ultima x series - ableultima® x series [state-of-the-art gas monitoring] ultima xe ultima xir...

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ReadingTel: +44 (0)118 9311188 | Email: [email protected]

AberdeenTel: +44 (0)1224 725999 | Email: [email protected]

Registered AddressABLE Instruments & Controls LtdCutbush Park, Danehill, Lower Earley, Reading, Berkshire, RG6 4UT. UK.

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ULTIMA® X Series[ State-of-the-Art Gas Monitoring]

ULTIMA XE

ULTIMA XIR

ULTIMA X3

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ULTIMA® X Gas Monitors[ Providing a unique Range of Capabilities]

The ULTIMA X series of gas moni-tors is available with catalytic sen-sors for combustible gas and elec-trochemical sensors for toxic andoxygen [ULTIMA XE] or infrared forcombustible gas [ULTIMA XIR].

The state-of-the-art design provi-des ease of use and maintenanceand notably the XIR technology’soutstanding long term accuracyextends the calibration interval.

All ULTIMA X series monitors areprotected by a rugged, explosionproof stainless steel enclosure andare suitable for indoor and out-door applications in virtually anyindustry including offshore opera-tions.

ULTIMA X are state-of-the-art gas monitors for continuousdetection and monitoring of combustible gases, toxics andoxygen concentration.

The monitors can be deployed asstand-alone units, but also providea 4 to 20 mA output for connec-tion to controllers. In addition, theULTIMA X3 range now supportsModBUS RTU communication withPLC, DCS or other control systems.

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[ Alphabetical List of Gases]

Contact MSA for additional gases

[ Three Sensing Options in one single Device]

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nnn Electrochemical Sensorin a broad range of types,for monitoring varioustoxic gases and oxygen

nnn Infrared Sensorfor monitoringcombustible gases

nnn Catalytic Sensorfor monitoringcombustible gases

A AcetaldehydeAcetic AcidAcetoneAcetyleneAcroleinAcrylnitrileAmmoniaAmyl AlcoholArsine

B BenzeneBromineButadieneButaneButanolButeneButyl AcetateButyl AcrylateButyraldehyde

C Carbon Monoxide

ChlorineChlorine DioxideCyclohexaneCyclopentane

D DiboraneDiethyl EtherDimethoxyethaneDimethyl EtherDioxane

E EthaneEthanolEthyl AcetateEthyl AcrylateEthyl BenzeneEthyleneEthylene Oxide

F FluorineG Gasoline

Germane

H HeptaneHexaneHexeneHydrogenHydrogen ChlorideHydrogen CyanideHydrogen Sulphide

I IsoButaneIsoButanolIsopreneIsoPropanol

J JP-4 M MEK

MethaneMethanolMethyl AcetateMethyl Ethyl KetoneMethyl FormateMethyl Isobutyl Ketone

Methyl MethacrylateMethyl PropaneMethyl t-Butyl Ether

N Nitric OxideNitrogen Dioxide

O OxygenP Pentane

PentenePhosphinePropanePropanolPropyl AcetatePropylenePropylene Oxide

S SilaneStyrene

T TetrahydrofuranToluene

X Xylenes

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nnn Optional superbright “quick check”LEDs for enhancedvisibility

nnn 4 –20 mAor relay output

nnn Infrared remotecontrol interface

nnn Optionalfield-configurablerelay outputs

nnn Durable stainlesssteel enclosure foreven the toughestrequirements

nnn Unified singleboard electronicsfor all monitoringtechnologies

nnn Large LCD showsgas concentration andclear text status messages

nnn Easy to use, totallyflexible cable entries

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ULTIMA® X [ Highlights]

■ Sensor Change under PowerMSA’s patented sensor designallows for quick and easy sensorchanges in the field, even in hazardous areas.[catalytic and electrochemicalsensors]

■ Interchangeable Smart SensorsPre-calibrated sensor modules areready for installation out of thebox. No tools are needed to mountthem in the field. Sensor changesare recognised, signalled on thedisplay and indicated by the LEDs.[catalytic and electrochemical sensors]

■ Versatile DisplayThe liquid crystal display alternatesbetween gas concentration andgas type, and features scrolling textdiagnostic indications.

■ Unified Hardware DesignA single device with three sensingoptions: catalytic, electrochemicaland infrared absorption.The ULTIMA X series with unifiedsingle board electronics marks the state-of-the-art in monitoringcombustible and toxic gases andoxygen.

■ Onboard LEDs and RelaysOptional “quick check” LEDs at the display unit provide systemcondition indications at a glance,even from a distance. Four optionalfield-programmable relays providethree levels of alarm and fault output.

nnn ULTIMA X3

In addition to all thebenefits of the ULTIMA Xseries, X3 gas monitorshave digital communi -cation capabilitiesand feature up to threesensors at the same time at a single device.

nnn 15 m maximum

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n Stainless steel explosion-proof,multiple-entry enclosure

n Large LCD for numerical data aswell as clear text messages

n Unified sensor electronics formultiple detection and moni -toring technologies

n Single-board design greatly simplifies servicing

n “Quick-check” LEDs indicatesystem conditions, with goodvisibility even from a distance

n Optional field-programmablerelays

n Remote sensor optionn Automatic compensation for

changes in temperature andhumidity

n All calibrations and adjust-ments made using non-invasivecalibra tor or controller[IR interface]

n Sensors can be changed underpower in the field, even inhazardous areas [catalytic andelectrochemical sensors]

n 4 –20 mA output signal[ULTIMA XE]

n Digital ModBUS RTU commu -nication [ULTIMA X3]

n Up to three sensors per monitor[ULTIMA X3]

[ Features and Benefits]

[ Hazards]ULTIMA X series gas monitorsprotect against the follow inghazards:

n Combustible atmospheren Oxygen deficiencyn Toxic atmospheren Gas leaks

[ Applications]ULTIMA X series gas monitorsare suitable for indoor and out-door applications in virtuallyany industrial environmentincluding:

n Offshore installationsn Refineriesn Chemical and petrochemical

facilitiesn Steel millsn Water and wastewater plantsn Automotive factories

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Electrochemical/Catalytic Sensor

Explosion-proofenclosure

Electronics withfront panel displayand optional LEDs

Cover with window

Sensor enclosure

Interchangeablesmart sensor

Universal sensor guard

Allowing for variable sensor place -ment, ULTIMA X series gas moni-tors have multiple enclosure entries for left, right or bottomwiring. The monitors are also suitable for remote sensing applications, with up to 15 m between sensor and electronics.

The modular design allows forpre-installation and wiring of themain enclosure at early stages ofsite construction. Main electronicsand calibrated sensors can beeasily added at commissioning toreduce risk of loss or damage andmaximise sensor life.

ULTIMA X catalytic and toxic“Smart Sensor” modules store allcalibration data internally, allow-ing convenient sensor presettingand calibration in the workshop.Calibration in the field is also possible, e.g. if required by regula-tions. No tools are needed for connecting or disconnecting sensormodules, and power to the moni-tor can remain on.

IR source Analytical detector

Referencedetector

Beam splitter

Combustible gas cloudSapphire window

Mirror

An electronically modulated source of infrared energy and twodetectors convert the infraredenergy into electrical signals. Eachdetector is sensitive to a differentrange of wavelengths in the infra-red spectrum. The source emis-sion is directed through a windowin the main enclosure into anopen vol ume. A mirror, protectedby a sec ond window, directs theenergy back into the main enclo-

sure and onto the detectors. Thepresence of a combustible gas inthe open volume will reduce theintensity of the source emissionreaching the detector, but not theintensity of the source emissionreaching the reference detector.The microprocessor monitors theratio of these two signals and cor-relates this to a % LEL combusti-ble read ing.

[ ULTIMA X IR Technology]

Sensors [ Installation and Operation]

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[ Multi-Sensing System]

n Various combinations of electro-chemical, catalytic and infrared sensorsavailable

n Remote diagnostics feasible thanks tosensor condition transmissions

n Gas monitor’s “scrolling display” showsall its sensor types

n ULTIMA X3 monitor operates as slavedevice on the network

n Optional remote sensor installationallows for a maximum distance of 15 mfor each sensor

n Internal relays can be config ured for 3 different common alarms or one individual alarm for each sensor

[ ModBUS Network Example]

ULTIMA® X3 Technology[ Digital Data Transfer and up to

3 Sensors per Monitor]

The ULTIMA X3 has all thebenefits of the ULTIMA X seriesand is also capable of digital communication. A maximum of 31 ULTIMA X3 transmitters can beconnected to the same line viaModBUS RTU. Since ULTIMA X3

units can be equipped with up to3 sensors each, 93 sensors in allcan share a single signal line. The wiring effort is minimal.

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unit 1 unit 2 unit 31

ModBUSmaster

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[ 3 Sensor Technologies x 31 Monitors = 93 Gas Sensors]

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CalibratorThe easy to use 3 button ULTIMACalibrator, with IR interface, offersthe industry’s simplest method of calibration. The intrinsically safe Calibrator can also be used to change the address of an ULTIMA X3 gas monitor.

Push Button [external]The push button allows for quickbrowsing through key functionswithout the calibrator:n Acknowledge Alarmsn Zero Calibrationn SPAN Calibrationn Initial Calibration [iCAL]n Abort Calibration

ControllerThe ULTIMA Controller has an IRinterface and provides completeaccess to all features through itsfull function keypad.

Features include:n Intrinsically safen Set/display alarm levelsn Set/display SPAN gas valuen Display minimum, maximum

and average gas readingsn Calibration menu

[ Accessories]

Flow through AdaptorFor toxic and catalytic sensors with connection for option to apply calibration gas remotely[for ULTIMA XE].

Remote Sensor OptionsThe optional explosion-proof[NPT] or increased safety [metric]enclosure includes a terminal strip for easy wiring of power andsignal.

Flow CapUsed when there is a requirementto pump a sample through thesensing module [for ULTIMA XIand XIR].

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[Technical Specifications]

Gas Types Combustibles, toxics and oxygenTemperature Range --40 °C to +60 °C [--40 °F to +140 °F]

[typical, range for some gases maydiffer]

DriftZero Drift < 5% per year, typicalSpan Drift <10% per year, typicalAccuracyRepeatability ± 1% Full Scale or 2 ppm, typicalLinearity ± 2% Full Scale or 2 ppm

[O2, CO], typical± 3% Full Scale [<50% LEL combustibles]± 5% Full Scale [>50% LEL combustibles]±10% Full Scale or 2 ppm

[non-CO toxics], typicalResponse Timesτ20 oxygen and toxics <12 seconds [typically 6 seconds]τ50 oxygen and toxics <30 seconds [typically 12 seconds]τ50 combustibles < 8 secondsτ90 combustibles <20 secondsτ90 XIR < 5 seconds [without sensor guard]Humidity 15% – 95% RH, non-condensingSensor LifeOxygen and toxics 2 years typicalCombustibles 3 years typicalPower Input 24 VDC [oxygen]

24 VDC @ 450 mA maximum[combustibles]

24 VDC @ 750 mA maximum [XIR]Wiring RequirementsCombustibles [incl. XIR] 3-wireOxygen and toxics 2-wire; no LEDs or relaysOxygen and toxics 3-wire; LEDs and/or relays

Signal OutputULTIMA XE 4 –20 mA 2-wire current sink

4 –20 mA 3-wire current sourceRelay ContactsRating 5 A @ 220 VAC; 5 A @ 30 VDCAlarm normally energised/de-energised,

SPDT, upscale/downscale,latching/nonlatching

Fault normally energised, SPDT,non-latching

Cable Entries Four, 3/4 inch NPT or 25 mmPhysicalWeight 4.7 kgDimensions 261 x 160 x 99 mm [H x W x D]Material 316 Stainless SteelApprovalsULTIMA XE/XIR/X3 CE Low Voltage Directive: 73/23/EECULTIMA XE/XIR/X3 CE ATEX Directive: 94/9/ECand Remote Sensor CE EMC Directive: 89/336/EECULTIMA XE/XIR/X3 II 2G EEx d IIC T5 [main enclosure]

II 2G EEx d IIC T4 [sensor excluding IR]

II 2G EEx d IIC T5 [IR sensor]II 2G EEx ia IIC T4

[sensor with safety barrier]--40 °C Ta +60 °C

EC-Type Examination CertificateDMT 02 ATEX E 202 X

ULTIMA XE/XIR Performance approvalEN 60079-29-1:2007EN 50104:2002 [PFG-No. 41301103P]EN 50271:2002

ULTIMA Calibrator II 2G EEx ib IIC T3/T4/T5ULTIMA Controller II 2G EEx ib IIC T4Warranty 24 months on all components including

IR sensor [does not include catalytic orelectrochemical sensor modules]

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Acetone 3Allyl Alcohol 4Benzene 4Butadiene-1,3 3Butane 3Butanol 4Cyclohexane 4Cyclopentane 4Diethyl Ether 4Difluoroethane-1,1[R 152a] 4Dimethylamine 4Dimethyl Ether 4Epichlorohydrin 4Ethane 3Ethanol 4Ethyl Acetate 4Ethylene 3Ethylene Oxide 3Heptane 4Hexane 4Isobutane 3Isobutylene 4Isopropanol 4

Isopropyl Acetate 4MEK 4Methane 3Methanol 4Methyl Chloride 4Methylene Chloride 4MIBK 4MTBE 4Propanol-n 4Pentane 4Propane 3Propionaldehyde 4Propyl Acetate 4Propylene 3Propylene Oxide 4Styrene 4Tetrahydrofuran 4Toluene 4Trichloroethane-1,1,1 4Triethylamine 4Trimethylamine 4Vinyl Acetate 4Xylenes [O-Xylene] 4

Acetaldehyde 2Acetic Acid 2Acetone 2Acetylene 2Acrylnitrile 2Amyl Alcohol 2Benzene 2Butadiene-1,3 1Butane-iso 2Butanol 2Butene-1 1Butene-2 1Butyl Acetate 2Butyl Acrylate 2Butene 1Butyraldehyde 2Cyclohexane 2Diethyl Ether 2Dimethoxyethane 2Dimethyl Ether 2Dioxane-1,4 2Ethane 1Ethanol 2Ethyl Acetate 2Ethyl Acrylate 2Ethyl Benzene 2Ethylene 1Ethylene Oxide 1

Gasoline 2Heptane 2Hexane 2Hexene 2Hydrogen 1Isoprene 2JP-4 2Methane 1Methanol 2Methyl Acetate 2Methyl Ethyl Ketone 2Methyl Isobutyl Ketone 2Methyl Methacrylate 2Methyl Propane-2 1Methyl t-Butyl Ether 2Pentane-iso 1Pentane-n 1Pentene 1Propane 1Propanol-iso 2Propanol-n 2Propyl Acetate 2Propylene 1Propylene Oxide 2Styrene 2Tetrahydrofuran 2Toluene 2Xylenes 2

Compound GroupCompound Group

[ List of Combustible Gases, Catalytic Sensor]

[ List of Combustible Gases, IR Sensor]

nnn Infrared Sensorsfor monitoring group3 or 4 combustibles

nnn Catalytic Sensorfor monitoring group 1and 2 combustibles

nnn Electrochemical Sensorsfor monitoring varioustoxics and oxygen

Compound GroupCompound Group

[ Sensor & System Options]

nnnULTIMA X3

for up to 3 sensors with1 monitor includingremote sensors

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3/4� NPT 25 mm metric

Enclosure TypeEnclosure without terminal strips 10044380 10044382Enclosure with terminal strips 10044381 10044383

Gas TypeInfrared SensorsIR Sensor for Combustible Gases, Group 3*: 0 – 100% LEL 10044425 10044449IR Sensor for Combustible Gases, Group 4*: 0 – 100% LEL 10044426 10044450Catalytic SensorsCatalytic Sensor for Combustible Gases, Group 1*: 0 –100% LEL 10044423 10044447Catalytic Sensor for Combustible Gases, Group 2*: 0 –100% LEL 10044424 10044448Electrochemical SensorsAmmonia 0 – 50 ppm 10044520 10044528Ammonia 0 – 100 ppm 10062612 10056992Arsine 0 – 2 ppm 10044428 10044452Bromine 0 – 5 ppm 10044518 10044526Carbon Monoxide 0 – 100 ppm 10044364 10044433Carbon Monoxide 0 – 500 ppm 10044365 10044434Chlorine 0 – 5 ppm 10044514 10044522Chlorine Dioxide 0 – 3 ppm 10044517 10044525Diborane 0 – 50 ppm 10044431 10044455Ethylene Oxide 0 – 10 ppm 10044521 10044529Fluorine 0 – 10 ppm 10044519 10044527Germane 0 – 3 ppm 10044430 10044454Hydrogen 0 – 1000 ppm 10044432 10044456Hydrogen Chloride 0 – 50 ppm 10044516 10044524Hydrogen Cyanide 0 – 50 ppm 10044422 10044446Hydrogen Sulphide 0 – 10 ppm 10044368 10044440Hydrogen Sulphide 0 – 50 ppm 10044369 10044442Hydrogen Sulphide 0 – 100 ppm 10044420 10044444Nitric Oxide 0 – 100 ppm 10044421 10044445Nitrogen Dioxide 0 – 10 ppm 10044515 10044523Oxygen 0 – 10% 10044366 10044436Oxygen 0 – 25% 10044367 10044438Phosphine 0 – 2 ppm 10044427 10044451Silane 0 – 25 ppm 10044429 10044453

LED/Relay/Output OptionsULTIMA XE/XIR no LEDs and no relays, 2-wire output

[only for toxics, not for combustibles] 10044388ULTIMA XE/XIR no LEDs and no relays, 3-wire output 10044386ULTIMA XE/XIR LEDs and no relays, 3-wire output 10044385ULTIMA XE/XIR Relays and no LEDs, 3-wire output 10044387ULTIMA XE/XIR LEDs and relays, 3-wire output 10044384ULTIMA X3 ModBUS-PCB no LEDs and no relays 10062613ULTIMA X3 ModBUS-PCB LEDs and no relays 10062614ULTIMA X3 ModBUS-PCB Relays and no LEDs 10062615ULTIMA X3 ModBUS-PCB LEDs and relays 10062616

Installation OptionsInstrument mounting bracket 10047561Housing for remote sensor installation, 3/4" NPT 10044457Housing for remote sensor installation, 25 mm metric 10044458Reducer M25/M20 EEx de 10045881Cable Gland M20 EEx d 10045880

AccessoriesULTIMA Controller 10044459ULTIMA Calibrator 10044470Reset push button [external] 10074014ULTIMA XE Calibration cap 10020030ULTIMA XE Flow adapter 10041866ULTIMA XE SensorGard 10028904ULTIMA XIR Calibration cap 10041533ULTIMA XIR Flow cap 10042600ULTIMA XIR SensorGard 10041265*Please see specifications. More gas types, options and accessories available on request.

Please choose fromthe options to createyour ULTIMA X

Cable Gland Thread Type

[ Ordering Information]

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Your direct contact

Subject to change without notice. ID 07-703.2 GB/03

MSA in Europe[ Your Partners for Fire and Gas Detection Solutions ]

Central Europe

GermanyMSA AUERThiemannstrasse 112059 BerlinPhone +49 (0)30 68 86 0Telefax +49 (0)30 68 86 15 17E-Mail [email protected]

AustriaMSA AUER AustriaModecenterstrasse 22MGC Office 4, Top 6011030 WienPhone +43 (0)1/796 04 96Telefax +43 (0)1/796 04 96-20E-Mail [email protected]

SwitzerlandMSA SchweizEichweg 68154 OberglattPhone +41 (0)43 255 89 00 Telefax +41 (0)43 255 99 90E-Mail [email protected]

European International Sales

(Africa, Asia, Australia,Latin America, Middle East)MSA EUROPEThiemannstrasse 112059 BerlinPhone +49 (0)30 68 86 55 5Telefax +49 (0)30 68 86 15 17E-Mail [email protected]

Northern Europe

NetherlandsMSA NederlandKernweg 20, 1627 LH HoornPhone +31 (0)229 25 03 03Telefax +31 (0)229 21 13 40E-Mail [email protected]

Belgium MSA BelgiumDuwijckstraat 17, 2500 LierPhone +32 (0)3 491 91 50Telefax +32 (0)3 491 91 51E-Mail [email protected]

Great BritainMSA BritainLochard HouseLinnet Way Strathclyde Business ParkBELLSHILL ML4 3RAScotlandPhone +44 (0)16 98 57 33 57Telefax +44 (0)16 98 74 0141E-Mail [email protected]

SwedenMSA NORDICKopparbergsgatan 29214 44 MalmöPhone +46 (0)40 699 07 70Telefax +46 (0)40 699 07 77E-Mail [email protected]

Eastern Europe

PolandMSA Safety PolandUl. Wschodnia 5a05-090 Raszyn k/WarszawyPhone +48 22 711 50 00Telefax +48 22 711 50 19E-Mail [email protected]

Czech RepublicMSA Safety CzechDolnojirčanská 270/22b 142 00 Praha 4-KamykPhone +420 241 440 537Telefax +420 241 440 537E-Mail [email protected]

HungaryMSA Safety HungariaFrancia út 10. 1143 BudapestPhone +36 (1) 251 34 88Telefax +36 (1) 251 46 51E-Mail [email protected]

RomaniaMSA Safety RomaniaStr. Virgil Madgearu, Nr. 5Ap. 2, Sector 1014135 BucurestiPhone +40 (0)21 2 32 62 45Telefax +40 (0)21 2 32 87 23E-Mail [email protected]

RussiaMSA Safety RussiaPokhodny Proezd, 14 125373 MoscowPhone +7 495 921-1370Telefax +7 495 921-1368E-Mail [email protected]

Southern Europe

FranceMSA GALLETZone Industrielle Sud01400 Châtillon sur Chalaronne Phone +33 (0)474 55 01 55Telefax +33 (0)474 55 47 99E-Mail [email protected]

ItalyMSA ItalianaVia Po 13/1720089 Rozzano (MI)Phone +39 02 89 217 1Telefax +39 02 82 59 228 –

+39 02 89217.236E-Mail [email protected]

SpainMSA EspañolaNarcís Monturiol, 7Pol. Ind. del Sudoeste08960 Sant-Just Desvern (Barcelona)Phone +34 (0)93 372 51 62Telefax +34 (0)93 372 66 57E-Mail [email protected]

ultima x series - ableultima® x series [state-of-the-art gas monitoring] ultima xe ultima xir...

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