uttar pradesh technical university, noida syllabus for

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UTTAR PRADESH TECHNICALUNIVERSITY, NOIDA

Syllabus

For

B. TECH. TEXTILE

1. Textile Technology2. Textile Engineering3. Man Made Fibre Technology4. Textile Chemistry

(Effective from the Session: 2014-15)

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Study and Evaluation schemeB. Tech. Textile Technology

[Effective from the Session 2014-15]YEAR 2nd, SEMESTER- III

S.No.

SubjectCode

Name of Subject Periods Evaluation Scheme Subject

Total

CreditsL T P Sessional

AssessmentESE

CT TA Total

THEORY SUBJECT

1 NAS-301/NOE-031-039

Engg. Mathematics-III/Science based openelective

3 1 0 30 20 50 100 150 4

2 NTT-301 Yarn Manufacture-I 3 1 0 30 20 50 100 150 43 NTT-302 Fabric Manufacture-I 3 1 0 30 20 50 100 150 44 NTT-303 Wet Processing of

Textiles-I3 1 0 30 20 50 100 150 4

5 NHU 301/NHU302

Industrial Psychology/Industrial Sociology

2 0 0 15 10 25 50 75 2

6 NTT-304 Textile Fibre-I 2 1 0 15 10 25 50 75 37 AUC-001/

AUC-002Human Values &Professional Ethics/Cyber Security

2 0 0 15 10 25 50 75*

PRACTICAL/ DESIGN/DRAWING8 NTT-351 Yarn Manufacture-I

Lab0 0 3 10 10 20 30 50 1

9 NTT-352 Fabric Manufacture-ILab

0 0 3 10 10 20 30 50 1

10 NTT-353 Wet Processing ofTextiles-I Lab

0 0 2 10 10 20 30 50 1

11 NTT-354 Textile Fibre-I Lab 0 0 2 10 10 20 30 50 111 NGP-301 General Proficiency 50

Total 18 5 10 1000 25Science Based Open Elective:NOE031 Introduction to Soft Computing (Neural Network, Fuzzy Logic and Genetic AlgorithmNOE032 Nano SciencesNOE033 Laser Systems and ApplicationsNOE034 Space SciencesNOE035 Polymer Science & TechnologyNOE036 Nuclear ScienceNOE037 Material ScienceNOE038 Discrete MathematicsNOE039 Applied Linear Algebra

*Human values & Professional Ethics /Cyber Security will be offered as a compulsory audit course for which passing marks are 30% in EndSemester Examination and 40% in aggregate.

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Study and Evaluation schemeB. Tech. Textile Technology

[Effective from the Session 2014-15]YEAR 2nd, SEMESTER- IV

S.No.

SubjectCode


Total


AssessmentESE

CT TA Total

THEORY SUBJECT

1 NOE-041 -NOE-049/NAS-401

Science based OpenElective /Engg.Mathematics-III/

3 1 0 30 20 50 100 150 4

2 NTT-401 Yarn Manufacture-II 3 1 0 30 20 50 100 150 43 NTT-402 Fabric Manufacture-II 2 1 0 15 10 25 50 75 34 NHU-401/

NHU-402Industrial Psychology/Industrial Sociology

2 0 0 15 10 25 50 75 2

5 NTT-403 Wet Processing ofTextiles-II

3 1 0 30 20 50 100 150 4

6 NTT-404 Textile Fibre-II 2 1 0 15 10 25 50 75 37 AUC-002/

AUC-001Cyber Security/

Human Value &Professional Ethics

2 0 0 15 10 25 50 75*

PRACTICAL/ DESIGN/DRAWING8 NTT-451 Yarn Manufacture-II

Lab0 0 3 10 10 20 30 50 1

9 NTT-452 Fabric Manufacture-IILab

0 0 3 10 10 20 30 50 1

10 NTT-453 Wet Processing ofTextiles-II Lab

0 0 2 10 10 20 30 50 1

11 NTT-454 Textile Fibre-II Lab 0 0 2 10 10 20 30 50 111 NGP-401 General Proficiency - - - - - 50 - 50 1

Total 18 5 10 1000 25Science Based Open Elective:NOE-041 Introduction to Soft Computing (Neural Network, Fuzzy Logic and Genetic AlgorithmNOE-042 Nano SciencesNOE-043 Laser Systems and ApplicationsNoE-044 Space SciencesNOE-045 Polymer Science & TechnologyNOE-046 Nuclear ScienceNOE-047 Material ScienceNOE-048 Discrete MathematicsNOE-049 Applied Linear Algebra*Human values & Professional Ethics /Cyber Security will be offered as a compulsory audit course for which passing marks are 30% in EndSemester Examination and 40% in aggregate.

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U.P TECHNICAL UNIVERSITY, LUCKNOWStudy and Evaluation schemeB. Tech. Textile Technology

[Effective from the Session 2015-16]YEAR 3rd , SEMESTER- V

S.No.

SubjectCode

Name of Subject Periods Evaluation Scheme SubjectTotal


AssessmentESE

CT TA Total

THEORY SUBJECT1 NTT-501 Textile Testing-I 3 1 0 30 20 50 100 150 42 NTT-502 Yarn Manufacture-III 3 1 0 30 20 50 100 150 43 NTT-503 Fabric Manufacture-

III3 1 0 30 20 50 100 150 4

4 NTT-504 Colour & Design 3 1 0 30 20 50 100 150 45 NTT-505 Fabric Structure 2 1 0 15 10 25 50 75 36 HS 2 0 0 15 10 25 50 75 2

PRACTICAL/ DESIGN/DRAWING7 NTT-551 Textile Testing-I Lab 0 0 3 10 10 20 30 50 18 NTT-552 Yarn Manufacture-III

Lab0 0 3 10 10 20 30 50 1

9 NTT-553 Fabric Manufacture -III Lab

0 0 2 10 10 20 30 50 1

10 NTT-555 Fabric Analysis Lab 0 0 2 10 10 20 30 50 111 NGP-501 General Proficiency 50

Total 16 5 10 1000 25

*HS: To be decided by UPTU

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[Effective from the Session 2015-16]YEAR 3rd, SEMESTER- VI

S.No.

SubjectCode


Total


AssessmentESE

CT TA TotalTHEORY SUBJECT

1 NTT-601 Textile Testing-II 3 1 0 30 20 50 100 150 42 NTT-602 Yarn Manufacture-IV 3 1 0 30 20 50 100 150 43 NTT-603 Fabric Manufacture-

IV3 1 0 30 20 50 100 150 4

4 NTT-011 /NTT-012

Structure & Propertiesof Fibre/ GarmentManufactureTechnology

3 1 0 30 20 50 100 150 4

5 NTT-021/NTT-022

Advance FabricStructure/ Multi &Long Fibre Spinning

2 1 0 15 10 25 50 75 3

6 HS/ IndustrialManagement

2 0 0 15 10 25 50 75 2

PRACTICAL/ DESIGN/DRAWING7 NET-651 Textile Testing-II Lab 0 0 3 10 10 20 30 50 18 NET-652 Yarn Manufacture-IV

Lab0 0 3 10 10 20 30 50 1

9 NTT-653 Fabric Manufacturer-IV Lab

0 0 2 10 10 20 30 50 1

10 NTT-654 SEMINAR 2 50 50 50 111 NGP-601 General Proficiency 50

Total 16 5 10 1000 25

*HS: To be decided by UPTUDepartmental Elective I

1. NTT-011 Structure & Properties of fibres2. NTT-012 Garment Manufacturing Technology

Departmental Elective II1. NTT-021 Advance Fabric Structure2. NTT-022 Multi & Long Fibre Spinning

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[Effective from the Session 2016-17]YEAR 4th , SEMESTER- VII

S.No.

SubjectCode


Total


AssessmentESE

CT TA Total

THEORY SUBJECT1 NTT-701/

NTT-702Process Control inSpinning/ ProcessControl in Weaving

2 0 0 15 10 25 50 75 2

2 NOE-071

NOE-072/NOE-073

EntrepreneurshipDevelopmentQuality Management/Operation Research/

3 1 0 30 20 50 100 150 4

3 NTT-704 Advance SpinningTechnology

3 1 0 30 20 50 100 150 4

4 NTT-705 Knitting Technology 3 1 0 30 20 50 100 150 45 NTT-031/

NTT-032Non Woven/ FibreReinforced Composite

3 1 0 30 20 50 100 150 4

PRACTICAL/ DESIGN/DRAWING6 NTT-751 PROJECT 0 0 8 - 50 50 100 150 47 NTT-752 Industrial Training 0 0 2 - 75 75 75 28 NTT-755 Knitting Technology

Lab0 0 2 10 10 20 30 50 1

NGP701 General Proficiency 50Total 14 4 13 1000 25

Open Elective-II from other departmentsOpen Elective-1

1. NTT-701 Process Control in Spinning2. NTT-702 Process Control in Weaving

Open Elective-II from Other Departments1. NOE-072 Quality Management2. NOE-073 Operation Research

Departmental Elective III1. NTT-031 Nom- woven2. NTT-032 Fibre Reinforced Composite

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[Effective from the Session 2016-17]YEAR 4th , SEMESTER- VIII

S.No.

SubjectCode



AssessmentESE

CT TA

Total

THEORY SUBJECT

1 NTT-801/NOE-082

Technical Textiles/ProductDevelopment

3 1 0 30 20 50 100 150 4

2 NTT-802 Mill Planning &Organization

3 1 0 30 20 50 100 150 4

3 NTT-041/NTT-042

Theory of TextileStructure /Mechanical MachineDesign

3 1 0 30 20 50 100 150 4

4 NTT-051/

NTT-052/

Electronics inTextiles/ AdvanceWeaving Technology

3 1 0 30 20 50 100 150 4

PRACTICAL/ DESIGN/DRAWING5 NTT-851 PROJECT 0 0 12 100 100 150 250 76 NTT-852 SEMINAR 0 0 3 100 100 100 2

NGP-801 General proficiency 50Total 12 4 15 1000 25

Open Elective from Other Departments1. NTT-801: Technical Textile2. NTT-082 Product DevelopmentDepartmental Elective IV

1. NTT-041 Theory of Textile Structure2. NTT-042 Mechanical Machine Design

Departmental Elective V1. NTT-051 Electronics in Textiles2. NTT-052 Advance Weaving Technology

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3rd Semester B. Tech. Textile Technology

1. (Engineering Core: Interdisciplinary):Engineering Mathematics-III/Science based electives (NAS-301/NOE-031-038)(L T P 3 1 0 = 4): Common Syllabus provided by UPTU

2. Yarn Manufacture –I (NTT-301) (L T P 3 1 0)Unit (1): Introduction to passage of material through spinning process by flow charts and briefdescription of each process, Picking and pre-cleaning of cotton, objective of ginning, descriptionand working of roller and saw gins. Picking and cleaning of jute, wool and linen/Total Lectures required =9Unit (2): Objective of mixing, different types of mixing & blending, difference between mixing& blending, Objective of tinting, use of anti-static agents, Mixing different cotton varieties,Different mixing methods and their advantages and disadvantagesTotal Lectures required = 08

Unit (3): Objective of blow room, Principles of opening and cleaning, various types of openers,their construction and working, selection of beating/ cleaning points according to type of cottonand their suitable combinations, Grid bars and their setting, Blow room line for synthetic fibres,Blending of man-made fibres with cotton, modern blow room line.Total Lectures required =8

Unit (4): Unit (4): Lap forming mechanism, Chute/flock feed systems and their comparison, Laprejection, Causes of lap defects and their remedies, Transport control and regulation of materialin blow room, performance assessment of blow room,Total Lectures required =8

Unit (5): Problems of contamination and their remedies, working of contamination separators,Waste extraction mechanism at various openers and beaters, cleaning effeiciency of differentmachines, lint-trash ratio, nep generation, fibre breakage and their control, Calculationspertaining to production of blow room and cleaning efficiency, Maintenance practices in Blow-room. Total Lectures required =9Grand total of lectures required = 42

Text Books and Reference material:1. Cotton ginning: Textile Progress, Vol 24, No 2, I. Doraiswamy, P. Chellamani2. Spun Yarn Technology, Vol.-I- A Venkatsubramaniam

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3. Elements of raw cotton & blow room- Dr. A. R. Khare4. A practical guide to opening & carding- W. Klein5. Cotton Spinning- Taggart6. Spun Yarn Technology- Eric Oxtoby7. Spinning blow room & carding by Prof. K.R. Salhotra & Prof. R. Chattopadhyaya

Laboratory work: As per the lab Syllabus

3. Fabric Manufacture-I (NTT-302) (L T P 3 1 0)

Unit (1): Introduction to weaving process and its sequence, Objective of conventional conewinding, classification of winding, (manual & automatic), Study of slow, high and super highspeed warp winding machines, difference between precision winding and drum winding,Features of slow, high & super high speed winding machines. Total Lectures required =9

Unit (2): Type of package winding (parallel & cross winding), thread stop motion, tensioningdevice, Mechanical & electrical sub-catchers, clearing efficiency of winding machine, knotfactor, types of knot, Total Lectures required =7

Unit (3): Ways of yarn traversing, Ribbon formation and s of elimination, Machine traverseratio, angle of wind, conicity of cone, packages, ribbon formation and method of itselimination, package density, winding parameters, package defects during winding and theirremedies. Total Lectures required =8

Unit (4): Auto-coner: Objective of auto-coner, important parts of auto-coner and theirfunctions, concept of yarn clearing, concept of splicing, Brief idea of classimat test report,Cheese winding, Important parts of cheese winding & their functions.Total Lectures required =9Unit (5): High speed weft winding machines, detailed study of mechanism and setting ofspeed on weft winders, Automatic and non-automatic pirn winding machines, Bunch motionand its importance, Maintenance practices in winding machines,Total Lectures required =9

Grand total lectures required =42Text Bools & Reference Books:1. R. Sengupta, yarn preparation, the popular book depot Mumbai.2. Cotton yarn weaving (ATIRA), 19803. M.K. Talukdar- An introduction to winding and warping.4. P.K. Bannerjee- Yarn winding NCUTE, IIT Delhi.5. A. Ormerdd weaving technology and operation, Textile Institute U.K.6. Industrial practices in weaving preparatory

Laboratory Work: As per the lab syllabus

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4. Wet Processing of Textiles -I (NTT-303) (L T P 3 1 0)Unit (1): Role of water & its quality for wet processing, Principle and application ofsurfactant in textile processing, Sequence of chemical processing, of textiles, natural andadded impurities in textiles, Various preparatory processes for cotton, wool, silk, nylon,polyester, acrylic and blends including optical whitening. Total Lectures required =9Unit (2): Objectives of desizing, scouring, bleaching and mercerization of textilematerials, Different types of desizing and bleaching agents, methods of desizing,singeing, scouring and bleaching of textile material, various faults in bleaching and theirremedies and removal. Total Lectures required =9

Unit (3): Objective of heat setting, Objective of mercerization, physical and chemicalaspects of mercerization, method and types of heat setting and mercerizing, yarn andfabric mercerizing, Optical brightening agents, and their applicationTotal Lectures required =8

Unit (4): Brief introduction to processing machinery and new processes development inmachinery for preparatory and dyeing. Total Lectures required =8

Unit (5): Introduction to colours and their mixing, Measurement of colour, Application ofComputer Colour Matching system as a quality control tools to evaluate strength/ Purityof dye, shade matching, whiteness/ yellowness index Total Lectures required =8Grand Total Lectures Required =42

Books:1. Chemical processing of cotton and p/c blends – ATIRA2. A glimps on the chemical technology and textile fibres by R.R. Chackrawartty3. Technology of bleaching and mercerization by V.A. Shenai4. Technology of finishing by V.A. Shenai


5. Industrial Psychology/ Industrial Sociology (NHU301/NHU302)Syllabus to be decided by UPTU (L T P 2 0 0=2)

6. Textile Fibre-I: (NTT-304) (L T P 2 1 0)

Unit (1): Fibre, textile fibre (1). Classification of natural textile fibres (1), Essential and desirableproperties of textile fibres (2), National and international production and consumption of variousnatural fibres (cotton, wool, silk linen, ramie, jute etc) Advantages and disadvantages of naturaland man-made fibres.Total Lectures required = 08

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Unit (2): Geographical distribution and cultivation of cotton fibre, varieties of cotton fibre,Morphological structure of cotton fibre, Physical properties of cotton fibre, Effect of acid andalkalis on cotton fibre, Grading of cotton, Fibre Quality Index.Total Lectures required = 09

Unit (3): Cultivation, extraction, morphological structure, properties and uses of bast fibressuch as flax, jute, hemp, and ramie, Production of raw silk, Morphological structure of silk,Production of waste silk yarn, Chemical composition and physical properties of silk, effect ofacid and alkalies, varities of silk with brief description etc.Total Lectures required = 08

Unit (4): Morphological structure of wool, Composition of wool fibre, Wool scouring, andcombing, Properties of wool fibres, Varieties of wool fibre with brief description. TotalLectures required =8Grand total of Lectures = 33

Books:1. W.E. Morton & J.W.S. Hearle, Physical properties of textile fibres, Textile Institute, U.K.2. Progress in textiles: Science and technology Vol.-2 By Dr. V.K. Kothari, I.I.T. Delhi.3. Hand book of textile fibres by J.Gordon Cook4. Fibre Science and Technology, S P Mishra


7. Human Value & Professional Ethics/ Cyber Security: Audit CourseCommon Syllabus as Decided by UPTU BOS

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3RD SEMESTER LAB SYLLABUSTT-351: Yarn Manufacturing-I:Practice in handling and operation of blow room, study of constructional details ofmachinery in blow room, calculating speed of different machine parts, Blows per inch ofKrishner beater, Production calculation of blow room, various controls points and changeplaces, Practice in checking the quality of laps

TT-352: Fabric Manufacturing-IStudy of cone winding, cheese winding and auto coner, constructional details of machine,types of packages produced by them and package faults, Calculations pertaining to conewinding, cheese winding, ring doubler, reeling & TFO.

TT-353 Wet Processing of Textiles-I:Sizing, scouring, bleaching and mercerization of cotton fabric and to evaluate the

effectiveness of each process using various test such as Tewega test, drop absorption test,whiteness index, barium activity number test, measure wax content, ash content andscouring loss of cotton fabric, find out available chlorine in a given sample of sodiumhypo chloride, determine strength of H2O2 (Hydrogen peroxide) by titration method, tofinish fabric with water repellent and flame retardant finishes and test water repellencyand flame retardant property using appropriate test method.

TT-354: Textile Fibres-IPrinciple of microscopy, microscopic identification of natural fibres, preparation andmounting of specimen for longitudinal view, standard scheme of analysis pfhomogeneous fibre and blend by physical and chemical methods, preparation of reagentsused for chemical analysis

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4th Semester B. Tech. Textile Technology

1. Engg. Mathematics-III (NAS-401)/ Science based open elective (NOE-041-048): Common Syllabus as decided by UPTU BOS (L T P 3 1 0)

2. Yarn Manufacture-II (NTT-401) (L T P 3 1 0= 4)Unit (1): Objective of carding, constructional features and working details of licker-in,cylinder, doffer and flats for processing different materials, Principles of carding.Total Lectures required =8Unit (2): Flexible and metallic card clothing, requirement of wire grinding, Processparameters, settings and gauges for different materials, Carding defects and theirremedies, mechanism of neps and hooks formation, assessment and their control.Total Lectures required =9

Unit (3): Tandom carding, Modern development in carding, Auto leveler used in carding,Basic idea woolen, jute and flax carding, carding calculations pertaining to draft andproduction. Total Lectures required =8

Unit (4): Objective of draw frame, working principles of draw frame includingconstructional details, drafting systems, weighting in draw frmae, draft distribution,doubling and blending, drafting force, coiling system and stop motion.Total Lectures required =8Unit (5): Concept of ideal draft and formation of drafting waves, drafting irregularities ,and their causes, Hooks removal at draw frame, Principles of roller setting, Moderndevelopments in draw frame, Auto leveling, Calculation pertaining to draft andproduction. Total Lectures required =9Grand total of lectures required = 42

Text Books and Reference material:1. Mechanics of spinning machines, by R. rengaswami2. New Spinning by R.V.M Gowda3. Elements of carding & draw frame- Dr. A. R. Khare4. Short staple spinning, Vol-III- W. Klein5. Cotton Spinning- Taggart6. Spinning drawing, combing, roving, by Dr. R. Chattopadhyay & Dr. R. Rengaswamy7. Spinning blow room & carding by Prof. K.R. Salhotra & Prof. R. ChattopadhyayaLaboratory work:As per the lab Syllabus

3. Fabric Manufacture-II (NTT-402) (L T P 3 1 0)

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Unit (1): Objective of warping, Classification of warping machines, slow, high and superhigh speed warping machines, Salient features of high and super high speed directwarping machines, different types of warping creels, Tension devices and their setin,Various stop motions used in warping machines, Quality of good warping beam,Common faults in warper’s beam, their causes and remediesTotal Lectures required =8

Unit (2): Sectional warping machines, Waxing attachment, computerized warpingmachines, pattern beam preparation for loom and sizing, Quality of good weaver’s beam,Common faults in beam, their causes and remedies, Estimation of efficiency andproductivity of various types of warping machines. Total Lectures required =8

Unit (3): Objectives of sizing and sizing terminology, Details of slasher sizing, multi-cylinder sizing, Hot air sizing and high pressure sizing, sizing ingredients used for cottonand synthetic warp, properties of size paste, Factors affecting size pick-upTotal Lectures required =9

Unit (4): Common faults occurring in sizing beam, their causes and remedies, Varioustypes of drying systems and their advantages & disadvantages, importance of moisturecontent and stretch % in sized yarn. Total Lectures required =8Unit (5): Causes and remedies of lapper and migration, shore hardness of squeeze roll,Numerical problems about sizing, Various controls used on a modern sizing m/c,Drawing-in: Objectives, process description, reed count system, manual drawing-in,semi-automatic drawing-in process, Knotting process and its limitationsTotal Lectures required =8Grand total of lectures required = 42Text Books and Reference material:1. Yarn preparation by R. Sengupta2. An introduction to winding & warping by M.K. Talukdar3. Yarn winding by P.K. Bannerjee, IIT Delhi4. Modern preparation & weaving machinery by A Ormerod, Textile Institute, U.K.Laboratory work: As per the lab Syllabus

4. Industrial Psychology/ Industrial Sociology: Syllabus provided by UPTU BOS

5. Wet Processing of Textiles II (NTT-403) (L T P 3 1 0)Unit (1): Classification of dyes according to their mode of application, Dteing ofcellulosic material with direct, reactive, vat and sulphur dyes. Dyeing of polyester withdisperse dyes, exhaust and continuous dyeing. Total Lectures required =9

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Unit (2): Dyeing of nylon, wool, and silk with acid, metal complex dyes, dyeing ofacrylic with basic dyes, cross dyeing of polyester and cellulosic blends, Dyeing of nylonand wool and wiil and acrylic blends. Total Lectures required =8

Unit (3): Styles and methods of printing outline of various methods and their limitations.Application and type of printing thickners, Properties of thickner, printing auxiliaries,Technology of printing. Total Lectures required =8

Unit (4): Finishing: Introduction to finishing, Classification of finishing (mechanical andchemical), Various types of mechanical finishing such as singeing, calendaring, Milling,raising, napping, brushing, and shrinking, Heat setting. Total Lectures required =8Unit (5): Various types of chemical finishing such as softner, flame retardant, antistatic,anti piling, oil & soil resistance, bactericidal & fungicidal, water repellent, easy care.Application of finishes, Thickeners and their application .Various style of printing –directstyle resist style and discharge style of printing. Total Lectures required =9

Text Books and Reference material:1. Chemical processing of cotton & p/c blends- ATIRA2. A glimpse on the chemical technology of textile fibres, by R.R. Chakraborty3. Technology of fdyeing, by V.A. Shenai4. Technology of finishing, by V.A. Shenai5. Technology of Printing, by V.A. Shenai6. Dyeing and chemical technology of textile fibres by E.R. Trotman7. An introduction to Textile finishing by J.T. Marsh.Laboratory work: As per the lab Syllabus

6. Textile Fibre-II (NTT-404) (L T P 2 1 0)Unit (1): General definition of man-made or manufactured fibres, classification of man-made fibre, and introduction to manufacturing processes of man-made fibres, Study ofvarious systems of spinning: melt, wet & dry spinning- basic principles, brief idea aboutspinning head, spinneret, quench chamber, & coagulation bath, spin finish applicationTotal Lectures required =9

Unit (2): Introduction to synthetic fibres, Polyethylene Terephthalate fibre- polymerproduction by DMT & PTA route, chip drying, spinning of filament yarns and staplefibre manufacturing, effect of process variable on properties of polyester fibre, some dopeadditives for specialty polyester fibre, Properties of polyester fibre,Total Lectures required =8

Unit (3): Polyamide fibre- Different types of polyamide fibres, Nylon polymerproduction by continuous polymerization in VK tube, Manufacturing of Nylon 6 and

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Nylon 6,6 by melt spinning, Properties of Nylon 6 and Nylon 66 fibre, Polyacrylonitrile(PAN) fibre, Acrylic fibre- formation by dry spinning,l dry-jet-wet spinning process,Total Lectures required =9

Unit (4): Introduction to regenerated fibre, concepts of regeneration of fibre, Rawmaterial for viscose rayon, manufacturing sequence of viscose fibre, wetr spinning ofviscose rayon, formation of serrated edge cross-section of viscose rayon, viscose fibreproperties, Introduction to cuprammonium rayon in brief, introduction of celluloseacetate rayon in brief. Total Lectures required =9Grand total of lectures required = 35Reference Books:

1. Manufactured fibre Technology, by V.B. Gupta & V.K. Kothari2. Essential fibre chemistry, by M.E. Miller3. Production of Synthetic Fibres, by A.A. Vaidhya4. Fibre Chemistry by M. Lewin, E.M. Pearce, Marcel & Dekkan Inc5. Regenerated Cellulose fibre, by C. WEooding, Woodhead Publishing Ltd.6. Handbook of Textile fibre, by Gordon Cook7. Man Made Fibres, by R.W. Moncrief



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4TH SEMESTER LAB SYLLABUSTT-451: Yarn Manufacturing-I:Familarity with carding machine, constructional details, change places and speedcalculation of a carding machine, effect of various machine parameters in production andquality of sliver, checking the quality of sliver, finding out individual draft and total draftin carding machine, flat speed and its impact, study of coiling mechanism, find outcoils/layer, setting according to type of material.

Practice in handling, operation, setting and gauging draw frame, study ofconstruction details of draw frame, various control and change places etc, practice inchecking the quality of sliver and waste analysis, common fault and remedies, calculationpertaining to gearing, speeds, constant, draft and production etc

TT-452: Fabric Manufacturing-IStudy of warping, drawing-in, and sizing, constructional details of machines, types ofpackages produced by them and package faults, calculation pertaining to warping, sizing,weft winding and drawing-in

TT-453: Wet Processing of Textiles-I:Dye cotton with direct, reactive, vat and sulphur dye, dyeing polyester, wool, silk, acrylic andnylon using, appropriate disperse, acid and basic dyes, Print cotton fabric using various styles ofprinting, namely, direct, resist and discharge, Evaluate colour fastness to washing, light,perspiration and rubbing properties

TT-454: Textile Fibres-IIPrinciple of microscopy, microscopic identification of man-made fibres, preparation andmounting of specimen for longitudinal view, standard scheme of analysis pfhomogeneous fibre and blend by physical and chemical methods, preparation of reagentsused for chemical analysis

.

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1. Textile Testing-I (NTT-501) (L T P 3 1 0)Unit (1): Introduction to fiber, yarn and fabric testing, sampling, random sampling, biasedsampling, sampling techniques, square and cut-square technique, selection of sample fortesting. Total Lectures required =8

Unit (2): Atmospheric conditions for testing, absolute and relative humidity, moistureregain & moisture content and their measurement, dry and wet bulb hygrometer,importance of moisture in textiles, effect of moisture on properties (physical, &mechanical) of textile material, factors affecting the regain, Shirley moisture meter,control of atmospheric conditions during testing. Total Lectures required =9

Unit (3): Measurement of physical characteristics of cotton viz. length, fineness,maturity, bundle strength, colour and foreign matter including principle, construction,operation, and calibration of the equipment in common use. Total Lectures required =8

Unit (4): Mechanical properties of fibres, relation between structure and mechanicalproperties of fibres, Measurement of physical properties of man-made fibres i.e. length,denier, strength, elongation, modulus, work of rupture, crimp, spin finish, fibre qualityindex etc. Total Lectures required =8Unit (5): determination of yarn count, diameter, average & resultant count of folded yarn,relation between Ne, D, T, Nm, Instruments used for determination of count, quadrantbalance, Knowles balance, Beeslay balance and physical balance, Twist, classification oftwist, twist measurement, direct counting method, continuous twist tester, twist-untwistmethod, Twist tester, R.B. twist tester, level of twist. Total Lectures required =9Grand total of lectures required = 42Text Books and Reference material:1. Quality control and testing management, by V.K. Kothari2. Principles of textile testing, by J.E. Booth3. Physical testing of textiles, by B.P. Savile4. Physical properties of fibres, by W.E. Morton and J.W.S. Hearle

Laboratory work: As per lab syllabus

2. Yarn Manufacture-III (NTT-502) (L T P 3 1 0)Unit (1): Objectives of combing, system of lap preparation, sliver lap, ribbon lap andsuper lap machines, configuration of fibre feed and its effect on the quality of product andefficiency of comber, combing cycle.Total Lectures required =8

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Unit (2): Important parts of comber and their functioning, timing and setting of comberfor different classes of cotton, concept of forward and backward feed, concept of comberwaste, calculation pertaining to production and noil percentage, recent developments incombers. Total Lectures required =9

Unit (3): Objectives of speed frame, important parts of speed frame and theirfunctioning, Mechanism involved in drafting, twisting, and winding, different types ofroler drafting systems, setting and gauges in drafting zone. Total Lectures required =8

Unit (4): Mechanism of bobbin building, process parameters for different materials, basicprinciple of designing of cone drum, differential motions and their working principles.Recent developments in speed frame. Total Lectures required =8

Unit (5): Common defects in roving package, their causes and remedies, calculationspertaining to gearing, draft, t.p.i. and production, twist multiplier and roving twistTotal Lectures required =9Grand total of lectures required = 42

Text Books and Reference material:1. A practical guide to combing and drawing- W. Klein2. Spun Yarn technology- Eric Oxtoby3. Spun Yarn technology, Vol-I- A. Venkatsubramani4. Elements of Combing- Dr. A.R. Khare5. Cotton Spinning- Taggart


3. Fabric Manufacture-III (NTT-503) (L T P 3 1 0)Unit (1): Introduction to weaving process, general description of power looms, theirmechanical details, settings and adjustments, primary, secondary and auxiliary motions.Total Lectures required =8

Unit (2): Various ways of shedding, various types of sheds, tappet shedding, and idea ofconstruction of tappet, under pick and over pick mechanism, beating up motion, early andlate shedding, healds, reed & temples and their utility in loom.Total Lectures required =9

Unit (3): Negative and positive take up motion, negative and positive let-off motions,merits and demerits of negative and positive take-up and let-off motion, causes of shuttleflying and shuttle trapping. Total Lectures required =9

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Unit (4): Warp protecting motion, side and centre weft fork motion, description ofvarious types of dobby’s, negative and positive dobby, preparation of chain/ lattice, scopeand limitation of dobby, settings and adjustments. Total Lectures required =8

Unit (5): Various timings and settings used on loom for filament weaving, Greyinspection and mending, folding process and machines, Numerical problems on loomspeed, production & efficiency and cover factor.Total Lectures required =8Grand total of lectures required = 42Text Books and Reference material:1. Weaving Mechanism by Fox2. Weaving Mechanism by N.N. Bennerjee3. Weaving Calculation, by R. Sengupta4. Weaving machine and mechanism by M.K. Talukdar


4. Colour & Design (NTT-504) (L T P 3 1 0=4)Unit (1): Light and colour phenomena, physical basis of colour, Emission & absorptiontheory of light, Colour vision and light theory of colours, Complementary colours, Chromaticcircle, Pigment theory of colours, Brewster circle, Attributes of the primary & secondarycolours,Total Lectures required = 11

Unit (2): Colour measurement, Primary, Secondary, Tertiary & compound colours, Biren’striangle, Modification of colours, Coloured greys, Colours in combination, Colour contrast,contrast in hue, contrast of tone, colour harmony, Relative spaces occupied by colours,divisional colours, Application of colours, Mixed colour effect,.Total Lectures required =11

Unit (3): Composition of designs, Condition to be observed during ornamentation of fabrics,Mode shade, Harmony of succession, gradation of hue, Different stages of colouring oftextile materials, Colour and weave effect and its classification. Bases of Textile design, Onethird and one fourth drop design, Half drop and drop reverse design,Total Lecture required = 10

Unit (4): Unit repeating design, Geometric ornamentation, Construction of symmetricaldesigns, Stripe and check effect designs, Sari border / vertical border design, Factor affectingthe woven designs, reversing inclined figure, Diamond, Ogee, & diagonal waved line base,applications of colours.Total Lecture required = 10Unit (5): Art sheet based question covering all above unitsGrand total Lectures required = 34

Reference Books:1. W. Watson- Textile design and colour2. Traditional Textile designs B K Behera

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5. Fabric Structure (NTT-505) (L T P 2 1 0=3)Unit (1): Classification of various fabrics, construction of plain weave and its derivatives (riband mat weave), ordinary twill, right hand twill, warp faced, weft faced & balanced twills,Total Lectures required = 8

Unit (2): Satin regular, irregular and their extension. Combined twills, end to end and pick-to-pick combination, elongated twills, steep twills, broken twill, curved twill, Fancy twills-large diagonal shaded twills, Wave/ zig-zag, herringbone twill.Total Lectures Required = 8

Unit (3): Regular and irregular satin, sateen base diagonals and brained twills, Diamond,mock leno, ordinary honeycomb, brighten honeycomb , Huck-a-back and crepe weave.Total Lectures Required = 9

Unit (4): derivatives of hopsack, barley corn stitched hopsack and twilled hopsack, Ripstopweave, Simple and wadded bed ford cords (1), weft and piques (1), principle of figuring withextra material extra warp figuring, extra weft, limitation of extra thread.Total Lectures Required = 9Grand Total Lectures Required = 34

Reference Book: -1. W. Watson Textile Design & colour Longmans Greens Co. London.2. Z.J Grosicki Watson’s Textile design and colour Newnes Buter Worth, London.3. Z.J. Grosicki, Advance Textile Design Newnes Butter Worth, London.4. “Nishant” A Grammar of textile.


6. HS: Common Syllabus as decided by UPTU) (L T P 2 0 =2)

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5th SEMESTER LAB SYLLBUSTT-551, Textile testing-I

Measurement of fibre length and its distribution, fineness, moisture content and strength etc usingdifferent methods and instruments, Fibre diameter and its variability, cleanliness of cotton, testing of nepsin card web, sliver, roving and yarns, Analysis and interpretation of test results.

Measurement of hank of sliver, roving and count of yarn and their variability, Single yarnstrength and elongation, Lea strength measurement, Use of statistical techniques for evaluation ofexperimental results

TT-552, Yarn Manufacturing-IIIPractice in handling operation, setting and gauging of lap former, comber and speed-frame, Study

of constructional details of machines: various controls and change places etc., Practice in checking thequality of sliver, roving, comber lap and waste analysis, common fault and remedies, Calculationpertaining to gearing, speeds, constant, draft and production etc.

TT-553, Fabric Manufacturing-IIIIntroduction to loom, its different parts and passage of material on it, Names of parts, setting and

fitting of tappet shedding, dobby shedding, jacquard shedding, over pick, under pick, beat up, five wheeltake up, seven wheel take up, negative let-off and semi-positive let-off motions

TT-555: Fabric Analysis:Analysis of various types of fabric structures like plain, twill, satin, hopsack, barleycorn etc ,measurement of cover factor and crimp of fabrics.

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1. Textile Testing-II (NTT-601) (L T P 3 1 0)Unit (1): Tensile properties of yarn and fabric, stress-strain curve, various methods forfinding of yield point, methods for finding of various modulus, destination of tenacity, andstiffness of fabric. Total Lectures Required = 7

Unit (2): Procedure of determination of strength and elongation in the spun yarns,knowledge about the equipment used, yarn tensile strength testing machines, single yarnstrength tester, lea strength tester, fabric strength tester- impact tester, Grab test, fabric B.S.Test, Scott serigraph, Instron tensile tester. . Total Lectures Required = 9

Unit(3): Measurement of evenness testing of yarns, nature and causes of irregularities,principles and methods of evenness testing, evaluation and interpretation of evennessdiagram & spectrogram and their associated equipment, Classimat faults .Total Lectures required =9

Unit (4): Measurement of physical properties of fabric and the knowledge of theequipment used, tensile strength, bursting strength, tearing strength, pilling, airpermeability, crimp, thickness, EPI, PPI, weight and cover factor.Total Lectures required =10

Unit (5): Measurement of water repellency, shrinkage, measurement of fastness to lightand rubbing, thermal transmission, Brief introduction to FAST and KAWABATA.Total Lectures required =7Grand total of lectures required = 42

Reference Books: -1. Physical testing of textiles by B.P. Saville.2. Quality control and testing management by Dr. V.K. Kothari.3. Principles of textile testing by J.E. Booth.4. Quality control by V.K. Kothari.

2. Yarn Manufacture-IV (NTT-602) (L T P 3 1 0)Unit (1): Introduction and objective of ring frame, important parts of ring frame and theirfunctions, principle and mechanism involved in drafting, twisting and winding, yarntwist: terminology, concept of twist multiplier, propagation of twist, yarn contraction dueto twisting. Total Lectures required =9

Unit (2): Types of rings and travelers, spinning triangle, forces acting on yarn andtraveler during spinning, theory of spinning balloons, yarn tension in ring spinning,

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mechanism of cop formation, common package size, limitations of large packagespinning, effect of ring rail lift and ring diameter on cop size.Total Lectures required =8

Unit (3): System of waste collection at ring frame and types of spinning wastes, controlof pneumafil waste, factors responsible for loss in efficiency,, control in yarn faults, ringframe calculations pertaining to TPI, production and draft, concept of average mill countat 4o’s conversion. Total Lectures required =8

Unit (4): Recent developments in ring spinning, Limitations of ring spinning, Compactspinning- Principle and mechanism of yarn formation, yarn quality, basic yarn structure,end-use of compact spun yarns, merits and limitations of compact spinning, yarncharacteristics and comparison of yarn properties with ring yarn.Total Lectures required =8Unit (5): Doubling: - Objects and terminology, study of ring doublers, fancy yarns,sewing thread and tyre Cord, Reeling: Objects and terminology, types of reelingconstruction and working of a reel yarn bundling, calculation of draft, TPI and productionof ring frame & doubling frame. Routine & preventive maintenance practices in ringspinning. Total Lectures required =9

Grand total of lectures required = 42Text Books and Reference material:

1. NCUTE Series2. The technology of short staple spinning- W. Klein3. Spun Yarn technology- Eric Oxtoby4. Spun Yarn technology, Vol-I- A. Venkatsubramani5. Elements of Ring frame & Doubling- Dr. A.R. Khare


3. Fabric Manufacture-IV (NTT-603) (L T P 3 1 0)Unit (1): Jacquards shedding, types of jacquards and their principle of working, crossborder jacquards, System of harness mounting and tying, Card cutting, limitations ofjacquards, electronic jacquard, recent development in jacquards.Total Lectures required =9

Unit (2): Automatic Looms- pirn and shuttle changing, various motions of automaticlooms, warp stop motion- mechanical, electro-mechanical and electronic.Total Lectures required =9

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Unit (3): Types of multiple box motion, working principle of multiple box motion, twocolour and four colour drop box motion, brief description of pick-at-will, pick and pickmotion, Online process and quality control, estimation of productivity, snap studyTotal Lectures required =9

Unit (4): Terry weaving: essential feature of terry weaving loom, various principle ofterry pile formation, Terry let-off-heading, fringing-motion, modern development in terrystructure. Total Lectures required =8

Unit (5): Introduction of narrow fabric manufacturing, brief description of braidingmachines and needle looms, Introduction of non-woven fabrics, brief description ofvarious manufacturing processes of non-woven fabrics.Total Lectures required =8Grand total of lectures required = 42

Text Books and Reference material:1. Weaving Mechanism by Fox2. Weaving Mechanism by N.N. Bennerjee3. Weaving Calculation, by R. Sengupta4. Weaving machine and mechanism by M.K. Talukdar


4. Departmental Elective I4.1 Structure & properties of Fibres (NTT-011) (L T P 3 1 0)

Unit (1): Basic structural features of fibre, Structure of Cotton, wool, silk, and other textilefibres, relation between fibre structure and fibre, Methods of estimating molecular weight,orientation, crystallinity & crystalline orientation of fibre forming polymer, Overallorientation by “sonic modulus tester,Total Lectures Required = 87

Unit (2): Concept of scanning electron microscope (SEM), Concept of transmission electronmicroscope (TEM) Fourier Transform Infrared Spectroscopy (FTIR), Atomic forcemicroscopy, fibre fracture.Total Lectures Required = 8

Unit (3): Thermal behavior of textile fibres by Differential Scanning Calorimeter (DSC) (2),TGA, thermal mechanical analysis (TGA) (2), Thermomechanical Analyser (TMA) Densitygradient column (2), Preparation of density gradient coloumn (2) Crystallinity by densitygradient coloumn.Total Lectures Required = 8

Unit (4): Optical properties of fibres (2), Birefringence behavior, dielectric properties, fibrefriction, fibre friction measurement, fibre to fibre, yarn to yarn friction measurement

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Total Lectures Required = 87

Unit (5): Creep behavior (2), concept of moisture absorption by fibres (2), (2). Moistureabsorption, heat of absorption, differential heat of absorption, integral heat of absorption,Quantitative theory of heat moisture absorption , Rate of moisture absorption

Total Lectures Required = 10Grand Total of lectures required = 38

Reference Book: -1. Manufactured fibre technology by V.B. Gupta, V.K. Kothari2. Physical properties of fibre by J.W.S. Hearle3. Thermal behavior of material by Turi4. Modern yarn production by Ray5. Textile fibres by ATIRA6. ASTM Standard books7. Polymers by fibre & textiles encyclopedia8. Advances in fibre source by S.K. Mukhopadhyaya

4.2 Garment Manufacturing Technology (NTT-012)) (L T P 3 1 0)

Unit (1): Introduction to garment manufacturing technology, Sample cutting, ZFusing,Sewing, Pressing, Finishing and inspection, Line balancing concept.Total Lectures required =8

Unit (2): Introduction to measurement of fabric dimensional properties, fabric comfort,thermal comfort, objective evaluation of fabric, low stress fabric properties, Kawabatasystem, fabric assurance by sample testing, fabric defects, Fabtic inspection and feedbackto back process.Total Lectures required =9

Unit (3) Introduction to garment cutting, Marker planning, Efficiency of Markerplanning, methods of marker planning and marker use, spreading of the fabric, to form alay, spreading requirements, methods of spreading, fabric packages, objective of cuttings,methods of cuttingsTotal Lectures required =9

Unit (4): Introduction to seam, stitch, stitch classification, stitch structure, seamformation, joining material, surface characteristics, seam appearance, damages (thermaland mechanical), seam performance, seam degradation, seam failure, seam puckering andseam testing.Total Lectures required =9

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Unit (5): Inportance of garment processing and finishes, types of garment, processing ofgarments and special garment finishes.Total Lectures required =7Grand total of lectures required = 42

Text Books and Reference material:1. Introduction to Garment Manufacturing Technology By T Ramchandran2. 2. Garment Manufacturing Technology by By T Ramchandran3. 3. Practical Clothing Construction Part I & II by Mary Methews

Laboratory work: NA

Departmental Elective II5.1 Advance Fabric structure (NTT-021) (L T P 2 1 0)

Unit (1): Backed cloths, weft backed cloths, warp backed cloths with weeding threads,double cloths, center stitched, self stitched, inter changing double cloth, cut effect ininterchanging double cloths. Total Lectures required =9

Unit (2) Turkish towel, Ornamentation of terry weave, triple cloth, Types of carpets andclassification of carpets. Total Lectures required =8

Unit (3) Damask weaves, Brocade, Tapestry, Velvet, Velveteen, Colour and weaveeffect, Total Lectures required =8

Unit (4): Gauge and leno weave with their mechanism; Lappet and Swivel weave,Ondule fabric, figured pique, draft & peg plan for above weaves.Total Lectures required =9Grand total of lectures required = 34


5.2 Multi & Long Fibre Spinning (NTT-022) (L T P 2 1 0=3)Unit 1: Characteristics of manmade fibres, spinnability, blending, and its objectives,Spinnability, blending & its objectives, processing of Man made fibres & blends on short,medium and long staple spinning systems.Total Lectures Required = 10

Unit 2: Spinning of dyed fibres, estimation of blends intimacy, factors affecting the blendirregularity, structural properties of blended yarns.Total Lectures Required = 8

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Unit 3: Production of bulked yarn, characteristic difference in the physical & mechanicalproperties of various long staple fibres & their influence in the choice of preparatory &spinning machinery.Total Lectures Required = 8

Unit 4: Woolen, semi-worsted & worsted systems of spinning, retting of flax, & jute, Jute& flax spinning, manufacturing of spun silk.Total Lectures Required = 8Grand total lectures required =34

Reference book:-1. Spun Yarn technology: Etic Oxtoby2. Spun yarn technology: Eric Oxtoby.3. Wool Spinning by Vickerman, Abhishek Publication4. Principle of woolen spinning by Priestman5. Woolen & Worsted yarn manufacture by J. W Redcliff6. Jute Spinning Calculation by Andrew Smith7. Worsted Drawing & Spinning by Miles

6. HS: Syllabus as decided by UPTU) (L T P 2 0)

6h SEMESTER LAB SYLLBUSTT-551, Textile Testing-II

Use of microscope for testing of yarns for appearance, twist and diameter, measurement ofevenness, measurement of yarn strength, tenacity, elongation at break, modulus, crimp rigidity, fabrictesting for dimension, weight, thickness, shrinkage and air permeability,Fabric testing for elongation, tensile, bursting, and tearing strength, abrasion resistance, glexural rigidity,

crease recovery and draping qualities of fabric

TT-552, Yarn Manufacturing-IVOperating, setting and gauging of ring frame and doubling frame, study of constructional details

of machinery, various controls, change places etc., Practice in checking the quality of single and doubleyarn, common yarn faults and their remedies, calculations pertainingto gearing, speeds, constant, draft,TPI and production in ring frame and doubling frame.

TT-553, Fabric Manufacturing-IVConstruction, names of parts, setting of automatic pirn change, drop box motions, and shuttle

box, Names of parts, setting and fitting of warp protecting, warp and weft stop motions.

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1. Open Elective from Other Department1.1 Process Control in Spinning (NTT-701) (L T P 2 0 0)

Unit (1): Importance of evolving a system for process control, control of mixing qualitythrough fibre characteristics, simultaneous control of mixing cost and quality, concept ofbale management. Total Lectures required =7

Unit (2): Control of waste in blow room and carding, norms for waste and cleaningefficiency in blow room & card, control of neps, assessment of performance of blowroom & card, control of comber waste, concept of yarn realization, calculation pertainingto waste & yarn realizationTotal Lectures required =8

Unit (3) Measurement and analysis of productivity, means to improve productivity,maximizing machine efficiency in ring spinning, controlling end breakage rate in ringspinning, control of soft waste and hard waste, control of yarn faults and package defects-slubs, crackers, spinner’s doubles, bad piecing & slough off. Total Lectures required =9

Unit (4): Control of yarn quality- count, strength and their variability, study of CV%(within bobbin and between bobbin), control of variability of lea strength, single yarnstrength and elongation %, Control of yarn unevenness, imperfections and hairiness.Total Lectures required =9Grant Total of lectures Required =35

Reference Books:1. Process Control in Spinning by ATIRA

2. Process Control in Spinning by K.R. Salhotra

1.2 Process Control in Weaving (NTT-702) (L T P 2 0 0)Unit (1): Scope of process control, systems of process control in weaving, setting normsand schedule of checks, machinery audit, process control in weaving, optimizing qualityof preparation, control of quality of knot, producing good package, selection of healds,selection of reeds, dressing of the beams for reducing incidence of cross ends.Total Lectures required =9

Unit (2): Process control in warping, minimizing end breakage in warping, quality ofwarping beam, control of productivity, factors responsible for loss in efficiency, controlof productivity.Total Lectures required =7

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Unit (3): Process control in sizing, choice recipe and size pick-up, control of size pick-up, control of yarn stretch, quality of sized beams, control of productivity.Total Lectures required =8

Unit (4): Process control in loom shed, snap study and time and motion study, control ofwarp and weft breakage, causes and remedies of fabric defects, factors responsible forloss in efficiency, control of productivity, process control in grey inspection, and foldingsections.Total Lectures required =8Grand total of lectures required = 32

Reference Books1. Weaving tablets by ATIRA2. Machine catalogues of various machines manufacture3. Process control in weaving by ATIRA

2. Open elective from other department2.1 Quality Management (NOE-072) (L T P 3 1 0)

UNIT-I : Quality Concepts: Evolution of Quality Control, concept change, TQM Modern concept,Quality concept in design, Review of design, Evolution of proto type.Control on Purchased Product: Procurement of various products, evaluation of supplies, capacityverification, Development of sources, procurement procedure.Manufacturing Quality: Methods and techniques for manufacture, inspection and control of product,quality in sales and services, guarantee, analysis of claims.

UNIT-II: Quality ManagementOrganization structure and design, quality function, decentralization, designing and fitting, organizationfor different type products and company, economics of quality value and contribution, quality cost,optimizing quality cost, seduction program.Human Factor in quality (11)Attitude of top management, cooperation of groups, operators attitude, responsibility, causes of apparatuserror and corrective methods.

UNIT-III: Control Charts, Theory of control charts, measurement range, construction and analysis of Rcharts, process capability study, use of control charts.Attributes of Control Chart , Defects, construction and analysis of charts, improvement by control chart,variable sample size, construction and analysis of C charts.

UNIT -IV : Defects diagnosis and prevention defect study, identification and analysis of defects,correcting measure, factors affecting reliability, MTTF, calculation of reliability, building reliability in theproduct, evaluation of reliability, interpretation of test results, reliability control, maintainability, zerodefects, quality circle.

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UNIT –V: ISO-9000 and its concept of Quality Management, ISO 9000 series, Taguchi method, JIT insome details.

Text / Reference Books:1. Lt. Gen. H. Lal, “Total Quality Management”, Eastern Limited, 1990.2. Greg Bounds, “Beyond Total Quality Management”, McGraw Hill, 1994.3. Menon, H.G, “TQM in New Product manufacturing”, McGraw Hill 1992.

2.2 OPERATION RESEARCH (NOE-073) (L T P 3 1 0)

UNIT-I: Introduction:Difinition and scope of operations research (OR), OR model, solving the OR model, art of modelling,phases of OR study.Linear Programming: Two variable Linear Programaming model and Graphical method of solution,Simplex method, Dual Simplex method, special cases of Linear Programming, duality, senstivityanalysis.

UNIT-II : Transportation Problems:Types of transportation problems, mathemataical models , transportation algorithms,Assignment: Allocation and assignment problems and models, processing of job through machines.

UNIT-III : Network Teachniques:Shortest path model, minimum spanning Tree Problem, Max-Flow problem and Min-cost problem.Project Management: Phases of project management, guidelines for network construction, CPM andPERT.

UNIT-IV: Theory of Games:Rectanagular games, Minimax theorem, graphical solution of 2 x n or m x 2 games, game with mixedstrategies, reduction to linear programming model.Quality Systems: Elements of Queuing model, generalized poisson queing model, single servermodels. (12)

UNIT-V:Inventory Control, Models of inventory, operation of inventory system, quantity discount.,Replacement, Replacement models: Equipments that deteriorate with time, equipments that fail withtime.

Text / Reference Books:1. Wayne L. Winston,”Operations Research” Thomson Learning,2003.2. Hamdy H. Taha, “Operations Research-An Introduction” Pearson Education,2003.3. R. Panneer Seevam, “Operations Research” PHI Learning, 2008.4. V.K.Khanna, “Total Quality Management” New Age International, 2008.

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3. Advance Spinning Technology (NTT-704) (L T P 3 1 0)Unit-1: Limitation of ring spinning, Principles of unconventional method of yarnmanufacturing open-end spinning process, Advantages and Limitations of open-endspinning process, Classification of new spinning yarn technology.Total Lectures Required = 10

Unit-2: Rotor spinning- Objects of rotor spinning, Principle of operation, Raw materialrequirements(1), opening unit, yarn formation, Design of rotor, Navel and yarnwithdrawal tube, Automation, yarn characteristics comparison of yarn properties withring yarn and rotor yarn. Total Lectures Required = 8

Unit-3: Friction spinning- Principle, DREF-2 and DREF-3, yarn formation , yarn quality,yarn structure(1) fibre specifications for optimum results, merits & limitations, Twist lessspinning-TNO process and TWILLO process(1), Traveller-less NOVA Spinning.


Unit-4: Air jet Spinning-Principle, concept of false twist, Fasciated yarn, Murata jetspinning, operation principle(1) Raw material requirement, Effect of process variables onyarn twist & tenacity, yarn quality, limitation of air jet yarns, self twist process.Total Lectures Required = 8

Unit-5: Bobtex ICS process, Wrap spinning, plyfil spinning, SIRO spinning, Electrostaticspinning, Core spinning compact spinning. Total Lectures Required = 8Grant Total of Lectures Required =42

Reference Book-1. NCUTe Series2. The technology of short staple spinning- W. Klein3. Spun Yarn technology- Eric Oxtoby4. Spun Yarn technology, A. Venkatsubramani

4. Knitting Technology (NTT-705) (L T P 3 1 0)Unit 1: Difference between knits and wovens, knitting terms and definitions (Course,, wale,stitch density) different type of knitting needles: bearded needle, latch needle, sinker, jack,cam arrangement, overlap, under lap, closed lap, open lap. Total Lectures required =8

Unit 2: Comparison of warp and weft knitting, Classification of weft knitting machine,elements of knitting machine like type of needles, sinkers, etc Needle numbering system,technology of loop formation, geometry of loop structure, Elements of loop structure: needleloop, sinker loop, relation between yarn count, machine gauge and stitch density. TotalLectures required =9

Unit 3: Classification of knit-structures, loop formation on: single jersey, Rib machines andinters look machines, socks knitting technology, Loop formation on flat bed machineTotal Lectures required =9

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Unit 4: Four primary base knitting structures: Plain knitted fabric, Rib fabric, Interlock andPurl fabric, Special knitting machines: Fabric machine, garment length machine, flatmachine, circular machine fabrics and Spacer fabrics. Total Lectures required =7

Unit 5: Basic warp knitting machines, classification of warp knitting, Modern developmentsin weft knitting technique, calculations regarding production, gsm, stitch density etc, Causesand remedies of faults of knitted fabrics. Total Lectures required =9Grand total of lectures required = 42

Reference and Text Book-1. Knitting Technology – Chamberlin2. Knitting Technology – W.J. Spencer3. International Textile Journel – Knitting4. Knitting Calculation – Chamberlin5. Wet Knitting Vol. 1&2 –Published by IIT New Delhi.6. Knitting – NCUTE

Laboratory work: S per Lab Syllabus

5. Departmental Elective III5.1 Nonwoven (NTT-031) (L T P 3 1 0=4)

Unit 1: National and international scenario on non-woven fabric production, Conceptabout felts and non woven, Classification of non-woven fabrics, fibres for non-wovenfabrics, ., Felt Manufacturing processTotal Lectures Required =9Unit 2: Various method of web formation, web chrematistic and their influence onproperties of non-woven fabrics, (3) Non woven fabric by Needle punch, Description ofneedle punching machine, effect of process variables on properties of needle punch fabricTotal Lectures Required =9Unit 3: Non-woven fabric by hydroentanglement, Description of hydroentanglementmachine, effect of process variables on properties of hydroentanglement non wovenfabric, Non-woven fabric by adhesive bonding, mechanical bonding, Melt blown processof non-woven fabric manufacturingTotal Lectures Required =8Unit 4: Non-woven fabric by Stitch bonding, Non-woven fabric by chemical bonding,Non-woven fabric by bonding with thermoplastic adhesives, Non-woven fabric by Spunlaced, Effect of process variables on properties of stitch bonding, chemical bonding spunlaced non-woven fabricsTotal Lectures Required =8Unit 5: Flocked fabric, Laminates, latest development in non-woven industry: ultrasonicbonding, Infra-red bonding, bonding by bi-component fibres,. Application of various nonwoven fabricsTotal Lectures Required =8Grand total of Lectures Required= 42

Reference & Text Books1. Non Woven – N.N. Banarjee2. Non woven – NCUTE

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3. Knitting technology : Spencer

5.2 Fibre Reinforced Composites (NTT-032) ( L T P 3 1 0=4)Unit 1: Definition of composites, Types of composites - fibre particulate and laminar composites,Fibre composites: Constituents - functions of fibre and matrixTotal Lectures Required =9

Unit 2: Types of high performance fibres - properties - types of matrix materials - Thermosetand Thermo plastics properties: short fibre composites, fibre matrix interface, coupling agents,coupling of interfaces and interfacial reaction in fibre composites, fracture mode in fibrecomposites. Total Lectures Required =9

Unit 3: Introduction to fibre reinforced composite material manufacturing techniques, Textileperforms for composites: weaving, knitting, braiding. Total Lectures Required =8

Unit 4: Vacuum bagging, compression molding, injection molding, pultrusion, thermoforming,filament winding, resin transfer molding. Total Lectures Required =8

Unit 5: Testing of composites- Fibre volume fraction -Laminar tensile - shear - compression -and flexural properties, applications of fibre reinforced compositesTotal Lectures Required =8Grand Total of Lectures Required =42

Reference Books:1. D hull An Introduction to composite materials, Cambridge university press, 19982. L Gupta “Advanced Composite Materials”, Himalayan Book, New Delhi, 19983. Mathews F.L and Rawlings R.D “Composite Materials Engineering science” Chapman

and Hall London, 19944. Hearle. J.W.S “High performance fibres composites and engineering textile structures”

JTI (special issue) 19905. Textile Progress monogram on “Hybrid yarns and textile performing for thermoplastic

composites” by R. Alagirusamy, R Fangueiro, V. Ogale and N. Padaki Textile Progress2006 Vol 38 No. 4 (Wood Head Publishing Limited)

6. De.S.K. and White J.R. Short fibre polymer composites, Wood head, 2001

7th SEMESTER LAB SYLLABUSTT-705: Knitting TechnologyTo study the path of yarn through circular and flat knitting machine, different knitting elements

including the cam system, driving mechanism of plain knitting machine, cloth take-up mechanism ofplain knitting m/c, rib knitting m/c including arrangement of dial and cylinder needles, cam, system anddriving mechanism, Interlock knitting m/c including arrangement of dial and cylinder needle, cam systemand driving mechanism, Warp knitting machine constructional details and mechanism of operation.

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8TH SEMESTER TEXTILE TECHNOLOGY1. Open Elective from Other Departments1.1 Technical Textiles (NTT-801) (L T P 3 1 0=4)

Unit (1): Introduction to technical textile, types of technical textiles, textiles used inindustry such as filtration, filter fabric construction- woven, needle felt & knitted filterfabric, finishing treatment of filter fabric, thermal and chemical properties of filter fabric,essential requirements of good filter fabric. Total Lectures required =8

Unit (2): Manufacture and properties of protective textiles- water proof/coated and waterrepellent, antimicrobrial, flame retardant, chemical resistance, Nuclear and biologicalresistance, mechanical resistance such as bullet proof, cut prof, stab proofTotal Lectures required =9

Unit (3): Medical textiles, fibres used, classification of medical textiles- non-implantablematerial wound dressings, bandages, plasters, etc, Extra-corporal devices – Artificialkidney, liver lung, implantable material- suture, soft tissue implant, Orthopedic implants,Cardiovascular implants, Healthcare/ hygiene products, medical cost, surgical gown, facemast etc. Total Lectures required =8Unit (4): Smart textiles, brief introduction of smart textiles, classification of smarttextiles, passive smart textiles, active smart textiles, brief discussion of smart shirt, smartsuit, musical jacket, space suit etc. automotive textiles: type cord, seat belt, air bag, seatupholstery, carpets, headliners, helmets etc, Agro textile: Shade net, green house film,Mulch net, crop cover, anti hail and bird protection net, finishing net etc. Total Lecturesrequired =9Unit (5): Introduction of geo textile, classification of geo textiles, functions of geo textile-soil reinforcement, drainage (fluid transmission), filtration, separation, erosion control/absorption, objective of geo textiles, manufacturing of geo textile, essential properties ofgeo textiles- Mechanical determinants, Hydraulic determinants, durability determinantsTotal Lectures required =8Grand total of lectures required = 42Text Books and Reference material:1. Hand book of technical textiles- A.R. Horrocks & S.C. Anand2. Smart fibre, fabrics and clothing Tao X3. Shears handbook of industrial Textiles.

1.2 PRODUCT DEVELOPMENT (NOE-083) (L T P 3 1 0=4)UNIT-1: Concept of Product, definition and scope. Design definitions, old and new designmethods, design by evolution, examples such as evolution of sewing M/C, bicycle, safety razoretc., need based developments, technology based developments physical relaibility & economicfeasibility of design concepts.UNIT –II: Morphology of design, divergent, transformation and convergent phases of productdesign, identification of need, Analysis of need. Design criteria; functional, aesthetics,

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ergonomics, form, shape, size, colour. Mental blocks, Removal blocs, Ideation techniques,Creativity, Check list.

UNIT –III: Transformations, Brainstorming& Synetics, Morephological techniques. UtilityConcept, Utility Valaue, Utility Index, Decision making under Multiple Criteria. Economicaspects, Fixed and variable costs, Break-even analysis.UNIT-IV: Reliability considerations, Bath tub curve, Reliability of systems in series and parallel,Failure rate, MTTF and MTBF, Optimum spares from Reliability considerations. Design ofdisplay and controls, Man-machine interface, Compatibility of displays and controls. Ergonomicaspects, Anthroprometric data and its importance in design. Application of Computers in Productdevelopment & design.UNIT-V: Existing techniques, such as work-study, SQC etc. for improving method & quality ofproduct. Innovation versus Invention. Technological Forecasting. Use of Standards for Design.

Text/Reference Books:1. A.K. Chitab& R.C. Gupta “Product design & Manufacturing” – Prentice Hall (EE)

2. R.P. Crewford, “The Technology of creation Thinking” Prentice Hall.3. C.D. Cain, “Product Design & Decision” Bussiness Books.4. C.D. Cain, “Engg. Product Design” Bussiness Books.

2. Mill Planning & Organization (NTT-803) (L T P 3 1 0=4)Unit-1: Selection of site for a textile mill. Preparation of project report), Construction ofbuilding of a textile mill, Types of buildings, single and multistoried buildings. Firehazards and their control Safety rules for textile industry, Prevention tours accidents,Total of lectures required=9

Unit-2: Humidification of a textile mill, Humidifiers and dehumidifiers. Ventilation intextile mill,. Air conditioning and refrigeration System, lighting used in textile mill.Total of lectures required=8

Unit-3: Balancing of machines for spinning and weaving mills Layout of differentmachines of spinning and weaving. Total of lectures required=7

Unit-4: Costing,, introduction to cost terms and purposes,. Cost volume, profit analysis,Master budget, flexible budget, cost allocation, process costing, waste cost in textile mill,labour and material cost, wage system in textile mill, Predetermining spinning andweaving cost, Viability evaluation of a project. Total of lectures required = 10

Unit (5) Calculation regarding payback period and Break-even point, Types of stafforganization, Staff organization system in textile mills, Total of lectures required = 8Grant total of Lectures Required = 42

Text Books & Reference Material1. Industrial Engineering, Organization & management by Tarachand2. Industrial Economics & Principle of Management by T.M. Chabra3. Industrial Economics & Principle of Management by S. K Sharma

37

3. Departmental Elective IV3.1 Theory of Textile Structure (NTT-041) (L T P 3 1 0)

Unit (1): Classification of yarns, Yarn geometry- idealized yarn geometry, relationship ofyarn number and twist factor, packing of fibres in a yarn, ideal packing, hexagonal closepacking and radial packing, packing factor and its measurement, yarn diameter, methodof measurement of twist contraction. Total Lectures required =10

Unit (2): Fibre migration: mean fibre position, amplitude of migration and frequency ofmigration, mechanism of migration, spinning-in coefficient and fibre extent. estimation of

strength of blended yarn Total Lectures required =6

Unit 3: Mechanism of staple fibre yarns, translation of fibre properties into yarnproperties, twist and strength relationship, limit of twist, spinability of textile fibres,relation with end-breakage rate. Total Lectures required =9

Unit (4): Elements of fabric geometry, cloth setting theories, flexible and rigid threadmodel, Pierce’s equation and later modifications. Total Lectures required =7

Unit (5): Relation of fabric properties to simple geometry, crimp interchange in wovenfabric, crimp balance equation, Fabric cover, cover factor and their significance, relationbetween cover and weight per unit area of fabric, Theoretical treatment of fabricdeformation in tensionTotal Lectures required =10Grand total of lectures required = 42Text Books and Reference material:1. Textile Yarn- B.C. Goswami, J.G. Martindale, F.L. Scardine2. Textile structure- J.W.S. Hearle, S. Backer, Grossberg.3. Pierce’s geometry- Textile institute

3.2 Mechanical Machine Design (NTT-042) (L T P 3 1 0)

Unit 1: Design Philosophy: Problem identification- problem statement, specifications,constraints, Feasibility study technical feasibility, economic & financial feasibility, societal &environmental feasibility, Generation of solution field (solution variants), Brain storming,Preliminary design, Selection of best possible solution, Detailed design, Selection of Fits andtolerances and analysis of dimensional chains. Selection of Materials: Classification of Engg.Materials, Mechanical properties of the commonly used engg. Materials, hardness, strengthparameters with reference to stress-strain diagram, Factor of safety.Total Lectures Required =11

38

Unit 2: Mechanical Joints: ISO Metric Screw Threads, Bolted joints in tension, Eccentricallyloaded bolted joints in shear and under combined stresses, Design of power screws, Design ofvarious types of welding joints under different static load conditions. Riveted Joints, Cotter &Knuckle Joints: Design of various types of riveted joints under different static loading conditions,eccentrically loaded riveted joints, design of cotter and knuckle joints.Total Lectures Required =11

Unit 3: Belt rope and chain drives: Design of belt drives, Flat & V-belt drives, Condition forTransmission of max. Power, Selection of belt, design of rope drives, design of chain drives withsprockets. Keys, Couplings & Flywheel: Design of Keys – Flat, Kennedy Keys, Splines,Couplings design – Rigid & Flexible coupling, turning Moment diagram, coefficient offluctuation of energy and speed, design of flywheel –solid disk & rimmed flywheels.Total Lectures Required =10

Unit 4: Clutches: Various types of clutches in use, Design of friction clutches – Disc. Multidisc,Cone & Centrifugal, Torque transmitting capacity. Brakes: Various types of Brakes, Selfenergizing condition of brakes, Design of shoe brakes – Internal & external expanding, bandbrakes, Thermal Considerations in brake designing.Total Lectures Required =10Grant Total of Lectures Required = 42

Text Books & Reference Material :1. Engineering design – George Dieter, MGH, New York.2. Product Design and Manufacturing , A.K.Chitale and R.C.Gupta, PHI.3. Machine Design An Integrated Approach: Robert L.Norton, Addison Wesley.4. Machine Design : S.G. Kulkarini - Tata MacGraw Hill.5. Design of machine elements-C S Sharma, Kamlesh Purohit, PHI.6. Mechanical Engg. Design - First Metric Editions: Joseph Edward Shigley-MGH, New York.7. Design of Machine Elements – V.B. Bhandari – Tata McGraw Hill, New Delhi.

4. Departmental Elective V4.1 Electronics in Textiles (NTT-051)

Unit 1: Overview of applications of electronic and controls in textile equipments and machines,Overview of basic analog electronics (R L C, V, I), Total lectures required =9

Unit 2: Basic circuits used for controllers, Overview of basic digital electronic: Gates and ICs,Total lectures required =9

Unit 3: Various types of sensors and transducers used in textile industry ( displacement, position,force, temperature, pressure, flow), Total lectures required =8

Unit 4: Signal conditioning, control elements, system and examples, Data acquisition analysis,Control and automation by microprocessors, and microcontrollers,Total lectures required =8

39

Unit 5: Motor and power drives, some applications of data acquisition and control systems intextiles, Total lectures required =8Grand Total of Lectures required = 42

Reference books:1. Semiconductor Devices and Circuits,: Aloke K Dutta2. Solid state electronic devices: D K Bhattacharya3. Principle of semiconductor devices: Sima Dimitrejev

4.2 ADVANCE Weaving Technology (NTT-052) (L T P 3 1 0)Unit (1): Principle of operation of shuttle-less loom, classification of shuttle-less looms,various systems of weft insertion, advantage of shuttle less looms over shuttle loomsTotal Lectures required =8

Unit (2): Basic principle of sulzer projectile weaving, sequence of weft insertion i.e. weftsupply system, feeding of yarn to projectile, Toggle-torsion bar picking mechanism, Camdriven shedding (dobby, card cutting, card reading, card wielding and card pasting),double cam beat-up, weaving machine timing advantages and limitations of sulzer looms,shuttle less weaving with more than one weft. Total Lectures required =9

Unit 3: The rapier system of weft insertion, classification of rapier looms and itsdescription, flexible and rigid rapier, tip transfer and loop transfer, weft controlmechanism, loom timingTotal Lectures required =8

Unit (4): Working principle of air-jet weaving, essential requirements of shedding,sequence of weft insertion, weft measuring, weft tensioning, beating-up, weft gripping,weft citting, weft stop motion and selvedge formation ,Problems in air-jet weavingmachine, its remedies, design of nozzle, nozzle parameters affecting characteristics of air-jet, quality of air required, weaving machine timings, air drag force & factors affectingair drag force, blowing sequence of relay nozzles and timing control. Total Lecturesrequired =9

Unit (5): Water-jet weaving machine: principle of weft insertion, path of yarn onweaving machine, sequence of weft insertion i.e. weft supply system, feeding of yarn tomain nozzle, picking mechanism, nozzle pump design, problems encountered, drying offabric on weaving machine, quality of water required. Total Lectures required =9Grand total of lectures required = 42

Text Books & Reference Materila1. Text Books and Reference material:

40

1. Modern development in weaving machine, by Duxburg2. Weaving mechanism, machine and management, by Talukdar.3. Weaving mechanism, by Robinson4. Modern weaving preparation and machinery, by A. Ormerod

41

U.P TECHNICAL UNIVERSITY, LUCKNOWStudy and Evaluation scheme

B. Tech. TEXTILE ENGINEERING[Effective from the Session 2014-15]

YEAR 2nd, SEMESTER- IIIS.

No.Subject

CodeName of Subject Periods Evaluation Scheme Subject

TotalCreditsL T P Sessional

AssessmentESE


1 NAS-301/NOE-031-039

Engg. Mathematics-III/Science based OpenElective

3 1 0 30 20 50 100 150 4

2 NTT-301 Yarn Manufacture-I 3 1 0 30 20 50 100 150 43 NTT-302 Fabric Manufacture-I 3 1 0 30 20 50 100 150 44 NTT-303 Wet Processing of

Textiles-I3 1 0 30 20 50 100 150 4

5 NHU-301/NHU-302


2 0 0 15 10 25 50 75 2

6 NTT-304 Textile Fibre-I 2 1 0 15 10 25 50 75 3AUC-001/AUC-002

Human Value &Professional Ethics/Cyber Security

2 0 0 15 10 25 50 75*

PRACTICAL/ DESIGN/DRAWING7 NTT-351 Yarn Manufacture-I

Lab0 0 3 10 10 20 30 50 1

8 NTT-352 Fabric Manufacture-ILab

0 0 3 10 10 20 30 50 1

9 NTT-353 Wet Processing ofTextiles-I Lab

0 0 2 10 10 20 30 50 1

10 NTT-354 Textile Fibre-I Lab 0 0 2 10 10 20 30 50 111 NGP-301 General Proficiency 50

Total 18 5 10 1000 25Paper Code Science Based Open Electives:NOE-031 Introduction to Soft Computing (Neural Network, Fuzzy Logic and Genetic AlgorithmNOE-032 Nano SciencesNOE-033 Laser Systems and ApplicationsNOE-034 Space SciencesNOE-035 Polymer Science & TechnologyNOE-036 Nuclear ScienceNOE-037 Material ScienceNOE-038 Discrete MathematicsNOE-039 Applied Linear Algebra

42



YEAR 2nd, SEMESTER- IVS.

No.Subject


TotalCredi

tsL T P SessionalAssessment

ESE


1 NOE-041 -NOE-049/NAS-401

Science based OpenElective /Engg.Mathematics-III

3 1 0 30 20 50 100 150 4

2 NTT- 401 Yarn Manufacture-II 3 1 0 30 20 50 100 150 43 NTT-402 Fabric Manufacture-II 3 1 0 30 20 50 100 150 44 NTT-403 Wet Processing of

Textiles-II3 1 0 30 20 50 100 150 4

5 NHU401/NHU402


2 0 0 15 10 25 50 75 2

6 NTT-404 Textile Fibre-II 2 1 0 15 10 25 50 75 3AUC-002/AUC-001

Cyber Security/Human Value &Professional Ethics

2 0 0 15 10 25 50 75*

PRACTICAL/ DESIGN/DRAWING7 NTT-451 Yarn Manufacture-II

Lab0 0 3 10 10 20 30 50 1

8 NTT-452 Fabric Manufacture-IILab

0 0 3 10 10 20 30 50 1

9 NTT-453 Wet Processing ofTextiles-II

0 0 2 10 10 20 30 50 1

10 NTT-454 Textile Fibre-II 0 0 2 10 10 20 30 50 111 NGP-401 General proficiency 50

Total 18 5 10 1000 25Science Based Open Elective:NOE-041 Introduction to Soft Computing (Neural Network, Fuzzy Logic and Genetic AlgorithmNOE-042 Nano SciencesNOE-043 Laser Systems and ApplicationsNOE-044 Space SciencesNOE-045 Polymer Science & TechnologyNOE-046 Nuclear ScienceNOE-047 Material ScienceNOE-048 Discrete MathematicsNOE-049 Applied Linear Algebra

43



YEAR 3rd , SEMESTER- VS.No

SubjectCode



AssessmentESE


1 NTT 501 Textile Testing-I 3 1 0 30 20 50 100 150 42 NTT-502 Yarn Manufacture-III 3 1 0 30 20 50 100 150 43 NTT-503 Fabric Manufacture-III 3 1 0 30 20 50 100 150 44 NTT-504 Colour & Design 3 1 0 30 20 50 100 150 45 NTT-505 Fabric Structure 2 1 0 15 10 25 50 75 36 HS 2 0 0 15 10 25 50 75 2

PRACTICAL/ DESIGN/DRAWING7 NTT- 551 Textile Testing-I Lab 0 0 3 10 10 20 30 50 18 NTT-552 Yarn Manufacture-III

Lab0 0 3 10 10 20 30 50 1

9 NTT-553 Fabric Manufacture-IIILab

0 0 2 10 10 20 30 50 1

10 NTT-555 Fabric Analysis Lab 0 0 2 10 10 20 30 50 111 NGP-501 General proficiency 50

Total 16 5 10 1000 25

*HS: To be decides by UPTU

44



YEAR 3rd, SEMESTER- VIS.No.

SubjectCode



AssessmentESE


1 NTT-601 Textile Testing-II 3 1 0 30 20 50 100 150 42 NTT-602 Yarn Manufacture-IV 3 1 0 30 20 50 100 150 43 NTT-603 Fabric Manufacture-IV 3 1 0 30 20 50 100 150 44 NTT-011/ NTT-

012Structure & Propertiesof Fibre/ GarmentManufactureTechnology

3 1 0 30 20 50 100 150 4

5 NTT-021/ NTT-022

Advance FabricStructure/ Multi & LongFibre Spinning

2 1 0 15 10 25 50 75 3

6 HS 2 0 0 15 10 25 50 75 2PRACTICAL/ DESIGN/DRAWING7 NTT-651 Textile Testing-II Lab 0 0 3 10 10 20 30 50 18 NTT-652 Yarn Production Lab 0 0 3 10 10 20 30 50 19 NTT-653 Fabric Production Lab 0 0 2 10 10 20 30 50 1

10 NTT-654 SEMINAR 2 50 50 50 111 NGP-601 General proficiency 50

Total 16 5 10 1000 25*HS: To be decided by UPTUDepartmental Elective I

1. NTT-011 Structure & Properties of fibres2. NTT-012 Garment Manufacturing Technology

Departmental Elective II1. NTT-021 Advance Fabric Structure/2. NTT-022 Multi & Long Fibre Spinning

45



YEAR 4th , SEMESTER- VIIS.

No.Subject


TotalCred

itsL T P SessionalAssessment

ESE

CT

TA

Total


NTT-703Process Control in

Spinning/ Dynamicsof Textile Machines

2 0 0 15 10 25 50 75 2

2 NOE-071/

NOE-072/

NOE-073

EntrepreneurshipDevelopment / QualityManagement/Operation Research

3 1 0 30 20 50 100 150 4

3 NTT-706 Principles & Design ofSpinning Machines

3 1 0 30 20 50 100 150 4

4 NTT-705 Knitting Technology 3 1 0 30 20 50 100 150 45 NTT-031/

NTT-032Non Woven/ FibreReinforced Composite

3 1 0 30 20 50 100 150 4

PRACTICAL/ DESIGN/DRAWING6 NTT-751 PROJECT 0 0 8 - 50 50 100 150 47 NTT-752 Industrial Training 0 0 2 - 75 75 75 28 NTT-755 Knitting Technology 0 0 2 10 10 20 30 50 1

NGP-701 General Proficiency 50Total 14 4 13 1000 25

Open Elective from other departments -I3. NTT-703 Dynamics of Textile Machines4. NTT-701 Process Control in SpinningOpen Elective from other departments -II1. NOE-071 Entrepreneurship Development2. NOE-072 Quality Management3. NOE-073 Operation Research

Departmental Elective1. NTT-031 Mill Planning & Organization2 NTT-032 Fibre Reinforced Composite

46



YEAR 4th , SEMESTER- VIIIS.No.

SubjectCode



AssessmentESE

CT TA

Total


NTT- 082Technical Textiles/Product Development

3 1 0 30 20 50 100 150 4

2 NTT-802 Mill Planning &Organization

3 1 0 30 20 50 100 150 4

3 NTT-041/NTT-042

Theory of Textilestructure / MechanicalMachine Design

3 1 0 30 20 50 100 150 4

4 NTT-051/NTT-053

Electronics inTextiles/ Principles &Design of WeavingMachines

3 1 0 30 20 50 100 150 4

PRACTICAL/ DESIGN/DRAWING5 NTT-851 PROJECT 0 0 12 100 100 150 250 7

6 NTT-852 SEMINAR 0 0 3 100 100 100 2

NGP-801 General Proficiency 50

Total 12 4 15 1000 25

Open Elective from Other Deptt1. NTT-801 Technical Textiles2. NOE-082 Product Development

Departmental Elective IV1. NTT-041 Theory of Textile Structure2. NTT-042 Mechanical Machine Design

Departmental Elective IV1. NTT-051 Electronics in Textiles2. NTT-053 Principles & Design of Weaving Machines

47

3rd Semester B. Tech. Textile Engineering

1. (Engineering Core: Interdisciplinary):Engineering Mathematics-III/Science based electives (NAS-301/NOE-031-038)(L T P 3 1 0 = 4): Common Syllabus provided by UPTU

2. Yarn Manufacture –I (NTT-301) (L T P 3 1 0)Unit (1): Introduction to passage of material through spinning process by flow charts and briefdescription of each process, Picking and pre-cleaning of cotton, objective of ginning, descriptionand working of roller and saw gins. Picking and cleaning of jute, wool and linen/Total Lectures required =9Unit (2): Objective of mixing, different types of mixing & blending, difference between mixing& blending, Objective of tinting, use of anti-static agents, Mixing different cotton varieties,Different mixing methods and their advantages and disadvantagesTotal Lectures required = 08

Unit (3): Objective of blow room, Principles of opening and cleaning, various types of openers,their construction and working, selection of beating/ cleaning points according to type of cottonand their suitable combinations, Grid bars and their setting, Blow room line for synthetic fibres,Blending of man-made fibres with cotton, modern blow room line.Total Lectures required =8

Unit (4): Unit (4): Lap forming mechanism, Chute/flock feed systems and their comparison, Laprejection, Causes of lap defects and their remedies, Transport control and regulation of materialin blow room, performance assessment of blow room,Total Lectures required =8

Unit (5): Problems of contamination and their remedies, working of contamination separators,Waste extraction mechanism at various openers and beaters, cleaning effeiciency of differentmachines, lint-trash ratio, nep generation, fibre breakage and their control, Calculationspertaining to production of blow room and cleaning efficiency, Maintenance practices in Blow-roomTotal Lectures required =9

Grand total of lectures required = 42

Text Books and Reference material:8. Cotton ginning: Textile Progress, Vol 24, No 2, I. Doraiswamy, P. Chellamani9. Spun Yarn Technology, Vol.-I- A Venkatsubramaniam10. Elements of raw cotton & blow room- Dr. A. R. Khare

48

11. A practical guide to opening & carding- W. Klein12. Cotton Spinning- Taggart13. Spun Yarn Technology- Eric Oxtoby14. Spinning blow room & carding by Prof. K.R. Salhotra & Prof. R. ChattopadhyayaLaboratory work: As per the lab Syllabus

4. Fabric Manufacture-I (NTT-302) (L T P 3 1 0)Unit (1): Introduction to weaving process and its sequence, Objective of conventional conewinding, classification of winding, (manual & automatic), Study of slow, high and super highspeed warp winding machines, difference between precision winding and drum winding (2),Features of slow, high & super high speed winding machines,.

Total Lectures required =9

Unit (2): Type of package winding (parallel & cross winding), thread stop motion, tensioningdevice, Mechanical & electrical sub-catchers, clearing efficiency of winding machine, knotfactor, types of knot,Total Lectures required =7

Unit (3): Ways of yarn traversing, Ribbon formation and s of elimination, Machine traverseratio, angle of wind, conicity of cone, packages, ribbon formation and method of itselimination, package density, winding parameters, package defects during winding and theirremedies.Total Lectures required =8

Unit (4): Auto-coner: Objective of auto-coner, important parts of auto-coner and theirfunctions, concept of yarn clearing, concept of splicing, Brief idea of classimat test report,Cheese winding, Important parts of cheese winding & their functionsTotal Lectures required =9Unit (5): High speed weft winding machines, detailed study of mechanism and setting ofspeed on weft winders, Automatic and non-automatic pirn winding machines, Bunch motionand its importance, Maintenance practices in winding machinesTotal Lectures required =9Grand total lectures required =42Text Bools & Reference Books:1. R. Sengupta, yarn preparation, the popular book depot Mumbai.2. Cotton yarn weaving (ATIRA), 19803. M.K. Talukdar- An introduction to winding and warping.4. P.K. Bannerjee- Yarn winding NCUTE, IIT Delhi.5. A. Ormerdd weaving technology and operation, Textile Institute U.K.6. Industrial practices in weaving preparatory

Laboratory Work: As per the lab syllabus

49

4. Wet Processing of Textiles -I (NTT-303) (L T P 3 1 0)Unit (1): Role of water & its quality for wet processing, Principle and application ofsurfactant in textile processing, Sequence of chemical processing, of textiles, natural andadded impurities in textiles, Various preparatory processes for cotton, wool, silk, nylon,polyester, acrylic and blends including optical whiteningTotal Lectures required =9Unit (2): Objectives of desizing, scouring, bleaching and mercerization of textilematerials, Different types of desizing and bleaching agents, methods of desizing,singeing, scouring and bleaching of textile material, various faults in bleaching and theirremedies and removal.Total Lectures required =9

Unit (3): Objective of heat setting, Objective of mercerization, physical and chemicalaspects of mercerization, method and types of heat setting and mercerizing, yarn andfabric mercerizing, Optical brightening agents, and their applicationTotal Lectures required =8

Unit (4): Brief introduction to processing machinery and new processes development inmachinery for preparatory and dyeing.Total Lectures required =8

Unit (5): Introduction to colours and their mixing, Measurement of colour, Application ofComputer Colour Matching system as a quality control tools to evaluate strength/ Purityof dye, shade matching, whiteness/ yellowness indexTotal Lectures required =8Grand Total Lectures Required =42




6. Textile Fibre-I: (NTT-304) (L T P 2 1 0)

Unit (1): Fibre, textile fibre (1). Classification of natural textile fibres (1), Essential and desirableproperties of textile fibres (2), National and international production and consumption of variousnatural fibres (cotton, wool, silk linen, ramie, jute etc) Advantages and disadvantages of naturaland man-made fibres.

50

Total Lectures required = 08


Unit (3): Cultivation, extraction, morphological structure, properties and uses of bast fibressuch as flax, jute, hemp, and ramie, Production of raw silk, Morphological structure of silk,Production of waste silk yarn, Chemical composition and physical properties of silk, effect ofacid and alkalies, varities of silk with brief description etc.Total Lectures required = 08

Unit (4): Morphological structure of wool, Composition of wool fibre, Wool scouring, andcombing, Properties of wool fibres, Varieties of wool fibre with brief description. TotalLectures required =8Grand total of Lectures = 33

Books:1. W.E. Morton & J.W.S. Hearle, Physical properties of textile fibres, Textile Institute, U.K.2. Progress in textiles: Science and technology Vol.-2 By Dr. V.K. Kothari, I.I.T. Delhi.3. Hand book of textile fibres by J.Gordon Cook4. Fibre Science and Technology, S P Mishra



51

3RD SEMESTER TEXTILE ENGINEERING LAB SYLLABUSTT-351: Yarn Manufacturing-I:Practice in handling and operation of blow room, study of constructional details ofmachinery in blow room, calculating speed of different machine parts, Blows per inch ofKrishner beater, Production calculation of blow room, various controls points and changeplaces, Practice in checking the quality of laps

TT-352: Fabric Manufacturing-IStudy of cone winding, cheese winding and auto coner, constructional details of machine,types of packages produced by them and package faults, Calculations pertaining to conewinding, cheese winding, ring doubler, reeling & TFO.

TT-353 Wet Processing of Textiles-I:Sizing, scouring, bleaching and mercerization of cotton fabric and to evaluate the

effectiveness of each process using various test such as Tewega test, drop absorption test,whiteness index, barium activity number test, measure wax content, ash content andscouring loss of cotton fabric, find out available chlorine in a given sample of sodiumhypo chloride, determine strength of H2O2 (Hydrogen peroxide) by titration method, tofinish fabric with water repellent and flame retardant finishes and test water repellencyand flame retardant property using appropriate test method.

TT-354: Textile Fibres-IPrinciple of microscopy, microscopic identification of natural fibres, preparation andmounting of specimen for longitudinal view, standard scheme of analysis pfhomogeneous fibre and blend by physical and chemical methods, preparation of reagentsused for chemical analysis

52

4th Semester B. Tech. Textile Engineering

1. Engg. Mathematics-III (NAS-401)/ Science based open elective (NOE-041-048): Common Syllabus as decided by UPTU BOS (L T P 3 1 0 =4)

2. Yarn Manufacture-II (NTT-401) (L T P 3 1 0= 4)Unit (1): Objective of carding, constructional features and working details of licker-in,cylinder, doffer and flats for processing different materials, Principles of carding.Total Lectures required =8Unit (2): Flexible and metallic card clothing, requirement of wire grinding, Processparameters, settings and gauges for different materials, Carding defects and theirremedies, mechanism of neps and hooks formation, assessment and their control.Total Lectures required =9

Unit (3): Tandom carding, Modern development in carding, Auto leveler used in carding,Basic idea woolen, jute and flax carding, carding calculations pertaining to draft andproductionTotal Lectures required =8Unit (4): Objective of draw frame, working principles of draw frame includingconstructional details, drafting systems, weighting in draw frmae, draft distribution,doubling and blending, drafting force, coiling system and stop motion.Total Lectures required =8Unit (5): Concept of ideal draft and formation of drafting waves, drafting irregularities ,and their causes, Hooks removal at draw frame, Principles of roller setting, Moderndevelopments in draw frame, Auto leveling, Calculation pertaining to draft andproductionTotal Lectures required =9Grand total of lectures required = 42

Text Books and Reference material:8. Mechanics of spinning machines, by R. rengaswami9. New Spinning by R.V.M Gowda10. Elements of carding & draw frame- Dr. A. R. Khare11. Short staple spinning, Vol-III- W. Klein12. Cotton Spinning- Taggart13. Spinning drawing, combing, roving, by Dr. R. Chattopadhyay & Dr. R. Rengaswamy14. Spinning blow room & carding by Prof. K.R. Salhotra & Prof. R. Chattopadhyaya

Laboratory work:As per the lab Syllabus

53

3. Fabric Manufacture-II (NTT-402) (L T P 3 1 0= 4)Unit (1): Objective of warping, Classification of warping machines, slow, high and superhigh speed warping machines, Salient features of high and super high speed directwarping machines, different types of warping creels, Tension devices and their setin,Various stop motions used in warping machines, Quality of good warping beam,Common faults in warper’s beam, their causes and remediesTotal Lectures required =10

Unit (2): Sectional warping machines, Waxing attachment, computerized warpingmachines, pattern beam preparation for loom and sizing, Quality of good weaver’s beam,Common faults in beam, their causes and remedies, Estimation of efficiency andproductivity of various types of warping machinesTotal Lectures required =7

Unit (3): Objectives of sizing and sizing terminology, Details of slasher sizing, multi-cylinder sizing, Hot air sizing and high pressure sizing, sizing ingredients used for cottonand synthetic warp, properties of size paste, Factors affecting size pick-upTotal Lectures required =9

Unit (4): Common faults occurring in sizing beam, their causes and remedies, Varioustypes of drying systems and their advantages & disadvantages, importance of moisturecontent and stretch % in sized yarn,.Total Lectures required =8Unit (5): Causes and remedies of lapper and migration, shore hardness of squeeze roll,Numerical problems about sizing, Various controls used on a modern sizing m/c,Drawing-in: Objectives, process description, reed count system, manual drawing-in,semi-automatic drawing-in process, Knotting process and its limitationsTotal Lectures required =8Grand total of lectures required = 42

Text Books and Reference material:5. Yarn preparation by R. Sengupta6. An introduction to winding & warping by M.K. Talukdar7. Yarn winding by P.K. Bannerjee, IIT Delhi8. Modern preparation & weaving machinery by A Ormerod, Textile Institute, U.K.



5. Wet Processing of Textiles II (NTT-403) (L T P 3 1 0)

54

Unit (1): Classification of dyes according to their mode of application, Dteing ofcellulosic material with direct, reactive, vat and sulphur dyes. Dyeing of polyester withdisperse dyes, exhaust and continuous dyeingTotal Lectures required =9

Unit (2): Dyeing of nylon, wool, and silk with acid, metal complex dyes, dyeing ofacrylic with basic dyes, cross dyeing of polyester and cellulosic blends, Dyeing of nylonand wool and wiil and acrylic blends.Total Lectures required =8

Unit (3): Styles and methods of printing outline of various methods and their limitations.Application and type of printing thickners, Properties of thickner, printing auxiliaries,Technology of printingTotal Lectures required =8

Unit (4): Finishing: Introduction to finishing, Classification of finishing (mechanical andchemical), Various types of mechanical finishing such as singeing, calendaring, Milling,raising, napping, brushing, and shrinking, Heat setting,Total Lectures required =8Unit (5): Various types of chemical finishing such as softner, flame retardant, antistatic,anti piling, oil & soil resistance, bactericidal & fungicidal, water repellent, easy care.Application of finishes, Thickeners and their application .Various style of printing –directstyle resist style and discharge style of printing.Total Lectures required =9

Text Books and Reference material:8. Chemical processing of cotton & p/c blends- ATIRA9. A glimpse on the chemical technology of textile fibres, by R.R. Chakraborty10. Technology of fdyeing, by V.A. Shenai11. Technology of finishing, by V.A. Shenai12. Technology of Printing, by V.A. Shenai13. Dyeing and chemical technology of textile fibres by E.R. Trotman14. An introduction to Textile finishing by J.T. Marsh.


6. Textile Fibre-II (NTT-404) (L T P 2 1 0)Unit (1): General definition of man-made or manufactured fibres, classification of man-made fibre, and introduction to manufacturing processes of man-made fibres, Study ofvarious systems of spinning: melt, wet & dry spinning- basic principles, brief idea aboutspinning head, spinneret, quench chamber, & coagulation bath, spin finish applicationTotal Lectures required =9

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Unit (2): Introduction to synthetic fibres, Polyethylene Terephthalate fibre- polymerproduction by DMT & PTA route, chip drying, spinning of filament yarns and staplefibre manufacturing, effect of process variable on properties of polyester fibre, some dopeadditives for specialty polyester fibre, Properties of polyester fibre,Total Lectures required =8

Unit (3): Polyamide fibre- Different types of polyamide fibres, Nylon polymer productionby continuous polymerization in VK tube, Manufacturing of Nylon 6 and Nylon 6,6 bymelt spinning, Properties of Nylon 6 and Nylon 66 fibre, Polyacrylonitrile (PAN) fibre,Acrylic fibre- formation by dry spinning,l dry-jet-wet spinning process, Total Lecturesrequired =9

Unit (4): Introduction to regenerated fibre, concepts of regeneration of fibre, Rawmaterial for viscose rayon, manufacturing sequence of viscose fibre, wetr spinning ofviscose rayon, formation of serrated edge cross-section of viscose rayon, viscose fibreproperties, Introduction to cuprammonium rayon in brief, introduction of celluloseacetate rayon in brief.Total Lectures required =9Grand total of lectures required = 35Reference Books:




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4TH SEMESTER TEXTILE ENGINEERING LAB SYLLABUS

TT-451: Yarn Manufacturing-IIFamilarity with carding machine, constructional details, change places, speed calculationof carding m/c, effect of m/c parameters on production and quality of sliver, finding outindividual and total draft in carding m/c, Flat speed & its impact, study of coilingmechanism and coils per layer, setting of carding to type of materialPractice in handling, operation, setting and gauging draw frame, study of constructionaldetails of machines, various controls and change places etc, practical in checking thequality of sliver, and waste analysis, common faults and analysis, Calculation pertainingto gearing, speed, constant, draft and production etc.

TT-452: Fabric Manufacturing-IIStudy of warping, drawing-in, and sizing, constructional details of machines, types ofpackages produced by them and package faults, calculation pertaining to warping, sizing,weft winding and drawing-in

TT-453: Wet Processing of Textiles-IIDye cotton with direct, reactive, vat and sulphur dye, dyeing polyester, wool, silk, acrylic andnylon using, appropriate disperse, acid and basic dyes, Print cotton fabric using various styles ofprinting, namely, direct, resist and discharge, Evaluate colour fastness to washing, light,perspiration and rubbing properties

TT-454: Textile Fibres-IIPrinciple of microscopy, microscopic identification of man-made fibres, preparation andmounting of specimen for longitudinal view, standard scheme of analysis pfhomogeneous fibre and blend by physical and chemical methods, preparation of reagentsused for chemical analysis

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1. Textile Testing-I (NTT-501) (L T P 3 1 0)

Unit (1): Introduction to fiber, yarn and fabric testing, sampling, random sampling, biasedsampling, sampling techniques, square and cut-square technique, selection of sample fortesting.Total Lectures required =8

Unit (2): Atmospheric conditions for testing, absolute and relative humidity, moistureregain & moisture content and their measurement, dry and wet bulb hygrometer,importance of moisture in textiles, effect of moisture on properties (physical, &mechanical) of textile material, factors affecting the regain, Shirley moisture meter,control of atmospheric conditions during testing..Total Lectures required =9

Unit (3): Measurement of physical characteristics of cotton viz. length, fineness,maturity, bundle strength, colour and foreign matter including principle, construction,operation, and calibration of the equipment in common use.Total Lectures required =8

Unit (4): Mechanical properties of fibres, relation between structure and mechanicalproperties of fibres, Measurement of physical properties of man-made fibres i.e. length,denier, strength, elongation, modulus, work of rupture, crimp, spin finish, fibre qualityindex etc.Total Lectures required =8Unit (5): Unit (5): determination of yarn count, diameter, average & resultant count offolded yarn, relation between Ne, D, T, Nm, Instruments used for determination of count,quadrant balance, Knowles balance, Beeslay balance and physical balance, Twist,classification of twist, twist measurement, direct counting method, continuous twist tester,twist-untwist method, Twist tester, R.B. twist tester, level of twist .Total Lectures required =9Grand total of lectures required = 42Text Books and Reference material:5. Quality control and testing management, by V.K. Kothari6. Principles of textile testing, by J.E. Booth7. Physical testing of textiles, by B.P. Savile8. Physical properties of fibres, by W.E. Morton and J.W.S. Hearle

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2. Yarn Manufacture-III (NTT-502) (L T P 3 1 0)Unit (1): Objectives of combing, system of lap preparation, sliver lap, ribbon lap andsuper lap machines, configuration of fibre feed and its effect on the quality of product andefficiency of comber, combing cycle.Total Lectures required =8Unit (2): Important parts of comber and their functioning, timing and setting of comberfor different classes of cotton, concept of forward and backward feed, concept of comberwaste, calculation pertaining to production and noil percentage, recent developments incombersTotal Lectures required =9Unit (3): Objectives of speed frame, important parts of speed frame and their functioning,Mechanism involved in drafting, twisting, and winding, different types of roler draftingsystems, setting and gauges in drafting zoneTotal Lectures required =8Unit (4): Mechanism of bobbin building, process parameters for different materials, basicprinciple of designing of cone drum, differential motions and their working principles.Recent developments in speed frame.Total Lectures required =8Unit (5): Common defects in roving package, their causes and remedies, calculationspertaining to gearing, draft, t.p.i. and production, twist multiplier and roving twistTotal Lectures required =9Grand total of lectures required = 42

Text Books and Reference material:6. A practical guide to combing and drawing- W. Klein7. Spun Yarn technology- Eric Oxtoby8. Spun Yarn technology, Vol-I- A. Venkatsubramani9. Elements of Combing- Dr. A.R. Khare10. Cotton Spinning- Taggart


3. Fabric Manufacture-III (NTT-503) (L T P 3 1 0)Unit (1): Introduction to weaving process, general description of power looms, theirmechanical details, settings and adjustments, primary, secondary and auxiliary motions.Total Lectures required =8

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Unit (2): Various ways of shedding, various types of sheds, tappet shedding, and idea ofconstruction of tappet, under pick and over pick mechanism, beating up motion, early andlate shedding, healds, reed & temples and their utility in loom.Total Lectures required =9

Unit (3): Negative and positive take up motion, negative and positive let-off motions,merits and demerits of negative and positive take-up and let-off motion, causes of shuttleflying and shuttle trapping.Total Lectures required =9

Unit (4): Warp protecting motion, side and centre weft fork motion, description ofvarious types of dobby’s, negative and positive dobby, preparation of chain/ lattice, scopeand limitation of dobby, settings and adjustments.Total Lectures required =8

Unit (5): Various timings and settings used on loom for filament weaving, Greyinspection and mending, folding process and machines, Numerical problems on loomspeed, production & efficiency and cover factor.Total Lectures required =8Grand total of lectures required = 42



4. Colour & Design (NTT-504) (L T P 3 1 0)Unit (1): Light and colour phenomena, physical basis of colour, Emission & absorptiontheory of light, Colour vision and light theory of colours, Complementary colours, Chromaticcircle, Pigment theory of colours, Brewster circle, Attributes of the primary & secondarycolours,Total Lectures required = 11

Unit (2): Colour measurement, Primary, Secondary, Tertiary & compound colours, Biren’striangle, Modification of colours, Coloured greys, Colours in combination, Colour contrast,contrast in hue, contrast of tone, colour harmony, Relative spaces occupied by colours,divisional colours, Application of colours, Mixed colour effect,.Total Lectures required =11

Unit (3): Composition of designs, Condition to be observed during ornamentation of fabrics,Mode shade, Harmony of succession, gradation of hue, Different stages of colouring of

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textile materials, Colour and weave effect and its classification. Bases of Textile design, Onethird and one fourth drop design, Half drop and drop reverse design,Total Lecture required = 10

Unit (4): Unit repeating design, Geometric ornamentation, Construction of symmetricaldesigns, Stripe and check effect designs, Sari border / vertical border design, Factor affectingthe woven designs, reversing inclined figure, Diamond, Ogee, & diagonal waved line base,applications of colours.Total Lecture required = 10Unit (5): Art sheet based question covering all above unitsGrand total Lectures required = 34


5. Fabric Structure (NTT-505) (L T P 2 1 0=3)Unit (1): Classification of various fabrics, construction of plain weave and its derivatives (riband mat weave), ordinary twill, right hand twill, warp faced, weft faced & balanced twills,Total Lectures required = 8

Unit (2): Satin regular, irregular and their extension. Combined twills, end to end and pick-to-pick combination, elongated twills, steep twills, broken twill, curved twill, Fancy twills-large diagonal shaded twills, Wave/ zig-zag, herringbone twill.Total Lectures Required = 8

Unit (3): Regular and irregular satin, sateen base diagonals and brained twills, Diamond,mock leno, ordinary honeycomb, brighten honeycomb , Huck-a-back and crepe weave.Total Lectures Required = 9

Unit (4): derivatives of hopsack, barley corn stitched hopsack and twilled hopsack, Ripstopweave, Simple and wadded bed ford cords (1), weft and piques (1), principle of figuring withextra material extra warp figuring, extra weft, limitation of extra thread.Total Lectures Required = 9Grand Total Lectures Required = 34

Reference Book: -1. W. Watson Textile Design & colour Longmans Greens Co. London.2. Z.J Grosicki Watson’s Textile design and colour, Newnes Buter Worth, London.3. Z.J. Grosicki, Advance Textile Design Newnes Butter Worth, London.4. “Nishant” A Grammar of textile.



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Measurement of fibre length and its distribution, fineness, moisture content and strength etc usingdifferent methods and instruments, Fibre diameter and its variability, cleanliness of cotton, testing of nepsin card web, sliver, roving and yarns, Analysis and interpretation of test results.

Measurement of hank of sliver, roving and count of yarn and their variability, Single yarnstrength and elongation, Lea strength measurement, Use of statistical techniques for evaluation ofexperimental results

TT-552, Yarn Manufacturing-IIIPractice in handling operation, setting and gauging of lap former, comber and speed-frame, Study

of constructional details of machines: various controls and change places etc., Practice in checking thequality of sliver, roving, comber lap and waste analysis, common fault and remedies, Calculationpertaining to gearing, speeds, constant, draft and production etc.

TT-553, Fabric Manufacturing-IIIIntroduction to loom, its different parts and passage of material on it, Names of parts, setting and

fitting of tappet shedding, dobby shedding, jacquard shedding, over pick, under pick, beat up, five wheeltake up, seven wheel take up, negative let-off and semi-positive let-off motions

TT-555: Fabric Analysis:Analysis of various types of fabric structures like plain, twill, satin, hopsack, barleycorn etc ,measurement of cover factor and crimp of fabrics.

.

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1. Textile Testing-II (NTT-601) (L T P 3 1 0)Unit (1): Tensile properties of yarn and fabric, stress-strain curve, various methods forfinding of yield point, methods for finding of various modulus, destination of tenacity, andstiffness of fabric. Total Lectures Required = 7

Unit (2): Procedure of determination of strength and elongation in the spun yarns,knowledge about the equipment used, yarn tensile strength testing machines, single yarnstrength tester, lea strength tester, fabric strength tester- impact tester, Grab test, fabric B.S.Test, Scott serigraph, Instron tensile tester. . Total Lectures Required = 9

Unit(3): Measurement of evenness testing of yarns, nature and causes of irregularities,principles and methods of evenness testing, evaluation and interpretation of evennessdiagram & spectrogram and their associated equipment, Classimat faults .Total Lectures required =9

Unit (4): Measurement of physical properties of fabric and the knowledge of theequipment used, tensile strength, bursting strength, tearing strength, pilling, airpermeability, crimp, thickness, EPI, PPI, weight and cover factor.Total Lectures required =10

Unit (5): Measurement of water repellency, shrinkage, measurement of fastness to lightand rubbing, thermal transmission, Brief introduction to FAST and KAWABATA.Total Lectures required =7Grand total of lectures required = 42


2. Yarn Manufacture-IV (NTT-602) (L T P 3 1 0)Unit (1): Introduction and objective of ring frame, important parts of ring frame and theirfunctions, principle and mechanism involved in drafting, twisting and winding, yarntwist: terminology, concept of twist multiplier, propagation of twist, yarn contraction dueto twisting. Total Lectures required =9

Unit (2): Types of rings and travelers, spinning triangle, forces acting on yarn andtraveler during spinning, theory of spinning balloons, yarn tension in ring spinning,

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mechanism of cop formation, common package size, limitations of large packagespinning, effect of ring rail lift and ring diameter on cop size.Total Lectures required =8

Unit (3): System of waste collection at ring frame and types of spinning wastes, controlof pneumafil waste, factors responsible for loss in efficiency,, control in yarn faults, ringframe calculations pertaining to TPI, production and draft, concept of average mill countat 4o’s conversion. Total Lectures required =8

Unit (4): Recent developments in ring spinning, Limitations of ring spinning, Compactspinning- Principle and mechanism of yarn formation, yarn quality, basic yarn structure,end-use of compact spun yarns, merits and limitations of compact spinning, yarncharacteristics and comparison of yarn properties with ring yarn.Total Lectures required =8Unit (5): Doubling: - Objects and terminology, study of ring doublers, fancy yarns,sewing thread and tyre Cord, Reeling: Objects and terminology, types of reelingconstruction and working of a reel yarn bundling, calculation of draft, TPI and productionof ring frame & doubling frame. Routine & preventive maintenance practices in ringspinning. Total Lectures required =9Grand total of lectures required = 42

Text Books and Reference material:6. NCUTE Series7. The technology of short staple spinning- W. Klein8. Spun Yarn technology- Eric Oxtoby9. Spun Yarn technology, Vol-I- A. Venkatsubramani10. Elements of Ring frame & Doubling- Dr. A.R. Khare


3. Fabric Manufacture-IV (NTT-603) (L T P 3 1 0)Unit (1): Jacquards shedding, types of jacquards and their principle of working, crossborder jacquards, System of harness mounting and tying, Card cutting, limitations ofjacquards, electronic jacquard, recent development in jacquards.Total Lectures required =9

Unit (2): Automatic Looms- pirn and shuttle changing, various motions of automaticlooms, warp stop motion- mechanical, electro-mechanical and electronic.Total Lectures required =9

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Unit (3): Types of multiple box motion, working principle of multiple box motion, twocolour and four colour drop box motion, brief description of pick-at-will, pick and pickmotion, Online process and quality control, estimation of productivity, snap studyTotal Lectures required =9

Unit (4): Terry weaving: essential feature of terry weaving loom, various principle ofterry pile formation, Terry let-off-heading, fringing-motion, modern development in terrystructure. Total Lectures required =8

Unit (5): Introduction of narrow fabric manufacturing, brief description of braidingmachines and needle looms, Introduction of non-woven fabrics, brief description ofvarious manufacturing processes of non-woven fabrics. Total Lectures required =8Grand total of lectures required = 42



4. Departmental Elective I4.1 Structure & properties of Fibres (NTT-011) (L T P 3 1 0)

Unit (1): Basic structural features of fibre, Structure of Cotton, wool, silk, and other textilefibres, relation between fibre structure and fibre, Methods of estimating molecular weight,orientation, crystallinity & crystalline orientation of fibre forming polymer, Overallorientation by “sonic modulus tester,Total Lectures Required = 8

Unit (2): Concept of scanning electron microscope (SEM), Concept of transmission electronmicroscope (TEM) Fourier Transform Infrared Spectroscopy (FTIR), Atomic forcemicroscopy, fibre fracture. Total Lectures Required = 8

Unit (3): Thermal behavior of textile fibres by Differential Scanning Calorimeter (DSC) (2),TGA, thermal mechanical analysis (TGA) (2), Thermomechanical Analyser (TMA) Densitygradient column (2), Preparation of density gradient coloumn (2) Crystallinity by densitygradient coloumn. Total Lectures Required = 8

Unit (4): Optical properties of fibres (2), Birefringence behavior, dielectric properties, fibrefriction, fibre friction measurement, fibre to fibre, yarn to yarn friction measurementTotal Lectures Required = 8

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Unit (5): Creep behavior (2), concept of moisture absorption by fibres (2), (2). Moistureabsorption, heat of absorption, differential heat of absorption, integral heat of absorption,Quantitative theory of heat moisture absorption, Rate of moisture absorptionTotal Lectures Required = 10Grand Total of lectures required = 38


4.2 Garment Manufacturing Technology (NTT-012)) (L T P 3 1 0)Unit (1): Introduction to garment manufacturing technology, Sample cutting, ZFusing,Sewing, Pressing, Finishing and inspection, Line balancing concept.Total Lectures required =8Unit (2): Introduction to measurement of fabric dimensional properties, fabric comfort,thermal comfort, objective evaluation of fabric, low stress fabric properties, Kawabatasystem, fabric assurance by sample testing, fabric defects, Fabtic inspection and feedbackto back process. Total Lectures required =9

Unit (3) Introduction to garment cutting, Marker planning, Efficiency of Markerplanning, methods of marker planning and marker use, spreading of the fabric, to form alay, spreading requirements, methods of spreading, fabric packages, objective of cuttings,methods of cuttings. Total Lectures required =9

Unit (4): Introduction to seam, stitch, stitch classification, stitch structure, seamformation, joining material, surface characteristics, seam appearance, damages (thermaland mechanical), seam performance, seam degradation, seam failure, seam puckering andseam testing. otal Lectures required =9Unit (5): Importance of garment processing and finishes, types of garment, processing ofgarments and special garment finishes. Total Lectures required =7Grand total of lectures required = 42Text Books and Reference material:

4. Introduction to Garment Manufacturing Technology By T Ramchandran5. 2. Garment Manufacturing Technology by By T Ramchandran6. 3. Practical Clothing Construction Part I & II by Mary Methews

Laboratory work: NA

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Departmental Elective II5.1 Advance Fabric structure (NTT-021) (L T P 2 1 0)

Unit (1): Backed cloths, weft backed cloths, warp backed cloths with weeding threads,double cloths, center stitched, self stitched, inter changing double cloth, cut effect ininterchanging double cloths Total Lectures required =9Unit (2) Turkish towel, Ornamentation of terry weave, triple cloth, Types of carpets andclassification of carpetsTotal Lectures required =8

Unit (3) Damask weaves, Brocade, Tapestry, Velvet, Velveteen, Colour and weave effect,Total Lectures required =8Unit (4): Gauge and leno weave with their mechanism; Lappet and Swivel weave, Ondulefabric, figured pique, draft & peg plan for above weaves.Total Lectures required =9Grand total of lectures required = 34


5.2 Multi & Long Fibre Spinning (NTT-022) (L T P 2 1 0=3)Unit 1: Characteristics of manmade fibres, spinnability, blending, and its objectives,Spinnability, blending & its objectives, processing of Man made fibres & blends on short,medium and long staple spinning systems. Total Lectures Required = 10Unit 2: Spinning of dyed fibres, estimation of blends intimacy, factors affecting the blendirregularity, structural properties of blended yarns. Total Lectures Required = 8

Unit 3: Production of bulked yarn, characteristic difference in the physical & mechanicalproperties of various long staple fibres & their influence in the choice of preparatory &spinning machinery. Total Lectures Required = 8

Unit 4: Woolen, semi-worsted & worsted systems of spinning, retting of flax, & jute, Jute& flax spinning, manufacturing of spun silk. Total Lectures Required = 8Grand total lectures required =34



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6h SEMESTER LAB SYLLBUSTT-651, Textile testing-II

Use of microscope for testing of yarns for appearance, twist and diameter, measurement ofevenness, measurement of yarn strength, tenacity, elongation at break, modulus, crimp rigidity, fabrictesting for dimension, weight, thickness, shrinkage and air permeability,Fabric testing for elongation, tensile, bursting, and tearing strength, abrasion resistance, glexural rigidity,

crease recovery and draping qualities of fabric

TT-652, Yarn Manufacturing-IVOperating, setting and gauging of ring frame and doubling frame, study of constructional details

of machinery, various controls, change places etc., Practice in checking the quality of single and doubleyarn, common yarn faults and their remedies, calculations pertainingto gearing, speeds, constant, draft,TPI and production in ring frame and doubling frame.

TT-653, Fabric Manufacturing-IVConstruction, names of parts, setting of automatic pirn change, drop box motions, and shuttle

box, Names of parts, setting and fitting of warp protecting, warp and weft stop motions.

.

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7th Semester B. Tech. Textile Engineering1. Open Elective from Other Department1.1 Process Control in Spinning (NTT-701) (L T P 2 0 0)

Unit (1): Importance of evolving a system for process control, control of mixing qualitythrough fibre characteristics, simultaneous control of mixing cost and quality, concept ofbale management. Total Lectures required =7

Unit (2): Control of waste in blow room and carding, norms for waste and cleaningefficiency in blow room & card, control of neps, assessment of performance of blowroom & card, control of comber waste, concept of yarn realization, calculation pertainingto waste & yarn realization Total Lectures required =8

Unit (3) Measurement and analysis of productivity, means to improve productivity,maximizing machine efficiency in ring spinning, controlling end breakage rate in ringspinning, control of soft waste and hard waste, control of yarn faults and package defects-slubs, crackers, spinner’s doubles, bad piecing & slough off. Total Lectures required =9

Unit (4): Control of yarn quality- count, strength and their variability, study of CV%(within bobbin and between bobbin), control of variability of lea strength, single yarnstrength and elongation %, Control of yarn unevenness, imperfections and hairiness.Total Lectures required =9Grant Total of lectures Required =35

Reference Books:1. Process Control in Spinning by ATIRA2. Process Control in Spinning by K.R. Salhotra

1.2 Dynamics of Textile Machines (NTT-703) (L T P 2 0 0)Unit 1: Static and Dynamic Force Analysis: Static force analysis of planer mechanisms, dynamic forceanalysis including inertia and frictional forces of planer mechanisms. Dynamics of ReciprocatingEngines: engine types, indicator diagrams, gas forces, equivalent masses, inertia forces, bearing loads in asingle cylinder engine, crankshaft torque, engine shaking forces.

Total Lectures required =9Unit 2: Balancing of Rotating Components: static balance, dynamic balance, balancing of rotatingmasses, two plane balancing, graphical and analytical methods, balancing of rotors, balancing machines,field balancing. Balancing of Reciprocating Parts : Balancing of single cylinder engine, balancing of multicylinder; inline, radial and V type engines, firing order.

Total Lectures required =9Unit 3: Governors : introduction, types of governors, characteristics of centrifugal governors, gravitycontrolled and spring controlled centrifugal governors, hunting of centrifugal governors, inertiagovernors. Dynamometers : types of dynamometers, Prony brake, rope brake and band brakedynamometers, belt transmission dynamometer, torsion dynamometer, hydraulic dynamometer.

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Total Lectures required =8Unit 4: Gyroscope : gyroscopes, gyroscopic forces and couples, gyroscopic stabilization, shipstabilization, stability of four wheel and two wheel vehicles moving on curved paths.

Total Lectures required =8Grand Total Lectures required =34Reference Books:

1. Mechanism and Machine Theory: J.S. Rao and R.V. Dukkipati, New age International.2. 2 Theory of Machines and Mechanisms: Joseph Edward Shigley and John Joseph Uicker, Jr.

Second Edition Mc Graw Hill, Inc3. Theory of Mechanisms and Machines: Amitabha Ghosh and Ashok kumar Mallik, Third Edition

Affiliated East-West Press.4. Theory of Machine: S.S. Rattan, McGraw Hill Higher Education.


UNIT-I : Quality Concepts: Evolution of Quality Control, concept change, TQM Modern concept,Quality concept in design, Review of design, Evolution of proto type. 3Control on Purchased Product: Procurement of various products, evaluation of supplies, capacityverification, Development of sources, procurement procedure. 2Manufacturing Quality: Methods and techniques for manufacture, inspection and control of product,quality in sales and services, guarantee, analysis of claims. 5

UNIT-II: Quality ManagementOrganization structure and design, quality function, decentralization, designing and fitting, organizationfor different type products and company, economics of quality value and contribution, quality cost,optimizing quality cost, seduction program. 3Human Factor in quality (11)Attitude of top management, cooperation of groups, operators attitude, responsibility, causes of apparatuserror and corrective methods. 2

UNIT-III: Control Charts, Theory of control charts, measurement range, construction and analysis of Rcharts, process capability study, use of control charts. 5Attributes of Control Chart , Defects, construction and analysis of charts, improvement by control chart,variable sample size, construction and analysis of C charts. 5

UNIT -IV : Defects diagnosis and prevention defect study, identification and analysis of defects,correcting measure, factors affecting reliability, MTTF, calculation of reliability, building reliability in theproduct, evaluation of reliability, interpretation of test results, reliability control, maintainability, zerodefects, quality circle. 8

UNIT –V: ISO-9000 and its concept of Quality Management, ISO 9000 series, Taguchi method, JIT insome details.

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Text / Reference Books:1. Lt. Gen. H. Lal, “Total Quality Management”, Eastern Limited, 1990.2. Greg Bounds, “Beyond Total Quality Management”, McGraw Hill, 1994.3. Menon, H.G, “TQM in New Product manufacturing”, McGraw Hill 1992.


UNIT-I: Introduction:Difinition and scope of operations research (OR), OR model, solving the OR model, art of modelling,phases of OR study.Linear Programming: Two variable Linear Programaming model and Graphical method of solution,Simplex method, Dual Simplex method, special cases of Linear Programming, duality, senstivityanalysis.UNIT-II : Transportation Problems: Types of transportation problems, mathemataical models ,transportation algorithms,Assignment: Allocation and assignment problems and models, processing of job through machines.UNIT-III : Network Teachniques: Shortest path model, minimum spanning Tree Problem, Max-Flowproblem and Min-cost problem.Project Management: Phases of project management, guidelines for network construction, CPM andPERT.UNIT-IV: Theory of Games:Rectanagular games, Minimax theorem, graphical solution of 2 x n or m x 2 games, game with mixedstrategies, reduction to linear programming model.Quality Systems: Elements of Queuing model, generalized poisson queing model, single servermodels. (12)UNIT-V: Inventory Control, Models of inventory, operation of inventory system, quantity discount.,Replacement, Replacement models: Equipments that deteriorate with time, equipments that fail withtime.


3. Principles & Design of Spinning Machines (NTT-706 (L T P 3 1 0)Unit 1: Transmission of motion through belts, ropes, chains, tapes etc. Tangential beltdrive, Variable speed drive, Design of cone drums for Scutcher, principles of mixing,opening, cleaning in Blow Room line, difference in aerodynamics of lint and trash and itsutilization in blow room machinery design, redesigning of openers by using differentprinciples for better performance. Total Lectures Required = 9

Unit 2:Transmission of motion to various parts of carding machine, detail study ofvarieties of licker-in, cylinder and flat clothing and its influence on carding performance,

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different systems of carding web collection, sliver coiling system, Inertia of cardingengine, latest carding machine developments. Total Lectures Required = 9

Unit 3: Concept of lap formation for comber, designing concept of comber cylinder, topcomb, detaching system, concept of noil control, latest machinery developments incomber frame. Total Lectures Required = 8

Unit 4: Different drafting systems in draw frame, roller weighing system, roller setting,and different stop motion, Differential motions used in speed frame, design of conedrums for speed frame, Design of flyer, spindle vibration measurement and control,building motion of speed frame. Total Lectures Required = 8

Unit 5: Design and analysis of ring frame cames, designing concept of building motionof ring frame, design of ring spindle and bolster, designing concept of various rings andtravelers. Total Lectures Required = 8Grand Total of Lectures Required = 42Text Books & Reference Books1. Spun Yarn Technology by Eric Oxtoby2. The technology of Short Staple Spinning- W. Klien3. Mechanics of Spinning by R.S. Rengasamy

4. Knitting Technology (NTT-705) (L T P 3 1 0)Unit 1: Difference between knits and wovens, knitting terms and definitions (Course,, wale,stitch density) different type of knitting needles: bearded needle, latch needle, sinker, jack,cam arrangement, overlap, under lap, closed lap, open lap. Total Lectures required =8

Unit 2: Comparison of warp and weft knitting, Classification of weft knitting machine,elements of knitting machine like type of needles, sinkers, etc Needle numbering system,technology of loop formation, geometry of loop structure, Elements of loop structure: needleloop, sinker loop, relation between yarn count, machine gauge and stitch density.Total Lectures required =9Unit 3: Classification of knit-structures, loop formation on: single jersey, Rib machines andinters look machines, socks knitting technology, Loop formation on flat bed machineTotal Lectures required =9Unit 4: Four primary base knitting structures: Plain knitted fabric, Rib fabric, Interlock andPurl fabric, Special knitting machines: Fabric machine, garment length machine, flatmachine, circular machine fabrics and Spacer fabrics. Total Lectures required =7Unit 5: Basic warp knitting machines, classification of warp knitting, Modern developmentsin weft knitting technique, calculations regarding production, gsm, stitch density etc, Causesand remedies of faults of knitted fabrics. Total Lectures required =9Grand total of lectures required = 42

Reference and Text Book-1. Knitting Technology – Chamberlin2. Knitting Technology – W.J. Spencer3. International Textile Journel – Knitting4. Knitting Calculation – Chamberlin5. Wet Knitting Vol. 1&2 –Published by IIT New Delhi.

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6. Knitting – NCUTELaboratory work: As per Lab Syllabus

5. Departmental Elective III5.1 Nonwoven (NTT-031) (L T P 3 1 0)

Unit 1: National and international scenario on non-woven fabric production, Conceptabout felts and non woven, Classification of non-woven fabrics, fibres for non-wovenfabrics, ., Felt Manufacturing process. Total Lectures Required =9

Unit 2: Various method of web formation, web chrematistic and their influence onproperties of non-woven fabrics, (3) Non woven fabric by Needle punch, Description ofneedle punching machine, effect of process variables on properties of needle punch fabricTotal Lectures Required =9

Unit 3: Non-woven fabric by hydroentanglement, Description of hydroentanglementmachine, effect of process variables on properties of hydroentanglement non wovenfabric, Non-woven fabric by adhesive bonding, mechanical bonding, Melt blown processof non-woven fabric manufacturing. Total Lectures Required =8

Unit 4: Non-woven fabric by Stitch bonding, Non-woven fabric by chemical bonding,Non-woven fabric by bonding with thermoplastic adhesives, Non-woven fabric by Spunlaced, Effect of process variables on properties of stitch bonding, chemical bonding spunlaced non-woven fabrics. Total Lectures Required =8

Unit 5: Flocked fabric, Laminates, latest development in non-woven industry: ultrasonicbonding, Infra-red bonding, bonding by bi-component fibres,. Application of various nonwoven fabrics. Total Lectures Required =8Grand total of Lectures Required= 42

Reference & Text Books1. Non Woven – N.N. Banarjee2. Non woven – NCUTE3. Knitting technology : Spencer

5.2 Fibre Reinforced Composites (NTT-032) ( L T P 3 1 0)Unit 1: Definition of composites, Types of composites - fibre particulate and laminar composites,Fibre composites: Constituents - functions of fibre and matrixTotal Lectures Required =9

Unit 2: Types of high performance fibres - properties - types of matrix materials - Thermosetand Thermo plastics properties: short fibre composites, fibre matrix interface, coupling agents,coupling of interfaces and interfacial reaction in fibre composites, fracture mode in fibrecomposites.Total Lectures Required =9

Unit 3: Introduction to fibre reinforced composite material manufacturing techniques, Textileperforms for composites: weaving, knitting, braiding. Total Lectures Required =8

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Unit 4: Vacuum bagging, compression molding, injection molding, pultrusion, thermoforming,filament winding, resin transfer molding.Total Lectures required =8

Unit 5: Testing of composites- Fibre volume fraction -Laminar tensile - shear - compression -and flexural properties, applications of fibre reinforced composites.Total Lectures Required =8Grand Total of Lectures Required =42

Reference Books:7. D hull An Introduction to composite materials, Cambridge university press, 19988. L Gupta “Advanced Composite Materials”, Himalayan Book, New Delhi, 19989. Mathews F.L and Rawlings R.D “Composite Materials Engineering science” Chapman

and Hall London, 199410. Hearle. J.W.S “High performance fibres composites and engineering textile structures”

JTI (special issue) 199011. Textile Progress monogram on “Hybrid yarns and textile performing for thermoplastic

composites” by R. Alagirusamy, R Fangueiro, V. Ogale and N. Padaki Textile Progress2006 Vol 38 No. 4 (Wood Head Publishing Limited)


7th SEMESTER LAB SYLLABUSTT-705: Knitting TechnologyTo study the path of yarn through circular and flat knitting machine, different knitting elements

including the cam system, driving mechanism of plain knitting machine, cloth take-up mechanism ofplain knitting m/c, rib knitting m/c including arrangement of dial and cylinder needles, cam, system anddriving mechanism, Interlock knitting m/c including arrangement of dial and cylinder needle, cam systemand driving mechanism, Warp knitting machine constructional details and mechanism of operation.

74

8TH SEMESTER TEXTILE ENGINEERING1. Open Elective from Other Departments1.1 Technical Textiles (NTT-801) (L T P 3 1 0)

Unit (1): Introduction to technical textile, types of technical textiles, textiles used inindustry such as filtration, filter fabric construction- woven, needle felt & knitted filterfabric, finishing treatment of filter fabric, thermal and chemical properties of filter fabric,essential requirements of good filter fabric..Total Lectures required =8

Unit (2): Manufacture and properties of protective textiles- water proof/coated and waterrepellent, antimicrobrial, flame retardant, chemical resistance, Nuclear and biologicalresistance, mechanical resistance such as bullet proof, cut prof, stab proofTotal Lectures required =9

Unit (3): Medical textiles, fibres used, classification of medical textiles- non-implantablematerial wound dressings, bandages, plasters, etc, Extra-corporal devices – Artificialkidney, liver lung, implantable material- suture, soft tissue implant, Orthopedic implants,Cardiovascular implants, Healthcare/ hygiene products, medical cost, surgical gown, facemast etc.Total Lectures required =8

Unit (4): Smart textiles, brief introduction of smart textiles, classification of smarttextiles, passive smart textiles, active smart textiles, brief discussion of smart shirt, smartsuit, musical jacket, space suit etc. automotive textiles: type cord, seat belt, air bag, seatupholstery, carpets, headliners, helmets etc, Agro textile: Shade net, green house film,Mulch net, crop cover, anti hail and bird protection net, finishing net etc.Total Lecturesrequired =9

Unit (5): Introduction of geo textile, classification of geo textiles, functions of geo textile-soil reinforcement, drainage (fluid transmission), filtration, separation, erosion control/absorption, objective of geo textiles, manufacturing of geo textile, essential properties ofgeo textiles- Mechanical determinants, Hydraulic determinants, durability determinantsTotal Lectures required =8Grand total of lectures required = 42Text Books and Reference material:4. Hand book of technical textiles- A.R. Horrocks & S.C. Anand5. Smart fibre, fabrics and clothing Tao X6. Shears handbook of industrial Textiles.

1.2 PRODUCT DEVELOPMENT (NOE-083) (L T P 3 1 0=4)UNIT-1: Concept of Product, definition and scope. Design definitions, old and newdesign methods, design by evolution, examples such as evolution of sewing M/C, bicycle,

75

safety razor etc., need based developments, technology based developments physicalrelaibility & economic feasibility of design concepts.UNIT –II: Morphology of design, divergent, transformation and convergent phases of productdesign, identification of need, Analysis of need. Design criteria; functional, aesthetics,ergonomics, form, shape, size, colour. Mental blocks, Removal blocs, Ideation techniques,Creativity, Check list.

UNIT –III: Transformations, Brainstorming& Synetics, Morephological techniques. UtilityConcept, Utility Valaue, Utility Index, Decision making under Multiple Criteria. Economicaspects, Fixed and variable costs, Break-even analysis.

UNIT-IV: Reliability considerations, Bath tub curve, Reliability of systems in series and parallel,Failure rate, MTTF and MTBF, Optimum spares from Reliability considerations. Design ofdisplay and controls, Man-machine interface, Compatibility of displays and controls. Ergonomicaspects, Anthroprometric data and its importance in design. Application of Computers in Productdevelopment & design.

UNIT-V: Existing techniques, such as work-study, SQC etc. for improving method & quality ofproduct. Innovation versus Invention. Technological Forecasting. Use of Standards for Design.



2. Mill Planning & Organization (NTT-803) (L T P 3 1 0=4)

Unit-1: Selection of site for a textile mill. Preparation of project report). Construction ofbuilding of a textile mill, Types of buildings, single and multistoried buildings. Firehazards and their control Safety rules for textile industry (1). Prevention tours accidents,Total of lectures required=9

Unit-2: Humidification of a textile mill, Humidifiers and dehumidifiers,. Ventilation intextile mill,. Air conditioning and refrigeration System, lighting used in textile mill.Total of lectures required=8

Unit-3: Balancing of machines for spinning and weaving mills Layout of differentmachines of spinning and weaving..Total of lectures required=7

Unit-4: Costing,, introduction to cost terms and purposes,. Cost volume, profit analysis,Master budget, flexible budget, cost allocation, process costing, waste cost in textile mill,

76

labour and material cost, wage system in textile mill, Predetermining spinning andweaving cost, Viability evaluation of a project .Total of lectures required = 10

Unit (5) Calculation regarding payback period and Break-even point, Types of stafforganization, Staff organization system in textile millsTotal of lectures required = 8Grant total of Lectures Required = 42



Unit (1): Classification of yarns, Yarn geometry- idealized yarn geometry, relationship ofyarn number and twist factor, packing of fibres in a yarn, ideal packing, hexagonal closepacking and radial packing, packing factor and its measurement, yarn diameter, methodof measurement of twist contractionTotal Lectures required =10

Unit (2): Fibre migration: mean fibre position, amplitude of migration and frequency ofmigration, mechanism of migration, spinning-in coefficient and fibre extent. estimation of

strength of blended yarn Total Lectures required =6

Unit 3: Mechanism of staple fibre yarns, translation of fibre properties into yarnproperties, twist and strength relationship, limit of twist, spinability of textile fibres,relation with end-breakage rate. Total Lectures required =9

Unit (4): Elements of fabric geometry, cloth setting theories, flexible and rigid threadmodel, Pierce’s equation and later modifications. Total Lectures required =7

Unit (5): Relation of fabric properties to simple geometry, crimp interchange in wovenfabric, crimp balance equation, Fabric cover, cover factor and their significance, relationbetween cover and weight per unit area of fabric, Theoretical treatment of fabricdeformation in tension. Total Lectures required =10Grand total of lectures required = 42Text Books and Reference material:4. Textile Yarn- B.C. Goswami, J.G. Martindale, F.L. Scardine5. Textile structure- J.W.S. Hearle, S. Backer, Grossberg.6. Pierce’s geometry- Textile institute

3.2 Mechanical Machine Design (NTT-042) (L T P 3 1 0)

77

Unit 1: Design Philosophy: Problem identification- problem statement, specifications,constraints, Feasibility study technical feasibility, economic & financial feasibility, societal &environmental feasibility, Generation of solution field (solution variants), Brain storming,Preliminary design, Selection of best possible solution, Detailed design, Selection of Fits andtolerances and analysis of dimensional chains. Selection of Materials: Classification of Engg.Materials, Mechanical properties of the commonly used engg. Materials, hardness, strengthparameters with reference to stress-strain diagram, Factor of safety.Total Lectures Required =11

Unit 2: Mechanical Joints: ISO Metric Screw Threads, Bolted joints in tension, Eccentricallyloaded bolted joints in shear and under combined stresses, Design of power screws, Design ofvarious types of welding joints under different static load conditions. Riveted Joints, Cotter &Knuckle Joints: Design of various types of riveted joints under different static loading conditions,eccentrically loaded riveted joints, design of cotter and knuckle joints.Total Lectures Required =11

Unit 3: Belt rope and chain drives: Design of belt drives, Flat & V-belt drives, Condition forTransmission of max. Power, Selection of belt, design of rope drives, design of chain drives withsprockets. Keys, Couplings & Flywheel: Design of Keys – Flat, Kennedy Keys, Splines,Couplings design – Rigid & Flexible coupling, turning Moment diagram, coefficient offluctuation of energy and speed, design of flywheel –solid disk & rimmed flywheels.Total Lectures Required =10

Unit 4: Clutches: Various types of clutches in use, Design of friction clutches – Disc. Multidisc,Cone & Centrifugal, Torque transmitting capacity. Brakes: Various types of Brakes, Selfenergizing condition of brakes, Design of shoe brakes – Internal & external expanding, bandbrakes, Thermal Considerations in brake designing.Total Lectures Required =10Grant Total of Lectures Required = 42

Text Books & Reference Material :8. Engineering design – George Dieter, MGH, New York.9. Product Design and Manufacturing , A.K.Chitale and R.C.Gupta, PHI.10. Machine Design An Integrated Approach: Robert L.Norton, Addison Wesley.11. Machine Design : S.G. Kulkarini - Tata MacGraw Hill.12. Design of machine elements-C S Sharma, Kamlesh Purohit, PHI.13. Mechanical Engg. Design - First Metric Editions: Joseph Edward Shigley-MGH, New York.14. Design of Machine Elements – V.B. Bhandari – Tata McGraw Hill, New Delhi.

4. Departmental Elective V4.1 Electronics in Textiles (NTT-051)

Unit 1: Overview of applications of electronic and controls in textile equipments and machines,Overview of basic analog electronics (R L C, V, I)Total lectures required =9Unit 2: Basic circuits used for controllers, Overview of basic digital electronic: Gates and ICs,Total lectures required =9

78

Unit 3: Various types of sensors and transducers used in textile industry ( displacement, position,force, temperature, pressure, flow)Total lectures required =8Unit 4: Signal conditioning, control elements, system and examples, Data acquisition analysis,Control and automation by microprocessors, and microcontrollers,Total lectures required =8Unit 5: Motor and power drives, some applications of data acquisition and control systems intextiles, Total lectures required =8Grand Total of Lectures required = 42

Reference books:4. Semiconductor Devices and Circuits,: Aloke K Dutta5. Solid state electronic devices: D K Bhattacharya6. Principle of semiconductor devices: Sima Dimitrejev

4.2 Principles & Design of Weaving Machines (NTT-053) (L T P 3 1 0)Unit 1: Designing concepts of drum winding, designing of winding drum, traverse indifferent winding machines, Concepts of latest tensioners for winding, designing conceptof slub catchers Total Lectures Required = 8

Unit 2: Designing concepts of warping drums, sectional warping, designing concepts ofhigh efficiency creels, Transmission of motion in warping machines, concept ofdesigning of stop motions in warping Total Lectures Required = 8

Unit 3: Designing concept of saw box for sizing machine, designing of drying cylinder,heating system for drying cylinder, Concept of cold sizing for worsted warp sizing, latestmachinery developments in sizing machinesTotal Lectures Required = 9

Unit 4: Principles governing the design of looms. Mechanics of basic weaving operations,Kinetics of slay, slay eccentricity, designing concepts of tappet for different twill weaves, warptension measurement and its control, Different picking system, weft insertion system of sulzer,rapier, airjet and waterjet systemsTotal Lectures Required = 9

Unit 5: Brief introduction of electronic Dobby and Jacquard, Designing concept of multiphaseweaving, mechanism of different stop motions on shuttleless looms

Total Lectures Required = 8Grand Total Lectures Required = 42

Text Books & Reference Material5. Modern development in weaving machine, by Duxburg6. Weaving mechanism, machine and management, by Talukdar.7. Weaving mechanism, by Robinson8. Modern weaving preparation and machinery, by A. Ormerod

79

U.P. TECHNICAL UNIVERSITY, LUCKNOWStudy and Evaluation schemeMan Made Fibre Technology

[Effective From-2014-15]Year 2nd, Semester-III

S.No.

SubjectCode


Credits

L T P SessionalAssessment

ESE


1 NAS301/NOE031-039

Engg. Mathematics-III/Science based openelective

3 1 0 30 20 50 100 150 4

2 NTT-305 Yarn Technology-I 3 1 0 30 20 50 100 150 43 NTT-306 Fabric Technology -I 3 1 0 30 20 50 100 150 44 NTT-303 Wet Processing of

Textiles-I3 1 0 30 20 50 100 150 4

5 NHU-301/NHU-302


2 0 0 15 10 25 50 75 2

6 NTT-304 Textile Fibres-I 2 1 0 15 10 25 50 75 3AUC-001/AUC-002

Human Value &Professional Ethics/Cyber Security

2 0 0 15 10 25 50 75*

PRACTICAL/ DESIGN/DRAWING7 NTT-355 Yarn Technology-I Lab 0 0 3 10 10 20 30 50 18 NTT-356 Fabric Technology-I 0 0 3 10 10 20 30 50 19 NTT-353 Wet Processing of

Textiles –I Lab0 0 2 10 10 20 30 50 1

10 NTT-354 Textile Fibres-I Lab 0 0 2 10 10 20 30 50 111 NGP-301 General proficiency 50

Total 18 5 10 1000 25Science Based Open Elective:

1. NOE- 031:-Non-Linear Dynamics Systems2. NOE- 032: Nano Sciences3. NOE- 033: Laser Systems & Application4. NOE- 034:Space Sciences5. NOE- 035:Polymer Science & Technology6. NOE- 036:Nuclear Science7. NOE- 037:Material Science8. NOE- 038:Discrete Mathematics9. NOE-039 : Applied Linear Algebra

80

U.P. TECHNICAL UNIVERSITY, LUCKNOWStudy and Evaluation schemeMan Made Fibre Technology

[Effective From-2014-15]Year 2nd, Semester-IV

S.No.

SubjectCode



AssessmentESE


1 NAS 401/NOE 041-049


3 1 0 30 20 50 100 150 4

2 NTT-405 Yarn Technology-II 3 1 0 30 20 50 100 150 43 NTT-406 Fabric Technology-II 3 1 0 30 20 50 100 150 44 NTT-403 Wet Processing of

Textiles-II3 1 0 30 20 50 100 150 4

5 NHU401/NHU402


2 0 0 15 10 25 50 75 2

6 NTT-404 Textile Fibre-II 2 1 0 15 10 25 50 75 3AUC-002/AUC-001

Cyber Security /Human Value &Professional Ethics

2 0 0 15 10 25 50 75*

PRACTICAL/ DESIGN/DRAWING7 NTT- 455 Yarn Technology-II Lab 0 0 3 10 10 20 30 50 18 NTT- 453 Wet Processing of

Textiles-II Lab0 0 2 10 10 20 30 50 1

9 NTT-456 Fabric Technology-II Lab 0 0 3 10 10 20 30 50 110 NTT-454 Textile Fibre-II Lab 0 0 2 10 10 20 30 50 111 NGP-401 General Proficiency 50

Total 18 5 10 1000 25Science Based Open Elective:

1. NOE 041:-Non-Linear Dynamics Systems2. NOE 042: Nano Sciences3. NOE 043: Laser Systems & Application4. NOE 044:Space Sciences5. NOE 045:Polymer Science & Technology6. NOE 046:Nuclear Science7. NOE 047:Material Science8. NOE 048:Discrete Mathematics

81

U P. TECHNICAL UNIVERSITY, LUCKNOWStudy and Evaluation schemeMan Made Fibre Technology

[Effective From-2014-15]Year 3rd, Semester-V

S.No.

SubjectCode



AssessmentESE

CT

TA Total

THEORY SUBJECT1 NTT-

501Textile Testing-I 3 1 0 30 20 50 100 150 4

2 NTT-506

Polymer Chemistry 3 1 0 30 20 50 100 150 4

3 NTT-507

Principle of ChemicalEngineering

3 1 0 30 20 50 100 150 4

4 NTT-504

Colour & Design 3 1 0 30 20 50 100 150 4

5 NTT-505

Fabric Structure 2 1 0 15 10 25 50 75 3

6 HS 2 0 0 15 10 25 50 75 2PRACTICAL/ DESIGN/DRAWING

7 NTT-551

Textile Testing-ILab

0 0 3 10 10 20 30 50 1

8 NTT-556

Polymer ChemistryLab

0 0 3 10 10 20 30 50 1

9 NTT-557

Principle ofChemicalEngineering Lab

0 0 2 10 10 20 30 50 1

10 NTT-555

Fabric Analysis Lab 0 0 2 10 10 20 30 50 1

11 NGP-501

General Proficiency 50

Total 16 5 10 1000 25

82

P. TECHNICAL UNIVERSITY, LUCKNOWStudy and Evaluation schemeMan Made Fibre Technology

[Effective From-2014-15]Year 3rd, Semester-VI

S.No.

SubjectCode



AssessmentESE


1 NTT- 601 Textile Testing-II 3 1 0 30 20 50 100 150 42 NTT- 604 Post Spinning

Operation3 1 0 30 20 50 100 150 4

3 NTT-605 Structure & Propertiesof Fibre

3 1 0 30 20 50 100 150 4

4 NTT- 012/NTT- 014

Garment ManufactureTechnology/Instrumentation &Automatic Control

3 1 0 30 20 50 100 150 4

5 NTT-022/NTT- 023

Multi & Long FibreSpinning/ TexturedYarn Technology

2 1 0 15 10 25 50 75 3


7 NTT- 651 Textile Testing-II Lab 0 0 3 10 10 20 30 50 18 NTT-654 Post Spinning

Operation Lab0 0 3 10 10 20 30 50 1

9 NTF-655 Structure & Propertiesof Fibre Lab

0 0 2 10 10 20 30 50 1

10 NTT-654 SEMINAR 2 50 50 111 NGP-601 General Proficiency 50

Total 16 5 10 1000 25Departmental Elective I

1. NTT-014 Instrumentation & Automatic Control2. NTT-012 Garment Manufacturing Technology

Departmental Elective II1. NTT-022 Multi & Long Fibre Spinning2. NTT-023 Textured Yarn Technology

83


[Effective From-2014-15]Year 4th, Semester-VII

S.No.

SubjectCode



AssessmentESE

CT TA Total


NTT-702Process Control inSpinning/ ProcessControl in Weaving

2 0 0 15 10 25 50 75 2

2 NOE-071/

NOE-072/

NOE-073

EntrepreneurshipDevelopment/Quality Management/Operation Research

3 1 0 30 20 50 100 150 4

3 NTT-707 Fibre Manufacturing &Process Control

3 1 0 30 20 50 100 150 4

4 NTT-708 Fibre ReinforcedComposite

3 1 0 30 20 50 100 150 4

5 NTT 031/NTT-033

Non-woven/Knitting Technology

3 1 0 30 20 50 100 150 4

PRACTICAL/ DESIGN/DRAWING6 NTT-751 Project (mid term

evaluation)0 0 8 10 10 20 30 50 4

7 NTT-752 Industrial Training 0 0 3 10 10 20 30 50 28 NTT-757 Fibre Production &

Characterization Lab0 0 2 10 10 20 30 50 4

9 NGP-701 General Proficiency 50Total 14 4 13 1000 25

Open Elective from Other Departments 15. NTT-701 Process Control in Spinning6. NTT-702 Process Control in Weaving

Open Elective from Other Departments 24. NOE-071 Entrepreneurship Development/Quality Management5. NOE-072 Quality Management6. NOE-073 Operation Research

Departmental Elective III1. NTT-031 Non Woven2. NTT-033 Knitting Technology

84


[Effective From-2014-15]Year 4th, Semester-VIII

S.No.

SubjectCode



AssessmentESE

CT TA Total


NOE-083Technical Textiles/

Product Development3 1 0 30 20 50 100 150 4

2 NTT-803 High PerformanceFibres

3 1 0 30 20 50 100 150 4

3 NTT- 041/NTT- 043

Theory of Textilestructure / MillPlanning &Organization

3 1 0 30 20 50 100 150 4

4 NTT-054/NTT- 055

Special topics in ManMade fibre / Coatingof Textiles

3 1 0 30 20 50 100 150 4

PRACTICAL/ DESIGN/DRAWING5 NTT-851 PROJECT 0 0 12 100 100 150 250 76 NTT-852 SEMINAR 0 0 3 100 100 10 27 NGP- 801 General Proficiency 50

Total 12 4 15 1000 25

Open Elective from Other Departments1. NTT-801 Technical Textiles2. NOE-082 Product Development

Departmental Elective IV1. NTT-041 Theory of Textile Structure2. NTT-042 Mill Planning & Organization

Departmental Elective V1. NTT-053 Special topics in Man Made Fibre Technology2. NTT-054 Coating of Textiles

85

3rd Semester B. Tech. MAN MADE FIBRE TECHNOLOGY

1. Engineering Mathematics-III/ Science based Open Elective (NAS 301/ NOE-031-038): Syllabus as decided by U.P.T.U. (L T P 3 1 0 =4)

2. YARN TECHNOLOGY-I (NTT-305) (L T P 3 1 0)Unit (1): Picking and cotton harvesting. Ginning, pre-cleaning of cotton .Pre and post ginning.Description and working of knife roller, mecarthy and saw gins, kinds of mixing. Principles ofselection of cotton for mixing hand, bin, stack mixing, auto mixer, different cotton varietiesadvantage and disadvantage of mixing.Total lectures required = 09

Unit (2): Object of blow room. Types of openers, beaters, Lap forming mechanism. Laprejection and lap defects. Production and efficiency of different m/c. Chute feed system, latestopeners and beaters.Total lectures required = 09

Unit (3): Objects, feeding, carding and doffing of material. Specification of different parts ofcard & card clothing, Types of card clothing, card setting, stripping grinding, assessment of neps,basic card calculation, auto levelers in card.Total lectures required = 08

Unit (4): Objects of draw frame, different drafting systems, roller slip and drafting waves, rollerweighting, various stop motion, different weighting systems.Total lectures required = 08

Unit (5): Working of draw frame, drafting and its types, Concept of high speed draw frame.calculation on draft and production.Total lectures required = 08Grand Total Lectures Required = 30

Text Books & Reference material:1. Man made fibre and their processing by W.Kiein2. Spinning of man made and blends on cotton systems by K.R.Solholore3. Manual of cotton spinning by Frank Fharnley4. Technology of carding by R.Chattopadhyay5. Spinning blow room and carding by Prof. K.R. Solholora


86

3. FABRIC TECHNOLOGY-I (NTT-306) (L T P 3 1 0)Unit (1): Study of different types of knots, classification of different warp winding m/c’swith detail specification),working principles of thread stop motion, different types oftensioners, different types of slub catchers, yarn travesty system, different winding faultswith remedies.Total lectures required = 09

Unit (2): Auto-coner: Objective of auto-coner, important parts of auto-coner and theirfunctions, concept of yarn clearing, concept of splicing, Classification of weft winding m/c,working principle of various types of weft winders, yarn numbering system, average andresultant count of plied yarns.Total lectures required = 08Unit (3): Objective of warping, Classification of various types of warping m/c withspecification, Sectional warping machines, Waxing attachment, computerized warpingmachines, working of stop motion, full beam stop motion used on warping motion, quality ofgood beam, warping beam defect with remedies.Total lectures required = 08Unit (4): Object of sizing, different ingredients with method of preparation of size-paste,classification of sizing m/c, working principles of various controls used on sizing m/c, size-recipe, size-beam faults with remedies.Total lectures required = 08Unit (5): Estimation of efficiency and productivity of various types of winding & warping machines,

Total lectures required = 8Grand Total Lectures Required = 42Text Books:1. Tablets (ATIRA) a. Winding b. Warping c. Sizing2. Process control in warping, winding and sizing (ATIRA,BTRA)3. Yarn preparation Vol. I & II R. Sengupta4. Warp sizing by Rame Bottom5. Yarn calculation by R. Sengupta


4. Wet Processing of Textiles -I (NTT-303) (L T P 3 1 0)Unit (1): Role of water & its quality for wet processing, Principle and application of surfactant intextile processing, Sequence of chemical processing, of textiles, natural and added impurities intextiles, Various preparatory processes for cotton, wool, silk, nylon, polyester, acrylic and blendsincluding optical whiteningTotal Lectures required =9Unit (2): Objectives of desizing, scouring, bleaching and mercerization of textilematerials, Different types of desizing and bleaching agents, methods of desizing,singeing, scouring and bleaching of textile material, various faults in bleaching and theirremedies and removal.Total Lectures required =9

87

Unit (3): Objective of heat setting, Objective of mercerization, physical and chemical aspects ofmercerization, method and types of heat setting and mercerizing, yarn and fabric mercerizing,Optical brightening agents, and their applicationTotal Lectures required =8

Unit (4): Brief introduction to processing machinery and new processes development inmachinery for preparatory and dyeing.Total Lectures required =8

Unit (5): Introduction to colours and their mixing, Measurement of colour, Application ofComputer Colour Matching system as a quality control tools to evaluate strength/ Purity of dye,shade matching, whiteness/ yellowness indexTotal Lectures required =8Grand Total Lectures Required =42




6. Textile Fibre-I: (NTT-304) (L T P 2 1 0)Unit (1): Fibre, textile fibre (1). Classification of natural textile fibres (1), Essential and desirableproperties of textile fibres (2), National and international production and consumption of variousnatural fibres (cotton, wool, silk linen, ramie, jute etc) Advantages and disadvantages of naturaland man-made fibres.Total Lectures required = 08


Unit (3): Cultivation, extraction, morphological structure, properties and uses of bast fibres such asflax, jute, hemp, and ramie, Production of raw silk, Morphological structure of silk, Production ofwaste silk yarn, Chemical composition and physical properties of silk, effect of acid and alkalies,varities of silk with brief description etc.Total Lectures required = 08

Unit (4): Morphological structure of wool, Composition of wool fibre, Wool scouring, and combing,Properties of wool fibres, Varieties of wool fibre with brief description. Total Lectures required =8

88

Grand total of Lectures = 33Books:

1. W.E. Morton & J.W.S. Hearle, Physical properties of textile fibres, Textile Institute, U.K.2. Progress in textiles: Science and technology Vol.-2 By Dr. V.K. Kothari, I.I.T. Delhi.3. Hand book of textile fibres by J.Gordon Cook4. Fibre Science and Technology, S P Mishra



3RD SEMESTER LAB SYLLABUSTT-355: Yarn Technology-I:Practice in handling and operation of blow room, study of constructional details of machinery inblow room, calculating speed of different machine parts, Blows per inch of Krishner beater,Production calculation of blow room, various controls points and change places, Practice inchecking the quality of lapsStudy of constructional details of card, change places and speed calculation of a carding machine,finding out individual draft and total draft in carding machine, flat speed.Study of construction details of draw frame, various control and change places etc, calculationpertaining to gearing, speeds, constant, draft and production etc

TT-356: Fabric Technology-IStudy of cone winding, cheese winding, pirn winding and auto coner, constructional details ofmachine, types of packages produced by them and package faults, Calculations pertaining to conewinding, cheese winding, pirn windingStudy of beam warping & sectional warping machine, stop motion and tensioners in warping,Calculations pertaining yo warping machines.

TT-353 Wet Processing of Textiles-I:Sizing, scouring, bleaching and mercerization of cotton fabric and to evaluate the effectiveness

of each process using various test such as Tewega test, drop absorption test, whiteness index,barium activity number test, measure wax content, ash content and scouring loss of cotton fabric,find out available chlorine in a given sample of sodium hypo chloride, determine strength ofH2O2 (Hydrogen peroxide) by titration method, to finish fabric with water repellent and flameretardant finishes and test water repellency and flame retardant property using appropriate testmethod.

TT-354: Textile Fibres-IPrinciple of microscopy, microscopic identification of natural fibres, preparation and mounting ofspecimen for longitudinal view, standard scheme of analysis pf homogeneous fibre and blend byphysical and chemical methods, preparation of reagents used for chemical analysis

89

4th Semester B. Tech Man Made Fibre Technology

1. Engineering Mathematics / Science based elective (NAS-401/NOE-041-048): (L T P 3 1 0 =4)

2. Yarn Technology-II (NTT-405) (L T P 3 1 0)Unit 1: Objectives of combing, system of lap preparation, sliver lap, ribbon lap and superlap machines, configuration of fibre feed and its effect on the quality of product andefficiency of comber, combing cycle.Total lectures required = 8

Unit 2: Important parts of comber and their functioning, Combing cycle, concept of forwardand backward feed, concept of comber waste, calculation pertaining to production and noilpercentage,.Total lectures required = 8

Unit 3: Objectives of speed frame, important parts of speed frame and their functioning, Mechanisminvolved in drafting, twisting, and winding, different types of roller drafting systems, Commondefects in roving package, calculations pertaining to gearing, draft, t.p.i. and production, twistmultiplier and roving twist

Total lectures required = 9

Unit 4: Introduction and objective of ring frame, important parts of ring frame and theirfunctions, principle and mechanism involved in drafting, twisting and winding, Types ofrings and travelers, mechanism of cop formation, common package size,Total lectures required = 8

Unit 5: Control in yarn faults, ring frame calculations pertaining to TPI, production anddraft, Doubling - Objects and terminology, study of ring doublers, Reeling: Objects andterminology, types of reeling construction and working of a reel yarn bundling,Total lectures required = 09Grand Total Lectures Required = 42

Text Books & reference Books:1. Man-made fibre and their processing by W.Kiein2. Spinning of man-made and blends on cotton systems by K.R.Solholore3. Manual of cotton spinning by Frank Fharnley4. Technology of carding by R.Chattopadhyay


90

3. Fabric Technology-II (NTT-406) (L T P 3 1 0)Unit (1): Introduction to weaving process, Classification of loom, their mechanical details,settings and adjustments, primary, secondary and auxiliary motions., different primarymotion of handloom & power looms, .Secondary motion of loom, Total of lecturesrequired=8Unit (2): Various ways of shedding, various types of sheds, tappet shedding, and idea ofconstruction of tappet, under pick and over pick mechanism, beating up motion, early andlate shedding, healds, reed & temples and their utility in loom.Total of lectures required=8

Unit (3): Working principle of dobby, classification of various shedding arrangements,working principles of jacquard, and working principle of drop box motion..Total of lectures required=9

Unit (4): Warp protecting motion, side and centre weft fork motion, description of varioustypes of dobby’s, negative and positive dobby, various timings and settings used on loomfor filament weavingTotal of lectures required=9Unit (5): Classification of automatic loom, study of various auxiliary motion of automaticloom, calculation regarding cloth production, efficiency, yarn inventory etc., fabric defectsand remedies.Total of lectures required=8.Grand total lectures required=33Text Books & Recommended Books:-1. Weaving mechanism Vol.1 & ll by N.N.Banarjee.2. Weaving by ATIRA.3. Automatic loom by ATIRA (tablet)4. Weaving calculation by R.Sen Gupta.5. Weaving Mechanism (Fox).6. Mechanism/Weaving machine (TALUKDAR)



5. Wet Processing of Textiles-II (NTT-403) (L T P 3 1 0)Unit (1): Classification of dyes according to their mode of application, Dteing of cellulosicmaterial with direct, reactive, vat and sulphur dyes. Dyeing of polyester with disperse dyes,exhaust and continuous dyeingTotal Lectures required =9

Unit (2): Dyeing of nylon, wool, and silk with acid, metal complex dyes, dyeing of acrylic withbasic dyes, cross dyeing of polyester and cellulosic blends, Dyeing of nylon and wool and wiiland acrylic blends.Total Lectures required =8

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Unit (3): Styles and methods of printing outline of various methods and their limitations.Application and type of printing thickners, Properties of thickner, printing auxiliaries,Technology of printingTotal Lectures required =8

Unit (4): Finishing: Introduction to finishing, Classification of finishing (mechanical andchemical), Various types of mechanical finishing such as singeing, calendaring, Milling, raising,napping, brushing, and shrinking, Heat setting,Total Lectures required =8Unit (5): Various types of chemical finishing such as softner, flame retardant, antistatic,anti piling, oil & soil resistance, bactericidal & fungicidal, water repellent, easy care.Application of finishes, Thickeners and their application .Various style of printing –directstyle resist style and discharge style of printing.Total Lectures required =9

Text Books and Reference material:15. Chemical processing of cotton & p/c blends- ATIRA16. A glimpse on the chemical technology of textile fibres, by R.R. Chakraborty17. Technology of fdyeing, by V.A. Shenai18. Technology of finishing, by V.A. Shenai19. Technology of Printing, by V.A. Shenai20. Dyeing and chemical technology of textile fibres by E.R. Trotman21. An introduction to Textile finishing by J.T. Marsh.


6. Textile Fibre-II (NTT-404) (L T P 2 1 0)Unit (1): General definition of man-made or manufactured fibres, classification of man-madefibre, and introduction to manufacturing processes of man-made fibres, Study of various systemsof spinning: melt, wet & dry spinning- basic principles, brief idea about spinning head, spinneret,quench chamber, & coagulation bath, spin finish applicationTotal Lectures required =9

Unit (2): Introduction to synthetic fibres, Polyethylene Terephthalate fibre- polymer productionby DMT & PTA route, chip drying, spinning of filament yarns and staple fibre manufacturing,effect of process variable on properties of polyester fibre, some dope additives for specialtypolyester fibre, Properties of polyester fibre,Total Lectures required =8

Unit (3): Polyamide fibre- Different types of polyamide fibres, Nylon polymer production bycontinuous polymerization in VK tube, Manufacturing of Nylon 6 and Nylon 6,6 by meltspinning, Properties of Nylon 6 and Nylon 66 fibre, Polyacrylonitrile (PAN) fibre, Acrylic fibre-formation by dry spinning,l dry-jet-wet spinning process, Total Lectures required =9

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Unit (4): Introduction to regenerated fibre, concepts of regeneration of fibre, Raw material forviscose rayon, manufacturing sequence of viscose fibre, wetr spinning of viscose rayon,formation of serrated edge cross-section of viscose rayon, viscose fibre properties, Introduction tocuprammonium rayon in brief, introduction of cellulose acetate rayon in brief.Total Lectures required =9Grand total of lectures required = 35Reference Books:




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4TH SEMESTER LAB SYLLABUS

TT-455: Yarn Technology-I:Constructional details of sliver lap, ribbon lap and comber, change places and speed calculation of asliver lap, ribbon lap & comber, Calculation of draft atr different zones and production at sliver lap,ribbon lap & comber,Passage of material at roving frame, change places in roving frame, calculation of speeds of differentparts, draft, twist & production at roving frame.Operating, setting and gauging of ring frame and doubling frame, study of constructional details ofmachinery, various controls, change places etc.

TT-456: Fabric Technology-IIntroduction to loom, its different parts and passage of material on it, Names of parts, setting and fittingof tappet shedding, dobby shedding, jacquard shedding, over pick, under pick, beat up, five wheel takeup, seven wheel take up, negative let-off and semi-positive let-off motionsConstruction, names of parts, setting of automatic pirn change, drop box motions, and shuttle box,Names of parts, setting and fitting of warp protecting, warp and weft stop motions.

TT-453: Wet Processing of Textiles-I:Dye cotton with direct, reactive, vat and sulphur dye, dyeing polyester, wool, silk, acrylic and nylonusing, appropriate disperse, acid and basic dyes, Print cotton fabric using various styles of printing,namely, direct, resist and discharge, Evaluate colour fastness to washing, light, perspiration and rubbingproperties

TT-454: Textile Fibres-IIPrinciple of microscopy, microscopic identification of man-made fibres, preparation and mounting ofspecimen for longitudinal view, standard scheme of analysis pf homogeneous fibre and blend byphysical and chemical methods, preparation of reagents used for chemical analysis

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5th Semester B. Tech. Man Made Fibre Technology

1. Textile Testing-I (NTT-501) (L T P 3 1 0)Unit (1): Introduction to fiber, yarn and fabric testing, sampling, random sampling, biased sampling,sampling techniques, square and cut-square technique, selection of sample for testing. Total Lecturesrequired =8

Unit (2): Atmospheric conditions for testing, absolute and relative humidity, moisture regain &moisture content and their measurement, dry and wet bulb hygrometer, importance of moisture intextiles, effect of moisture on properties (physical, & mechanical) of textile material, factors affectingthe regain, Shirley moisture meter, control of atmospheric conditions during testing. Total Lecturesrequired =9

Unit (3): Measurement of physical characteristics of cotton viz. length, fineness, maturity, bundlestrength, colour and foreign matter including principle, construction, operation, and calibration of theequipment in common use.Total Lectures required =8

Unit (4): Mechanical properties of fibres, relation between structure and mechanical properties offibres, Measurement of physical properties of man-made fibres i.e. length, denier, strength, elongation,modulus, work of rupture, crimp, spin finish, fibre quality index etc. Total Lectures required =8Unit (5): determination of yarn count, diameter, average & resultant count of folded yarn, relationbetween Ne, D, T, Nm, Instruments used for determination of count, quadrant balance, Knowlesbalance, Beeslay balance and physical balance, Twist, classification of twist, twist measurement,direct counting method, continuous twist tester, twist-untwist method, Twist tester, R.B. twisttester, level of twist . Total Lectures required =9Grand total of lectures required = 42Text Books and Reference material:9. Quality control and testing management, by V.K. Kothari10. Principles of textile testing, by J.E. Booth11. Physical testing of textiles, by B.P. Savile12. Physical properties of fibres, by W.E. Morton and J.W.S. HearleLaboratory work: As per lab syllabus

2. Polymer Chemistry (NTT-506) (L T P 3 1 0)Unit (1) Scope of Polymer Chemistry, (a) definition of monomers, homo-polymers and copolymers, (b)Chemistry of important monomers, (c) Thermo sets (d) Thermoplastic (e) Elastomers (f) Tg, Tm, andsolution properties of polymers. Total Lectures Required = 9

Unit (2): Condensation polymerization, (b) Mechanism, kinetic and molecular weight build up , (c)Bulk, Solution, Emulsion and suspension polymerization(d) comparison of condensation and additionpolymerization. Total Lectures Required = 8

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Unit (3): Addition polymerization, (b) Type of addition polymerization, (c) Radical, cationic andanionic polymerization (d) Mechanism and kinetics of polymerization, (e) Copolymerization, Stereo-Regular polymerization, Block and Graft polymerization (2).Total Lectures Required = 9

Unit (4): Characterization of molecular weight of polymers, End-Group analysis method, Viscosity ofmeasurement method, gel permeable chromatography. Techniques for measurement Polydispersity.Total Lectures Required = 8

Unit (5): Application of polymer to textiles, Fiber forming synthetic polymer, Properties of fiberforming synthetic polymer. Total Lectures Required = 8Grand Total Lectures required = 42

Text Books & Reference Books:1. Text Book of Polymer science by F.W. Bill Meyer2. Text bookof Polymer,Vol.I, II, III by M.S.Bhatnagar3. Polymer science by Gawaskar, Vishwanathan, sreedhar and Jaydev4. Polymer chemistry by B.K.Sharma

3 Principle of Chemical Engineering (NTT-405) ( L T P 3 1 0=4)Unit-1: Industrial calculation, material balance, energy balance, Flow of fluids, mechanism of fluidflow (1), viscosity measure, flow meters, reciprocating pumps, centrifugal pumps. Total of lecturesrequired=12

Unit-2: Evaporation, types of Evaporation, drying tunnel and rotary driers (1)distillation, steamdistillation, distillation method), mixing type of mixers, paddle stirrers, kneeding m/c..Total of lectures required=9

Unit-3: Gas absorption, gas absorption equipment, theory of Gas absorption, extraction, type ofextraction, theory of extraction. Total of lectures required=9

Unit-4: Crystallization, crystal forms, Crystallization theory, rate of growth of crystal,Crystallization apparatus, filtration, filtration apparatus. Total of lectures required=10

Grand total lectures required =40

Text Books & Reference Books:Laboratory work: As per the lab Syllabus

4. Colour & Design (NTT-504) (L T P 3 1 0=4)Unit (1): Light and colour phenomena, physical basis of colour, Emission & absorption theory oflight, Colour vision and light theory of colours, Complementary colours, Chromatic circle, Pigmenttheory of colours, Brewster circle, Attributes of the primary & secondary colours, Total Lecturesrequired = 11

Unit (2): Colour measurement, Primary, Secondary, Tertiary & compound colours, Biren’striangle, Modification of colours, Coloured greys, Colours in combination, Colour contrast, contrast

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in hue, contrast of tone, colour harmony, Relative spaces occupied by colours, divisional colours,Application of colours, Mixed colour effect,.Total Lectures required =11

Unit (3): Composition of designs, Condition to be observed during ornamentation of fabrics, Modeshade, Harmony of succession, gradation of hue, Different stages of colouring of textile materials,Colour and weave effect and its classification. Bases of Textile design, One third and one fourthdrop design, Half drop and drop reverse design,Total Lecture required = 10

Unit (4): Unit repeating design, Geometric ornamentation, Construction of symmetrical designs,Stripe and check effect designs, Sari border / vertical border design, Factor affecting the wovendesigns, reversing inclined figure, Diamond, Ogee, & diagonal waved line base, applications ofcolours. Total Lecture required = 10

Unit (5): Art sheet based question covering all above unitsGrand total Lectures required = 34


5. Fabric Structure (NTT-505) (L T P 2 1 0=3)Unit (1): Classification of various fabrics, construction of plain weave and its derivatives (rib andmat weave), ordinary twill, right hand twill, warp faced, weft faced & balanced twills,Total Lectures required = 8

Unit (2): Satin regular, irregular and their extension. Combined twills, end to end and pick-to-pickcombination, elongated twills, steep twills, broken twill, curved twill, Fancy twills-large diagonalshaded twills, Wave/ zig-zag, herringbone twill. Total Lectures Required = 8

Unit (3): Regular and irregular satin, sateen base diagonals and brained twills, Diamond, mockleno, ordinary honeycomb, brighten honeycomb, Huck-a-back and crepe weave.Total Lectures Required = 9

Unit (4): derivatives of hopsack, barley corn stitched hopsack and twilled hopsack, Ripstop weave,Simple and wadded bed ford cords (1), weft and piques (1), principle of figuring with extra materialextra warp figuring, extra weft, limitation of extra thread.Total Lectures Required = 9Grand Total Lectures Required = 34




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Measurement of fibre length and its distribution, fineness, moisture content and strength etc usingdifferent methods and instruments, Fibre diameter and its variability, cleanliness of cotton, testing of neps incard web, sliver, roving and yarns, Analysis and interpretation of test results.

Measurement of hank of sliver, roving and count of yarn and their variability, Single yarn strength andelongation, Lea strength measurement, Use of statistical techniques for evaluation of experimental results

TT-556, Polymer Chemistry LabChemistry of monomer, Tg, Tm & solution properties of monomer, Chaaracterization of polymers, End group

analysis, molecular weight measurement by viscosity method,

TT-557, Principle of Chemical Engineering LabFlow of fluids, Mechanism of fluid flow, flow meter, Crystallization , filtration analysis,

TT-555: Fabric Analysis:Analysis of various types of fabric structures like plain, twill, satin, hopsack, barleycorn etc , measurement ofcover factor and crimp of fabrics.

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1. Textile Testing-II (NTT-601) (L T P 3 1 0)Unit (1): Tensile properties of yarn and fabric, stress-strain curve, various methods for finding ofyield point, methods for finding of various modulus, destination of tenacity, and stiffness of fabric.Total Lectures Required = 7Unit (2): Procedure of determination of strength and elongation in the spun yarns, knowledgeabout the equipment used, yarn tensile strength testing machines, single yarn strength tester, leastrength tester, fabric strength tester- impact tester, Grab test, fabric B.S. Test, Scott serigraph,Instron tensile tester. . Total Lectures Required = 9

Unit(3): Measurement of evenness testing of yarns, nature and causes of irregularities, principles andmethods of evenness testing, evaluation and interpretation of evenness diagram & spectrogram and theirassociated equipment, Classimat faults .Total Lectures required =9

Unit (4): Measurement of physical properties of fabric and the knowledge of the equipment used, tensilestrength, bursting strength, tearing strength, pilling, air permeability, crimp, thickness, EPI, PPI, weightand cover factor.Total Lectures required =10

Unit (5): Measurement of water repellency, shrinkage, measurement of fastness to light and rubbing,thermal transmission, Brief introduction to FAST and KAWABATA.Total Lectures required =7Grand total of lectures required = 42


2. Post Spinning Operation (NTT-604) (L T P 3 1 0)Unit (1): Concept of drawing, drawing unit Factors influencing drawaility, Influence of drawing onstructure and properties of fibres. Methods used for orientation stretching- single stage, multi stage,drawing of melt spun filaments, drawing of as-spun fibres through neck formation. Total oflectures required=9

Unit (2); Heat setting ,nature of heat set, Influence of heat setting variables on structures &properties of fibres, Temporary, semi permanent and permanent heat setting, heat –settingequipments. Total of lectures required=9

Unit (3): Tow to top conversion, stretch breaking, cutting method, Sydel stretch breaking, Pacifictow to top cutting system, Turbo stapler. Total of lectures required=9

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Unit (4): Need for crimping, crimping methods, manufacture of high shrink fibres, twisting ofcontinuous filaments, up twisters and two for one twister. Total of lectures required=8

Unit 5: Twist setting, Systems used conversion of fibres in to yarn, influence of fibre andprocess variables on properties of blended yarns. Total of lectures required=7Grand total lectures required =42

Text Books & Reference book:-1. Manufactured fibre technology by V.B.Gupta & V.K.Kothari.2. Synthetic fibre by Vaidhya3. Textile fibre part-ll by V.K.Kothari.4. Textured yarn technology by J.W.S.Hearle.Laboratory work: As per the lab Syllabus

3. Structure & properties of Fibres (NTT-011) (L T P 3 1 0)Unit (1): Unit (1): Basicstructural features of fibre, Structure of Cotton, wool, silk, and other textile fibres, relation betweenfibre structure and fibre, Methods of estimating molecular weight, orientation, crystallinity &crystalline orientation of fibre forming polymer, Overall orientation by “sonic modulus tester.TotalLectures Required = 8

Unit (2): Concept of scanning electron microscope (SEM), Concept of transmission electronmicroscope (TEM) Fourier Transform Infrared Spectroscopy (FTIR), Atomic force microscopy,fibre fracture. Total Lectures Required = 8

Unit (3): Thermal behavior of textile fibres by Differential Scanning Calorimeter (DSC), TGA,thermal mechanical analysis (TGA), Thermomechanical Analyser (TMA) Density gradient column,Preparation of density gradient coloumn, Crystallinity by density gradient coloumn. Total LecturesRequired = 8

Unit (4): Optical properties of fibres, Birefringence behavior, dielectric properties, fibre friction,fibre friction measurement, fibre to fibre, yarn to yarn friction measurementTotal Lectures Required = 8

Unit (5): Creep behavior, concept of moisture absorption by fibres, Moisture absorption, heat ofabsorption, differential heat of absorption, integral heat of absorption, Quantitative theory of heatmoisture absorption, Rate of moisture absorption Total Lectures Required = 10Grand Total of lectures required = 42

Reference Book: -1. Manufactured fibre technology by V.B. Gupta, V.K. Kothari2. Physical properties of fibre by J.W.S. Hearle3. Thermal behavior of material by Turi4. Modern yarn production by Ray5. Textile fibres by ATIRA6. ASTM Standard books

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7. Polymers by fibre & textiles encyclopedia8. Advances in fibre source by S.K. Mukhopadhyaya

4. Departmental Elective I4.1 Garment Manufacture Technology (NTT-012) (L T P 3 1 0)

Unit (1): Introduction to garment manufacturing technology, Sample cutting, ZFusing, Sewing,Pressing, Finishing and inspection, Line balancing concept.Total Lectures required =8

Unit (2): Introduction to measurement of fabric dimensional properties, fabric comfort, thermalcomfort, objective evaluation of fabric, low stress fabric properties, Kawabata system, fabric assuranceby sample testing, fabric defects, Fabtic inspection and feedback to back process. Total Lecturesrequired =9

Unit (3) Introduction to garment cutting, Marker planning, Efficiency of Marker planning, methods ofmarker planning and marker use, spreading of the fabric, to form a lay, spreading requirements, methodsof spreading, fabric packages, objective of cuttings, methods of cuttings. Total Lectures required =9

Unit (4): Introduction to seam, stitch, stitch classification, stitch structure, seam formation, joiningmaterial, surface characteristics, seam appearance, damages (thermal and mechanical), seamperformance, seam degradation, seam failure, seam puckering and seam testing. Total Lecturesrequired =9

Unit (5): Inportance of garment processing and finishes, types of garment, processing of garments andspecial garment finishes. Total Lectures required =7Grand total of lectures required = 42

Text Books and Reference material:7. Introduction to Garment Manufacturing Technology By T Ramchandran8. 2. Garment Manufacturing Technology by By T Ramchandran

3. Practical Clothing Construction Part I & II by Mary Methews

4.2 Instrumentation & Automatic Control (NTT-013)) (L T P 3 1 0)Unit (1): The principle of measurement, static and dynamic measurement, functional elementsfor measuring systems. transducers, amplifier and recording systems.Total lectures required = 10Unit (2); Instrumentation for measurement of motion(1), strain force(1),torque, temperature,pressure, flow, surface, texture etc., design consideration in optical mechanical and electricalinstruments. Total lectures required = 10

Unit (3): Numerical control basic concepts, point to point systems, straight line and controllingsystem, Programme control-electrical, magnetic&, tape control, optical and mechanicalmethods.

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Unit (4): Numerical control components, manual part programming, computer aidedprogramming, C.N.C., D.N.C. Total lectures required = 09Grand Total Lectures Required = 38Text Books:1. Industrial instruments &control-S.K.Singh2. Mechanical measurements-B.S.Sirohi &H.C.3. Computer control of manufacturing-Yoren Koren.

5. Departmental Elective II5.1 Advance Fabric structure (NTT-021) (L T P 2 1 0)

Unit (1): Backed cloths, weft backed cloths, warp backed cloths with weeding threads, doublecloths, center stitched, self stitched, inter changing double cloth, cut effect in interchanging doublecloths. Total Lectures required =9

Unit (2) Turkish towel, Ornamentation of terry weave, triple cloth, Types of carpets andclassification of carpets. Total Lectures required =8

Unit (3) Damask weaves, Brocade, Tapestry, Velvet, Velveteen, Colour and weave effect,.Total Lectures required =8

Unit (4): Gauge and leno weave with their mechanism; Lappet and Swivel weave, Ondulefabric, figured pique, draft & peg plan for above weaves.Total Lectures required =9Grand total of lectures required = 34

Text Books & Reference Book: -1. W. Watson Textile Design & colour Longmans Greens Co. London.2. Z.J Grosicki Watson’s Textile design and colour Newnes Buter Worth, London.3. Z.J. Grosicki, Advance Textile Design Newnes Butter Worth, London.4. “Nishant” A Grammar of textile.

5.2 Multi & Long Fibre Spinning (NTT-022) (L T P 2 1 0=3)Unit 1: Characteristics of manmade fibres, spinnability, blending, and its objectives, Spinnability,blending & its objectives, processing of Man made fibres & blends on short, medium and long staplespinning systems.Total Lectures Required = 10

Unit 2: Spinning of dyed fibres, estimation of blends intimacy, factors affecting the blendirregularity, structural properties of blended yarns.Total Lectures Required = 8

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Unit 3: Production of bulked yarn, characteristic difference in the physical & mechanicalproperties of various long staple fibres & their influence in the choice of preparatory &spinning machinery.Total Lectures Required = 8

Unit 4: Woolen, semi-worsted & worsted systems of spinning, retting of flax, & jute, Jute &flax spinning, manufacturing of spun silk.Total Lectures Required = 8Grand total lectures required =34



6h SEMESTER LAB SYLLBUSTT-551, Textile testing-II

Use of microscope for testing of yarns for appearance, twist and diameter, measurement of evenness,measurement of yarn strength, tenacity, elongation at break, modulus, crimp rigidity, fabric testing fordimension, weight, thickness, shrinkage and air permeability,Fabric testing for elongation, tensile, bursting, and tearing strength, abrasion resistance, glexural rigidity, crease

recovery and draping qualities of fabric

TT-552, Post Spinning OperationDrawing behavior of thermoplastic fibres, influence of heat setting on thermoplastic polymers, spin finishmeasurement, twist setting, analysis of yarn bulk and crimp rigidity of yarn.

TT-553, Structures & Properties of FibresDifferential Scanning Calorimeter (DSC), TGA, thermal mechanical analysis (TGA), Thermo-mechanicalAnalyser (TMA), creep behavior analysis, Birefringence study, Fibre density measurement by densitygradient column

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1. Open Elective from Other Department1.1 Process Control in Spinning (NTT-701) (L T P 2 0 0)

Unit (1): Importance of evolving a system for process control, control of mixing quality through fibrecharacteristics, simultaneous control of mixing cost and quality, concept of bale management. TotalLectures required =7

Unit (2): Control of waste in blow room and carding, norms for waste and cleaning efficiency in blowroom & card, control of neps, assessment of performance of blow room & card, control of comberwaste, concept of yarn realization, calculation pertaining to waste & yarn realization. Total Lecturesrequired =8

Unit (3) Measurement and analysis of productivity, means to improve productivity, maximizingmachine efficiency in ring spinning, controlling end breakage rate in ring spinning, control of soft wasteand hard waste, control of yarn faults and package defects- slubs, crackers, spinner’s doubles, badpiecing & slough off.Total Lectures required =9

Unit (4): Control of yarn quality- count, strength and their variability, study of CV% (within bobbin andbetween bobbin), control of variability of lea strength, single yarn strength and elongation %, Control ofyarn unevenness, imperfections and hairiness.Total Lectures required =9Grant Total of lectures Required =35Reference Books:1. Process Control in Spinning by ATIRA2. Process Control in Spinning by K.R. Salhotra

1.2 Process Control in Weaving (NTT-702) (L T P 2 0 0)Unit (1): Scope of process control, systems of process control in weaving, setting norms and scheduleof checks, machinery audit, process control in weaving, optimizing quality of preparation, control ofquality of knot, producing good package, selection of healds, selection of reeds, dressing of the beamsfor reducing incidence of cross ends.Total Lectures required =9

Unit (2): Process control in warping, minimizing end breakage in warping, quality of warping beam,control of productivity, factors responsible for loss in efficiency, control of productivity. Total Lecturesrequired =7

Unit (3): Process control in sizing, choice recipe and size pick-up, control of size pick-up, control ofyarn stretch, quality of sized beams, control of productivity.Total Lectures required =8

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Unit (4): Process control in loom shed, snap study and time and motion study, control of warp and weftbreakage, causes and remedies of fabric defects, factors responsible for loss in efficiency, control ofproductivity, process control in grey inspection, and folding sections.Total Lectures required =8Grand total of lectures required = 32

Reference Books1. Weaving tablets by ATIRA2. Machine catalogues of various machines manufacture3. Process control in weaving by ATIRA


UNIT-I : Quality Concepts: Evolution of Quality Control, concept change, TQM Modern concept, Qualityconcept in design, Review of design, Evolution of proto type. 3Control on Purchased Product: Procurement of various products, evaluation of supplies, capacity verification,Development of sources, procurement procedure. 2Manufacturing Quality: Methods and techniques for manufacture, inspection and control of product, quality insales and services, guarantee, analysis of claims. 5

UNIT-II: Quality ManagementOrganization structure and design, quality function, decentralization, designing and fitting, organization fordifferent type products and company, economics of quality value and contribution, quality cost, optimizingquality cost, seduction program. 3Human Factor in quality (11)Attitude of top management, cooperation of groups, operators attitude, responsibility, causes of apparatus errorand corrective methods. 2

UNIT-III: Control Charts, Theory of control charts, measurement range, construction and analysis of R charts,process capability study, use of control charts. 5Attributes of Control Chart , Defects, construction and analysis of charts, improvement by control chart, variablesample size, construction and analysis of C charts. 5

UNIT -IV : Defects diagnosis and prevention defect study, identification and analysis of defects, correctingmeasure, factors affecting reliability, MTTF, calculation of reliability, building reliability in the product,evaluation of reliability, interpretation of test results, reliability control, maintainability, zero defects, qualitycircle. 8

UNIT –V: ISO-9000 and its concept of Quality Management, ISO 9000 series, Taguchi method, JIT in somedetails. 7

Text / Reference Books:

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1. Lt. Gen. H. Lal, “Total Quality Management”, Eastern Limited, 1990.2. Greg Bounds, “Beyond Total Quality Management”, McGraw Hill, 1994.3. Menon, H.G, “TQM in New Product manufacturing”, McGraw Hill 1992.


UNIT-I: Introduction:Difinition and scope of operations research (OR), OR model, solving the OR model, art of modelling, phasesof OR study.Linear Programming: Two variable Linear Programaming model and Graphical method of solution,Simplex method, Dual Simplex method, special cases of Linear Programming, duality, senstivity analysis.

UNIT-II : Transportation Problems:Types of transportation problems, mathemataical models , transportation algorithms,Assignment: Allocation and assignment problems and models, processing of job through machines.

UNIT-III : Network Teachniques:Shortest path model, minimum spanning Tree Problem, Max-Flow problem and Min-cost problem.Project Management: Phases of project management, guidelines for network construction, CPM and PERT.

UNIT-IV: Theory of Games:Rectanagular games, Minimax theorem, graphical solution of 2 x n or m x 2 games, game with mixedstrategies, reduction to linear programming model.Quality Systems: Elements of Queuing model, generalized poisson queing model, single server models. (12)

UNIT-V:Inventory Control, Models of inventory, operation of inventory system, quantity discount., Replacement,Replacement models: Equipments that deteriorate with time, equipments that fail with time.


3. Fibre Manufacture & Process Control (NTT-707) (L T P 3 1 0=4)Unit-1: Melt spinning line-extruder, design features of extruder screws (2) mixing ofadditives,Continous polymer filter, spin pack and spinneret(2)spinning pump disassemmly andcleaning of spinnerets, inspection of spinnerets (2) spinning variables and conditions for continuousspinning, special features of high speed spinning(3). Total of lectures required=9

Unit-2: Quenching system and quench chamber, Different quenching system (2).High speedwinder, automatic winder, metering pump (1)spin finish application, chips drying. (1) Effects of

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variable throughout rate. (2)Consequence of crystallization in chips on fibre spinning (2) structureformation during spinning (1).Total of lectures required=8

Unit-3: Introduction to solution spinning classification of solution spinning (2)wet spinning,coagulation in wet spinning, effect of coagulation conditions on fibre properties(2) dry spinning,spinning cell for dry spinning (2),Cross-section formation in dry-spinning, spin finish during dry-spinning, coagulation of viscose fibre in coagulation bath(4). Total of lectures required=9

Unit-4: Dry-jet-wet spinning, coagulation process (2) development of structure & morphologyduring dry-jet-wet spinning (2) importance of dry-jet-wet spinning (2) process control in dry-jet-wet spinning (2). Total of lectures required=8

Unit-5: Role of spin-finish (2) introduction to spin finishes components (2) spin finish application.Different techniques of spin finish application, dipping roller method, metered finish system,quench duct lubricating system, spray technique(4). Total of lectures required=8Total of lectures required=42Text Books & Referencece Material:1-Manufactured fibre technology-V.B.Gupta&V.K.Kothari,Chapmann&Hall2-Textile Fibre- V.K.Kothari(vol.2) IAFL Publication3-High speed fibre spinning-A.Ziabickey-john willey4-Essential fibre chemistry-ME CarterMarcel Dekker mc.N.york5-Handbook of Fibre Science: M Leoineli and M Pearce

4. Fibre Reinforced Composites (NTT-708) ( L T P 3 1 0)Unit 1: Definition of composites, Types of composites - fibre particulate and laminar composites,Fibre composites: Constituents - functions of fibre and matrixTotal Lectures Required =9

Unit 2: Types of high performance fibres - properties - types of matrix materials - Thermosetand Thermo plastics properties: short fibre composites, fibre matrix interface, coupling agents, couplingof interfaces and interfacial reaction in fibre composites, fracture mode in fibre composites. TotalLectures Required =9

Unit 3: Introduction to fibre reinforced composite material manufacturing techniques, Textile performsfor composites: weaving, knitting, braiding. Total Lectures Required =8

Unit 4: Vacuum bagging, compression molding, injection molding, pultrusion, thermoforming, filamentwinding, resin transfer molding. Total Lectures Required =8

Unit 5: Testing of composites- Fibre volume fraction -Laminar tensile - shear - compression -and flexural properties, applications of fibre reinforced compositesTotal Lectures Required =8

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Grand Total of Lectures Required =42

Reference Books:13. D hull An Introduction to composite materials, Cambridge university press, 199814. L Gupta “Advanced Composite Materials”, Himalayan Book, New Delhi, 199815. Mathews F.L and Rawlings R.D “Composite Materials Engineering science” Chapman and Hall

London, 199416. Hearle. J.W.S “High performance fibres composites and engineering textile structures” JTI (special

issue) 199017. Textile Progress monogram on “Hybrid yarns and textile performing for thermoplastic composites” by

R. Alagirusamy, R Fangueiro, V. Ogale and N. Padaki Textile Progress 2006 Vol 38 No. 4 (Wood HeadPublishing Limited)


5. Departmental Elective III5.1 Nonwoven (NTT-031) (L T P 3 1 0=4)

Unit 1: National and international scenario on non-woven fabric production, Concept aboutfelts and non woven, Classification of non-woven fabrics, fibres for non-woven fabrics, ., FeltManufacturing processTotal Lectures Required =9Unit 2: Various method of web formation, web chrematistic and their influence on propertiesof non-woven fabrics, (3) Non woven fabric by Needle punch, Description of needle punchingmachine, effect of process variables on properties of needle punch fabricTotal Lectures Required =9Unit 3: Non-woven fabric by hydroentanglement, Description of hydroentanglement machine,effect of process variables on properties of hydroentanglement non woven fabric, Non-wovenfabric by adhesive bonding, mechanical bonding, Melt blown process of non-woven fabricmanufacturingTotal Lectures Required =8Unit 4: Non-woven fabric by Stitch bonding, Non-woven fabric by chemical bonding, Non-woven fabric by bonding with thermoplastic adhesives, Non-woven fabric by Spun laced,Effect of process variables on properties of stitch bonding, chemical bonding spun laced non-woven fabricsTotal Lectures Required =8Unit 5: Flocked fabric, Laminates, latest development in non-woven industry: ultrasonicbonding, Infra-red bonding, bonding by bi-component fibres,. Application of various nonwoven fabricsTotal Lectures Required =8Grand total of Lectures Required= 42

Reference & Text Books1. Non Woven – N.N. Banarjee2. Non woven – NCUTE3. Knitting technology : Spencer

108

5.2 Knitting Technology (NTT-033) (L T P 3 1 0)

Unit 1: Difference between knits and wovens, knitting terms and definitions (Course,, wale, stitchdensity) different type of knitting needles: bearded needle, latch needle, sinker, jack, camarrangement, overlap, under lap, closed lap, open lapTotal Lectures required =8Unit 2: Comparison of warp and weft knitting, Classification of weft knitting machine, elements ofknitting machine like type of needles, sinkers, etc Needle numbering system, technology of loopformation, geometry of loop structure, Elements of loop structure: needle loop, sinker loop,relation between yarn count, machine gauge and stitch density.Total Lectures required =9Unit 3: Classification of knit-structures, loop formation on: single jersey, Rib machines and interslook machines, socks knitting technology, Loop formation on flat bed machineTotal Lectures required =9Unit 4: Four primary base knitting structures: Plain knitted fabric, Rib fabric, Interlock and Purlfabric, Special knitting machines: Fabric machine, garment length machine, flat machine, circularmachine fabrics and Spacer fabrics.Total Lectures required =7

Unit 5: Basic warp knitting machines, classification of warp knitting, Modern developments inweft knitting technique, calculations regarding production, gsm, stitch density etc, Causes andremedies of faults of knitted fabrics.Total Lectures required =9

Grand total of lectures required = 42Reference and Text Book-

1. Knitting Technology – Chamberlin2. Knitting Technology – W.J. Spencer3. International Textile Journel – Knitting4. Knitting Calculation – Chamberlin5. Wet Knitting Vol. 1&2 –Published by IIT New Delhi.6. Knitting – NCUTE

Laboratory work: NA

7th SEMESTER LAB SYLLABUSTT-757: Fibre Production & Characterization (0 0 2)To study the path of yarn through circular and flat knitting machine, different knitting elements

including the cam system, driving mechanism of plain knitting machine, cloth take-up mechanism of plainknitting m/c, rib knitting m/c including arrangement of dial and cylinder needles, cam, system and drivingmechanism, Interlock knitting m/c including arrangement of dial and cylinder needle, cam system and drivingmechanism, Warp knitting machine constructional details and mechanism of operation.

109

8th Semester Man Made Fibre Technology

1. Open Elective from Other Departments1.1 Technical Textiles (NTT-801) (L T P 3 1 0=4)

Unit (1): Introduction to technical textile, types of technical textiles, textiles used in industry such asfiltration, filter fabric construction- woven, needle felt & knitted filter fabric, finishing treatment of filterfabric, thermal and chemical properties of filter fabric, essential requirements of good filter fabric..Total Lectures required =8

Unit (2): Manufacture and properties of protective textiles- water proof/coated and water repellent,antimicrobrial, flame retardant, chemical resistance, Nuclear and biological resistance, mechanicalresistance such as bullet proof, cut prof, stab proofTotal Lectures required =9

Unit (3): Medical textiles, fibres used, classification of medical textiles- non-implantable materialwound dressings, bandages, plasters, etc, Extra-corporal devices – Artificial kidney, liver lung,implantable material- suture, soft tissue implant, Orthopedic implants, Cardiovascular implants,Healthcare/ hygiene products, medical cost, surgical gown, face mast etc.Total Lectures required =8

Unit (4): Smart textiles, brief introduction of smart textiles, classification of smart textiles, passive smarttextiles, active smart textiles, brief discussion of smart shirt, smart suit, musical jacket, space suit etc.automotive textiles: type cord, seat belt, air bag, seat upholstery, carpets, headliners, helmets etc, Agrotextile: Shade net, green house film, Mulch net, crop cover, anti hail and bird protection net, finishingnet etc.Total Lectures required =9

Unit (5): Introduction of geo textile, classification of geo textiles, functions of geo textile-soilreinforcement, drainage (fluid transmission), filtration, separation, erosion control/ absorption, objectiveof geo textiles, manufacturing of geo textile, essential properties of geo textiles- Mechanicaldeterminants, Hydraulic determinants, durability determinantsTotal Lectures required =8Grand total of lectures required = 42

Text Books and Reference material:7. Hand book of technical textiles- A.R. Horrocks & S.C. Anand8. Smart fibre, fabrics and clothing Tao X9. Shears handbook of industrial Textiles.

1.2 PRODUCT DEVELOPMENT (NOE-083) (L T P 3 1 0=4)

UNIT-1: Concept of Product, definition and scope. Design definitions, old and new design methods,design by evolution, examples such as evolution of sewing M/C, bicycle, safety razor etc., need based

110

developments, technology based developments physical relaibility & economic feasibility of designconcepts.Total Lectures required =9UNIT –II: Morphology of design, divergent, transformation and convergent phases of product design,identification of need, Analysis of need. Design criteria; functional, aesthetics, ergonomics, form, shape,size, colour. Mental blocks, Removal blocs, Ideation techniques, Creativity, Check list.

UNIT –III: Transformations, Brainstorming& Synetics, Morephological techniques. Utility Concept,Utility Valaue, Utility Index, Decision making under Multiple Criteria. Economic aspects, Fixed andvariable costs, Break-even analysis.

UNIT-IV: Reliability considerations, Bath tub curve, Reliability of systems in series and parallel,Failure rate, MTTF and MTBF, Optimum spares from Reliability considerations. Design of display andcontrols, Man-machine interface, Compatibility of displays and controls. Ergonomic aspects,Anthroprometric data and its importance in design. Application of Computers in Product development& design.

UNIT-V: Existing techniques, such as work-study, SQC etc. for improving method & quality ofproduct. Innovation versus Invention. Technological Forecasting. Use of Standards for Design.



2. High Performance Fibres (NTT-803) (L T P 3 1 0)Unit – I; Introduction- Definition, molecular dimensionality mechanical properties, Fibre markets, Hi -Performance Gelspun Polyethylene fibres- Manufacture, fibres characteristics, properties &applications. Total lectures required=9

Unit- II: Aramids- Introduction, polymer preparation, Spinning, Structure & properties, applications,Fibres based on liquid crystalline polymer (PPTA fibre). Total lectures required=8

Unit- III: Carbon Fibres- Physical properties, PAN bases Carbon fibres, Pitch based Carbon fibres,Vapour grown Carbon fibres, Applications. Total lectures required= 8

Unit-4:Glass Fibres- Glass for Fibres, Fibre manufacture, fibre finish, fibre properties& application,optical fibres. Total lectures required=8

Unit –5: Vectran (Melt spun wholly aromatic polyester fibre), Fibre production, properties &application, PBO (Polyphenylene benzobisoxazole) fibres- Fibre production, properties & application.PEEK Fibres -Fibre production, properties & application. Total lectures required=9Grand total of lectures required= 42

111

Reference Books1. High Performance Fibree by J.W.S. Hearle


Unit (1): Classification of yarns, Yarn geometry- idealized yarn geometry, relationship of yarn numberand twist factor, packing of fibres in a yarn, ideal packing, hexagonal close packing and radial packing,packing factor and its measurement, yarn diameter, method of measurement of twist contraction. TotalLectures required =10

Unit (2): Fibre migration: mean fibre position, amplitude of migration and frequency of migration,mechanism of migration, spinning-in coefficient and fibre extent. estimation of strength of blended yarn.Total Lectures required =6

Unit 3: Mechanism of staple fibre yarns, translation of fibre properties into yarn properties, twist andstrength relationship, limit of twist, spinability of textile fibres, relation with end-breakage rate. TotalLectures required =9

Unit (4): Elements of fabric geometry, cloth setting theories, flexible and rigid thread model, Pierce’sequation and later modifications. Total Lectures required =7

Unit (5): Relation of fabric properties to simple geometry, crimp interchange in woven fabric, crimpbalance equation, Fabric cover, cover factor and their significance, relation between cover and weightper unit area of fabric, Theoretical treatment of fabric deformation in tension. Total Lectures required=10Grand total of lectures required = 42

Text Books and Reference material:7. Textile Yarn- B.C. Goswami, J.G. Martindale, F.L. Scardine8. Textile structure- J.W.S. Hearle, S. Backer, Grossberg.9. Pierce’s geometry- Textile institute

3.2 Mil Planning & Organization (NTT-043) (L T P 3 1 0)

Unit-1: Selection of site for a textile mill. Preparation of project report). Construction ofbuilding of a textile mill, Types of buildings, single and multistoried buildings. Fire hazardsand their control Safety rules for textile industry (1). Prevention tours accidents,Total of lectures required=9

Unit-2: Humidification of a textile mill, Humidifiers and dehumidifiers,. Ventilation in textilemill,. Air conditioning and refrigeration System, lighting used in textile mill.Total of lectures required=8

112

Unit-3: Balancing of machines for spinning and weaving mills Layout of different machines ofspinning and weaving. Total of lectures required=7

Unit-4: Costing, introduction to cost terms and purposes,. Cost volume, profit analysis, Masterbudget, flexible budget, cost allocation, process costing, waste cost in textile mill, labour andmaterial cost, wage system in textile mill, Predetermining spinning and weaving cost, Viabilityevaluation of a project. Total of lectures required = 10

Unit (5) Calculation regarding payback period and Break-even point, Types of stafforganization, Staff organization system in textile mills. Total of lectures required = 8Grant total of Lectures Required = 42


4. Departmental Elective-V4.1 Special Topics in Manmade Fibres (NTT-053) (L T P 3 1 0)

Unit 1: Various modifications in molecular chain of polyethylene terephthalate fibre,Incorporation of various dope additives to manufacturer inherent flame retardant, X-rayabsorbing, and fluorescent fibres, Cationic dyeable polyester

Unit 2: Modification of regenerated fibre on special attention to Lyocell fibre, Kinetics ofcoagulation bath for viscose fibre regeneration, spinning of polylactic acid (PLA) Fibres

Unit 3: Modification in Nylon fibres: Nylon 6 and Nylon 66, Modification in polyurethanefibres, Electrospun Nanofibers from Biopolymers and Their Biomedical Applications,Chemistry and its Applications in Biocidal Textiles and Polymers.

Unit 4: Modification in Polyacrylonitrile fibres by modification during polymerization, Byaddition of various copolymers for specific purposes, synthesis and spinning of modacrylicfibre,

Unit 5: Fibres by chemical vapour deposition (CVD) technique, silicon carbide (SiC) fibres,Boron fibres, Corbon nanotube manufacturing, Carbon nanotube (CNT) in various man madefibresText Books/Reference books:

1. Chemical Vapor Deposition: Jong-Hee Park, T. S. Sudarshan2. The material science of thin films: Milton Ohring3. Modified Fibers with Medical and Specialty Applications: Edwards, Vincent; Buschle-Diller, Gisela;

Goheen, Steve

5.1 Coating of Textiles (NTT-054) (L T P 3 1 0=4)Unit-1: Polymeric materials for coating- (Rubbers: natural and synthetic, Polyvinyl chloride,Polyurethane, Acrylic polymers, Adhesive treatment. Total lecture required=8

113

Unit-2: Coating Methods: Knife coating, Roller coating, transfers coating, Rotary screen printing,calendaring hot melt coating. Total lecture required=8

Unit-3: Physical properties of coated fabric (2) Rheology of coating pastes, Rheological Behaviors offluids, pastes (1) hydrodynamic analysis of coating, Total lecture required=8

Unit-4: Coating for foul weather protection, Impermeable coating, breathable coating, Non Apparelcoating, Coating for Chemical protection, Thermo chromic coating, Temperature Adaptable coating,Camouflage nets, Metal and conducting polymer-coated fabrics, Radiation cured coating, Totallecture required=10

Unit-5: Test methods for coated fabrics, Coating per Unit area, Degree of fusion/curing of coating,blocking, Abrasion resistance, Test for colour- Fastness to dry and wet rubbing, Resistance to waterpenetration, Air permeability, water vapour permeability, low temperature bend test, low temperatureimpact test, Adhesion testTotal lecture required=8Grand Total lecture required=42Text Books/ Reference Books:

1. Coating & Laminated Textiles by Water Fung2. Coated Textile by A.K. Sen3. Coated Fabric technology Vol. 1-3 Technomic publication4. Coated & laminated Fabric by AATCC symposium

114


B. Tech. Textile Chemistry[Effective from the Session 2014-15]

YEAR 2nd, SEMESTER- IIIS.No

CourseCode

Subject Periods Evaluation Scheme Subject

Total

CreditSESSIONAL

EXAMESE

L T P CT

TA Total

THEORY SUBJECTS1 NAS-301/

NOE-031-039Engg. Mathematics-III/Science base elective

3 1 0 30 20 50 100 150 4

2 NTT-308 Principle of YarnManufacture

3 1 0 30 20 50 100 150 4

3 NTT-307 Technology of Bleachingand mercerization

3 1 0 30 20 50 100 150 4

4 NTT-309 Principles of FabricManufacture

3 1 0 30 20 50 100 150 4

5 NHU-301/NHU-302


2 0 0 15 10 25 50 75 2

6 NTT-304 Textile Fibre-I Lab 2 1 0 15 10 25 50 100 37 AUC-001/

AUC-002Human Values &Professional Ethics/Cyber Security

2 0 0 15 10 25 50 75* -

PRACTICAL/ DESIGN/DRAWING8 NTT-358 Principle of Yarn

Manufacture Lab0 0 3 0 20 20 30 50 1

9 NTT-359 Principles of FabricManufacture Lab

0 0 3 0 20 20 30 50 1

10 NTT-357 Bleaching andmercerization Lab

0 0 2 0 20 20 30 50 1

11 NTT-354 Textile Fibre-I Lab 0 0 2 0 20 20 30 50 112 NGP-301 General Proficiency - - - - - 50 - 50

18 5 10 100 25* Audit coursePaper Code Science Based Open Electives:NOE-031 Introduction to Soft Computing (Neural Network, Fuzzy Logic and Genetic AlgorithmNOE-032 Nano SciencesNOE-033 Laser Systems and ApplicationsNOE-034 Space SciencesNOE-035 Polymer Science & TechnologyNOE-036 Nuclear ScienceNOE-037 Material ScienceNOE-038 Discrete MathematicsNOE-039Applied Linear Algebra

115



YEAR 2nd, SEMESTER- IVS.No

CourseCode

Subject Periods Evaluation Scheme Subject

Total

Credit

SESSIONALEXAM

ESE

L T P CT TA Total

THEORY SUBJECTS1 NAS-401/

NOE-041-049


3 1 0 30 20 50 100 150 4

2 NTT-407 Industrial Chemistry 3 1 0 30 20 50 100 150 43 NTC-408 Technology of Dyeing-I 3 1 0 30 20 50 100 150 44 NTC-409 Textile Auxiliaries 3 1 0 30 20 5 100 150 45 NHU-

401/NHU-402

Industrial Sociology/Psychology

2 0 0 15 10 25 50 75 2

6 NTT-404404

Textile FIbre-II 2 1 0 15 10 25 50 75 3

7 AUC-002/AUC-001

Cyber Security / HumanValues & ProfessionalEthics

2 0 0 15 10 25 50 75* -

PRACTICAL/ DESIGN/DRAWING8 NTT-457 Industrial Chemistry lab 0 0 2 0 20 20 30 50 19 NTT-458 Technology of dyeing-I

Lab0 0 3 0 20 20 30 50 1

10 NTT-459 Textile Auxiliaries 0 0 3 0 20 20 30 50 1

11 NTT-454 Textile Fibre-II Lab 0 0 2 0 20 20 30 50 112 NGP-401 General Proficiency - - - - - 50 - 50

18 5 10 1000 26* Audit course

1. NOE 041:-Non-Linear Dynamics Systems2. NOE 042: Nano Sciences3. NOE 043: Laser Systems & Application4. NOE 044:Space Sciences5. NOE 045:Polymer Science & Technology6. NOE 046:Nuclear Science7. NOE 047:Material Science8. NOE 048:Discrete Mathematics9. NOE-049 : Applied Linear Algebra

116



YEAR 3rd, SEMESTER- VS.No

CourseCode

Subject Periods Evaluation Scheme SubjectTotal

CreditSESSIONAL

EXAMESE

L T P CT TA TotalTHEORY SUBJECTS

1 NTT-501 Textile Testing-I 3 1 0 30 20 50 100 150 42 NTT-508 Tech. of Printing-I 3 1 0 30 20 50 10 150 43 NTT-509 Technology of

Dyeing-II3 1 0 30 20 50 100 150 4

4 NTT-506 Polymer Chemistry 3 1 0 30 20 50 100 150 45 NTT-505 Fabric Structure 3 0 0 15 10 25 50 75 3

6 *HS 2 0 0 15 10 25 50 75 2PRACTICAL/ DESIGN/DRAWING

7 NTT-551 Textile Testing-I Lab 0 0 3 - 20 20 30 50 18 NTT-558 Tech of Printing I

Lab0 0 3 - 20 20 30 50 1

9 NTT-559 Tech. of Dyeing IILab

0 0 2 - 20 20 30 50 1

10 NTT-556 Polymer ChemistryLab

0 0 2 - 20 20 30 50 1

11 GP-501 General Proficiency - - - - - 50 - 5016 5 10 1000 25

* Audit course

117



YEAR 3rd, SEMESTER- VIS.No

CourseCode

Subject Periods Evaluation Scheme SubjectTotal

CreditSESSIONAL

EXAMESE


1 NTT-601 Textile Testing-II 3 1 0 30 20 50 100 150 42 NTT-606 Technology of Printing-II 3 1 0 30 20 50 100 150 43 NTT-607 Tech. of finishing-I 3 1 0 30 20 50 100 150 44 NTT- 011/

NTT- 012Structure & Properties ofFibers /GarmentManufacturing technology

3 1 0 30 20 50 100 150 4

5 NTT-024/NTT-023

Chemistry of Dyes &Colour Chemistry/ TexturedYarn Technology

2 1 0 15 10 25 50 75 3


8 NTT-651 Textile Testing-II Lab 0 0 3 0 20 20 30 50 19 NTC-656 Tech. of Printing II Lab 0 0 3 0 20 20 30 50 1

10 NTT-657 Tech. of Finishing I Lab 0 0 2 0 20 20 30 50 111 NTT-654 SEMINAR 2 50 50 50 112 NGP-601 General Proficiency - - - - - 50 - 50

Total 16 5 10 - - - - 1000 25* Audit courseDepartmental Elective-I1. NTT-011 Structure & Properties of Fibers2. NTT-012 Garment Manufacturing technologyDepartmental Elective-II1. NTT-024 Chem. of Dyes & Color Chemistry2. NTT-023 Textured Yarn technology

118



YEAR 4th, , SEMESTER- VIIS.No

Course Code Subject Periods Evaluation Scheme SubjectTotal

CreditSESSIONAL

EXAMESE

L T P CT TA TotalTHEORY SUBJECTS1 NTT-711/

NTT-702PhysicalChemistry ofDyeing / Processcontrol inWeaving

2 0 0 15 10 25 50 75 2

2 NTC-709 Technology ofFinishing-II

3 1 0 30 20 50 100 150 4

3 NTT-710 WasteManagement &PollutionControl

3 1 0 30 20 50 100 150 4

4 NTT-708 Fiber Reinforcedcomposites

3 1 0 30 20 50 100 150 4

5 NTT-031/NTT-033/

Non Woven/KnittingTechnology

3 1 0 30 20 50 100 150 4

PRACTICAL/ DESIGN/DRAWING6 NTT-759 Finishing- II Lab 0 0 3 - 20 20 30 50 17 NTT-751 Project 0 0 8 - 50 50 100 150 48 NTT-752 Industrial

Training VivaVoice

0 0 2 - 75 75 75 2

9 NGP-701 GeneralProficiency

- - - - - 50 - 50

Total 14 4 13 1000 25* Audit course

** Open Elective from other departments -I1. NTT-711 Physical Chemistry of Dyeing2. NTT-702 Process control in weaving

Departmental Elective-III1. NTT-031 Non-woven2. NTT-033 Knitting Technology

119



YEAR 4th, , SEMESTER- VIIIS.No

Course Code Subject Periods Evaluation Scheme SubjectTotal

CreditSESSIONAL

EXAMESE


1 NTT-801/NOE-082

Technical Textiles/ProductDevelopment

3 1 0 30 20 50 100 150 4

2 NTT-805 Process HousePlanning &Organization

3 1 0 30 20 50 100 150 4

3 NTT-042/NTT-044

High PerformanceFibre/Developments inWet Processing

3 1 0 30 20 50 100 150 4

4 NTT-053/NTT- 054

Special topics inMan Made Fibre /Coating of Textiles

3 1 0 30 20 50 100 150 4

PRACTICAL/ DESIGN/DRAWING

6 NTT-851 PROJECT 0 0 12 - 100 100 150 250 7NTT-852 SEMINAR 0 0 3 100 100 100 2

7 NGP-801 General Proficiency - - - - - 50 - 50Total 12 4 15 1000 25

* Audit course

**Open Elective from other departments-II1. NTT-801 Technical textiles2. NOE-082 Product Development

Departmental Electives1. NTT-042 High Performance Fibre2. NTT-044 Developments in Wet Processing

Departmental Electives1. NTT-053: Special topics in Man Made Fibre Technology2. NTC-054 Coating of Textiles

120

3rd Semester B. Tech Textile Chemistry

(Engineering Core: Interdisciplinary)

1. Engineering Mathematics-III (NAS-301)/ Science based electives (NOE-031-038):(Common Syllabus as provided by UPTU) (L T P 3 1 0)

2. Principle of Yarn Manufacture (NTT-308) (L T P 3 1 0)Unit-1: Cotton ginning, Name of ginning machines, different types of mixing. Different machines of blow roomdepartment with the basic idea of each machines along with their opeining and cleaning principle. Lap formationand chute feed systemTotal lectures required=09Unit-2: Objectives of carding process. Description of carding machine parts with passage of materials, Cardingand doffing actions. Flexible and metallic Card clothing. Carding, striping and grinding actions. Differentcarding engine setting and speed of different parts. Drafts (actual & mechanical) and draft constant, Quality ofweb and neps etc.Total lectures required=09

Unit-3: Objectives of Draw frame. Different types of drafting systems. Stop motion and their importance,weighting system used in draw frame, passage of material on modern draw frame machine, Concept of draft.Total lectures required=08

Unit-04: Objectives of Comber, Passage of material of modern comber alongwith functions of various parts ofcomber machine, Fibre presentation and its effects on combing. Preparatory machines for comber and itsworking.Total lectures required=08

Unit-5: Objectives of speed frame, drafting, twisting & winding mechanism of speed frame. Package buildingon speed frame, ring frame, drafting twisting and winding on ring frame, double apron drafting system on ringframeTotal lectures required=08

Grand total lectures required=42Reference Books:1. Essential elements of practical cotton spinning by T.K. Pattabhiram2. Cotton blow room,carding,ring frame by Gilbert R. Merrill3. Cotton spinning by W.Taggart4. Spun yarn technology by Eric Oxtoby


3. Principle of Fabric Manufacture (NTT-309) (L T P 3 1 0)Unit: 1: Objects of winding process, working principles of automatic cone and cheese winders. Precision anddrum winding machine, pirn winding, winding faults and remedies.

121


Unit: 2: Objectives warping process, working principles of Beam warping m/c. Sectional warping m/c,beaming, warper beam defects: cause and remedies.


Unit: 3: Objectives sizing process, Slasher Sizing machine, Brief description of modern sizing machine withproper function of each essential part, multicylinderdrying, hot air drying and unconventional drying od sizedyarns, . Sizing ingredients used for cotton and synthetic yarns.


Unit: 4: Drawing-in process, Passage of material on handloom and poer loom, Study and working principles ofHandloom, Powerloom and Automatic Loom Primary, secondary and auxillary motions of a power loom,


Unit: 5: Comparison between shuttle and shuttleless looms, Basic concepts of shuttleless looms, Briefdescription of various shuttleless weft insertion principles, Fabric faults and remedies.

Total lectures required = 8Grand Total Lectures Required = 42Text Books:1. Tablets (ATIRA) a. Winding b. Warping c. Sizing2. Process control in warping, winding and sizing (ATIRA,BTRA)3. Yarn preparation Vol. I & II R. Sengupta4. Warp sizing by Rame Bottom5. Yarn calculation by R. Sengupta


4. Technology of Bleaching and Mercerization (NTT-307) (L T P 3 1 0)UNIT-1: Natural and added impurities in grey fabric, Singeing-its object and various types of singeing.Introduction to various preparatory processes for cotton, wool, silk, nylon polyester, acrylic and their blends.Preparatory Process for wool: scouring, decatizing, Lecture required=10

Unit-2 : Desizing- its objects, various desizing methods with its advantages, disadvantages and comparativestudy (hydrolytic, oxidative methods), Scouring of cotton and fabric: conventional and bioscouring, Kiers –various types of kiers and their working. Lecture required=8

UNIT-3: Objectives of Bleaching, various types of bleaching agent such as NaOCl, CaOCl2 and H2O2, NaClO2.Bleaching chemistry and mechanism of above mentioned bleaching agents, batch wise, semi continuous andcontinuous bleaching processes: J-box, Continuous bleaching range (CBR), Lecture required=8

UNIT-4: Methods used for determination of degradation of cotton during scouring and bleaching such as copperno., methylene blue absorption method, cuprammonium fluidity etc. optical whitening agent and theirapplications. Lecture required=8

122

UNIT-5: Objectives of mercerization, physical and chemical changes in cotton due to mercerization. Methodsand equipment for yarn and fabric mercerization . various methods of determination of efficiency ofmercerization.Lecture required=8Grand Total Lecture required=42

Text Books/ Reference Books:1. Technology of bleaching Vol. 3 by V.A. Shenai2. Textile Scouring & Bleaching by E.R. Trotman3. Bleaching & mercerization by J.T. Marsh4. Bleaching & mercerization by BTRA

5. Industrial Psychology (NHU-301/ Industrial Sociology-NHU-302: Syllabus asprovided by U.P.T.U. (L T P 2 0 0=2)

6. Textile Fibres-I (NTT-304) (L T P 3 1 0)Unit (1): Fibre, textile fibre (1). Classification of natural textile fibres (1), Essential and desirableproperties of textile fibres (2), National and international production and consumption of various naturalfibres (cotton, wool, silk linen, ramie, jute etc) Advantages and disadvantages of natural and man-madefibres. Total Lectures required = 08

Unit (2): Geographical distribution and cultivation of cotton fibre, varieties of cotton fibre,Morphological structure of cotton fibre, Physical properties of cotton fibre, Effect of acid and alkalison cotton fibre, Grading of cotton, Fibre Quality Index. Total Lectures required = 09

Unit (3): Cultivation, extraction, morphological structure, properties and uses of bast fibres such as flax, jute,hemp, and ramie, Production of raw silk, Morphological structure of silk, Production of waste silk yarn,Chemical composition and physical properties of silk, effect of acid and alkalies, varities of silk with briefdescription etc. Total Lectures required = 08

Unit (4): Morphological structure of wool, Composition of wool fibre, Wool scouring, and combing, Propertiesof wool fibres, Varieties of wool fibre with brief description. Total Lectures required =8Grand total of Lectures = 33Books:

1. W.E. Morton & J.W.S. Hearle, Physical properties of textile fibres, Textile Institute, U.K.2. Progress in textiles: Science and technology Vol.-2 By Dr. V.K. Kothari, I.I.T. Delhi.3. Hand book of textile fibres by J.Gordon Cook4. Fibre Science and Technology, S P Mishra


7.*Human Values & Professional Ethics/ Cyber Security (Audit course for allSemester) Syllabus as provided by U.P.T.U.

123

3RD SEMESTER LAB SYLLABUSNTT-358: Principle of Yarn Manufacture (L T P 0 0 3)Practice in handling and operation of blow room, study of constructional details of machinery in blow room,card, draw frame, speed frame & ring frame, calculating speed of different machine parts, Study ofconstructional details of card, change places and speed calculation of a carding machine, finding out individualdraft and total draft in carding machine, draf frame, rinf frame and roving frame

NTT-359: Principles of Fabric Manufacture (L T P 0 0 3)Study of cone winding, cheese winding, pirn winding and auto coner, constructional details of machine, typesof packages produced by them and package faults, Calculations pertaining to cone winding, cheese winding,pirn windingStudy of beam warping & sectional warping machine, stop motion and tensioners in warping, Calculationspertaining to warping machines.Study of different types of looms, their constructional details, working of dobby & jacquards.

TT-357: Technology of Bleaching and Mercerization (L T P 0 0 2):Bleaching and mercerization of cotton fabric and to evaluate the effectiveness of each process using various testsuch as Tewega test, drop absorption test, whiteness index, barium activity number test, measure wax content,ash content and scouring loss of cotton fabric,

TT-354: Textile Fibres-I (L T P 0 0 2)Principle of microscopy, microscopic identification of natural fibres, preparation and mounting of specimen forlongitudinal view, standard scheme of analysis pf homogeneous fibre and blend by physical and chemicalmethods, preparation of reagents used for chemical analysis

124

4th Semester B. Tech. Textile Chemistry

4. Engineering Mathematics / Science based elective (NAS-401/NOE-041-048): (LT P 3 1 0 =4)

5. Industrial Chemistry (NTT-407) (L T P 3 1 0)Unit (1): Clausius- Claparyon equation and its applications , General Phase theory-Phase rule, phaseequilibrium and P.T. diagram for one component system , Equilibrium in two and three component system.Total Lectures required = 09

Unit (2): General introduction about Acids- (a)Hydrochloric Acid, Sulphuric Acid (b)Acetic Acid, FormicAcid;(3) Alcohols, Aldehydes, and Ketones and their application in textiles. Total Lectures required = 08

Unit (3): General methods of preparation and properties of – Monohydric alcohols, polyhydric alcohols e.g.Glycol and glycerol, Aldehydes-formaldehyde and Ketones-acetone, Dicarboxylic acids- oxalic acid, DMF andtheir application in textiles. Total Lectures required = 08

Unit (4): Introduction of Solution- saturated and unsaturated, ideal and non ideal solution Different type ofconcentration units, Effect of temperature on concentration. Total Lectures required = 08

Unit (5): Determination of strength of hypochlorite, hydrogen peroxide, hydrosulphite, Estimation of strengthof NaOH containing sodium carbonate volumetrically and by Tw meter Total Lectures required = 09Grand Total Lectures required = 34Reference books:

1. Industrial Chemistry by B.K.Sharma2. Synthetic Organic Chemistry by Chatwal and Gurdeep3. Chemistry of Dyes and Principles of Dying by V.A.Shenai4. Physical Chemistry of Surfaces by A.W.Adamson5. Chemical Principles of Synthetic Fibre Dying by S.M.Burkinshaw6. Physical Chemistry of Dying by VickerstaffLaboratory work: As per the lab Syllabus

6. Technology of Dyeing-I (NTT-408) (L T P 3 1 0)Unit – 1: Classification of dyes according to the methods of application, Principles of dyeing. Mechanism ofdyeing, Dye fibres interaction bonds, various method of dyeing- Batch, Semi continuous, Continuous dyeing.Total lectures required – 8

Unit – 2: Dyeing of cellulosic fibres with direct dyes Reactive Dyes Vat dyes Soubise vat dyes. Total lecturesrequired – 8

Unit – 3: (1) Dyeing of cellulosic fibres with Sulphur, Azoic, Oxidation colour, mineral colours, chrome dyes –metal complex dyes Total lectures required -8

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Unit – 4: (1) Dyeing of protein fibres with acid (2) Mental Complex 1:1, 1:2, 2:1 mental complex, (3) Chromedyes (4) Basic Dyes Total lectures required -8

Unit – 5: (1) Dyeing of synthetic fibres viz- polyester (2) Acrylic (3) Nylon and their blends (4) Problemsassociated with dyeing (5) Common fault and their remedies Total lecture required - 10Total no. of lectures=42

Reference Books:1. Chemical processing of cotton and p/c blends – ATIRA2. A glimpse on the chemical technology and textile fibres by R.R. Chackrawartty3. Technology of Dyeing by V.A. Shenai4. Chemical technology of fibrous material by F.Shadov



5. Textile Auxiliaries (NTT-409) (L T P 3 1 0)Unit-1: General Consideration and classification of textile auxiliaries, Physical principles involved indetergency conditions for efficient detergency, Preparation of detergents. Total lecture required – 8

Unit-2: Dyeing auxiliaries- wetting agents, dispersing, leveling, carriers, sequestering, strippering dia fixingagents, Essential requirement of surfactants, Mechanism of surface activity, Surface active agents wetting anddetergency. Total lecture required – 8

Unit-3: Printing auxiliaries- thickness, hygroscopic agents, antifoaming, binders, fixers, and reducing agents.Total lecture required – 8

Unit-4: Synthetic resin emulsion use in textile industry, PV alcohol, PVC acrylic polymer, silicon emulsion,urea formaldehyde resin etc. Total lecture required – 8

Unit-5: Performance evaluation of textile auxiliaries- Testing of wetting agents, detergents, foamingcharacteristics, soil release agents, leveling agents, flame retarding agents, water repel us . Total lecturerequired – 10

Grand Total no. of lectures =40Text Books & Reference Books

1. Textile auxiliaries - V.A. Shanai2. Textile auxiliaries finishing chemicals-A.A. Vaidaya Trivedi3. Textile Scauring and bleading-V.A. Shanai

6. Textile Fibre-II (NTT-404) (L T P 2 1 0)

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Unit (1): General definition of man-made or manufactured fibres, classification of man-made fibre, andintroduction to manufacturing processes of man-made fibres, Study of various systems of spinning: melt, wet &dry spinning- basic principles, brief idea about spinning head, spinneret, quench chamber, & coagulation bath,spin finish application. Total Lectures required =9

Unit (2): Introduction to synthetic fibres, Polyethylene Terephthalate fibre- polymer production by DMT & PTAroute, chip drying, spinning of filament yarns and staple fibre manufacturing, effect of process variable onproperties of polyester fibre, some dope additives for specialty polyester fibre, Properties of polyester fibre,Total Lectures required =8

Unit (3): Polyamide fibre- Different types of polyamide fibres, Nylon polymer production by continuouspolymerization in VK tube, Manufacturing of Nylon 6 and Nylon 6,6 by melt spinning, Properties of Nylon 6and Nylon 66 fibre, Polyacrylonitrile (PAN) fibre, Acrylic fibre- formation by dry spinning,l dry-jet-wetspinning process, Total Lectures required =9

Unit (4): Introduction to regenerated fibre, concepts of regeneration of fibre, Raw material for viscose rayon,manufacturing sequence of viscose fibre, wetr spinning of viscose rayon, formation of serrated edge cross-section of viscose rayon, viscose fibre properties, Introduction to cuprammonium rayon in brief, introduction ofcellulose acetate rayon in brief.Total Lectures required =9Grand total of lectures required = 35Reference Books:




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4TH SEMESTER LAB SYLLABUS

1. NTT-457: Industrial Chemistry (L T P 0 0 3):Methods of preparation and properties of – Monohydric alcohols, polyhydric alcohols e.g. Glycol and glycerol,Aldehydes-formaldehyde and Ketones-acetone, Dicarboxylic acids- oxalic acid, DMF and their application intextiles. Determination of strength of hypochlorite, hydrogen peroxide, hydrosulphite, Estimation of strength ofNaOH containing sodium carbonate volumetrically and by Tw meter

2. NTT-458: Technology of Dyeing-I (L T P 0 0 2)Dye cotton with direct, reactive, vat and sulphur dye, dyeing polyester, wool, silk, acrylic and nylon using,appropriate disperse, acid and basic dyes, Print cotton fabric using various styles of printing, namely, direct,resist and discharge, Evaluate colour fastness to washing, light, perspiration and rubbing properties

3. NTT-459: Textile Auxiliaries ( L T P 0 0 3)Testing of wetting agents, detergents, foaming characteristics, soil release agents, leveling agents, flameretarding agents, water repel us

4. NTT-454: Textile Fibres-II ( L T P 0 0 2)Principle of microscopy, microscopic identification of man-made fibres, preparation and mounting of specimenfor longitudinal view, standard scheme of analysis pf homogeneous fibre and blend by physical and chemicalmethods, preparation of reagents used for chemical analysis

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1. Textile Testing-I (NTT-501) (L T P 3 1 0)

Unit (1): Introduction to fiber, yarn and fabric testing, sampling, random sampling, biased sampling, samplingtechniques, square and cut-square technique, selection of sample for testing. Total Lectures required =8

Unit (2): Atmospheric conditions for testing, absolute and relative humidity, moisture regain & moisture contentand their measurement, dry and wet bulb hygrometer, importance of moisture in textiles, effect of moisture onproperties (physical, & mechanical) of textile material, factors affecting the regain, Shirley moisture meter,control of atmospheric conditions during testing. Total Lectures required =9

Unit (3): Measurement of physical characteristics of cotton viz. length, fineness, maturity, bundle strength,colour and foreign matter including principle, construction, operation, and calibration of the equipment incommon use.Total Lectures required =8

Unit (4): Mechanical properties of fibres, relation between structure and mechanical properties of fibres,Measurement of physical properties of man-made fibres i.e. length, denier, strength, elongation, modulus, workof rupture, crimp, spin finish, fibre quality index etc.Total Lectures required =8Unit (5): determination of yarn count, diameter, average & resultant count of folded yarn, relation betweenNe, D, T, Nm, Instruments used for determination of count, quadrant balance, Knowles balance, Beeslaybalance and physical balance, Twist, classification of twist, twist measurement, direct counting method,continuous twist tester, twist-untwist method, Twist tester, R.B. twist tester, level of twist .Total Lectures required =9Grand total of lectures required = 42

Text Books and Reference material:13. Quality control and testing management, by V.K. Kothari14. Principles of textile testing, by J.E. Booth15. Physical testing of textiles, by B.P. Savile16. Physical properties of fibres, by W.E. Morton and J.W.S. Hearle


2. Polymer Chemistry (NTT-506) (L T P 3 1 0)Unit (1) Scope of Polymer Chemistry, (a) definition of monomers, homo-polymers and copolymers (b)Chemistry of important monomers (c) Thermo sets (d) Thermoplastic (e) Elastomers (f) Tg, Tm, and solutionproperties of polymers. Total Lectures Required = 9

Unit (2) Condensation polymerization (b) Mechanism, kinetic and molecular weight build up, (c) Bulk,Solution, Emulsion and suspension polymerization (d) comparison of condensation and additionpolymerization. Total Lectures Required = 8

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Unit (3): Addition polymerization , (b) Type of addition polymerization , (c) Radical, cationic and anionicpolymerization (d) Mechanism and kinetics of polymerization (e) Copolymerization, Stereo-Regularpolymerization, Block and Graft polymerization. Total Lectures Required = 9

Unit (4): Characterization of molecular weight of polymers, End-Group analysis method, Viscosity ofmeasurement method, gel permeable chromatography. Techniques for measurement Polydispersity TotalLectures Required = 8

Unit (5): Application of polymer to textiles, Fiber forming synthetic polymer, Properties of fiber formingsynthetic polymer. Total Lectures Required = 8Grand Total Lectures required = 42

Text Books & Reference Books:5. Text Book of Polymer science by F.W. Bill Meyer6. Text bookof Polymer,Vol.I, II, III by M.S.Bhatnagar7. Polymer science by Gawaskar, Vishwanathan, sreedhar and Jaydev8. Polymer chemistry by B.K.Sharma

3 Technology of Printing (NTT-508) (L T P 3 1 0)

Unit (1): Introduction to printing, methods and styles of printing, classification of printing thickners andmethods of thickners paste preparation, emulsion thickners, synthetic thickners, and mechanism of viscositybuild up in emulsion and synthetic thickness, Rheological behavior of thickners Total Lectures Required = 9

Unit (2): Preparation of cloth for printing, preparation of paste for printing, General description, preparation ofpaste, wetting agents, hygroscopic chemicals dispersing agents, oxidation and reducing agents etc., precautionTotal Lectures Required = 9

Unit (3): Methods of printing - block printing, block preparation, spray printing, transfer printing-fundamentalprinciple of transfer printing, various machines and application techniques, its advantages and disadvantages (2),roller engraving and chroming rollers. Total Lectures Required = 8

Unit (4): Screen printing- preparation of screens, Manual and automatic flat bed screen printing, rotary screenprinting, rotary screen preparation-manual and photosensitive, its method of application, merits and demerits.Faults and prevention in printing methods, Total Lectures Required = 8

Unit (5): Pigment printing of cotton, Faults in printing & their prevention. Methods of print fixation, andmachines used for after treatment of printing goods- steaming, ageing, curing etc. Total Lectures Required = 8Grand Total of lectures required = 42Text Books/Reference Books:-1. Tech. Of printing - V.A. Shenai2. Printing - D.G. Kale3. Tech. Of textile printing – R.S. Prayag

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4. Technology of Dyeing-II (NTT-509) (L T P 3 1 0)Unit – 1: Mass coloration of Man Made fibres viz, polyester, nylon, acrylics, viscose and various methods-colour additions in polymerization, chips coating, master batch addition systems, Advantages and limitations ofthe above processes.Total lecture required – 9

Unit – 2 Development in dyeing m/is- jet dyeing m/cs, soft flow m/cs, infra colour dyeing m/cs, closed jiggersand contentious dyeing ranges .Total lecture required – 7

Unit – 3: Natural dyes (1), their sources and extraction, Different mordents used in dyeing, different methods –pre, post, simultaneous mordanting.Total lecture required – 9

Unit – 4 : Dyeing of cotton, wool, silk, with natural dyes Fastness properties of dyed goods , Light, washingrubbing, sublimation perspiration etc.Total lecture required – 9

Unit 5: Computer colour matching, colour matching tristimulus values, spectral match, Delta and K/S values,K-M theory, Technique for CCM for textiles, Advantage of CCM. German Ban, its importance and acts, variouspollutants caused by dyeing with various dyes.Total lecture required – 8Total lecture required – 40

Reference & text Books:1. Technology of Dyeing Vol 6 by V.A. Shenai2. Dyeing & Chemical technology of textile Fibres by E.R. Trotman3. Textile Chemistry Vol III by R.H. Petrers4. Chemical Processing of Synthetic Fibres & Blends by Datye & Vaidhya

5. Fabric Structure (NTT-505) (L T P 2 1 0)Unit (1): Classification of various fabrics, construction of plain weave and its derivatives (rib and matweave), ordinary twill, right hand twill, warp faced, weft faced & balanced twills, Total Lecturesrequired = 8

Unit (2): Satin regular, irregular and their extension. Combined twills, end to end and pick-to-pickcombination, elongated twills, steep twills, broken twill, curved twill, Fancy twills-large diagonal shadedtwills, Wave/ zig-zag, herringbone twill.Total Lectures Required = 8

Unit (3): Regular and irregular satin, sateen base diagonals and brained twills, Diamond, mock leno,ordinary honeycomb, brighten honeycomb , Huck-a-back and crepe weave.Total Lectures Required = 9

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Unit (4): derivatives of hopsack, barley corn stitched hopsack and twilled hopsack, Ripstop weave, Simpleand wadded bed ford cords (1), weft and piques (1), principle of figuring with extra material extra warpfiguring, extra weft, limitation of extra thread.Total Lectures Required = 9Grand Total Lectures Required = 34Reference Book: -

1. W. Watson Textile Design & colour Longmans Greens Co. London.2. Z.J Grosicki Watson’s Textile design and colour Newnes Buter Worth, London.3. Z.J. Grosicki, Advance Textile Design Newnes Butter Worth, London.4. “Nishant” A Grammar of textile.



Measurement of fibre length and its distribution, fineness, moisture content and strength etc usingdifferent methods and instruments, Fibre diameter and its variability, cleanliness of cotton, testing of neps incard web, sliver, roving and yarns, Analysis and interpretation of test results.

Measurement of hank of sliver, roving and count of yarn and their variability, Single yarn strength andelongation, Lea strength measurement, Use of statistical techniques for evaluation of experimental results

TT-556, Polymer Chemistry LabChemistry of monomer, Tg, Tm & solution properties of monomer, Chaaracterization of polymers, End group

analysis, molecular weight measurement by viscosity method,

TT-558, Technology of Printing-I

Preparation of cloth for printing, preparation of paste for printing, General description, preparation of paste,block printing, block preparation, spray printing, transfer printing, Screen printing- preparation of screens, ,rotary screen printing, rotary screen preparation, Methods of print fixation

TT-559: Technology of Dyeing-II:. Dyeing of cotton, wool, silk, with natural dyes Fastness properties of dyed goods, Light, washing rubbing,sublimation perspiration

.

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1. Textile Testing-II (NTT-601) (L T P 3 1 0)Unit (1): Tensile properties of yarn and fabric, stress-strain curve, various methods for finding of yieldpoint, methods for finding of various modulus, destination of tenacity, and stiffness of fabric. TotalLectures Required = 7

Unit (2): Procedure of determination of strength and elongation in the spun yarns, knowledge aboutthe equipment used, yarn tensile strength testing machines, single yarn strength tester, lea strengthtester, fabric strength tester- impact tester, Grab test, fabric B.S. Test, Scott serigraph, Instron tensiletester. Total Lectures Required = 9

Unit(3): Measurement of evenness testing of yarns, nature and causes of irregularities, principles and methodsof evenness testing, evaluation and interpretation of evenness diagram & spectrogram and their associatedequipment, Classimat faults. Total Lectures required =9

Unit (4): Measurement of physical properties of fabric and the knowledge of the equipment used, tensilestrength, bursting strength, tearing strength, pilling, air permeability, crimp, thickness, EPI, PPI, weight andcover factor.Total Lectures required =10

Unit (5): Measurement of water repellency, shrinkage, measurement of fastness to light and rubbing, thermaltransmission, Brief introduction to FAST and KAWABATA. Total Lectures required =7

Grand total of lectures required = 42Text Books & Reference Books: -

1. Physical testing of textiles by B.P. Saville.2. Quality control and testing management by Dr. V.K. Kothari.3. Principles of textile testing by J.E. Booth.4. Quality control by V.K. Kothari.

2. Technology of Printing-II (NTT-606) (L T P 3 1 0=4)Unit-1: Various styles of printing including direct, resist & discharge style of printing, printing of cotton, wooland silk with different dye classes using the above styles. Total lecture required=9

Unit-2: Printing with different dye classes of polyester, nylon, acrylic and their blends such as p/v, p/c,wool/acrylic, wool/nylon and different types of union fabrics-cotton/wool,cotton/silk etc.With different dyeclasses. Total lecture required=9

Unit-3: Other styles of printing like raised, crepon, damask, metal and flock, Poly chromatic dyeing, foamprinting, bubble printing etc. Total lecture required=8

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Unit-4: Various machines used for drying (1) steaming, washing, ageing and curing ) Transfer printing,methods. Sublimation, transfer printing of polyester Digital or inkjet printing. Tota Total lecture required=8

Unit-5: printing of non woven’s-carpets, hosiery goods and bonded goods, inkjet printing, camaflouge printing,costing of printing. Total lecture required=8

Grand Total lecture required=42Text Books/ Reference & text Books:

1. Technology of Printing by V.A. Shenai2. Technology of Printing by G.D. Kale3. Chemical Processing of Synthetic Fibres & Blends by Datye & Vaidhya

3. Technology of Finishing-I (NTT-607) (L T P 3 1 0)Unit – 1: Principle of finishing of cotton, wool, silk , linen &jute, Classification of various finishing – (a)Mechanical, Chemical, , Temporary and durable/ permanent finishes, semi- permanent. Total lectures-10

Unit – 2: Finishing machines – Mangle &their function, drying machines-, Stentering, Calendaring, Sanforising,Decatlising. Total lecture required – 8

Unit – 3: Beetling of linen, Crimping of Silk & rayon, Softening, Stiffening.Total lecture required – 8

Unit–4: Easy care finish, minimum application technique including foam technology-blow ratio foam generator,stabilizer, applicator. Total lecture required= 8

Unit – 5: Finishing of woolen fabrics Dry Wet decatising, Felting, Milling, Permanent Setting, Shrink Proofing.Total lecture required – 8

Total no. of lectures =42Reference & Text Books:1. Introduction to textile finishing by J.T. marsh2. Chemical Processing of Synthetic Fibres & Blends by Datye & Vaidhya3. Textile Finishing by V.A. Shenai

4. Departmental Electives I4.1 Structure and Properties of Fibres (NTT-011)) (L T P 3 1 0)Unit 1: Basic structural features of fibre, Structure of Cotton, wool, silk, and other textile fibres, relationbetween fibre structure and fibre, Methods of estimating molecular weight, orientation, crystallinity &crystalline orientation of fibre forming polymer, Overall orientation by “sonic modulus tester, TotalLectures Required = 8

Unit (2): Concept of scanning electron microscope (SEM), Concept of transmission electron microscope(TEM) Fourier Transform Infrared Spectroscopy (FTIR), Atomic force microscopy, fibre fracture. TotalLectures Required = 8

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Unit (3): Thermal behavior of textile fibres by Differential Scanning Calorimeter (DSC), TGA, thermalmechanical analysis (TGA), Thermomechanical Analyser (TMA) Density gradient column, Preparation ofdensity gradient coloumn, Crystallinity by density gradient coloumn. Total Lectures Required = 8

Unit (4): Optical properties of fibres, Birefringence behavior, dielectric properties, fibre friction, fibrefriction measurement, fibre to fibre, yarn to yarn friction measurementTotal Lectures Required = 8

Unit (5): Creep behavior, concept of moisture absorption by fibres, Moisture absorption, heat ofabsorption, differential heat of absorption, integral heat of absorption, Quantitative theory of heat moistureabsorption, Rate of moisture absorption.Total Lectures Required = 10Grand Total of lectures required = 42


4.2 Garment Manufacturing Technology (NTT-012) (L T P 3 1 0)Unit (1): Introduction to garment manufacturing technology, Sample cutting, ZFusing, Sewing, Pressing,Finishing and inspection, Line balancing concept.Total Lectures required =8

Unit (2): Introduction to measurement of fabric dimensional properties, fabric comfort, thermal comfort,objective evaluation of fabric, low stress fabric properties, Kawabata system, fabric assurance by sample testing,fabric defects, Fabtic inspection and feedback to back process. Total Lectures required =9

(3) Introduction to garment cutting, Marker planning, Efficiency of Marker planning, methods of markerplanning and marker use, spreading of the fabric, to form a lay, spreading requirements, methods of spreading,fabric packages, objective of cuttings, methods of cuttings. Total Lectures required =9

Unit (4): Introduction to seam, stitch, stitch classification, stitch structure, seam formation, joining material,surface characteristics, seam appearance, damages (thermal and mechanical), seam performance, seamdegradation, seam failure, seam puckering and seam testing. Total Lectures required =9

Unit (5): Importance of garment processing and finishes, types of garment, processing of garments and specialgarment finishes. Total Lectures required =7Grand total of lectures required = 42

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Text Books and Reference material:1. Introduction to Garment Manufacturing Technology By T Ramchandran2. Garment Manufacturing Technology by By T Ramchandran3. Practical Clothing Construction Part I & II by Mary Methews

5. Departmental Electives II5.1 Chemistry of Dyes and Colour Chemistry (NTT-024) (L T P 2 1 0)Unit 1: Fractional distillation of coal tar and its products, and their use in textile industry (3), Isolation ofXylene, Benzene, Toluene, Naphthalene and Anthracene, Total lectures required = 8

Unit 2:. (4) Unit organic process/operation sulphonation, nitration, amination and hydroxy compound Totallectures required = 8

Unit 3: Classification of dyes according to chemical constitution Relation between coulour and chemicalconstitution. Methods of preparation of Nitro,nitroso, Azo:-mono-azo and di-azo, diphynyl methane and triphynyl methane dyes., Total lectures required = 10

Unit 4: Chemistry of anthraquionone, acridine Chemistry of reactive dyes- monochloro triazine anddichlorotriazine, identification of dyes on fibres. Total lectures required = 8Grand total lectures required = 36Text Book: -1 .Synthetic dye stuff: Cain & thrope2. Chemistry of dye agent principle of dying: U.K. ShenaiReference Book:3.Process of dye chemistry: Fierz, David & Ballengray4.Dyeing and chemical technology of fibre: E.K. Frotran5.Processing of textile fibres: Sadov6. Chemistry of synthetic dyes: Venkataraman

5.2 Textured Yarn Technology (NTT-023) (L T P 2 1 0 3)Unit (1): Importance of texturizinng, Methods of texturizing, Basic principles of heat setting andtexturizing, False twisting, Process variables, developments of false twist texturing machines, TotalLectures Required = 8

Unit (2):, Structural geometry of textured yarn, characterization of textured yarn, Stuffer box crimping,Edge crimping & other methods of texturing thermoplastic yarns. Total Lectures Required = 8

Unit (3): Textured yarn properties and fabric characteristics, principles of draw texturing, Draw texturingmachines, and properties of draw textured yarn, Effect of process variables, time, temperature, twist andtension on properties of textured yarn. Total Lectures Required = 8

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Unit (4): Principles of air bulking and properties of air bulked yarn, Texturing of non thermoplastic yarnscross linking and effect of process variables on properties of textured yarn, Texturing with the aid ofsolvent, Yarn characteristics, Morphological chances induces by mechano-thermal forms of texturing andtheir effect on properties of textured yarns. Total Lectures Required = 10Grand total lectures required =43Reference book:-1. Textured yarn Technology by J.W.S.Hearle2. Synthetic fibre by Vaidhya

6. HS: To be decided by UPTU

6h SEMESTER LAB SYLLBUSTT-651, Textile testing-I

Use of microscope for testing of yarns for appearance, twist and diameter, measurement of evenness,measurement of yarn strength, tenacity, elongation at break, modulus, crimp rigidity, fabric testing fordimension, weight, thickness, shrinkage and air permeability,Fabric testing for elongation, tensile, bursting, and tearing strength, abrasion resistance, glexural rigidity, crease

recovery and draping qualities of fabric

TT-656, Technology of Printing-II Lab (L T P 0 0 3)Printing with different dye classes of polyester, nylon, acrylic and their blends such as p/v, p/c, wool/acrylic,

wool/nylon and different types of union fabrics-cotton/wool,cotton/silk etc.With different dye classes

TT-657, Technology of Finishing-I Lab (L T P 0 0 3)Finishing of cotton, wool, silk, linen &jute, Classification of various finishing – (a) Mechanical, Chemical,temporary and durable/ permanent finishes, semi- permanent.

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7th Semester B. Tech Textile Chemistry

1. Open Elective from Other Department

1.1 Physical Chemistry of Dyeing (NTT-711) (L T P 2 0 0)Unit 1: Introduction to the theory of dyeing absorption- law of light absorption, role of fibre structure in dying,Adsorption- Isotherms. Total lectures required -9

Unit 2: Chemical potential of dyes, activity of dye in solution and in fibre, physio- chemical factors in dyeing.Simple relation for calculation of affinity, diffusion coefficient of dyes into fibres. Total lectures required -9

Unit 3: Kinetic – diffusion of dyes inside the fibre rate of dyeing, thermodynamics – entropy of dyeing,temperature effects, heat of dyeing. Total lectures required -9

Unit 4: Colour measurement & C/E System, Numerical expression of colour difference- Adaims chromaticityvalue, Spectro photo meter.Total lectures required -9Total no. of lectures= 36Text Books & Reference Books: -

1. Synthetic dye stuff – Cain & Thrope2. Chemistry of dyes & principle of dying -V.A. Shenai3. Process of dye chemistry: Fierz, David & Ballengray4. Dyeing and chemical technology of fibre: E.K. Frotran5. Processing of textile fibres: Sadov6. Chemistry of synthetic dyes: Venkataraman7. Chemistry of dyestuff: L.L. Liod, M. f

1.2 Process Control in Weaving (NTT-702) (L T P 2 0 0 =2)

Unit (1): Scope of process control, systems of process control in weaving, setting norms and schedule of checks,machinery audit, process control in weaving, optimizing quality of preparation, control of quality of knot,producing good package, selection of healds, selection of reeds, dressing of the beams for reducing incidence ofcross ends. Total Lectures required =9

Unit (2): Process control in warping, minimizing end breakage in warping, quality of warping beam, control ofproductivity, factors responsible for loss in efficiency, control of productivity. Total Lectures required =7

Unit (3): Process control in sizing, choice recipe and size pick-up, control of size pick-up, control of yarnstretch, quality of sized beams, control of productivity.Total Lectures required =8

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Unit (4): Process control in loom shed, snap study and time and motion study, control of warp and weftbreakage, causes and remedies of fabric defects, factors responsible for loss in efficiency, control ofproductivity, process control in grey inspection, and folding sections. Total Lectures required =8Grand total of lectures required = 32

Text Books & Reference Books1. Weaving tablets by ATIRA2. Machine catalogues of various machines manufacture3. Process control in weaving by ATIRA

2. Technology of Finishing-II (NTT-709) (L T P 3 1 0)Unit – 1: Water proofing and water repelling, testing of water repellency, mechanism of water repelling, area ofuse. Total lecture required – 9

Unit – 2: Principle & mechanism of flame retardency, Flame retardency of cotton, polyester and P/C blends.Testing methods for evaluation of flame retardency..Total lecture required =9

Unit – 3: Finishing of woolen fabrics- Moth proofing, permanent set& testing.Total lecture required -8

Unit – 4: Finishing of Synthetic fibres/fabric – Heat setting, Delusturing , antistatic, soil resistance finishes .Total lecture required – 8

Unit – 5: Finishing of synthetics and Lenin fabrics eg. 100% polyester, nylons, acrylics and their blends withcotton, viscose, wool.Total lecture required -8Grand total lecture required =42

Reference Books:1. Introduction to textile finishing by J.T. marsh2. Chemical Processing of Synthetic Fibres & Blends by Datye & Vaidhya3. Textile Finishing by V.A. Shenai

3. Waste Management & Pollution Control (NTT-710) (L T P 3 1 0)

Unit (1): Management Techniques: Leadership, authority, responsibility, functions of management. FunctionalManagement: Source of finance, brief idea of cash & credit, cheques, drafts, bill of exchanges, promissory note.Total Lectures Required = 7

Unit (2): Marketing : Basic concept, market research, promotion, branding, packaging, pricing, planning &development, advertisement media and effectiveness , sales forecasting, marketing mix, pricing policy, salespromotion, and salesman ship. After sales services, complains and their redressal.

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Unit (3): Material management: Function and duties of purchase department, purchase order, contracts, legalityof contracts, type of contracts. Tenders,types of tenders, tendering procedure, earnest money and securitymoney.Human Relations: Motivating the employees, Inter-personnel relations, Grievances and their handling,staff requirement, training and monitoring.Total Lectures Required = 9

Unit (4): Foreign Trade: Export procuring channels of distribution in export trade, export promotion,registration of firm / factory in R.B.I. or others.Source of water: Factors contributing water pollution and their effect, water pollution parameters, physical,

biological, chemical standards for quality of treated water. Effluent treatment methods and control, basicprinciples- Unit operations (sedimentation, precipitation, filtration, and incineration), specific pollutants: unitprocess: waste maximization and recycling.Total Lectures Required = 9

Unit (5): Pollution of air, causes, effect, monitoring and control, Source of noise pollution, its effect andcontrol.Legislation- salient provisions of water act, Air act, Environment protection act, Forest Act, motorVehicle Act, Wild life act. Environment Impact Assessment: Basic principles, purpose, components,methodology a constraints.Total Lectures Required = 8Grand Total Lectures Required = 42

Reference Books: Basic course in environmental studies. – S. Deswal & Anupama Deswal.

4. Fibre Reinforced Composites (NTT-708) (L T P 3 1 0=4)Unit 1: Definition of composites, Types of composites - fibre particulate and laminar composites, Fibrecomposites: Constituents - functions of fibre and matrixTotal Lectures Required = 8

Unit 2: Types of high performance fibres - properties - types of matrix materials – Thermoset and Thermoplastics properties: short fibre composites, fibre matrix interface, coupling agents, coupling of interfaces andinterfacial reaction in fibre composites, fracture mode in fibre composites.Total Lectures Required = 8

Unit 3: Introduction to fibre reinforced composite material manufacturing techniques, Textile performs forcomposites: weaving, knitting, braidingTotal Lectures Required = 8

Unit 4: Vaccum bagging, compression moulding, injection moulding, pultrusion, thermoforming, filamentwinding, resin transfer mouldingTotal Lectures Required = 8

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Unit 5: Testing of composites— Fibre volume fraction -Laminar tensile - shear - compression -and flexuralproperties, applications of fibre reinforced compositesTotal Lectures Required = 8Grand Total Lectures Required = 42

Text Books & Reference Books:19. D hull An Introduction to composite materials, Cambridge university press, 199820. L Gupta “Advanced Composite Materials”, Himalayan Book, New Delhi, 199821. Mathews F.L and Rawlings R.D “Composite Materials Engineering science” Chapman and Hall

London, 199422. Hearle. J.W.S “High performance fibres composites and engineering textile structures” JTI (special

issue) 199023. Textile Progress monogram on “Hybrid yarns and textile performing for thermoplastic composites” by

R. Alagirusamy, R Fangueiro, V. Ogale and N. Padaki Textile Progress 2006 Vol 38 No. 4 (Wood HeadPublishing Limited)


Departmental Elective III5.1 Knitting Technology (NTT-033) (L T P 3 1 0=4)

Unit 1: Difference between knits and wovens, knitting terms and definitions (Course, wale, stitchdensity) different type of knitting needles: bearded needle, latch needle, sinker, jack, camarrangement, overlap, under lap, closed lap, open lapTotal Lectures required =8Unit 2: Comparison of warp and weft knitting, Classification of weft knitting machine, elements ofknitting machine like type of needles, sinkers, etc Needle numbering system, technology of loopformation, geometry of loop structure, Elements of loop structure: needle loop, sinker loop,relation between yarn count, machine gauge and stitch density.Total Lectures required =9Unit 3: Classification of knit-structures, loop formation on: single jersey, Rib machines and interslook machines, socks knitting technology, Loop formation on flat bed machineTotal Lectures required =9Unit 4: Four primary base knitting structures: Plain knitted fabric, Rib fabric, Interlock and Purlfabric, Special knitting machines: Fabric machine, garment length machine, flat machine, circularmachine fabrics and Spacer fabrics.Total Lectures required =7

Unit 5: Basic warp knitting machines, classification of warp knitting, Modern developments inweft knitting technique, calculations regarding production, gsm, stitch density etc, Causes andremedies of faults of knitted fabrics.Total Lectures required =9

Grand total of lectures required = 42Reference and Text Book-

1. Knitting Technology – Chamberlin2. Knitting Technology – W.J. Spencer3. International Textile Journel – Knitting4. Knitting Calculation – Chamberlin5. Wet Knitting Vol. 1&2 –Published by IIT New Delhi.

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6. Knitting – NCUTE

5.2 Non-woven (NTT-031) (L T P 3 1 0=4)Unit 1: National and international scenario on non-woven fabric production, Concept about felts and nonwoven (3), Classification of non-woven fabrics (2) fibres for non-woven fabrics (2)., Felt Manufacturingprocess, Total lectures required=7

Unit 2: (4), Various method of web formation, web chrematistic and their influence on properties of non-woven fabrics, (3) Non woven fabric by Needle punch, Description of needle punching machine, effect ofprocess variables on properties of needle punch fabric.Total Lectures Required=7

Unit 3: Non-woven fabric by hydroentanglement, Description of hydroentanglement machine, effect ofprocess variables on properties of hydroentanglement non woven fabric, Non-woven fabric by adhesivebonding, mechanical bonding, Melt blown process of non-woven fabric manufacturing. Total LecturesRequired = 6

Unit 4: Non-woven fabric by Stitch bonding, Non-woven fabric by chemical bonding, Non-woven fabricby bonding with thermoplastic adhesives, Non-woven fabric by Spun laced, Effect of process variables onproperties of stitch bonding, chemical bonding spun laced non-woven fabrics. Total Lectures Required =7Unit 5: Flocked fabric (2), Laminates (2), latest development in non-woven industry: ultrasonic bonding,Infra-red bonding, bonding by bi-component fibres (3). Application of various non woven fabrics. TotalLectures Required = 7Grand total = 34Reference Books

1. Non Woven – N.N. Banarjee2. Non woven – NCUTE3. Knitting technology : Spencer

7th SEMESTER LAB SYLLBUSTechnology of Finishing-II (NTT-759)Water proofing and water repelling, testing of water repellency, Flame retardency of cotton, polyester and P/Cblends, Finishing of woolen fabrics, antistatic, soil resistance finishes.

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8th Semester B. Tech Textile Chemistry

1. Open Electives from other departments1.1 Technical Textiles (NTT-801) (L T P 3 1 0)Unit (1): Introduction to technical textile, types of technical textiles, textiles used in industry such as filtration,filter fabric construction- woven, needle felt & knitted filter fabric, finishing treatment of filter fabric, thermaland chemical properties of filter fabric, essential requirements of good filter fabric..Total Lectures required =8

Unit (2): Manufacture and properties of protective textiles- water proof/coated and water repellent,antimicrobrial, flame retardant, chemical resistance, Nuclear and biological resistance, mechanical resistancesuch as bullet proof, cut prof, stab proofTotal Lectures required =9

Unit (3): Medical textiles, fibres used, classification of medical textiles- non-implantable material wounddressings, bandages, plasters, etc, Extra-corporal devices – Artificial kidney, liver lung, implantable material-suture, soft tissue implant, Orthopedic implants, Cardiovascular implants, Healthcare/ hygiene products, medicalcost, surgical gown, face mast etc.Total Lectures required =8

Unit (4): Smart textiles, brief introduction of smart textiles, classification of smart textiles, passive smarttextiles, active smart textiles, brief discussion of smart shirt, smart suit, musical jacket, space suit etc.automotive textiles: type cord, seat belt, air bag, seat upholstery, carpets, headliners, helmets etc, Agro textile:Shade net, green house film, Mulch net, crop cover, anti hail and bird protection net, finishing net etc.Total Lectures required =9

Unit (5): Introduction of geo textile, classification of geo textiles, functions of geo textile-soil reinforcement,drainage (fluid transmission), filtration, separation, erosion control/ absorption, objective of geo textiles,manufacturing of geo textile, essential properties of geo textiles- Mechanical determinants, Hydraulicdeterminants, durability determinants Total Lectures required =8Grand total of lectures required = 42

Text Books and Reference material:10. Hand book of technical textiles- A.R. Horrocks & S.C. Anand11. Smart fibre, fabrics and clothing Tao X12. Shears handbook of industrial Textiles.

1.2 Product Development (NOE-082) (L T P 3 1 0)UNIT-1: Concept of Product, definition and scope. Design definitions, old and new design methods, design byevolution, examples such as evolution of sewing M/C, bicycle, safety razor etc., need based developments,technology based developments physical relaibility & economic feasibility of design concepts.

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UNIT –II: Murphology of design, divergent, transformation and convergent phases of product design,identification of need, Analysis of need. Design criteria; functional, aesthetics, ergonomics, form, shape, size,colour. Mental blocks, Removal blocs, Ideation techniques, Creativity, Check list.

UNIT –III: Transformations, Brainstorming& Synetics, Morephological techniques. Utility Concept, UtilityValaue, Utility Index, Decision making under Multiple Criteria. Economic aspects, Fixed and variable costs,Break-even analysis.

UNIT-IV: Reliability considerations, Bath tub curve, Reliability of systems in series and parallel, Failure rate,MTTF and MTBF, Optimum spares from Reliability considerations. Design of display and controls, Man-machine interface, Compatibility of displays and controls. Ergonomic aspects, Anthroprometric data and itsimportance in design. Application of Computers in Product development & design.

UNIT-V: Existing techniques, such as work-study, SQC etc. for improving method & quality of product.Innovation versus Invention. Technological Forecasting. Use of Standards for Design.

Text/Reference Books: 1. A.K. Chitab& R.C. Gupta “Product design & Manufacturing” – Prentice Hall (EE) 2.R.P. Crewford, “The Technology of creation Thinking” Prentice Hall. 3. C.D. Cain, “Product Design &Decision” Bussiness Books. 5. C.D. Cain, “Engg. Product Design” Bussiness Books.

2. Process House Planning & Organization (NTT-805)Unit-1: Selection of site for a process house, preparation of project report for a process house,construction of building of a process house, types of buildings, single and multistoried buildings. Firehazards and their control Safety rules for process house, prevention tours accidents. Total of lecturesrequired=9

Unit-2:: Importance of effluent management: their effect in environment, -Tolerance limit enforced bystate pollution Boards & its purpose, Characteristics of process waste streams-process, process,possible pollutants & nature of waste water, methods of disposal of industrial waste (from dye house &print house specially), Water energy (steam) Source & its conservation, steam and water consumption,reutilization of water. Total of lectures required=8

Unit-3: Balancing of machines for a complete process house, Layout of different machines of a process house,Factors affecting plan layout, handling of dyes & chemicals, methods & precautions, Maintenance, Objectiveand various types of maintenance in process house. Total of lectures required=8

Unit-4: Costing, introduction to cost terms and purposes, cost volume, profit analysis, Master budget,flexible budget, cost allocation, process costing, waste cost in process house, labour and material cost,wage system in process house, predetermining dyeing, finishing and printing cost, viability evaluationof a projectTotal number of lectures required =10

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Unit (5) Calculation regarding payback period and break- even point, types of staff organization, .Stafforganization system in textile mills . Total number of lectures required =7Grant total of lectures required = 42

Text Books & Reference Books1- Art of Dyeing by B.S. Chauhan2-Health hazards in Textile mills by NITRA3-Dye house management, Colour Publication, Bombay4-Modern TextileManagementJ.BRattan, Abhishek Publication, Chandigarh.5-Water and effluents in textile by ATIRA.6-Economy, energy and environment in textile wet processing by S.S. Trived.7-Occupational Health and Safety inn Textile mills by Dr. V.A.Shenai,Sevak Publication, Mumbai8-Energy Conservation in Textile WET Processing by Dr.M.L. Gulrajani, Mahajan publication, Ahemdabad.

3. Departmental Electives IV3.1 High Performance Fibres (NTT-042) (L T P 3 1 0)Unit – I; Introduction- Definition, molecular dimensionality mechanical properties, Fibre markets, Hi -Performance Gelspun Polyethylene fibres- Manufacture, fibres characteristics, properties & applications. Totallectures required=9

Unit- II: Aramids- Introduction, polymer preparation, Spinning, Structure & properties, applications, Fibresbased on liquid crystalline polymer (PPTA fibre). Total lectures required=8

Unit- III: Carbon Fibres- Physical properties, PAN bases Carbon fibres, Pitch based Carbon fibres, Vapourgrown Carbon fibres, Applications.Total lectures required= 8

Unit-4:Glass Fibres- Glass for Fibres, Fibre manufacture, fibre finish, fibre properties& application, opticalfibres. Total lectures required=8

Unit –5: Vectran (Melt spun wholly aromatic polyester fibre), Fibre production, properties & application, PBO(Polyphenylene benzobisoxazole) fibres- Fibre production, properties & application. PEEK Fibres -Fibreproduction, properties & application. Total lectures required=9Grand total of lectures required= 42

Reference Books1. High Performance Fibree by J.W.S. Hearle

3.2 Development in Wet Processing (NTT-044) (L T P 3 1 0)Unit-1: Recent development in preparatory process- Scouring bleaching

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Unit-2: Fundamentals of foam technology and its application to wet processing textiles, German Bann,Economics of dyeing process.

Unit-3: Advances in dyeing machines and dyeing methods, energy requirement and its Conservation ComputerColour matching.

Unit-4: Advance in Printing methods and machines, Digital Printing, Finishing of blends, Solvent dyeing.

Unit-5: Impact f textile chemicals on ecology. Environmental issues in textile industry, Eco-parameters fortextile Industry, Eco-labeling ,Eco standards

Reference Books1. Eco-standards-- V.A. Shenai2. Colourage Journals--- Line to Line articles published in the magazines must be compiled year-wise

4. Departmental Electives V4.1 Special Topics in Manmade Fibres (NTT-053) (L T P 3 1 0=4)Unit 1: Various modifications in molecular chain of polyethylene terephthalate fibre, Incorporationof various dope additives to manufacturer inherent flame retardant, X-ray absorbing, and fluorescentfibres, Cationic dyeable polyester. Total Lectures required =10

Unit 2: Modification of regenerated fibre on special attention to Lyocell fibre, Kinetics of coagulationbath for viscose fibre regeneration, Spinning of polylactic acid (PLA) Fibres. Total Lecturesrequired =8

Unit 3: Modification in Nylon fibres: Nylon 6 and Nylon 66 , Modification in polyurethane fibres,Electrospun Nanofibers From Biopolymers And Their Biomedical Applications, Chemistry and itsApplications in Biocidal Textiles and Polymers. Total Lectures required =8

Unit 4; Modification in Polyacrylonitrile fibres by modification during polymerization, By addition ofvarious copolymers for specific purposes, synthesis and spinning of modacrylic fibre, Total Lecturesrequired =8

Unit 5: Fibres by chemical vapour deposition (CVD) technique, silicon carbide (SiC) fibres, Boronfibres, Corbon nanotube manufacturing, Carbon nanotube (CNT) in various man made fibres. TotalLectures required =8

Grand Total of Lectures Required =42Text Books & Reference books:

1. Chemical Vapor Deposition: Jong-Hee Park, T. S. Sudarshan2. The material science of thin films: Milton Ohring3. Modified Fibers with Medical and Specialty Applications: Edwards, Vincent; Buschle-Diller, Gisela;

Goheen, Steve

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4.2 Coating of Textiles (NTC-054) (L T P 3 1 0)Unit-1: Polymeric materials for coating- (Rubbers: natural and synthetic, Polyvinyl chloride,Polyurethane, Acrylic polymers, Adhesive treatment. Total lecture required=8

Unit-2: Coating Methods: Knife coating, Roller coating, transfers coating, Rotary screen printing,calendaring hot melt coating. Total lecture required=8

Unit-3: Physical properties of coated fabric (2) Rheology of coating pastes, Rheological Behaviors offluids, pastes (1) hydrodynamic analysis of coating, Total lecture required=8

Unit-4: Coating for foul weather protection, Impermeable coating, breathable coating, Non Apparelcoating, Coating for Chemical protection, Thermo chromic coating, Temperature Adaptable coating,Camouflage nets, Metal and conducting polymer-coated fabrics, Radiation cured coating, Totallecture required=10

Unit-5: Test methods for coated fabrics, Coating per Unit area, Degree of fusion/curing of coating,blocking, Abrasion resistance, Test for colour- Fastness to dry and wet rubbing, Resistance to waterpenetration, Air permeability, water vapour permeability, low temperature bend test, low temperatureimpact test, Adhesion testTotal lecture required=9

Grand Total lecture required=39Text Books/ Reference Books:

1. Coating & Laminated Textiles by Water Fung2. Coated Textile by A.K. Sen3. Coated Fabric technology Vol. 1-3 Technomic publication4. Coated & laminated Fabric by AATCC symposium

uttar pradesh technical university, noida syllabus for

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