ulf herrmann, flagsol
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Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013CONFIDENTIAL AND PROPRIETARY Any use of this material without specific permission of Flagsol GmbH is strictly prohibited
FLAGSOL:Erfahrung aus mehrals 10 JahrenSolarfeld-Engineering
Ulf Herrmann, Markus Pfänder
16. Kölner SonnenkolloqiumDLR, Köln-Porz, 12.06.2013
Page 2Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Inhalt
1. Vorstellung Firmaportfolio
2. Engineering von Solarfeldern
3. Projektbeispiele
4. Zusammenfassung und Ausblick
Page 3Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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FLAGSOL HISTORY
20122003 2007 20102008 201120021987
Com
pany
Mile
ston
esPr
ojec
t Mile
ston
es
Flachglas Solartechnikfounded
Flagsol GmbH is founded as joint company of Solar Millennium & FLABEG
Foundation of MSM (MAN Solar Millennium), a joint venture of MAN Ferrostaal and Solar Millennium
MSM and Flagsolare merged
Ferrostaal GmbH increases its shares in Flagsol from 25,1% to 100%Wind and PV development are added to the portfolio
Kuraymat ISCC plant is operative
Andasol 3 CSP plant is operative
Andasol 2 CSP plant is operative
Andasol 1 CSP plant is operativeImproved Skal-ET
collector is developed
HelioTrough™ collector is developed
Page 4Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Parabolrinnenkraftwerk mit thermischen Speicher
Page 5Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Products & Services
FLA
GSO
LPo
rtfo
lioK
now
-how
thro
ugho
ut th
e en
tire
valu
e ch
ainEngineering
…
EPC Business
Owner‘s Engineering
Consulting & Licensing
Collector Products
1
2
4
5
6
7 Control Systems
Process Heating Systems8
• EPC-Management• Procurement Support• Construction Supvervision
• Heliotrough• SKAL-ET
• DCS• LOC, SFC
• Feasibility Studies• Site Surveys, Licenses…
• Heat Transfer Fluid Systems• Thermal Energy Storages
Operation & Maintenance3
• For Solar Field, TES and• Heat Transfer Fluid Systems
Pro
duct
sS
ervi
ces
Page 6Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Unsere Kollektoren
The Skal-ET Collector
The HelioTrough™Collector
Aperture width 5,77 mSCA- Length 148 mNet area (SCA) 818 m²
Optical Peak Efficiency 80%
Aperture width 6,78 mSCA- Length 191 m
Net area (SCA) 1263 m²
Optical Peak Efficiency 84%
Page 7Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Kollektor- und Feldsteuerung
Page 8Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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FLAGSOL Technology: Specialized Equipment
Page 9Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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HTF System Overview
Page 10Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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2-Tank Molten Salt Thermal Energy Storage
Page 11Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Inhalt
1. Vorstellung Firmaportfolio
2. Engineering von Solarfeldern
3. Projektbeispiele
4. Zusammenfassung und Ausblick
Page 12Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Was bedeutet Engineering?
„Als Ingenieurwissenschaften (engl. Engineering) werden diejenigen Wissenschaften bezeichnet, die sich mit der Forschung, der technischen Entwicklung sowie der Produktionstechnik befassen und dabei naturwissenschaftliche Erkenntnisse anwendungsorientiert erforschen und praktisch anwenden.“
Page 13Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Prozess Solarfeldengineering
DesignphaseKonstruktion
PrototypeTest Prototyp Überarbeitung
DesignTest
überarbeitetes Design
Bau Demoprojekt
Betrieb Demoprojekt
Phase I: Kollektor Produktentwicklung (> 5Jahre)
Detailengineering Beschaffung Vormontage in Montagehallte Feldmontage Kalte
InbetriebnahmeWarme
Inbetriebnahme Test
Phase II: EPC Solarfeld (2 Jahre)
Betrieb (> 20 Jahre)
Entwicklung Fertigungs- und Montagekonzept für Großserie
Gewährleistung (2 – 3 Jahre)
Page 14Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Prozess Solarfeldengineering
DesignphaseKonstruktion
PrototypeTest Prototyp Überarbeitung
DesignTest
überarbeitetes Design
Bau Demoprojekt
Betrieb Demoprojekt
Phase I: Kollektor Produktentwicklung (> 5Jahre)
Entwicklung Fertigungs- und Montagekonzept für Großserie
Page 15Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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SKAL-ET Kollektor Entwicklung1. Phase
ET-1: 272 m² Prototype at PSA in 1999(EU R&D Project, Spanish-German Consortium)
2. PhaseET-2: 409 m² Prototype at PSA(EU R&D Project, Spanish-German Consortium)
3. PhaseSKAL-ET: 4360 m² 3rd Generation installed at commercial 30 MW solar power plant in USA (SEGS V) in 2003(BMU Demo Project, Solar Millennium/FLAGSOL/SBP)
Page 16Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Aerial view of SEGS III - VII
Page 17Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Jahreszeiteffekt des Kollektorwirkungsgrades
Page 18Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Beurteilung des Kollektors durch unabhängige Institute Photogrammetrische Vermessung durch DLR
Page 19Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Abweichung von der Idealparable:Standardabweichung 0.9 mm, maximale Abweichung 3.0 mm (Darstellung vergrößert 1:60)
Nachweis der Kollektorgenauigkeit –Photogrammetriesche Vermessung durch DLR
Page 20Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Prozess Solarfeldengineering
Detailengineering Beschaffung Vormontage in Montagehallte Feldmontage Kalte
InbetriebnahmeWarme
Inbetriebnahme Test
Phase II: EPC Solarfeld (2 Jahre)
Page 21Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Kollektormontage (dargestellt ein SCE)Andasol Analge besteht aus 7488 SCE’s
3 HCE
3 HCE Supports
28 Mirrors
28 Cantilever Arms
2 Endplates
2 Side frames
1 Top and 1 bottom frame
209 664 Cantilever Arms per Plant
Page 22Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Konzept Fertigungstrasse Kollektoren
Page 23Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Arm Jig
Page 24Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Box Jig
Page 25Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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SCE Jig
Page 26Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Quality control – Photogrammetry
Page 27Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Mirror mounting station
“inner” and “outer” mirrors – Ceramic pads with metal inserts
Page 28Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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… to the Solar Field
Page 29Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Solar field waiting for SCE‘s …..
Page 30Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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……SCE mounting
Page 31Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Prozess Solarfeldengineering
Betrieb (> 20 Jahre)
Gewährleistung (2 – 3 Jahre)
siehe nächstes Kapitel
Page 32Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Inhalt
1. Vorstellung Firmaportfolio
2. Engineering von Solarfeldern
3. Projektbeispiele
4. Zusammenfassung und Ausblick
Page 33Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Flagsol ReferencesCSP Plants
Skal-ET – Parabolic Trough Collectors, ModernisationCalifornia
Andasol 1 50 MW Parabolic Trough Power Plant with storage, Spain
Andasol 2 50 MW Parabolic Trough Power Plant with storage, Spain
Andasol 3 50 MW Parabolic Trough Power Plant with storage, Spain
El Kuraymat 150 MW Integrated Solar Combined Cycle SystemEgypt
Los Arenales 50 MW Parabolic Trough Power Plant with storage, Spain
Heliotrough – Parabolic Trough Collectors, California
Page 34Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Andasol
• 50 MWel Parabolrinnenkraftwerk
• 510 000 m² Solarfeld
• 7.5 h Thermischer Speicher
• Beginn kommerzieller Betrieb 2008
Erste kommerzieller Einsatz der EuroTrough Technologie
Erstes kommerzielles Parabolrinnenkraftwerk Europas
Erstes kommerzielles Solarkraftwerk mit integriertem 2 Tank Salzspeicher
Page 35Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Andasol 3 Betriebsdaten
Page 36Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Andasol 3 Betriebsdaten: 24 Stunden Betrieb
Page 37Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Owner New & Renewable Energy Authority (NREA) of Egypt
Scope Basic and detailed Engineering for solar field and HTF-System; Construction and commissioning supervision; Supply of key componentsCollector type: SKAL-ET, Flagsolproprietary technology;
Status On grid since May 2011;O&M contract in execution
El Kuraymat 150 MW Integrated Solar Combined Cycle SystemEgypt
References Solar Power Plants - EPC Flagsol GmbH
Page 38Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Inhalt
1. Vorstellung Firmaportfolio
2. Engineering von Solarfeldern
3. Projektbeispiele
4. Zusammenfassung und Ausblick
Page 39Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Zusammenfassung und Ausblick Zyklen im Solarfeldengineering von Entwicklung bis zur erfolgreichen
Implementierung sind extrem lang
Jede neue Anlage ist ein Verbesserung des Vorgängers
Zukünftige Anlagen liegen im 100 MW Bereich
Dafür werden größere Kollektoren zum Einsatz kommen, z.B. HelioTrough
Der Einsatz neuer Wärmeträgermedien zur Erhöhung der Prozesstemperatur wird untersucht (Flüssigsalz)
Dadurch werden die Kosten für Parabolrinnenkraftwerke weiter sinken
Page 40Flagsol GmbH – 16. Kölner Sonnenkolloqium 12.6.2013
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Flagsol GmbHKöln, GermanyPhone: +49. 221. 925-970 0Fax: +49. 221. 925-970 99E-Mail: [email protected]
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