All specifications are subject to change without prior noticeVerification of technical changes may be confirmed after receipt of order

AQ850Vertical Machining Center

Specifications

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Machine Specifications:

X Axis Travel 800 mm (31.5")

Y & Z Axes Travel 510 mm (20.1")

Distance from Spindle Nose to Table Top 125 - 635 mm (4.9" - 25.0")

Distance from Spindle Center to Column 510 mm (20.1")

Table Size (X Direction) 1,000 mm (39.4")

Table Size (Y Direction) 510 mm (20.1")

Table Load Capacity 1,100 lbs (500 kg)

Table T-Slot Size - Width x Distance x Number 18 x 100 mm x 5 (0.71" x 3.94" x 5)

Table Height From Plant Floor 940 mm (37.0")

Spindle Taper CAT40

Spindle Motor (Cont. / 30 Min. Rating) 15 / 18.5 kW (20 / 25 hp)

Spindle Speed 15 ~ 15,000 min -1

Spindle Output Torques Continuous 110 / 125 Nm (81 / 92 ft/lb)

Spindle Bearing Diameter 70 mm (2.75")

Spindle Type Direct Drive

Rapid Feedrate (X & Y Axes) 48 m/min (1,889 ipm)

Rapid Feedrate (Z Axis) 36 m/min (1,417 ipm)

Maximum Cutting Feedrate 36 m/min (1,417 ipm)

Motor Size (X and Y Axes) α12 / 3 Kw / 4 hp

Motor Size (Z Axis) α30 ß / 7 Kw / 9.31 hp

Ballscrew Diameter (X, Y and Z Axes) 45 mm (1.77")

Thrust (X and Y Axes) 1,058 lbf

Thrust (Z Axis) 3,532 lbf

Tool Magazine Capacity 32 (Optional 40)

Designed and built by Wele Mechatronic in Taiwan, this machining center is sold and serviced exclusively by JTEKT Toyoda Americas Corporation and our exclusive representatives in the Americas.

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Note: Machine is 220V / 3 Phase / 60 Hz. Any other voltage requires a transformer (not supplied as std.)* Dimensions are approximate, please verify upon ordering

Machine Specifications:

Maximum Tool Diameter with Tool in Adjacent Pocket 70 mm (2.75")

Maximum Tool Diameter with Adjacent Pocket Empty 140 mm (5.51")

Maximum Tool Length from Gage Line 300 mm (11.8")

Maximum Tool Weight 7 kg (15.4 lb)

Tool Taper CAT40 (optional HSK63A)

Pull Stud ANSI CAT40

Tool Change Time: Tool to Tool 3 Seconds

Tool Selection Random

Tool Access Bi-Directional

Positioning Accuracy (JIS) ±.005 mm (±.0002")

Repeatability (JIS) ±.003 mm (±.0001")

Total Power Required 3 Phase ±10% 220 V (35 kVA)

Air Pressure 100 psi

Power Supply Frequency 50 / 60 Hz

Control Voltage 24 Volt

Control Type Fanuc 31i MB

Axis Guideways Linear Roller Guideway

Machine Weight 5,700 kg (12,566 lbs)

Machine Length * 4,130 mm (162.6")

Machine Width * 3,930 mm (154.7")

Machine Height * 2,975 mm (117.2")

Coolant Tank Capacity (Including CTS Tank) 270 gal

Flood Coolant (Gallons per Minute) 20 gal

CTS Coolant (7 Gallons per Minute) 300 gal

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CT #40, Forty (40) Tool Automatic Tool Changer (In Lieu of 32 Tools)Rear ATC Tool Load Access (Incl. Control Panel & Hand Tool)Heidenhain Linear Scales in all Three (3) Axes, with air purge

CV (CAT Big Plus), BBT (BT Big Plus), 40 Taper JTEKT Toyoda Americas Corp. recommends the use of only genuine BIG-PLUS® tooling (if applicable).The BIG-PLUS®

system is licensed only to certain tool holder manufacturers, please verify the authenticity of any holders used in the spindle. Failure to use certified BIG-PLUS® certified tooling (if applicable) may void your warranty.

Drum Filter Type, lift-up chip conveyor, 1,200mm (47") drop height

20,000 RPM HSK63A High Speed Spindle

40 Pocket HSK63A Automatic Tool Changer

200mm (7.8”) column riser, includes raised sheet metal, increases minimum spindle nose to table top distance from 150mm (5.9”) to 350mm (13.77”)

400mm (15.7”) column riser, includes raised sheet metal, increases minimum spindle nose to table top distance from 150mm (5.9”) to 550mm (21.6”)

Machine Options - May be Retrofitted

High Pressure Coolant-Thru-Spindle:

Up to 1,000 PSI, 8.5 Gpm Pump with Relief Valve Calibrated for 500~1,000 PSI (Manually Adjustable). A Relief Valve for 200~500 PSI is Available Upon Request at Time Of Order.

The System Includes Coolant Lines, Fittings and Nitrogen Charged Pulsation Suppressor to Dampen Vibration. Standard 25 Micron Filter of Flood and CTS Coolant (Includes Pressure Differential Switch to Generate Filter Clogged Alarm).

Optional Equipment – Must be factory installed.

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Canadian & Ontario Electrical & Safety Codes (ESA & PHSR) Toyoda will schedule a licensed Professional Engineering firm to inspect the equipment and submit a report defining any and all issues of regulatory non-compliance. Based on these findings, JTEKT Toyoda Americas Corporation will review all issues and submit a quotation for full compliance to ESA & PHSR regulations. The customer has the option of contracting JTAC (additional PO required), using a 3rd party electrical contractor or performing the work themselves.(Per machine/model/ site visit. VMC & Grinder Product line only)

Local Municipality Electrical Code Preparation Inspection OnlyToyoda will schedule a licensed Professional Engineering firm to inspect the equipment and submit a report defining any and all issues of regulatory non-compliance. Based on these findings, JTEKT Toyoda Americas Corporation will review all issues and submit a quotation for full compliance to the MEC. The customer has the option of contracting JTAC (additional PO required), using a 3rd party electrical contractor or performing the work themselves. (Per machine/model/ site visit. All product lines)

* Customers opting not to purchase this service from Toyoda assume the responsibility of inspection & compliance to any Federal, State, Provincial or Local Electrical and Safety regulations.

APC 3020 Automatic Pallet System (AS 3020 SD):One (1) Pneumatic Receiver with Air Blast: Capacity 1,000 lbs. (454 kg)

Two (2) End Load Cast Aluminum Pallets: 30" x 19" x 1.5" (762 mm x 482.6 mm x 38.1 mm)

One (1) End Load Shuttle Unit with Automatic Door and Indicator Lamp(Includes Installation and Training)

APC Option (AS 3020 SDP):

Standard End Load Cast Aluminum Pallet: 30" x 19" x 1.5" (762 mm x 482.6 mm x 38.1 mm)

Machine Options – Miscellaneous

Machine Options – May be retrofitted.

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Miscellaneous:

Price is F.O.B. Port of Entry

Toyoda’s responsibility ceases when delivery is made to the carrier.

Any claim for loss and/or damage must be made by the purchaser against the carrier.

One (1) Year Parts and Labor Warranty on Machine and Control

Machine Training, Set-Up and Warranty Labor

Via Toyoda or Authorized Distributor

Place of Shipment

Port of Entry, unless otherwise stated

Time of Quote Validity

Ninety (90) Days, unless otherwise stated

Payment Terms

Ten (10%) Percent with Purchase Order

Eighty (80%) Percent Upon Shipment

Ten (10%) Percent Thirty (30) Days from Shipment

1,000 Block Look-Ahead in lieu of 600 Block (STD)

Nano Smoothing

Smooth Interpolation

NURBS Interpolation

Multi Step Skip Function (Required when more than one of the following; Toyoda Conductive System, Spindle Probe, Tool Measure System Installations is Ordered).

Inverse Time Feed

Automatic Corner Override

Part Program Storage Capacity 2,048 Kbyte (5,120m) In Lieu of 320M (1,049 ft.) Includes 1,000 Registerable Programs

Control Options:

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Included with this Model:

1.10.4” Color LCD Display2.4th Axis Prep (Excluding Drivers) 3.Chip Wash Down Coolant4.Chip Wash Gun5.FANUC Manual Guide I (Training Not Included)6.Coolant System and Tank7.Coolant thru the Spindle (300 psi)8.Custom Macro B9.Dual Chip Auger Each Side of Table

10.Installation / Leveling Kit11.Full Enclosure Splash Guard12.Direct Drive Spindle 13.Hand Tool Box14.Helical Interpolation15.Lift Up Type Hinged Bent Chip Conveyor (47")16.Manual Pulse Generator (Hand Wheel)17.Operation and Maintenance Manual18.Programmable Air Blast19.Rigid Tapping20.RS-232 Interface and Ethernet RJ45 Interface21.Spindle Oil Cooler 22.Three (3) Tier Status / Alarm Lamp23.Work Light

Coolant Sprayer

Air Blast Pistol

Heavy duty augers

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Fanuc 31iMB Control Functions:

1 10.4" Color LCD with graphic display 32 Rapid Positioning (G0)2 Fanuc Full Key Operator Panel 33 Rapid FeedRate Override (F0,25%,50%,100%)3 Ethernet (RJ45) Interface 34 Cutting Feedrate Over Ride4 RS323 interface 35 Cutting Feed Rate (0,10%,20%,30%,….,150%)

5 Memory Socket (PCMCIA Interface ATA Flash Card) 36 Cutting Feedrate Setting

6 USB Interface (Operators Panel ) 37 Max.Command Value (+/- 99999.999)7 Program Storage (1280M) 38 Program Number Display O4 digits8 Registered Programs (200pcs) 39 Program Single Block Number (N5 Digits)9 Background Editing 40 Absolute/Increment Command

10 Extendable Program Edit 41 Decimal.Pocket Calculator 11 Manual Guide I 42 Plane Selection (G17,G18,G19)12 Controlled axes: 3 (4 axis added as a option) 43 Call -sub-program (10 Levels) 13 Simultaneous Controllable axes 3 (Optional 4th added) 44 Manual Absolute ON/Off14 Increment System (.001mm/.00001 "/.001 deg) 46. Program stop / end (MOO, MO1, Mo2, M30)

15 Metric/Inch Conversation (G20, G21) 47. Canned Cycles (G74,G76,G80,G81,G84~G89)16 Machine Lock 48. Small Deep Hole Canned Cycles (G73, G83)

17 Z axis lock 49. Selectable Single Block Skip 18 Emergency Stop 50. Work Coordinate System (G54~ G59) 19 Soft Limit Check Before Movement 51. Additional Work Coordinate System (48 sets)

20 Backlash Compensation 52. Polar Coordination Command (G15,G16) 21 Pitch Error Compensation 53. Custom Macro B 22 DND Operation (Required RS-232 interface or data

server, and PC- PC not supplied) 54. Custom Macro Variable Parameter (#100!#199,

#500~#999)23 Single Block 55. Coordinate Rotation (G68,G69)24 Manual Data Input 56. Scale 25 Handle Wheel Feed Rate (1 Handle Wheel) 57. G-Code Program Mirror Function (G50.1 /

G51.1)26 Handle Feed Rate Magnification (x1,.x10,x100) 58. Chamfer C and R27 Handle Interruption 59. Program Data Input (G10) 28 Dry Run 60. Linear Interpolation (G01) 29 Program Restart 61. Multi-Quadrant Interpolation (G02,G03) 30 Playback 62. Reference Point Return (G28) 31 Tool & Retract & Recover

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Toyoda Standard Additional Package:

1.Dwell (G04)

2.Exact Stop ( G09)

3.Exact Stop Mode (G61)

4.M.S.T. Function

5.Spindle Speed Over ride (50%, 60%, 70% ……..120%)

6.Spindle Orientation (M19)

7.Rigid Tapping (M29)

8.Manual Rigid Tapping (M29)

9.M-code Air Blow (M82, M84)

10.Auto Power Off (M30)

11.Tool Offsets ( 200 sets)

12.Tool Offset C (G40,G41,G42)

13.Tool Position Offset G45~G48)

14.Tool Offset Memory C

15.Tool Length Measurement

16.Alarm Message Display

17.Alarm Message History Display

18.Operation Message History Display

19.Machine Time Predict Display

20.Run Hour, Parts Count Display

21.Language Display

22.Graphic Display ( English, Chinese, German)

23.Graphic Display

24.HRV Control (HRV3)

25.Automatic Corner Deceleration

26.AICC II 600 block look- ahead

27.Data Server + 1GB CF Card (CF Capacity May Vary Depending on Availability)

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Spindles

Power & Torque CAT40 15,000 Direct Driven (Option)

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Spindles

Power & Torque HSK 63A 20,000 RPM Direct Driven (Option)

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Retention Knob & Tool Assembly CAT40

Tool Assembly HSK 63A

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Table Dimensions

Work Envelope

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Floor Space Requirement