vertical multistage vip in-line pumps · adequate pressure and amount. for this reason, it is...

VIP IN-LINE PUMPSVERTICAL MULTISTAGE

INSTALLATION / OPERATION / MAINTENANCE MANUAL

Dear Customer,

We thank you for choosing VANSAN Vertical Inline Pump and wish you have good use of it.VANSAN Vertical Inline Pumps are certified under ISO 9001:2015 and manufactured with TS... Vertical Inline Pump standards.

This manual contains important instructions that should be followed during installation, operation and maintenance of the product.

Read this manual very carefully before you install the pump.

Please keep this manual to get use of it also in the future.

Symbols used in this Manual

CautionFailure to observe these safety instructions may result in personal injury.

WarningFailure to observe these instructions may result in electric shock, which could result in a risk of serious injury or death to operating personnel.

If these safety instructions are not observed, it may result in malfunction or damage to the equipment.

Attent�on

Notes or instructions that make the job easier and ensure safe operation.Note

VERTICAL MULTISTAGE

VIP IN-LINE PUMPS

INDEX

Instruction and Safety Information

Safety Information Information that refers to personal injury is printed in black and is always accompied by a ““WARNING” and “ CAUTION” symbols.

Installation of the pump must be done by people who have been authorized certificate.

Vansan VIP Pumps General Info

Pump Parts and Materials

VIP Pump Types Table

General Performane Curves

General Capacity

Type Identification Code System

Sample of Label

Preparation for Installation

Delivery and Unpacking

Uncrating and Lifting

Mechanical Installation

Electrical Connection

Electrical Connections and Grounding

Start Up

Frequency Converter Operation

Frost Protection

Maintenance and Service

Maximum Permissible Operating Pressure

In-lıne Pumps Weight and Dimensions

Possible Troubles and Corrective Actions

2

3-5

6

6

7

7

7

8

8

8

9-10

10-11

12

13-14

15

15

15

16

17-22

23

Page

Vansan VIP Pumps General Features

The bearings are lubricated with the pumped water. The pump designed for the working conditions between -20 ºC to +120 ºC up to 25 bar pressure.

The inline design gives the advantage of same horizontal line installation and same size of inlet&outlet connection advantage. This feature provides a compact system design.

Mechanical Seal;All Vansan VIP Pumps are produced with Si-C cartridge type mechanical seal provides the longlife and maintanence free operation.

Coupling;The removable coupling design supplies easy replacement operation for the motor without dismantling the pump from the pipeline.

Wet Parts;All impellers and difusers are made from AISI304 Stainless Steel. As an option the wet parts of the top&bottom brackets can also made from AISI304.

Vansan VIP Pumps General Info

It is designed to find solutions for the applications like transfer the clean water to the place of usage in industrial premises, high buildings, fire fighting systems and booster systems at adequate pressure and amount. For this reason, it is conveniently used in a wide range of pumping systems that will respond to specific needs, where the pump’s performance and material are important.

Vansan Vertical Multistage In-line Fire Pumps can be connected directly to a single pipeline thanks to the suction and discharge flanges of the same diameter that are placed in the same axis. This special design provides a compact installation and pumping system.

Vansan VIP Pumps Applications

- High Pressure Applications- Agricultural use- Geothermal use

- Chemical Fluid Applications- Hygenic Applications- Special solutions

2


3/5 m³/h - Parts and Material List

19

20

21

22

23

24

25

26

27

28

29

30

31

3

8

11

15

1

2

4

5

6

7

10

12

13

14

16

17

18

9

SS= Stainless Steel

Nr Part Name

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

Lower Table

Staybolds

Suction Case

O-Ring

Drain Plug

Con. Flange for Suction

Cylinder Head Gasket

Outer Sleeve

O-Ring

Pump Pressure Ring

Pump Head

Plug

O-Ring

Coupling Guard

Drain Plug

Mechanical Seal

Coupling

Coupling Pin

Lock Washer

Stop Nut

Chamber

Impeller

Carbon Bearing

Sinter Bearing Bronze

Spacing Pipe

Chamber

Neck Ring

Neck Ring Retainer

Strainer

Stop Nut

Shaft Seal

Material

Cast Iron (GG25)

SS (CK 45)

SS (AISI304)/Cast Iron (GG25)

NBR

SS (AISI 303)

SS (AISI 304)

SS (AISI 304)

SS (AISI 304)

NBR

SS (AISI 304)

Cast Iron (GG25)

SS (AISI 303)

NBR

SS (AISI 304)

SS (AISI 303)

SIC/VITON/SUS304

Cast Iron (GG25)

SS (AISI 304)

SS (AISI 304)

SS (AISI 304)

SS (AISI 304)

SS (AISI 304)

Carbon

Bronze (ASTM B145-4A)

SS (AISI 304)

SS (AISI 304)

Teflon

SS (AISI 304)

SS (AISI 304)

SS (AISI 304)

SS (AISI 420 )

3

34

7

15

16a

35

2

16b

31

20

36

16c

18

16d

1723

32

19

33

8

11

26

27

4

12

6

28

22

29

21

3

25

30

10

13

14

24

37

1

5

9

Lower Table

Impeller

Suction Case

Pump Head

Tie Rod

Coupling Guard

Shaft

Coupling

Discharge

Staybolts

Mechanical Seal

Plug

Vent Plug

Stop Spacer

Spacing Pipe

Stop Nut

Sinter Bearing Bronze

Centrilizer Suct.Carbon

Neck Ring

Outer Sleeve

Stop Spacer

Lock Washer

Coupling Pin

Drain Plug

Bolt

Washer

O-Ring

O-Ring

O-Ring

Neck Ring Retainer

Lock Nut for Shaft,Washer

Bolt

Slot Diffuser

Diffuser

Suction Case

Carbon Bearing

Cast Iron (GG25)

SS (AISI 304)

SS (AISI304)/Cast Iron (GG25)

Cast Iron (GG25)

SS (AISI 304)

SS (AISI 304)

SS (AISI 420)

Cast Iron (GG25)

Cast Iron (GG25)

SS (CK 45)

SIC/VITON/SUS304

SS (AISI 303)

SS (AISI 303)

NBR

SS (AISI 304)

SS (AISI 304)

Bronze (ASTM B145-4A)

Carbon

Teflon

SS (AISI 304)

NBR

SS (AISI 304)

SS (AISI 304)

SS (AISI 303)

SS (AISI 304)

SS (AISI 304)

NBR

NBR

NBR

SS (AISI 304)

SS (AISI 304)

SS (AISI 304)

SS (AISI 304)

SS (AISI 304)

Cast Iron (GG25)

Carbon

4

10/15/20 m³/h - Parts and Material List


Suction Case

Connection Flange

Flange Centring Spring

Staybolts

O-Ring

Outer Sleeve

Stop Spacer

Plug

O-Ring

Pump Head

Mechanical Seal

Mechanical Seal Holder

Pump Head

Coupling Guard

Coupling

Coupling Pin

Lock Washer

Thrust Washer

Shaft Bearing Support

Shaft Bearing

Centralizer Suction Sheet

Tie Rod

Neck Ring

Neck Ring Retainer

Impeller

Impeller Connection Collar

Impeller Retaining Nut

Centrilizer Suction Carbon

Carbon Bearring

Intermediate Chamber

End Chamber

Shaft

Part Name

1

2 3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

5


32 m³/h - Parts and Material List

SS= Stainless SteelSS= Stainless Steel

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

Nr Material

Cast Iron (GG25)

Cast Iron (GG25)

SS (AISI 304)

SS (CK 45)

NBR

SS (AISI 304)

NBR

SS (AISI 303)

NBR

Cast Iron (GG25)

SIC/VITON/SUS304

SS (AISI 420)

Cast Iron (GG25)

SS (AISI 304)

Cast Iron (GG25)

SS (AISI 304)

SS (AISI 304)

SS (AISI 304)

SS (AISI 304)

SS (AISI 304)

SS (AISI 304)

SS (AISI 304)

Teflon

SS (AISI 304)

SS (AISI 304)

SS (AISI 420)

SS (AISI 420)

SS (AISI 420)

Carbon

SS (AISI 304)

SS (AISI 304)

SS (AISI 420)

Part Name Material

1

2

3

4

5

6

7

8

9

10

11

12

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

34

35

36

37

38

32/33

13/14

Nr

VIP CS04 03

VIP CS04 05

VIP CS04 10

VIP CS04 15

VIP CS04 20

VIP CS04 32

Product Type

Rp 1 ¼" Oval Flange

Rp 1 ¼4" Oval Flange

DN 40

DN 50

DN 50

DN 65

Inlet-Outlet Dia. Direction of Rotation Voltage Frequency Rotation Speed

CCW

CCW

CCW

CCW

CCW

CCW

380-415 V (+%6 / -%10)

380-415 V (+%6 / -%10)

380-415 V (+%6 / -%10)

380-415 V (+%6 / -%10)

380-415 V (+%6 / -%10)

380-415 V (+%6 / -%10)

50 Hz

5O Hz

50 Hz

50 Hz

50 Hz

50 Hz

2900 RPM

2900 RPM

2900 RPM

2900 RPM

2900 RPM

2900 RPM

6

VIP Pump Types TableH

ead

(m)

3Flow (m /h)

300

200

100

50

40

30

20

10

1

3 4 5 6 7 8 9 10 20 30 40 50 60 70 8021


7

Sample of Label

• Capacity of 3-32 m³/h

• Total head up to 290 m.

• Work temperature range from -20°C to 120ºC

• Pressure up to 25 bar

General Capacity

Type

Serial No.

Q

n

f

H

H

P

m

m

kW

Made in Turkey

m³/h

min

Hz

max

VANSAN MAKİNA SAN. ve TİC. A.Ş.10035 Sk. No:10 A.O.S.B. Çiğli - İZMİR - TURKEYTel: +90 232 376 76 50 Fax: +90 232 328 01 68

CCW


V I P C S 0 4 0 5 / 0 2 - 0 , 3 7 k W

Stage3Capacity (m /h)

Diffuser/Impeller Material (S04: AISI304, S16: AISI316)

Pump Type

Body Material (C: Cast Iron, S: Stainless Steel)

Motor Power

VIP

CS04 0

5

VIP

CS04 1

0

VIP

CS04 1

5

VIP

CS04 2

0

VIP

CS04 3

2

VIP

CS04 0

3

VIP CS04 03

VIP CS04 05

VIP CS04 10

VIP CS04 15

VIP CS04 20

VIP CS04 32

Product Type

Rp 1 ¼" Oval Flange

Rp 1 ¼4" Oval Flange

DN 40

DN 50

DN 50

DN 65

Inlet-Outlet Dia. Direction of Rotation Voltage Frequency Rotation Speed

CCW

CCW

CCW

CCW

CCW

CCW

380-415 V (+%6 / -%10)

380-415 V (+%6 / -%10)

380-415 V (+%6 / -%10)

380-415 V (+%6 / -%10)

380-415 V (+%6 / -%10)

380-415 V (+%6 / -%10)

50 Hz

5O Hz

50 Hz

50 Hz

50 Hz

50 Hz

2900 RPM

2900 RPM

2900 RPM

2900 RPM

2900 RPM

2900 RPM

6

VIP Pump Types Table

Hea

d (m

)

3Flow (m /h)

300

200

100

50

40

30

20

10

1

3 4 5 6 7 8 9 10 20 30 40 50 60 70 8021


7

Sample of Label

• Capacity of 3-32 m³/h

• Total head up to 290 m.

• Work temperature range from -20°C to 120ºC

• Pressure up to 25 bar

General Capacity

Type

Serial No.

Q

n

f

H

H

P

m

m

kW

Made in Turkey

m³/h

min

Hz

max

VANSAN MAKİNA SAN. ve TİC. A.Ş.10035 Sk. No:10 A.O.S.B. Çiğli - İZMİR - TURKEYTel: +90 232 376 76 50 Fax: +90 232 328 01 68

CCW


V I P C S 0 4 0 5 / 0 2 - 0 , 3 7 k W

Stage3Capacity (m /h)

Diffuser/Impeller Material (S04: AISI304, S16: AISI316)

Pump Type

Body Material (C: Cast Iron, S: Stainless Steel)

Motor Power

VIP

CS04 0

5

VIP

CS04 1

0

VIP

CS04 1

5

VIP

CS04 2

0

VIP

CS04 3

2

VIP

CS04 0

3

Preparation for Installation

Before the installation, pump and motor should be checked if it has been damaged during the shipment or not. Check if there is any fracture or cut on the pump, motor and power cables and do not start the installation until damaged area is repaired.

Pumps, that are ready to be delivered, accessories are attached on them after they are tested.

Pumps, that are ready to be delivered, accessories are attached on them after they are tested.

Before shipment pump is fastened securely to the crate. The pump should be removed from the crate carefully by using proper tools and equipments. After removing from crate make sure that all the components are in good condition and have been received as mentioned in the packing list. Report immediately to the concerned person /department if any component is missing or received in a damaged condition.

• Use lifting equipment which is approved for the weight of the product

• Persons must keep a safe distance to the product during lifting operations.

• Do not transport the pump or pump assembly from the collectors or kit parts.

• Lift the pump to the center of gravity (Fig.1)

8

The installation area of the pump must be carried out according to the following instructions.

• Never use the collectors of the pump as a support for piping.

• The pump suction pipe should be as short as possible and without bend.

• Install the pump right next to the water reservoir and with the suction collector not above the lower cistern level.


• Keep the product in a stable and fixed position before installing.

• Make sure that the foundation is suitable for the weight of the product.

We recommend that you install the pump on a concrete foundation which is heavy enough

to provide permanent and rigid support for the entire pump. The foundatin must be capable

of absorbing any vibration, normal strain or shock. The concrete foundation must have an

absolutely level and even surface. (Fig.2 )

9

Delivery and Unpacking

Installation of the pump must be done by people who have been certificated.Controls of the pump should be done in order to detect there is any damage on them happened during the delivery and handling and if so, it must be reported. If there are any fracture on the pump or any damage on the motor, installation has to be stopped and you should get in touch with our distributor. Otherwise, failures that might be caused because of starting in these condintions are out of WARRANTY.

Uncrating and Lifting

Attent�on

F�gure 1

F�gure 2

Attent�on

• Install the pressure booster collector to the installation with a rubber hose or a

compensator and valve. (Figure 3)

• The nominal diameter of the pipes and accessories used must be equal to or greater than

the flange or mouth diameters of the suction collector. Never use pipes and accessories of

smaller diameter than collector flange or mouth diameters.

• The piping system should be supported at points close to the collectors, and it must be

checked that the stresses and contractions in the piping system do not affect the booster

collector.

Ÿ Follow the instruction for the motor when carrying out the electrical connections.

Ÿ The electrical connection must be carried out by an authorised electrician in accordance with local regulations.

Ÿ Before starting any work on the product, make sure that the power supply has been switched off and that it cannot be accidentally switched on.

Ÿ Connect the pump to an external main switch close to the pump and to a motor-protective circuit breaker or a frequency converter. Make sure you can lock the main switch in OFF position.

C�ty Installat�on Bu�ld�ng Installat�on


10

The operating voltage and frequency are marked on the motor nameplat. Make sure that

the motor is suitable for the power supply on which it is used and that the motor terminal

connection is correct. You will find the connection scheme below. (Figure 4-5 )

380V STAR CONNECTION

380V DELTA CONNECTION

CAPACITOR

AU

XIL

IAR

Y W

IND

ING Z2

Z1

U2

U1

220

V


MA

IN W

IND

ING

11


F�gure 3

Attent�on

F�gure 4

F�gure 5

F�gure 6

12

Direction of Rotation

If you want to change the direction of rotation of the motor, the two phases are replaced.

When the installation is complete, the box cover must be carefully tightened to ensure that

the terminal box has IP specifications.

Box Cover

After making the necessary connections in the terminal box, the box cover must be closed

and tightened to meet IP requirements. Box covers that are left open may cause electric

shock and property damage.

Correct Connection

The user is responsible for the proper connection of the electrical connections using the

fittings and diagrams (nuts, washers, spring washers) provided with the electric motor

terminal. (Figure 6)

Grounding

Where electrical energy is used, the electrical connection arrangement of the metallic parts

that can carry current on the earth is called grounding.

The purpose of grounding in electrical installations is to ensure the safety of the person

using the electrical equipment and to prevent the destruction of the equipment. The

grounding circuit must be made of low resistance conductors (copper or alum.), Capable of

transmitting the greatest leakage current in the circuit of the device to which it is connected,

and protected from mechanical and chemical influences.

The motor housing and terminal box must be grounded.

Electrical connections must be completed using the grounding terminal on the terminal box

and the grounding bolt on the motor foot. The ground resistance must be less than 1 ohm.

Electrical Connections and Grounding

13

Start Up

Check the direction of rotation when starting up and read these installation

and operating instruction.

• Check the network values and compare them with the label values

• Check the grounding system

• Check the connections on the control panel (Read the first operating instructions.)

• Check the flange and other fittings

• Open the valves of the suction line

• Fill the suction line and vent the pump

• Keep the discharge line cut-off valve in the closed position.

• Manually check if the pumps are stuck.

• Check the direction of rotation of the pumps.

• Check the sequential operation of the multi-pump booster.

• Vent again 5-10 minutes after starting the pump

• After stopping the pumps, open the shut-off valves of the pressure line.

• Check the booster for unacceptable noise and vibration during operation

• Check the tightness of the fittings

Attent�on

14

Do not starting the pump until when it is filled with water and vented. If the pump runs dry,

the pump bearings and the shaft seal may be damaged.

The sealing surfaces of the shaft seal are lubricated with pump fluid. When the pump is

started for the first time or when a new shaft seal is installed, the seal needs to run for a

certain period of time to reduce the leakage to a reasonable level. The length of this time

varies depending on the operating conditions. Please read first our Startup Instruction!

(Figure 7 )

Start Up

STARTUP INSTRUCTIONSVERTICAL IN-LINE PUMP

15

Frequency Converter Operation

The three-phase motors supplied by vansan can be connected to the frequency converter.

The frequency converter must be adjust to a variable torque.

For more information, please contact the supplier of the frequency converter or motor. For

proper operation, carefully observe the application and wiring diagram of the frequency

converter manual.

Pumps which are not being used during periods of frost to avoid damage. Periods of frost to

avoid damage. To drain the pump loosen or remove the drain plug from the pump base.

Pay attention to the direction of the drain plug when draining the pump. Make sure that the escaping liquid doesn’t cause injury the persons.

Frost Protection

Maintenance and Service

• The pump must be maintained and repaired by authorized service personnel.

• The supply cables must be disconnected before any maintenance is performed.

• Original spare parts must be used when the pump parts need to be replaced.

• Before starting to repair and maintenance of the pump, always take the environmental safety, follow the necessary instructions.

• Before commissioning the pump, make sure that all pump components are correct.

• Do not carry out any work on the pump except for unsafe operating instructions.

Attent�on

F�gure 6

Attent�on

16

Maximum Permissible Operating Pressure

VIP CS04 03/02 - VIP CS04 03/29

VIP CS04 03/31 - VIP CS04 03/36

VIP CS04 05/02 - VIP CS04 05/16

VIP CS04 05/20 - VIP CS04 05/36

VIP CS04 10/01 - VIP CS04 10/06

VIP CS04 10/08 - VIP CS04 10/22

VIP CS04 15/02 - VIP CS04 15/03

VIP CS04 15/05 - VIP CS04 15/17

VIP CS04 20/01 - VIP CS04 20/03

VIP CS04 20/04 - VIP CS04 20/17

VIP CS04 32/01 - VIP CS04 32/04

VIP CS04 32/05 - VIP CS04 32/10

VIP CS04 32/11 - VIP CS04 32/14

10 BAR

15 BAR

10 BAR

15 BAR

8 BAR

10 BAR

8 BAR

10 BAR

8 BAR

10 BAR

4 BAR

10 BAR

15 BAR

VIP SS04 03/02 - VIP SS04 03/29

VIP SS04 03/02 - VIP SS04 03/31

VIP SS04 10/01 - VIP SS04 10/06

VIP SS04 10/08 - VIP SS04 10/22

VIP SS04 15/02 - VIP SS04 15/03

VIP SS04 15/05 - VIP SS04 15/17

VIP SS04 20/01 - VIP SS04 20/03

VIP SS04 20/04 - VIP SS04 20/17

VIP SS04 32/01 - VIP SS04 32/04

VIP SS04 32/05 - VIP SS04 32/10

VIP SS04 32/11 - VIP SS04 32/14

10 BAR

10 BAR

8 BAR

10 BAR

8 BAR

10 BAR

8 BAR

10 BAR

4 BAR

10 BAR

15 BAR

Inlet Pressure of "VIP SS" Pumps

Inlet Pressure of "VIP CS" Pumps

17

Inlet-Outlet Diameter

Number of Vanes

Rotation

Voltage

Frequency

Speed

Rp 1 ¼" (Oval Flange)

6

CCW

380-415 V (+%6 / -%10)

50 Hz.

2900 rpm

:

:

:

:

:

:50

LM

LP

LA

Ø M

L

100

21 5

0

180220 4xØ13

75M10 klavuz

75180

100

156

220

4xØ13

50

VIP CS04 03/02

VIP CS04 03/03

VIP CS04 03/04

VIP CS04 03/05

VIP CS04 03/06

VIP CS04 03/07

VIP CS04 03/08

VIP CS04 03/09

VIP CS04 03/10

VIP CS04 03/11

VIP CS04 03/12

VIP CS04 03/13

VIP CS04 03/14

VIP CS04 03/15

VIP CS04 03/16

VIP CS04 03/17

VIP CS04 03/18

VIP CS04 03/19

VIP CS04 03/20

VIP CS04 03/21

VIP CS04 03/22

VIP CS04 03/23

VIP CS04 03/24

VIP CS04 03/25

VIP CS04 03/26

VIP CS04 03/27

VIP CS04 03/28

VIP CS04 03/29

VIP CS04 03/30

VIP CS04 03/31

VIP CS04 03/32

VIP CS04 03/33

VIP CS04 03/34

VIP CS04 03/35

VIP CS04 03/36

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36Dİm

ensi

on a

nd W

eight

Table

VIP CS04 03 02 - 36 STAGE

In-Line Pumps Weight and Dimensions

0,37

0,37

0,37

0,37

0,55

0,55

0,75

0,75

0,75

1,1

1,1

1,1

1,1

1,1

1,1

1,5

1,5

1,5

1,5

2,2

2,2

2,2

2,2

2,2

2,2

2,2

2,2

2,2

2,2

3

3

3

3

3

3

0,5

0,5

0,5

0,5

0,75

0,75

1

1

1

1,5

1,5

1,5

1,5

1,5

1,5

2

2

2

2

3

3

3

3

3

3

3

3

3

3

4

4

4

4

4

4

0,93

0,93

0,93

0,93

1,32

1,32

1,7

1,7

1,7

2,4

2,4

2,4

2,4

2,4

2,4

3,2

3,2

3,2

3,2

4,5

4,5

4,5

4,5

4,5

4,5

4,5

4,5

4,5

4,5

6

6

6

6

6

6

LLM FM LA

LPPump Type Stage

Dimensions(mm) Weight

KgCS SS CS SS

223

223

223

223

223

223

244

244

244

244

244

244

244

244

244

247

247

247

247

267

267

267

267

267

267

267

267

267

267

292

292

292

292

292

292

138

138

138

138

138

138

158

158

158

158

158

158

158

158

158

193

193

193

193

193

193

193

193

193

193

193

193

193

193

217

217

217

217

217

217

66

66

66

66

66

66

115

115

115

115

115

115

115

115

115

132

132

132

132

132

132

132

132

132

132

132

132

132

132

141

141

141

141

141

141

18

19

20

20

22

23

26

27

27

29

30

31

32

32

33

38

39

40

40

43

44

45

45

46

47

48

49

49

50

55

56

57

57

58

59

461

479

497

515

533

551

597

615

633

651

669

687

705

723

754

775

793

811

829

867

885

903

921

939

957

975

993

1011

1029

1072

1090

1108

1126

1144

1162

494

512

530

548

566

584

630

648

666

684

702

720

738

756

787

808

826

844

862

900

918

936

954

972

990

1008

1026

1044

1062

1105

1123

1141

1159

1177

1195

238

256

274

292

310

328

353

371

389

407

425

443

461

479

510

528

546

564

582

600

618

636

654

672

690

708

726

744

762

780

798

816

834

852

870

271

289

307

325

343

361

386

404

422

440

458

476

494

512

543

561

579

597

615

633

651

669

687

705

723

741

759

777

795

813

831

849

867

885

903

kW HP

Motor

Current(A)

18 19


VIP CS04 05/02

VIP CS04 05/03

VIP CS04 05/04

VIP CS04 05/05

VIP CS04 05/06

VIP CS04 05/07

VIP CS04 05/08

VIP CS04 05/09

VIP CS04 05/10

VIP CS04 05/11

VIP CS04 05/12

VIP CS04 05/13

VIP CS04 05/14

VIP CS04 05/15

VIP CS04 05/16

VIP CS04 05/17

VIP CS04 05/18

VIP CS04 05/19

VIP CS04 05/20

VIP CS04 05/21

VIP CS04 05/22

VIP CS04 05/23

VIP CS04 05/24

VIP CS04 05/25

VIP CS04 05/26

VIP CS04 05/27

VIP CS04 05/28

VIP CS04 05/29

VIP CS04 05/30

VIP CS04 05/31

VIP CS04 05/32

VIP CS04 05/33

VIP CS04 05/34

VIP CS04 05/35

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

50

LM

LP

LA

Ø M

L

100

21 5

0

180220 4xØ13

75M10 klavuz

75180

100

156

220

4xØ13

50

In-Line Pumps Weight and DimensionsIn-Line Pumps Weight and Dimensions


Number of Vanes

Rotation

Voltage

Frequency

Speed

Rp 1 ¼" (Oval Flange)

6

CCW

380-415 V (+%6 / -%10)

50 Hz.

2900 rpm

:

:

:

:

:

:

Dİm

ensi

on a

nd W

eight

Table

VIP CS04 10/01

VIP CS04 10/02

VIP CS04 10/03

VIP CS04 10/04

VIP CS04 10/05

VIP CS04 10/06

VIP CS04 10/07

VIP CS04 10/08

VIP CS04 10/09

VIP CS04 10/10

VIP CS04 10/11

VIP CS04 10/12

VIP CS04 10/13

VIP CS04 10/14

VIP CS04 10/15

VIP CS04 10/16

VIP CS04 10/17

VIP CS04 10/18

VIP CS04 10/19

VIP CS04 10/20

VIP CS04 10/21

VIP CS04 10/22

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22


Number of Vanes

Rotation

Voltage

Frequency

Speed

DN40

6

CCW

380-415 V (+%6 / -%10)

50 Hz.

2900 rpm

:

:

:

:

:

:

39

150

118

215256

80

109

125

4xØ13

20

215

110

256

130

280189

Ø13

L

LM

LP

LA

Ø M

80


0,37

0,55

0,75

1,1

1,1

1,1

1,1

1,5

1,5

2,2

2,2

2,2

2,2

2,2

2,2

3

3

3

3

4

4

4

4

4

5,5

5,5

5,5

5,5

5,5

5,5

5,5

5,5

5,5

5,5

0,5

0,75

1

1,5

1,5

1,5

1,5

2

2

3

3

3

3

3

3

4

4

4

4

5,5

5,5

5,5

5,5

5,5

7,5

7,5

7,5

7,5

7,5

7,5

7,5

7,5

7,5

7,5

0,93

1,32

1,7

2,4

2,4

2,4

2,4

3,2

3,2

4,5

4,5

4,5

4,5

4,5

4,5

6

6

6

6

7,5

7,5

7,5

7,5

7,5

10,4

10,4

10,4

10,4

10,4

10,4

10,4

10,4

10,4

10,4

0,55

0,75

1,1

1,5

2,2

2,2

3

3

3

4

4

4

5,5

5,5

5,5

5,5

7,5

7,5

7,5

7,5

7,5

7,5

0,75

1

1,5

2

3

3

4

4

4

5,5

5,5

5,5

7,5

7,5

7,5

7,5

10

10

10

10

10

10

1,32

1,7

2,4

3,2

4,5

4,5

6

6

6

7,5

7,5

7,5

10,4

10,4

10,4

10,4

13,8

13,8

13,8

13,8

13,8

13,8

LLM FM LA

LPPump Type Stage


KgCS SS CS SS

LLM FM LA

LPPump Type Stage


KgCS SS CS SS

287

314

341

375

402

429

456

496

523

550

577

605

632

659

686

713

740

767

794

821

858

885

912

939

966

993

1020

1047

1074

1101

1128

1156

1183

1210

254

281

308

342

369

396

424

464

491

518

545

572

599

626

653

680

707

734

761

788

825

852

879

906

934

961

988

1015

1042

1069

1096

1123

1150

1177

510

537

585

619

646

673

703

743

790

817

844

872

899

951

978

1005

1032

1059

1086

1123

1150

1177

1204

1231

1302

1329

1356

1383

1410

1437

1464

1492

1519

1546

477

504

552

586

613

640

671

711

758

785

812

839

866

918

945

972

999

1026

1053

1090

1117

1144

1171

1198

1270

1297

1324

1351

1378

1405

1432

1459

1486

1513

223

223

244

244

244

244

247

247

267

267

267

267

267

292

292

292

292

292

292

292

292

292

292

292

336

336

336

336

336

336

336

336

336

336

138

138

158

158

158

158

193

193

193

193

193

193

193

217

217

217

217

217

217

217

217

217

217

217

232

232

232

232

232

232

232

232

232

232

66

66

115

115

115

115

132

132

132

132

132

132

132

141

141

141

141

141

141

141

141

141

141

141

149

149

149

149

149

149

149

149

149

149

18

20

23

24

25

26

31

32

34

35

36

37

38

42

43

44

45

46

52

53

54

55

55

56

70

71

72

72

73

74

75

76

76

77

223

244

244

247

267

267

292

292

292

292

292

336

336

336

336

381

381

381

381

381

381

381

138

158

158

193

193

193

217

217

217

217

217

232

232

232

232

232

232

232

232

232

232

232

66

115

115

132

132

132

141

141

141

141

141

149

149

149

149

149

149

149

149

149

149

149

35

38

41

46

50

51

57

58

66

67

69

83

85

86

88

96

98

99

101

102

104

105

O336

376

406

446

476

506

546

576

606

636

666

696

726

756

786

816

866

896

926

956

986

1016

309

349

379

419

449

479

519

549

579

609

639

669

699

729

759

789

839

869

899

929

959

989

559

620

650

693

743

773

838

868

898

928

958

1032

1062

1092

1122

1197

1247

1277

1307

1337

1367

1397

532

593

623

666

716

746

811

841

871

901

931

1005

1035

1065

1095

1170

1220

1250

1280

1310

1340

1370

kW HPkW HP

Motor

Current(A)

Motor

Current(A)

20 21

VIP CS04 15/01

VIP CS04 15/02

VIP CS04 15/03

VIP CS04 15/04

VIP CS04 15/05

VIP CS04 15/06

VIP CS04 15/07

VIP CS04 15/08

VIP CS04 15/09

VIP CS04 15/10

VIP CS04 15/11

VIP CS04 15/12

VIP CS04 15/13

VIP CS04 15/14

VIP CS04 15/15

VIP CS04 15/16

VIP CS04 15/17

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

LA

Ø M

LM

LP

98

L

130

21

51

35

25

6

300189

Ø13

25

256215

65125

14

5

185

98 1

52


In-Line Pumps Weight and DimensionsIn-Line Pumps Weight and Dimensions


Number of Vanes

Rotation

Voltage

Frequency

Speed

DN50

6

CCW

380-415 V (+%6 / -%10)

50 Hz.

2900 rpm

:

:

:

:

:

:

Dİm

ensi

on a

nd W

eight

Table

VIP CS04 20/01

VIP CS04 20/02

VIP CS04 20/03

VIP CS04 20/04

VIP CS04 20/05

VIP CS04 20/06

VIP CS04 20/07

VIP CS04 20/08

VIP CS04 20/09

VIP CS04 20/10

VIP CS04 20/11

VIP CS04 20/12

VIP CS04 20/13

VIP CS04 20/14

VIP CS04 20/15

VIP CS04 20/16

VIP CS04 20/17

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17


Number of Vanes

Rotation

Voltage

Frequency

Speed

DN50

6

CCW

380-415 V (+%6 / -%10)

50 Hz.

2900 rpm

:

:

:

:

:

:

VIP CS04 20 01 - 17 STAGELA

Ø M

LM

LP

98

L

130

21

51

35

25

6

300189

Ø13

25

256215

65125

14

5

185

98 1

52

Dİm

ensi

on a

nd W

eight

Table

1,1

2,2

3

4

4

5,5

5,5

7,5

7,5

11

11

11

11

11

15

15

15

1,5

3

4

5,5

5,5

7,5

7,5

10

10

15

15

15

15

15

20

20

20

2,4

4,5

6

7,5

7,5

10,4

10,4

13,8

13,8

20

20

20

20

20

26,5

26,5

26,5

1,1

2,2

4

5,5

5,5

7,5

7,5

11

11

11

15

15

15

15

15

15

18,5

1,5

3

5,5

7,5

7,5

10

10

15

15

15

20

20

20

20

20

20

25

2,4

4,5

7,5

10,4

10,4

13,8

13,8

20

20

20

26,5

26,5

26,5

26,5

26,5

26,5

34

LLM FM LA

LPPump Type Stage


KgCS SS CS SS

LLM FM LA

LPPump Type Stage


KgCS SS CS SS

244

267

292

292

336

336

336

381

361

361

361

361

361

476

476

476

476

158

193

217

217

232

232

232

232

279

279

279

279

279

323

323

323

323

115

132

141

141

149

149

149

149

182

182

182

182

182

200

200

200

200

42

51

58

66

82

85

88

98

107

109

112

115

118

149

151

154

157

243

266

292

335

335

395

395

395

395

395

395

466

466

466

466

466

466

193

232

279

279

279

279

279

279

279

279

279

279

279

279

279

279

279

115

132

141

141

141

141

141

149

149

149

149

149

149

149

149

149

149

42

50

55

68

69

94

95

126

128

130

132

136

138

140

142

144

158

363

419

464

519

564

609

655

720

765

810

855

901

946

991

1061

1106

1152

363

419

464

519

564

609

655

720

765

810

855

901

946

991

1061

1106

1152

607

686

756

811

900

945

991

1101

1126

1171

1216

1262

1307

1467

1537

1582

1628

607

686

756

811

900

945

991

1101

1126

1171

1216

1262

1307

1467

1537

1582

1628

363

419

464

519

564

609

655

720

765

810

855

901

946

991

1061

1106

1152

363

419

464

519

564

609

655

720

765

810

855

901

946

991

1061

1106

1152

606

685

756

854

899

1004

1050

1115

1160

1205

1250

1367

1412

1457

1527

1572

1618

606

685

756

854

899

1004

1050

1115

1160

1205

1250

1367

1412

1457

1527

1572

1618

kW HPkW HP

Motor

Current(A)

Motor

Current(A)

22 23


VIP CS04 32/01

VIP CS04 32/02

VIP CS04 32/03

VIP CS04 32/04

VIP CS04 32/05

VIP CS04 32/06

VIP CS04 32/07

VIP CS04 32/08

VIP CS04 32/09

VIP CS04 32/10

VIP CS04 32/11

VIP CS04 32/12

VIP CS04 32/13

VIP CS04 32/14

1

2

3

4

5

6

7

8

9

10

11

12

13

14


Number of Vanes

Rotation

Voltage

Frequency

Speed

DN65

6

CCW

380-415 V (+%6 / -%10)

50 Hz.

2900 rpm

:

:

:

:

:

:

LA

Ø M

LM

LP

104,5

L

170

240

160

300

320225,5

4xØ13

31

16074,5

240300

153,5

200

104,5

173,5

In-Line Pumps Weight and DimensionsD

İmen

sion

and W

eight

Table

ProblemMotor does not runwhen started

Possible Cause SolutionSupply failure

The fuses are blown

The control circuit is defective

The motor-protective circuit breaker hastripped

The thermal protection has tripped

The motor is failed

Connect the power supply

Replace the fuses

Repair the control circuit

Reactivate the motor-protectivecircuit breaker

Reactivate the thermal protection

Change the motor

1. a)

b)

c)

d)

e)

f)

The motor-protectivecircuit breaker tripsimmediately whenthe power supplyswitched on

One fuse is blown or the automatic circuitbreaker has tripped

The contacts in the motor-protective circuitbreaker are faulty

The cable connection is loose or faulty

The motor winding is defective

The pump is mechanically blocked

The motor-protective circuit breaker settingis too low

Replace the fuse or cut in thecircuit breaker

Replace the motor-protectivecircuit breaker contacts

Fasten or replace the cableconnection

Replace the motor

Remove the mechanical blockingof the pump

Set the motor-protective circuitbreaker correcty

2. a)

b)

c)

d)

e)

f )

The pump performanceis not constant

The pump inlet pressure is too low(cavitation)

The inlet pipe or pump is partly blocked byimpurities

Check the inlet conditions

Clean the inlet pipe or pump

3. a)

b)

c)


The pump is mechanically blocked Check the inlet conditions

The pump runs, butgives no water

The inlet pipe or pump is blocked byimpurities

The foot or non-return valve is blocked inclosed position


Repair the foot or non-return valve

4. a)

b)

c)

d)

e)

There is a leckage in the inlet pipe Repair the inlet pipe

There is air in the inlet pipe or pump Check the inlet conditions

The motor runs in the wrong directionof rotation

Change the direction of rotations

The pump runs backwardswhen switched off

There is a leckage in the inlet pipe

The foot or non-return valve is defective

Repair the inlet pipe


5.

Noise Cavitation

The pump doesn’t rotate freely due tofrictional resistance as a result ofincorrect pump shaft position


Adjust the pump shaft

6.

2,2

5,5

7,5

11

11

15

15

18,5

18,5

22

22

30

30

30

3

7,5

10

15

15

20

20

25

25

30

30

40

40

40

4,5

10,4

13,8

20

20

26,5

26,5

32,2

32,2

38,1

38,1

53

53

53

LLM FM LA

LPPump Type Stage


KgCS SS CS SS

267

336

381

361

361

476

476

476

476

519

519

519

519

519

193

232

232

279

279

323

323

323

323

370

370

415

415

415

132

149

149

182

182

200

200

200

200

248

248

261

261

261

66

101

120

138

150

190

202

225

237

267

279

326

338

350

740

891

1028

1080

1152

1339

1441

1513

1585

1700

1772

1864

1936

2008

-

-

-

-

-

-

-

-

-

-

-

-

-

-

473

555

647

719

791

863

965

1037

1109

1181

1253

1345

1417

1489

-

-

-

-

-

-

-

-

-

-

-

-

-

-

Motor

kW HPCurrent

(A)

22 23


VIP CS04 32/01

VIP CS04 32/02

VIP CS04 32/03

VIP CS04 32/04

VIP CS04 32/05

VIP CS04 32/06

VIP CS04 32/07

VIP CS04 32/08

VIP CS04 32/09

VIP CS04 32/10

VIP CS04 32/11

VIP CS04 32/12

VIP CS04 32/13

VIP CS04 32/14

1

2

3

4

5

6

7

8

9

10

11

12

13

14


Number of Vanes

Rotation

Voltage

Frequency

Speed

DN65

6

CCW

380-415 V (+%6 / -%10)

50 Hz.

2900 rpm

:

:

:

:

:

:

LA

Ø M

LM

LP

104,5

L

170

240

160

300

320225,5

4xØ13

31

16074,5

240300

153,5

200

104,5

173,5

In-Line Pumps Weight and Dimensions

Dİm

ensi

on a

nd W

eight

Table

ProblemMotor does not runwhen started

Possible Cause SolutionSupply failure

The fuses are blown

The control circuit is defective

The motor-protective circuit breaker hastripped

The thermal protection has tripped

The motor is failed

Connect the power supply

Replace the fuses

Repair the control circuit

Reactivate the motor-protectivecircuit breaker

Reactivate the thermal protection

Change the motor

1. a)

b)

c)

d)

e)

f)

The motor-protectivecircuit breaker tripsimmediately whenthe power supplyswitched on

One fuse is blown or the automatic circuitbreaker has tripped

The contacts in the motor-protective circuitbreaker are faulty

The cable connection is loose or faulty

The motor winding is defective

The pump is mechanically blocked

The motor-protective circuit breaker settingis too low

Replace the fuse or cut in thecircuit breaker

Replace the motor-protectivecircuit breaker contacts

Fasten or replace the cableconnection

Replace the motor

Remove the mechanical blockingof the pump

Set the motor-protective circuitbreaker correcty

2. a)

b)

c)

d)

e)

f )

The pump performanceis not constant

The pump inlet pressure is too low(cavitation)

The inlet pipe or pump is partly blocked byimpurities



3. a)

b)

c)


The pump is mechanically blocked Check the inlet conditions

The pump runs, butgives no water

The inlet pipe or pump is blocked byimpurities

The foot or non-return valve is blocked inclosed position



4. a)

b)

c)

d)

e)

There is a leckage in the inlet pipe Repair the inlet pipe

There is air in the inlet pipe or pump Check the inlet conditions

The motor runs in the wrong directionof rotation

Change the direction of rotations

The pump runs backwardswhen switched off

There is a leckage in the inlet pipe

The foot or non-return valve is defective

Repair the inlet pipe


5.

Noise Cavitation

The pump doesn’t rotate freely due tofrictional resistance as a result ofincorrect pump shaft position


Adjust the pump shaft

6.

2,2

5,5

7,5

11

11

15

15

18,5

18,5

22

22

30

30

30

3

7,5

10

15

15

20

20

25

25

30

30

40

40

40

4,5

10,4

13,8

20

20

26,5

26,5

32,2

32,2

38,1

38,1

53

53

53

LLM FM LA

LPPump Type Stage


KgCS SS CS SS

267

336

381

361

361

476

476

476

476

519

519

519

519

519

193

232

232

279

279

323

323

323

323

370

370

415

415

415

132

149

149

182

182

200

200

200

200

248

248

261

261

261

66

101

120

138

150

190

202

225

237

267

279

326

338

350

740

891

1028

1080

1152

1339

1441

1513

1585

1700

1772

1864

1936

2008

-

-

-

-

-

-

-

-

-

-

-

-

-

-

473

555

647

719

791

863

965

1037

1109

1181

1253

1345

1417

1489

-

-

-

-

-

-

-

-

-

-

-

-

-

-

Motor

kW HPCurrent

(A)

24

Notes

10039 Sk. No:28 A.O.S.B., 35260 - Cigli, Izmir / TURKEY

T:+90 (232) 376 76 50 • F: +90 (232) 328 01 68

[email protected] • www.vansan.com.tr

20200727-v

4-b

0

vertical multistage vip in-line pumps · adequate pressure and amount. for this reason, it is...

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