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    UNIT 8

    STOICHIOMETRY OF BIOPROCESS

    The growth of biomass with time is given by

    cellsmoreproductslarextracellucellssubstrate ++

    The rate of microbial growth is characterized by specific growth rate

    dt

    dX

    X

    1net=

    net= specific growth rate

    X = cell concentration

    t = time

    net =g - kd where, g=gross specific growth rate,

    kd= death rate of cells , if kd=0, net =g

    Monod eq: applied for balanced growth, i.e. composition of biomass remains constant and

    specific rate of production of each component of culture is equal to .

    rZ = z, where Z cellular component(ex: protein, RNA, polysaccharide), rZis volumetric rate of

    production of Z, z is concentration of Z

    Where m = max specific growth rate,

    when S>>Ks, g =m

    when S

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    Limitations of Monods eq:

    applied only for balanced

    At extremely low substra

    YIELD

    True or stoichiometric or

    /(mass or moles of reacta

    Observed or apparent yie

    reactant consumed)

    YIELD COEFFICIENT

    YX/S = mass or moles o

    consumed

    YP/S = mass or moles o

    YP/X = mass or moles o

    YX/O = mass or moles

    YCO2/S = mass or mole

    RQ = moles of CO2 for

    growth

    te concentration cannot be applied

    theoretical yield = (total mass or mole of produ

    nt used to form that particular product)

    ld = (mass or moles of product present) /(total

    f biomass produced per unit mass or moles of s

    product formed per unit mass or moles of subs

    f product formed per unit mass or moles of bio

    f biomass formed per unit mass or moles of ox

    s of CO2 formed per unit mass or moles of subs

    ed per mole of O2 consumed

    ct formed)

    ass or moles of

    bstrate

    rate consumed

    ass formed

    gen consumed

    trate consumed

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    YATP = mass or moles

    Ykcal = mass or moles of

    Maintenance coefficient :

    X

    m)dt/ds(m =

    Types of maintenance coefficien

    D

    ATPm

    MATP/X

    Y

    1

    APATP/X

    Y

    1+=

    D

    2Om

    M 2O/XY

    1

    AP 2O/XY

    1+=

    D= dilution factor

    ELEMENTAL BALANCES (o

    C balance: w = c+d

    f biomass formed per unit mass or moles of A

    iomass formed per Kcal of heat evolved in fer

    specific rate of substrate uptake for cellular cel

    ts:

    )1(

    )2(

    nly biomass is produced without product for

    P formed

    entation

    l activities.

    mation)

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    H balance: x+bg = c+2e

    O balance: y+2a+bh = c+2d+e

    N balance: z+bi=c

    RQ=d/a

    5 eqs. and 5 unknowns (a,b,c,d,e) solving gives 5 unknowns

    Degree of reduction (): Number of equivalents of available electrons per gram atom Carbon.

    Available electrons are those that would be transferred to oxygen upon oxidation of a compound

    to CO2, H2O, NH3.

    for C =4, H=1, N=-3, O=-2, P=5, S=6

    Ex: For CH4: [1(4)+4(1)] /1 =8

    C6H12O6: [6(4)+12(1)+6(-2)] / 6 =24/6 = 4

    C2H5OH: [2(4)+6(1)+1(-2)]/2 = 12/2=6

    High degree of reduction means low degree of oxidation CH4> C2H5OH > C6H12O6

    wS-4a=c B+fj p-------- (1)

    a=1/4 (w S-c B- f j p)

    From (1),

    Maximum value of stoichiometric coefficient c (all electrons are used for biomass synthesis) is

    Sw

    pfj

    Sw

    Bc

    Sw

    a41

    +

    +

    =

    2OtotranferredelectronSw

    a4

    =

    biomasstotranferredelectronSw

    Bc=

    producttotranferredelectronSw

    pfj=

    Sw

    BcB

    =

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    & Cmax is given by

    Maximum value of stoichiometric coefficient f (no biomass forms) is

    Q1. Production of single cell protein from hexadecane is given by the following reaction:

    CH1.66O0.27N0.2 represents biomass , If RQ = 0.43,determine the stoichiometric coefficients.

    Solution: C balance: 16 = c+d -----(1)

    H balance: 34+ 3b = 1.66 c + 2e -----(2)

    2a = 0.27c+2d+e ----------(3)

    b= 0.2 c ------------(4)

    RQ = d/a ------------(5)

    Solving (1)-(5),

    a=12.48

    b= 2.13

    c= 10.64

    d=5.37

    e=11.36

    Q2. The respiration of glucose is given by:

    O2

    eH2

    dCO2.0

    N27.0

    O66.1

    cCH2aO34

    H16

    C +++

    B

    Sw

    maxc

    =

    Pj

    Sw

    maxf

    =

    O2H62CO62O66O12H6C ++

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    Candida utiliscells convert glucose to CO2and H2O during growth. The cell composition is

    CH1.84O0.55N0.2plus 5% ash. Yield of biomass from substrate is 0.5 g/g. NH3 is used as nitrogen

    source.

    (a)

    Find oxygen demand with growth and without growth.

    (b)

    if ethanol is used as substrate to produce

    (c)

    Cells of same composition as above, compare maximum possible biomass yields from

    ethanol and glucose.

    (d)

    Solution: (a) The cell composition is CH1.84O0.55N0.2plus 5% ash. This means 95% of

    total weight = 25.44

    (e)Mwt. of biomass = 25.44/0.95= 26.78

    (f)

    B= CH1.84O0.55N0.2= (4x1)+ (1x1.84)-(2x0.55) (3x0.2) =4.14

    (g)

    s1 = C6H12O6= 4, s 2= C2H5OH = 6

    (h)

    Yxs = 0.5 g/g =(0.5/26.78)/(1/180)

    (i)

    = 3.36 gmol/gmol

    (j)

    a=1/4(wS-cB- f jp), fjp =0 as no products are produced

    (k)

    =1/4[6(4)-3.36(4.14)] =2.52

    (l)

    Oxygen demand with growth/without growth = (2.52/6)x100 = 42%

    (m)

    (b)

    C6H12O6as substrate:

    Cmax(C6H12O6) = 6(4)/4.14 = 5.8 gmol/gmol

    YXS max= (5.8x 26.78)/(1x180)= 0.86 g/g

    C2H5OH as substrate:

    Cmax(C2H5OH)= 2(6)/4.14 = 2.9 gmol/gmol

    B

    Sw

    maxc

    =

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    YXS max= (2.9x 26.78)/(1x46)= 1.69 g/g

    (Yxs)based on C2H5OH/ (Yxs)based on C6H12O6= 1.69/2.9 = 1.96 2

    Q3. Assume that the experimental measurements for a certain organism have shown that the cells

    can convert 2/3 of substrate carbon to biomass. (a) Calculate the stoichiometric coefficients offollowing reactions:

    (b) Calculate the yield coefficients YX/S, YX/O2 for both reactions

    For C16H34, C present = 16x12=192 g

    C converted to biomass = 2/3(192) = 128 g

    C balance: 128 = c(4.4)(12), c= 2.42

    C converted to CO2= 192-128 = 128 g

    64 = e(12), e=5.33

    N balance: 14 b = c(0.86) (14), b = 2.085

    H balance 34(1)+3b =7.3c+2d, d=11.29

    O balance: 2a(16)=1.2c(16)+2e(16)+d(16)

    a=12.427

    For C6H12O6 : C present = 72 g

    C converted to biomass = 2/3(72) = 48 g

    48=4.4c(12), c=0.909

    C converted to CO2 = 72-48=24g

    24=12 e, e=2

    N balance= 14b = 0.86c(14), c=0.782

    H balance: 12+3b=7.3c+2d

    d = 3.854

    The oxygen balance yields

    2eCOO2dH2.1N27.0O66.1cCH3bNH2aO6O12H6C ++++

    2eCOO2dH2.1N27.0O66.1cCH3bNH2aO34H16C ++++

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    6 (16) + 2(16)a = 1

    a = 1.473

    b, for hexadecane,

    (YX/S)hexadecane> (YX/S)glucose

    (YX/O2)glucose> (YX/S)hexadecane

    Classification of microbial prod

    .2(16)c + 2(16)e + 16d

    cts

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    1) Growth associated: speci

    ex: production of a constitutive e

    2) Non growth associated p

    zero. qP= = constant

    Ex: secondary metabolite produc

    3) Mixed growth associate

    g +

    ex: lactic acid fermentation, a

    Luedeking-Piret model

    In the eq: qP= g+ ,

    If =0, qP= , product is only

    If =0, qP= gproduct is only

    ic rate of product formation specific growth

    nzyme

    oduct: takes place in stationary phase and whe

    tion of penicillin

    product: takes place in slow growth and statio

    d xanthan gum production

    ongrowth associated

    growth associated

    rate

    growth rate is

    ary phases. qP=

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    A strain of mold was grown in a

    Time (h)

    0

    9

    16

    23

    30

    34

    36

    40

    a. Calculate the maximum

    b. Calculate the apparent gr

    c. C. What maximum ce

    with the same size inocul

    d. Solution A plot of ln X

    MODELS WITH GROWTH IN

    batch culture on glucose and the following data

    Cell concentration (g/l) Glucose conc

    1.25

    2.45

    5.1

    10.5

    22

    33

    37.5

    41

    100

    97

    90.4

    76.9

    48.1

    20.6

    9.38

    0.63

    et specific growth rate

    owth yield

    ll concentration could one except if 50 g of glu

    um?

    versus t yields a slope of 0.1 h.

    IBITORS

    were obtained.

    entration (g/l)

    ose were used

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    Substrate Inhibition

    The microbial gro

    by the substrate

    Competitive Subst

    Non competitive substrate inhibi

    Or if Ks

    Product Inhibition

    Competitive product inhibition:

    Noncompetitive product inhibiti

    Example of Non-competitive pr

    Ethanol fermentati

    th rate at higher substrate concentrations is sai

    ate inhibition :

    tion:

    , then:

    n :

    duct inhibition

    n from glucose

    to be inhibited

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    Where, Pmis the product concen

    where Kpis the product i

    Inhibition by tox

    Competitive inhibition:

    Noncompetitive inhibitio

    Uncompetitive inhibition

    The net specific rate exp

    Where is the death rate

    HEAT GENERATION

    ration at which growth stops, or

    hibition constant.

    ic Compounds

    n :

    :

    ession in the presence of death has the followin

    constant (h-1)

    BY MICROBIAL GROWTH

    g form:

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    About 40% to 50% energy that i

    energy (ATP) during aerobic me

    actively growing cells, requires l

    growth.

    The heat generate during microbof the substrate and of cellular m

    utilization of substrate is present

    to the sum of the metabolic heat

    The above equation is re

    The total rate of heat evo

    Where VLis the liquid v

    the final electron acceptor

    stored in a carbon and energy source is conver

    tabolism and the rest of the energy is released a

    ess maintenance, where the heat evolution is di

    ial growth is being calculated using the heat ofaterial. A schematic of an enthalpy balance for

    d below as figure. The heat of combustion the

    and the heat of combustion of the cellular mate

    rranged as to yield

    lution in a batch fermentation is

    lume (I) and X is the cell concentration (g/l).Si

    ted to biological

    heat The

    ectly related to

    he combustionmicrobial

    ubstrate is equal

    ial.

    ce the oxygen is

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    Here QGRis in units of kcal/h, while QO2is in millimoles of Q2/h

    Metabolic heat released during fermentation can be removed by circulating cooling water

    through a cooling coil or cooling jacket in the fermenter. Often, temperature control (adequate

    heat removal) is an important limitation on reactor design. The ability to estimate heat-removal

    requirements is essential for proper reactor design.

    Reference Books

    1)

    Shuler and Kargi (2004). Bioprocess Engineering:Basic Concepts, 2nded. Prentice Hall.

    2)

    Doran P.M. (2005). Bioprocess Engineering Principles, 1sted. Academic Press