upcoming electromagnetic applications with star-ccm+...

14
Upcoming Electromagnetic Applications with STAR-CCM+ Stefan Holst

Upload: others

Post on 01-Oct-2020

2 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Upcoming Electromagnetic Applications with STAR-CCM+ ...mdx2.plm.automation.siemens.com/sites/default/files...Electromagnetic field calculations are costly Circuit modeling helps reducing

Upcoming Electromagnetic Applications

with STAR-CCM+

Stefan Holst

Page 2: Upcoming Electromagnetic Applications with STAR-CCM+ ...mdx2.plm.automation.siemens.com/sites/default/files...Electromagnetic field calculations are costly Circuit modeling helps reducing

Electromagnetic implementation in STAR-CCM+

Pre- and post-processing capabilities for electric machines

Multiphysics applications

Coupling of circuit and field simulation

Overview

Page 3: Upcoming Electromagnetic Applications with STAR-CCM+ ...mdx2.plm.automation.siemens.com/sites/default/files...Electromagnetic field calculations are costly Circuit modeling helps reducing

What does low frequency EMAG mean

Page 4: Upcoming Electromagnetic Applications with STAR-CCM+ ...mdx2.plm.automation.siemens.com/sites/default/files...Electromagnetic field calculations are costly Circuit modeling helps reducing

Formulation in STAR-CCM+

Coulomb Gauge

Page 5: Upcoming Electromagnetic Applications with STAR-CCM+ ...mdx2.plm.automation.siemens.com/sites/default/files...Electromagnetic field calculations are costly Circuit modeling helps reducing

Solver Status v7.06

Page 6: Upcoming Electromagnetic Applications with STAR-CCM+ ...mdx2.plm.automation.siemens.com/sites/default/files...Electromagnetic field calculations are costly Circuit modeling helps reducing

Excitation Coils available in v8.02

Current driven simulation

– Magneto-static situation

– Current strength & orientation

Modeling coil as bulk region

– Orientation given by contour

– Winding parameter Number of

Turns multiplied by Electric Current

defines applied current density

Post processing

– Specific Magnetic Flux linkage FF

– Volume integral delivers flux

linkage of region

Page 7: Upcoming Electromagnetic Applications with STAR-CCM+ ...mdx2.plm.automation.siemens.com/sites/default/files...Electromagnetic field calculations are costly Circuit modeling helps reducing

Electrically conducting fluids Magneto hydrodynamics

– Plasma simulation

– Mixing of molten metal

STAR-CCM+ v8.02 will bring one way coupling

– Given magnetic field forces as momentum source for the fluid

Hartmann channel validation

– Magnetic flux aligned to y-axis leads to secondary flow pattern

– For strong B-field, velocity profile looks like in turbulent flow (more mixing)

Link to other physics model in STAR-CCM+

Page 8: Upcoming Electromagnetic Applications with STAR-CCM+ ...mdx2.plm.automation.siemens.com/sites/default/files...Electromagnetic field calculations are costly Circuit modeling helps reducing

Lorentz force currently requires field function cross($$MagneticFluxDensity,$$Velocity)

cross($$MagneticFluxDensity,$$ParticleVelocity)

For Lagrange phases this is specified as an external force field

Applications

– Particle tracing due to field change

– CRT

Lorentz force acting on charged particles

Page 9: Upcoming Electromagnetic Applications with STAR-CCM+ ...mdx2.plm.automation.siemens.com/sites/default/files...Electromagnetic field calculations are costly Circuit modeling helps reducing

Electromagnetic field calculations are costly

Circuit modeling helps reducing the EMAG simulation domain

considerably

– Electric machines can for the most part be simulated in 2D in the design

stage of product development

– Circuit modeling will deliver currents to be applied in the winding regions

– Field simulation provides flux linkages

– Applied voltages are an input parameter

or stem from more complex controller

models

Coupling field and circuit simulation

Page 10: Upcoming Electromagnetic Applications with STAR-CCM+ ...mdx2.plm.automation.siemens.com/sites/default/files...Electromagnetic field calculations are costly Circuit modeling helps reducing

Coupling STAR-CCM+ to Simulink®/MATLAB®

Page 11: Upcoming Electromagnetic Applications with STAR-CCM+ ...mdx2.plm.automation.siemens.com/sites/default/files...Electromagnetic field calculations are costly Circuit modeling helps reducing

Start simulation

•Open port

Macro connects to

Simulink port

Specify reports

Store list of reports

Specify input:

• field functions

• time step size

Run Step

•Send reports

Update circuit time step

Protocol Design

……

Page 12: Upcoming Electromagnetic Applications with STAR-CCM+ ...mdx2.plm.automation.siemens.com/sites/default/files...Electromagnetic field calculations are costly Circuit modeling helps reducing

Test case

Page 13: Upcoming Electromagnetic Applications with STAR-CCM+ ...mdx2.plm.automation.siemens.com/sites/default/files...Electromagnetic field calculations are costly Circuit modeling helps reducing

Coupling STAR-CCM+ to Simulink®/MATLAB®

Page 14: Upcoming Electromagnetic Applications with STAR-CCM+ ...mdx2.plm.automation.siemens.com/sites/default/files...Electromagnetic field calculations are costly Circuit modeling helps reducing

STAR-CCM+ and Simulink communicate over sockets

Offers continuous state coupling of field simulation to circuit

– Explicit Euler Simulink solver needed

Current approach only uses scripts

– Soon on http://javahut.cd-adapco.com

Protocol extends to any application

– Anything in STAR-CCM+ that can be defined as a field function can be an

input

– Any report value can be an output to Simulink/Matlab

Coupling Summary