upvc pipes for agriculture and water transport system · 2019. 5. 18. · upvc aquasafe pipe for...
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uPVC PIPES FOR AGRICULTURE AND WATER TRANSPORT SYSTEMuPVC PIPES FOR AGRICULTURE AND WATER TRANSPORT SYSTEM
AAS/PC/002REV:12/10/18
Registered & Corporate Office : Astral Poly Technik Ltd.207/1, ‘Astral House’, B/h Rajpath Club, Off S. G. Highway, Ahmedabad - 380059.
Ph: 079 6621 2000 | Fax: 079 6621 2121 | Website: www.astralpipes.comFor Export Inquiries : [email protected]
Branch Offices: • MUMBAI : 022 - 2838 9744 • PUNE : 0 - 84461 14455 • NEW DELHI : 011 - 2616 9461• BENGALURU : 080 - 2661 7236 • HYDERABAD : 040 - 2332 0023 • CHENNAI : 044 - 4350 6384 • JAIPUR : 0141 - 297 4322
• LUCKNOW : 0522 - 272 8844 • KOCHI : 0484 - 2809 798 • INDORE : (0731) 4946 661 • KOLKATA : 0 – 98312 86491
All information contained in this manual is given in good faith and believed to be accurate and reliable. But because of many factors which are outside our knowledge and control and affect use of product, no warranty is given or is to be implied with respect to such information, nor we offer any warranty of immunity against patent infringement. No responsibility can be accepted for any error, omissions or incorrect assumptions. Any specification can change without prior notice.
Innovations & Recognitions
Astral has been the first company to bring piping innovations in India
• First to introduce CPVC piping system in India (1999)
• First to launch lead free uPVC piping system in India (2004)
• Corp Excel- National SME Excellence Award (2006)
• First to get NSF Certification for CPVC piping system in India (2007)
• First to launch lead free uPVC column pipes in India (2012)
• Enterprising Entrepreneur of the year 2012-13
• Business Standard Star SME of the year (2013)
• Inc. India Innovative 100 for Smart Innovation under category of "Technology“ (2013)
• India’s Most Promising Brand Award (2014)
• Value Creator Award during the first ever Fortune India Next 500 (2015)
• India’s Most Trusted Brand Award (2015)
• India’s Most Trusted Pipe Brand Award (2016)
• ET Inspiring Business Leaders of India Award (2016)
• Fortune India 500 Company (2016)
• Consumer Validated Superbrands India (2017)
• India’s Most Consumer-Focused Brands (2018)
*As per Brand Trust Report 2016 by TRA
01
Introduction
THE SYSTEM:ASTRAL Aquasafe® system offers wide range of uPVC pressure pipes and fittings. ASTRAL Aquasafe® uPVC pressure pipes are manufactured in accordance with IS 4985 as well as company’s standard covering complete range from 20mm to 400mm. They are available in various pressure ratings as defined in IS : 4985. The pipes are provided with plain socket and ring socket (elestomeric seal ring). ASTRAL Aquasafe® pipes and fittings can be joined together by ASTRAL uPVC solvent cement or elestomeric seal ring.
ASTRAL Aquasafe® fittings are manufactured as per IS 7834 as well as company’s standards. Both pipes and fittings are grey in colour manufactured from uPVC raw material and hence they are corrosion free forever.
APPLICATIONS:ASTRAL Aquasafe® pipes and fittings are used for variety of applications like agriculture, irrigation, water supply, industrial process lines, swimming pools and fire fighting mains etc.
ASTRAL Aquasafe® pipes are superior to CI, GI, R.C.C., HDPE pipes and offers multiple advantages like light weight, easy and fast installation, excellent corrosion and chemical resistance, high flow rates, long life and economical.
FEATURE• Manufactured from quality raw material.• Easy handling, transportation & installation.• Excellent chemical resistance.• Non conductive. • Long life cycle.• Ease of use. • Better flow for optimum yields.• Selfit jointing ensures leak proof jointing system for optimum results.• Manufactured on most sophisticated machines to ensure a superior product every time.• High strength & durability.• Non reactive with acidic and alkali substances in water. They are ideal for drain water discharge as well as most of the chemicals.• UV stabilized and hence suitable for outdoor applications.• Manufactured under highest quality standards which ensures reliability of the product.
LONG LIFE CYCLEEASY TRANSPORTATION CHEMICAL RESISTANCE FREE FLOWEASY INSTALLATION LEAK PROOF
About Astral
PlantDholka, Gujarat
Established in 1996 with the aim to manufacture best-in-globe plastic piping systems, Astral Pipes fulfils emerging piping needs of millions of houses and adds extra mileage to India’s developing real estate fraternity with the hallmark of unbeaten quality and innovative piping solutions. Keeping itself ahead of technology curve, Astral has always been a front runner in the piping category by bringing innovation and getting rid of old, primitive and ineffective plumbing methods. Bringing CPVC in India, and pioneering in this technology, have set Astral apart and enabled it to obtain NSF approval for its CPVC pipes and fittings. Astral went beyond category codes by launching many industry firsts, like launching India’s first lead-free uPVC pipes for plumbing as well as for stream water, just to name a few.
Astral Pipes offers the widest product range across this category when it comes to product applications. Astral Pipes is equipped with production facilities at Santej and Dholka in Gujarat, Hosur in Tamil Nadu and Ghilot in Rajasthan to manufacture plumbing systems, drainage systems, agriculture systems, fire sprinkler piping systems, industrial piping and electrical conduit pipes with all kinds of necessary fittings.
Astral Pipes has recently acquired Rex Polyxtrusion Pvt. Ltd. which enables to expand its product range in terms of offering corrugated piping for drainage & cables, polyolefin cable channels, sewage treatment plants, plastic sheathing ducts, suction hoses, telecommunication PLB ducts and sub-surface drainage systems. This range helps Astral to establish a strong foothold in infrastructure & agriculture sector in the constantly evolving business of piping. Rex has production facilities at Sangli in Maharashtra and Sitarganj in Uttarakhand.
In 2014, Astral forayed into the adhesives category by acquiring UK-based Seal It Services Ltd. and Kanpur based Resinova Chemie Ltd. which manufactures adhesives, sealants and construction chemicals. With five manufacturing facilities now in this business segment, Astral has strengthened its presence in the category and made rapid inroads.
Brand Astral stands for innovation and for setting new trends in the piping industry. Bringing newer piping technologies and continuous innovation in existing as well as new products has been the focal point at Astral. This special emphasis helps the brand set the bar higher and lead amongst others by example. Astral is also known for its compromise-free quality and exceeds consumer’s expectations. Right from intro-ducing new piping technologies to innova-tive brand communications in the category, Astral’s brand mission has been to maintain and grow a commanding presence in the minds of customers and to deliver prom-ised values consistently.
0302
DIMENSIONS OF UPVC PRESSURE PIPES CONFORMING TO IS:4985
2025324050637590
110140160180200225250280315400
+0.3+0.3+0.3+0.3+0.3+0.3+0.3+0.3+0.4+0.5+0.5+0.6+0.6+0.7+0.8+0.9+1.0+1.2
-------
1.31.62.02.32.62.93.33.64.14.65.8
-------
1.72.02.42.83.13.43.94.24.85.36.7
-----
1.51.82.12.53.23.74.24.65.25.76.47.29.1
-----
1.92.22.63.03.84.34.95.36.06.57.48.3
10.5
---
1.41.72.22.63.13.74.85.46.16.87.68.59.5
10.713.5
---
1.82.12.73.13.74.35.56.27.17.98.89.8
11.012.415.6
1.11.41.82.22.83.54.25.06.17.78.89.9
11.012.413.815.417.322.0
1.51.82.22.73.34.14.95.77.18.9
10.211.412.714.315.917.819.925.3
NominalOutside
Diameter
Tolerance onMean Outside
Diameter
WALL THICKNESSClass 1 (PN)2.5 kgf/cm2
Min Max Min Max Min Max Min Max
Class 2 (PN)4 kgf/cm2
Class 3 (PN)6 kgf/cm2
Class 5 (PN)10 kgf/cm2
PHYSICAL PROPERTIES OF PVC MATERIALS
• Raw Material Test• Stress Relief Test• Dimension & Visual Appearance Test ( Dia., Wall Thickness etc.)
• Reversion Test• Density Test• Effect on Water Test• Opacity Test
• Hydrostatic Pressure Test• Drop Impact Test• Sulphated Ash Content Test• Vicat Softening Temperature Test
ASTRAL Aquasafe pipes and fittings are go through the stringent quality test from raw material to production and at the final product.
Dimensions of Sockets forSolvent Cement Jointig
Technical Specification
Integral rubber ring socketSocketed end for solvent weld
Ls
D D
t t m
Mechanical PropertiesDensityTensile Strength (73 °F)Flexural Strength (73 °F)Compressive Strength (73 °F)Izod Impact (Notched at 73 °F)Hardness (Durometer D)Hardness (Rockwell R)Hydrostatic Design StressElongation at BreakModulus of Elastisity in Tension (73 °F)Thermal PropertiesCoefficient of Linear ExpansionVicat Softening Temp.Heat Deflection Temparature at 66 PSIFlame Resistance
Limiting Oxygen IndexElectrical PropertiesElectrical ResistanceDielectric StrengthDielectric Constant (60Hz 73 °F/-1°C)
Above data is based upon information provided by the raw material manufacturers. It should be used only as a recommendationand not as a guarantee of performance.
1.41 - 1.46 gm/cc48 N/mm2
104 N/mm2
62 N/mm2
60 J/m80 ± 3110 -120140.6 Kg/cm2
50 - 80%2500 N/mm2
6.3x10-5 m/m/°K80 °C80 °CSelf extingushing. UPVC does not support combution when the source of ignition is removed43%
≥ 100 Ω11003.7
D 792D 638D 790D 695D 256
D 1598
D 638
D 696
D 648
D 2863
ASTM D876ASTM D147ASTM D150
PROPERTY PVC ASTM NO.
2025324050637590
110140160180200225250280315400
16.019.022.026.031.037.543.551.061.076.086.096.0
106.0118.5131.0146.0163.5206.0
NOMINAL SIZE(DN)
SOCKET LENGTH(Ls)
Minimum Depth of Engagment forElastomeric Ring Socket
637590
110140160180200225250280315400
6467707581869094
100105112118130
NOMINAL SIZE(DN)
MINIMUM DEPTH OFENGAGMENT (m)
0504
Availability
uPVC AQUASAFE PIPE FOR AGRICULTURE AND WATER TRANSPORT SYSTEMAquasafe Solvent Fitted Pipes - For Agriculture & Water Supply Conforming to IS:4985
● Confirm to IS:4985 ● Does not confirm to IS:4985
uPVC SOLVENT FITTED PRESSURE PIPES CONFIRMING TO IS:4985PRESSURE 20 25 32 40 50 63 75 90 110 140 160 180 200 225 250 280 315
2.5 kgf/cm2
4 kgf/cm2
6 kgf/cm2
10 kgf/cm2
400
AQUASAFE PIPEASAFE PIPE
AQUASAFE ELASTOMERIC SEALING RING PIPES CONFIRMING TO IS:4985
GRGRGRGRGRGRGRGRGR
110140160180200225250280315
4 / 6 / 10 kgf / cm²4 / 6 / 10 kgf / cm²4 / 6 / 10 kgf / cm²4 / 6 / 10 kgf / cm²4 / 6 / 10 kgf / cm²4 / 6 / 10 kgf / cm²4 / 6 / 10 kgf / cm²4 / 6 / 10 kgf / cm²4 / 6 / 10 kgf / cm²
3 / 5 / 6 mtr.3 / 5 / 6 mtr.3 / 5 / 6 mtr.3 / 5 / 6 mtr.3 / 5 / 6 mtr.3 / 5 / 6 mtr.3 / 5 / 6 mtr.3 / 5 / 6 mtr.3 / 5 / 6 mtr.
SOCKET SIZE (mm) PRESSURE AVAILABLE
0706
16 kgf/cm2
(Plumbing)
SIZE
mm in. PRODUCT CODE PRODUCT CODE PRODUCT CODE PRODUCT CODE PRODUCT CODE2.5 4
WORKING PRESSURE (kg/cm2)6 10 16 (Plumbing)
3 METRE PIPE
2025324050637590
110125140160180200225250280315400
½¾1
1¼1½
22½
34
4½56789
10111216
-------
M081250308M081250309M081250310M081250311M081250312M081250313M081250314M081250315M081250316M081250317M081250318M081250320
-----
M081040306M081040307M081040308M081040309M081040310M081040311M081040312M081040313M081040314M081040315M081040316M081040317M081040318M081040320
---
M081060304M081060305M081060306M081060307M081060308M081060309M081060310M081060311M081060312M081060313M081060314M081060315M081060316M081060317M081060318M081060320
M081100301M081100302M081100303M081100304M081100305M081100306M081100307M081100308M081100309M081100310M081100311M081100312M081100313M081100314M081100315M081100316M081100317M081100318M081100320
M081160301M081160302M081160303M081160304M081160305
--------------
SIZE
mm in. PRODUCT CODE PRODUCT CODE PRODUCT CODE PRODUCT CODE PRODUCT CODE2.5 4
WORKING PRESSURE (kg/cm2)6 10 16 (Plumbing)
5 METRE PIPE
2025324050637590
110125140160180200225250280315400
½¾1
1¼1½
22½
34
4½56789
10111216
-------
M081250508M081250509M081250510M081250511M081250512M081250513M081250514M081250515M081250516M081250517M081250518M081250520
-----
M081040506M081040507M081040508M081040509M081040510M081040511M081040512M081040513M081040514M081040515M081040516M081040517M081040518M081040520
---
M081060504M081060505M081060506M081060507M081060508M081060509M081060510M081060511M081060512M081060513M081060514M081060515M081060516M081060517M081060518M081060520
M081100501M081100502M081100503M081100504M081100505M081100506M081100507M081100508M081100509M081100510M081100511M081100512M081100513M081100514M081100515M081100516M081100517M081100518M081100520
M081160501M081160502M081160503M081160504M081160505
--------------
SIZE
mm in. PRODUCT CODE PRODUCT CODE PRODUCT CODE PRODUCT CODE PRODUCT CODE2.5 4
WORKING PRESSURE (kg/cm2)6 10 16 (Plumbing)
6 METRE PIPE
2025324050637590
110125140160180200225250280315400
½¾1
1¼1½
22½
34
4½56789
10111216
-------
M081250608M081250609M081250610M081250611M081250612M081250613M081250614M081250615M081250616M081250617M081250618M081250620
-----
M081040606M081040607M081040608M081040609M081040610M081040611M081040612M081040613M081040614M081040615M081040616M081040617M081040618M081040620
---
M081060604M081060605M081060606M081060607M081060608M081060609M081060610M081060611M081060612M081060613M081060614M081060615M081060616M081060617M081060618M081060620
M081100601M081100602M081100603M081100604M081100605M081100606M081100607M081100608M081100609M081100610M081100611M081100612M081100613M081100614M081100615M081100616M081100617M081100618M081100620
M081160601M081160602M081160603M081160604M081160605
--------------
AQUASAFE FITTINGS
MOULDED FITTINGS (4 kgf/cm2)
50637590
110140160200
M092040505M092040506M092040507M092040508M092040509M092040511M092040512M092040514
ELBOW 90º60
100654020120804
110*140160
200*
-M092042311M092042312
-
ELBOW 45º-
1108
-
50637590
110140160200
M092040105M092040106M092040107M092040108M092040109M092040111M092040112M092040114
TEE4075602520100503
0908
AQUASAFE FITTINGS
Product Range
ELASTOMERIC SEALING RING PIPE
MOULDED FITTINGS (6 kgf/cm2)
MOULDED FITTINGS (6 kgf/cm2)
SIZE (mm) PRODUCT CODE Std. Pkg. SIZE (mm) PRODUCT CODE Std. Pkg. SIZE (mm) PRODUCT CODE Std. Pkg.
SIZE (mm) PRODUCT CODE Std. Pkg. SIZE (mm) PRODUCT CODE Std. Pkg. SIZE (mm) PRODUCT CODE Std. Pkg.
4050637590
110140160200
250*
M092061004M092061005M092061006M092061007M092061008M092061009M092061011M092061012M092061014
-
COUPLER100
7035724536121212
-
4050637590
110140160
M092060504M092060505M092060506M092060507M092060508M092060509M092060511M092060512
7045256038201208
4050637590
110160200
250*
M092062304M092062305M092062306M092062307M092062308M092062309M092062312M092062314
-
12550304842300804
-
ELBOW 45º
ELBOW 90º180*200
250*315*
-M092060514
--
-04
--
ELBOW 90º
* Shortly Introduced * Shortly Introduced
637590
110140*180*
M092042906M092042907M092042908M092042909
--
END CAP120144048048
--
140x75*140x90*
140x110*160x90*
160x110*160x140*200x110
200x160*
------
M092044146-
REDUCER COUPLER------
12-
75x6390x6390x75
110x75110x90160x75
160x110
M092040236M092040261M092040230M092040229M092040243M092040235M092040231
60462524180606
* REDUCER TEE
4050637590
110140160
180*200
250*315*
M092060104M092060105M092060106M092060107M092060108M092060109M092060111M092060112
-M092060114
--
5030156025201005
-03
--
TEE
40x4063x6375x7590x90
110x110
M092062404M092062406M092062407M092062408M092062409
6540281812
CROSS TEE
40x2040x2540x3263x2063x2563x3263x4063x5075x5075x63
M092064793M092064792M092064791M092064763M092064764M092064765M092064740M092064739M092064737M092064736
87777390846948483029
REDUCER CROSS TEE
50637590
110140*160*200*250*
M092063805M092063806M092063807M092063808M092063809
----
SINGLE ‘Y‘ (TEE 45°)2510342212
----
63x75* M092065036*ENLARGE TEE
36
110x63160x110
M092064032M092064031
REDUCER Y2105
4050637590
110140160
M092061304M092061305M092061306M092061307M092061308M092061309M092061311M092061312
MAPT120100
50165
72451812
75x1½”90x2”
90x2½
M092064837M092064861M092064830
REDUCER MAPT132
7070
4050637590
110140160
M092061604M092061605M092061606M092061607M092061608M092061609M092061611M092061612
FAPT120100
50110
75451212
40x¾40x150x1
63x1¼75x1½
75x290x1½
90x290x2½
110x1½110x3
M092064692M092064691M092064605M092064640M092064637M092064636M092064662M092064661M092064630M092064644M092064643
REDUCER FAPT200150125100
72604444402424
4050637590
110140160180200250315
M092062904M092062905M092062906M092062907M092062908M092062909M092062911M092062912M092062913M092062914M092062916M092062918
END CAP250100
70144
4548232410080404
4050637590
110
M092064504M092064505M092064506M092064507M092064508M092064509
THREADED END CAP300230160
724564
50x2550x3263x4063x5075x5075x6390x63
90x75*110x50110x63110x75
110x90*140x110*
160x75160x90
160x110200x160*
M092060295M092060294M092060240M092060239M092060237M092060236M092060261
-M092060244M092060232M092060229
--
M092060235M092060272M092060231
-
50653830505646
-212424
--
060606
-
REDUCER TEE
63x2*75x2½*
90x3*110x2*
110x2½*110x3*110x4*
-------
THREADED TEE-------
M261040309M261040310M261040311M261040312M261040313M261040314M261040315M261040316M261040317M261040318
M261060309M261060310M261060311M261060312M261060313M261060314M261060315M261060316M261060317M261060318
M261100309M261100310M261100311M261100312M261100313M261100314M261100315M261100316M261100317M261100318
SIZE
mm in. PRODUCT CODE PRODUCT CODE PRODUCT CODE4 6
WORKING PRESSURE (kg/cm2)10
3 METRE PIPE
110125140160180200225250280315
44½
56789
101112
M261040509M261040510M261040511M261040512M261040513M261040514M261040515M261040516M261040517M261040518
M261060509M261060510M261060511M261060512M261060513M261060514M261060515M261060516M261060517M261060518
M261100509M261100510M261100511M261100512M261100513M261100514M261100515M261100516M261100517M261100518
SIZE
mm in. PRODUCT CODE PRODUCT CODE PRODUCT CODE4 6
WORKING PRESSURE (kg/cm2)10
5 METRE PIPE
110125140160180200225250280315
44½
56789
101112
M261040609M261040610M261040611M261040612M261040613M261040614M261040615M261040616M261040617M261040618
M261060609M261060610M261060611M261060612M261060613M261060614M261060615M261060616M261060617M261060618
M261100609M261100610M261100611M261100612M261100613M261100614M261100615M261100616M261100617M261100618
SIZE
mm in. PRODUCT CODE PRODUCT CODE PRODUCT CODE4 6
WORKING PRESSURE (kg/cm2)10
6 METRE PIPE
110125140160180200225250280315
44½
56789
101112
SIZE (mm) PRODUCT CODE Std. Pkg. SIZE (mm) PRODUCT CODE Std. Pkg. SIZE (mm) PRODUCT CODE Std. Pkg.
M062161269M0621612109
-150
M062160769M0621607109
-100
M062160369M0621603109
-75
REDUCER BRASS TEE REDUCER BRASS ELBOW REDUCER BRASS COUPLER
AQUASAFE FITTINGSAQUASAFE FITTINGS
MOULDED FITTINGS (10 kgf/cm2)
202532
M092104501M092104502M092104503
THREADED END CAP14001000
625
25x2032x2032x25
M092101942M092101957M092101958
REDUCER BUSH1600
600800
25x2032x2032x25
M092101142M092101157M092101158
REDUCER COUPLER600400300
25x2032x2032x2540x2540x3263x2563x3263x50
M092100242M092100257M092100258M092100292M092100291M092100264M092100265M092100239
REDUCER TEE300150150100
80464530
2025324050637590
110160*
M092100501M092100502M092100503M092100504M092100505M092100506M092100507M092100508M092100509
-
ELBOW 90º600400200100
6055572820
-
32x25 M092100658REDUCER ELBOW
250
2025324050637590
110160
M092100101M092100102M092100103M092100104M092100105M092100106M092100107M092100108M092100109M092100112
TEE400250125
60402430201205
20x½”25x½”25x¾”32x½”
M092100811M092100812M092100814M092100813
THREADED ELBOW600400350025
202532
M092102301M092102302M092102303
ELBOW 45º700400200
* Shortly Introduced
2025324050637590
110160
M092101001M092101002M092101003M092101004M092101005M092101006M092101007M092101008M092101009M092101012
COUPLER800500300140
806072453612
MOULDED FITTINGS (16 kgf/cm2)
FABRICATED FITTINGS (4 kgf/cm2)
637590
110140160180200225250315400
F092041006F092041007F092041008F092041009F092041011F092041012F092041013F092041014F092041015F092041016F092041018F092041020
FABRICATED COUPLER704030150805
LooseLooseLooseLooseLooseLoose
637590
110140160180200225250315
F092040506F092040507F092040508F092040509F092040511F092040512F092040513F092040514F092040515F092040516F092040518
FABRICATED BEND 90°23130604
LooseLooseLooseLooseLooseLooseLoose
637590
110140160180200225250315
F092044306F092044307F092044308F092044309F092044311F092044312F092044313F092044314F092044315F092044316F092044318
FABRICATED BEND 45°2515130804
LooseLooseLooseLooseLooseLoose
16kgf/cm2MOULDED FITTINGS (6 kgf/cm2)
M092063506M092063507M092063508M092063509
637590
110
FLANGE40404040
M092064206M092063607M092063608M092063609M092063611M092063612M092063614
637590
110140160200
TAIL PIECE96604524122008
M092063206M092063207M092063208M092063209
30202012
637590
110
FLANGE ADAPTOR
75x2* - -REDUCER THREADED ELBOW
40x2540x3250x3250x4063x3263x4063x5075x4075x5075x6390x5090x6390x75
110x50110x63110x75110x90
140x110160x110160x140180x110200x110200x160200x180250x200
M092061192M092061191M092061194M092061141M092061165M092061140M092061139M092061138M092061137M092061136M092061162M092061161M092061130M092061144M092061132M092061129M092061143M092064160M092061131M092064159M092064185M092064146M092064147M092064148M092061150
REDUCER COUPLER8080707050454070
15465808080484248482012120612101004
25x25x½”32x32x½”
25x½”32x½”
25x½”32x½”
MOULDED FITTINGS (10 kgf/cm2)
50x2050x2550x3263x2063x2563x3275x2075x2575x3290x2090x2590x32
110x20110x25110x32140x20140x25140x32160x20160x25160x32200x32200X40200x50200x63
M092064296M092064295M092064294M092064263M092064264M092064265M092064266M092064267M092064268M092064269M092064270M092064271M092064273M092064274M092064275M092064276M092064277M092064278M092064279M092064280M092064281M092064286M092064287M092064288M092064289
SERVICE SADDLE36363612121216161616161616161624242420202015151515
202532
63*7590
110
M092101301M092101302M092101303
-M092101307M092101308M092101309
MAPT900600300
-634036
202532
63*7590
110
M092101601M092101602M092101603
-M092101607M092101608M092101609
FAPT800500300
-482420
25x½”32x½”32x¾”40x¾”40x1”
M092104642M092104657M092104658M092104692M092104691
REDUCER FAPT-
300300
--
20x½”25x½”25x¾”32x½”
M092100411M092100412M092100414M092100413
THREADED TEE400250250250
202532
M092102901M092102902M092102903
END CAP1200
800500
63x2*75x2½*
90x3*110x4*
----
----
THREADED ELBOW
75x2*90x2½*
--
THREADED REDUCER BUSH--
40x3250x3250x4063x4063x50
63x75*75x4075x5075x6390x5090x6390x75
110x63*110x75*110x90*140x110160x110200x160
250x160*250x200*
M092061991M092061994M092061941M092061940M092061939M092061036M092061938M092061937M092061936M092061962M092061961M092061930M092061932M092061929M092061943M092061960M092061931M092061947M092061949M092061950
REDUCER BUSH (Spg x Soc)400250150
7070365050504848481212085353530303
160 M092103212FLANGE ADAPTOR
006
75x6390x5090x63
110x63110x75
110x90*
M092060636M092060662M092060661M092060632M092060629
-
3224201212
-
REDUCER ELBOW
1110
SIZE (mm) PRODUCT CODE Std. Pkg. SIZE (mm) PRODUCT CODE Std. Pkg. SIZE (mm) PRODUCT CODE Std. Pkg.
SIZE (mm) PRODUCT CODE Std. Pkg. SIZE (mm) PRODUCT CODE Std. Pkg. SIZE (mm) PRODUCT CODE Std. Pkg.
SIZE (mm) PRODUCT CODE Std. Pkg. SIZE (mm) PRODUCT CODE Std. Pkg. SIZE (mm) PRODUCT CODE Std. Pkg.
SIZE (mm) PRODUCT CODE Std. Pkg. SIZE (mm) PRODUCT CODE Std. Pkg. SIZE (mm) PRODUCT CODE Std. Pkg.
SIZE (mm) PRODUCT CODE Std. Pkg. SIZE (mm) PRODUCT CODE Std. Pkg. SIZE (mm) PRODUCT CODE Std. Pkg.
1
0.5
0.2
0.1
0.05
0.02
0.01
0.005
0.002
0.0010.05 0.1 0.2 0.5 1 2 5
Flow Capacity (I/s)
Flow diagram of ASTRAL UPVC pipes(based on Hazen Williams formula)
Maj
or F
rictio
n Lo
ss (b
ar/1
00 m
)
10 20 50 100 200 500 10002000
FRICTION LOSS CALCULATIONFlow of fluid through a pipe is resisted by viscous shear stresses within the fluid and the turbulence that occurs along the internal pipe wall which is dependent on the roughness of the pipe material.This resistance is termed pipe friction and is usually measured in feet or metres head of the fluid which is why it is also refered to as the head loss due to pipe friction. Overall head loss in a pipe is affected by a number of factors which include the viscosity of the fluid, the size of the internal pipe diameter, the internal roughness of the inner surface of the pipe, the change in elevation between the ends of the pipe and the length of the pipe along which the fluid travels.Following Hazen Williams formula should be used for friction loss calculation.Wherehf : Head loss in mL : Length of pipe section in mQ : Discharge in liters / secD : Internal diameter of pipe in mmC : Hazen William constant 150(For design purpose consider 140)
Friction Loss
Note : Above graph is the schematic representation of friction loss for specific value of friction loss use Hazen Williams formula
237 ml473 ml946 ml
TIMPS100U237TIMPS100U473TIMPS100U946
ADHESIVE SOLUTION
241212
IPS WELD-ON UPVC 100™ SOLVENT CEMENT
Rubber Lubricants are not Under Licence of IPS.
100 gm250 gm500 gm
STINS - 100STINS - 250STINS - 500
1004020
RUBBER LUBRICANT
Always Use ASTRAL Aquasafe® Pipes With Fittings &For Joining Use ASTRAL uPVC Adhesive Solution
FABRICATED FITTINGS (6 kgf/cm2)
637590
110140160180200225250315
F092061006F092061007F092061008F092061009F092061011F092061012F092061013F092061014F092061015F092061016F092061018
FABRICATED COUPLER704030150806
LooseLooseLooseLooseLoose
4050637590
110140160180200225250315
F092060504F092060505F092060506F092060507F092060508F092060509F092060511F092060512F092060513F092060514F092060515F092060516F092060518
FABRICATED LONG BEND 90°504023130604
LooseLooseLooseLooseLooseLooseLoose
637590
110140160180200225250315
F092064306F092064307F092064308F092064309F092064311F092064312F092064313F092064314F092064315F092064316F092064318
FABRICATED BEND 45°2515130804
LooseLooseLooseLooseLooseLoose
FABRICATED FITTINGS (10 kgf/cm2)
2025324050637590
110140160180200225250315400
F092061001F092061002F092061003F092101004F092101005F092101006F092101007F092101008F092101009F092101011F092101012F092101013F092101014F092101015F092101016F092101018F182105220
FABRICATED COUPLER-----
704030150806
LooseLooseLooseLooseLooseLoose
2025324050637590
110
F092060501F092060502F092060503F092100504F092100505F092100506F092100507F092100508F092100509
FABRICATED BEND 90°200120
70504023130604
637590
110140160180200225250315
F092104306F092104307F092104308F092104309F092104311F092104312F092104313F092104314F092104315F092104316F092104318
FABRICATED BEND 45°2515130804
LooseLooseLooseLooseLooseLoose
AQUASAFE FITTINGS
1312
SIZE (mm) PRODUCT CODE Std. Pkg. SIZE (mm) PRODUCT CODE Std. Pkg. SIZE (mm) PRODUCT CODE Std. Pkg.
SIZE (mm) PRODUCT CODE Std. Pkg. SIZE (mm) PRODUCT CODE Std. Pkg. SIZE (mm) PRODUCT CODE Std. Pkg.
SIZE (mm) PRODUCT CODE Std. Pkg. SIZE (mm) PRODUCT CODE Std. Pkg.
Selfit Joining Method
1. CUT PIPE: Cut pipe square. As joints are sealed at the base of the fitting socket. An angled cut may result in joint failure.
2. REMOVE BURR AND BEVEL: Remove all burr from inside and outside of pipe with a knife-edge file, or deburring tool. Chamfer (bevel) the end of the pipe 10° -15°.
CLEAN: Remove surface dirt, grease or moisture with a clean dry cloth.
3. DRY FIT: With light pressure, pipe should go one third to one half of the way into the fitting socket.
Pipes and fittings that are too tight or too loose should not be used.
4. APPLY SOLVENT CEMENT: Apply a full even layer of cement to the outside of a pipe and medium layer of cement to the inside of a fitting.
5. JOIN PIPE AND FITTINGS: Assemble pipe and fitting socket till it contacts socket bottom. Hold pipe and fitting together until the pipe does not back out. Remove excessive cement from the exterior. A perfect made joint will show a continuous bead of cement around the perimeter.
• Quality of solvent cement plays an important role and hence it is recommended to use good quality solvent cement only.
• For large diameter and higher class pipes (6 Kgf/cm2 and above) always use heavy duty solvent cement.
• Very old, hard, semi-fluid solvent cement should not be used.
Ringfit Joining Method
1. CUT PIPE: Cut pipe square. As joints are sealed at the base of the fitting socket. An angled cut may result in joint failure.
2. REMOVE BURR AND BEVEL: Remove all burr from inside and outside of pipe with a knife-edge file, or deburring tool. Chamfer (bevel) the end of the pipe 10° -15°.
CLEAN: Remove surface dirt, grease or moisture with a clean dry cloth.
3. INSERT PIPE: Insert the pipe in to the socket without the seal ring and mark along the pipe, when it is fully inserted.
4. FIX RUBBER RING: Fix the rubber ring in the groove without twisting it.
5. APPLY LUBRICANT: Apply jointing lubricant to the chamfered end of the pipe & on rubber ring up to the mark made on spigot or to the socket end of fitting.
6. JOIN PIPE AND FITTINGS: Push the pipe firmly into the socket till the gap between the mark on the spigot and the socket is about 10 mm to allow thermal expansion.
“While laying big pipelines, provision should be made for
expansion joints, air vents and proper anchorage.”
1514
Handling Instructions
HANDLING
The pipe should be handled with reasonable care. Because thermoplastic pipe is much lighter in weight than metal pipe. There is sometimes a tendency to throw it around. This should be avoided.
The pipe should never be dragged or pushed from a truck bed. Pallets for pipe should be removed with a fork lift. Loose pipe can be rolled down timbers, as long as the pieces do not fall on each other or on any hard or uneven surface. In all cases, severe contact with any sharp objects (rocks, iron angles, forks on forklifts, etc.) should be avoided.
STORAGE
If possible, pipe should be stored inside. When this is not possible, the pipe should be stored on level ground which is dry and free from sharp objects. If different schedules of pipes are stacked together, the pipe with the thickest walls should be at the bottom.
The pipe should be protected from the sun and be in an area with proper ventilation. This will lessen the effects of ultraviolet rays and help prevent heat built-up.
If the pipe is stored in racks, it should be continuously supported along its length. If this is not possible, the spacing of the supports should not exceed three feet (3’).
When storage temperatures are below 0°C (32°F), extra care should be taken when handling the pipe. This will help prevent any problem which could be caused by the slightly lower impact strength of uPVC pipe at temperature below freezing.
16