2014

,04.

1000

-2

I Machine Tools Corp.9F-10, No. 6, Lane 256, Sec. 2, Situn Rd., Situn District, Taichung City 407, TaiwanTEL: +886-4-2707 2021 FAX: +886-4-2707 0301E-mail: sales@imachine.com.tw http: //www.imachine.com.tw

VMC116 / 126

VMC series is designed to increase the comfort level of the operator, and to reduce the operator's physical fatigue during long time operation. The distance between table and operator is reduced to the minimum, featuring easy loading and unloading of work pieces.

Rugged Construction Assures Optimum Rigidity and Stability.

VMC85 / 105

1 2

VMC is designed for extra value and

built for optimum performance

The sliding contact surfaces, flange of motor seats or ball screw seats are fine scraped by hand. The standard is at least 12-scrapes per square inch.

Direct CoupledThe X, Y and Z-axis servo motors are directly coupled with the pretensioned ball screws via German-made rotex precision flexible couplings, keeping the linear movement accuracy to the optimum condition.

The major structural parts are manufactured from high quality Meehanite cast iron (FC-30), hardened to over HB190 and tempered to relieve stress.Box ways on the three axes. Way surfaces are hardened to over HRC55 with over 2 mm depth.Slideway surfaces are coated with Turcite-B and combined with precision scraping.Three axes are equipped with class C3 and 36mm (VMC85 / 105) and 40mm (VMC116 / 126) diameter precision ball screws.

The hardened box guideways are heat treated with high frequency induction, the hardened depth is more than 2 mm. The surface hardness is higher than HRC 55.

Y Axis 610 mm

Wide Base 1100 mm

Wide Base 1100 mm

Y Axis 560 mm

Invincible Cutting Performance

The Mightiest EquipmentCompact design with minimum footprint size accommodates large and heavy work pieces

Designed for high volume chip removal performance, the VMC Series machine is your mightiest equipment for mold making or mass production jobs. From high speed ISO 40, 15,000 rpm to high torque output of ISO 50 gearbox, the VMC series machines satisfy your machining demands.

•The major structural parts are manufactured from high quality Meehanite cast iron (FC-30), which is stress relieved and aged.

•All axes are equipped with C3 class pretensioned ball screws.•The counter-balance block moves on a guiding shaft for added stability and better cutting finishes.

3 4

Y Axis travel:710mm

Wide Column 1500 mmY Axis

travel: 900mm

VMC159 / 179 / 209 VMC117 / 137 / 147

Y Axis 900 mm

Wide Base 1350 mmWide Base 1510 mm

Y Axis 710 mm

5 6

Standard:● Option:○

BT 40

BT50

VMC159/179/209Spindle Speed VMC117/137/147●

○

○

○

○

○

○

○

○

○

Spindle Type

Belt DriveDirect Drive

Spindle Taper

Belt Drive

Direct Drive

Gear Head

○

○

○

○

○

○

●

○

○

○

8,000 rpm10,000 rpm12,000 rpm10,000 rpm12,000 rpm15,000 rpm6,000 rpm8,000 rpm8,000 rpm10,000 rpm

Automatic Tool ChangerFrom high speed to high torque, from power milling to small radius interpolation, we offer a wide range spindle specifications to choose from. Plus the peripheral functions such as coolant through spindle and coolant curtain, the VMC series machines are capable of handling all of the cutting conditions you need.

Direct-drive Spindle. Belt-drive Spindle.Gear-drive spindle.

Cooling system with oil chillerFloating unclamping mechanism

0

1

24 5

6

7

8

out

in

ARMLESS TYPE ATC20-tool armless-type magazine features simplified construction, safety, easy maintenance and trouble-free operations.

Power Spindles

Magazine: Arm TypeCapacity: 24 / 32 ToolsThe arm type tool magazine is activated by an electric motor transmitted via a U-Cam mechanism, featuring stable and rapid tool change.

Each of our machines are subject to dynamic and static accuracy tests.Our machine accuracy meets VDI 3441, ISO 230, JIS B6388 and ASMEB5 standards.

Quality Through Precision Inspections

7 8

Heavy Duty

Chips Flushing NozzlesCoolant flushing nozzles on rear inner wall of guard prevent jam of chips during operation.

Twin Chip AugersChip Augers are deployed on the two sides of machine base to evacuate cutting chips efficiently. (VMC117 / 137 / 147 standard, VMC159 / 179 / 209 optional)

Automatic Tool MeasurementAutomatic measuring and data setting for tool diameter and length.(optional)

Right angle test on X and Y axesCutting TestBall Bar Inspection

GEAR BOXThe GearBox offers high torque and provides heavy cutting capability. (option)

In combination with 4th or 5th axis rotary table, the machine is even more versatile to handle more complicated workpieces.

Chip ConveyorChip conveyor device in the front side of machine removes chips efficiently.(optional)

20 Bar Hi-pressure Pump And Tank20µm filter and extra large coolant tank to assure CTS system offers the highest efficiency.(optional)

Coolants Jets Around SpindleImproved cooling eficiency on workpiece. (ISO 40 standard, ISO 50 optional)

Now you can get the right VMC with the right features for extra heavy-duty machining, superior stability and excellent rigidity. Our box way VMC series are quality constructed throughout for maxi-mum performance dependability - year after year. If you expect a VMC that will provide higher machining efficiency to reduce production costs, then consider placing a dependable, heavy-duty iMachine VMC series in your production line.

VMC116 and VMC126 are available with ISO50 spindle (Opt.)

ACCURACY

Bi-directional Positioning

Bi-directional Repeatability

JIS B6336-4 shows the same value as ISO Standard;

P value of VDI / DGQ3441 is equivalent to A of ISO10791-4, and PS is equivalent to R,

All values shown above are measured for machine in good air conditoned environments.

A:

R:

0.005mm

0.005mm

0.025

0.015

0.032

0.018

Axis Travel>800mm<1250MM

Axis Travel>500mm<800MMTolerances

ISO 10791-4

9 10

VMC85 / 105

2100

230026

00

SPECIFICATIONS:

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

MODEL VMC117 VMC147 VMC209VMC137 VMC159 VMC179SPECIFICATIONS:

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

MODELTABLE

TABLE SIZE (mm)

TRAVEL RANGES (X x Y x Z mm)

MAX. TABLE LOAD (Kgs)

SPINDLE NOSE TO TABLE SURFACE (mm)

T-SLOT (Width x Distance x Number mm)

SPINDLE

DISTANCE BETWEEN COLUMN (mm)

SPINDLE INNER DIAMETER (mm)

SPINDLE CENTER TO COLUMN (mm)

SPINDLE SPEED (rpm) Belt

SPINDLE SPEED (rpm) Gear

SPINDLE SPEED (rpm) Direct-Drive

DRAW BAR FORCE (Kgf)

MAIN MOTOR (con/30 min Kw)

FEED RATE

RAPID FEED RATE (X / Y / Z m/min)

FEED RATE (X / Y / Z mm/min)

AXIS SERVO MOTOR

MITSUBISHI kW

FANUC kW

SIEMENS kW

FAGOR kW

HEIDENHAIN kW

AUTO TOOL CHANGER

MAG TYPE

CAM TYPE

TOOL SELECTION (Bi-direction)

TOOL STORAGE CAPACITY (PCs)

MAX. TOOL DIAMETER (mm)

MAX. TOOL LENGTH, WEIGHT

MISCELLANEOUS

AIR REQUIREMENT (Kg/cm2)

VOLTAGE

POWER REQUIREMENT (KVA)

COOLANT TANK CAPACITY (L)

MACHINE WEIGHT (kgs)

MACHINE HEIGH (mm)

FLOOR SPACE (L x W mm)

PACKING SIZE (L x W x H mm)

VMC105 VMC126VMC85

1000 x 510

850 x 560 x 560

1200 x 510

1020 x 560 x 560

VMC116

1300 x 610

1140 x 610 x 610

1450 x 610

1300 x 610 x 610

1 5

200

5800

2750

2820 x 2230

2900 x 2300 x 2450

15

200

5600

2750

2600 x 2230

2900 x 2300 x 2450

β22/2,000 i (2.5) or α12/3,000 i (3.0)

ISO40

Ø70

675

60~8000 (10,000)

L40~2000, H2001~8000

12000

950

7.5 / 11

ISO50

Ø80

675

60~6000 (8,000)

L40~2000, H2001~8000

-

2000

11 / 15

β22/2,000 i (2.5) or α12/3,000 i (3.0)

ISO40

PLATE / DISK

GENOVA / DUAL ARM

ABSOLUTE / RANDOM

24 / 24 (30)

Ø100 / Ø90 (Ø77)

250 , 8

ISO50

PLATE / DISK

GENOVA / DUAL ARM

ABSOLUTE / RANDOM

16 / 24

Ø115 / Ø115

300 , 15

VMC116 / 1262100

230026

00

VMC159 / 179 / 209

VMC117 / 137 / 147

EC

BD

AF

G

H

K

F

J

K K

J

HBD

CE

A G2200

Air blast through spindleAir blast for workpiece (nose)Coolant flushing system3 axes telescopic coversFull splash guardCentralized automatic lubrication systemWorking lampOperation status lightCooling systemAir gun and water spray-gunMPG handwheelHeat exchangerRS-232 InterfaceRigid tappingSpindle oil coolerAdjusting tools and boxLeveling bolts and padsOperation and programming manual

Standard Accessories:

MODELVMC159

VMC179

VMC209

A3950

4450

5000

B2930

2930

2930

C2905

2905

2905

D3380

3380

3380

E3200

3200

3200

F900

900

900

G2950

2950

2950

H2390

2390

2390

J370

370

370

K1065

1065

1065

MODELVMC117

VMC137

VMC147

A3250

3490

3890

B3080

3080

3080

C2285

2285

2285

D3475

3475

3475

E2950

2950

2950

F1180

1060

860

G1180

1180

1180

H28

28

28

J1000

1000

1000

K525

645

845

Mitsubishi: M70/ M720Fanuc: 0i-MD / 31i-MBHeidenhain: iTNC530SiemenS: 828DFagor: 8055i Plus

SV96=3100SV116=3100SV126=3400

2000

SV65=2500SV85=2600SV105=3000

2000

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Control System:

ISO40

Ø60

620

60~8000

L40~2000, H2001~8000

10000 (12000)

700

5.5 / 7.5 (7.5 / 11)

24 / 24 / 24

10000

HF354 (3.5)

1FK7 063 (2.9)

FKM64.30A

QSY155B (2.47)

600

100~660

18 x 100 x 5

850

110~720

18 x 125 x 5

20 / 20 / 20

10000

HF354 (3.5)

1FK7 063 (2.9)

FKM64.30A

QSY155B (2.47)

30

300

6800

2950

3400 x 2230

3450 x 2230 x 2350

20

300

6500

2950

3100 x 2230

3150 x 2230 x 2350

6

220

TABLE

TABLE SIZE (mm)

TRAVEL RANGES (X x Y x Z mm)

MAX. TABLE LOAD (Kgs)

SPINDLE NOSE TO TABLE SURFACE (mm)

T-SLOT (Width x Distance x Number mm)

SPINDLE

TOOL SHANK & PULL STUD

SPINDLE INNER DIAMETER (mm)

SPINDLE CENTER TO COLUMN (mm)

SPINDLE SPEED (rpm) Belt

SPINDLE SPEED (rpm) Gear

DRAW BAR FORCE (Kgf)

MAIN MOTOR (con/30min kW)

FEED RATE

RAPID FEED RATE (X / Y / Z m/min)

FEED RATE (X / Y / Z mm/min)

AXIS SERVO MOTOR

MITSUBISHI kW

FANUC kW

SIEMENS kW

FAGOR kW

HEIDENHAIN kW

AUTO TOOL CHANGER

MAG TYPE

CAM TYPE

TOOL SELECTION (Bi-direction)

TOOL STORAGE CAPACITY (PCs)

MAX. TOOL DIAMETER (mm)

MAX. TOOL LENGTH, WEIGHT

MISCELLANEOUS

AIR REQUIREMENT (Kg/cm2)

VOLTAGE

POWER REQUIREMENT (KVA)

COOLANT TANK CAPACITY (L)

MACHINE WEIGHT (kgs)

MACHINE HEIGH (mm)

FLOOR SPACE (L x W mm)

β22/2000is 2.5 (*22/3000i 4.0)

1300 x 700

1100 / 710 / 610

1000

100 ~ 710

18 x 125 x 5

ISO40

PLATE / DISK

GENOVA / DUAL ARM

ABSOLUTE / RANDOM

20 / 24

Ø90 / Ø100

250mm, 8kgs

1500 x 700

1300 / 710 / 610

1200

100 ~ 710

18 x 125 x 5

1600 x 700

1400 / 710 / 610

1500

100 ~ 710

18 x 125 x 5

ISO40

Ø70

760

40~8000

L40~1750, H1751~8000

950

7.5 / 11

ISO50

DISK / CHAIN

DUAL ARM

RANDOM

24 / 32

Ø115 / Ø127

350mm, 20kgs

6

220V, 3Ph, 50 / 60Hz

30

350

10000

3000

3490 x 3080

ISO50

Ø100

760

40~6000 (8000)

L40~1500, H1501~6000

2000

11 / 15

20 / 20 / 16

10000

HF353 (3.5)

1FK7083 (4.17)

FKM 64.30A

QSY155D (5.68)

9000

3000

3250 x 3080

11000

3000

3890 x 3080

2000 x 850

1700 / 900 / 850

2500

150~1000

18 x 150 x 5

15 / 18.5

16 / 16 / 12

8000

6

220V, 3Ph, 50 / 60Hz

40

700

15000

3200

4450 x 2900

1700 x 850

1500 / 900 / 850

2000

150~1000

18 x 150 x 5

11 / 15

HA300 (4.5)

*22/3000i (4.0)

1FK7101 (7.03)

FKM 64.30A

QSY155F (6.0)

14000

3200

3950 x 2900

2200 x 850

2000 / 900 / 850

3000

150~1000

18 x 150 x 5

15 / 18.5

16000

3200

5000 x 2900

ISO40

PLATE / DISK

GENOVA / DUAL ARM

ABSOLUTE / RANDOM

20 / 24

Ø90 / Ø100

250mm, 8kgs

ISO50

DISK / CHAIN

DUAL ARM

RANDOM

24 / 32

Ø115 / Ø127

350mm, 20kgs

ISO40

Ø70

950

40~8000

L40~1500, H1501~8000

950

ISO50

Ø100

950

40~6000 (8000)

L40~1500, H1501~6000

2000

HA700 (7.0)

*30/3000i (7.0)

1FK7101 (7.03)

FKM 64.30A

QSY190D (9.6)ISO40

PLATE / DISK

GENOVA / DUAL ARM

ABSOLUTE / RANDOM

20 / 20 (24)

Ø100 / Ø90

250 , 8

6

220