vertical machining center tmv-850qll/1050qll...2016/05/04 · affiliates headquarters china...

www.tongtai.com.tw

Vertical Machining Center

TMV-850Qll/1050Qll

Trust & Technology

TM

V-8

50

QII

/10

50

QII

2

01

6.0

5.1

1

Taoyuan Branch

Taichung Branch

Japan Branch

Europe Branch

Romania Branch

Malaysia Branch

Vietnam Branch

Thailand Branch

Indonesia Office

Wuhan Branch

Chongqing Branch

Guandong Branch

Tianjin Branch

Shanghai Office

Shenyang Office

TEL︰86-27-59409109

TEL︰86-23-67865925

TEL︰86-755-27222119

TEL︰86-22-24417640

TEL︰86-21-24208138

TEL︰86-24-24142968

FAX︰86-27-59409110

FAX︰86-23-67867717

FAX︰86-755-27222115

FAX︰86-22-24416738

FAX︰86-21-34073262

FAX︰86-24-24115782

No.3, Luke 3rd Rd., Luzhu Dist., Kaohsiung City 82151, Taiwan

TEL︰886-7-9761588 FAX︰886-7-9761589

www.tongtai.com.tw

Shuzhou Tong-yu Machine & Tool Co., Ltd.

No.555 Huahong Rd., Economic Development Zone of Wujiang,Suzhou City, Jiangsu Province, China

TEL︰86-512-63430168

FAX︰86-512-63431622

E-mail︰[email protected]

FAX︰886-3-4559730

FAX︰886-4-23589993

FAX︰81-4-71438360

FAX︰31-161-454768

FAX︰40-264-403983

FAX︰603-78597115

FAX︰66-2-3986518

FAX︰62-21-45850876

TEL︰886-3-4551399

TEL︰886-4-23589600

TEL︰81-4-71438355

TEL︰31-161-454639

TEL︰40-264-415273

TEL︰603-78597113

TEL︰84-4-62766090

TEL︰66-2-7443440

TEL︰62-21-45850875

Honor Seiki Co., Ltd.

TEL : 886-7-9759888

FAX : 886-7-9759999

www.honorseiki.com.tw

Asia Pacific Elite Corp.

TEL : 886-4-23589313

FAX : 886-4-23588913

www.apeccnc.com

Quick-Tech Machinery Co., Ltd

TEL : 886-6-3841155

FAX : 886-6-3841177

www.quicktech.com.tw

Affiliates

China Operation CenterHeadquarters

Tongtai Machine & Tool Co., Ltd.

PCI-SCEMM - rue Copernic

TEL : 33-4-77426161

FAX : 33-4-77426023

www.pci.fr

ANGER Machining GmbH

TEL : 43-7229-71041-0

FAX : 43-7229-71041-199

www.anger-machining.com

TMV-850Qll/1050Qll

01 TMV-850Qll/1050Qll Vertical Machining Center 02 TMV-850Qll/1050Qll Vertical Machining Center

● TMV-850Qll and TMV-1050Qll are the upgraded versions that allow the rapid traverse of up to 48 m/min. The rapid automatic tool changer shortens the T to T time less than 2 seconds. These features will provide the best investment return to the customers.

● Excellent C type mechanical structure design provides high machine rigidity. It also assures excellent positioning accuracy during high speed and preci-sion machining.

● The integrated ergonomic working table design and friendly operating panel improves operating efficiency.

● Spindle thermal distortion compensation is available. It not only monitors the temperature change in machine structure and feeding axis, but also engages the compensation in spindle to enhance the machining stability.

CONTENTS

03 Main structure

08 Examples of application

09 Peripheral accessories

10 Tongtai- Technical Application Center

11 Spindle output and torque chart

12 Machine dimension

13 Optional

14 Specifications

Machine main specifications

TMV-850QII

850 / 600 / 530

950 x 600

TMV-1050QII

1,050 / 600 / 530

1,100 x 600

Item

X/Y/Z travel

Spindle speed

Rapid traverse

Table size

Max. loading capacity

Servo motor

Max. tool weight

Tool capacity

Unit

mm

rpm

m/min

mm

kg

kW

kg

pc

8,000 / 10,000

48 / 48 / 48

800

4.5 / 4.5 / 5.5

7

24


Main structure

X/Y/Z axis specificationTravelX/Y/Z axis

TMV-850Qll 850 / 600 / 530 mm

TMV-1050Qll 1,050 / 600 / 530 mm

Rapid traverseX/Y/Z axis 48/48/48 m/min

Ball screw & rigid linear guide way

Servo motor

Chip-proof telescopic cover

Finite Element Analysis – FEAFEA is employed in the machine design to ensure structural integrity. The result is high rigidity, high accuracy, and excel-lent machine productivity

Ergonomic designThe ergonomic design facilitates the operator in moni-toring the production process during program editing. It reduces mistakes and improves working efficiency.

Preloaded Ball ScrewsAll ball screws of X/Y/Z axis are preloaded to reduce thermal distortion and ensure the machine’s continu-ous performance and accuracy. Axis thrust bearings are automaticly lubricated for long life.

Chips removal designDual chip augers are standard and the flushing system is optional for increasing the ability of chip disposal and decreasing the cleansing time.


Main structure

Belt type spindle

StandardBelt-type : 8,000 rpm

Optional Belt-type : 10,000 rpm

Direct-drive type (Opt.)

Direct-drive type : 8,000 rpm、10,000 rpm

Direct-drive motor

Automatic Tool ChangerIn TMV-850Qll and TMV-1050Qll series, the standard capacity of the tool magazine is 24 pieces. It uses a rapid tool changer to shorten idle time and achieves the goal of high efficiency machining.

Tool capacity 24 pcs

Tool changing timeT to T : 2.0 sec

C to C : 3.4 sec

Spindle with air purge and labyrinth design avoids coolant and metal chips into the spindle.

Spindle with air purge and labyrinth design avoids coolant and metal chips into the spindle.

Flexible coupling

‧Spindle is connected with motor by coupling

‧Spindle cooler is available

‧Coolant through spindle is available (αT8 motor only)

Coolant through spindle (C.T.S)(Opt.)αT8 motor only

‧Spindle is connected with motor by belt

‧Coolant through spindle is available

‧Spindle cooler is available

Spindle cooler (Opt.) Spindle cooler is used to control the spindle tempera-ture to match the machine temperature. This prevents the spindle from overheating, thus minimizing thermal distortion.

Spindle cooler (Opt.) Spindle cooler is used to control the spindle tempera-ture to match the machine temperature. This prevents the spindle from overheating, thus minimizing thermal distortion.

Coolant through spindle (C.T.S)(Opt.)The coolant through spindle is available. It improves machining speed and extends the tool life. Moreover, it allows efficient metal chip removal during deep hole machining and improves the workpieces’ precision.


Main structure Examples of application

600 mmTMV-850QII : 950 mm

TMV-1050QII : 1,100 mm

Working area

Working area (L×W×H)

Table size (L×W)

Unit : mm

Unit : mm

Maximum table load 800 kg

Table height from floor 900 mm

L

W

950

850QII

600

1,100

1050QII

600

L

W

H

850

850QII

600

530

1,050

1050QII

600

530

Max. table load800 kg

600 mm 530 mm

TMV-850QII : 850 mm

TMV-1050QII : 1,050 mm

100 mm

Max.

Machining modes comparison

Cycle time comparison

0 %

Machining Drilling Tapping

100 %

105 %

110 %

115 %

120 %

100 % 100 % 100 %

102 %

106 %

118 %

TMV-850A

TMV-850QII

2% efficiency improvement

10% time saving

0 %

70 %

85 %

90 %

95 %

100 % 100 %

90.06 %

TMV-850A

TMV-850QII

6% efficiency improvement

18% efficiency improving

Machining efficiency improvement testThe below graphs show the comparison between TMV-850A and TMV-850QII. In the practical applications, the TMV-850QII saves 10% more machining time than the TMV-850A. Furthermore, to compare the different machining modes, the TMV-850Q has better performance than TMV-850A , especially in tapping. Fine ground table surface with excellent flatness.

Peripheral accessories


Precision testingFor assuring assembly precision, Tongtai not only sets internal controls through standard operating procedures, but also has established self-checking lists for each machine assembly. Engineers follow the lists to ensvre setting and testing for improving the quality of products.

Customization (Opt.)With an excellent R&D team, Tongtai is able to offer customization with optional solutions.

Tongtai- Technical Application Center

TTTSSSPPP

TOTA

L SOLUTION PROVIDER

Customer demandsMachining test & Ensure quality

Deliveryinstruction

After-sales technical service

Solutionplanning

Customize machine development

Communication and experience sharing with

customers and partners

Innovation process & Issue diagnosis & S

taff t

rainin

g

Res

pons

e rap

idly & Technology development Solution offering

Tr

ial te

sts

The purpose of T-TAC is to take care of customer’s machining solu-tion actively. Based on the outstanding technical applications, Tong-tai is able and willing to provide advanced machining technologies, machining solutions as well as trial tests to its customers and ensures them of excellent experiences in machine operation, main-tenance convenience and machine availabity.

T-TAC technical and machining solutionsSolutions Contents

Productmanufacture

test

Through the manufacturing progress and jig & fixture plans, Tongtai’s skilled staff will manufacture the first piece for understanding the client’s corresponding demands.

Machiningtechnologies

By introducing innovative technologies and adding the extra functions, T-TAC is available to provide brand-new solutions.

Machinetechnology

Our technical staff will test current problems, which clients have, in the same machine model for processing problem diagnosis and providing possible solutions. Furthermore, our skilled staff is able to provide the services at the client’s factory.

Training T-TAC is open to train current clients, potential customers, agents, teachers/students, and employees and to strengthen their abilities.

Technologyexhibits

T-TAC is also an excellent platform to launch new products/technologies by cooperation with software/hardware suppliers. With presentation of highly reliable products/technologies, it’s possible to provide higher efficiency and availability solutions than currently existing ones.


Unit:mm

Unit:mm

Spindle output and torque chart Machine dimension

Opt. αT8 (11/7 kW) 10,000/12,000 rpm

070001500

3000 6000 100009000 12000

4

8

12

16

20

40

60

80

Output [kW]

30 min, S3 60% Operation zone

Torque [Nm]

Continued operation zone

6.6 kW

11 kW

7.5 kW

4.5 kW

70 Nm

47.7 Nm

Spindle speed (rpm)

Direct-drive type (All series CIS is optional)Opt. α6 (7.5/5.5 kW) 10,000/12,000 rpm

2

01500

3000 6000 12000

4

6

8

10

10

20

30

40

50

Output [kW]


Torque [Nm]


2.2 kW

3.7 kW3.9 kW

5.6 kW

7.5 kW

5.5 kW

8000

9000 10000

47.7 Nm

35 Nm

Spindle speed (rpm)

0 2000

1500

4000 6000 8000 10000

5

10

15

20

25

20

40

60

80

100

Output [kW]


Torque [Nm]


7.5 kW

15 kW

11 kW

5.5 kW

95.5 Nm

70 Nm

Spindle speed (rpm)

Belt type spindle (All series CIS is optional)

2

0 2000

1500

4000 6000 8000 10000

4

6

8

10

12

Output [kW]



Torque [Nm]

10

20

30

40

50

60

5.5 kW5.5 kW

7.5 kW

3.7 kW

47.7 Nm

35 Nm

Spindle speed (rpm)

3

0 2000

750

4000 6000 8000

6

9

7.5 kW7.5 kW

9 kW

5.5 kW

12

40

80

120

160

Output [kW]



Torque [Nm]

114.6 Nm

95.5 Nm

Spindle speed (rpm)

3

0 2500

937.5

5000 7500 10000

6

9

7.5 kW7.5 kW

9 kW

5.5 kW

12

32

64

96

128

Output [kW]


Torque [Nm]


91.69Nm

76.4Nm

Spindle speed (rpm)

● TMV-850QII

● TMV-1050QII

2,000

3,260

2,81

0

2,500

2,000

2,81

0

3,2602,200

Opt. α12 (15/11 kW) 8,000/10,000 rpm

Std. α6 (7.5/5.5 kW) 8,000 rpm (Opt. 10,000 rpm) Opt. αP15 (9/7.5 kW) 8,000 rpm

Opt. αP15 (9/7.5 kW) 10,000 rpm

13 TMV-850Qll/1050Qll Vertical Machining Center 14TMV-850Qll/1050Qll Vertical Machining Center

Optional accessories Specifications

mm

kg

mm

mm

rpm

mm

mm

m/min

mm/min

pc

mm

mm

mm

kg

kW

kW

kW

mm

kg

Table

Spindle

Travel

Feed

ATC

Motors

Controller

Machine size

800

900

18x5

7/24 Taper No.40

Belt type 8,000 (Opt. 10,000) Direct drive type (Opt. 12,000)

100-630

48 / 48 / 48

1-12,000

BT-40

24

Ø89

Ø125

250

7

7.5/5.5(Opt. 9.0/7.5, 15/11)

4/4/5.5

0.37

FANUC 0i-M(Opt. 31i)

TMV-850QII

950 x 600

850 / 600 / 530

2,200 x 3,260 x 2,810

5,500

TMV-1050QII

1,100 x 600

1,050 / 600 / 530

2,500 x 3,260 x 2,810

5,900

SpecificationItem Unit

Table size (L×W)

Max. table load

Table height from floor

T-slot (size×No.)

Spindle taper

Spindle speed

X/Y/Z axis Travel

Spindle nose to table

X/Y/Z axis rapid traverse

Cutting feedrate

Tool shank

Tool capacity

Max. tool diameter

Max. tool diameter(w/o adjacent tool)

Max. tool lenght

Max. tool weight

Spindle motor (50% ED)

X/Y/Z axis servo motor

Coolant motor

Width x Depth x Height

Weight

Spindle cooler 4th axis

Oil skimmer Chip conveyor

Oil mist collector Coolant gun

Sub-operation box

Tri-color warning light

A/C for electrical cabinet Transformer

Tool breakage detector

Coolant through spindle

◎ Specifications may be changed without prior notice

vertical machining center tmv-850qll/1050qll...2016/05/04 · affiliates headquarters china...

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