157)130 Bituminous Pavement Rehabilitation Rotomilling 654,530

OGSC Surface Areas(by Road Category and Age)

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Page 14: UDOT Pavement Preservation Overview...UDOT Micro-Surfacing Project Example #2 I-80, mp 128.7 to 137.0 Project F-180-3(157)130 Bituminous Pavement Rehabilitation Rotomilling 654,530

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Page 15: UDOT Pavement Preservation Overview...UDOT Micro-Surfacing Project Example #2 I-80, mp 128.7 to 137.0 Project F-180-3(157)130 Bituminous Pavement Rehabilitation Rotomilling 654,530

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Page 16: UDOT Pavement Preservation Overview...UDOT Micro-Surfacing Project Example #2 I-80, mp 128.7 to 137.0 Project F-180-3(157)130 Bituminous Pavement Rehabilitation Rotomilling 654,530

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Page 17: UDOT Pavement Preservation Overview...UDOT Micro-Surfacing Project Example #2 I-80, mp 128.7 to 137.0 Project F-180-3(157)130 Bituminous Pavement Rehabilitation Rotomilling 654,530

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Page 18: UDOT Pavement Preservation Overview...UDOT Micro-Surfacing Project Example #2 I-80, mp 128.7 to 137.0 Project F-180-3(157)130 Bituminous Pavement Rehabilitation Rotomilling 654,530

UDOT Micro-Surfacing

Standard Specification 02735Approved Supplier QMP 508 Asphalt Emulsion

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Page 19: UDOT Pavement Preservation Overview...UDOT Micro-Surfacing Project Example #2 I-80, mp 128.7 to 137.0 Project F-180-3(157)130 Bituminous Pavement Rehabilitation Rotomilling 654,530

Modified Emulsion Residue by Distillation

• Binder Grade: CQS-1HP• Application Rate: > 25 lb / sy, residual

asphalt binder 7% min by DWA • Penetration @ 25°C of 40-90• Softening Point 57°C min• Residue by distillation 62% min

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Page 20: UDOT Pavement Preservation Overview...UDOT Micro-Surfacing Project Example #2 I-80, mp 128.7 to 137.0 Project F-180-3(157)130 Bituminous Pavement Rehabilitation Rotomilling 654,530

Modified Emulsion Residue by Evaporation

• Original DSR, G* at 58°C, 7 – 14 kPa• Original DSR, G* at 64°C, 4-8 kPa• Original DSR, Phase Angle @58°C 75

max• MSCR at 64°C % recovery at 3.2 kPa, 25

min

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Page 21: UDOT Pavement Preservation Overview...UDOT Micro-Surfacing Project Example #2 I-80, mp 128.7 to 137.0 Project F-180-3(157)130 Bituminous Pavement Rehabilitation Rotomilling 654,530

Mineral Aggregates• 100 % Crushed mineral aggregates• Sand Equivalent 60 min• LA Abrasion 30% max• Sodium sulfate soundness 15% max• Minimum Polish Value of 31• Clay lumps and friable particles 2%

max• Mineral filler, cement or hydrated lime,

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Page 22: UDOT Pavement Preservation Overview...UDOT Micro-Surfacing Project Example #2 I-80, mp 128.7 to 137.0 Project F-180-3(157)130 Bituminous Pavement Rehabilitation Rotomilling 654,530

Job-Mix Gradation Design • 3/8 inch 100 • # 4 70-90 • #8 45-70 • #16 28-50 • #30 19-34 • #50 12-25 • #100 7-18 • #200 5-15

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Page 23: UDOT Pavement Preservation Overview...UDOT Micro-Surfacing Project Example #2 I-80, mp 128.7 to 137.0 Project F-180-3(157)130 Bituminous Pavement Rehabilitation Rotomilling 654,530

Mix Design• Binder Grade: CQS-1HP, 3% polymer

requirement• Formulate polymer modified emulsified

asphalt to allow traffic on it in 1 hour (humidity not more than 50%, temperature at least 75°F)

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Wyoming DOT I-80, photo from Rusty Price ISS

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Page 25: UDOT Pavement Preservation Overview...UDOT Micro-Surfacing Project Example #2 I-80, mp 128.7 to 137.0 Project F-180-3(157)130 Bituminous Pavement Rehabilitation Rotomilling 654,530

Wyoming DOT I-80, photo from Rusty Price ISS

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Page 26: UDOT Pavement Preservation Overview...UDOT Micro-Surfacing Project Example #2 I-80, mp 128.7 to 137.0 Project F-180-3(157)130 Bituminous Pavement Rehabilitation Rotomilling 654,530

Wyoming DOT I-80, photo from Rusty Price ISS

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Page 27: UDOT Pavement Preservation Overview...UDOT Micro-Surfacing Project Example #2 I-80, mp 128.7 to 137.0 Project F-180-3(157)130 Bituminous Pavement Rehabilitation Rotomilling 654,530

UDOT Micro-SurfacingProject Example #1

I-80, mp 80 to 94.4Project F-180-2(58)80Original bid amount: $1,620,470.Micro-Surfacing quantity: 734,449 sq. yd.Cost: $1.75 per sq. yd.

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Region 2

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Region 2

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Page 31: UDOT Pavement Preservation Overview...UDOT Micro-Surfacing Project Example #2 I-80, mp 128.7 to 137.0 Project F-180-3(157)130 Bituminous Pavement Rehabilitation Rotomilling 654,530

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UDOT Micro-SurfacingProject Example #2

I-80, mp 128.7 to 137.0Project F-180-3(157)130Bituminous Pavement RehabilitationRotomilling 654,530 sy of OGSC51,025 AADTMicro-Surfacing quantity: 1,211,553 sy, (two layers)Completed in 50 working days, 2008

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Page 33: UDOT Pavement Preservation Overview...UDOT Micro-Surfacing Project Example #2 I-80, mp 128.7 to 137.0 Project F-180-3(157)130 Bituminous Pavement Rehabilitation Rotomilling 654,530

Photo from Rusty Price ISS

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Photo from Rusty Price ISS

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Page 35: UDOT Pavement Preservation Overview...UDOT Micro-Surfacing Project Example #2 I-80, mp 128.7 to 137.0 Project F-180-3(157)130 Bituminous Pavement Rehabilitation Rotomilling 654,530

Photo from Rusty Price ISS

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Page 36: UDOT Pavement Preservation Overview...UDOT Micro-Surfacing Project Example #2 I-80, mp 128.7 to 137.0 Project F-180-3(157)130 Bituminous Pavement Rehabilitation Rotomilling 654,530

Photo from Rusty Price ISS

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Photo from Rusty Price ISS

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Questions?

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