vertical maching center

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2014 ,04.1000-2 I Machine Tools Corp. 9F-10, No. 6, Lane 256, Sec. 2, Situn Rd., Situn District, Taichung City 407, Taiwan TEL: +886-4-2707 2021 FAX: +886-4-2707 0301 E-mail: [email protected] http: //www.imachine.com.tw

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I Machine Tools Corp. Ltd. is a professional machine tools supplier in Taiwan. Our team includes active and professional managers, who have much manufacturing and exporting experience. Our young company has excellent relationships with many of Taiwanese manufactures and always ready to provide a large variety of top - quality machines at competitive prices for different kinds of customers' needs. Moreover, we also offer the full range of service and solutions for specific requirements of our clients all around the globe.

TRANSCRIPT

Page 1: VERTICAL MACHING CENTER

2014

,04.

1000

-2

I Machine Tools Corp.9F-10, No. 6, Lane 256, Sec. 2, Situn Rd., Situn District, Taichung City 407, TaiwanTEL: +886-4-2707 2021 FAX: +886-4-2707 0301E-mail: [email protected] http: //www.imachine.com.tw

Page 2: VERTICAL MACHING CENTER

1 2

Built-in or direct drive spindle

The machine's compact design featuresthe maximum working space but onlyrequires small footprint size.

Table size: 850 x 500

The rotary type auto pallet changeroffers non-stop productionefficiency. The hydraulic drivenmechanism takes only 9 seconds tocomplete a pallet changing cycle.

Double Up Your Productivity with Minimum Investment

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

LMC300 / 500 SeriesMold Making Expert

LMC-APC SeriesRapid and Reliable

The oil through ball screw functionminimizes thermo deformation,increases accuracy and stability.

550 / 400 / 400

ISO40

10000 / 12000

N/A

20

SPECIFICATIONS:MODELX / Y / Z Travel

Spindle Taper

Spindle Speed / Direct drive

Spindle Speed / Built-in

Auto Tool Changer (Opt.)

mm

rpm

rpm

Piece

LMC300B305 / 305 / 305

ISO30

N/A

24000

20

LMC300D305 / 305 / 305

ISO30

10000 / 12000

N/A

20

LMC500B510 / 305 / 305

ISO30

N/A

24000

20

LMC500D510 / 305 / 305

ISO30

10000 / 12000

N/A

20

LMC500UNITSPECIFICATIONS:MODELX / Y / Z Travel

Spindle Taper

Spindle Speed / Belt drive

Spindle Speed / Direct drive

Auto Tool Changer

LMC85APC850 / 560 / 560

ISO40

8000 (10000)

12000 / 15000

24

mm

rpm

rpm

Piece

UNIT

The Choice for SuperiorQuality and Efficiency

High speed cutting on hard material requires ultra high and stable spindle performance. The LMC series machine offers either a built-in or direct drive spindle to meet your demands.

Page 3: VERTICAL MACHING CENTER

From 1994 until today, there are more than 2,000 units of iMachine’s LMC series, including their previous versions, that have been sold to more than 35 countries. No matter if it is for mold making or for mass production purposes, the LMC85 is the best general purpose machine for your versatile work shop.

Programmable Coolant Nozzle (Option)The coolant is precisely controlled aiming to the cutting point. The function increases lubrication efficiency, stabilizes cutting

temperature, and extends cutting tool's lifetime.

The LMC Series machines are engineered for high efficiency with superb accuracy. All structural components are made of Meehinite casting with internal ribs running throughout each section.

3 4

LMC85 / LMC105The Best-Selling iMachine Models, the First Step to Your Automation850(1020) x 560 x 560 mm Travel

Rapid Feedrate 36 / 36 / 24 m/min

10 HP Spindle Motor

ISO40 Spindle Taper

Spindle Speed 10,000 rpm

Direct drive 12,000 / 15,000 rpm (option)

X, Y & Z Axis Linear Way

LMC85 / LMC105・・・・・・・

Meehanite Cast Iron with Inner Ribbed Structure

Wide Base 1100 mm

Y Axis 560 mm

35mm

35mm

Page 4: VERTICAL MACHING CENTER

Extra-wide Machine Base and ColumnThe extra large machine base and column are both sized 1,100 mm in width. The oversized machine structure features excellent damping co-efficient and stable metallic stability.

LMC116 / LMC126

Each axis is driven by a high precision ball screw which is bolted with angular contact thrust bearings. The preloaded ball screws feature higher machining rigidity and accuracy, better transmission efficiency with minimized backlash.

Direct Transmission

5 6

LMC116 / LMC1261140(1270) x 610 x 610 mm Travel

Rapid Feedrate 30 / 30 / 24 m/min

15 HP Spindle Motor

ISO40 (ISO50) Spindle Taper

Spindle Speed 8,000 rpm,

10,000 rpm (option),

Direct drive 12,000 / 15,000 rpm (option)

X, Y & Z Axis Linear Way

・・・・・・・・

Low Friction, High EfficiencyThe LMC series machines adopt heavy duty roller linear guide ways instead of steel ball ones. Combining the benefit of box and linear guide ways, the machine's dynamic motion control features high sensitivity with heavy loading capacity.

Y Axis 610mm

Wide Base 1100 mm

45mm

45mm

Maintaining Efficiency Without Sacrificing Rigidity

Page 5: VERTICAL MACHING CENTER

0

1

2

4 56

7

8

Smooth Motion ControlBased on different performance demands. the LMC series machines are designed with different counter-balancing mechanisms.

LMC117/137/147 Pneumatic Balance SystemThe machine’s head stock is counter balanced by a pneumatic system. The air pressure tank absorbs mass jerking force generated during Z axis reciprocating movement, thus eliminating the over shooting tool marks on the workpiece surface.

LMC117 / LMC137 / LMC1471140(1300)(1400) x 710 x 610 mm Travel

Rapid Feedrate 24 (30) / 24 (30) / 24 m/min

15 HP Spindle Motor

ISO40 (ISO50 option) Spindle Taper

Spindle Speed 8,000 rpm,

10,000 rpm (option),

Direct drive 12,000 / 15,000 rpm (option)

X, Y & Z Axis Linear Way

・・・・・・・・

6 Rollers Support on X / Z Axis & 8 Rollers Support on Y axisFor added support, each roller set is internally preloaded diagonally in a cross combination. 6 / 8 sets of rollers are used in each roller pack.

7 8

LMC117 / LMC137 / LMC147Sturdy Structure with Pneumatic Balancing System

Y Axis 710mm

8 Roller Support on Y

6 Roller Support on X/Z

6 Roller Support on X/Z

4 Slideways Support

Wide Column1500 mm

Wide Base 1350 mm

Page 6: VERTICAL MACHING CENTER

Belt Drive

Gear Box

Direct Drive

LMC85Std.(#40)

Opt.N/AOpt.

Opt.N/A

LMC105Std.(#40)

Opt.N/AOpt.

Opt.N/A

LMC116Std.(#40)Std.(#50)Opt.(#40)Opt.(#50)Opt.(#40)Opt.(#50)Opt.(#40)

N/A

LMC126Std.(#50)

Opt.(#50)Opt.(#50)Opt.(#50)Opt.(#50)

N/AOpt.(#40)

LMC117Std.(#40)

N/AN/A

Opt.(#40)

Opt.(#40)Opt.(#40)

LMC137Std.(#40)Std.(#50)

N/AOpt.(#50)Opt.(#40)Opt.(#50)Opt.(#40)

N/A

LMC147Std.(#50)

N/AOpt.(#50)Opt.(#50)

N/AN/A

rpm8000

1000060008000

1200015000

BT50 Gear

BT40 Direct Drive

BT40 Belt

Built-in

9 10

ARMLESS TYPE ATC20-tool armless-type magazine features simplified construction, safety, easy maintenance and trouble-free operations.

Automatic Tool Changer

The arm type tool magazine is activated by an electric motor transmitted via a U-Cam mechanism, featuring stable and rapid tool change.

Magazine: Arm TypeCapacity: 24 / 32 Tools

Power SpindlesFrom high speed to high torque, from power milling to small radius interpolation, we offer a wide range spindle specifications to choose from. Plus the peripheral functions such as coolant through spindle and coolant curtain, the LMC series machines are capable of handling all of the cutting conditions you need.

Page 7: VERTICAL MACHING CENTER

LMC117 / LMC137 / LMC147

LMC85 / LMC105 / LMC116 / LMC126

Machine Dimensions

MODELLMC117

LMC137

LMC147

A3250

3490

3890

B3080

3080

3080

C2285

2285

2285

D3475

3475

3475

E2950

2950

2950

F1180

1060

860

G1180

1180

1180

H28

28

28

J1000

1000

1000

K525

645

845

J

BD

CE

HA GF

K K

J

MODELLMC85LMC105LMC116LMC126

A2600282031003400

B2060206021452145

C2280228022302230

D2370237023652365

E2650265026702670

F1180118011801180

A

B

F

ÖÊÜYÜNÖ

áCáDáE

ÜI

ÖÏ á@Ö‚ ÖÌÜY ÖÊÜT

ÜNÜNÜNÜN Ö

Ö ÜNÜNÜN Ö ÜNÖ áEÅi

ÖÌÜY

ÜNÖ ÜNÜNÖ ÜNÜNÜNÜNÜN ÜNÖ ÜNÖÍÖÔÖÁÖÍÖÔÖ‚Ö ÜNÜN

ÖÌÖÛÖÙ

Ö Ö Ö ÜNÜNÜNÜNÜNÜNÖ

ÜNÜNÜNÜNÜN Ö ÜNÜNÖ ÜN Ö ÜN ÜNÜNÜNÜN ÜN

ÜNÜNÜNÜN Ö ÜNÜN

ÜIÖ ÜNÜI ÜIÜNÜN ÜNÜN ÜNÜN ÜNÜNÜNÜN

ÜNÜN ÜNÜN ÜNÜNÜNÜNÜNÜNÜNÜN

ÜNÜNÖfl ÖflÜN ÖflÜNÜNÖflÜNÜNÜN

ÖÌ ÖÌ ÜIÖÈÖÓÖ„ÖËáCáDáE

ÜNÜNÖ ÖÔÖ ÜNÜN

ÜNÜNÜN ÜNÜOáEÜOáEÜQáCÜQáCÜQáEÜQáE

Ö ÜOáDÜOáDÜNÜQáDÜQáD

ÖÊÅiÜOÜOÜOáCÜOáC

ÜNÜNÜNÜNÜN

Ö

ÖÌÖÔÖÓÖÈÖÙÖÔÖÚÖÙÖÔÖÔÖÏÖ*Ö·ÖÚÖ·ÖÌ ÖÂÖ‰ÖÈÖÙÖÌÖ‰ÖÈ Ö‰ÖÈÖ·ÖÁ ÖÓÖÛÖÊÖÁ ÖÊÖÔÖÚÖÂÖ·Ö‰áD

ÖÔ ÖÓ ÖÁáC áD áEÖÊ Ö‰ ÖËÖ* ÖÒ ÖÚÖÌ ÖÛ ÖÙ

Öfl

Ö· Ö‚ Ö„á@ áA áBÖÂ ÖÏ ÖªÖÈ ÖÍ ÖÎÜG áF

ÜR ÜS ÜTÜYÅi Åj

ÜC

ÖÛÖ*ÜO ÜDÖÂÖÔÖ‚ÜA ÜNÖ‰ÖÂÖÏÖÂÖÙÖÂÖÈÖÓÖÛ Ö„Ö·ÖÓÖÛÖËÖÈÖÊÖÙÖÈÖÓÖ*á@ÖÙÖ„Ö·ÖÏÖ„ÖÚÖÂÖÛÖÂÖÙ

C

E

D

2200 550

660

2750

1406

3583

.5

3995

2200550

1225 6533583.5 451.5

4035

Max

:289

0,M

in:2

330

2465

LMC85APC

11 12

Automatic Tool MeasurementAutomatic measuring and data setting fortool diameter and length.(optional)

Chips Flushing NozzlesTwin Chip AugersChip Augers are deployed on the two sidesof machine base to evacuate cutting chipsefficiently. (LMC117 / 137 / 147 standard,LMC159 / 179 / 209 optional)

20 Bar Hi-pressure Pump And Tank20μm filter and extra large coolant tankto assure CTS system offers the highestefficiency.(optional)

Chip ConveyorChip conveyor device in the front side ofmachine removes chips efficiently.(optional)

Coolants Jets Around SpindleImproved cooling eficiency on workpiece.(ISO 40 standard, ISO 50 optional)

Each LMC series machine is subject to dynamic and static accuracy tests.The machine accuracy meets VDI 3441, ISO 230, JIS B6388 and ASMEB5 standards.

Quality Through Precision Inspections

Cutting Test Right angle test on X and Y axesBall Bar Inspection

Coolant flushing nozzles on rear inner wall of guard prevent jamming of chips during operation.

Page 8: VERTICAL MACHING CENTER

SPECIFICATIONS:

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

MODELTABLETable Size (mm)

Travel Ranges (X x Y x Z mm)

Max. Table Load (Kgs)

Spindle Nose to Table Surface (mm)

T-Slot (Width x Distance x Number mm)

SPINDLEDistance Between Column (mm)

Spindle Inner Diameter (mm)

Spindle Center to Column (mm)

Spindle Speed (rpm) Belt

Spindle Speed (rpm) Gear

Spindle Speed (rpm) Direct-Drive

Draw Bar Force (kgf)

Main Motor (con/30 min Kw)

FEED RATERapid Feed Rate (X/Y/Z m/min)

Feed Rate (X/Y/Z/ mm/min)

AXIS SERVOMOTORMitsubishi X/Y/Z (Kw)

Fanuc (Kw)

Siemens (Kw)

Fagor (Kw)

Heidenhain (Kw)

AUTO TOOL CHANGERATC Type

Cam Type

Tool Selection (Bi-direction)

Tool Storage Capacity (PCs)

Max. Tool Diameter (mm)

Max. Tool Length (mm), Weight (kgs)

MISCELLANEOUSAir Requirement (Kg/cm2)

Voltage

Power Requirement (KVA)

Coolant Tank Capacity (L)

Machine Weight (Kgs)

Machine Height (mm)

Floor Space (L x W mm)

Packing Size (L x W x H mm)

13 14

Air blast through spindleAir blast for workpiece (nose)Coolant flushing system3 axes telescopic coversFull splash guardCentralized automatic lubrication systemWorking lampOperation status lightCooling system

Standard Accessories:Mitsubishi: M70/ M720Fanuc: 0i-MD / 31i-MBHeidenhain: iTNC530 / TNC620SiemenS: 828DFagor: 8055i Plus

Control Systesm:Air gun and water spray-gunMPG handwheelHeat exchangerRS-232 InterfaceRigid tappingSpindle oil coolerAdjusting tools and boxLeveling bolts and padsOperation and programming manual

ß22/2,000 i (2.5) or α12/3,000 i (3.0)

LMC105LMC85

1000 x 510

850 x 560 x 560

600

100~660

18 x 100 x 5

5500

2600 x 2280

2900 x 2300 x 2540

1200 x 510

1020 x 560 x 560

600

100~660

18 x 100 x 5

5700

2820 x 2280

2900 x 2300 x 2540

ISO50

PLATE / DISK

GENOVA / DAUL ARM

ABSOLUTE / RANDOM

16 / 24

Ø115 / Ø127

300 , 15

LMC126LMC116

1300 x 610

1140 x 610 x 610

850

110~720

18 x 125 x 5

1400 x 610

1270 x 610 x 610

850

110~720

18 x 125 x 5

ISO40

20 / 24

Ø100 / Ø90

250 , 8

25

6500

ISO50

16 / 24

Ø115 / Ø115

300 , 15

30

6800

ISO40

Ø70

675

60~8000 (10,000)

L40~2000, H2001~8000

12000

950

7.5 / 11

ISO50

Ø80

675

60~8000 (10,000)

-

-

2000

11 / 15

ß22/2,000 i (2.5) or α12/3,000 i (3.0)HF354 (3.5)

9000

3000

3250 x 3080

2250 x 3130 x 2550

24(30) / 24(30) / 24

10000

HF453 (3.5)

1FK7 083 (4.0)

FKM 64.3 (5.2)

QSY155D (5.68)

6

220

300

10000

3000

3490 x 3080

2250 x 3130 x 2550

LMC147LMC117 LMC137

1500 x 700

1300 x 710 x 610

1200

110~720

18 x 125 x 5

1300 x 700

1140 x 710 x 610

1000

110~720

18 x 125 x 5

1600 x 700

1400 x 710 x 610

1500

110~720

18 x 125 x 5

ISO40

PLATE / DISK

GENOVA / DAUL ARM

ABSOLUTE / RANDOM

20 / 24 (30)

Ø100 / Ø90 (Ø77)

250 , 8

ISO40

Ø70

760

40~8000

L40~2000, H2001~8000

12000 (15000)

950

7.5 / 11

ISO50

Ø100

760

40~6000 (8000)

L40~1500, H1501~6000

-

2000

11 / 15

HF453 (3.5)

11000

3000

3890 x 3080

2250 x 3130 x 2550

ß22/2,000 i (2.5) or α12/3,000 i (3.0)

30 / 30 / 24

10000

HF354 (3.5)

1FK7 063 (2.9)

FKM 64.30A

QSY155B (2.47)

PLATE / DISK

GENOVA / DAUL ARM

ABSOLUTE / RANDOM

6

220

300

29503400 x 2230

3450 x 2300 x 2530

3100 x 2230

3450 x 2300 x 2530

ISO40

Ø60

620

60~10000

-

10000 (12000/15000)

700

5.5 / 7.5 (7.5 / 11)

36 / 36 / 24

10000

HF354 (3.5)

1FK7 063 (2.9)

FKM 64.30A

QSY155B (2.47)

PLATE / DISK

GENOVA / DAUL ARM

ABSOLUTE / RANDOM

20 / (24)

Ø100 / Ø90

250 , 8

6

220

20

200

2750

25 30