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    ERP System Installation &

    Implementation

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    ERP Implementation Project

    It is a special IS Project

    If vendor system

    Much less system design than otherwise

    Vendor software already programmed

    Only need interfaces

    Have help from vendor, consultants

    Opportunities to outsource

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    Relative Use of ERP Implementation StrategiesMabert et al. [2000]

    Strategy %

    Single vendor package-internal modifications 50

    Single vendor package 40

    Vendor packages-internal modifications 5

    Best-of-Breed 4

    In-house plus special packages 1

    Total in-house development 0.5

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    ERP as an IS Project

    At least 7 optional ways to implement ERP

    Outsourcing (ASP) the easiest

    But risky

    Next easiest is single vendor source withoutmodifications

    Not necessarily least expensive, nor greatestbenefits

    All others involve significant IS project

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    Implementation Strategy Use

    Dominant strategy in manufacturing:

    Single vendor

    Over half added internal modifications

    Very few best-of-breed

    Almost none developed totally in-house

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    IS/IT Project Management

    Results Conventional IS/IT projects have trouble

    with time, budget, functionality

    ERP projects have slightly more structure,

    but still face problems

    Underestimation of required time is common

    Vendors have made easier & faster

    Enhancement of systems another trend

    Reintroduces time problem

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    System Analysis & Design

    Waterfall model

    Basic standard for software development

    Prototyping Good for development when final design not clear

    Spiral model

    Intended to reduce project development risk

    Cyclical prototyping and testing Rapid Prototyping

    Use feedback from users in compressed development

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    Application Service Providers

    Outsource ERP

    Popular

    Unocal pared IT staff 40% in two years Focus on core competencies, shed cost centers

    Many specific functions can be outsourced

    Outsourcing benefits

    Speed Organization lacks IT skills

    ASP the most popular way to outsource

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    ASP Risks

    Your applications and data are controlled by

    others

    Service failures out of your control

    Confidentiality failure a possibility

    Performance issues possible

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    Relative Implementation Effort

    Method In-House Vendor Consultant

    Single vendor package-internal

    modifications

    Significant Heavy Heavy

    Single vendor package Significant+ Heavy Heavy +

    Vendor packages-internal

    modifications

    Significant+ Moderate Heavy +

    Best-of-Breed Significant ++ Moderate Heavy +

    In-house plus special packages Excruciating None Maybe

    Total in-house development Painful Moderate Maybe

    Application Service Provider Light None To select

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    Implementation Effort

    Implementing ERP places strain on in-

    house information systems groups

    Consultants are expensive

    Sometimes need special expertise

    Tradeoff: control vs. time & cost

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    Implementation Life Cycle

    Phases of ERP Implementation

    Pre Evaluation Screening

    Package Evaluation

    Project Planning Phase

    Gap Analysis

    Implementation Training

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    Implementation Life Cycle

    Phases of ERP Implementation (Contd.)

    Testing

    Going Live

    End User Training

    Post Implementation

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    Pre Evaluation Screening

    Hundreds of ERP Vendors

    Limit the No. of packages to be evaluated to

    less than five

    Thorough evaluation of a small no. of

    packages

    No superficial analysis of dozens of

    packages

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    Pre Evaluation Screening (Contd.)

    Zero in on a few best packages by

    Looking at product Literature

    Getting help from External Consultants

    Package used by similar companies

    Vendors standing in the Market

    Local Implementation and post

    Implementation support

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    Package Evaluation

    Do it right the first time

    Huge Investment

    Not easy to switch to another one, oncepurchased one package

    A very little room for error

    None of them are perfect

    Objective should be to find the best fit

    Develop selection criteria

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    Package Evaluation (Contd.)

    Technology

    Client / Sever capabilities

    Database Independence

    Security

    Availability of regular upgrades

    Amount of customization required

    Local support infrastructure

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    Package Evaluation (Contd.)

    Availability of reference sites

    Total costs

    Cost of licensesCost of Training

    Cost of Implementation

    Customization costHardware cost

    Maintenance cost

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    Package Evaluation (Contd.)

    Form a selection / evaluation committee

    People from various departments ( Functional

    Experts )Top Management ( CIO, COO etc.)

    Consultants ( Package Experts )

    Package selected by the committee will havecompany wide acceptance

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    Project Planning Phase

    Time Schedules

    Deadlines

    Development of Project Plan

    Roles & Responsibilities

    Project Manager selection & appointment

    Selection of Implementation Team

    Members

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    Project Planning Phase (Contd.)

    Implementation Team will meet

    periodically

    Review the progress

    Chart the future course of action

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    GAP Analysis

    Best Fit

    Meets 80% of Functional Requirements

    Solutions for the GAPAlter business processes to fit the package

    Pinning hopes on Upgrades

    Third party InterfaceWrite additional programs

    Altering ERP Source Code ( Most expensive )

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    Implementation Team Training

    How to Implement the package

    Running the system

    Consultants will Implement at the first site Selection of the employees for training

    People with the right attitude

    People who are willing to change, learn newthings, have good functional knowledge and arenot afraid of technology

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    Testing

    Test for extreme case scenarios

    System Overloads

    Multiple users logging on at the same time withthe same query

    User entering invalid data

    Hackers trying to access restricted areas

    Design the test cases to find

    Weak links in the system

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    End User Training

    Actual user will be given training on how touse the system

    This should be done before going Live Identify the employeesthe users of the

    new system

    There will be resistance to change Most Implementations fail because of lack

    of user training

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    Going Live

    Data conversion

    Databases should be up & running

    Prototype should be fully configured &

    tested & should be ready to go operational

    New system is Live when the old system is

    removed & only new system is used for

    doing business

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    Definition & Measurement of

    Success Second issue is timings of Measurement

    Success in the short run & long run

    Instances when Successfully installed ERPsystems were terminated when the companies

    were merged with another

    Successes measured at three different points intime in ERP experience cycle

    Three distinct phases

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    Definition & Measurement of

    Success Project Phase

    During this phase ERP software is configured & rolledout

    Shake down Phase

    During this phase the company makes transition fromGo Live to Normal Operations

    Onward & Upward Phase

    During this Phase the company captures the majority ofbenefits from ERP & plans for next steps fortechnology implementation & business improvements

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    Definition & Measurement of

    Success Success Metrics for different Phases

    Project Phase

    Project Cost Vs. Budget

    Project completion in time relative to schedule

    Completed & installed system functionality relative

    to the scope

    Shakedown Phase

    Short term changes occurring after system Go

    Live

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    Definition & Measurement of

    Success Success Metrics for different Phases

    Shakedown Phase

    Length of time before KPI achieve Normal orExpected Levels

    Short term impact on Organizations adopters,

    suppliers and customers such as average time on

    hold when placing a telephone order

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    Definition & Measurement of

    Success Success Metrics for different Phases

    Onward & Upward Phase

    Achievement of Business results such as reducedoperational cost, reduced inventory carrying costs

    On going improvements in business results

    Ease in adopting new ERP releases, other new

    technologies, improved business practices, improveddecision making etc. after ERP system has achieved

    stable operations

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    Implementation

    Failures reasons

    Choosing a wrong product

    Incompetent & haphazard implementationInefficient & ineffective usage

    What is required for SuccessfulImplementation

    Good people who know the business

    Good vendor

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    Implementation (Contd.)

    Questions & Concerns

    Should we buy an ERP package or no

    If yes, which oneWhat are the hidden costs

    How does one implement

    What problems are likely to crop up

    Obstacles & Hurdles

    Who should be involved in Implementation

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    Implementation (Contd.)

    Questions & Concerns (Contd.)

    What is the role of the consultant in

    ImplementationHow does one overcome the employee

    resistance

    When will the benefits start showing up

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    Implementation (Contd.)

    Obstacles

    ERP system should have support & cooperation

    of all the usersWithout their support, chances of failures are

    high

    Strong commitment & support from topmanagement

    Change on a massive scale

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    Implementation (Contd.)

    Obstacles (Contd.)

    Fear of losing jobs

    People will be afraid of training & new learning

    Job profiles will change

    Job responsibilities will undergo drastic

    alterationsERP will eliminate many existing jobs, but will

    also create new jobs with new responsibilities

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    Adopters problems with ERP

    Project Phase Problems

    Software Modifications

    Strongly recommended to avoid modifying thesoftware & live with existing functionality

    Difficulty in getting modifications to work well

    Getting well tested & working modifications in atimely manner is a problem

    When the user understands the software better, theydiscover ways to implement needed capabilitieswithout modifications

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    Adopters problems with ERP

    Project Phase Problems

    Even though ERP systems are said to be

    comprehensive, need for retaining some legacysystems & third party specialized software

    cannot be totally ruled out

    Interfacing these systems with ERP is both

    challenging & expensive

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    Adopters problems with ERP

    Project Phase Problems

    Problems with product & implementation

    consultants Coordinating the efforts of various consultants is a

    challenge ( H/W Vendor, Software Vendor, telecom

    Vendor, ERP Vendor, Implementation Consultant )

    Turnover of Project Personnel Losing key IT specialists & user representatives

    working on the project while the project is going on

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    Adopters problems with ERP

    Project Phase Problems

    Turnover of Project Personnel

    Losing experienced people after the project iscomplete

    Shakedown Phase Problems

    Companies experienced negative outcomes

    during this phase ERP system performance problems

    Data entry errors

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    Adopters problems with ERP

    Shakedown Phase Problems

    Companies experienced negative outcomes

    during this phase Increased staffing required to cope with slowdown

    & errors

    Negative impact on customers & suppliers from an

    inability to answer their queries & delayedshipments

    Inadequate management reporting

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    Adopters problems with ERP

    Shakedown Phase Problems

    These were caused by problems occurred

    during Project Phase which were notrecognized as problems or were not resolvedwhen occurred

    The most important problems that occurred

    during Project Phase were Inappropriately cutting project scope when there aremissing key milestones

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    Adopters problems with ERP

    Shakedown Phase Problems

    Cutting end user training

    Underestimating the need for trainingInadequate Testing

    Testing of cross module integration

    Testing of interfaces with legacy systems

    Testing of modifications carried out by externalvendors

    Testing unusual business scenarios

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    Adopters problems with ERP

    Shakedown Phase Problems

    Underestimating data quality problems &

    reporting needs Retaining legacy data for many years ( Regulatory

    compliance & Product servicing for many years )

    In integrated ERP systems, data must be clean

    Users will be disappointed if their reporting needsare not met

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    Adopters problems with ERP

    Shakedown Phase Problems

    Reveals unresolved or unrecognized problems

    of Project PhaseMany of these problems can be avoided bygiving adequate attention during Project Phaseto :

    Cross functional configuration & testing of software End user training

    Data conversion & management of legacy data

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    Adopters problems with ERP

    Shakedown Phase Problems Reporting needs

    Scenarios for recovering from data input errors

    Onward & Upward phase problems

    Fragile human capital

    Losing ERP knowledgeable IT specialists & endusers

    Difficulty replacing them

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    Adopters problems with ERP

    Onward & Upward phase problems

    Migration Problems

    Software modifications made earlier convert poorlyduring implementation of later releases

    Some organizations vowed never again to modify

    ERP software but to make necessary changes totheir business processes

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    Motivations for ERP

    Most common reasons

    Infrastructure

    Common Platform, Y2K Compliance, replacingaging IT Infrastructure, High support costs for

    legacy systems

    Capability

    Process improvements such as Logistics, ProductionScheduling or Customers Services

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    Motivations for ERP

    Most common reasons

    Capability

    Data visibility End to end view of supply chain processes

    Performance

    Cost reduction

    Strategic decision making

    Customer responsiveness

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    Risk Factors

    Failure to redesign business processes to fit

    the software

    Lack of senior management support

    Insufficient training to IT workforce & end

    users

    Lack of ability to recruit & retain qualifiedERP system developers

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    Critical Success Factors

    Management support

    Top management advocacy, provision of

    adequate resources & commitment to theproject

    Best people full time

    Relevant business experts should be releasedfull time for the project

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    Critical Success Factors

    Empowered decision makers

    Project team members should be empowered tomake quick decisions

    Deliverable dates

    At planning stage set realistic milestones & enddates

    ChampionAdvocate for ERP system in promoting benefits

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    Critical Success Factors

    Vanilla ERP

    Minimal customization

    Smaller scopeFewer modules, Less Functionality

    implemented, Smaller user groups, Single /Fewer Site/s

    Definition of scope & goalsClear definition & adherence

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    Critical Success Factors

    Balanced Team

    Right mix of business analysts, technical

    experts and users from within the company &consultants from external companies

    Commitment to change

    Perseverance & determination to solveinevitable problems of change