www.reac.se

USER MANUAL

REAC POWER PACK - RPP10

www.reac.se

About REAC REAC is passionate about helping people in their daily lives, and by providing a wide range of advanced power solutions suitable for many different applications, we hope to make people's lives a little bit easier. Our aim is to offer our clients an excellent service, backed up by experience and know-how in the application of advanced motion systems.

REAC's power solutions contain compact and strong electrical actuators, lift and tilt systems, Control unites and hand controls. We know that our customers have different needs and therefore our products are designed to be customized according to their application’s specific requirements.

We are confident to say that we can solve a wide range of motion problems, so please challenge us!

Contact information:

REAC AB Forsbrogatan 4 662 34 Åmål Sweden

Phone: +46 (0)532 78 50 00

Email: info@reac.se

Web: www.reac.se

www.reac.se

Table of Content

1 INTRODUCTION ..................................................................................................................................... 1

1.1 ABOUT THIS MANUAL .................................................................................................................... 1 1.2 SYMBOLS .................................................................................................................................... 1 1.3 PRODUCT OVERVIEW ................................................................................................................... 1

2 TECHNICAL DATA ................................................................................................................................. 2

2.1 BASIC CHARACTERISTICS ............................................................................................................. 2 2.2 ENVIRONMENTAL CONDITIONS ...................................................................................................... 2 2.3 RPP10 CONNECTORS.................................................................................................................. 3 2.4 BATTERY LEVEL ........................................................................................................................... 3

3 SAFETY .................................................................................................................................................. 4

3.1 BATTERY VENTILATION ................................................................................................................. 4 3.2 DISABLED ACTUATION WHILE CHARGING ........................................................................................ 4 3.3 BATTERY DISCONNECT FUNCTION ................................................................................................. 4

4 MAINTENANCE ...................................................................................................................................... 5

4.1 CHARGING OF BATTERIES ............................................................................................................. 5 4.2 SERVICE INTERVALS ..................................................................................................................... 6 4.3 CLEANING AND DISINFECTION ....................................................................................................... 6 4.4 WASTE DISPOSAL ......................................................................................................................... 7 4.5 WARRANTY .................................................................................................................................. 7 4.6 REPAIRS ...................................................................................................................................... 7 4.7 TROUBLESHOOTING ..................................................................................................................... 8

5 LABELING .............................................................................................................................................. 9

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1 Introduction

1.1 About this manual

The aim with this user manual is to describe the REAC Power Pack RPP10:

• Working principle descriptions

• Safety

• Maintenance

• Troubleshooting

Next to this manual the following documentation is available:

• RPP10 Datasheet

• User Manual – RCB11 and RCB12

• User Manual – RHC10 and RHC15

1.2 Symbols

The following symbols will be used in this document:

Failure to comply with these instructions may result in accidents involving personal injury.

Failing to follow these instructions can result in the product being damaged or destroyed.

Useful tips, recommendations and information for efficient, trouble-free use.

1.3 Abbreviations

RCB – REAC Control Box

RHC – REAC Hand Control

RPP – REAC Power Pack

VPI – Versatile Power Interface

1.4 Product Overview

RPP10 is a power pack containing lead batteries and are intended to be used together with REAC Control units, RCB11 and RCB12.

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2 Technical Data

2.1 Basic Characteristics

RPP10

Capacity 2.9 Ah

IP-class IPX6

Battery type Lead

Charge time 6h

Weight 2.4 kg

Flammability rating UL94 V-0

Color Black (RAL9005) White (RAL9016)

2.2 Environmental Conditions

RPP10

Ambient temperature - Operating -15 °C to +50 °C

Operating Relative humidity - Operating 15% to 90%

Atmospheric pressure - Operating 700 to 1060 hPa

Ambient temperature - Storage -20 °C to +50 °C

Relative humidity - Storage 15% to 90%

Atmospheric pressure - Storage 700 to 1060 hPa

Oxygen rich environment No

Label reading environment 50 cm / 500 lx

Using the the products outside their specified limits may lead to subsequent malfunction or

personal injury.

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2.3 RPP10 Connectors

Figure 1. Battery Connectors

2.3.1 Connector Description

Charger jack Jack for connecting external charger.

VPI Connector VPI (Versatile Power Interface) is a connector for batteries, main supply or other external power.

Only a charger provided by REAC is allowed to be used.

2.4 Battery Level

RPP10 contains two 2.9 Ah lead batteries, to be able to read out the battery level information RPP10 needs to be connected to a control unit, either RCB11 or RCB12. When connected to a control unit the information can be presented to the user in two ways:

• RCB11 and RCB12 equipped with an RCH10 hand control: the standard RCH10 has as default a battery level indicator. When the low battery indicator LED is lit, the battery level is low and charging is recommended.

• RCB11 and RCB12 equipped with speaker: the speaker will give a sound feedback when the batteries have reached a low battery level and a movement is requested.

When the low battery feedback is activated a few cycles remains (how many depends on the application). It is however recommended to charge the batteries as soon as possible after the low battery signal is heard or the low battery LED is flashing.

When the level is critically low system is disconnected to protect the batteries.

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3 Safety

3.1 Battery ventilation

RPP10 has integrated lead batteries and the battery compartment is supplied with ventilation that ensures draining of the batteries. These ventilation channels must not be blocked or covered.

Do not block or cover any ventilation holes on the control unit at any time.

3.2 Disabled actuation while charging

If the charger is connected motor activation is prevented by the control unit (RCB11 and RCB12). The reason for this is that the charger is not intended to run a motor and doing so might cause EMC disturbance from the charger.

3.3 Battery disconnect function

To protect the battery from deep discharge and damaged cells the control unit (RCB11 and RCB12) is equipped with a battery disconnect function which enables the batteries to be disconnected. Only battery self-discharge will drain the batteries and the storage time of the control unit will be equal to the storage time of a stand-alone battery. Further details on this functionality can be found in User Manual RCB11 and RCB12, which can be downloaded from REAC website.

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4 Maintenance

4.1 Prior to first use of the batteries

Make sure the batteries are charged 24 hours prior first use of the batteries. This to ensure full charge and to prolong the lifetime of the batteries.

4.2 Charging of batteries

For an optimum lifetime, the battery should be charged as often as possible (it is a good practice to charge the RPP10 once every 24 hours). If omitting regular charging the batteries will be damaged due to self-discharge. It is recommended to test the battery function at least once every year. The duration of a fully charged battery is dependent on the current consumption in each application and the usage pattern.

How often the RPP10 is to be replaced, is dependent on the pattern of use. Frequent deep discharge reduces the battery life.

The RPP10 is charged through an external charger. Charging is only allowed with the charger delivered together with the RPP10. During charging the RPP10 must be connected to a RCB11 or a RCB12. The 3 green battery LEDs on the Hand control will flash synchronized when the battery is fully charged, if a REAC hand control is not used, the charge indication on the charger shall be utilized.

To charge:

• Make sure that RPP10 is connected to a control unit.

• Connect the charger cable to the RPP10 and plug it into the wall socket.

• Charging time is approximately 6 hours.

• Operation is not allowed (and is also prevented by the system) during charging.

In the unlikely event of battery acid leakage and you get it in your eyes or on your skin - rinse thoroughly with lots of water and contact your local healthcare for further consultation.

Charging must take place in a room with good air ventilation Ambient temperature shall not be below 0 °C or above 40 °C when charging. During storage batteries must be recharged regularly:

• RPP10: Every 6th month.

Recharge the batteries as soon as possible after a discharge to protect the batteries. Operation is not allowed (and is also prevented by the system) during charging.

4.3 Replacing batteries

When it is time to replace the battery, the complete battery pack must be replaced.

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4.5 Service intervals

To ensure safe and proper operation, regular service is required. The service interval is dependent of the needs of the final application.

Between these service points regular maintenance and minor inspection must also be performed. Below follows a suggested maintenance schedule:

Initially Regularly At planned service

Power pack box Ensure power pack box is firmly fixed.

✓ ✓

Cover The plastic housing must be checked for mechanical damage (cracks).

✓ ✓

Battery Ensure that at least 1 green LED is lit on battery indicator before use1.

✓ ✓ ✓

Cables Ensure cable that connects RPP10 and Control unit is firmly affixed.

✓ ✓ ✓

4.6 Cleaning and disinfection

Product Cleaning instructions

RPP10 Clean with a damp cloth or with a brush and water (water must not be under pressure).

The systems must not be washed directly with a high-pressure cleaner. Cable connectors must remain plugged during cleaning to prevent the ingress of water. Cleaning with a steam cleaner is not permitted.

For disinfection, it is recommended to use soap or equal and clean with a damp cloth.

Cleaners and disinfectants must not:

• be highly alkaline or acidic;

• contain caustic agents;

• change the structure of the surface of the plastic or the adhesives.

1 Assuming RCH10 is used

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4.7 Waste disposal

All REAC products are marked with this symbol, which according to Waste Electrical and Electronic Equipment (WEEE) Directive 2002/96/CE means that products marked with this sign must be taken to a proper disposal site and cannot be disposed in in normal household waste.

RPP10 consist of several parts with different material, which means it cannot be disposed as one single item. It is recommended (at disposal) to disassemble and divide the product as much as possible in to feasible waste groups to be able to recycle the product in the most environmental friendly way.

The following waste groups have been identified for the RPP10:

Cables Electronics Metal Plastic Batteries

RPP10 • Internal harness

• Connection cable

• PCBA • Screws

• Cover • 2 × 12 V Pb

Some of these main groups can be divided into sub-groups, for example metal can be divided into iron, stainless steel and aluminum and alloy steel. Plastic can e.g. be divided into ABS, PA, PE and PP. All REAC plastic units are provided with an interior code for plastic types and fibre contents.

4.8 Warranty

The warranty covers manufacturing defects in the product, starting from the date of manufacture. Standard warranty is 12 months. The warranty is limited to the value of the product.

REACs warranty is only valid if the product has been used and maintained correctly and has not been manipulated with or exposed to violent treatment.

REAC warranty is only valid if the products have been used and maintained correctly (per specification) and are not exposed to violent treatment. All REAC products are designed to have an optimum lifetime, but the expected lifetime in a specific application is very dependent on how the products are used and maintained

4.9 Repairs

To avoid the risk of malfunction, all repairs must only be carried out by authorized REAC workshops or by a REAC appointed representative. Products under warranty must also be returned to an authorized REAC workshop.

If any of the REAC products are opened, there will be a risk of subsequent malfunction.

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4.10 Troubleshooting

Problem Probable cause Description Solution

System appears “dead”

Low battery level. When the level is critically low system is disconnected to protect the batteries2.

Charge batteries.

Loose contact between battery part and control part.

Nothing happens when trying to activate the system.

Make sure battery pack is properly connected to control unit.

Battery disconnect functionality activated.

Nothing happens. Connect charger (see chapter 3.3).

Battery is worn out. Battery level indicators drop quickly after full charge.

Service is needed.

No Charging

Charger cable not connected to control unit or wall socket.

LED on charger or LEDs on hand control not indicating charging.

Make sure the cable is properly connected to control unit and/or in wall socket.

Damaged batteries. Charger connected for several hours, but no charging indication.

Service is needed.

2 Before this happens, a warning noise will sound and the low battery indicator LED next to the battery level symbol on the hand control will be flashing.

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5 Labeling The following symbols are used on the label of REAC Control unit products.

Rated voltage (24 VDC)

IPXX Ingress of particles (first character) and water (second character) as per EN60529.

IEC 60417-5840: Patient part of type B

IEC 60417-5957: For indoor use only

WEEE compliant

CE-label attached based on Low Voltage Directive and EMC Directive.

ISO 7010-M002: Risk(s) mitigated in accompanying documents

Label example:

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The following symbols are used on the packaging of REAC Control System products.

Manufacturer/manufacturing date.

Do not use if package is damaged.

Fragile, handle with care.

Keep dry.

Temperature limits.

Relative humidity limits.

Atmospheric pressure limits.

Consult instructions for use (can be ordered via REAC homepage).

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© REAC, May 2018, Issue 2.0

REAC is continuously developing our products and can make changes without prior notice. Therefore we can’t guarantee that the information stated on our webpage or in our written material always is up to date, nor can we take responsibility for any misinterpretation of our written context. Technical specification might change due to load and external circumstances. REAC products shall be tested in its intended application before use.

REAC AB Forsbrogatan 4 662 34 Åmål, Sweden

REAC Poland Sp. z o.o Ul. Sulejowska 45 97-300 Piotrków Trybunalski, Poland

www.reac.se E-mail: info@reac.se Phone: +46 532 78 50 00