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April 2016, Vol.9, No.2

View

Russian Special Representative Meet with FAMSUN President for

Opportunities in ChinaChina Releases Its China Agricultural

Outlook Report 2016-2025A Study on the Abrasion

Resistance of Single Screw and Pressure Ring

2 MY View Vol.9, No.2 Integrated Solution Provider 3

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CONTENTS

Industry NewsFeed Additives Market to Reach $27.9b by 2021Fishmeal Prices Forecast Lower in 2016World Grain Production up from January

FAMSUN NewsInnovation-Driven for Win-Win Situations—FAMSUN’s Latest Products Debut at Victam Asia 2016

FAMSUN Continues to Provide System Values for Overseas CustomersRussian Special Representative Meet with FAMSUN President for Opportunities in China

Focus on ChinaChina Releases its China AgriculturalOutlook Report 2016-2025

TechnologyA Study on the Abrasion Resistance of Single Screw and Pressure RingThe New Sieve Breakage Detector

Project Professional Commitment to Create Values for Customers ——Story Behind the Gold Coin Shrimp Feed Project in Indonesia

The Chongqing Citico Aquafeed Model Project

Stories and ServicesYour Feedback Needed

SpecialYangzhou Muyangren, the Turnkey Solution Provider

Product UpdateThe SYPJ Series Intermittent CoaterTest Results of Moisture Uniformity and Steam Consumption of the MJ DryerThe New SYHJ1A Premix Mixer

copyright 2016 Muyang . All rights reserved.

News

Industry News

A new report published by Allied Market Research titled,

"World Animal Feed Additives Market—Opportunities

and Forecasts, 2014-2021," projects that the world animal

feed additives market would reach $27.9 billion by 2021

at a CAGR of 6.5% from 2015 to 2021.

The world animal feed additives market is poised to

witness significant growth during the forecast period,

owing to growing consumption of meat products,

increasing concerns over meat quality, and rising safety

concerns associated with the outbreak of livestock

diseases. The demand for meat and meat-based products

are expected to register a two-fold increase by 2030 in

the developing countries. Global industrialization of

meat products is expected to boost the growth; however,

factors such as increasing prices of raw materials such as

maize, wheat, barley and others and stringent regulatory

guidelines for feed additives would hamper the market

growth.

Methionine takes largest share

The amino acids, vitamins, and enzymes segments

accounted for more than half of the share in the overall

animal feed additives market in 2015. Methionine amino

acid, a sulfur-containing amino acid responsible for

triggering a wide variety of metabolic reactions, such

as cell proliferation and development of healthy and

productive livestock, captured the largest market share

Feed Additives Market to Reach $27.9b by 2021

of 44% in 2015. Non-starch polysaccharides (NSP) is the most widely

used feed enzyme owing to its effect on the nutrient reabsorption, lipid

metabolism, and immune system of animals.

Poultry segment dominates

The poultry segment is expected to dominate the market during 2014 and

2021. Poultry is the second largest meat producing segment in the global

meat industry, as poultry meat is universally consumed, unlike beef and

pork. Increase in trade in the poultry meat segment and rising concerns

over its quality is expected to foster the growth of the feed additives

market. Recent outbreak of diseases, such as bird flu, have positively

impacted the growth of the poultry feed additives market; thereby,

increasing awareness about poultry health and meat quality.

Growth in South Africa and Brazil

The European and LAMEA (Latin America, the Middle East and Africa)

animal feed additives markets are expected to offer lucrative growth

opportunities during the forecast period. Increasing meat consumption,

food safety concerns, and rising meat prices in Europe are key drivers for

the growth of feed additives market, with major revenue contribution

from Germany, France, and Spain. South Africa and Brazil in LAMEA

are projected to grow with CAGRs of 7.2% and 6.8%, respectively. The

European Union has enforced regulations on the feed industry in Brazil to

develop better and safe feed additives, as it is one of the major exporters

of meat to the European countries.

From: AllAboutFeed.net

$27.9bby 2021


Fishmeal Prices Forecast Lower in 2016

"Since the start of the second 2015 fishing season in Peru,

[which kicked off in November 2015], fishmeal prices had

been declining, albeit from a high level [USD$1,700 to 1,900

per metric ton (mt)], noted Rabobank.

However, it seems that, in the last few weeks, nearly all

Peruvian stocks have been sold and prices have stabilized

and even recovered slightly to the USD$1,400 to 1,600 per

mt range," Rabobank analyst Gorjan Nikolik said.

High stocks in China and good expectations for slightly

better fish meal production means prices are likely to be

lower in 2016 than in 2015, said Nikolik.

"Better supply from Peru will be balanced with weaker

supply from the rest of the world.

There is also some potential for weakness on the demand

side due to contraction in the production of salmon in Chile

and Norway and contracting pig heard in China, he added.

The analyst also noted the hike in the number of start-up

phase projects worldwide looking to develop a fish meal

replacement due to the long term rising prices.

"Until recently, we have only heard about projects that could

make one to five thousand tons of raw material by 2020.

However, there are currently projects in the pipeline that, if

successful, can even produce up to 100,000 tons [by then]

said Nikolik.

A notewor thy exception to the declining f ishmeal

production trend is the use of trimmings from the

processing of seafood for human consumption by producers

in China, Thailand and other regions to cover, at least, a part

of the fishmeal supply, noted the analyst in an industry note

on fishmeal production last year.

"Although so far, fishmeal produced from trimmings has not been able to

change overall decline in supply, it has become an important source and is

mitigating the shortage, wrote Nikolik back then.

Strategic ingredient

Speaking to this publication last year, both the IFFO and Rabobank

noted that fishmeal has moved from being a commodity to a high priced

strategic ingredient in feed.

The IFFO said it saw fishmeal usage now being about what it can bring

during the really critical stages of livestock and aquaculture production.

The organization said, as a result, fishmeal manufacturers have been

trying to add greater value to the ingredient as both farmed animal and

aquaculture producers increasingly demand enhanced quality, freshness,

providence and sustainability of supply to warrant the price.

Key changes that have added value to fishmeal in the last ten years

include the introduction of steam drying technology: "This innovation has

seen more control as regards the drying temperatures used in fishmeal

production resulting in a more consistent product with a higher level of

digestible protein, ” said the IFFO.

Fishmeal producers are also highly focused now on the freshness of the

incoming raw materials so that quality is not undermined, it added.

The kind of management in the fisheries and concerns over the use

of forced labor in the fishmeal supply chain are also informing buying

decisions, said the organization.

From: Feed Navigator.com

The overall supply and demand balance for fishmeal, at least currently, looks slightly better than in 2015，says Rabobank analyst, GorjanNikolik.“ “


World Grain Production up from January

Mainly due to an increase for maize (corn), the forecast for world total

grains (wheat and coarse grains) production in 2015—2016 is 10 million

metric tonnes higher month-on-month at just over 2 billion metric

tonnes, down by 2 percent from last season’s record. Nevertheless,

because of large opening stocks, total supplies are seen matching the

all-time high of the year before, according to the International Grains

Council February Grain Market Report.

With increased figures for maize and barley feeding, the global grains

consumption forecast is raised slightly, to 1,986 million metric tonnes,

only a small year-on-year decline. The all-grains ending stocks projection

is lifted by 10 million metric tonnes, to 465m, the most in around three

decades. Trade is placed at 318 million metric tonnes, up by 3 million

month-on-month and only modestly below 2014—2015, which was the

biggest ever.

The outlook for global soybean production in 2015—2016 is little

changed from January, at 321 million metric tonnes, and in line with

the previous season’s peak. With consumption seen at an all-time

high of 321 million metric tonnes, the forecast for world inventories is

maintained at a record of about 44 million metric tonnes, representing

fractional year-on-year growth. Major exporters’ stocks are expected to

increase by in excess of one-quarter, more than offsetting declines in

other nations, mainly in China where some destocking is likely after the

large purchases of recent seasons.

Global trade is projected to rise only marginally, to a record of 129

million metric tonnes.

Grains production in 2015—2016 is expected to exceed 2 billion metric

tonnes for the third consecutive season.Global stocks could be around a

29-year high at the end of 2015—2016.

Another year of expected bumper soybean harvests in the main

producers will boost supplies, as world stocks edge up to a new peak.

World total grains (wheat and coarse grains) production is estimated

to have fallen by 37 million metric tonnes in 2015—2016, to just over 2

billion metric tonnes. The year-on-year drop is mainly due to reduced

output of maize, more than outweighing bumper crops of wheat, barley

and sorghum. Consumption is expected to remain at a high level, only

fractionally lower than the previous season’s record. Carryover stocks

(aggregate of respective local marketing years) are seen reaching a 29-

year peak, led by accumulations of wheat and barley.

World trade is projected modestly down year-on-year,

at the second highest ever.

Large stocks will help to cushion the impact of a

projected 21 million metric tonnes year-on-year

decline in 2016—2017 wheat production.

Only a small drop in area is anticipated, but average

yields may not be as high as in the previous season.

Preliminary expectations are for a 1 percent expansion

in global maize area in 2016—2017, including gains

in the U.S., the CIS, South America and Africa. A small

increase in production is seen being entirely absorbed

by higher use, but ending stocks are projected to

recede only slightly and will likely remain in excess of

200 million metric tonnes.

Against the backdrop of another year of large crops

in key producers, global soybean output is seen

matching the previous year’s record of 321 million

metric tonnes. Uptake is anticipated to expand by

11 million metric tonnes year-on-year on growing

demand from feed and food sectors but, owing to

heavy carry-ins, aggregate carryovers are seen edging

higher, to a new peak. U.S. closing stocks are expected

to more than double and will likely compensate for

falls elsewhere, including in China, while deliveries to

that market are set to expand modestly as world trade

reaches a new high of 129 million metric tonnes.

Highlighting relatively tighter fundamentals, global

rapeseed/canola inventories are projected to contract

by one-fifth year-on-year, to 5.4 million metric tonnes,

including steep falls in Canada and the EU.

With market attention focused on generally bearish

fundamentals, weakness in non-grain markets and

concerns about prospects for the world economy, the

IGC GOI slumped by 3 percent since the last GMR, to its

lowest in more than seven years. Against a backdrop

of ample exportable surpluses, current low ocean

freight rates and with mostly favorable early prospects

for 2016—2017 northern hemisphere winter crops,

buying interest remained light, with some importers

waiting for a further downturn in prices.

Lo s s e s i n s o y b e a n va l u e s w e r e p a r t i c u l a r l y

pronounced, as harvesting gathered pace in Brazil, and

with recent beneficial weather bolstering expectations

for huge crops across South America. Average wheat,

barley and maize quotations were also lower, while

comparatively small changes were seen in rice prices.

The IGC GOI wheat sub-index dropped by a net 2

percent month-on-month. Pressure stemmed from

comfortable world supplies and worries about slack

importer demand, including a slowdown in sales to

Egypt.

The maize GOI sub-index showed a small decline in

average maize export prices since the last report.

Weakness was mainly tied to losses in the U.S., where

quotations turned more competitive, dropping by

around 6 percent. In contrast dollar-denominated

prices in the Black Sea region were firmer.

World soybean markets softened over the past month,

the IGC GOI sub-index dropping by 5 percent, as the

harvesting of expected bumper outturns in South

America weighed on sentiment. However, U.S. market

losses were capped by renewed old crop demand and

currency movements, while loading delays provided

some support to free on board values in Brazil.

From: High Plains Journal


In 2016, with a strategic objective of the globalization of

research institutes, production bases and marketing network,

FAMSUN continues to provide system values for its customers

home and abroad.

On January 26, the 68th IPPE kicked off in Georgia World

Congress Center in Atlanta, Georgia, USA. As one of the top

50 grand events in America, each year IPPE attracts global

manufacturers and suppliers of feed machinery for animals such

as chickens and cattle as well as buyers and professional visitors

from more than 120 countries, 30% of whom are decision-

makers.

The event which lasted from January 26 to 28 witnessed

the participation of 1,284 international exhibitors with their

products and industry solutions.

The three-day event—Victam Asia 2016 took

place on March 29 in Bangkok, Thailand. As a

professional exhibition known to the world,

Victam Asia focuses on feed machinery, aqua

feed production, grain storage and processing

and so forth. Victam Asia which has witnessed

25 successful versions in Asia has now become

a stage for well-known feed machinery

manufacturers over the world and a reunion of

important customers.

FAMSUN presented a series of its heavyweights

for the occasion. As a long-term partner of

Victam Asia, FAMSUN has been committed

to the expansion and intelligentification of

feed machinery as to improve efficiency of

its customers and lower the TCO of their feed

plants from building to the later operation. The

product mix of FAMSUN for the event included

M8 dryer, latest cooler, extruder, gear pellet

mill and WEM electronic control equipment,

demonstrating the company’s commitment

to its one-stop solutions and technological

innovation. Among the products presented,

FAMSUN Continues to Provide System

Values for Overseas Customers

Innovation-Driven for Win-Win Situations

—FAMSUN’s Latest Products Debut at Victam Asia 2016

The M8 Dryer FAMSUN’s latest gear pellet mill

FAMSUN News

the M8 Dryer and the new cooler are the

latest masterpieces designed by the US

Research Institute. The debut of these

products showcased the world leading

advantages of FAMSUN products.

FAMSUN’s solutions for smar t plants

display its highly intelligent operations

starting from the incoming of materials,

s a m p l i n g, u n l o a d i n g, p a c k a g i n g t o

product loading. With advantages in smart

systems, automation of facilities, per capita

productivity and input-output ratio, the

products cater to customers with plants

under construction and those going

through reconstruction.

A Nepalese customer Tathagat comented,

“As t h e f i r s t c u s to m e r o f FA M S U N ’s

machinery, I feel confident after years’

stable performance of the machinery. I

feel pleased that there are so many new

products here at the exhibition.”

At the workshop which lasted from March

29 to March 30, Merry Ortberg, an expert

from the US Research Institute and Paul

Leahy, Regional Sales Manager of Feed,

Food&Agriculture of WEM Automation LLC.

were invited to give speeches on the M8

Dryer and automatic control of feed mills

respectively.

FAMSUN also threw a cold buffet supper on

March 30 to entertain all the customers and

friends who exchanged views on business

opportunities and industry trends.

With the focus on the upsizing of the feed industry, intelligentization of

the feed machinery and the utmost safety of feed for animals in recent

years, FAMSUN brought forth its one-stop system solutions for the

occasion. In the lineup were SWFL130 Crusher, SJHS4 Stainless Mixer,

MY120*2 Extruder and vacuum density meter. The products attracted

international audience such as Cargill, ADM and the CP Group to

FAMSUN’s booth where heated exchanges were made between

the technicians and marketing staff and the visiting customers. At

the exhibition, a customer from Venezuela was interested in the

solutions provided by FAMSUN and went further to discuss details

in deliverability and after service. Eventually the customer decided

to sign a contract for the production line of livestock feed (10 metric

tons per hour). In the meantime, an Ecuadorean customer also signed

a contract for a pig feed production line (three metric tons per hour).

Such results laid a solid foundation for the expansion of the South

American market.


Product Update

The SYPJ Series Intermittent Coater

1. Background

With the increasing popularity of liquid additives and feed, both the

high-oil aquatic feed and the livestock feed need post coating. Quite

a few of trace minerals, vitamins, enzymes and special oils have to be

added after the feed is formulated. However, current drum coating

cannot meet the demand in terms of output and uniformity.

A few years ago, Mr. Lu Shizhe, Vice-President of Feed and Animal

Nutrition Division of Dachan Food Limited gave the similar idea. And

as early as 2011, the CP Group embarked on the use of customized

double-shaft mixer for liquid coating.

Liquid addition

Effective volume

Production capacity

Power

SYPJ2000

5~12%

2m3

0.5~0.75T/batch（volume weight 0.35kg/L）

2×11Kw（frequency conversion）

SYPJ4000

5~12%

4m3

1~1.5T/ batch（volume weight 0.35kg/L）

2x15Kw（frequency conversion）

On March 30, President of FAMSUN Fan Tianming along with Vice-

President Sun Xuqing and Representative of Russian Federation Li

Dongshu met with the Special Presidential Representative of President

Vladimir Putin, exchanging views on future cooperation in agriculture.

Having entered into the Russian market in 2005, FAMSUN has been

marketing in Khabarovsk and Vladivostock in the east; Krasnodar,

Chelyabinsk and Kursk in the south of Russia, according to President Fan.

In addition, FAMSUN establishes partnership with Russian industry

leading enterprises such as Cherkizov and Russiagrain. President Fan said

that with the promising outlook for the cooperation between China and

Russia, FAMSUN plans to increase investment in Russian market.

Mr.Babakov pointed out that favored by the complementarity of the

resources of the two countries, the cooperation between China and

Russia is seeing a new high. Russia is rich in agricultural resources but

the shrinking domestic market calls for more opportunities abroad and

the new destination is China. Mr.Babakov hoped more companies like

FAMSUN could invest in Russia.

After the meeting, President Fan and Mr.Babakov visited COFCO and

China State Farms Agribusiness (Group) Corporation. President Fan hoped

that within the bilateral cooperation framework state-owned enterprises

could play an active role in the cooperation in agriculture between the

two countries.

Russian Special Representative Meet with

FAMSUN President for Opportunities in China

2. Parameters

Estimated coating time per batch

Note: the oil added is of the normal level; the coating time of each batch ranges 5min~6min and there are in total ten batches coated in one hour.

Charging

Coating

Wet mixing

(Powder coating )

( Mixing )

Discharging

30S

150S

40S

(20S)

(40S)

30S

The SYPJ Series Coater

President Fan at the meeting with

Mr.Babakov(second on the left)

President Fan, Mr.Babakov and General Trade

Manager of COFOCO (second on the right)

President Fan, Mr.Babakov and General Manager of CSFAGC at meeting

Both COFOCO and CSFAGC showed keen interest in the exploration

into Russia’s agriculture and willingness that they would appreciate a

partnership with FAMSUN and tap the Russian market making full use of

central enterprises’ brands , reputation, channels and financial strength.


4. AdvantagesThe measurement of coating for each batch is more accurate. Compared with continuous coaters, the formulation of SYPJ

Series Intermittent Coater is more precise.

The quick release design of the single nozzle makes cleaning much easier as well and the integrated coating design ensures

convenient cleaning work.

According to different liquids, both internal and external atomizing nozzles are available to ensure satisfactory atomization.

Special clearance design and adjustable rotating speed effectively decrease the crushing rate of materials thus improving the

uniformity of the feed.

Test date

2015-10-04

2015-10-08

2015-10-10

2015-10-11

2015-10-14

2015-10-17

Type

SDZB3000-14

SDZB3000-14

SDZB3000-14

SDZB3000-14

SDZB3000-14

SDZB3000-14

Moisture difference（%）

0.35

0.40

0.30

0.25

0.40

0.25

Dryer outlet moisture（%）

Left

9.70

9.05

9.70

9.85

9.30

9.65

Middle

9.50

9.45

9.85

10.00

9.70

9.50

Right

9.85

9.35

9.55

9.75

9.65

9.40

Test Results of Moisture Uniformity and Steam Consumption of the MJ Dryer

Test date

2015-10-04

2015-10-08

2015-10-10

2015-10-11

2015-10-14

2015-10-17

Type

SDZB3000-14

SDZB3000-14

SDZB3000-14

SDZB3000-14

SDZB3000-14

SDZB3000-14

Product name

Channa argus4#

Channa argus5#

Pelteobagrus fulvidraco2#

Clarias fuscus2#

Channa argus6#

Channa argus5#

Die diameter

4.5

6.0

2.0

2.0

7.0

6.0

Up to late February,2016, a total of 27 MY Dryers have found their way to customers’ plants with five of them already operational (one in

Zhongshan Yuehai Feed Co., Ltd., two in Huzhou Haihuang Co. ,one in Heze Bridge and one in Gisis S.A. Ecuador). The performance of the

operational MJ dryers meet their design requirements in terms of moisture uniformity and steam consumption.

Moisture uniformity

The moisture uniformity test of the MJ Dryer of three chosen points in the production of floating aquatic feed (3-8mm template) and pet

food (3-8mm template) can reach ±0.5%. The results have been verified through the field operation of Zhongshan Yuehai, Huzhou Haihuang

and Heze Bridge. The results are also confirmed by the testing results Shanghai Fishery Machinery and Instrument Research Institute

conducted in Huzhou Haihuang.

3.，Structure highlights

With its integrated design of the upper shield and the tank, the coater also

features motor direct-connection, return air duct ,extra-large cleaning door;

Equipped with integrated coating device, the coating pipe is connected

with an inverted “U” shape pipe clamp as to prevent oil leaks.

Two-sided cleaning door：Inside size 1158×386 1158×386

(The size of the previsous standard cleaning door was 794×386);

The quick release design of the single nozzle makes cleaning much easier;

The direct drive transmission is steadier;


The New SYHJ1A Premix Mixer

The production of premix which dominates the production of

conventional compound feed has high requirements for the

mixers, such as the uniformity of the mixture, airtightness and

residue rate. Based on the investigation and analysis of the use

of existing premixing facilities, the research institute of FAMSUN

launches a dedicated mineral premix mixer (see picture 1).

1. The development of the new SYHJ1A Premix MixerCompared with conventional compound feed, multi-mineral premix features characteristics such as bigger

volume weight, finer particles and better mobility. The particle size of the premix can reach up to 100 μm;

volume weight can go beyond 1kg per liter and the material is normally slightly acidic while the volume

weight of the multi-vitamin premix is much lower, staying at 0.7kg per liter. Currently, the multi-mineral and

multi-vitamin premix is produced by large-scale premix manufacturers with dedicated production lines

as to reduce cross contamination caused by frequent change of feed formulas and ensure the quality of

production. There is little doubt that such mode of production would be the trend. The use of conventional

mixer for mineral premix production will lead to lower fill factor, causing lower uniformity of the product

and ineffective utilization of the facilities. Given the status quo of premix production, this is where the new

dedicated SYHJ1A Premix Mixer comes in.

The new mixer is mainly used in the production of multi-mineral premix with volume weight of 1kg and

above. It is an upgraded version of existing mixers with strengthened body and gates, better leakproofness,

lower residual volume and easier maintenance.The trial of the prototype mixer has been complete with

its uniformity, airtightness and gate vibration meeting its designed requirements and the product will be

placed on the market in June, 2016.

No.

1

2

3

4

5

6

7

8

9

Test items

Charging feed moisture

Discharging feed moisture

Drying nonuniformity

Productivity

Unit power consumption

Unit water loss rate

Drying intensity

Residual volume

Residue rate

Standard requirement

18-25

/

≤2

≥8

≤0.1

/

≥13

/

≤1

Test results

21.51

10.29

0.89

8.5

0.01

1215.1

134.9

3.5

0.01

Individual judgment

+

/

+

+

+

/

+

/

+

Unit

%

%

%

t/h

kw•h/kg

kg/h

kg/(m3•h)

kg

%

.

.

Note: “+” indicates that the item meets the requirement of the test standard;

Notes:

1. The parameters of the experimental machine under stable working conditions: drying period 17min;

steam pressure 0.72MPa～0.76MPa; steam temperature 171 ℃～175 ℃

2. As required by the client, the unit steam consumption of item 6 was calculated in latent heat;

3.As required by the client, the steam consumption of item 9 was calculated based on the assumption that

the reduction in moisture for each ton of feed was 1%.

Picture 1 The new SYHJ1A Premix Mixer

Steam consumption

The unit steam consumption of the MJ Dryer in handling the floating aquatic feed (3-8mm template) and particles for pet food (3-8mm template) is

18-20kg/ton materials/point moisture difference. For instance, if the reduction in moisture during feed charging and discharging of one MJ Dryer with

an output of ten tons per hour was 12%, and the unit steam consumption was 19kg, the steam consumption of the dryer would be 19×10×12 = 2,280

kg, that is 2.28 tons. The steam consumption for each ton of materials would be 228kg. The results was confirmed by Chengdu Test Station which had

conducted tests in Zhongshan Yuehai.

No.

1

2

3

4

5

6

7

8

9

Test item

Productivity

Discharging feed moisture

Reduction in moisture

Drying intensity

Unit steam consumption (total heat)

Unit steam consumption (latent heat)

Water loss rate

Steam consumption per ton of feed

Steam consumption

Test results

9.8

8.6%

14.1%

17.4

4065

3030

1783

266

18.9

Unit

t/h

/

/

kg/(m3 •h)

kJ/(kg water)

kJ/(kg water)

kg/h

kg steam/t feed

kg steam/

.

The coefficient of variation of the common materials can be ≤5% in 90 seconds.“ “


main shaft

speed reducer

circlip

disassembling screw nut

3. Structure highlights High mixing uniformity

With the help of our patented double-blade rotor which speeds the convection and shear

mixing of the materials, the coefficient of variation of the common materials can be ≤5% in

90 seconds.

Lower residue rate

The mixing chamber with its pyriform design, features lower residue rate when compared

with the w-shaped and u-shaped mixing chambers.The length of the discharge port

equals that of the mixing chamber and the width of the mixer also ensures quick and clean

discharge and lower residual volume. In addition, the mounting structure of the blades

for the rotor can be adjusted in a radial direction, which means the clearance between the

blades and the mixer body can be adjusted. Customers can customize the adjustments as

per their own demand. Such mounting structure will further reduce the residual volume in

the mixer, lengthening the service life of the machine and lowering the maintenance costs of

our customers.

Better airtightness

The shaft seal adopts the combination structure, that is, the labyrinth seal combined with

packing seal. Such design effectively reduces the leakage by bending the leakage path. The

service life of the seal structure can last longer than a year.The silicon rubber strip with high

tear strength is used as the sealing strip at the discharge port.

Convenient maintenance and adjustment

The fact that the premix mixer needs regular cleaning and adjustment calls for easy

maintenance. Therefore, we make the cleaning gate of the mixer larger so that the operator

can finish the cleaning work with a tool from the outside of the mixer. Besides, the bearing

support on one side of the speed reducer is equipped with repair hand hole. One can adjust

and repair the internal linkage mechanism simply by opening the cover of the hand hole.

To make the disassembly of the speed reducer more convenient, the inside of the inner

hole is equipped with disassembling screw nuts (see picture 2). The speed reducer can be

disassembled by screwing in the bolt.

2. Parameters

Type

Effective volume(m3)

Fill factor

Rated batch mixing amount (kg)

Power（kw）

Mixing time (s)

Coefficient of variation of mixing

uniformity（%）

SYHJ1A

1

0.5-1

1000

22

60-90

≤5

Notes

① For multi-mineral premix with volume weight

about 1.0kg/l;

② When the volume weight of the materials is

lower than 1.0kg/l, the volume mixed can only stay

at 1m3;

③ When the volume weight of the materials is

higher than 1.0kg/l, the volume mixed can only stay

at 1,000kg;

④ The volume limit of the materials and the rated

batch should not be exceeded.

A variety of configurations available

To meet varying demands, we provide various brands of purchased parts (such as speed reducer, shaft and pneumatic

components) as well as injection device and blowing device for our customers to choose from.

Picture 2 The disassembling device of the motor

The disassembling screw nuts make the disassembly of the speed reducer more convenient.“ “


Project

The Gold Coin Shrimp Feed Project is the new shrimp feed plant of Gold Coin Group in Indonesian market. Under the spell of

Early Mortality Syndrome (EMS) or Hepatopancreatic Acute Necrosis Syndrome, a disease which first appeared in China and then

spread to Viet Nam in 2010, Malaysia and Northern Borneo in 2011 and Thailand in 2012, the shrimp industry of these countries

was plunged into a slump. But the Indonesian market was spared from EMS, which led to the decision of Gold Coin Group to

construct a new feed plant there.

On April 16, 2015, after days’ discussion about the parameters of the equipment, provisions of the contract with Gold Coin Group

and internal review, the contract was finally secured at the headquarters of the Gold Coin in Kuala Lumpur, Malaysia. As per the

requirement of the customer, the project should be fully delivered in March, 2016. In June, the engineering division of Gold Coin

visited FAMSUN for a 7-day meeting on the determination of the design drawing, electric control, safety standards and so forth. In

September, two batches of equipment arrived at the construction site where the installation work began on 20 September.

Thanks to the hard work of the steering team and the commissioning team, the acceptance test commenced in January, 2016

and the acceptance test was completely finished in late March. FAMSUN’s project manager and the commissioning staff ran

tests (equipment and finished products) and data collection according to the contract requirements along with the help of

the engineering team and the safety standard department of Gold Coin. Up to date the shrimp feed plant has been in steady

operation at full capacity.

Professional Commitment to Create Values for Customers

——Story Behind the Gold Coin Shrimp Feed Project in Indonesia


The Chongqing Citico Aquafeed Model Project

Chongqing Citico Bio-Technology Co., Ltd. is a branch of Sichuan Citico Feed Co., Ltd. Founded in 2005,

Sichuan Citico Feed Co., Ltd. specializes in nutrition research of aquaculture, aquatic feed production and

aquatic farming.

Situated at No.479 South Wuzun Road, Wuzun Success Industrial Park, Hechuan District, Chongqing, the

aquafeed model project of Chongqing Citico Bio-technology Co., Ltd. was undertaken by FAMSUN.

The RMB 18.85 million worth aquatic feed project has a yearly output of 300,000 tons of high quality feed

for aquatic animals. The project consists of one pellet production line (with Pellet Mill 600 and crusher) for

livestock, one Pellet Mill 600 line for fish, one concentrate feed line for livestock, one powder lot line for silver

carp, two aquatic extrusion production lines equipped with aquatic 120*2 extruders by FAMSUN for one line

and Citioco’s extruders for the other line and one feed supplement addition line.

The project is supported by FAMSUN’s double screw extruders, three pelleting lines and two aquatic feed lines. During on-site commissioning, the floating rate of the feed with a 0.8mm template reaches 98% and beyond. And with right formulations and operations, the floating rate of the feed can be up to 100%.

“ “


Technology

Introduction

The extrusion technology, with its advantages in variability, nutrition retention, energy efficiency etc., is being widely

employed in food, animal feed and pet food processing.

And in the production of feed materials, aqua feed and pet food, the single-screw extruder enjoys wide application for its

simple structure, high manufacturability, lower costs and adaptability.

The screw and the pressure ring are core parts of the single-screw extruder and their service life is directly linked to the

operating life and output of the extruder and the customer’s costs involved in production and maintenance.

In the last two years, progress has been made in the workmanship of the single screw, lengthening the service life up to 2.5~3.5

times longer of the previous versions. And for the remaining questions, we have come up with some new solutions.

Advantages of the new solutions:

1. High processing precision and adaptability

Complex structure and high processing and configuration standards are required of the screws for aquatic products and pet

food and the supporting pressure ring and shear panel. Current screws are yet to be widely applied because of their poor

dimensional accuracy.

The latest workmanship implemented with imported CNC and heat treatment improves the accuracy of the screw and can

the designing and development of key parts.

2. Quality highly controllable

Comprehensive quality control systems in manufacture process are established to make every step from raw materials to

finished products traceable, thus significantly improving the quality and reliability of the screw.

3. Nice appearance

Chinese customers pay significant attention to the appearance of the machines (bad appearance means unreliable quality). Therefore, the screws

by the new workmanship have better appearance (see picture 1).

Our new screw and pressure ring are now given full play at the plant of a customer in Guangdong Province (See picture 2; see table 1 for details).

With the manufacturing costs unchanged, the service life of the new screw is now 54% longer. The manufacturing costs of new pressure ring when

compared with the current version is 50% higher, however, the service life is of 4.4 times longer than that of the current product. Overall, the unit

production cost for the customer is now 67% lower.

Conclusion

Featuring longer service life, cost-effectiveness and reliable quality control, the enhanced screw is also highly adaptive; it is compatible with all

types of single screws, pressure rings and shear panels. The new screw can be made full use of in extruders for the processing of materials, aqua

feed and pet food, creating more values for our customers with lower production costs.

A Study on the Abrasion Resistance of Single Screw and Pressure Ring

Picture 2 The new workmanship of the screw and pressure ring

Picture 1 The comparison between the upgraded screw(a) and the current screw(b)

(a) (b)

Type of the accessories

Old screw

Current screw

New screw

Current pressure ring

New pressure ring

Code

PHYE01011405

PHYE01011519

PHYE011000631

PHYE01011492

PHYE011000611

Service conditions: PHY260 Extruder, corn volume weight 390~420g/L

Cost coefficient

1

1.2

1.2

1

1.5

Service life( ton)

1400~1800

3800~4000

5800~6200

1200~1500

5800~6200

Table1 The comparison of service life between the new screw and the old version, the new pressure ring and the old version


The New Sieve Breakage DetectorJiang Mingming

Background

The screen piece of the crusher could be broken as a result of the poor

quality of the cereals that might contain some rocks, metallic impurities

which would break the screen with the impact of highly rotating hammer.

With the broken sieve piece, the size of the particles will become larger,

influencing the quality and the appearance of the feed. And to ensure the

quality of the product, our manufacturers have to recrush the materials,

thus wasting a significant amount of labor, materials, capital and time. Such

extra work undermines continuous and steady production, especially in

peak seasons.

High automation and adaptability: The handy automation interface is in an interlocking initiation with the crusher and an alarm will

be triggered if there is a breakage in the mesh. After the shutdown, the impurities will be removed without the involvement of man. The

parameters can be reconfigured according to the actual production conditions.

High security: The system is pneumatically powered. Without heavy current, the device can also be used in an environment with high dust

concentration.

For lack of reliable sieve breakage detectors for crushers, manufacturers

often make their judgments by periodical random sampling manually.

For all the time and labor invested, the results still cannot be ensured.

Quite a number of feed manufacturers are of the opinion that new ways

of locating the breakage of the sieve pieces are needed to improve the

quality of the feed, reduce the intensity of detection work and production

costs and make for the objective automation of the feed plants.

Test conditions:

Material: corn

Crusher: FAMSUN SFSP132×102C/A（250Kw（

Current:410-430A

Mesh size of screen: （2.0mm

Theoretically, the response time of breakage detection of small crushers are shorter.

Advantages of the new product

Reliability: The new breakage detector makes regular manual inspection unnecessary. An alarm will be triggered in the central

control room if there is breakage detected in the sieve piece, thus reducing the intensity of staff’s involvement, the amount of materials

that have to be reworked and resulting in lower production costs and higher productivity.

Shorter response time and higher detection accuracy

sealing auger sealing auger

transition sectionscreen breakage detector

hoisterhoister

Screen breakage

alarm display

Size of the breakage

φ50mm

φ30mm

φ20mm

φ10mm

Response time of the breakage detection ( vibrating screen 2.5mm×2.5mm)

<30s

<30s

2-3min

≤10min

Click to open the dialog


Easy installation: The detector can be installed between the packing auger and the charging door of the hoister without much change of

the previous arrangement.

An example: application of the sieve breakage detectors in a large domestic feed company

Before use:

Manual inspection of the particle size of the crushed materials, possible breakage of the mesh was required every 30 minutes. However,

reworking inevitably occurred owing to sieve breakage.

After use:

The detector has been in the normal service condition, completely manual inspection;

More than 30 times the sieve breakage detector has successfully located the broken mesh without human inspection involved in the

checking of the particle size. No coarse particles resulting from the broken sieve screen were found in the finished feed.

Notes:

The data was obtained in FAMSUN’s

SFSP132×102C/A（250Kw（crushing line with

（2.0mm+（2.0mm mesh size, corn ( moisture

≤14%) and 2.5mm×2.5mm vibrating screen.

The detection accuracy refers to the single

minimum breakage detected.

Item

Theoretical amplitude,mm

Size of the mesh (length X width), mm

Angle of inclination°

Sample weight kg/p

Output, V

Detection accuracy, mm

Response time of the breakage, min

Parameters

0.8

580×300

10

1-3

24

φ10

≤10

The rock that damages the mesh.

Broken screen

Focus on China

China Releases its China Agricultural

Outlook Report 2016-2025

April 22-23, 2016, at the China Agricultural Outlook Conference

hosted by the Market Early Warning Expert Committee, Ministry

of Agriculture (MOA) the 2016-2025 version of China Agricultural

Outlook Report was released.

The Report which forecasts the market situation in the next ten

years marks the preliminary launch of China’s agricultural outlook

activities, indicating that China’s global system for agricultural

research and analysis is witnessing solid progress. The Report

analyses the market trends of the major agricultural products

in terms of production, consumption, trade and price. The

characteristics and trends of the market stated in the Report are of

significant meaning to the production and operating activities of

the market players.

Corn

Planted area first down in the last 12 years

According to the forecast of China Agricultural Outlook Report,

the planted area of corn will decline for the first time in the last 12

years; the supply and demand gap will occur in 2018 and in the

period from 2020-2025 the production of corn would post a slow

recovery.

During the 12th Five-Year Plan period, both the planting area

and the output of corn in China registered fast growth. Owing to

the domestic slower economic growth and plummet of global

oil prices, the consumption of corn in Chinese market has been

weak with an averaged consumption of about 180 million tons.

These factors combined with a change of farmers’ behavior toward

grain storage lead to continuous increase of national corn stocks.

Meanwhile, in the last five years the net import volume of corn

totaled up to 17.25 million tons because of the inversion of prices

between domestic and overseas markets.

During the 13th Five-Year Plan period, the planting area and

production of corn in China are expected to decrease as a result

of structural change and lower oil prices. By 2020, the acreage

and yield of corn are expected to be 85.02 million acres and

20,567 million tons respectively, down 10% and 8% respectively

from 2015. However, influenced by population growth, increasing

Michael


Special

Yangzhou Muyangren, The Turnkey Solution Provider

Yangzhou Muyangren Co., Ltd., a fully-owned subsidiary of FAMSUN is a professional

provider of integrated solutions to commercial layer farming and breeder rearing.

Muyangren Co. is committed to the comprehensive planning of construction,

manufacturing, installation commissioning and training service. Supported with its

own structural steelwork company, Muyangren specializes in providing customers

with steel structure animal housing which has passed the certification of ISO9001.

With its ten subsidiaries and ten operation platforms across China. The company offers

quick, convenient service around the clock.

Modern production plant

With its automatic production lines and facilities, the company manages to reduce

the costs of human labor and improve productivity while guaranteeing the overall

delivery of products and services.

Muyangren provides its customers with across-the-board service ranging from site

selection, planning, engineering construction to the installation and commissioning

of facilities and training service. The turnkey solutions not only improve efficiency

by consolidating resources and simplifying procedures, but also win over regional

competitive edges. And for customers, turnkey solutions are less time-consuming and

more convenient and efficient.

urbanization, improvement of life in the

countryside and the upgrade of resident

consumption structure, the consumption

of corn in the Chinese market will show

restorative growth with an averaged annual

growth rate of 3%. By 2018, the demand for

corn will surpass the production and the gap

will reach more than 1,600 million tons by

2020.

As the pressure from the corn stocks will

be relieved during the 13th Five-Year Plan

period, the industrial consumption of corn

will likely be slightly reduced. It is forecasted

that the industrial consumption of corn will

be 55.30 million tons, down 0.8% from 2016.

The increasing demand will also encourage

the increasing pace of imports. By 2025,

China will import up to two million tons of

corn.

Soy bean

Planting area might increase

As predicted by the Report, in the 13th Five-

Year Plan period and beyond into the next

ten years, soy bean production will be back

to the normal course of restorative growth.

In 2016, the planting area of corn might

witness its first growth in the last six years.

More consumption and imports is expected

for the domestic market but the pace will

slow down.

The duration of 12th Five-Year Plan was

accompanied by continuous decline in

the production and significant increase of

the import of soy bean. The acreage went

down 6.5% from 19.44 million acres in 2011

to 16.28 million acres in 2015; the output

decreased 19.8% from 1,449 million tons in

2011 to 1,161 million tons in 2015. In the

meantime, the demand for protein feed in

animal husbandry boosts the consumption

of soy bean steadily. From 2011-2015, the

total consumption of soy bean summed up

to 400 million tons with an annual growth of

5.3%. Total imports of soybean from 2011-

2015 stayed at 328 million tons with an

annual import growth of 11.6%.

The report states that in 2016 the soybean

acreage will reach17.00 million acres, up

70.84 million acres from 2015 as a result

of the temporary storage policy and the

mix of crops planted in the “sickle shaped

areas, namely the cold are in the Northeast,

the agro-pastoral transition zone in the

North, the arid area in the Northwest, area

along the Taihang Mountain and the rocky

desertification area in Southwest of China.

The upturn of acreage was the first increase

since 2009. Driven by the demand for feed

protein, soy meal and edible vegetable oil,

it is expected that China will consume 9,169

million tons of soybean, up 2.4% year-on-

year. Among the total amount consumed,

87.5% wil l be accounted by crushing

industry. And the use of soy bean in crushing

industry is expected to increase 2.3% to 8,019

million tons in 2016. The imports of soybean

will add up to 8,228 million tons in 2016.

During the span of five years from 2020

to 2025, the soybean acreage will reach

19.27 million acres, increasing 2.29 million

acres. Supported by increasing incomes

and urbanization, urban and rural residents

will consume more meat, dairy products,

edible vegetable oil and vegetable protein,

further driving the consumption of soybean.

As forecasted by the Report, by year 2025

China’s annual consumption of soybean will

be 108 million tons.

In his speech at China Agricultural Outlook

Conference, Han Changfu, Minister of

agriculture of MOA stressed that China

needs to step up the agricultural supply-

side structural reform to promote the

adaptability and flexibility of agricultural

supply. According to Mr. Han, with the

market demand used as a beacon, the

attention should be paid to the adjustment

and optimization of variety structure,

quality, industry structure and the supply

of innovative products for customers; the

attention should also be focused on the use

of "big data" and the decision making based

on data.

At the 2014 China Agriculture Outlook

Conference held in Beijing on April, 20, Xu

Shiwei, Director General of Agricultural

Information Institute (AII), released the China

Agriculture Outlook Report (2014-2023),

the first of its kind in China. The Report is

a reflection of progress made by China’s

agriculture monitoring and early-warning

system and efforts to predict market trends

and adapt to the international markets.

after service

management training

equipment commissioning

equipment installation

engineering construction

planning and design

Integrated Solution Provider 31

UPCOMING EVENTS

Southeast AsiaMr. Elvis [email protected]

Middle East & AfricaMr. Louis [email protected]

AmericasMr. David [email protected]

Asia-PacificMr. Tony [email protected]

EuropeMr. Steven [email protected]

Key Accounts Dept.Mr. Arron [email protected]

South AsiaMr. Kian [email protected]

Stories and Services

Your Feedback Needed

Dear customers,

Thank you for the support for FAMSUN!

We deem it our mission to create values for our customers and to achieve that goal we would like

to hear your opinions about our products and service. Besides, please feel free to tell us about your

specific demand for animal feed, machinery and projects. Your feedback would be highly appreciated.

We would send out our questionnaire forms in print and in the meantime you can also fill out the form

by scanning the QR code attached as follows.

30 MY View Vol.9, No.2

VIV China 2016 Sep.6-8 Beijing, China

IPEX 2016 Sep. 26-28 Lahore, Pakistan

Eurotier 2016 Nov.15-18 Hannover, Germany

Sep.

Nov.

Sep.


R&D Institute

Office and service sites

Production Bases

ASIA

IN Hyderabad Dehli Banglore KolkataID JakartaTH BangkokVN HCMCPH ManilaBD DhakaKZ Almuty

AFRICA

EG CairoAZ AlgiersZA DurbanS D KhartumnMA CasablancaNG LagosKE NairobiET Addis Ababa

Middle East

SA RiyadhSY HomsIR TeheranTUR Izmir

LATIN AMERICA

BR Sao Paulo EC GuayaquilCO MedellinAR RosarioVE Valencia

EUROPE

RU Moscow Krasnodar LipetskPL Warszawa RO BucharestNORTH AMERICA

MX Guadalajara

UZ TashkentKR SeoulPAK LahoreMAL Kuala LumpurMMR Yangon AU Sydney

SRB BelgradeUA KievDK EsbjergDE Leverkusen

Global Presence

Think globally, act locally.

Since the execution of Go-Global in 1997, FAMSUN

has delivered its products and solutions to more than

120 countries around the world. A solid network of 50+

local sales and service offices, 400+ overseas employees

and 20+ local partnership companies ensures that our global reach extends around the world and provides a neighborhood

link to our customers.

In 2016, we will continue to develop local and global markets

in ways that:

To learn and well know local culture and demand;

To bring leading technologies and solutions;

To improve food and nutrition security;

To share resources what we have;

To be a reliable partner of local industry;

To provide training and promote Youth Employment;

To take up social responsibility.

34 MY View Vol.9, No.2

Muyang HoldingsNo.1 Huasheng Road, Yangzhou, Jiangsu, China 225127T:+86-514-87848880 F:+86-514-87848686E-mail:[email protected]://www.muyang.com

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