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Proceedings of the International Symposiumon
URANIUM TECHNOLOGY
VOLUME I
BHABHA ATOMIC RESEARCH CENTRE,TROMBAY, BOMBAY, 400 085
DECEMBER 13-IS, 1989
Organised byENGINEERING SCIENCES COMMITTEE
BOARD Of RESEARCH IN NUCLEAR SCIENCESDEPARTMENT OF ATOMIC ENERGY
GOVERNMENT OF INDIA
SYMPOSIUM ORGANISING COMMITTEE
1. Shri S. Sen, BARC - Chairman
2. Shri R.K. Garg - IRE Ltd, Bombay
Z. Shri M.K. 8atra - UCIL Jaduguda
4. Shri J.L. Bhasin - UCIL Jaduguda
5. Shri K. Balaramamoorthy, - NFC Hyderabad
6. Shri P.R. Roy - BARC
7. Shri A.N. Prasad - BARC
8. Dr.R.M. Iyer - BARC
9. Shri T.K.S. Murthy - IRE Ltd.
10. Prof. S.L. Narayanamurthy - IIT, Bombay
11. Shri T.A. Menon - FACT, Cochin
12. Comdo. K.C. Chatterjee - DCL Bombay
13. Shri C M . Das - NPC, Bombay
14. Dr.C.K. Gupta - BARC
15. Shri K.S. Koppiker - BARC
16. Dr. Ashok Mohan - BARC
17. Dr.V. Venkat Raj - BARC
18. Shri G.R. Balasubramanian - JCCAP.
l<*. l»r.G. Viowan.3th.in - HMD.Hyderabad
20. Chi i M.R. Balakriahnan fennc
I ' l . Uhri u.R. Marw.ih - Member .Secrotary
TECHNICAL COMMITTEE
1. Shri K.S. Koppiker, 8ARC - Chairman
2. Shri V.S. Keni, BARC
3. Shri S.K. Chandra, IRE Ltd, Bombay
4. Dr.T.K. Mukherjee, BARC
5. Or.A. Ramanujam, BARC
t>. Shri S.N. Bagchi. BARC
7. Shri U.ft. Marwah, BARC - Member Secretary
The National Symposium on Uranium Technology was held atBARC, Bombay during Dec. 13-15,1989 under the auspices of Engi-neering Science Committee of Board of Research in NuclearScience, Department, of Atomic. Energy.
In the context of expanding nuclear power programme inIndiai the need for production of large quantity of uranium fuelfrom indigeneous resources hardly needs any elaboration. Afterthree decades of experience in this area, it is thus appropriateto pool together the expertise and experience gained in thecountry during this period in various aspects of uranium technol-ogy like exploration, mining, ore processing, refining and con-version to oxide and metal. This symposium has provided anopportunity to the uranium technologists to interact and exchangetheir experience and plan future strategies.
Being the first symposium on this toppic the response hasbeen excellent as evidenced by the extensive participation andcontribution of papers covering almost all aspects of uraniumtechnology. Altogether 69 papers, including invited lectureshave been presented and the proceeding* have been brought out intwo volumes.
It is our hope that this technical coverage of the pro-ceedings and panel discussion would serve as a valuable referencematerial for uranium technologists in the coming years; We wishto record our sincere thanks to the members of the organising andvarious other committees, authors of invited lectures, andcontributed papers, and panel members for making it possible tobring out this proceedings. The cooperation extended by Head,Library and Information Division, BARC is gratefuly acknowledged.
TECHNICAL COMMITEE
CONTENTS
INAUGURAL SESSION
1. Introductory Remarks by Al
Shrl S. Sen, Chariman, Organizing Committee
2. Welcome Address by AS
Dr. P.K. Iyengar, Director, BARC
3. Presidential Address by A7
Dr. M.R. Srlnivasan, Chairman, AEC
4. Inaugural Address by A13
Dr. H.M. Sethna, Chairman, TOMCO 4 Tata Electric Companies
5. Vote of thanks by A18
U.R. Marwah, Member Secretary, Organizing Committee
6. Keynote Address by A20
Shri R.K. Carg, CMD, IRE Ltd.
TECHNICAL SESSION I
Plenary Lectures
Uranium mining In India - A38
Past, present and the future
H.K. Betra, Adviser, UCIL, Jaduguda.
TECHNICAL SESSION II
II A Uranium Prospecting
Contributed Papers 1
Structure as a guide for uranium exploration
In the Turamdlh-Mohuldlh area, Slngbhum Dt.Bihar.
R. Mohanty, M.B. Vcrma
Prospecting for uraniua in carbonate rocks of 19
Vempalli formation, Cuddappah
Basin, Andhra Pradesh
H. Vasudeva Rao, J.C. Nagabhushana, A.V. Jeygopal
and M. Thiaaiah
Evaluation of favourable structural features for 36
uranium f roa airborne geophysical surveys
over parts of Hadhya Pradesh
X.L. Tiku, S.V. Krishna Rao and Bipan Behari
Integrated geophysical investigation for uraniua 49
A case study froa Jaaini, Nest Xaaerg Dt.
R. Srinivas, J.K. Dash, S. Sethuraa, K.L. Tlku, Bipan Behair
K.L. Tlku, Bipan Beharlt
Natural theraoluainescence of whole- 74
rock as a potential tool in the exploration for
sandstone type uranium deposits: Application to
the lower Mahadek sandstone of Meghalaya
R. Dhana Raju, R.C. Bhargava, A.Paneerselvaa
and S.M. Vlrnave
Hydrogcochealcal exploration for uraniua: 90
A cast study froa the Cuddappah Basin, Andhra Pradesh
R.P. Singh, P.X. Jala, B.l.H. Kuaar, S.S. Rao,
A.V. Patwardhan and S.C. Vasudeva
An Alpha-gaaaa counting integrating device 109
for uraniua exploration
G. Jha, M. Gaghavayya, H.H. Srlnlvasan, S. Sastry.
Ceostatlstlcal study of Bhaten ore deposit
C.V.L. Bajpal and P.P. Shai
II B Analytical Techniques in Uranium Technology
Uranium analysis using an on-lone background 147
correction programme with carrier-distillation
technique by a computer controlled spectrometer
R.K. Dhumwad, A.B. Patwardhan, V.T. Kulkarni,
K.Radhakrislinan
Deterainatlon of trace metals in uranium oxide 152
by ICP-MS
S. Vijayalakshmi, R. Krishna Prabhu, T.R. Mahalingam
and C.K. Mathews
Development of flow-injection analysis technique for 157
uranium estimation
A.H. Paranjape, S.S. Pandit, S.S. Shinde,
A. Ramanujam and R.K. Dhumwad
Standardisation of DC Arc carrir-distlllation 166
procedure on a direct reading spectrometer
for the deterainatlon of B, Cd etc. in nuclear grade uranium
S.S. Biswas, P.S. Murty, S.H. Msrathe, A. Sethuaadhavan
V.S. Oixit 1. Kalaal and A.V. Sankaran
Spectrographic determination of B,Cd and Nl in 182
aagnesiua fluoride
A. Sethuaadhavan, V.S. Dixlt and P.S. Murty.
Estiaatloo of uranlua in leach liquors of low 189
iron content: Modification of a spectro-
photoaetrlc method using *-(2-pyridil a 20) resorclnol
G. Suryaprabhavati, Leela Copal, G.S. Chawdary
and Radha R. Das.
Discussions 200
TECHNICAL SESSION III
III A Mining and Ore Benefeclation
Contributed Papers 204
Development of mining at Jaduguda
J.L. Bhasln
Role of support services at Jaduguda uranium mine 232
S.D. Khanwalkar, V.N. Radhakrlshnana, M.N. Srinivasan,
Pinaki Roy, S.N. Bannerji
Recovery of uranium concentrate from copper tailings 254
S. Chakraborty, U.K. Tiwari and K.K. Beri
Significance of petrology in the ore processing 284
technology with special reference to the uranium
processing from the copper tailings of Singbhua Thrust Belt
N.P. Subrshmanyam, T.S. Sunilkuaar,
D. Naraslahan and N.K. Rao
Improved gravity flow sheet for the recovery of 300
uranium values from the copper tailings
R. Natarajan, R.S. Jha, U. Sridhar, N.K. Rao
Magnetic separation for precoocentration of uranium 318
values from copper plant tailings
R.S. Jha, T. Srinivasan, R. Katarajan, U. Srldhar
and N.K. Rao
Preliminary beneficiatlon studies on uranium ore 332
from Tummalapalli, Andhra Pradesh
N.P.H. Padmanabhan, U.Sridhar, N.K. Rao
Discussions
TECHNICAL SESSION III
111 H An.Tlytic.il Tochniques in Uranium Technology-II
Contributed Papers 349
Rapid determination of uranium in uranyl
nitrate solution by Ganma Spectronetry
T.K. Shankaranarayanan and D.S. Gupta
Modification of fluoriaetric Method of uranlua 356
analysis for Jaduguda Plant Saaples
A.B. Chakraborty and V.H. Pandey
Determination of uraniua In sea water by 369
adsorptlve differential pulse voltaaetry
R.N. Xhandekar and Radha Raghunath
Difficulties In preparing a standard saaple 376
of uraniua aetal having traces of nitrogen
R.S.D. Toteja, B.L. Jangida, N. Sundaresan
Estlaation of Bangancse in tailings plant 382
effluents by ICP-AES
Joydeb Roy and V.H. Pandey
Voltasaetric studies of uraniua (VI) 389
reduction
Discussions 402
TECHNICAL SESSION IV
Uranium Ore Process Technology
Invited Lecture
Technologies for processing low-grade uranium 403
ores and their relevance to Indian Situation
T.K.S. Murthy
Contributed Papers
Jaduguda Uranium Mill-Rich experience 431
for future challenges
K.K. Berl
Grinding and leaching characteristics 463
of the Indian uraniua ores.
V.M. Pandey and R.U. Choudhary
Recovery of uraniua by direct low-acid 477
leaching froa copper concentrator tailings
V.M. Pandey, R.U. Choudhary, A.K. Sarkar,
A.P. Bannerjee, A.B. Chakraborty, N. Malty
Selection of ion exchange resin for uraniua 485
adsorption froa Jaduguda leach liquors
D.P. Saha and V.M. Pandey
Apprlicatlon of advanced technologies for uraniua 498
•inlng and processing at Narwa Pahar and Turaadih Projects
R.C. Purl and R.P. Veraa
Impounding of tailings at Jaduguda - 528
Planning, design and aanageaent of tailings daa
S.N. Prasad and K.K. Beri
TECHNICAL SESSION V
Uranium Ore Process Technology-contd
and Byproduct Uranium
Contributed Papers
Nuclear pure uranium from ores using weak 555
base ion-exchange resins
S.V. Parab, S.S. Charat, G. Cherian and K.S. Koppiker
Development of an Integrated process for recovery 570
of uranium from ore and its refining at the
location of new uranium mill at Turamdlh
R.A. Nagle, S.V. Parab, S.S. Charat, A.B. Giriyalkar
and K.S. Koppiker
Preparation of nuclear grade uranium oxide 582
from Jaduguda leach liquor
V.M. Pandey, A.B. Charkraborty and N. Haity
Uranium recovery from phosphoric add 592
G. Sivaprakaah
On-site teats for recovery of uranium from wet 621
process phosphoric acid at FACT
H. Singh, R.A. Hagle, A.B. Giriyalkar, M.F. Fonseca
and K.S. Koppiker -
Recovery of uranium from nltro-phos acid 628
R.A. Nagle, A.B. Giriyalkar and K.S. Koppiker
Recovery of uranium from monazlte - a fresh 635
look at the current practice
S.L. Mishra and K.S. Koppiker
Recovery of uranium from sea water- 643
A laboratory study
D.V. Jaywant, N.S. Iyer and K.S. Kopplker
TECHNICAL SESSION VI
Uranlua Refining
Contributed Papers
Operating experience In the refining of uranium by 653
solvent extraction using sixer settlers
SMT. S.B. Roy, H. Singh, K. Kuaar, A.M. Meghal,
V.N. Krishnan, K.S. Koppiker
CALMIX-Innovatlve aixer-settler systea 659
C.K.R. Kaiaal, B.V. Shah, I.A. Siddlqui, S.V. Kuur
Precipitation of aaaonlua dluranate-a study 666
T.S. Krishnaaoorthy, N. Kahadevan, H. Sankar Das
Continuous reactor systea for precipitation of 688
uraniua froa uranyl solution
I.A. Siddlqui, B.V. Shah, S.H. Tadphale, S.V. Kuaar
Preparation of aetal grade uraniua trloxide 695
through aaaoniua diuranate precipitation route
S.R. Raaachandran, P.D. Shrlngarpure and A.M. Meghal
Studies on preparation and characterisation of 701
aamoniua uranyl carbonate (AUC)
V.N. Krishnan, M.S. Visweswariah,. P.D. Shringarpure
and K.S. Koppiker
Batch precipitation technique-a process for 708
U(>2 powder procutlon.
A.K. Srldharan, G.V.S.R.K. Somayaji, N. Swaminathan
and K. Balaraoamoorthy
Development of AUC route for production of U0_ Powder 712
U.C. Gupta, Smt. Meena R. and N. Swaminathan
Analytical technique in uraniua dioxide 728
fuel production stream.
T.S. Krlshnan, S. Syaasundar, B. Gopalan,
R. Narayanaswaay and C.K. Raaaaurthy
TECHNICAL SESSION VII
Uranlua Metal Production
Contributed Papers
Iaproveaents in process technology for 750
uraniua aetal production at UMP
A.H. Meghal, H. Singh, A.V. Vedak, K.S. Koppiker
laproveaents In equipaent design for 756
hydrofluorinatlon of UOjto UF^
A.V. Vedak, R.N. JCerkar, and A.M. Meghal
Hagnesio-theralc reduction of Ufy to 762
uraniua aetal - plant operating experience
S.V. Mayekar, H. Singh, A.M. Meghal,
K.S. Koppiker
Recovery of uraniua froa aagnesiua fluoride 770
slag at UMP
P.K. Bandopadhyay, B.M. Shadakshari,
H. Singh and A.M. Meghal
Future trends In the processing of 777
uraniua slag generated suring production of uraniua
aetal.
Keshav Chandra, Mahesh Singh, II. Singh, A.M. Meghal,
K.S. Koppiker and S. Sen <*
Quality assurance during uranium metal production at 790
UMP
V.N. Krishnan, R.D. Shukla, M.S. Visweswariah
Novel surface chemical treatment to improve the 796
quality of scintered U02 pellet
B. Venkataramani and R.M. Iyer
P.C. based uranium enrichment analyser 805
V.K. Madan, K.R. Gopalakrishnan and B.R. Bairi
Discussions. 810
TECHNICAL SESSION VIII
Environmental aspects, Health fc Safety
Contributed Papers
Treatment of uraniua tailings vis-a-vis radius 811
containment
P.M. Markose, K.P. Eappen, H. Raghavayya, K.C. Plllal
Radon problems in uraniua industry 833
A.H. Khan and M. Raghavayya
Effective dose evaluation of uraniua mill workers at 848
Jaduguda
G. Jha and M. kaghavayya
Radiological and envlronaental safety aspect* of
uraniua fuel fabrication plants at Nuclear Fuel
Coaplex at Hyderabad
S. Viswanathan, B. Surya Rao, A.R. Laxaan and T.
Krishna Rao ^
Litaits of plutonium contamination in reprocessed 865
uranium for handling in natural uranium plants
V.K. Sundaram and M.R. Iyer
Biosorption of uranium by yeast 874
A.K. Mathur, N. Huralikrishna, V. Krishnaaurthy and
R. Sankaran
»
Discussions 885
TECHNICAL SESSION IX
Health and Safety Aspects-contd
General Cheaistry of uranlua technology
Contributed Papers
Operational health physics experience at uranlua 888
aetal plant, Troabay
P.P.V.J. Naabiar, Pushparaja, J.V. Abrahaa
Radio activity levels in the process streaas of 897
uranlua aetal plant (UHP) at Troabay
Pusbparaja, S.G. Sahasrabhude, J.V. Abrahaa and M.R.
Iyer
Radiological and conventional safety aspects of 902
aachlnlng operations of uranlua Ingots
V.B. Joshi, I.K. Ooaen, S. Sengupta, T.S. Iyengar
Radiation risks, aedlcal survsillaacc prograaae and 910
radiation protection in the alning and ailllsg of
uranlua ores
Dr. A.K. Rakshit
Separation of uranlua VI, Chroalua and zlrconlwB by 924
solvent extraction with crown ethers
N.V. Deorkar and S.M. Xhopkar
Uranyl ion transport across tri-n-butyl phosphate-n -39
dodecane liquid aembranes
J.P, Shlkla and S.K. Mlshra
TECHNICAL SESSION X
Project Management
Znvited Lecture
Consultancy, project engineering service for the 947
uraniua industry
A.K. Bhattacharya, Vice Chairaan DCL
Contributed Papers
Project Manageaent-progleas in execution 958
D.C. Nalr, FACT
Conditions required for opening of a coaaerclal 985
•lneral deposit
S. Sastry, UCIL
Management of uraniua aining and process wastes at 998
Turaadih Project
R.C. Purl and R.P. V e m , UCIL
TECHNICAL SESSION XI
Panel discussion on
/
"Present status and future strategies on uraniua
technology"
Al
INTRODUCTORY REMARKS BY S. SEN
CHAIRMAN, SYMPOSIUM ORGANIZING COMMITTEE
Dr. H.N. Sethna, former Chairman, Atomic Energy Commission and Principal
Secretary to the Department of Atomic Energy, Dr. Srinlvasan, Chairman,
Atomic Energy Commission, Dr. Iyengar, Director, Bhabha Atomic Research
Centre, Shri Garg, Chairman and Managing Director of the Indian Rare Earths
Limited, Shrl Marwah, Secretary of the symposium organising committee, my
dear colleagues, distinguished delegates, ladies and gentlemen,
On behalf of the Symposium Organising Committee, it gives me great pleasure
to extend a very hearty welcome to you all on the occasion of the
inauguration of the symposium on "Uranium Technology".
When the Board of Reseerch in Nuclear Sciences of the Department of Atomic
Energy wanted from me suggestions on subjects for symposium, the topic of
uranium technology came up because of three reasons. Firstly, the year
1989 marks the bicentenary of the discovery of uranium. The second reason
was my long association with uranlua technology, first in the Uranium Metal
Plant during 1956-63, then at the Uranium Hill at Jaduguda during 1964-70
and finally mt BARC from 1971 onwards. Thirdly, the government has
embarked on an ambitious expansion of the nuclear power programme to 10,000
MWe generation capacity by the year 2000 A.D. A ten-fold expansion of
uranium mining, milling and refining will be required to meet the demand on
fuel material. It was, therefore, felt that we should have a symposium on
"Uranium Technology" at this juncture. I am happy to say that the BRNS
readily agreed to the holding of this symposium under its auspices when we
proposed the topic to them. BARC was chosen as the venue being the birth
place for sost of the uranium production processes.
The element uranium was discovered by the German Chemist Klaprolh in 1769
and was named to commemorate the planet uranus which had just then been
discovered. It was of little commercial Importance till the advent of the
atomic age. Uranium today is the primary fuel In the nuclear reactors and
so far as India is concerned for the first stage of our nuclear fuel cycle
strategy. Uranium is recovered from ore by hydrometallurgical processes
involving acid leaching, ion exchange or solvent extraction and finally
precipitation as "yellow cake". Refining of uranium to nuclear purity is
achieved by solvent extraction using TBP. The annual world production of
uranium concentrate is estimated to be around 40,000 tonnes of uranium
oxide. As far as uraniua fuel is concerned, India is self-reliant today.
Uranium technology is also a trend setter for the development of several
techniques utilised In metallergical and chemical engineering practice, for
example, heap leaching, bacterial leaching, solvent extraction,
ion-exchange, waste management, pollution control etc. The spin offs from
this technology has revolutionised the metal extraction for a large number
of metals like copper, cobalt, rare earths, platinum group metals etc.
Although these advances have been incorporated in practice abroad, they are
yet to be introduced in India.
A review of the uraniua exploration and mining scenario indicates the
urgency for stepping up the programme of uraniua exploration and taking
steps to open new aines at an accelerated pace. Accelerating the programme
for exploration and Mining could result In identifying additional and
perhaps richer uraniua resources. It is necessary that geologists, mining
engineers and cheaical engineers have knowledge of a large nuaber of
processes and equipment for studying a concrete case and optimising all the
conditions of developaent of deposit. It aay be noted that each ore body
constitutes a separate case by reason of geological paraaeters inherent to
the location of the deposit, the physical and chealcal nature of the
gauge, the reserves It represents and the ore grade of the deposit. It is
necessary to adopt an unbiased approach to the study while at the saac tlac
taking as basis the aost well-tried industrial experiences available
elsewhere.
Our uraniua ore grades are low and resources are Halted. Therefore, we
have to make all our efforts to recover uraniua froa all available sources
from copper tailings, from phosphoric acid, from aonazite and perhaps even
from sea water.
A3
If we look at the global picture in respect of uranium technology rapid
changes have taken place in the last two decades in process and equipment
used for uranium production. Many new methods are under study on a
laboratory or pilot plant scale which may altar present practices
altogether. Mention may be made of some of the recent developments
elsewhere in the world, namely, thick puJp leaching including concentrated
acid leaching, high temperature and higher concentration alkaline leaching,
use of horizontal belt leaching and filtration, resin-in-pulp extraction,
fluidized bed precipitation, moving bed and fluidized bed reduction and
hydrofluorination, drying by atomisation, the AUC process, the Excer
process, the Fluorox process, continuous metal production, direct reduction
of UFj, to U0z etc. This is, therefore, the right time for uranium
technologiests to update information, to review experiences on existing
process and equipment and make decisions on modifying the processes,
upgrading the equipment or altogether changing the processes or equipment.
Thus the symposium is being held at an appropriate stage.
The symposium programme Includes topics such as uranium prospecting,
mining, ore benefielations ore processing, refining, metal production,
analytical techniques, health, safety and environmental aspects and project
management. There are one keynote address, seven invited lectures and
seventy four contributed papers. It Is requested that those presenting the
papers may kindly cover the presentation within the time allotted so that
sufficient time is available for discussion. The panel discussion on the
last day will be on "Present Status and Future Statagies on Uranium". It
is hoped that information presented and discussions held in this symposium
will be helpful towards achieving our goals. Being the first symposium on
this subject, it has not been possible to include in detail many of the
topics related to uranium technology. It is proposed to cover these topics
in detail in subsequent seminars. I must apologise for any short-comings
in arranging for accommodation and transport to the participants.
A4
We are deeply grateful to Dr. Sethna for being with us this morning. When
the question of Inauguration of this symposium came up before the symposium
committee the choice was very obvious. We could not think of any other
person except Dr. Sethna to inaugurate this symposium in view of the fact
that the development of all process and design of uranium production plants
in BARC and in other Units of DAE right from the begining were carried out
under his personal guidance. We were also sure that in view of his deep
interest in this subject he would agree to our request. We are indeed
thankful to hi* for sparing his valuable time for this inaugural function.
We are happy to have Dr. Srinivasan who readily agreed to preside over
this inaugural session. We are thankful to Dr. P.K. Iyengar, Director,
BARC who cancelled an outstanding engageaent elsewhere in order to be with
us today. I as also thankful to Shri Garg for agreeing to deliver a
Keynote Address. We are happy that a number of distinguished scientists
and engineers engaged in various aspects of uranium technology are
participating in this symposium) and some have agreed to give invited talks.
1 am happy to note that some persons from the academic institutions are
also attending this symposium. I can also see a number of old colleagues
present in this symposium to share with us their valuable experience. I
take this opportunity to thank all of you including the speakers and the
sessions chairmen and of course my colleagues- in the Organizing Committee,
the Technical Committee and Local Hospitality Committee particularly
Shri Kopplker, Chairoan of the Technical Comaittec whose untiring efforts
made what this symposium is today.
With these words and with genuine hope that we arc going to have a fruitful
syaposium, I would request Dr. Iyengar, Director, BARC to address the
gathering.
A5
WELCOME ADDRESS
BY
DR. P.K. IYENGAR, DIRECTOR, BARC
Dr. Srinivasan, Dr. Sethna, Mr. Sen, Mr. Garg, participants,
distinguished guests, ladies and gentlemen,
It is indeed oy pleasant duty this morning to welcome you all to this
symposium on Uranium Technology. Mr. Sen pointed out that this is the
flrsc time uranium technology is being discussed in a symposium of this
magnitude. The sain reason is, of course, that it is only the Department
of Atomic Energy which is interested in producing large quantities of
uraniua. Uranium technology involves many of the new techniques
especially in fluoride chemistry and fluorine chemistry which really
evolved as a result of research and development in uranium technology.
However, in India uranium has got to be processed sooner or later from
very weak sources like from sea water and ores of very low grade.
Besides, uranium has to be recovered from irradiated fuel. The result is
that we have a complex problem of extracting uranium from very low grade
ores as well as from processed fuel. It is, therefore, appropriate that
this symposium discusses all aspects of the technology including the
economics of each process and the relative merit of process compared to
the other. It is fortunate that we have with us Dr. Sethna who
originated this technology in this country in the Department of Atomic
Energy. Uraniua at one time was considered good for nothing other than
as ballast in ships. But the advant of atomic energy made it a very
important material, and proficiency in uraniua technology became an
loportant factor in the assessment of technological capabilities of
various countries. Fortunately for us, through the initiative of Dr.
Sethna we have mastered all aspects of uraniua technology and of
recovering its by-products to a level in which we could be proud of. We
can confidently plan for the expansion of uraniua technology to aeet all
requirements of the 10,000 MWe nuclear power prograaae in the country. I
remember some of the early days In which this work win being done under
A6
the direction of Dr. Sethna, and I distinctly remember that one of the
characteristics of involving oneself in this new technology, which was
not easily accessible was to have a dare devil psychology in addition to
doing good technological development. It was necessary, and through Dr.
Sethna it was possible to appreciate and encourage this aspect of
evolving a new technology in this Centre. I remember the days when we
worked with fear of a small explosion in a laboratory, which finally
ended up in producing an ingot of uranium, which had the shape of a
Shivalinga and had the power of Shiva as both in energy production and in
'destructive aspects. I am glad that Dr. Sethna is with us today to give
the key-note address on this occasion. No doubt this is an area of
research which is continuously being revived because of economic
considerations and due to the fact that It Is becoming more and more a
strategic material from the point of view of the economic development of
any country. Therefore It Is all the more important that we must have
cooperation and consolidation of our previous efforts in this new area.
I congratulate the BRNS for having organized this symposium at an
appropriate time when methodologies are being evolved and perhaps it will
enable us to achieve a much faster growth of nuclear energy.
Thank you very much for your attention.
A7
PRESIDENTIAL ADDRESS BY DR. M.R. SRINIVASAN
CHAIRMAN, ATOMIC ENERGY COMMISSION &
SECRETARY, DEPARTMENT OF ATOMIC ENERGY
Dr. SeLhna, Shri Sen, Shri Garg, participants to the Symposium, Ladies and
Gentlemen,
I would like to take the opportunity today of discussing some issues of
nuclear power which have received attention of the media both here and
abroad. These concern reports that the United Kingdom has essentially
decided not to go ahead with its Pressurised Water Reactor programme. As
many of you know, the U.K. decided to proceed with the construction of a
PWR of 1175 MWe capacity, named as Sizewell 'B*. This reactor was to be a
prototype of the PUR line and the Central Electricity Generating Board was
in the process of obtaining clearances for constructing additional units at
Hinkley Point.
I was in Vienna a few weeks ago to attend a Senior Experts Group meeting
convened by the Director General, International Atomic Energy Agency. One
of the members of this Group was Lord Walter Marshall who was until
recently the Chairman of the Central Electricity Generating Board, U.K. and
was slated to take over as Chairman of the National Power Company. His
presence at the Senior Experts Group meeting afforded me and other members
of the Croup, an opportunity to get a first hand account of the
circumstances that led to the decision In the U.K. of not proceeding with
additional PWRs and as a consequence, the resignation of Lord Marshall.
The Thatcher Government has had privatisation as an Important part of its
political platform. As a part of this policy telephone services and gas
supply which were earlier state owned monopolies. There has been criticism
amongst an influential section of the Conservative Party politicians that
replacement of a publicly owned monopoly by a privately held monopoly was
not adequate and that it was essential to introduce competition in the
provision of services such as telephones, gas supply, electricity and even
A8
water supply. Bearing this criticism in mind, the framework on
privatisation of the electricity industry brought about an unusual
situation whereby it was not obligatory for the electric utility to ensure
electric supply to customers. Neither was it feasible for the electric
utility to adopt costing principles that would adequately allow returns on
long term investments which characterise nuclear power development. In
simpler terms, during the days when the Central Electricity Generating
Board operated as a public utility it had the territorial franchise for
supply of electricity in England and Wales and it was a monopoly. This
situation is not unusual with electric supply utilities around the world.
They have grown as monopolies in the public sector or in the private
sector. Examples of monopolies in the public sector are Electricite de
Prance, Ontario Hydro, Quebec Hydro etc. Monopolies in the private sector
which have equally successfully fulfilled supply obligations to their
customers are ToJcyo Electric Company and a number of other Japanese
utilities.
Lord Marshall had warned the British Government about complexities that
would be introduced in privatisation of the electric supply industry and
•ore especially about the consequences of removing the monopoly position
that the electric supply industry enjoyed. His objection was not
against privatisation per se. In fact he stated categorically that the
electric supply industry, as a fully private Industry, could still plan
future generation programme in a rational manner, taking into account
all alternative sources of generation, when it continued as a monopoly.
I would like to briefly refer to another aspect of the U.K. programme,
namely, the presently perceived highly uneconomic operation of the
Magnox reactors (Carbon dioxide cooled graphite moderated natural
uranium fuelled reactors). These reactors which formed the first part
of the U.K. programme have indeed been looked upon as a work horse of
the U.K. electric supply Industry for a couple of decades. In fact in
the past they produced and sold electricity much cheaper than from coal.
They also played a very important role in maintaining supply of
electricity during the long coal miners strike. However, in recent
A9
times, the economics of these reactors has suddenly turned unattractive.
The reason for this is related to the presently assessed high cost of
reprocessing of spent fuel. The fuel used in Magnox reactors has
relatively low burn-up, namely 3000-4000 MWe per day/tonne; compared to
6500-8000 MWe per day/tonne for heavy water reactors and about 30,000 to
35,000 MWe per day/tonne for light water reactors. In other words, for
the same quantity of electricity generated, Magnox reactors produced
much larger quantities of irradiated fuel involving much higher
expenditure in reprocessing and waste management. Secondly, the power
density of the Magnox reactor is extremely low. The implication of
this is that at the end of life of the Magnox reactors, a reactor with
250 MWe output leaves behind about 500 tonnes of spent fuel. Compare
this to the incore inventory of a heavy water reactor of equal capacity
which is less than 50 tonnes. The light water reactors have even lower
incore inventories for the same output. Now at the end of life of these
reactors, it is necessary to take the fuel out and reprocess it and
nanage the waste. When appropriate allowances are made for these
activities and the cost of power produced now is loaded for this
purpose, the Magnox reactors become a very expensive proposition.
Another circumstance which entered into the picture is that in the
earlier days of reprocessing of Magnox fuel in the U.K., the plant did
not have adequate waste treatment facilities and there was general
complaint about higher than desirable levels of wastes having been
discharged into the Irish Sea. Some years ago, extensive modifications
were carried out to overcome these weaknesses and these all have added
to increased capital costs for reprocessing and increased operating
costs. In addition, when the privatised National Power Corporation
insists on fixed price contracts for reprocessing, as compared to the
earlier cost plus type of contracts with the reprocessing organisation
(namely, British Nuclear Fuels Limited), BNPL has found it necessary to
build In substantial margins for future costs especially those relating
to long term waste management.
A10
One may ask the question, whether the U.K. experience does not apply to
all nuclear p wer. The answer to this is that the French who have a
line of Pressurised Water Reactors (using low enriched Uranium) have a
long history of running the reactors and also in reprocessing. They
find that the reprocessing and waste management costs do not, in fact,
add an unacceptable burden to the cost of power. So far as heavy water
reactors are concerned, Ontario Hydro which has about 10,000 MWe of
operating nuclear capacity, similarly find that the costs related to
management of spent fuel add only to some 4Z of the cost of unit energy.
When the Chernobyl accident took place many members of the general
public intuitively thought that such an accient could take place in any
nuclear installation. It was not easy for them to appreciate that the
particular* kind of reactor at Chernobyl had certain unique infirmities
specific to that type and design of reactor and that the operating
personnel transgressed many of the specific safety provisions.
Similarly when the media discusses the U.K. situation, an impression may
be created that the circuastances that have rendered the U.K. nuclear
power programme unattractive economically are general in nature and
could apply to other cases also. This is certainly not true. In fact
even now there are examples of Prance, Canada, Japan and South Korea, to
mention only some countries, where nuclear power in significant
quantities is being generated both safely and economically.
When talking about energy options, there is a tendency to generalise
from the experience of one country to another. Often the differing
circuastances prevailing in different countries are Ignored. For
example, people ask the question why India should develop nuclear energy
when the United States has stopped building new nuclear projects.
People do not realise that the United States has a very large reserve of
coal, petroleum and gas on Its territory or that the USA has access to a
very important share of global petroleum resources. Similarly the
question will be asked why India should pursue nuclear energy
development when the United Kingdom has recently found nuclear power to
be uneconomical. They do not see that the U.K. has been rather
fortunate in finding very large oil and gas reserves in Its offshore
areas and also that It hats access to the enormous natural gas reserves
All
in the North Sea coming under the control of Norway. We should look at
examples such as France, Japan and South Korea where non-availability of
alternative energy sources has made these countries turn to nuclear
energy. They have met the technological and economic challenges and
have developed safe and cost effective nuclear power. It is ray belief
that India also has the technological and managerial capability to
achieve what has been achieved in France, Japan and South Korea.
I now turn to the subject of this Symposium, namely, Uranium Technology.
From the announcement sheet, I notice that this is the first Symposium
of its kind aimed at dissemination of information, sharing of experience
and identifying areas of technological development relevant to
production of Uranium. There are a number of groups in the Department
of Atomic Energy, especially at the Bhabha Atomic Research Centre,
Atomic Minerals Division, Uranium Corporation of India Limited and the
Nuclear Fuel Complex which are involved in different facets of Uranium
technology.- The country has embarked on a nuclear power programme with
a target of 10,000 MWe to be achieved by the year 2000. This programme
is depending crucially on locating adequate quantities of Uranium within
the country. It is also important to extract this Uranium and convert
it into fabricated nuclear fuel in the most economical manner. There is
also the very important question of minimising the impact on the
environment of Uranium mining and fuel fabrication. I note that this
Symposium will cover all these and other relevant topics.
We are extremely happy that Dr. Horn! Sethna has found it possible to be
with us this morning. All of you know that he as the Chairman of the
Atomic Energy Commission for over a decade has been involved with many
facets of the uranium work. He was personally involved with the setting
up of the Uranium Metal Plant and with the technological aspects of the
Uranium Extraction Plant at Jaduguda. During his stewardship, the
Nuclear Fuel Complex was planned and established. He has also been
responsible for guiding the expansion activities of the Atomic Minerals
Division. In recent years, he has been heading the Tata Oil Mills
Company Limited, Tata Electric Group of Companies, Tata Consulting
A12
Engineeers and a number of other Tata ventures. We could not have had .1
better person than him to inaugurate this Symposium. I now have i',roat '
pleasure in requesting Or. lloml Sethua to deliver tlie inaugural
and inaugurate the National Symposium on Uranium Technology.
A13
INAUCURAL ADDRESS
BY
DR. H.N. SETHNA, CHAIRMAN,
TOMCO AND TATA ELECTRIC COMPANIES
I am happy to be here with you this morning for the inauguration of the
Symposium on "Uranium Technology". Uranium is the ki.y to the nuclear
fuel cycle and uranium technology is an integral part of this technology.
It Is, therefore, ppropriate that the Board of Research in Nuclear
Sciences of the Department of Atomic Energy has sponsored this symposium
In the bl-centenary year of llic discovery of uranluis. The topic is of
personal interest to me because of my association in its early stages.
Some thirty years ago, when Dr. Bh3bha Initiated the development of
nuclear energy, two decisions were taken; the first was to construct the
CIRUS reactor and, second to work on the production of uranium metal fuel
in the country. In the year 1956, the task of producing uranium metal
was assigned to a group called "Project Firewood". This group completed
the process development, design and layo^w of the plant during 1957. The
layout and working drawings of the plant were approved in November 1957;
civil construction, fabrication and erection of equipment were completed
In about a year. 1 still remember the e:.-Jturnout created when the* first
Ingot of nucleur grade uranium metal was produced on January 30, 1939.
A14
Some persons said that this Bade India the first country in Asiaa,
outside USSR to produce nuclear fuel material. I do not think so,
looking back I think it was China.
We entered the technological phase of extraction of uranium from ore when
BARC set up the uranium Hill at Jaduguda for treating 1000 MT of ore per
day. The task was especially challenging as the ore was low grade. The
process flowsheet was frozen based on the work done in the laboratory,
followed by pilot plant scale studies and the complete design of the
plant was carried out by our engineers. The construction of the Hill was
completed In 1967 and it was handed over to the then newly formed Uranium
Corporation after successful commissioning. Even after 22 years this
uill is running to full capacity and has supplied all the uranium
concentrate for research and the PHW power reactors.
I understand that the Atomic Minerals Division has been successful in
proving uranluu reserves In Meghalaya and in the Cuddapah district in
Andhra Pradesh in which the ore Is reported to be of different type from
the Jaduguda ore and may require a different technology. Once a mineral
deposit is discovered and ore resources arc estimated, many wore
investigations are necesuary to make a dcpoult commercially viable. Data
rcj'ardlns rock characteristics, btrliaviour of the ore hotly, liytlrnloj'ic.'il
conditions, extractabLLity of uranium Crow I tie occ, dlujtoual ot mine
water and waste rock and suitable ;;ltes for mill tailings disposal,
A15
besides easy availability of raw materials, water and electricity, are
required to be collected for assessing the suitability of the deposit for
opening a new sine and setting up a mill. There isttherefore a challenge
for our technologists in this field. Apart from the process technology
the problem of logistics may pose another challenge in a location like
Meghalaya.
The extraction of uranium was only one aspect of uranium technology.
Uranium dioxide was to be the fuel for heavy water based nuclear power
reactors. The development work on ceramic grade uranium dioxide
production was Initiated in BARC as early as 1962. The process know-how
was generated by the Uranium Metal Plant Group. This know-how was
employed in setting up a plant at Nuclear Fuel Complex for the production
of ceramic grade uranium dioxide powder and the plant was commissioned in
1971. BARC also developed the process for converting enriched uranium
hexaflourlde to uranium dioxide based on which a plant was also set up at
the NFC. I understand that at NFC, several Innovations have been made in
the process technology since then. Similarly, I understand that for the
new mill coming up at Turamdih, UCIL has opted for belt filtration,
followed by counter-current Ion exchange using undarlfled leach liqour
and finally elutlng uranium with dilute sulphuric add. Once add
elution Is selected It would be advantageous to go In for ELUEX process
using amine solvent extraction route. This would help In overcoming the
silica waste problem faced during refining. However, we should not feel
A16
satisfied with these achievements. Improvements in equipment design and
process technology have to keep pace with developments in other countries
of the world. In the task of technology up-gradation, some of the first
generation experts who have retired or would retire soon from service
could be utilised.
After reviewing our achievements, this is also an appropriate tine for
appraising reality. We have to live with the fact that our ores are low
grade and resources are Halted. Therefore, development of economic and
efficient processes is imperative. We have also to sake all our efforts
to recover uranium from any available source. One such source is the
recovery of uranium from the wet process phosphoric acid production and
from copper tailings. I understand that the first plant for recovery of
uranium *rom this source is to be set up at FACT, Cochin. If exploited
properly, phosphoric add plants could be a perennial source of uranium.
India's requirements for phosphatlc fertilisers is increasing every year,
and the strategy of buying phosphoric acid from abroad may change in the
near future and more plants may come up to produce the acid in the
country. This would further increase the uranium availability from the
source. As long as the cost does not exceed the cost of production from
a newly developed uranium mine in our country, we should go In for
setting up plants for uranium recovery from copper tailings and from
phosphoric acid, irrespective of their size. Again such decisions have
to take into consideration availability of manpower and financial
constraints.
A17
To sum up, although it has been an eventful journey in the last three
decades, there has to be greater thrust on innovation and timely
completion of projects for uranium production for meeting the increasing
demand for the projected nuclear power programme. Emphasis on R & D has
to be maintained and the young engineers and scientists have to come up
with new ideas because the perspective has changed in these three
decades. Earlier it was self-sufficiency and now it is competitiveness.
The growth in the field in my opinion was the result of undertaking R & D
by our own. If properly carried out such an approach effects more
economics than its costs. 1 hope engineers and scientists in the DAE
would continue this philosophy and bring out better methods of using
India's scarce resources of uranium and meet all the challenges in the
field of uranium technology. To give an example that such an approach
pays is that In the technology for zirconium production we could venture
to take the TBP extraction route in NFC plant although the plants
operating elsewhere in those days had adopted hexone-thiocyanate system.
I hope that this symposium will help consolidating all know-how and
planning out strategies for uranium production in India*
I wish your deliberations all success. I have great pleasure in
inaugurating this symposium on "Uranium Technology".
A18
Vote of Thanks
By
U.R- Marwah, Member Secretary, Organizing Committee
It is a matter of privilege to have been given the opportunity to
propose vote of thanks on behalf of the Organizing Committee.
One of the many things I have not done in my life is to thank
such a galaxy of accomplished people and that too in such an ambience
of the symposium on Uranium Technology. Perhaps it was good that I
did not do it before so that I can thank today, the most genuine
contributors, and thus remain truthful to myself. I have also a
feeling that I am thanking you all on behalf of the nation and
particularly those few who played the sheet anchor role in the
development of Uranium Technology and through that the national
development. Of course, there can be no occassion in the annals of
Atomic Energy without remembering Dr. Homi Ehabha - the visionary -
but it also appears at a time when new decade is to begin the presence
of Dr. Homi Sethna - the doer - has been and shall be dear to us all
who have anything to do with nuclear technology and through that the
national development. Dr. Homi Sethna - we all thank you in agreeing
to inaugurate and grace this symposium.
This occasion when all the illumlnarics of the past and present
generation could be brought together would not have been possible but
for the unstinted support received from all quarters. We thank Dr.
M.R. Srinivasan, Chairman, AEC who In spite of his busy schedule
agreed to preside over this function. We are grateful to Dr. P.K.
Iyengar, Director, BARC who very kindly cancelled his other
appointments to be present here and grace this occasion. I thank Shri.
R.K. Carg, CMD, IRE for agreeing to the request of the organising
committee to give key note address.
I was overwhelmed with the response received from various
sponsors and among them I must* Mention Shri. J.L. Bhasln, CMD, UCIL
and Commodore Chatterjee, DCL, who have been so understanding and
occomnodatlve that it has been a pleasure to interact with them.
A19
Thanks are also due Co Shrl. A.S. Dikshit, HPD, Shri. M.R.
Balakrlshnan, Head, Library and Information Services, PRO's office,
Shri. Subramaniam, A.O., Training School. As the secretary of the
organising committee, it Is ay pleasant duty to acknowledge unreserved
co-operation 1 got from the aeabers of the committee and other
colleagues who worked tirelessly in organising this symposium.
Organizing this symposium, we have tried to do our best but it
may fall short of your expectations because your expectations of our
best may have been high. However, from this moment onwards, the
symposium is ours and not of the organizers. In case of any
inconvenience or organizational problems, we would stand by you
without fail. But in case we do not succeed, 1 will only request you
to take pity on me. However, I hope any small lapse will not be
noticed by you because you will surely be so engrossed in the main
proceedings.
A20
KEYNOTE ADDRESS
BY
R.K. Garg, Chairman & Managing Director,
Indian Rare Earths Ltd.
1. INTRODUCTION
Uranium is the only primary nuclear fuel and in turn, the only
coamcerlcally worthwhile application of uranium is as nuclear fuel.
Accordingly, with the growth of nuclear power generating capacity the
uraniua industry has grown dramatically over 30 years from virtually no
production in 1950 to around 40,000 T per year by 1980. Apart from its
use *» fuel in power reactors the possibility of its use in nuclear
explosives makes it a material of great stratgic importance and hence it
attracts a number of political and governmental controls. The absence of
bilateral or multilateral safeguard agreements, or other governmental
approvals, therefore prevent certain producer countries from supplying
uranium to some consumer countries.
Though uranium is ubiquitous in nature, rich deposits are rare.
The uranium resources of some of the producing countries of the
world are shown In Table-!. There are many other countries with known
A21reserves of less than 50,000t U but they are not shown In the table.
The Indian resources are Included for comparison. However, I may
add that the production cost for most of the Indian resources would be
well above the $130 per Kg U range, the highest price range upto which
uranium resources in the world are considered.
2. TECHNOLOGY OF URANIUM ORE PROCESSING
The technology of uranium extraction for nuclear applications
usually consists of three steps:
.. the production of marketable concentrate, known as "yellow cake",
analysing about 70% U from the mined ore
.. conversion of this concentrate to a form suitable for final nuclear
fuel and in a purity acceptable for reactor application
.. production of fuel elements to be charged in a reactor
The basic technology for ore processing and production of the
yellow cake was well established by mid 50's to early 60' s. A
simplified flow-sheet which is broadly followed in most of the operating
plants in the world is shown in Figure 1. Though there are many
variations of techniques and types of equipment In use for carrying out
each of the unit operations like sire reduction, leaching, concentration
and final precipitation and recovery of yellow cake, the general flow
sheet has not undergone any profound changes over the years. The only
uranium mill in India working for over two decades follows the same
general technology.
There are two aspects of uranium ore processing technology that need
emphasis. Firstly, in its Initial years of development uranium
hydrometallurgy has freely borrowed the experience of gold and copper
leaching, floculation of leached pulps and solid-liquid separation.
Secondly, the need for processing relatively low grade ores for meeting
the {'rowing uranium demand required special techniques for the
separation and concentration of uranium from the impure and low tenor
leach liquors. This resulted In the Introduction, on a large scale for
A22
Che first tine in the field of matallurgy, of resin ion-exchange in
1950's and of solvent extraction in 1960's. These two techniques have
proved to be extremely versatile and powerful. Both techniques have
later found their way into many hydrometallurgical operations - first in
the nuclear field and subsequently in the non-nuclear field.
3. GROWTH AND PROSPECTS OF URANIUM INDUSTRY
The growth of nuclear power and consequently that of uranium
Industry have not been steady or closely predictable. The earlier
optimistic estimates of nuclear power growth during the 70's have been
revised from time to time.
The world demand for uranium is predicted largely from installed
and projected nuclear power capacity. A number of other factors, of
course, influence this figure. They are the reactor type, efficiency,
degree of fuel enrichment (235U), percentage of 235U in the enrichment
plant tailings, percentage of fuel burn up in the reactor, and whether
the fuel Is reprocessed and the resulting uranium and plutonium are
recycled. The Uranium Institute, London, recently forecast (Table-II)
the uranium needed to fuel existing and planned reactors upto the year
2005. It Is recognized that on a global basis, there are now adequate
resources to meet this demand.
The production of uranium in the past two years and the anticipated
production for 1995 and 2000 is given in Table-Ill. The point to be
noted is that the production In 1987 and 1988 was less than the fuel
needs. This situation Is expected to last till the early part of the
next century. However, there does not seem to be any fear of a real
shortfall developing during this period. The balance fuel requirements
will be met by the users by drawing from the large inventories that were
built up in late 1970's based on optimistic nuclear capacity forecasts.
A second source will be the fuel to be reprocessed from which some
recovered uranium and plutonium are expected to be available for reactor
use.
A23
4. FLUCTUATING URANIUM PRICES
In the short period of 3-4 decades that it existed uranium industry
had a turbulent history. Its growth, as already indicated, though
dramatic, has not been accurately predictable. This is reflected in the
price fluctuation over the years (Fig.2). Following the global oil
crisis in mid 1970's the spot market prices witnessed a steep climb to
US$ 110 per kg U. This was followed by a sharp fall to $50 in 1982.
During 1988 itself, the fall was from $43 to $30 per kg U by the end of
the year. Though the NUEXCO (Nuclear Exchange Corporation) spot prices
do not, for various reasons, reflect the true price paid for
concentrates at any given time, they provide a useful indication of the
prevailing prices. The sharp fall in prices is the direct result of
factoxs like overproduction, lower than predicted demand and the already
large inventories lying with many utility concerns. The prospect of an
immediate or sharp price recovery is viewed in knowledgeable circles as
remote. It apears that the only certainty in the uranium market of the
1980's is its unpredictability. Under these circumstances, it is
reported that some producing countries have also appeared in the market
as buyers, preferlng to buy rather than to produce, to meet their
requirement. However, as earlier mentioned, the sale of uranium is
subject to many governmental or International controls and attractive
price alone cannot be the factor for determining the strategy of
indigeneous production versus procurement from abroad. This is
particularly true of a country like India.
In a situation of declining prices, it is interesting to know how
the major uraniua producers adjusted their strategies. Figure III gives
the production of uraniua during 1980 to 1985. Whereas some countries
have cut down their production, some others have taken measures to
reduce costs. The cost reduction was done not so much by inventing or
adopting revolutionary technologies, except to a small extent, but by
more common sense measures such a»t Increasing cut off grade reducing
capital cost and expenditure for non-essential services, reducing
production wherever possible. In this respect, the Individual measures
A2A
varied from country to country. Some typical cases can be considered
now.
Australia: The cut off grade in the Ranger mine, which is Australia's
biggest and one of the lowest cost uranium mines in the world is 0.5% U.
The present production is 3,000 t U per year which can be boosted to
6,000 t. In the Olympic dam project which has recently started
operation the grade of uranium is only 0.06% U. However, the planned
production is 150,000 t copper, 3,400 kg gold, 23t silver with 3,000 t U
coming as by-product.
U.S.A: In U.S.A. domestic production is drastically cut down on grounds
of economy. A production of 19,000 t U in 1975 has come down by 1988 to
a meagre 2,650 t. To keep down the cost of production a few sand stone
type of deposits are now put on solution aining (also called in situ
leaching (ISL). Significant quantities of uranium (about 1500 t U) are
also produced as by-product from wet process phosphoric acid, from mine
waters and from copper leach solutions.
Technological Improvements have also contributed to the lowering of
uranium production costs. Some of thea are:
. autogenous . or seai-autogen ous grinding of»run-of sine ore (e.g.
sandstone type)
. in situ leaching, wherever the deposit peraits, which eliminates
mining, transporting, grinding and conventional solid-liquid
separation (e.g. sandstone deposits)
. use of high rate thickeners
use of continuous or seal-continuous up-flow ion-exchange
equipaent which eliainate* the need for the costly step of
clarification of leach liquors.
application of ELUEX process which is a combination of
ion-exchange and solvent extraction which peraits the production
of a high grade uranium product.
A25
6. BY-PRODUCTS FROM URANIUM ORES AND URANIUM AS BY-PRODUCT
One way of obtaining low cost uranium is to produce other metals
as by-products from the ore or to obtain uranium as by-product of
other metallurgical operations. There are only a few uranium mines
that have significant payable by-product. However, recovery of
uranium as by-product is a well established practice in some
countries.
Uranium as by-product of gold: In South Africa, the tailings of many
gold ores, after removal .of the precious metal by cyanidation carry
uranium in the range 150-250 ppm. The first full scale plant for
production of uranium concentrates from such tailings was commissioned
in 1952 and by 1957 a total of 17 plants had been erected. Most of
the plants operate on standard sulphuric acid leach, ion-exchange flow
sheet. By 1971, South Africa was producing 3,500-3,800 t U per year
and was one of the important uranium exporters.
Uranium from Phosphoric acid: A very important projected source of by-
product uranium in many parts of the world is the wet process
phosphoric acid (30Z P2 05) which generally carries 60-200 ppm U.
Much attention has been bestowed in U.S.A. on development of a viable
process for recovery of uranium as by-product from this source. The
motivation for this is the fact that the phosphate deposits of that
country contain 4x10 t U. About 30 million tonnes of rock phosphate
is converted into wet-process phosphoric acid annually, setting the
potentially recoverable uranium at 3,000 t per year. After several
years of research in various centres, a very effective solvent
extraction process for producing marketable uranium concentrates from
phosphoric acid has emerged. By 1982 a number of by-product uranium
recovery plants were In operation in U.S.A. with an installed capacity
of about 1,500 t U per year (Table IV). Other countries like Prance,
Belgium, Spain, Yugoslavia and Canada are reported to have set up
plants for the same purpose. Of course, some of these plants are now
reported to be shut down due to lower uranium prices.
A26
Uranium from copper ores; The porphyry copper ores in U.S.A. carry a
small amount of uranium and in all copper leach operations the uranium
finds its way into the final solutions after copper recovery by
cementation. Though the uranium content of these solutions is of the
order of 10 ppm the enormous volumes available make its recovery
attractive. Wyoming Mineral Corp. started in 1977a plant which was
designed to treat about 30,0001 per minute of copper barren solution
by ion-exchange producing 55 t U per year. Anama installed another
plant with a similar capacity in Arizona.
Sea water as a source of uranium; In early 1960's when high rates of
growth of nuclear energy and uranium demand were predicted and it was
feared that long term demands of uranium cannot be met by the then
known reserves attention was directed to the oceans. The ocean water
carrying as much as 4.5x10* t U is the world's largest single source
of uranium though it is present at an extremely low concentration of
3.4 parts per billion. Initial development work on a process to
concentrate uranium from sea water was carried out in U.K. (A.E.R.E)
as a result of which hydrated titanium oxide (HTO) was identified as
an effective absorbent. Subsequently, Federal Republic of Germany and
Japan emerged as Important centres of research in this field. In
addition to HTO, a number of synthetic chelating ion exchange resins
like the polyaaldoxime (PAO) have been Identified as having attractive
absorbing properties. In spite of years of concerted efforts and the
running of a large pilot plant, at considerable cost by a consortium
of industries in Japan, It appears that uranium from the sea can be
obtained only at costs of the order of $600-800 per kg.
7. THE INDIAN SCENE
7.1 Uranium Resources
While the growth of nuclear energy and demand for uranium are
somewhat uncertain in the world, the situation within the country Is
qualitatively different. After weighing the available options for
meeting growth demand of energy within the country, the Government of
India have committed to have an installed nuclear capacity of 10,000
MW(c) based on PHWR by the end of the century. Accordingly, the
Department of Atomic Energy (DAE) worked out a profile for planned
A27
growth of nuclear power (Table V) and various units concerned with the
Implementation of this plan are getting themselves ready for the task.
It Is calculated that for fuelling Initially and for 25 years of
assumed life of the reactors, envisaged to be set up under this plan,
the uranium required is of the order of 40,000 t U, as concentrates.
Against this, the presently known reserves amount to about 60,000 t U
as ore. Taking into account the losses in mining and milling, the
available uranium may meet the requirement. It is also possible that
additional resources will be unveiled in the coming decade. Much of
the ore, however, is of the grade 0.03-0.05% U.0o. It is not feasible
to increase the cut off grade significantly without sacrificing the
available reserves. Hence the production cost of the concentrates may
be of the order of h.3500-5000 per kg U contained. As India is not a
signatory to the NPT, it is not possible to meet the demand by
purchase frost overseas, though the prevailing prices are very
attractive. As a utter of policy, therefore, indigenous production
has to be relied upon.
India is one of the few countries where the entire gamut of
nuclear fuel cycle is well developed and that too entirely by an
indigenous effort. The technology of uranium ore processing is amply
demonstrated by the working of the uranium mill of UCIL at Jaduguda
which has already completed two decades of uninterrupted production.
To meet the growing demand for uranium, UCIL will be opening new mines
and will create additional milling capacity. The annual demand of
uranium by the year 2000 when 10,000 MW (e) installed capacity is
expected to be achieved, is estimated at about 1,500 t.
7.2 By-product Uranium In India
None of the presently known ores have a potential for recovering
economically attractive by-products in a major way which can offset
the high cost of uranium production. However, limited possibilities
exist for by-product uranium. Some of them will be considered now.
Monazlte: Though monazite is relatively rich In uranium (0.30-0.34%)
the total quantity of nineral available from beach s.ind operations is
limited to about 4,500 t per year (likely to increase to about 8,000 t
A28
in the near future). Taking into account the limited demand for
thorium and the problems associated with the chemical processing of
monazite only about 5 to 10 tonnes U per year at present and about 10
to 20 tonnes in future can be expected from this source.
Copper tailings: An attractive source for by-product uranium, though a
poor one, is the tailings from the copper concentration plants in
Singbhum area (Bihar). They carry 80-100 ppm of U Q - At present, a
part of this uranium is recovered as gravity concentrates and
processed in the Jaduguda uranium sill along with the ore from the
mine. In this way, about 302 of the -contained uranium from the
tailings Is recovered. In view of the limited uranium resources of
the country, it is now felt that uraniua recovery can be significantly
improved (to about 70 t per year) If direct chemical leaching is
carried out. This approach is being considered by the department.
Phosphoric acid; As mentioned earlier, wet process phosphoric acid is
considered all over the world as a promising source of by-product
uraniua. A major part of the country's requirement (about 3 million
tonnes) of rock phosphate is met by imports. The phosphoric acid
produced In the country from this raw Material offers the possibility
of recovering uraniua. The know-how for the solvent extraction
process is already available based on the R & D work carried out in
BARC. A proposal to set up the first plant for uraniua recovery
attached to the Cochin plant of FACT is under the active consideration
of DAE.If this is successful, similar plants can be attached to other
phosphoric acid units. At present, soae fertilizer plants (e.g. IFFCO
at Kandla, Madras Fertilizers) depend on imported phosphoric acid
(Merchant grade) of 50-55* P 0. . This is not amenable to solvent
extraction. However, there are soae Indications that in the not too
distant future, these plants aay go in for their own add (30Z PJOJ)
production in which case the total potential for by-product uraniua
from this source can go upto 200 t per year. It Is apparent that
every effort should be put to set up the first plant and prove the
technology as well as economics.
A29
7.3 Possible Reduction of cost of production
Given the grade and capacity of the mines, it appears that a
drastic reduction in cost of uranium production is not possible.
However, some significant reduction can be brought about by:
Increasing the nining capacity as much as possible (say 3,000 t
ore per day or higher)
Improving the overall uranium recovery from the ore beyond the 85%
or so at present obtained
Adopting moving bed ion-exchange (RIP-Resin in pulp) technique
where clarified leach liquors need not be employed.
Recycling major portion of barren liquors after uranium extraction
by IX or SX to leaching circuit, saving on reagent consumption
Combining ore processing and refining steps as much as possible,
avoiding recovery, storage and redissolution of concentrates.
8. CONVERSION PROCESS
So far, the step of obtaining uranium concentrates from the ore
has been considered. The concentrates are too impure to be used in
any nuclear application. 'Conversion' is an Important step in the
nuclear fuel cycle. The main objectives of this operation are:
to convert the uranium ore concentrate into a pure 'Nuclear Grade*
product. Many impurities which are present in the concentrate need to
be reduced to a few parts per million or even fraction of ppm.
to convert the purified product into a suitable chemical form for
the subsequent operation, i.e. fabrication of fuel. The most commonly
used forms are: Uranium metal or UO powder for fuel fabrication and
UF , when the uranium has to be isotopically enriched (235 U) by ao
gaseous diffusion or centrifuge process.
The universally adopted purification process is the one Involving
TBP extraction which takes advantage of the highly selective
extraction of uranium by this solvent. The uranyl nitrate from the
loaded organic is stripped with water and can be converted to
either by denitratlon or by precipitation of ammonium dluranate (ADU)
or ammonium uranyl carbonate (AUC) and calcination. On reduction of
A30
UO , uranium dioxide is obtained which can be converted to oxide fuel
or converted into uranous fluoride. This fluoride, in turn, can be
converted to metallic fuel by metallothermic reduction (using
magnesium) or to UF for isotopic separation. The lsotopically
enriched UF, can be hydrolysed with water, precipitated as ADU and
fB—itpi*m*m4 «• M V mm# converted into UO- for fuel fabrication
(Fig.3).
There are five major refining plants in the western world (Table
VI). Although the process used in these plants is about the same, the
equipment is different, e.g. while the BNFL uses mixer-settlers,
Coaurhex use agitated columns and Eldorado Nuclear a combination of
Mixco columns and pulse columns. It is generally believed that
conversion plants require an annual production level of 5,000 t U to
be economic.
For production of U02 and UF^, rotary furnaces and fluidised bed
reactors are In common use. For the production of UF gfluidised bed
reactors and flame reactors are being used.
In this country, a refining unit with a capacity to produce 25 t
uranium metal per year was set up mm fat back as 1959. Its capacity
has been Increased recently to meet additional requirement of fuel for
the DHRUVA reactor. The refineries set up' so far are of small
capacity 100-200 t U per year but with future demand in view higher
capacities upto 500 t are being planned. For solvent extraction, we
have experience of both pulse columns and mixer-settlers. In
addition, a very significant contribution in this area has been the
development of the slurry extractor at the Nuclear Fuel Complex. The
slurry obtained after digestion of the yellow cake with nitric acid
can be directly fed to the extractor without putting it through the
difficult step of filtration and washing. The experience with this
extractor for the past 2-3 years has been very encouraging.
9. CONCLUSION
In conclusion, it can be said that in spite of some set back in
A31
the rate of nuclear power growth, in the world, future will see only a
net increase in the installed capacity. Consequently, the demand for
uranium is expected to grow steadily. The presently known resources
in the world are sufficient to meet the demand for the foreseeable
future. At present the installed ore processing and refining capacity
is more than the current demand. Hence only a slow growth of
additional capacity In these areas is foreseen. Due to slack in demand
and heavy inventories, the price of uranium concentrates has steadily
fallen in the recent past. The trend may not be reversed in the next
few years.
In India, a committed programme for increasing installed nuclear
power capacity to 10,000 MW (e) by the end of the century has
necessitated a rapid growth of uranium mining and milling capacities.
The known reserves are just sufficient for the planned growth but
there is a need for stepping up exploration and identifying additional
resources, possibly of higher grade. Meanwhile, the factors which
need attention are:
. bringing the deposits into production as early as possible
reducing the cost of production
improving recoveries in Billing and conversion plants
. Improving recoveries in fuel production
. since the scale of operations in all parts of the fuel cycle will
be increased several fold compared to the present level, measures
for tackling environmental problems associated with each step should
be worked out carefully. Greater mechanisation will also be necessary
to reduce manual handling and consequently radiation exposure.
improving recovery from copper tailings and take steps for
incorporating uranium recovery circuits in phosphoric acid plants.
I hope the details pertaining to some of the aspects covered in
my talk will be forthcoming from the series of invited talks and
technical presentations that will be heard during this symposium.
URANIUM
Country
Australia
Brazil
Canada
France
India
Namibia
Nigeria
South Africa
U.S.A.
Others
A32
TABLE - I
RESOURCES OF MAJOR PRODUCING COUNTRIES
Data * as on 1.1.1981,
Reasonably Assured
•000 t U
317
119
258
74.9
32
135
160
356
605
237
cost range US $ 130/kg U
Estimated Additional
•000 t U
285
81
760
46.5
25
53
53
175
1,095
147
Total 2,2293 2,720
* Only for countries outside the centrally planned economies
Source: Joint report by the OECD Nuclear Energy Agency and the IAEA,
1983.
A33
TABLE II
The Uranium needed to fuel Reactors ('000 t U)
1988 1989 1990 1995 2000 2005
1986 forecast 44.0 44.4 44.5 49.4 52.3 na
1988 forecast 42.7 44.1 47.2 51.0 55.0 56.0
Ref: Metals & Minerals Annual Review - 1989
A34
TABLE III
Uranlua Production In the World ('000 t U)
Country 1987
Australia
Canada
Europe (MainlyFrance)
Naalbla
Gabon Niger
(Central Africa)
South Africa
U.S.A
Others
3.8
12.4
3.7
3.5
3.8
4.0
4.8
0.7
1988
3.6
12.4
3.8
3.5
3.9
3.8
5.2
0.6
Estimated
1995
8.7
14
3.
4.
4.
0.
5.
5.
.8
1
0
5
77
7
6
2000
9.9
17
1.
3.
2.
0.
4.
6.
.7
4
5
8
77
9
4
Total 36.7 36.8 47.3 47.4
Ref: Mining Annual Review, 1989
Metals and Minerals Annual Review 1989
A35
TABLE IV
Plants in U.S.A. For By-Product Uranium Recovery From Phosphoric acid
Capacity t/y
Company Location P 02 5
Free Port Uraniua Recovery Louisiane 6,80,000 265Co.
Wyoaing Mineral Corp.
Gardialr Incorp.
International Minerals&Cheaicals Corp.
Earth Sciences, Inc.
FloridaM
H
•t
Alberta, Canada
3,60,000
4,50,000
5,00,000
7,60,000
1,190,000
145,000
135
160
170
290
485
40
Source : Uraniua Institute, London
International Conference, 1983.
A36
TABLE V
Planned Growth of Installed Nuclear Energy Capacity In India
By the end of Total capacity (Cumulative)
MW (e)
7th Five Year Plan 1465
6th Five Year Plan 2170
9th Five Year Plan 8550
2000-2001 10,050
A37
TABLE VI
Major Uranium Refineries in the World
CapacityPlant „,
t.U/year
Allied Chemicals (U.S.A.) 12,700
BNFL (U.K.) 9,500
Coaurhex (France) 12,000
Eldorado (Canada) 9,000
Sequoyat Fuels (U.S.A.) 9,090
Total Western World 52,300
A38
URANIUM MINING JN INDIA
PAST. PRESENT AND FUTURE
M.K. BATRA
INTRODUCTION
The search to locate indigenous sources of uranium began
as a sequel to the decision to harness atomic energy for indus-
trial purposes in the country. A raw materials division was set
up and temas of Geologists started exploration in the various
parts of the Country. The areas which were considered likely to
have uranium occux^tnces included Singhbhum Thurst Zone in South
Bihar. The area was already known for its copper sulphide miner-
alization, and operating copper mines were located therein.
Association of copper and uranium had been reported in many parts
of the world, though no commercial deposit had yet been found. A
sample of uranium had been picked up by a prospector from one of
the copper mines as early as in 1937. The sample had been analy-
sed to contain uranium, in the laboratories of G.S.I, at Calcut-
ta. In 1950, therefore close examination of this 160 Km. long
mineral zone, out cropping on the ridge of a hill, which could
have a sizeable potential was revealed at Jaduguda. This turned
out to be a major deposit and has remained the best located so
far.
In this belt, series of rock formations have been strongly
folded and highly metamorphised. A constant techtonic movement
hus created a zone of t.hurst. The rocks towards the North have
been bodily thrown against the rocks towards South. The zone of
A39
thursting had been completely sheared and became a favourable
place for deposition of mineralized solutions. It is1 in this
zone of sheared rocks that Uranium, Copper, Nickle and Molybde-
num joineralisation has taken place. There had been two phases of
mineralisation; a high temperature oxide phase and later, a low
temperature sulphide phase. In the oxide phase, minerals such as
apatite, magnetite and uranium were deposited, while in the
sulphide phase, minerals of copper, nickle and molybdenum were
formed. The age of mineralisation is stated to be about 1000
million years. Importance of associate rocks and minerals lies
in fact that these often lead to 'finding of principle mineral.
RETHINKING:
Recently, there has been re-thinking in mode of deposi-
tion, in this area, though views to the contrary have been aired
from time to time. A school of Geologists are of the view that
the area is of sedimentary origin.and the quartz pebble conglom-
erate formed in the thurst zone are from a river bed. If this
theory holds true, there is a great possibility of existance of
wide and better ore zone towards North of the present working
harisons of both uranium and copper. A programme to test this
possibility has been drawn by AMD and a test bore hole is now in
progress.
ORE BODY AI JADUGUDA
The choice of mining method is normally dictated by the
A40
characteristics of the ore body. The ore body at Jaduguda is
lenticular in shape. The lenses pinch and swell and the width
varies from a few centimeters to 5-6 meters. The lenses are
separated by waste patches. The dip of the ore body on average
is about 45 degrees, but the veins take a roll, as they go in
depth and become very flat. This erratic behaviour has hampered
adoption of more efficient and high productive mining method. A
mining method caled 'Cut and Fill' had to be edopted to ensure
controlled breakage, with a view to eliminate high dilution from
waste rock. This method, of course, helps ensure safety in
mining operations as wall rocks in the thurst zone are highly
jointed and tend to break loose without *uch warning. The fill-
ing system ensures ground stability.
ECONOMICS;
While the uraniua Mineralistion is wide spread in the
ar*a, the economic length of the ore body at Jaduguda is only
about 850 meters. During exploration in the fifties, the ore
body was traced out to a depth of about 450 meters by diamond
drilling and about 4.5 million tons of ore reserves at an average
grade of 0.065% e U3O8 were established. Later bore holes proved
the continuity to about 850 meters. A few still deeper bore
holes have inter-sected the ore body and found it to be still
persisting. A copper mine, in the neighbour-hood, at Mosaboni,
has workings at a depth of about 5000 feet, at present and there
A41
is no reason, why the uranium lodes should not go this far and
still further.
Along with diamond drilling, exploratory mining was also
carried out at Jaduguda. Adits were driven on the face and in
the foot of the hills and levels were driven along the ore body.
This gave sufficient information about the rock type, ore horizon
and ore characteristics. Opening of the ore body provided bulk
samples for carrying out metallurgical tests.
As compared to presence of mineralization; a deposit is
called an ore deposit when the mineral is present in sufficient
quantities and in quality to justify an adequate pay back period
and adequate return of investment. A mine is a wasting asset. A
large capital is to be invested, to begin with, to set up facit-
lities for mining and processing of ore and then the depletion
starts. Great caution is therefore necessary to make estimate of
ore reserves so that the investment does not come to grief.
There was quite a hesitation in taking up Jaduguda deposit
for commercial exploitation. The ore body was small, the grade
of ore was not high enough to be excited about, and underground
method of mining, the only alternative in this case, was not
conducive enough for high production rate. About this time,
number of large deposits were being discovered in the Western
world, in fact extensive uranium fields, like Elliot Lake in
Canada, Ambrosiu area in New Mexico and very high grade intrusive
A42
deposits in Colorado in U.S.A., and in Gaban, Niger & Nambibia.
Economic studies showed Jaduguda in poor light when comparisons
were made. Department of Atomic Energy had invited teams from
internationally known mining companies, like Rio Tinto Zinc and
later from Prance to evaluate the deposit and their reports were
not too encouraging and implied that there was not enough econom-
ic justification for opening of Jaduguda when uranium could be
had in abundance from then.
THE DECISION
However by 1961, decision was taken to open up the depos-
it and to set up a mine and a mill. Work had proceeded ahead at
Trombay in drawing of the process flow sheet. That year, Jadugu-
da Mines Project was set up to concentrate efforts on developing
the nine. Decision was taken to sink a shaft in middle of the
ore body to provide an acceessway for hoisting of the ore and
for the horizons to be developed. This work assumed priority as
the mill was being constructed,, simultaneously which would be
ready earlier. Stoping work was therefore, taken up in the
levels, which had been developed through the adits and which
would provide stock piles of ore for the mill till the commence-
ment of regular productin from the mine. It was also decided to
sink the shaft in two phases, so that the mine could be brought
into production earlier. The first phase consisted from surface
to a depth of 315 meters.
A43
UCIL:
In 1967, the two projects, Jaduguda Mines project and
Uranium Mill Project were merged and a Public Sector Company,
UCIL. under the administrative control of Department of Atomic
Energy was formed, with a specific objective of mining and mill-
ing of uranium ore in the country. By 1968, shaft along with the
ore pass system, underground loading and crushing stations were
made ready to produce 1000 tons of ore per day. The mill went
into production a little earlier.
Ilnd stage shaft sinking when the shaft was deepened from
315 meters to 640 meters was carried out, along with the produc-
tion of ore from the top levels. A noval method was used for
shaft construction. The main ore pass was sunk and the shaft was
raised from bottom to top. Instances of use of this method are
very few and far between in the world. The Ilnd stage was com-
pleted in 1977 and mining was commenced in the deeper levels.
The shaft is now being taken up in Illrd stage now, where an
auxiliary shaft is being sunk from 555 meters level to 850 meter
level. This will allow the mine to continue production till the
end of this century. As the ore body is still open, mining is
likely to continue further down.
In the earlier stages, to boost up production and to build
up ore stocks, shrinkage system, where bulk of the ore could be
left in the stopes for drawl later on and open timbered methods
A44
of stoping were used. Shrinkage stopes provided opportunity of
application of solution mining. Due to flat dip, some ore was
adhering to foot wall; even after drawl from the chutes. Barren
solution from the mill was sprinkled into the stopes and re-
circulted till values were built up This water rich in uranium,
was then pumped to the aill for uranium extraction. This contin-
ued for quite so«e time and considerable expertise has been built
up in this regard. While stringers are difficult to 'leach,
finely broken ore can be leached reasonably. Later, cut and fill
method was standardised; the voids created by mining are filled
up with dislimed mill tailings. You will hear about these sys-
tems and see some slides in the papers being presented later on.
Jaduguda was almost the first underground metal mine to go
into production after independence. In keeping with the stand-
ards of the Atomic Energy Establishments many new technologies
were used and for the first time in India, a concrete tower, to
house friction type winders at the top was built with slip form
technique brought from Sweden. The system was so well liked and
absorbed that it was later used for lining of the shaft with
concrete. The equipment brought from Sweden on rental basis, was
purchased and retained. Alimak raise climbing equipment was used
for driving of raises with speed and safety. Tyre mounted load-
ers were introduced underground for the first time in India, for
handling of broken ore. Since then, use of slip form arid load,
A45
haul and dump loaders have been widely used in the Country.
Grouted Rock Bolting is now used extensively as a support system
underground and this has replaced timber supports.
Jaduguda is well designed mine and has good functional lay
outs, not only for production purposes but also for transporta-
tion (use of diesel locomotives) and drainage system. Stope
wagons have been used for upper drilling and prilled ammonium
nitrate is used for blasting of ore. Out of about ore reserves
of 10.5 Million tons, upto 555 Meters depth, about 4.5m tonnes
have been extracted so far.
Hilling is an integral part of a metal mine. In ore
processing, also, new technologies were used in extensive manner
as part of hydro-Metallurgy, like leaching of ores in Pachukas,
use of drum filters, ion-exchange system and re-precipitation
techniques.
THE PRESENT SETTING; BHATIN;
A new Mine has since been opened at Bhatin, about 3 KM.
froM Jaduguda. The ore froM this Mine is brought by duMpers to
Jaduguda Mill for processing. Ore reserves here upto a depth of
about 500 Meters total to about 2.5 Million tons of ore, at a
grade of .045%. The production rating of this mine ia about 250
tons per day. Opened in 1987, designs of this Mine were prepared
in the Corporation itself.
A46
URANIUM RECOVERY PLANTS:
An auxiliary source of uranium has been copper tailings.
The copper ores of Singhbhum contain small values of Uranium and
these are separated from the copper tailings by gravity separa-
tion method. The recovery plants are located adjacent to the
three copper concentrators. The feed grade varies from .008%
to .01% and upgradation is about 10 times. The mineral concen-
trate with grades of 0.08X to 0.1% are transported to Jaduguda
and mixed with ore for extraction of uranium. This has been a
good source of uranium. To improve recovery, chemical treatment
employing low acid leach is being considered. As copper tailings
after recovery of uranium may have still manganese pollution, use
of bacteria in place of manganese as an oxident is being studied.
Simultaneously, use of sliae tables 'to recover uranium now
going out as ultra fine particles is being studied. Success of
these studies will establish this source on.more firm basis.
EXPANSION i MILL
The Jaduguda mill was expanded two years ago and is now
capable of handling about 1400 tons of ore per day, increased
feed coming from Bhatin nine and the uraniun recovery plants.
JBI£ PRODUCTS:
Another distinct feature of Jaduguda is recovery of acces
A4 7
sory minerals occuring with the ore. In the Bye products Recov-
ery Planti copper molybdenum and magnetite are recovered while
copper is. recovered before extraction of uranium, magnetite is
extracted from the tailings. This has been a notable achievement
as otherwise these values would have been lost in the tailings.
The operations are profitable and make a handpome contribution.
Sometimes economics of mining of principle minerals itself is
decided by presence of bye products.
FUTURE Q£ MINING;
For 10,000 MW programme, requirement of the concentrate
is estimated at about 1350 tons per annum. Constant review is
therefore, required to be made for opening of new deposits, which
have been explored by AMD.
Two such deposits taken up presently for construction are
Narwapahar and Turamdih East, where a mine each will be set up
with a production capacity of 1500 tons of ore per day, and a
mill at Turamdih to treat ore from both the mines i.e. 3000 tons
per day. Ore from Nnrwapahar mine will be transported by an
aerial rope-wuy. These deposits are located at a distance of 12
Km. and 25 Km. from Jaduguda respectively.
Both will be underground mines. In keeping with the
latest trends, these will be trackless mines, access to the ore
body will be through declines rumps, stopping at about 10 de-
grees. Ore will be huiiled by low profile dumpers. Men will
A48
travel to the working places in passenger carriers. Bulk mining
methods like post pillar for wide ore bodies, more than 6 meters
wide, room and pillar for narrow lenses have been proposed for
the mine. Higher productivity levels have been earmarked for
these mines. This has been an economic necessity, as grade of
the mines is lower to that at Jaduguda. Both the deposits have
reserves of about 10 Billion tons each, with grade of 0.058X at
Narwapahar and 0.045% at Turamdih.
The major improvement will be in ventilation system. The
entry system and working methods are such as to'provide fresh air
directly to each face; unlike in shaft system, where some air
does get re-circulated. There has been a considerable lowering
down of international standards with regard to radon concentra-
tion and the up-dated ventilation system will help achieve the
rigid standards.
In the new mill too, losses are likely to be reduced with
introduction of horizontal belt filters and continuous counter
current, fluidised bed Ion-exchange system. Tailing disposal
system has also an improved design about which you will l«arn
from a paper being presented later.
Due to high capital costs involved in the projects and
nature of underground mining of low grade ore production cost of
uranium concentrates is estimated to be quite high Cost effec-
A49
tiveness, will therefore, be a paramount requirement. Our expe-
rience at Jaduguda has been, that while costs of mining and
milling per ton of ore have been quite competitive, inspite of
high costs of some inputs, cost per Kg. of concentrate obtained
comes higher, because of lower tenor of ore.
We have yet not been able to discover a large high grade
deposit or deposits and therefore must resort to small deposits
of comparatively low grade, most of which occur in Singhbhum
district. These deposits offer good possibility of adoption of
solution mining and heap leaching techniques. We have carried
out good amount of work in these fields on experimental scale and
time has come when such techniques must receive good impetus.
Preg. liquor obtained at sites can be transported in tankers to
central mills at Jaduguda or Turamdih. It may be pointed out
here that about 700 tons of uranium is produced in the world by
such methods out of total production of about 42,000 tons. At
Denison Mine in Canada, about 18% of the mine production comes
from mine water. Adoption of such approach for us will shorten
the pay back period and the start of production can be short
enough to wait for the discovery of richer deposits. To meet the
target production, resort to such technique is a must. This work
can be undertaken in shorter time and on a lower investment and
can be tailored off when rich grade deposits are found.
A50
OPEN CAST;
Underground mining is very restrictive in nature. A
deposit where open pit mining can be practised carries number of
advantages, in, fast start up, higher production, cost reduction,
computerised control etc., The deposits located at Doraia Sat in
Meghalaya and Turamdih West in Singhbhua have very favourable
stripping ratios. The advantages at Doaia Sat is much more as
the ore here is of sand stone type and it should be possible to
heap leach effectively, lower grade ore removed from the top
layers; remaining being treated in a conventional mill.
Because of the wider range avilable here, ore sorting
machines, based on gamma ray emissions, can be used to separate
lower grade ore. In open cast area, number of land reclamation
measures have now been devised. In some case, it has even been
possible to upgrade the land. Solutions are available therefore
in this regard.
However, Domia Sat has a handicap of difficult logistics.\
Considering vastness of the source, these must be overcome.
TAILING DISPOSAL:
Anotther area which poses a stiff challenge and must be
tackled effectively is desposal of tailings. Even future of some
deposits will be decided on this account. Pressure on land
requirement must be reduced alongwith the measures taken for
environmental control. In cut and fill method, only coarse
A51
fraction of the tailings can be used, which is hardly 40X of the
total. Therefore 60% must be impounded on surface, requiring a
large land area. Use of tailings can be increased by adopting
mining methods where delayed filling can be used. Replacement of
hydraulic filling with pnematic stowing can be a possibility.
These tailings can also be agglomerated. Considerable work needs
to be done to bring these concepts to practical applications.
SHORTENING THE GAP:
Considerable time elapses now, between preparation of DPR
and commencement of actual work on ground. Future projects can
ill afford this delay. A close collaboration is necessary,
therefore, between both, exploration and exploitation agencies.
Some work of conceptual in nature can be taken up early if a
deposit in exploration is showing a promise. Some pre-
feasibility studies on provision and scale of infrastructure
facilities can be undertaken simultaneously. Statutory clearance
also take time and need speeding up.
LAND ACQUISITION. REHABILITATION AND RECLAMATION:
Acquisition of some land for opening up a mine and a plant
may be inevitable and must be kept to the minimum. Acquisition
is a time consuming process and action is to be initiated early
enough to uvoid delays. Rehabilitation of displaced persons is a
social responsibility und hus to be taken up earnestly. Skills
A52
may have to be imparted to displaced persons for them to be
gainfully employed in the projects/ A good expertise is avail-
able, at present, for reclaimation of land, ravaged by mining,
particularly by open cast operations. Not only it is possible to
reclaim the land, but it is also possible to upgrade the same.
Mention must be made here regarding requirement of environment
management particularly of liquid effluents, both from the mine
and the plant.
COST REDUCTION:
Future of mining lies in competitiveness and system there-
fore, must incorporate cost reduction provisions. Mining meth-
ods, where the operations can be carried out independently and
not in cyclic order as in the cut and fill method will be more
useful.
While high degree of mechanisation,does not necessarily
mean cost reduction, there are certain aspects in mining opera-
tions where closer look is required. One such area is drilling.
Our costs in drilling and blasting are very high Mechanisation
of drilling operations and use of hydraulic drlling equipment may
be the answer. Time has come that use of Raise Borer needs to be
considered in depth. This type of equipment can eliminate the
delays involved in developing a mine.
During opening of Juduguda, we took lead in many ureas
of underground mining. This has paid us handsome dividends. We
A53
have to be prepared once again to blaze a trail. Mining and
milling of low grade ores has its problems which must be faced.
In short, mining techniques, in future, will have to
undergo a drastic change. There are pressures enough for that.
While we here are presently engaged in construction of
Narwapahar and Turamdih, Cigar Lake mine is being prepared for
production in Canada. Fro* 3000 tons of ore per day, we will be
getting about 320 tons of U3O8 per annum. Cigar Lake will be a
100 tons per day proposition and production of concentrates is
estimated at 4,200 tons. Very attractive and exciting indeed,
but then Mining of high grade deposits can have problems of its
own.
I am thankful to the organizers for giving me an opportuni-
ty to present before you, a birds' eye view of'the scenario here
at home.
Thank you,
SESSION I I A
U R A H I V M P R O S P E C T I N G
Chairman : SHRI S.3A3TRYChief Geologist UCIL.
STRUCTURE AS A GUIDE FOR URANIUM EXPLORATION IN THE TURAMDIHMOHULDIH AREA, SINGHBHUM DISTRICT, BIHAR
R . MOHANTY and M . B . VERMAAtomic Minerals Division
34, Khasmahal, Tatanagar - 631 002
Uranium mineralisation at Turamdih i s hosted by chlorite-quartz schist±apatite and magnetite* whereas at Mohuldih, i toccurs in the immediately underlying quartzite and tourmaline-bearing sericite schist. The ore horizons are in the form ofa number of lodes, concordant with the schistosity of the hostrocks, and separated from each other by a few tens of metresof poorly-mineralised or barren rocks.
Of the three deformation episodes (F^ F^ and F,) deci-pherable in the area, evaluation drilling and structural ana-lysis reveal that the subsurface behaviour of the ore body i smostly affected by the F2 fold movement. Critical informationon such structural guides for mineralisation will help in pla-nning evaluation drilling programmes in the contiguous area tosubstantially augment the presently-known reserves of uranium*
- 2 -
INTRODUCTION
The Singhbhum Shear Zone (SSZ) i s w e l l known f o r i t s Cu-U
mineralisation. Though i t extends for about 200 km# only the
eastern 100 km contains the major uranium and copper deposits.
The western portion of this eastern stretch constitutes the
Turamdih - Mohuldih sector which probably houses the largest
uranium deposit of the belt. This sector with an area of 5 km x
2 km, l i es within 10 km from Tatanagar (Fig. l ) . in this paper
we have attempted to discuss the exploration stages for uran-
ium and the effect of structure on the sub-surface behaviour
of the ore body in the Turamdih - Mohuldih area*
GEOLOGY AND LOCAL STRUCTUR1
Pioneering works on geology and structure of the SSZ,
among others, include those of Sunn (1940)* Dunn and Dsy (1942);
Sarkar and Sah«, (1962); Sarkar (1964); and Mukhopadhyay (1976,
1984)• The Turamdih - Mohuldih sector exposes sodagranite
underlying a mstasedinentary sequence comprising banded magnetite
ouartzlte, serldte schist and chlorite schist belonging to the
Iron Ore Stag* (Dunn and Day, 1942) or the Dhalbhum Stag* (Sarkar
and Sana* 1962). This rone is bounded by the Dhanjorl Formation
in the south and the mica schists of the Chalbasa stage in the
north (Fig l), and has bean referred to as the Shear Zone* in
the centra of which the Mohuldih - Turamdih area lies. The
effect of shearing is most intense In the central part, which
gradually decreases in intensity both towards north and 'south*
The uranium and copper mineralisations are mostly asso-
ciated with the rocks in the aforesaid shear zone. Momm of the
promising uranium occurrences along the SSZ, with which the
Atomic Minerals Division Is presently Involved and their host
rocks are summarised in Table-I*
- 3 -Table .
Rock type
N Game t i ferous^ mica schist and
guartzltes
Chlorite schist+ apatite and
magnetite
. Sericite schist ±tourmalineBanded magnetitequartzite
S Soda granite
I
Stratigraphy asreferred byDunn and Dey,1942
Chaibasa Stage
Iron Ore Stage
.do-
Soda granite
Known uraniumoccurrences
Bagjata*,Kanyaluka,Gohala
Narwapahar*Turamdih*Garadih*Rajgaon
Mohuldih*Bangurdlh
* economically viable deposits
, The local structure i s in no way different from the regionalstructure described by Hikhopedhyay (1964). As described by him*there are three folding episodes decipherable in the area* In abroad sense, the earliest deformation (Fj) i s of tight to iso-clinal reclined folds with the development of a pervasive axialplane shlstoslty (*x) which, at most places, i s parallel to thebedding (So). The general trend of the foliations i s MM# - SSIdipping 30-40° towards HI. The hinge zones, where the 8Q and S^are supposed to be perpendicular to each other, are, however,hard to find* The Fj folds are so much drawn out and affactedby later extensive mylonltisatlon that small scale Fj folds havebecome scarce* The down dip llneatlons which are profuselydeveloped on S planes parallel the Fj fold axis and hence areTx lineatlons (L1). Incidentally, these lineatlons also parallelthe strlatlon lineations (a-llneatlons) pertaining to the laterphase of folding* However, F folds in the mappable seal* aresometimes preserved In the quartzite outcrops (rig.2)*
- 4 -
The second generation of folds (F ) trends ESB-WNW and arenonplunging to low plunging either towards east or west. Mostof the small scale folds v is ible on the surface belong to thisgeneration. The earlier schistosity S. has been affected bythis folding. A se t of crenulation cleavage Cs
2^ Parallel toi t s axial plane has been developed more dominantly in the sch i s -tose rocks. The lineations (L_) pertaining to F~ folds occurin the form of puckers on the S surface. Not much variationin attitude of F~ folds i s seen because the S- surfaces arefairly consistent in their attitude and F1 hinges are very rare.
Overprinted on them are the P^ folds i n t n e form of broadwarps with very high wavelength/amplitude rat io . The axes ofthese folds trend almost N-S with moderate amount of plungetowards north. No small scale manifestTTations are, however,recognisable except minor strike swings. The e f fec t of thesethree generations of folds on the ore body in the subsurface arediscussed in the following.
URANIUM MINERALISATION
Host rocks
The uranium occurrence, at Mohuldih and Turatndih was knownduring la te f i f t i e s (Bhola, 1965). Mineralisation at Turamdihi s hosted by chlorite quartz schist ± apatite and magnetitewhereas that at Mohuldih i s hosted by the immediately underlyingunit of s e r i c i t e schist and banded magnetite quartz!te (Table-I).The chlorite schis t at Mohuldih, which i s in the strike continua-tion of 'Airamdih, however, contains impersistent uranium horizons.
Exploration
Exploration by evaluation dril l ing at Turamdih and Mohuldihhas been carried out through various stages during the l a s t threedecades. At Turamdih area* the mineralisation occurs over 1.5 km
strike length with approximately 1 km plan width (Fig .3 ) . Since
- 5 -
the structure has played a great role in transposing the radio-
active bands both in the surface and the subsurface zones, explo-
ration had been undertaken in different blocks, such as, Turamdih
East, Nandup, Turamdih North, and Turamdih South (Fig.3) at diffe-
rent time6. However, after detailed exploration i t i s now under-
stood that the ore bodies of these blocks are manifestations of
one and the same body, affected by all the three deformations
resulting in i t s occurrence at different levels and in different
shapes. The evaluation drilling at these blocks was done at a
grid interval of SO to 60 m along 6trike and 100 to 120 m along
dip. At Turamdih North, however, the dip interval has been
brought down to 50 to 60 m. These Intervals, both along strike
and dip, have been decided not by any statistical calculations,
but by trial and error to Maintain the variation in behaviour of
the ore body to the minimum. It can be mentioned here that the
outcrop of the ore body at Nandup continues below the surface at
Turamdih South and Turamdih Cast only to crop out again to the
north at Turamdih North and Keruadungrl.
At Mohuldih which l i e s about 2 km west of Turamdih, minera-
lisation occurs on surface over 350 m strike length with sub-
surface continuity of l i t t l e more than 1 km. Exploration at
Mohuldih has been done In 2 stages - once in 1969-70 and next
during 1982-87. Drilling was done at an interval of 60 m along
strike and 120 m along the dip.
Correlation studies and sub-surface structure
Uranium lodes along the Shear Zone are basically controlled
by stratigraphy0 llthology and geochemistry (Rao and Rao, 1983)
on which structural effects are superimposed. I t i s of interest
to know how each of the three folding episodes described earlier,
has affected the uranium lodes in the subsurface. While the
mineralisation i s confined to one particular l i thic unit, i t
occurs in the form of a number of layers and i s folded sympathe-
tically with the host*
Since the Fj folds are isoclinally reclined in nature and
-6-
plunging towards NE, their impressions are better seen along
the strike sections (trending ESE-WNW) of the ore body (Fig, 4a,
4b). In these sections, the ore body closes either towards east
or west. Such closures of very small dimension of few tens of
metre are observed. Because of the F^ fold, the lodes are repea-
ted to form a number of horizons. At the hinge areas of such
closures, thicker mineralisation is normally intercepted as in
case of Turamdih (Fig. 4a). In Mohuldih, mineralisation occurs
in the form of two prominent lodes, the gap between which narrows
down, to finally coalesce in the western end and widens to about
40 metres at the eastern extremity (Fig. 5a, 5b)• Such coalescing
zones or perfect closures pertain to the F^ folding movement.
Sometimes high angle relationship between the bedding and the
schistosity is observed along the cores at such closures.
Of the three folding episodes, the effect of F2 folding on
the ore body and the formations is maximum. These folds trend
WNW-ESE with their axial planes steeply dipping towards NE. Their
northern limbs are always longer than the southern limbs. Many
times, these folds are intercepted along the boreholes (Fig. 6),
and therefore, care has been taken to consider the true thickness
and not the apparent thickness thus intercepted. The correlation
of the ore bands has, accordingly, been dons taking these folds
into consideration* The manifestation of these folds is best seen
along the dip sections (Pig. 7 and 8 ) . At Turamdih* it is this
F2 fold which helps in linking the deposits of Nandup, Turamdih
South and Turamdih North with each other and establishing the
ore body as one and the same. In Fig.8, the southern portion,
where the mineralisation is at or very near to the surface* is
the Nandup deposit. This ore zone goes below the surface for a
plan width of 500 metres to form the Turamdih South deposit.
This, with the help of a large F^ synclinal fold, surfaces again
to the north resulting in the Turamdih North deposit. In Turam-
dih South, the frequency of F2 fold increases.so that the dip
of the enveloping surface (imaginary surface joining crest to
crest of the folds) becomes horizontal to sub-horizontal resul-
ting in shallow interception of the lodes even in the downdlp
- 7 -
dlrection. Since the F2 fold axes are horizontal to subhori-
zontal* the lodes are intercepted at almost same level in any
strike direction. At Mohuldih, however, (Fig.7) not only the
dip of the enveloping surface becomes subhorizontal at certain
depth but also a gradient is observed even along the strike
direction (Fig. 5b) beyond the 5th series of exploration. This
could be due to acute angle relationship between F and F. axes
The interference of F , F_ and the later F. folds brings out an
interesting subsurface mosaic. The true dips, calculated from
the apparent dips based on the marker intercept e.g. contact of
schists and quartzite indicates a gradual change in strike from
NW-SE along 1st series to NE-SW along 9th series (Table-II) of
boreholes*
Table II
S.NO.
1 .
2 .
3 .4*
5.6 .
7 .
8 .
Series
I
I I
I I I
IV
V
VI
VII
VIII
and II
and III
and IV
and V
and VI
and VII
and VIII
and IX
Dip amount and direction
30° towards N30°E
30° towards N35°E
20° towards M40°E15° towards N70 B28° towards N80°I24° towards S70°S26° toward* S70°E30° towards S50°«
The structural contour drawn for the contact as well as the
mid point of the ore body (Fig.9) also corroborates these changes
along strike in the subsurface horizons.
The third deformation el episode <F3) has, however, the least
affect on the or* body* Since the F3 axas are subparallcl to F
axes, minor warps are observed in the ore body along the strike
sections (Fig* 4)«
- 8 -
The above discussion, thus, reveals that the uranium minera-
lisation is basically lithic-controlled and predeformational. The
F, folds have caused the repetition of ore horizons, whereas the
F2 deformation has contributed in bringing the lodes to shallow
levels, at places even to the surface.
Substantial reserves of uranium have been proved in the
Turaindih-Mohuldih sector. Additional reserves will be proved in
future, in areas like Keruadungri (adjacent to the Turamdih North)
and the intervening gap between Turamdih and Mohuldih, where explo-
ration by drilling i s being carried out at present. Detailed struc-
tural studies, as done in the case of Turamdih-Mohuldih, will go a
long way in planning exploration strategies in these areas also.
ACKN OWLEDGEMENT
The authors are greatly indebted to Shri A.C. Saraswat,
Director, AMD for his encouragement in writing this paper. The
constant guidance by Shri K.K.Slnha, Regional Director* Eastern
Region and Shri S.C.Verma, Project Manager, and involvement at
every stage by Shri L.D. Upadhyay, Deputy Project Manager are
thankfully acknowledged. Thanks are also due to the previous
workers of the AMD especially S/Shri K.D. Agarwal, R.M.Sinha,
R.K. Gupta and E.U. Khan whose unpublished reports have formed a
base for this study, and to Shri H.M.Verma and R. Dhana Raju for
crit ical ly reviewing the paper*
REFERENCES
Bhola, K.L. (1965) » Radioact ive d e p o s i t s i n I n d i a . In 'Uranium
Prospecting and mining i n I n d i a 1 , D.A.E. , Jaduguda,
p.1-41.
Dunn, J.A. (1940) : The stratigraphy of South Singhbhum, Mem. Geol.
Surv. India, V.63 (3),
Dunn, J.A. and Dey, A.K. (1942) * Geology and petrology of Eastern
Singhbhum and surrounding areas. Mem* Geol. Survey*
India, V*69(2).
- 9 -
Mukhopadhyay, D. (1976) t Precambrian stratigraphy of Singhbhum -
the problems and a prospect. Ind. Jour, Earth. Sc i . ,
V.3, p.208-219.
Mukhopadhyay, D, (1984) * The Singhbhum Shear Zone and i t s place
in the evolution of the Precambrian mobile bel t of
north Singhbhum. Ind. Jour. Earth Sc i . , CEISM Seminar
Vol., p.205-212.
Rao, N.K. and G.V.U Rao (1983) « Uranium mineralisation in Singh-
bhum Shear Zone, Bihar. I . Ore mineralogy and petro-
graphy. Jour. Geol. Soc. India, V.24, p.437-453.
Sarkar, S.N. and Saha, A.K. (1962) t A revision of the Precambrian
stratigraphy and tectonics of" Singhbhum and adjacent
regions. Guart. Jour. Geol. Min. Met. Soc. of India*
V. 34, p.97-136.
Sarkar, S.C. (1984) : Geology and Ore mineralisation of the Singhbhum
Copper-Uranium belt . Eastern India, Jadavpur University,
Calcutta, 263 p.
- 10 -
GEOLOGICAL MAP OF THE PART OF SNGH6HUM SHEAR ZONESHOWING- URANIUM DEPOSITS
DISTT. SWGHBHUM
PIG 1
- 1 1 -
OEOLOOICAL MAP WITH BOREHOLE LOCATIONS , MOHULDIH .
DISTRICT - SINOHBHUM , BIHAR
SCALEM> O SO CO
I U C K
CHLOWTt SCHIST.
lmm\*\ CHLMITC SCMCIU SCHIST
I V . - . I WWOTC 9CMST WltH TOUMMUNS
I . V . M •WOO MMWTITI OUMTtnt
[•».».«! SOM OWUMC
K0OIN0
5CHUTOV1Y
LOCATION Of •OftCHOLfl
; MOMUUJIHCAM*
F I G 2
- 12 -
BOREHOLE LOCATION PLAN OF NANDUP-TURAMDIH AREA
x \ \C ,J
AJLFIG 3
- 13 -
150*-
100 •so -
0-0 •
50
b l l
1 I 1
f —
7 6A 6 1 t 200
|> r - ; . | 3E/tICITJt 0UAJIT2 SCHIST f- 1 URANIUM Oft*
prrren CKUXIITC QUARTZ SCHIST/FSLU6PATHIC SCHIST
B
Pis. **>
Fit.
Vertical FroJ*«tloa of OreSoutk aloBg AA*.
»t
LoasituAlMl Vertical i ro jcc t lo* of Ore. ko*j aitTuraailk South aloai ! * • .(r«ftr*a«« ! ! • • *r»w« la
- H -
FIG 5b
- --,| Sariaita Quartz Sakiat
i..' I Quartzita a*a Serlaita SakiatK;:-»'*fl (tal«o««) witk touraallma
T H Cklorlt* Quartz Saaist
Uramlua Ora-
It .25 22 2f
. ISO H
FIG saStrlka Saatlbm aloaj tka aorakolas of III Sariesat Mokulalk.
Fie* Sat Strlka Saatloa aloac tka korekolaa of IX.S«ritaat Mokulalk. ( rafaraaaa llaa aratm lm Fie? )•
FIG 6
?2 fo l is _o» tke «ore of the borekoles of Mohuldlk.
- 16 -
FIG;^^.^-j Seri«ite Qttartz ScJ»i»t
I.1. .• J Suartzite a*4 Serivlte S«alst1 " ' n (tal«cs€) wita tour«alia«
^ j Chlorite Quartz S
Uraalua Ore
A Typical Dip Se«tiom aloag tke ¥oreliol«i of Kohuliik.( reference liae Arawa i» Pit.2 )
- 17 -
L-NANDUP TUCAMOlH SOUTH
2>.
TURAMOIH NORTH
m197
Scrl«lte Quartz S«kist |^. _j Ursmlua Ore
Chlorite Quartz Stkist/FeH»p*tki» Stklst
FI68
Dip Sevtlos passlMff tkroujk korekoles of NaiatLup,Tura»4ik Soutk a»4 Turandlh North.
C referem»« l i a ^ l r i m lm Pl«.3 )
6 01J
V«0NUU otrvenn tv «o jtmi
TTHWOOI jo iaviM»
oeit1*
' HVHM' IWWH9WS ISM
'V3UV HKrWHON *m W01N03 TWUMUUS
- 81 -
- 19 -
PROSPECTING FOR URANIUM IN CARBONATE ROCKS OF THE VEMPALLE
FORMATION, CUDDAPAH BASIN, ANDHRA PRADESH
M. VASUDEVA RAO J . C . NAGABHUSHANA A . V . JEYAGOPAL
a n d M. THIMMAIAH
Southern Region,Regional Centre for Exploration and Research,
Atomic Minerals Division,Department of Atomic Energy,
BANGALORE - 7 2
Detailed exploration of the carbonate rocks of the VempalleFormation of the Proterozoic Qiddapah Supergroup has led to theidenti f icat ion of a promising stratabound uranium horizonhaving correlatable mineralization of good width, grade, andextent in 18 l o c a l i t i e s over a stretch of 62 km. Sub-surfaceexploration at two l o c a l i t i e s (Thummalapalle and Gadankipalli)has resulted in delineation of ore bodies with good grade*sizeable tonnage, and thickness down to shallow depths of about150 m.
The exploration methodology adopted, various Integratedtechniques used and guides recognized during exploration*together with results obtained are discussed. Suggestions fordeveloping exploration programmes in similar l i thostratigraphicsett ings elsewhere in the country are also made*
- 20 -
INTRODUCTION
The middle t o l a t e Proterozoic Cuddapah basin has been afavouri te ground for exp lorat ion g e o l o g i s t s and mineral prospec-tors s i n c e as ear ly as 1625, due t o i t s as soc ia ted diamond occure-nces as well as a s b e s t o s , b a r y t e s , and base metal minera l i sa t ion .This bas in has been radiometr ica l ly surveyed s ince mid s i x t i e sbecause many favourable c r i t e r i a for uranium concentration l i k ethe s t r a t i g r a p h l c s e t t i n g c o n s i s t i n g of middle Proterozoic psammo-pel i t i c sediments and chemical precipitates, very fertile grani-toids in the vicinity, and the repeated phasas of igneous acti' ityof both basic and acidic nature, are present. During these earliersurveys, the basal Gulcheru conglomerates resting unconformablyover the Archean gneisses/granites were found to be radioactivemainly due to thorium. During the mid-eighties, samples of phos-phorites associated with the Vempalle limestone, being investi-gated then by the Geological Survey of India, were found to con-tain appreciable uranium. Detailed investigations by the AtomicMinerals Division have brought to light a unique type of strata-bound U-mlneralisatlon in association with the Vempalle carbonaterock belonging to the Middle Proterozoic Papaghnl Group of theCuddapah Supergroup* The mineralised carbonate rock is admixed,at many places, with phosphatic and siliceous material, and hasbeen traced over a stretch of 62 km, wherein about 18 interestingzones are delineated by ground radiometric surveys (Fig.l) .
After the discovery of this mineralisation, a systematicexploration methodology has been adopted, taking Into considera-tion both the field guides and genetic models. Photogeology,airborne gamma ray spectrometrlc techniques and hydrogeochemicalsurveys were adopted during the early stages to cover largerareas in shorter time and to delineate favourable areas fordetailed follow-up investigations. Results of the hydrogeo-chemical surveys carried out In the Vempalle Carbonate rock andthe overlying Upper Cuddapah sediments are discussed in a separatepaper presented in this Symposium. In the anomalous zone*.
- 2 1 -
detailed ground checking by radiometric methods was followedby shielded probe logging of the outcrop areas. Encouraged bythe good strike extensions, width* and favourable analyticalresults, shallow down the hole drilling was initiated in thelater stages. After the Initial success, core drilling wasintroduced to study the subsurface behaviour of uranium minera-lisation.
A detailed account of these different phases of explora-tion that brought to light a sizeable uranium deposit ofencouraging grade and thickness, together with i t s geological setup are dealt with in this paper.
GEOLOGICAL SET-UP
Different aspects of the Cuddapah basin are described In thec l a s s i c work of King (1872) . MLth an object t o provide • newoutlook i n understanding the evolut ion of the Cuddapah basin, arev i sed l l t h o s t r a t i g r a p h l c c l a s s i f i c a t i o n has bean proposedrecent ly by Nagaraja Rao e t a l . , (1987) taking i n t o considerationthe stratigraphy, s tructure and evolut ion of the bas in .
. This s t ra t lgraphlc success ion and the uraniferous horizonsi d e n t i f i e d in the Lower Cuddapah sediments are given below*
Age Group Formation Rock types
? Gandikota cju*rtrite CuartriteTadapatri shale ShaleRil ivendla quartz i te Conglomerate U-minera-
Y Ouartzite llsationLi
msconformity* Wtmpalle limestone/ Stromotolltlc (U-minera-n z o-r>«K«4 shale dolomite, ( l lsation° O % 2 j j l 1 dolomita, mud (CStratabound)2jjxij wrwp stone, chert,s C breccia basicJ s i l l a and dykest Gulcheru quartsita Conglomerate,
Unconformity ^y^^i^tArch- ttMmmmmn*' QCV\LXB/ \ (u-mlncra-aean »asem»nc Gneisses I lisation
\ (fractureI and shearI controlled)
- 22 -
The Vempalle Formation, which i s by far the most importantfrom the point of uranium mineralisation, conformably overliesthe ^ulcheru quartzite, both constituting the Papaghni Gro\(pof the Lower Cuddapahs.
Gulcheru quartzite, the basal member of the Papaghni Groupoverlying the Archaean basement ( i l g . l ) with a profound uncon-formity, consists mainly of conglomerate/grit, arkose and quart-z i te with shale intercalation, and has a thickness of 33 to 280 m.
The Vempalle sediments are mainly calcareous consisting ofstromatolites and dolostone with intercalating quartzites, con-glomerates and chert bands. The estimated thickness i s around1800 - 2100 m (Roy, 1947) • This unit i s traversed by basicdykes. Lower Cuddapah sediments have witnessed magmatic activitymanifested in the form of sub-aerial basic lava flows, s i l l anddyke intrusions.
EXPLORATION METHODOLOGY AND RESULTS
Ground radiometry
I n i t i a l ground radiometrlc checking has revealed thepresence of mineralised carbonate rocks (Vempalle Formation)recording radioactivity of the order of 3 to 10 times the back-ground count and commonly ris ing above 15 times intermittentlyalong a 62 km long b e l t between Komantula in the west andCuddapah in the eas t . Eighteen anamolous zones have been identi-f i e s in th is be l t , with individual outcrops varying from 200 a to1.5 km in strike length and 20 to 25 m in width. The importantloca l i t i e s* where detailed investigations are being carried out,ares Tummalapalle, Gadanklpalle, Rachakuntapalle, and Bakkanna-garipal le . I t has been noticed that high order radioactivityin the carbonate rock i s associated with s i l i ca -r i ch portions,dark bands of s l l t s tones , chert and stromatolites. Radiometrlcassay values of about 200 grab samples from these areas show0.01% to 0.20% eU30Q, with a corresponding 0.01% to 0.22% U30g(«/r)
- 23 -
and negligible thorium. Chemical analyses confirm the radio-metric data.
Shielded probe logging and non-coring dri l l ing
Shielded probe logging of the mineralised outcrops overthe dip slopes indicates average values of the order of 0*02%to 0.03% eu
3O0 over widths of 10 to 25 m. As most of the rockexposed i s along the dip slope and escarpment outcrops are lacking,shallow down the hole (DTH) dri l l ing i s carried out to know thetrue thickness and grade of the mineralised horizon in two promisingareas - Tummalapalle and Gadankipalle - with a dri l l ing intervalof 50 m to 100 m along the strike to intercept the mineralisationat a depth of 10 m to 30 m. With this dri l l ing, a strike lengthupto 1200 m each i s delineated both at Tummalapalle and Gadankipalle.The grade and thickness of the mineralisation varies from 0.02%•U308 x 1.5m to 0.050% « u
3 0 8 x 4.5 nu
Core dr i l l ing
In order to study the subsurface samples with respect tomineralogy, grade and geochemical parameters, core dri l l ing i scarried out In these two areas. The pattern of borehole locationsand results obtained from each of the two areas are given below*
Tummalapalle deposit
In the Tummalapalle area, the uranlferous carbonate rock i ssandwitched between a lower massive limestone (with intercalatoryshale bands) and upper cherty limestone (Fig.2) . The mineralisedcarbonate rock measures upto 20 m, and i s further made up of inter-calatory mudstone, with development of mudcracks. At places*ripple marks and stromatolites are very common in this carbonaterock* A thin lmpersistent layer of conglomerate i s often recog-nised separating the underlying massive limestone and the uraniferoushorizon. The shale unit immediately succeeding the mineralised zoneIs fairly uniform snd typically purple In colour with well developed
- 24 -
partings. Thus, this unit marks the upper marker horizon, while
the conglomerate serves as lower marker horizon for the minera-
lised carbonate rock. All these formations have general east-
west str ike, with low dips of 10° - 15° towards north (Fig.2).
In the f i rs t series, boreholes were drilled at an interval
of 100 ra along the strike to intercept the mineralised horizons
at vertical depths of 50 m to 75 m. This drilling has Indicated
the presence of two bands of mineralisation- the hangwall and the
footwall bands - separated by a zone of lean mineralisation of
3-5 m thickness, and has established the correlatability and the
stratabound nature of the mineralisation over a strike length
of 1.8 km. Encouraged by this, drilling to establish the dip
continuity upto 620 m and to a vertical depth of 150 m has been
taken up at 200 m interval along the strike. Drilling carried
out so far intercepted the mineralised horizon correl a table with
the ooreholes drilled up dip and also along the strike for 1.6 km
(Pigs. 3 and 4). The average grade and thickness of the minera-
lised bands are 0.04IX *V2°8 x 2*2$ m E O r hangwall band and 0*050
x 1.6 m for the footwall band, besides appreciable concentration
of molybdenum (average 300 ppm) in the hangwall band. The bore-
holes drilled in the intermediate scries have confirmed the above
observations*
Gadankipalle deposit
In the Gadankipalle area/ the geological set-up i s very
much similar to that of the Tunmalapalle area, excepting for the
absence of intercalatory conglomerate and poor development of
the hangwall purple shale. The thickness of mineralised carbonate
rock i s 20-30 m. The basic dyke* which i s so prominent at lUmmala-
palle, i s not present in this area. The formations have east-west
strike with low northerly dip of 15°»2O° (Fig.5).
After the initial OTH drilling, which established a strike
correlation of mineralisation upto 1200 m, a block on the western
side of Gadankipalle measuring 500 x 500 m i s selected for core
- 25 -
drilling in 100 m x 100 m grid to know the depth persistanceof mineralisation. Drilling completed so far has thus indicatedcorrelatable ore grade mineralisation, both along the strike anddip.
Three mineralised bands are present in this area* of which
the hangwall band has the characteristics of ore grade minerali-
sation of 0.030% eU308 x 1.5 m to 0.040% eUjOg x 4.5 m (Fig 6) .
Preliminary analytical data on samples from this area have
established the molybdenum content comparable to that at Tummala-
palle.
Drilling in this area i s under progress to establish further
strike and dip continuity of the mineralised zone.
LABORATORY STUDIES ON THE ORE
r
The mineralised carbonate rock comprises alternate bandsof dolomite-rich carbonate and collophane-rich phosphate. Theradioactive minerals - pitchblende, and coffinite - occur eitherwithin the phosphate-rich band or at the junction between thisand the carbonate band. In addition* some suspected organicmaterial in association with pyrite has been identified. TheP-Oc content in the surface samples varies from 5 to 15%, andupto 35% very rarely, whereas in core sample i t i s 1 to 5%.There i s good positive correlation between uranium and p
2°5 i n
core samples, whereas the sane in the surface samples i s insigni-ficant.
Among the trace elements, Ni, Cu, and Mo are present inappreciable concentration as compared to the Clark's values. Ofthese, molybdenum concentration assumes economic significance*
The leachability studies carried out on the surface and
subsurface samples of the mineralised zones by the Mineral Tech-
nology Laboratory, AMD, have indicated leacheability varying
from 60% to 70% and in few cases upto 60% through carbonate route*
Similar studies are also underway at the Uranium Extraction
- 26 -
Division, Bhabha Atomic Research Centre (BARC), Bombay.
Further studies are in progress to achieve improvement
and recovery of associated molybdenum as a bye product.
DISCUSSION
From the data accrued sofar, both on the surface and sub-surface samples, i t has been established that the uranium minera-l i sa t i on , confined to the carbonate rock of the Vempalle Formation,i s str at abound. This l i t h i c unit occupies a dis t inct stratigra-phic position being sandwitched between the massive limestoneand the cherty limestone of the Papaghnl Group. This s t r a t i -graphic control and other associated sedimentary structures l ikeripple marks, mudcracks and stromatolites are important f ie ldguides for locating the uraniferous horizon in the study area.
Exploration by non-core and core dri l l ing methods in theTummalapalle area has resulted in delineating a cor rel a table andcontinuous ore zone of over 1.8 km, thereby establishing substan-t i a l Inferred category uranium ore reserve in the two ore bands.
. In the Gadankipalle area also, same exploration has esta-
blished the continuity of the ore zone* over 1200 m strike length
and 400 m Inclined length along the dip direction. +
By adopting a combination of dri l l ing of non-coring and
coring methods judiciously, the evaluation has been made possible
in shorter time, besides economising the dri l l ing cost to a great
extent.
The correlatabil i ty of ore bands both along the strikeand dip and the high degree of consistency of their grade andthickness are remarkable in the two study areas, further dri l l ingin these two areas i s in progress to establish additional reservesin the inferred category and to convert the rmamrvmrn from inferredto indicated category. The high concentration of molybdenum inthe ore zone (average about 0*03%) i s an additional factor toenhance the economic v iabi l i ty of these deposits. Another very
encouraging aspect is the disequilibrium factor, generally infavour of parent uranium of order of 20-25%, which would enhancethe actual tonnage of the uranium reserves.
As has been mentioned"earlier, the radioactive carbonate
rock has been traced over 62 km strike length and 18 promising
zones identified, with Tummalapalle and Gadanklpalle being the
two, which are under detailed exploration. In the light of expe-
z-ience already gained in the Tummalapalle and Gadankipalle areas,
another five zones which have very good surface indications of
radioactivity, with significant strike length are proposed to be
taken up for further exploration by drilling. These five are
Rachakuntapalle (West), Rachakuntapalle (Bast), Gadankipalle-II,
Bakkaiiagaripalli (B.K.Palli) and Velamvarlpalle. I t i s expected
that the mineralisation in these five zones too would behave
similarly for proving another sizeable deposit of uranium.
It has been seen from the above that exploration by an
integrated approach taking into account the favourabllity criteria
like stratlgraphlc setting, lithology, and structure has helped
In delineating highly promising zones of uranium mineralisation
In the caroonate rocks of middle Proterozoic Vempalle Formation of
the Cuddapah Supergroup.
This unique type of str at abound uranium mineralisation in theVempalle carbonate rock with vast lateral extent and remarkableconsistency in grade and thickness has the potentiality to contributesubstantial reserves to uranlam resources of the country*
There are several mid to late Proterozoic intracratonlc sedi-mentary basins in India* the important among them being the Chattis-garh, Indravathi, Vindhyan, Pakhal and Abujhmar basins, which exhibitsimilar llthostratigraphlc and chronostratlgraphic characters asof the Cuddapah basin. I t i s hoped that a systematic study ofthese basins on the lines carried oat in the Cuddapah basin, wouldbring out many more promising uranium fields in this country*
- 28 -
ACKNOWLEDGEMENTS
The authors are highly grateful to Shri A.C. Saraswat,
Director, Atomic Minerals Division (AMD), Sri S.G.Vasudeva,
Regional Director, Southern Region, AMD, for all the guidance,
encouragement and support extended for carrying out investi-
gation in the Cuddapah basin. They are thankful to S/Shri D, Veera-
bhaskar and K. Ramesh Kumar for discussions and valuable suggestions,
- 29 -
REFERENCES
KING w. (1872): Kadapa and Kurnool Formations,Geol . 3urv. India Mem. 320 p .
NAGARAJA RAO B.K., RAJURKAR S .T . , RAMALINGASWAMY G., and RAVINDRA BABU B. (1987) xStratigraphy, structure and evolution ofCuddapah Basin. Geological Society ofIndia, p. 33-86.
ROY A.K. (1947) t Geology of the Ohone Talukand neighbouring parts, Kurnool d is t r ic t .Geol. Surv. India progress Report (1945-46)(unpublished)
- 30 -
b tOI .OGlCAL MAP OF PARTS OF CUDDAPAH BASIN
SHOWING URANIUM OCCURlINCL'i,
FlG.l
•..V..NHV..L.:C
S.L.T:K
v L.::i:::
+ ... .y v.
-h -I . f -»- I 4-
•RAYACKOTL/ v:
7 1 3 UPANIUM OCCUnHENOE INVCMTALLF. ,UOLOSTWJE 1 PULLIVENIXA QUARrZITE!
FAULT/FRACTURE ZONE
UttttJ KDONDAIR LIMESTONE
jrttl JAMMALAMADUGU ' LIMESTONE
CUMDUM SHALE
I OAineNKONOA QUART ZITE
fi'-VJL'J TAOPATni 3I1ALPW.:~::^l f'ULLIVENOLA/NAGARI QUAMTZITEn = ^ ' MASIC SILLS/VOLCANIC FLOWS
i'•.'•'• IVF.MPALLJ: DOLO5JONC/LIMLSIUNI£/<JIIAI.Erm~r~n cui
Fir,.?
GEOLOGICAL MA? OF TUMMALAPALLE AREACUODArAH. DISTK A.P).
, k*ii: «;jr.
I
CM
- 35 -
TUMMALAPALLE AREA CUDDAPAH. DISTT. (A.P)
•lti.it
Q t
i ^Ml*s^ve umt sroue
GEOLOGICAL MAP OF GADANKI PALLECUC3APAH.DI5TT. (A.P)
AREA
3 13D
11
1 11
_"2 •:' 1 -• *' c-H
P I [ CMERTV LIMtSTONt
, CUDDAPW OlSTT
^ 3.5 »
IT «W.U.i : i ; . . | i ' : i ^ v
EVALUATION OK FAVOURABLE STRUCTURAL FEATURES
FOK URANIUM FROM AIRUOKNE GEOPHYSICAL
SURVEYS OVER PARTS OF MADHYA PRADESH. INDIA
K.I.. TIKU. S.V. KRISHNA RAO and BIPAN BBHARl
Atomic Minerals Division
Department of Atomic Energy
Government of India
Hyderabad - 500 016
The present study focusses on the interpretation of aero-
magnetic and aerial spectrometrir. data of two areas in Madhya
Pradesh, v iz . , 'Bilaspur block' north of the Chhattisgarh basin
and 'Raipur block' situated south of this basin. Both the
blocks comprise different chronostratlgraphic units starting from
Archaean age.
The aeromagnetic map clearly demarcates rocks of
Chhattisgarh Supergroup of Upper Proterozoic age in the Bilaspur
block. Lower Gondwana sediments (Talcher GroupJ occur towards
north and northeast. Deccan traps are exposed in the northwest
in this block. The rest of the area in this block is covered
by Archaean granites and Lower Proterozoic rocks.
The aeromagnetic map of Raipur block delineates Archaean
granite gneisses in the south and the Chhattisjjarh Supergroup
of rocks in the northwest. Some dolerite dikos and Upper
Protorozdir. schists havn also boon dolinoated in tho southwest.
Structurally, two major trends, NW-SE and E-VV have been
reported in the region. The NVV-SE trends represent the foliation
direction parallel to the Mahanadi trend. The E-W structures
correspond to the Satpura strike. Both these structural trends
are identified on the aeromagnetic maps. Four magnetic
linuamonts about 40 km each, trending E-W traverse through
- 57 -
Archaean rocks and Gondwana sediments in the Bilaspur block.A similar lineament is observed in the Raipur block. Aqualitative analysis of these lineaments indicates presence oflinear magnetic sources having mafic to ultramafic compositionat very shallow depths. Many NW-SE faults either terminateor laterally shift these lineaments at several locations. Thus,both the structural trends, i .e . E-W and NW-SE are recognisedon the aeromagnetic maps of both the blocks.
Uranium anomalies from airborne spectrometric data havebeen plotted on the aeromagnetic maps. The distribution ofthese anomalies indicates that uranium mineralisation has apreferential enrichment close to the NW-SE structures, contactzones and near the intersection of E-W and NW-SE structures.It is . therefore, concluded that NW-SE structural features andcontact zones may be promising targets for ground follow-up.
INTRODUCTION
Aeromagneticshas a long history as a method of geophysicalexploration and Is a very Important tool used In any mineralor oil exploration programme. Besides delineating structuralfeatures and lithologlcal units, it plays a significant role inoxploring and identifying potential mineral belts. Recently,Grant (1985) has given the geophysical concept of "OreEnvironments" that can be recognised from airborne magnetometorsurveys due to the characteristic features of magnetic mineralogy.Though, thoro may not be a direct relationship between magnetiteand uranium ore environment, combination of aeromagnetic andaerial spectrometric data may identify potential areas of uraniumore concentration.
The present study deals with the interpretation ofaeromagnetic maps of two areas in Madhya Pradesh, borderingthe Chhattlsgarh Cuddapah Supergroup. Onn area in the 'Bilaspur
- 38 -
Block1 is north of the Chhattisgarh basin and the other
'Raipur Block1 is located south of the basin (Figure 1).
in
REGIONAL GEOLOGY
The two areas under investigation have a similar geological
setting. However. Lower Gondwana sediments occur towards
north and north-east in the Bilaspur Block. Figures 2 and 4
show the general geology of the two areas. The chrono-
stratigraphic relationships (GSI. 1978 and 1979) as recognised
in these areas is tabulated below : -
PERIOD GROUP GENERAL LITHOLOGY
Recent to Subrecent Soil fi laterite withbauxite
Upper Cretaceous Deccan Traps Fissure lava flows
Upper Carboniferous Talcher Groupt(Lower Gondwanas)
Boulder bed.conglomerates,needle shales 8sandstones
Upper Protorozoic
(ChhattisgarhCuddapahSuporgrnup)
Raipur Group Limestones fi shales
Chandrapur Group Sandstones
Lower Proterozoic Granites, doloritedikes, schists
Archaean Grant to - gnolsses,schists, amphlbolltes
M 4 ? »I. 4 4 .4 *
Arttt «•»•
L E G E N D
L«Mtt«« Cn.Cl9T0CCHC>
( T ) DltcM Trty CCMCTACCOUS-COCCHC)
( T ) l i m i t • CrMp (UCUCCOUSI
( T ) U « t r *MrfwM«i (UfPCR CARtONITCROUS-V~^ 10WC* TNIASSIC )
( T ) CklM«llM«rl> C«««,iK t(UfPER PROTEROZOIC)
(T) U»cU«lil.«TCROZOIC )
Fig.1 Location map of areas flown I—^with regional geology
• I'D- • 4 * • * •
- 40 -
Two main directions of foliations have been reported in
Bilaspur block (Rao. 1981). NW-SE foliation direction corresponding
to the Mahanadi trend, is the earlier one. The later E-W
structures parallel to the Satpura str ike, are superimposed on
the NW-SE trend. Cross-folds represented by NE-SW foliation
direction appears to be the resultant of the above two trends.
In Raipur block some schistose rocks and dolerite dikes
are exposed in the south-western part. The strike of the
schistose rocks and trend of the dikes is NW-SE (Figure 4 ) .
Thus, one of tho major structural trend in this area appears
to be NW-SE.
THE BILASPUR BLOCK
Deccan Traps occur in the north-western part of this block
with Lameta Croup of sediments bordering all along (Figure 2 ) .
The Lower Gondwanas (Talcher Group) in the north and north-east
lie directly over the granite-gneiss. The Lower Proterozoic
rocks that have been tentatively correlated with the Lower
Sausers (Rao. 1981) are exposed north of the Chhattisgarh
Supergroup.
The magnetic contour map:
Deccan traps can be demarcated clearly on the magnetic
map of the Bilaspur Block (Figure 3 ) . by the characteristic
magnetic contour pattern. Here, the magnetic contours show
closely packed small 'highs' and ' lows' , the variation of the
field being between 300 to 700 gammas. The smooth magnetic
Hold in the southern part of the Block distinguishes tho
sedimentary formation of the Chhattisgarh basin. The gradual
docrnase of the field also Indicates southerly slope of the basin.
The prominent features in the aeromagnetic contour map
of the Bilaspur Block (Figure 3) are four magnetic lineaments
- 41 -
. ; % • • ^
© Ml CM >M>
© t~..._*©©e
0 jgw/MMuj* 1
O MM»«UMf< j
FI9.2 GENERAL GEOLOGICAL MAP OF BH.ASPUR aOCK
.- . . > i i . i I «
- 42 -
trending E-W. It can be observed that the lineaments appear
to originate from the Deccan Traps and traverse through both
the Archaean rocks and the Gondwana sediments, covering a length
of about 40 km. At most places these lineaments show a magnetic
'lows' with varying order of total magnetic field between 700
and 200 gammas. Considering the induction in the present day
Earth's magnetic f ield, these lineaments indicate the presence
of sources of linear geometry with moderate dips due south
(Parker Gay, 1963: Reford. 1984). The amplitude of field
intensities and their sharpness suggest that they are basic dikes
with very shallow depth of burial.
A low magnetic field of the order of 150 gammas near
Koshani demarcates the brecclated granite. The 'low* may be
attributed to the depletion of magnetic material from the granite
due to brecciation. The south-western contact of this rock type
appears to be faulted by NW-SE fault.
A number of NW-SE faults also can be observed on the
magnetic maps. They either displace the magnetic lineaments
or abruptly terminate them.
Airborne Spectrometric Data:
Contour maps of total counts, U m . Th___ . K% and ratio
maps of this block do not show any significant features. However.
Uranium values varying between 20 and 40 ppm have been piottod
on the map (Figure 3) . These /.ones occur near thn contacts
of the Archaean granites with the Gondwana sediments nnd clnsn
to the NW-SE faults. v*st and north-west of Dandarbarpall.
Tlui ur.inliim annum I Ins north or Khfiimirhi iiro HIHO noar tho
contact of Archaean with Chhattlsgarh and Lower Proterozolc
rocks. Thn Chhattisgarh Cuddapahs nppoar to hnva faulted
contact near Khamaria.
- 43 -
vW*va ••••• . 4«Fig.3 TOTAL INTENSITY AEROMAGNETIC MAP OF
BILASPUR BLOCK WITH URANIUM ANOMALES.mtmm^nmmmmut
- 44 -
THE RAIPUR BLOCK
In this block the north-western part is occupied by the
Chhattisgarh Cuddapah sediments (Figure 4); and in the rest
of the area granite-gneisses of Archaean age occur. The NW-SE
trending schistose rocks and many dolerite dikes are emplaced
in the southwestern part of the area.
Aeromagnetic map:
The results of the aeromagnetic data of the Raipur block
arc presented in Figure 5. The magnetic field over the
Chhattisgarh basin is showing many closed contours irregularly
distributed. This behaviour of the magnetic Hold may be
attributed to the reported ferruginous nature of the Chhattisgarh
sediments here (Murti, 1987).
A nearly circular magnetic 'high' with field intensity
variation from 1200 gammas too 1800 gammas, occurs north-east
of Dhudhwara, within the basin. The magnitude and limited
aerial extent of this anomaly indicate that the causative body
may be of mafic composition, moderately dipping north and of
shallow depth of burial.
The magnetic field over the Archaean terrain south and
east of the Chhattisgarh basin has irregular pattern, showing
that there are many local lithological variations. The contour
trends Indicate E-W strike of the Archaean rocks. However,
strike changes to NW-SE in south-western part of the map where
the outcropping schistose rocks and dolertie dikes also trend
in this direction.
Two linear magnetic anomalies are observed oast of
Mahasamund and Bhoring. Both the anomalies are due to dolerite
dikes.
A magnetic lineament cm be riomarcateel oxtomllng E-W
right across tho mnp (Klguro !i). In the southern part near the
- 45 -
G««*'al (t«l>|<«l m*^ •• Hwfw« Stock fig 1 Toot mfMtiiy AxamMo*IK mof •<Da*x Stock, will) uranwm anomahf*
- 46 -
villages Birgundi and Pandripani. From the estimate or the
source parameters of this lineament It may be inferred that
the causative sources are of basic composition with northerly
dips. Two NW-SE faults have been Interpreted and shown on
the map near Birgundi and Pandripani.
Uranium anomalies:Peak intensity of uranium values obtained from the
spectrometric data. have been plotted on the magnetic map
(Figure 5). Many of them occur near the NW-SE faults close
to their intersection with the magnetic lineament. A string ofuranium anomalies 4 seen at Akalwara and down south all alongthe contact zone between the Archaean and the ChhattisgarhCuddapah.
DISCUSSION OF RESULTS AND CONCLUSIONSThe aeromagnetic maps of Bllaspur and Raipur blocks have
brought out very important structural features in the region.The E-W magnetic lineaments stand out well and have been
interpreted as due to basic dikes. Many NW-SE faults havebeen deduced from their magnetic signature that is duo eitherto the lateral displacement of "magnetic horizon" or itsdiscontinuity. These faults are parallel to the major regionalMahanadi tectonic trend.
Domzalskl (1966) discusses that the dikes represent moatimportant structural features that can be related to the majordirections or fracturing. P. Gay (1972) also observed that thenornmngnotlc llnonnmnts c:nn bo correlated with major tectonicevents. Thus, the E-W magnetic lineaments and dikes In Bllaspurand Raipur blocks may correspond to the Satpura strike in therogion.
From the spectrometric data it is seen that the most
- 47 -
uranium anomalies in both the blocks are located near the NW-SE
faults and contact zones. An important control mjy have been
provided by these faults and have served as channelways for
mineralising solutions. The shearing and fracturing along or
near the contacts between competent Archaean rocks and
incompetent sediments played a role in concentration of uranium.
Thus it is concluded that the Mahanadi tectonic event may
have produced NW-SE fracturing that became the loci for
deposition of mineralisation during the later Satpura tectonic
episode. Hence, the NW-SE faults contact zones and the
intersections of structures in the region appear very Important
locales for ground follow up for further Investigation.
ACKNOWLEDGEMENTS
The authors are thankful to Shri A.C. Saraswat. Director,
Atomic Minerals Division for the encouragement and for permission
to present this paper. S/Shri N.C. Slnha and T. S reed ha ran
have been helpful in preparing the diagrams and typing the
manuscript.
REFERENCES
Domzalski. W.. 1966: Importance of aeromagnetics in evaluation
of structural control of mineralisation: Geoph. Prosp.
v 14. pp. 273-291.
Grant. F . S . . 1905: Aeromagnetics. geology and ore environments:
Geoexpl. v 23. pp . 335-362.
Geological Survey of India. 1978: Quadrangle Maps.
Geological Survey of India. 1979: Quadrangle Maps.
Geological Survey of India, 1962: Geological map of India.
Monkol. M. and Guzman. M., 1977: Magnetic foaturo of fracture
zonos: Cnooxpl. v 15, pp. 173-181.
- 48 -
Murti. K.S.. 1987: Stratigraphy and sedimentation in Chhattisgarh
basin, in "Purana Basins of Peninsular India": Memoi^.
Pub. Geoi. Soc. India. . Bangalore.
Paterson. N.R. and Reeves. C.V., 1985: Applications of gravity
and magnetic surveys: The State-of-the-Art in 1985: Geoph.
v 50. pp. 2558-2594.
Parker Gay. S. , 1963: Standard curves for interpretation of
magnetic anomalies over long tabular bodies: Geoph. v
28. pp. 161-200.
Parker Gay. S. . 1972: Aeromagnetic lineaments and their
significance to geology: American Stereo Map Co.. Salt
Lake City. Utah. USA.
Ran. T . M . . 1981: Structural importance of the rock units seen
in parts of Bilaspur and Khatgora Taluks. Bilaspur district.
Madhya Pradesh: Special Pub. No. 3. GSI pp. 77-79.
Reford. M.S.. 1964: Magnetic anomalies over thin sheets: Geoph.
v 29. pp. 532-536.
- 49 -
INTEGRATED GEOPHYSICAL INVESTIGATIONS FOK UKAN1UM
- A CASE STUDY FROM JAMIRI.
WEST KAMENG DISTRICT. AKUNACHAL PRADESH
R.Srinivas, J.K.Dash, S.Scthuram
K.L.T iku and Dipan DehariAtomic Minerals Div is ion. Departmenl of Atomic Energy.
Begumpet, Hyderabad-500 016
An integrated geophysical approach was attempted for
uranium explorat ion in Jamiri area. Arunachal Pradesh, using
the techniques of magnetic, self-potential (SP) and res i s t i v i t y
p ro f i l i ng , coupled wi th sol id state nuclear track detection
(SSNTOJ, to (Icliiierite favourable structures control l ing uranium
mineralisation in p h y l l i t i c auartzites and quartzites of the
Precambrian Dalinp fnrnii it ion.
Three promising zones of uranium mineralisation were
recognised based on integrated results from these surveys.
Magnetic survey ident i f ied l l thologic contacts and faults in
the area. A high-order SI' anomaly of -900 mV was observed
near the contact of phy l l i t cs in the east and p h y l l i t i c quartzi les
in the west. A very low res i s t i v i t y of 1.0 ohm m and' high
SSNTD values of 120 tracks/nun2 over a background of 20 to
30 tracks/mm2 were also recorded near this contact. These
anomalies are character ist ic of a fault that channelises radon
and gives low res i s t i v i t i es . The SP anomaly may indicate
sulphide mineralisntion and hence uranium mineralisation in
this contact zone nidy be associated wi th sulphides.
The phy l l i t i c quartzitcs wci»t of th is contact
are characterised by magnetic 'h ighs ' ranging from 540 to
- 50 -
900 gammas. Here, SP anomalies are small closures of
-80 to -100 inV. The SSNTD values range between 100 and
120 tracks/mm2. This rock unit (phylllllc qu;irt/.111>)
appears Co host uranium mlner;i I isat ion along with
sulphides at some places where radon anomalies are
high.
A fault in the western portion of the area inter-
preted from the magnetic map separates phyllitic
quartzites in the east and quartzites to its west. The
faulted contact is characterised by a high SP gradient
and SSNTD anomalies of 100 to 140 tracks/mm2. This
contact may also be promising for uranium mineralisa-
tion at depth.
INTRODUCTION
In any mineral exploration programme, an integrated
approach consisting of geological, geophysical and
geochemical methods is usually followed. RadiomeCric
measurements have been -widely applied all over the
world both from air as well as on ground to locate
horizons favourable for uraniun mineralisation, in
addition to their application in prospecting for oil.
and solving some geological problems. The data
obtained can directly lead to in identifying surface
radioactive deposits (Darnley 1981; Killeen 1983 and
Bristow 1983). However, it is not possible to detect'
subsurface deposits using radionetric measurements.
In such cases, non-radlometrlc geophysical methods hive
generally been employed (Darnley 1988; Catzweiler «t al
1981). These methods have been successful in
recognising and identifying subsurface structures and
horizons having physical properties that
may be associated with the uranium mineralisation. In
- 51 -
addition, radon emanomctry as a prospecting tool for
locating subsurface uranium deposits is now a well
established method (Bowie and Cameron 1976) and has
been successful in locating uranium deposits 100 m
below the surface (Gingrich and Fisher 1976).
Modern advances in geophysical methods have made
it possible to explore the geological problems vjith
increased chance of success. The present work is an
attempt to study the applicability of geophysical
methods comprising magnetic, self-potential and
resistivity in association with radon emanomotry, to
discern structures and favourable locales for uranium
mineralisation in Jamirl area, West_ Kameng district,
Arunachal Pradesh. Here, the mineralisation is reported
to occur in the phyllitic quartzites and quartzites of
Dal ing formation belonging to Precambrian age.
The data acquired by these methods have been
processed after applying necessary corrections, contour
•aps prepared and plausible Interpretation offered.
Some structural features with which mineralisation in
the area appears Co be associated, have been
identified.
GEOLOGY
The rock formations in the area are equivalent to
Buxas of Precambrian age. Locally, the lithological
units encountered in Jamirl are quartzites, phyllitic
quartzites, chloritic phyllites and phyllites (Fig.l).
The rock units strike NE-SW and dip 40' to 60' due^ NW.
Uranium mineralisation occurs mainly in phyllitic
quartzites and quart/ites and seems to be structurally
- 52 -
P»1 IMIW MIIKt
f X ) •MMIIK «XHMiKtf
Figure 1 Geological impoccurrences.
of Che area wiCh uranium
conCrolled. In addition, sulphide mineralisaCion
(pyrlCe and chalcopyrlce) is observed wiChin Che
phyllites. Radiomecric analysis of samples shows Che
area Co be predominantly uraniferous.
GEOPHYSICAL SURVEYS
An area of about one square kilometre has been
surveyed by detailed magnetic, self-potential and SSNTD
techniques along the Tenga river valley besides
electrical resistivity profiling over a few selected
t raverses.
Depending upon the accessibility of Che terrain,
traverse Interval o£ 100 m with a station-spacing of 20
m had been chosen for both magnetic and self-potential
surveys, while an interval of 25 m was maintained for
SSNTD surveys. However, closer observations at 10 m and
5 m intervals ^uere recorded near the radioactive
outcrops A, B, C and D in addition to some other
locations wherever it was necessary (Fig.2).
Figure 2 : Geophysical layout map of the study area.
The total Magnetic field values were recorded
using a portable pjroton precession magnetometer. Base
station monitoring was done by another proton
precession Magnetometer at a regular interval of five
minutes. The data corrected for diurnal variations was
reduced to an arbitrary datum level of 47,000 gammas
and presented in the form of a contour map (Fig.3).
Magnetic susceptibility measurements of rock
samples were made both in situ and in laboratory. The
results indicate a low order of susceptibility for most
of the s, iiipl us. However, samples of phvl1Ites and
- 54 -
p h y l l l l L c cpjii rl/.lies rug I sic red u h i g h e r order oi
susceptibility (10 to 20 x 10~6 cgs units) than
quartzites (10 x 10 cgs units) including the samples
j > 1 l l u - d l l | > I I ' I I I I I . i n i i i i i . i I n i l r . r . ' i t l I I I ; I I * I I v i - t i n t « • 1 i > | > : ; .
The same obsciv.il Ion siJlIons ol uugnclic were
used for measurement oC self-potential; the readings so
recorded (in millivolts) were reduced to a common base
and have been presented In the form of n contour map
(Fig.5).
Electrical resistivity profiling was carried out
on a few selected traverses using Schlunberger
electrode configuration with, (a) current electrode
separation of 110 m and potential electrode spacing
separation of 10 m (50-10-50 n) and (b) current
electrode separation of 220 m and potential electrode
separation of 20 m (100-20-100 n).
For SSNTD survey, the area was grldded separately
and auger holes of 50 cm diameter and 100 cm deep were
made at each location. Plastic tumblers with alpha
sensitive SSNTD (Kodak Pathe LR-115, type II) filns
were Implanted in the auger holes and exposed to soil
gas for a period of 21 days during which time Che
seasonal and metereologicol variations are averaged out
(Ghosh and Soundararajan 1984). Thus, the long term
exposure of these films provides an integrated radon
signal. The films were retrieved and processed for
determination of the concentration of alpha tracks. The
track density values are presented in the form of a
contour map (Fig.8).
- 55 -
RESULTS AND DISCUSSION
Magnetic survey :
The uwynelic contour map (t'ijj.3) reveaJs a gentle
field variation in the eastern part and high frequency
nnoni.il Its tow.irds I hi- w r s l c r u sltlc. In ^LMIL 1 i"d 1 . L liu
m a g n e t i c s t r i k e a p p c a r b l o c o i n c i d e w i t h t h e r e g i o n a l
geological strike of the rock formations, which is
NE-SW in the area. A good number of low order anomaly-
closures (20 to 40 gammas) is observed in the eastern
side (east of zero traverse) which may be attributed to
the local variations of magnetic minerals in the
country rock. 'The steep gradients and comparatively
higher magnetic closures in the western portion (west
of zero traverse) may probably be attributed to a
lithological change. Surface geology has revealed the
ZONEIv
Contour Inltrvat JO and WO gommo*AftBltRARY OATUM LEVEL1 '7.000 GAMMAS
Figure 3 : Magnetic anomaly (total field) contour mapshowing anomalous magnetic zone, probablefaults and uranium occurrences.
- 56 -
quartzites Co bo prominent in the west and phyllites in
the east. A NW-SE trending fault marked (Fj-F^ from
the contour pattern of magnetic signature delimits the
"highs" and "lows", thereby indlcal iny .1 I ithoJ ogleaJ
change. The magnetic "highs" observed may be attributed
to the presence of magnetic minerals. These are
correctable with the self-potential and resistivity
responses to be discussed later. A north-south fault
(F--F2) in the western extremity of the area separates
the quartzites in the west from phyllitic quartizites
in the east.
The radioactive outcrops A, B, C and D fall in
the NE-SW trending anomalous magnetic zone (zone I).
This zone appears to continue in the north-east
direction (shown as zone II) with a lateral shift
towards south-east which may be because of the faulting
marked F^-F,. The magnetic anomaly observed between
traverses W2 to 0 and stations 0 to S10, signifies the
presence of a localised body formed due to accumulation
of magnetic material in course of time.
The magnetic susceptibility of rock samples
analysed (both in situ and in the laboratory) shows an
order of 10 to 20 x 10"6 cgs units for phyllites and
phyllitic quartzites and an order less than 10 x 10~6cgs
units for quartzites indicating the absence of any
appreciable susceptibility contrast among the rock
units which could otherwise explain the magnetic'
anomalies of 200 to 300 gammas. This could be because
of the weathered nature of the surface samples studied.
In such a case, there would be a relative concentration
of magnetic material at depth which would produce
anomalies of the above order. For this purpose,
downward continuation (Roy 1966) of a profile AA' was
- 57 -
Figure 4 :
Downward continua-tion of magneticprofiJe (AA1)
attempted which has revealed the depth to the causative
source to be around 25 m (Fig.4).
Self-potential survey :
In the SP contour map (Fig.5) two prominent
anomalies appear: one in the east of the order -900 mV
between W3 and 0. The location of +140 mV anomaly
adjoining -900 nV'anomaly indicates the possibility of
a faulted contact marked as F ^ which has been
clearly brought out in the magnetic contour map. Except
for these two anomalies, rest of the area in the
eastern part shows gentle gradient while high gradient
occurs in the western p a r C indicating a total change in
the ionic concentration from east to west. A similar
change in the gradient has been observed in the
magnetic contour map. A north-south fault is «,«rked
between W9 ond W10 traverses from the contour patterns
- 50 -
Figure 5 : Self-potential contour map of the area.
Profile
A—j a-.,
_ , . - J ? IProfit* Qu I
Figure 6 : Downward cont lnuat Ion oC Sl» profiles (HP'and QQ1)
- 59 -
of SP. This fault clearly demarcates high gradient SPanomalies to its west. Thus, SP map also responds well
in identifying the faults F1~F1 and F2~F2. However, no
correlation between outcropping radioactive occurrences
and SP anomalies could be obtained, unlike the one
observed in the magnetic map. Downward continuation of
two SP profiles PP' and QQ* attempted, has given the
source depth to be of 12 m and 16 m (Fig.6).
Resistivity profilling :
Resistivity profiling, using two separations of
Schlumberger array 50-10-50 m and 100-20-100 m, was
carried out on some profiles In order to study the
lateral variations in resistivity and also to have an
idea of other structural features, if any (Fig.7).
0 Iravcrst
v ^ — - HESISIIVITT PROFILE (S0-1O-SO)
. . . , ' — » HESISTIVItV PPOflLCHOO-70-WI
^ , / ~ \ SElF POTENTIAL PROFILE
Figure 7 : Variation of apparent resistivity ;md SPalong traverses KA and RB.
- 60 -
These profiles show a low order of resistivity in both
the separations between stations Ii5 and W2 where the
apparent resistivity has gone as low as 1.0 ohm m. The
apparent resistivity in general varies between 100 to
150 ohm m in the western portion where the rock
formations encountered are more compact phyllitic
quartzites. In the eastern portion, the order of
resistivity varies from 75 to 100 ohm m in the
phyllites. The low order of resistivity observed
between E5 and W2 may be because of the following
reasons :
(a) presence of a conducting material which gives
an SP anomaly of -900 mV and falls within
this zone (Fig.7) and
(b) the probable indication of a NW-SE trending
fault demarcated from the magnetic map in the
vicinity of this zone.
Thus, the resistivity profiles separate the phyllites
and phyllitic quartzites with the conducting zone In
between them. The conducting zone is the faulted
contact interpreted from the Magnetic nap. No
significant variations in resistivity could be observed
over the known radioactive outcrops.
SSNTD surveys :
The results of SSNTO surveys are presented in the
form of a contour map with contour interval of 10
tracks/mm^ (Fig.8). It is observed that the order of
track density varies between 20 and 50 tracks/mm^ ,
east of the fault F^-Fj. Here, the rock unit
encountered is predominantly phyllite wherein no radon
anomaly is observed.
- 61 -
SCAIE
Contour interval »0 and 20 trodw/mm»r
• i '
Figure 8 : SSNTD contour map .showing .•nom.-.l ous melon
The radioactive outcrops B, C and D of phylliticquartzites occuring within the zone L.are characterisedby track density ano»aly closures of 60 to 200tracks/.*2. This zone falls in between tTie faults F1-Fin the east and F2-F2 in the west. The track densityanomalies nearby F1-F1 range between 60 and X20tr«cks/mm2 «,rked as zone M which registers an SPanomaly of -900 -V with low resistivity of 1.0 oh* «.Similarly the track density anomalies near the faultF2-F2 narked as zone N, are of the order 80 to 140tracks/mn2 and colncide wttn nlgh sp gradlent UranluiJ
mineralisation nay be associated with phylliticquartzites in zone L, whereas the faults Fl-F1 andF2-F2 may be acting as conduits for the radon migrationfrom depth.
- 62 -
Although Arunachal Pradesh provides a heavysurface leaching condition due to continuous rainfall
over 'ong periods, low level of near-surface uranium
and hence low background radon levels are expected in
soil gas. It has been reported (Santos and Gingrich
1983) that these highly leached areas may therefore
show stronger radon anomalies than other areas where
there is more uranium concentration in the soils. It
may therefore be possible to detect deeper sources of
significant uranium mineralisation in such
environments. The zones of high radon anomalies
identified therefore, seem to be promising locales for
mineralisation at Jamiri area.
CONCLUSIONS
Geophysical surveys in Jamiri area have helped in
identifying some favourable structures and zones for
uranium exploration. The Magnetic Method delineated
faults and lithological contacts. Three zones of
proMising uraniuM Mineralisation are demarcated on the
maps. The self-potential Method indicates higher order
of anomaly west of fault F^-F^ where radon values (zone
M) are about five to six times higher than the
background. The high gradient on SP map west of faultF2"^2 i s a l a o favourable because here also radon
anomalies (zone N) are of higher order aligned close to
this fault. The faults way be channel ways for movement
of radon from uranium mineralisation at a depth.
The zone between the faults F\~pi a n d F2~F2
indicates high magnetic anomalies. In this zone of
phyllitic quartzltes small closures of high radon (zone
L) anomalies ranging from three to ten times the back-
- 63 -
g r o u n d v.iluc, L n d Lc;il <_• L h u l t h e |j|iy I I i L I u q u a r t zlt os>
are associated with uranium mineralisation.
ACKNOWLEDGEMENTS
The authors are grateful to Shri A.C.Saraswat,
Director, Atonic Minerals Division, for according
permission to publish this paper. They are thankful to
S/Shri B.M.Swarnkar, P.C.Taneja and Dr.M.A.All for
cooperation in field operations and Dr.P.C.Ghosh for
useful discussions. The services rendered by the
Cartography and Photography section are acknowledged.
REFERENCES
Bowie, B.H.U. and Cameron, J., 1976 : Existing and new
techniques in uranium exploration : in Proc.
I.A.li.A. Synp. on Exploration of Uranium Ore
Deposits : International Atomic Energy Agency,
Vienna, 3-13.
Bristow, Q., 1983 : Airborne gamma-ray spectrometry in
uranium exploration, principles and current
practice : Ind. J. Appl. Radlat. Isot. v 34,
199-229.
Darnley, A.G., 1981 : The relation between uranium
distribution and some major crustal featurea in
Canada, Mineral Mag. v 44, 425-436.
Darnley, A.C. 1988 : The regional geophysics and geo-
chemistry of the Elliot Lake and Athabasca*
uranium areas, Canada : IAEA JC-450.5/3.
Recognition of Uranium provlces. Proceedings of a
Technical Committee Meeting, London, 131-156.
- 64 -
Gatzweiler, R., Schmeling, B. and Tan, B., 1981 :
Exploration of the Key Lake uranium deposits,
Saskatchewan, Canada : IAEA-AC-250/5, Uranium
Exploration Case Histories, Proceedings of an
Advisory Group Meeting, Vienna, 195-220.
Gingrich, J.PJ. and Fisher, J.C., 1976 : Uranium explo-
ration using the track etch method : IAEA/SM-280-
19, 213-227.
Ghosh, F.C. and Soundararajan, M. , 1984 : A technique
for discrimination of radon ( Rn) and thoron
(220Rn) in soil gas using Solid State Nuclear
Track Detectors : Nuclear Tracks, v 9, 23-27.
Killeen, P.G., 1983 : Borehole logging for uranium by
measurement of natural gamma-radiation : Ind. J.
AppJ. Radiat. Isot. v 34, 231-260.
Roy, A., 1966 : The method of continuation in mining
geophysic.il Interpretation : Gcocxplorat ion. v 5,
65-83.
Santos, Jr., G. mid Gingrich, J.K., 1983 : Uranium
exploration in tropical environments using the
track etch system, in Uranium exploration in wet
tropical environments : IAEA. Proc. Advisory
Group Meeting, Vienna. November 1981, 57-72.
- 65 -
CAPTION TOR ILLUSTRATIONS
Figure 1 : Geological nap of the area with uranium
occurances.
Figure 2 : Geophysical layout map of the study area.
Figure 3 : Magnetic anomaly (total field) contour nap
showing anomalous magnetic zone, probable
faults and uranium occurrences.
Figure 4 : Downward continuation of magnetic profile
(AA1).
Figure 5 : Self-potential contour map of the area.
Figure 6 : Downward continuation of SP profiles (PP'
and QQ').
Figure 7 : Variation of apparent resistivity and SP
along traverses KA and KB.
Figure 8 : SSNTD contour map showing anomalous radon
zone*.
- 66 -
N
1 N O E X1-T-r i BUXAS (OOLOMITIC UKSBNCfiRAPHITICr T ~ n SLATES CALCAREOUS OUARIZ1TES)
[?x'?x| 0ALIN6S GNEISS TONGUES
OMJNSS PHYLUTE OUARIZ1TE SEQUENCE
| x X * ] OALING GNEISSES
f A | URANIUM OCCURRENCES
|-"-- ' . | TENTATIVE CONTACT.
1-0 Km=1
- 67 -
W-.D W9 Wg W7 WS WS W4 W3v. 11
LEGENORADIOACTIVE OUTCROP.
El E3 E< ES EC E7 EB E9
- 68 -
wii
WlO w t V. b W7 W6 WS
LEGEND
{ A | oyrcRO*»w
Contour interval 20 and 100 gammasARBITRARY DATUM LEV EL = 47,000 GAMMAS
E5 E6 C'7 E8 £9
- 69 -
Profile Mi urn
2 i t 10 UnitlCONTINUED 0EPlH(H)-*>
80
i H» 1 Unil
I H>2U»it>
' H>) Unilt
Unilf• 0
- 70 -
N10
- N 5
W7 WC W$
LEGEN3SAO'.CiCTIVE OUTCROP
W2
C«kt*yr inUrval Ju an 4 100 mVEt £'
k i .
Nl )A1VHONV 1VI1NJ1M J1J I
A1WONV WI1H31CW J131
- 12 -
0 TraverseRA
TroversRB
Lege n dRESISTIVITY PROFILE (50-10-50)
. . , , '" - -» RESISTIVITY PROFILE(100-20-100)
, ^ / ~ " \ SELF POTENTIAL PROFILE
- 74 -
i:.-.Ti;:-fAi. T;i£vr;ci.Unii:-:-cy:c^ ( i ' "(.'HCLII-RCCK AM A X<.'IIJ:;:VJ.II.».I. T L U .
Ill I'll! EX.-_C.'*ATIu\ ;. F iiASD£JTC:NE-rYi;H UIUMUi". iJ.^CiAi i IUA-JICT-: TC ICWKR KAHADEK GANDL-TCfiE C? I-;EGHA. ,iYA
.7. Dhana Saju , H.C. Bhar/^avaf A.J . oelvan^ and U.K. Virnave^1
Atonic Minera ls D i v i s i o n , Department of Atomic Energy,1 Ban : , a lo re -560 072,2Hyderabnd-5OO 016, and 5 Shi l lonE-793 012
- 75 -
NATURAL
IN Tiin ii.vrLOriATlOu wi'1 oANJoLVa.r.-Tlx-±.
, liiLUA
1 p x
R. Dhana Raju, H.C. Bhargava, A.P. Selvam< and S.N.
Atomic Minerals Division, Department of Atonic Energy,13an-3alore-56O 072,2K}-derabad-5C0 016, and 5Shillong-793 012
Natural Thermoluminescence (NTL) study of whole-rock
and its corresponding quartz-predominant bromoform-light
mineral fraction of the Upper Cretaceous Lower Mahadek
sandstone from the three uranium deposit/prospects of
Domiasiatt Gomaghat, and Irdengshalcap of Keghalava in
northeastern India has shown that NTL patterns on whole-
rock sandstone and its quartz-rich mineral fraction are
very much similar, except for a shift in TL glow peak
temperature by about 50°C toward higher side in case of
the former as compared to that of the latter. Further,
NTL glow curve of uraniferoua (with more than 0.01$ U,0Q)
samples is characterised by two glow peaks — one of low
temperature (LT) at 210°+ 10°C for whole-rock and at
180°+ 14°C for quartz-rich bromoform light mineral frac-
tion, and another of"high temperature (HT) at 260°+ 10°C
and 230°*i 10°C, respectively — , whereas that of uranium-
poor (p^m level) samples is marked by the HT peak only.
These observations, together with rapid and easy way of
taking NTL pattern on whole-rock, point to the NTL tech-
nique on whole-rock ua a potential tool in lar^e scale
exploration for sand3tone-typo uranium deposits, espe-
cially for (a)docipherin;3 the ccmcealod mineralized
zones of even low-level radioactivity, since TL beini;
the net effect of lon^ time radiation exposure, and
Cb)t>redictinr the extensions of unknown uraniferous zones.
- 76 -
i'hermolxin-inescence (TL) of ,eolo.-ic .materials has
found wide a;.»plj.c3tion during the last three and half
decades in different branches of rjeolo;^ like stratigra-
phy (Saunders, 1953; .Kirks, 1953; B'nattachavi.-a et al.,
1976; Ilambi nnd Hitra, 1978), sedinentolO;-;, (Jharlet,
1959), niirieraloj^ (teller, 1954; Manconi nnd HcJougal,
1970; Kaul et al., 197^; Sishita et al., 1974; Hukerji
et al., 1931)* seotheriaometrj (Johnson, 1968), geochro-
nologj (G&nguli and Kaul, 1968; McDou^al, 1968; Nambi
et al., 197^; Pintle and Kuntley, 1982), and or© pros-
pecting (Zeschke, 1963» KcDougal, 196G; Levj, 1977»
'/az and Sifontes, 1978; Ilambi et al., 197(3). In India,
as elsewhere, 'nost TL studies carried out so far were on
TL-sensitoive minerals like quartz, calcite, doloaite,
fluorite, zircon, »nd diamonds (Kaul et al., 1972; 3ha-
ttach^r^a et 3.1., 1976; Uawbi et al., 1-.J78; hutterji et
al., 1->£ji)t whereas :£L stud^ of whole-rock h- s rdceived
comparatively lesser attention (oank iran at al., 1980,
1902, 1983; Jadeyivan et al., 1981; Dhana Haju et al.,
1984). Likewise, TL stud} for prospecting of ores,
thouyn started since earlj 1960s (Zeschke, 19£3)» has
not been aerioaslj applied in India, except for two
recent atudies bj Nambi et al.(i978) and Dbana itaju et
•a., (1904).
Application of TL in uraniuj-i r^eoloi^, co-pared to
other branchun, is a relatively recent one, with raoat
previous studies usini; natural TL as a dosimeter to
detect the i^rosence of uranium ininoralization. These
include the studies b> opirakie et ol., (197?) on a
.jouth I'exaa (U.JA) roll fr'int and Dhana iia$\x et al.,
(1934) on the structurally-controlled h^drothermal
tj i.-e of iin -hbhum (India), witii ootii yfcudiea denonatrat-
ir,%/ an incro'.iue in total TL on «•>. ro:«chir»;; mineralization;
Charlet at ol., (1978), who showed tho use of natural TL
-77 -
to detect buried low-level nineralization, which was other-
wise undetectable b,> other radiometric techniques; and
Hoch.-nan and \pma (iy87), who demonstrated progressive
increase in radiation effects on artificial TL of quartz
(induced by Co gamma radiation) toward the Beverley ore
body (South Australia) in Tertiary sandstones.
In the light of above and as a continuation of the
work on natural thermoluminescence (NTL) study of whole-
rock samples in exploration for uranium (demonstrated
previously on low-grade metamorphic rocks froci the Singh-
bhua shear zone by Dhana xiaju et al., 19Q4-), the present
study of NTL on whole-rock Upper Cretaceous Lower Mahadek
sandstone from three uranium deposit/prospects of Heghalaya
and its quartz-predominant broaoform-light mineral fraction
was carried out with the following objectives:
(i)to find out the application of NTL technique to discri-
minate the uraniferous from non-uraniferous sandstone;
(2)for comparison of NTL on whole-rock sandstone and its
quartz-rich bromoform-light mineral fraction; and
(3)if the NTL patterns on both these are very much similar,
then to propose the technique of NTL on whole-rock sand-
stone as a potential tool iu large scale exploration of
sandstone-type uranium deposits.
tttLMiltLE OF TL AktLliU PO IMAtflUK GAGLOGX
The principles of TL as applied to studies on uranium
geology are exhaustively given by Hochman and Ypma (1987),
and here only important points are described.
Thermoluminescence'(TL) is the phenomenon of emission
of lisht fro-n a crystal previously irradiated, either by-
exposure to nMturallj occurring radioactive minerals in the
field (natural TL) or by exposure to artificial radioaotiv*60
sources in the laboratory, like CO gamma rays (artificial
TL). When an ionizing radiation like 3amJ>a raj enters a
crystal, it dislodges electrons from their 3tonic positions
- 78 -
resulting in formation of free electrons and electronic
holes or sites which have lost an electron. Although
raost electrons .'.nd holes recombine immediately, a small
percentage will, however, be trapped on substitution^
and structural defects. Thus in quartz, the most widely
used mineral in TL investigations, these holes may be
trapped on Al^+ sites and electrons on vacant oxygen
sites. These charges, once trapped, can be released
by heating the crystal. Once released, the holes and
electrons will recorobine, which maj produce a pulse of
light when recombination occurs at a colour centre.
Sucn emission of light is measured with a photomultiplier
and recorded as a ^low peak. As release of trapped'
charges occur over a range temperatures, a number of
glow peak3 results and these constitute a glow curve.
The intensity and shape of the TL glow curve depend
on a number of factors like the number and t^pe of
defect centres capable of acting as traps and their
occupancy rate, which is a largely a function of ionizing
radiation. As charge occupancy rate affects the strength
of the TL signal, TL has been used as a dosimeter to gain
meaningful information relating to present uranium posi-
tion. This is the operative principle behind natural TL
measurements used in the studies on uranium depdsits.
Sample Preparation
Each sandstone sample, after waoiling for removal of
any dirt and drying, W03 powdered to -100 to +1HQ mesh
size (A.JTN). Representative portions of this were taken
bj coning and quartering for TL studj of whole-rock as well
aa quartz-predominant bromoforra-liftht mineral fraction.
The mineral separation was carried out using normal proce-
dures like desliming, acid treatment to remove any shell
matter, magnetite removal bj hand magnet and finally
3oparation of lijhfc mineral fraction by bromoform(Sp. Gr. 2.8>.
- 79 -
Instrument Set-up
The instrument set-up and procedure of the measurement
of TL are essentially same as given in Dhana Raju et al.,
(1984-). Thus, the set-up includes an arrangement for heat-
ing the sample with the sample heater made of a non-corrosive
material, Kanthal and a stx'ip of 15 x 10 x 1 mm central
depression for placing the sample, a thermocouple spot-
welded to the beater strip to determine the temperature
profile, a temperature programmer (made by BAflC, Bombay)
for linear heating of the sample strip and an EMI 9514 B
photomultiplier with S-11 characteristics, and a two pen
•Omniscribe' recorder with four selective chart speeds and
five sensitivity ranges for monitoring the photomultiplier
output and the temperature.
A representative portion of 30 mg of each sample was
heated on the heating strip from room temperature to 400°C,
at a uniform rate of 5° s and TL intensity was recorded
in arbitrary units. Necessary precautions were taken to
avoid the effects of light* ultraviolet radiation, and
other sources during sample preparation and thermal read-
out. For all the samples, background (36) curves were
taken as a routine, and.it was found that the level of
BG was negligible compared to the signal, thus ensuing
that thermal radiation did not alter the signal to noise
ratio. Each sample was repeated four times to get the
average temperature and intensity of slow peak. Even
though interference from tribo- and chemo-luminescence
cannot be ruled out completely, as the measurements are
qualitative and studied under identical conditions, the
final conclusions arrived at will hold good.
- 80 -
.-{adiometric Assay nnd Petrography
Each sample was radiometrically assayed by gamma ray
spectroraetry for its eU,0g, ^x^s* and ThOp contents on
about 400 to 500 grn powdered material. Numerous thin and
polished-thin sections of sandstone samples were studied
in both transmitted and incident lisht for their petro-
^raphic and iainerajira;>hic aspects (details given elsewhere
in Dhana ^aju et al-, 1989). Also the bro-i-oforra-light
mineral fractions of the samples were examined under a
binocular stereo microscope for noting the relative
proportion of light minerals like quartz and feldspars.
GEOLOGIC SETTING
The ShilLocg plateau of Neghalaya, bounded in south
tr. the Dawki fsult, in east and northeast by the Haflong
fault and in north and west by the Brahmaputra river, is
separated from Peninsular shield (more precisely from the
Singhbhum craton) by the Garo-gap. The regional strati-
graphic sequence is as follows*
Alluvium
Younger Tertiary J KopillisFormation
Early Tertiary 1 Sheila Formation (alternatingFormation coal-bearing sandstones
and- limestones)
Upper Cretaceous t Langpars (calcareous.sandstone)irA^,^^ Upper Mahedek sandstoneFormation ^ r H a h a d e k s a n d s t o n e
Jadukata conglomerate
Jurassic » Sylhet Trap
Precambrian t ijhillong Group metasediment3Basement granite/gneiss
The regional .jeolocical set-up and distribution of
different rock types tend to surest that marine trans-
creaaion had taken place from south during the Upper
Cretaceous period, which resulted in the deposition of
- 81. -
very thick sequence of (about 200 m) purple coloured Upper
Mahadek sandstone. This is preceded by deposition of the
Lower Mahadek grey sandstone, which is mainly fluviatile
in origin. Uranium occurrences are mostly confined to this
fluvial facies, and include the already established uranium
deposit at Domiasiat and prospects at Gomaghat and Pdeng-
shakap (Pig. 1).
GEO.0OCAI MAP OF PARTS Of KHASI £ JAMTU M I S . MEGHALATASHOWWG RABOACTIVE OCCURRENCES
j k > |,-T^^^Si^^^
- :==fc= ji I- I- I- ^ f l» 1 - F' H ^i N e i x
>^H Mil ' .'
The Lower Kahadek sandstone from l>omiasiat, Gomaghat,
and Pdbngshakap areas of Meghalaja, on wnich the present TL
studj i3 carried out, ia a [,Tej coloured, friable to hi[;hlj
compact, fine to coarse and occasionally very course grained
(pebbly), 'foldspathic/quartz arenite1, with very little
matrix but predominant quartz and minor feldspar claste,
either oet in cement and clay or erain-supported. The cements
include major amount of organic matter, lesser biogenic and
colloidal pyrite, and occasional calcite, silica and gleuco-
nite (only in. Gomaghat arsa), while rartrix includes micas
and chlorite. Accessories include muscovite, almandine-rich
garnet, zircon and raonaaite. Radioactivity of the sandstone
- 82 -
is mostly due«to uranium present inv the form ultrafine gra-
nular pitchblende intimately associated with low rank orga-
nic matter and p;,rite, admixed U in organic matter, and
minor brannerite, coffinite and zircon. Further details
on petrography and mineragraphj of the sandstone are given
elsewhere (Dhana Raju et al., 1989).
RtSJULTS Alii) DISCUbSIGU
Details of the NTL glow peak temperatures of both
whole-rock sandstone and corresponding quartz-predominant
bromoform light mineral fraction along with U,Og ( /Y )
content are given in Table I. As the TL ^low peak intensity
or height is found to be not having any systematic relation-
ship with U,Og content in both whole-rock and quarts-rich
mineral fraction NTL patterns, the same is neither given
nor discussed here.
NTL in relation to radioactivity
An examination of the data in Table I reveals that
uraniferous samples with nor* than 0.0i£ U.Og &/*) *7e
characterized by two TL glow peaka in both patterns of
whole-rock sandstone (210°+ 10°C and 260°+ 10°C) and it3
corresponding quartz-predominant bromoforo-light mineral
fraction (180°+ 14°C and 250°* 10°C). In contrast, the
U-poor samples with 3-4-6 ppia U,0g (sample numbers 6, 11,
12, 13, nnd 1d) are marked bj onlj one TL 5I.0W peak at
higher temperature of 260°+ 10°C for whole-rock and
°£ 1U°o for quartz-predominant bromoforn»-light mineral
fraction, ^s the high temperature (il'S) , low peak is
common to both uraniferous and uranium-poor samples (260°0
for whole-rocx and 23O°C for quartz-rich mineral fraction),
and onlj in case of the uraniferous samples with more than
O.O1;6 U2C0, there is an additional low temperature (LT)
glow peak (210°0 fow whole-rock and 160°C for quarts-rich
fraction), it appears that the LT glow peak of NTL can be
Table I. NTL slow peak temperatures of whole-rock sandstone
and its corresponding quartz-predominant broraoform-
light mineral fraction, together with U,0g content
Sample U,0flWhole-rock Quartz-predominant
mineral fraction
A. Bomiasiat area123456
0.015 *0.039 'f>0.011 *0.058 *0.14- %48 ppra
B. Gomaghat area
78910111213
0.033 *0.061 5*0.037 #1.00 #12 ppa8 ppm38 ppm
C. Pdengsbakap area
1415161718
0.096 #0.005 *0.044 *0.13 %26 pp«
215215210210210
205215200200
200205205205
andandandandand250
andandandand260255255
andandandand265
255270255255270
255260250255
250250255250
185190185185190
185190185168
184185194170
andandandandand235
andandandand225225230
andandandand222
235240240235220
225230225220
220220235220
Mean
Uraniferous earn-Ipies (* level) I
U-poor samples j(ppm level) I
| 210°+ 10260°+ 10
| 260°+
°c *n10°C
180®!• 14°C230°+ 10wC
230°+
and
10°C
Table II. U,0Q, ThOp, and K contents of whole-rock and NTL peaks
SI.No. ThO, K Whole-rock (°C) Quartz-rich portioncm2610111617
0.089*48 ppra1.00 *12 ppm0.044*0.13 *
0.006*37 ppm0.018*19 ppm0.015*0.034*
1.0*1.0*
1.0*3.0*1.8*
215
200
205205
and250and260andand
270
255
255250
190 and 240235
168 and 220225
194 and 235170 and 220
- 84 -
ascribed to irradiation of samples b} exposure to naturally
occurring radiation of uranium. 3uch a aarked presence of
LT glow peak in the NTL of whole-rock sandstone sample can
be taken advantage of. in discriminating uraniferous zones
from the U-poor zones during large scale exploration for
sandstone-type uranium deposits, especially, for (i)deciphe-
ring the concealed mineralized zones of even low-level, as
TL bein£ a net effect of long time radiation exposure, and
(ii)predicting the extensions of unknown uraniferous zones.
Comparison of NTL of whole-rock with that of quartz-rich
mineral fraction
Data on the HTL glow peak of both whole-rock sandstone
and its corresponding quartz-predominant bromoform-light
mineral fraction (Table 1) demonstrate that both these are
verj much similar in having only HT glow peak for U-poor
samples and both LT and HT glow peaks for uraniferous
samples. The only perceptible difference, however, ia a
shift in peak temperature toward higher side by about
30°C in case of NTL on whole rock.* This shift in both
LT and HT glow peaks in case of the NTL on waole-rock
could be the effect of other minerals associated with
dominant quartz like feldspars and Muscovite present
as clasts, as well as cenent and matrix ot the sandstone.
As the WTL patterns on whole-rock and its quartz-rich
mineral fraction are found to be very xuch similar for
both uraniferous and uranium-poor samples, and as the
NTL on mineral involves laborious and time-consuming
reparation, the NTL of whole-rode, which is simple and
rapid, is preferred to that on separated mineral,
especially when a large number of samples need to be
studied during exploration for uranium.
ttolative effects of U, Tb, and K on NTL
In order to evaluate the relative contribution of U,
Th, and K to the observed NTL, the NTL slow peak tempera-
- 85 -
tures of whole rock and corresponding quartz-rich bromoform-
light mineral fraction are compared with the content of
radioeleraents (Table II). Thus, amongst the uraniferous
samples, those with the lowest and highest contents of
Th (sample no. 2 with 0.006* ThC^ and sample no.17 with
0.034# ThOp) and K (sample no. 2 with 1# KpO and sanple
no. 16 with 5# KpO) h-ive practically no difference either
in LT or HT glow peaks of the NTL on both whole-rock and
quartz-rich broraoform-light mineral fraction. On the
other hand, the U-poor samples with ppm level U (sample
nos. 6 and 11) have onlj the HT glow peak, whereas the
uraniferous samples have both L'S and HT glow peaks in
the NTL pattern of both whole-rock and quartz-rich
bromoform-light mineral fraction, indicating that such
variation in TL temperature is mostly due to uranium.
CONCLUSIONS
(i)Natural Thermoluuinesconce (NTL) studj of whole-'
rock sandstone and its corresponding quartz-predominant
broMoform-light mineral fraction from three sandstone-type
uranium deposit/prospects of Dooiasiat, Gomaghat, and
Fdengshakap of Meghalaja in northeastern India has shown
vivy similar TL patterns for both. The onlj difference
is a shift in TL glow peak temperature by about 50°C
towerd higher side in case of whole-roc'< as compared to
that of the mineral fraction.
(2)NTL of uraniferous samples with .)ore than 0.01 5
IUO^ is charicterized by two TL slow peaka — one at
lower and the other at higher temperature — , whereas
thut of U-poor samplea io marked by onlj one TL glow
peak at higher fcemperiture. Thus, the ui'uniferous oamples
h.ave two UTL t;low [p.-acg .-it 210°^ 10°C and 260°+ 10°C in
caae of wnole-fock :;;i!i.i.;t;une and at 18C°+ 14°G ritia °
10 0 for quartz-rLCii iix.jiitl fraction iii contrast to onlj
the hi^h tetiper.ituro P«;IK ° o °
for the U-poor samples.
- 86 -
(5)A co..";.>ari3on of radioactivity in terras of U, Th,
K contents with the observed TL glow peaks points out
that the IJTL is rr.ostlj due to uranium.
(4)As the NTL patterns of whole-rock and of quartz-rich
bromoforra-light mineral fraction are very much similar in
furnishing information reijardinf; the mineralized and barren
nature of sandstone, and as the KTL on whole-rock being
rapid and easv to take without involving either laborious
and tine-consuming mineral separation or costly irradiation
by exposure to artificial radiation source in a laboratory,
it is, therefore, proposed here to use this technique of
NTL on whole-rock as a potential in large scale exploration
for sandstone-type uranium deposits.
(5)Since TL being a net effect of long time radiation
exposure, it is possible to use the technique of NTL on
whole-rock to decipher the concealed mineralized zones of
even low-level, which otherwise undetectable by usual
radioaetric techniques (viz. Charlet et al., 1978)* and
to predict the extensions of unknown uraniferous zones
that might not have been intercepted in long-interval
drilling operations.
We sincerely thank 3hri A.C. Sarasw.-it, Director,
Atomic Minerals Division (AMD) of the Department of Atonic
Energy for his constant encouragement and permission
to present the paper at the national Symposium on 'Uranium
Technology' at the !3habha Atomic Uese:ir3h Centre (BAHC),
3ouibay from 1Jth to 15 th December, 1999* Our thanks are
also due to Dr. 3. Viswanathan, ohri 6.G. Tewari, and
iinri H.M. Vanna of tho AMD for timely support, and to
the organizers of the ojmposiun at BAJ(O for providing us
an opportunity to ^roaent tho paper.
- 87 -
KEFEHENCES
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- 90 -
HYJROGHOCKEKICAL EXPLORATION FOR URANIUM: A C.-.JS 32UDY
FROM THE CUDOAPAH BASIN, ANDHRA PRADESH
R.P. Singh , P.K. Jain , B.R.M. Kumar1, S.S.Rao ,
A.V. Patwardhan , and S.G. Vasudeva
Atomic Minerals Oivision
Department of Atomic Energy
1 3angnlore-560 072, 2 Kagour-440 OO1 and 3 Hyderabad-500 016
Hydrogeochemical surveys in the southern part of
the miadle Proterozoic Cuddapah basin, comprising the
Cuddapah (mostly arenaceous and argillaceous) and the
Kurnool (mostly calcareous) Supergroups were taken up on
3-Year Project basis. Nearly 2,30O samples collected in
an area of 4,325 aq Jem during the first year of the Project
were analysed for U, conductivity, pH, and various anions,
viz., CO2", HC03", Cl~, SO42", and cations, vis., Ca2+,
Mg2+, Na+, and K+.
The data indicate that groundwaters from the
quartzitic terrain contain low uranium (2.5 to 4 ppb)#
whereas those from shale and limestone terrains contain
comparatively higher uranium particularly the Upper Kurnool
sequence (Koilkuntla Limestone » 15 ppb, Nandyal £hale
= 1 3 ppb). The U/Conductivity ratios for these shale and
limestone unity r<mge front O.OO6 to O.OO7.
ot-iti ticiil -;nd graphical evaluation of dote ao
woll u.i contouriny of ur-.nlum <<n<i U/ConU»octivity values have
helped in delineating .sixteen anomalous zones, narrowing
down the target area from over 4,000 sq km to 169 sq km for
follow-up studies. Most of the anomalous zones, numbering
elevert^confined to the Upper Kurnool Formation, with an
avoracie uranium content of 50 ppb ( n • 158), and the
remaining five zone;; being confined to :;hale units of
Lov/er md Ux por Cuddapah Groups.
- 01 -
INTRODUCTION
Regional geochemical surveys have been found to be
extremely useful in locating many important deeply buried
uranium deposits in the major uranium-producing countries
such as Canada, United States of America and Australia.
The middle flroterozoic Cuddapah basin was chosen
tor iuch surveys based on several favaurability factors
^uch as: (l) the closed nature of the basin (2) a urani-
ferous fertile granitic provenance surrounding the basin
(3) presence of black shales indicating the euxenic
conditions during deposition of lower and upper Cuddapah
sediments (4) intense igneous activity both in the Lower
Cuddapah times as well as post-Cuddapah times and (5) the
presence of a major unconformity at the base of this
sedimentary basin.
Further, the. middle Froterozoic character of the
basin, in which period an important world-wide orgogeny
(the Mu'J oriian orogeny) has played a major role in the
formation of many major uranium deposits of Canada and
elsewhere, together with the structural deformation and
tln-j therrr.cil episode; of the bruin th-'. accompanied the
-ia^tern Ghat oro-jony make the Cuddapah baoin as a prime
turgut for uruni-un exploration. In view of this, regional
geochemical surveys were taken up on a Project basis
in the middle Proterocoic Cudueijah basin, with the main
objective of rapidly evaluating a substantial part of the
basin and to identify ootential uraniferous areas for
follow-up studies. Results of these studies are dealt
with in this paper.
GEOLOGICAL SETTING
(a) Regional geology
The area under study forms the southern part of the
uiid-P roterozoic crescent-shaped Cuddapah basin of Peninsular
India (Fig. l). This basin is 440 Jan* lone; ond has a maximum
v/idth of 145 km in the middle, covering an area of 44,500
sq.kjn The basin contains over 12 sq tan thick sediments and
volcanics. It consists mainly of ortho-quartzite-carbonate
suite intruded by basic to acid volcanics in the lower part
and siliceous shales with quartzites in the upper part*
The western and southern margins of the basin are
marked by a profound unconformity, with lower Cuddapah sedi-
ments resting on the Archaen Peninaul<ir gneiusic complex.
In this basin, sediments of Cuddapah and Kurnool Supergroups
are preserved. The former is predominantly arenaceous
to argillaccou.; wi'ch jubordin..'.te Ciilc ireou- to dolomitid,
while the Kurnool supergroup con.iits of carbonate facie.;
sediments with subordinate fine elastics.
- 93 -
The geological succession of the area (moditied
King* 1872), mostly followed in our work is as follows:
1 t
1
•
1
1
I
1
%
1
Middleto •U.Prote- «rozoic •
(1600-600 m.y) ,
•
i
a
1
i
KURNCOL
SUPSR-
GROUP
i
| KUNDAIRGROUP
PANEKGROUP
1
JAMMALAMADUGUGROUP
GROUPI
1
UNCONFORMITY
•, <\.I«jiNi*
N/-iNDYAL OH/J1.EKOILICUNTLA LIMESTONE
PINNACLED QUARTZITSPLATEAU QUARTZITE
OWK SHALE
N/iRJI LIME SI' OWE
QUARTZITB & C0H5L0-
3RISAILAM QU.iR'i'ZITES
' GUCUt
GROUP
N.vLLA-KALAIGUOUt
VATHIGXCUP
P..PAOHNIGi.OUP
KOLUI^ULA SHALES
IRL/JCONDA w'UAKT
CUMBUM
BAIKEKKOHDA TjU, lUIV.IY
PULL. J1P£T/ T« 4UP. .TKI J
H. .a .RI/PULVL'tlDI^» iUA
AKCHAEN
("T 2600 m.y)
JUL.-.;< CJN.ivji^ o r Gu
3JE3 &
lM^-rOHE &JIL'-LE
GULCHSaU QUAUTJIl'L'S
I T i - /I'i'M
- 94 -
Major igneous suites associated with the Vempalle
and Tadpatri Formations in the western and southern parts
of the Cuddapah basin are dolerite, picrite and gabbro
sills, basaltic flows and tuffs. Kiraberlite dykes and
syenite stocks have been reported in the Cunibuin shales.
Post-Cuddapah intrusives in the Cumbum shales are reported
in the eastern margin (Nagaraja Rao et al,# 1967) .
(b) Local geology
The area under study comprises (a) the Vempalle
Formation of the Upper Papaghni Group (b) Pulvendla/Nagari
quartzite and Tadpatri shale of the Cheyyair Group, and
(c) Bairenkonda quartzite and Cumbum shale of the Nalla-
malai Group, The Tadipatri shale and Bairenkonda quartzite
are both unconformably overlain b*y the Nandyal shale and
Kollkuntla Limestone of the Upper Kurnool.
The Lower Cuddapahs in this region have a general
strike ranging from E-W to NE-SW, while the Upper Cuddapahs
and the overlying Kurnools have a general NNW-ssB strike.
The Kurnool3 have almost flat dips, while the Cuddapahs
have dips ranging from 15°to 45°toward N or NW. The Cumbum
shales in the e.ist exhibit steeper dips and they are
tightly folded.
- 95 -
C.^ SURVEYS
Sample collection
These surveys consist of collection of ground
water from all available wells representing various litho
units in the area, i.e., from the basement granite to
the Xurnools. A total of 2277 well water samples collected
from an area of 4325 sq Ian were chemically analysed in
the mobile geochemical laboratory of the Southern Region,
Atomic Minerals Division(AMD) for U, Conductivity,
Ca2+, Mg2+, Na+, K+, CC^~, HCO~ , Cl~, S0 42" and pH.
Analytical Techniques
Uranium was determined by the Scintrex UA-3
using fluran or sodium hexametaphosphate buffer. Sodium
and potassium were determined by the Elico flame photo-
meter. Calcium and magnesium w*re together determined by
titration against EDTA using Brichrome 3lack T indicator
at a pH of 10. Calcium way then estimated separately
using Patton end Keeder indicator at a pH of 12, and
magnesium waj then obtained by difference. HCO. <nd CO,
were determined titicLmetrically against standard HC1 using
methyl orange :md phenolpthalene indicator by differential
method. Chloriae was al.;o ieterminod. tltrimatrically
against ataudani oilver nitrate using potassium chromat*
as indicator* Sulphate was determined nephlometrically
- 96 -
by precipitating as barium sulphate using barium chloride.
Detection end precision limits for each element/radical
are as follows: 0.05 ppb +1036 for U, 1 ppm,+ 1O.% for Na
dnd K, and 10 ppm + 5% for the rest.
Conductivity, in terms of micro Mhoc/Cm, was deter-
mined by conductivity bridge, imd pH by pH meter.
RESULTS ^IJ DI3CU3.JICN
The chemical a^oay data were class!ficd lithology -
wise and evaluated statistically. Summary of the data
pertaining to all the major ions aa also U, Conductivity
and U/Comluctivity ±a given in Table I. Statistical
evaluation of the data pertaining1 to conductivity and
U/conduct vity is; ihown in Table II. Of different parameters
the rLitio of U/concluc t ivi ty has been particularly chosen
for ev.ilu tion because, conductivity being an electrical
property »irectly related t^ the total Uissolvetf aoilda,
its ratio with uranium can be utilised for normalising
th<- seasonal fluctuations that affect the con<r
contrition ot U -.long with other -.li :-:;olvec: material*
- 97 -
TABLE II, U. Conductivity and U/Conductlyity of well waters from the Cuddapah basin
UNIT
1.Basement •Granite
2.QulcheruOuartzite
3.VempalleLimestone
4.PulvendlaQuartzite
5.TadpatriShale
6.Bairen-kondaQuartzite
7*CumbumShale
S.NandyalShale
n
20
14
113
71
388
9
612
926
, Mean
73
2.5
8.5
4.0
8.5
3.4
9.2
12.6
U ppb
, Std.t Dev.
83.6
1.8
7.6
3.7
19.0
1.8
12
14.4
, Thre-, shold
240
6
23.7
11.4
46.5
7.0
33
41.4
CONDUCTIVITY(micro Mhos/Cm)
, Mean
1695
489
910
650
1500
1014
1201
1829
, Std.t Dev.
880
220
435
260
1232
448
467
1660
O.
0.
0
0
0
0
0
0
U/Conductivity
Mean
044
055
007
.006
.006
.003
»007
.007
, Std. ', Dev.'
0.04O
0.002
0.005
0.004
0.008
0.001
0.006
0.004
Thre-shold
0.124
0.009
0.018
0.014
0.022
0.005
0.012
0.015
9.KoiI-KuntlaLimestone 77 14.7 18.0 50.7 2770 3662 0.006 0.007 0.020
- 98 -
The data given in table II indicate that ground-
waters from Psammatic sediments (quartzites) show low
(2.5 to 4 ppb) uranium content, while those from shale
and limestone terrains contain relatively higher uranium
values, particularly the Upper Kurnools (Kandyal shale •
13 ppb U, Koilkuntla Limestone 15 ppb U in well waters) .
The average U/Conductivity ratiOvranges for these shale
and limestone units from O.OO6 to 0.007.
The well waters from the granite basement have U values
ranging from £1 to 385 ppb, with an average of 84 ppb
(n m 20), which is quite high even for a granitic terrain.
This is particularly so in the well waters near the Raya-
choti village in the southeastern part of the area under
study, and here the gr&nite-Cuddapeh contact needs to be
investigated in more detail. Vtork on this is In progress.
Data plotting
The urunium values of well waters when plotted in
different maps (not shown) tvive indicated 16 anomalous
zones and these are depicted in Figure 2.
A summarised account cf these anomalous zones Is
(jivon in Table III.
- 99 -
TABLE-III. Anomalous zone3 of Uranium deULaaeated in the
Cuddapah basin by
Litho-Unit
Cuddaoahs:
1. TADP&TRISliALZS
2, CUMDUMSHALES
KUHNOOLS
1. NANDYALSHALES
2. KOIL KUHTL,*LIMESTONE
i'Gi:..L
No.ofanomalouszonesdeleneated
1
4
10
1
16
Hydroqeochemical surveys
AreaOCm2)
30
3O
91
18
169
No.ofsamplesanalysed
28
54
126
32
240
MeanU ppbin wellwaters
44
18
.54
35
42
Thud, out of 4325 sq-fefli investigated by hyttro-
geochemical jurvey3 only 169 sq km h&ve been found
to be anomalous. It ia also of interest to note that most
of the inomalie-j lie close to aome major river courses,
which themselves follow jome prominent lineamentJ.
- 100 -
Based on the computed threshold ond background
concentration values for U suitable isochems are constructed
to define the geometry of the anomalies. One such composite
isochem map of uranium and U/Conductivity is depicted in
Figure 3.
Sample distributions are presented through histograms,
v/hich are generally shewed for areas of mineralisation,
and tend to be lognormel for background aress. Percentage
cunrunul i.tive frequency curves are used for the purpose of
finding bnekcjroum". and threshold values, i.e., 50th per-
centils enci 95th pcrcentile values,respectively. Class
interval and number of classes for these purpose are
chosen to incorporate all the information. Ursnium geo-
chemical dota differ from Gaussian distribution due to
heterogeneity and polymodalicy. Various transformations
are applied to thase types of data to approximate them
with a normal distribution amongst which the logarithmic
tronaformation is the most popular and commonly usec.
Some selected histograms and thair percentage cumulative
frequency curves ure shown in Figures 4a and b.
Ko.3t of the anomalous zones are confined to the N.-indyal
slide unc Kurncol Supergroup in terms of number, dimension
and area. Older fertile granites and mineralised Lower
Cuddapah sediments might h^ve acted as provenance for
accumulation and concentration of uranium in the Kurnool
sediments.
- 101-
Parallelism of the trend of the anomalous zone3
with major lineaments conspicuously followed by rivers ana
their proximity with river courses are implicative of
the role of structure in the mineralisation process.
FUVUKE PROGRAMME
Regional hycirogeocheinical surveys in the remaining
area of the basin will be continued. The delineated
anomalous zones will be taken up for further detailed
radon emanometry and Solid State Nuclear Track Detection (J
techniques to further narrow clown the target. In addition,
systematic aoil sampling will be under taken t-.o supplement
the evidence of mineralisation. The generated data will
be statistically treated with the help of available soft-
ware to facilitate the interpretation and better under -
standing of the geochemical model.
CONCLUSION
Hydro<jeochc:niicc»l surveys have resulted in delineating
several anomalous zone3 under thick soil cover, 'founder
lithounit- ot opr> r Cuddapiihs anu Xurnool.; other (:h -n the
known occur:-'.-m:es oc Lower Cud:: o pah J h.?.vs been brought to
light . i'ur'cfi- t lnvoa'..:.«;• tion i v/i]i reveal thr (Ctu--3.!
cuayc of th- • .<•. inoci-jlie.'-; Lit «i . •: tion to their ;rotc:nLU:-
lite... .....; well a:. otli-T a.3pe«t;j of minorc:li;;..tion.
- 102 -
ACKNOWLEDGEMENT
The authors are highly thankful to Ghri A . C . Saraswat,
Director, Atomic Minerals Division, Department of
Atomic Energy, for all the guidance, encouragement and
support extended for carrying out the investigations.
They are also highly indebted to Sarvashri G. Chakrapani,
H£ndakum?.r, K. 3ubrohmaniam, and Thangoraj of the
Chemistry Laboratory, AKD, Southern Section for the
laboratory support and to Shri ..rjuna P;jnda for his
valuable suggestions.
REFERENCES
King, W. (1872). Kadapah < nd Kurnool formations in the
Madras Preridency, Geol. 3urv. Ind. Men. 8 (1), 320 pp.
Nagaraja Rao, 3.K., Kajurkor, S.T., Ratnalingasi -imy, G.,
ind RavinUra Uabu, 3. (19C7). otruti-jrophy, structure
.inc.' evoluatlon of ttm Cuddapah basin, neol. Soc. India,
Mem. 6, p. 33-06.
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- 104 -
77 ' 70" 79 ' _B0^
MAP SHOWING CUDPAPAH 0ASIN A. P.
50 Scale
91
50 Km
•Guntur
INDEX
11*
16'DD KURMOOLSBO CUODAPAHSIV] NELLORE SCHIST5} GRANITIC GNEISSESg Area cobv Ceochemlcal
BELTESeredsurvey*
covered
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- 106 -
COMPOSITE PLAN• r
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- 107 -
10
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HISTOGRAM BASEO ON'U' CONHNI IN W t U WAH R
SAMPLES
KURNOOLS.
MnOf • * * r *
to
to
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70
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- 108 -
TADPATRI SHALES
HI5TOCRAM BASER ON "If VALUFS
IN WELL WATERS
inn
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So
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«9i»AMItE
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CUMULATIVE »CMCENUK VSVPfkIN WCLt WATERS
•r.ctM*
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Figure 4b
- 109 -
AN ALPHA-GAmA INTEGRATING DEVICE TOR URANIUM EXPLORATION
GIRIDHAR JHA AND P) RAGHAVAYYA *1*1.N. SRINIVASAN AND 5 SHASTRY **
It is often found that location of uranium mineralisationbecomes difficult in areas uhere soil cover is considerable,because of poor gamma ray response. In sycb areas, measurementof integrated concentration of soil gas ^ z R n along uithcumulative gamma dose helps to detect the concealed uraniummineralisation. This combination method uas tried in SinghbhumThrust Belt in eastern India uhere hidden uranium mineralisationuas suspected. Exposure cups equipped uith cellulose nitratefilms used as detectors for measuring soil-gas radon concentra-tion and CaS04 (Dy) thermoluminescent dosimeter for measurementof cumulative gamma dose ware used.
INTRODUCTION
SinghbhuTT) district of Bihar state in eastern part of India
is a treasurehouse of various economic minerals viz. copper,
uranium, iron, phosphate and asbestos etc. In this district,
the Singhbhum Thrust Belt (STB) which extends over 160 Km3 in
length has about half a dozen uranium deposits, uhich include
tuo operating underground mine at Jaduguda and Bhatin. In
1986 - 87 radiometric survey involving measurement of soil-gas
radon and integrated gamma radiation uas undertaken on an
experimental basis for locating a hidden source of uranium in
STB, uhere chances of locating such source of uranium mineral
concentration appeared promising.
SELECTION OF THE AREA
Uhile monitoring water sources, it was found that some
well water and spring uater samples around the village,
Rajdcha in STB, gave radon concentration of 4000 to about
14,000 pCi/l. The soil samples from the same location analysed
16,700 pCi/kg of 2 2 6 R 3 .
* Environmental Survey Laboratory, BARC, Jaduguda Mines*
**Uranium Corporation of India Ltd., Jaduguda Mines.
- 110 -
Sines all these results uera clearly anowloui, it ues decided
to aelect an area measuring about 270,000 m2 in Dungridih-Rajdoh<\
region for soil-gas radon and integrated gamma radiation survey.
Geological setting
Regional geology of Singhbhu* hi a been the subject Batter
of intense study for the past three to four decades. A nuaber of
geologists have studied ths srss and suggested different versions
of geological sequences. The sequence established by DUNN and DEY
still finds acceptance in geological circles. They have divided
ths area into two divisions - north of the thrust belt end south
of ths thrust belt. On the northern slds of the thrust belt, ths
rocks of Chaibasa and Iron Ore stsgss of Iron Ore Series hevs
been reported. On ths southern sitfe of ths thrust belt, rock of
Dhanjorl stags. Iron Ore atega and Singhbhu* granita have baan
dsscribsd. Ths thrust zone is baliavad to have been developed
between Chaibass and Iron Ora stsgs rocks. Tha thrust bslt varying
in width fro* a raw hundred swtrea to'a few thousand us tr as, ax tends
over a length of about 160 kaa, in an arcuate shape (Flg.1).
Tha geological sequence la aa followa.
Slnohbhusi Stratigraphy aftar OUHH
North Slnohbhusj South Sinohbhuai
Chotanagpur granite Slnghbhua granita - dlorita
Oslna lavaa Dhanjori stags - lsvs.qusrtzcongiomarata
Iron ore stage - phylllCes, Iron Ure Stsgu - phylllta,tuff,quartzites, arkorfe,tuff and baalc conglomeratetignaoua rocka quartzita and
baeic IgnaouaChalbaea ataga - ailcs achlat rocka.
hornblanda achlatquart achlat andtuffa.
- 111 -
Tha lithologicel units of the thrust belt are not found in
the areas either to the north or to the south of tha belt. The
priclpal rock types in the thrust belt eru, quartz chlorite schist,
brecciatsd quartzites, basic schists and b^sic igneous rocks. Moat
of the rocks have low dipa. Copper and uranium mineralisations ara
found mostly in the quartz chlorite schist and brecciated quartzites.
Rock formations exposed at some places in area uhera the radon survey
was dona are brecciated quartz!te and quartz chlorite schists. These
rocks strike NU-SE and have dips varying from 30° - 40* in NE direc-
tion.
Soil-gas radon meaaurementa
Conventional radlometric techniques of measuring bata or
gamma ray reaponaaa using CM counters, gamma ray scintillo-maters
and spectrometers ara effective toola of exploration for uranium
mineraliaation, aa long aa a coherent response is obtained from
aurfecs axpoaurea. Target identification ia rendered difficult
uhsn tha aignala ara inadequate. In tha field, bete or gamma ray
reaponee from a eource, ia vary mucn dependent on variable topo-
graphy end tha thickneaa of tha overburden. In these conditione,
any method capable of providing information, about tha extent of
minaraliastlun, depplte depth of overburden la of immenae halp.
Tha method of msuauring integrated concentration of radon
in aoil-gas ualng solid state nuclear track detector (SSNTD) and
gamma dose with Tharmolumlnlacent doalmeter (TLO) ia helpful in
the search of uranium mineralisation, even in areas of incoharant
gamma ray raaponaa (JHA '87). Radon la produced by tha decay of23flradium, a member of the U decay series, which is widely dieti
butad in tha earth1a crust. Radon ia an inert radioactive gat,
- 112 -
which decays with a mean U f a of 5.5 daya emitting alpha parti-
cles. Atoms of radon move long distances froa the site of origin,
both laterally and vertically, through thicK overburden, without
reacting with the medium. The technique of aeaauring integrated
radon concentration and geoaa radiation dose in the soil-gas for
locating uraniua alneralisation relies on recognition of distant
signals in the presence of the background noise.
Waterlsls and methods
Integrated radon concentration, and cumulative gaaaa radia-
tion dose were Measured using an exposure cup. Exploded view of the
exposure cup is shown in Fig.2. Cellulose nitrate fila was the
nuclear track detector used for recording tracks forasd by alpha
particles froa radon and its daughter products. CsSo. (Oy) was the
TLO used for the aeasureaent of gaaaa dosa. The detectors were
aounted on s rectangular aluainiua card placed inalde the cup. A
latex aembrance 100/ua thick was us«d at the other end of the
device to discriminate against the entry of radon isotopes other
than Rn. (3HA 82). for ainiaiaing the effect of aoisture on the
detector, common salt was placed inside the cup as desiccant (3HA*B7),
An area of approximately 1800 a x 150 a was divided into
rectangular grlda measuring 100 a x 50 a, length along NU-SE
direction, which coincides with the strike direction of the rocks
and breadth along* NE-SU direction. Exposure cups were iaplaced
at the interaection polnta of the grids. Pits 15 ca in disaster
wars dug at each sampling point to a depth of 30cm (3HA'87)«
Exposure cups were placed in.the pit with the membrane aide
facing the pit bottom. Pit openings were covered with baked clay
- 113 -
tiles, over uhlch a PVC sheet (thickness 500 /um having radon
permeability co-efficient of 5x10 cm /sec) was spread. Sides
of the PVC sheet uere used for sealing the pit opening uith the
soil obtained from the respective pits. The exposure period
was about 3 to V ueeks. Besides the Oungridih-Rajdohs area, two
more locations - one at 3aduguda nine and the other near Rohinbere,
about 2 km south of Jaduguda end auey from the thrust belt, uere
also surveyed. This uas dona to obtain radon v&lues in a known
uranium deposit and in areas away from the know uranium minera-
lised zone for reference. The Iocstions of the sampling polnta
are shown iivfig.3. At the end of the exposure period, the cups
uere retrived; detectors ware r(moved and cleaned. Gamma doaaa
war* reed using a TLD reader. The SSNTO films were etched in 10%
NaOH solution, at 60*C for two hours, in an Incubator. Cellulose
nitrata layera of the films ware atrlppad from ihe rigid plastic
base and the alpha tracks davalopad in tha film ware countad
uaing either spark counting or mlcroscopa counting techniqus
dapanding on tha track danaity (CD at al 1984). Tha track density
obtained in each M i a waa normalised to 30 days exposura and
than converted to radon axpoaura uaing tha calibration aquations
CE - 20.08 x T0 # 9 8
Uhere C- ia tha radon axpoaura (pCl/l h)
T la tha track danaity (Tracka/oa2)
Tha intagratsd radon axpoaura v»luas wara converted to tha
concentration flguraa (pCi/l) uaing appropriate transforaatlona.
- 114 -
Results and diacuaalona
Integrated radon concentration and gamma dose valuea,
for each aample location are given in table 1. Statiatical
aummary of the data in table 1, ia preaented in table 2. Cumu-
lative frequency plota for the relevant populatione afe alao
ahoun in Fig.4 and 5. Statistical parameters viz. background(b),
atandard deviation( g) and threahold (t) ware calculated from
the equation of the log-probability plot. Threahold uaa calcu-
lated aa the product of geometric mean and a* aquaro of the
gso«etric standard deviation (itPELTIER '69). Fro* tabla,2, it
can be aeen tht't the geometric mean and standard deviation for
background location (RGKIAI8ERA) i« 87.4 pCi/1 and 2.8, respecti-
vely. The threshold for this uorks out to 685 pCi/l.
Considering the concentration of soil-gas radon values
above 685 pCi/l ea anomalous, it is observed that about 195
values frost Dadugude, 15jt and 43.SJC valuaa froai Oungridlh andt
Rsjdoha location* fall in thie category. The log-probability
plot anoua a straight line fit except in Rajdons plot which
ehous breaks. For auch braaka threshold can ba road following
simplified statistical method of UPFLTIER.
Cumulative frequency distribution curva for radon in the
case of Rejdoha shows two braaka. This la an indication of
bluodal distribution, co«prialng of two distinct populations.
By apliting the data at a value taken around the middle of A+6
(800 pCi/l) it is possible to separata ths tuo populations, of
which ths lower ons rsprasants ths background snd ths higher on*
ths anomaly.
- 115 -
From isorad curves presented in Fig.6, it is observed
thst radon peaks appear around sampling points 1 to 3 and 14 to
23 in this area. This observation is also supported by the cumu-
lative gamma dose from the respective locations.
Conclusion
In uranium exploration, radium and radon are well known
path finders, especially in areas where soil covor is considerable.
In the area under study, radon concentration in aoil is about
20 times the background value and exceeda the threshold by a
factor of 3. Radon being a daughter product of radium, its concen-
tration ia controlled by the diatrlbution of radium in the soil.
Concentration of aoil gas radon of the order of 2000 pCl/l obtained
in thia area cannot be supported by the amount of aoil radium
preaant In this region. Hence, there must be • source other than
•oil radium, for such • high concentration of radon to exist and
la indicative of • hidden source of radium, which by inference
point to ur&oium minerallaatlon.
It ia wall aetsblished that water under praaaure can dis-
solve large quantity of radon while couraing through rock forma-
tion a and aoil atrata and theaa water* can trenaport radon to
far off placeaa. Hydrogeologlcal conditiuna in thia area do not
anviaage aucha a poasibillty. Major faults and fractures era
known to give redon anomalies. Examination of outcrop* suggest*
Httl9 poflblolty or a major fault underlying tho r*eton 9nom»ll»»,
The most important point ia that, the** strong radon snooa-
liea are pretent in the SinghDhum thrust belt, where all the major
- 116 -
known deposits of uranium exiat. In fact this Dungridih-Rajdoha
areas is only 1-2 km NE of Naruapahar uranium deposit and about
6-7 km NU of Bhatin uraniua mine. Besides the soil-gas radon
anomalies, water samples collected from springs have also givan
dissolved radon concentration, in the range of 10,000 to 12,000
pCi/l. Soil radius concentration near the spring have recorded
7000 - 16000 pCi/kg. All these signals positively indicate the
presence of urenium mineral concentration in the nearabout region,
probably at depth. Thia areas therefore la most suitsble for sub-
surface exploration by drilling.
Acknowledgement
Authors ere grateful to Hr. fl.K. BATRA, Chairman and Reneging
Director, Urenium Corporation of India Ltd., for hla encouragement
and keen lntaraat In this work. U» are Indebted to Shrl S.D.SOIVLN^
DIRECTOR, Health and Safaty Croup, SAftC /or the invaluable suggea*
tiona and for according permieeion to undertake this work* Thanka
are aleo dua to Br. P,ftvnARKOSE of Environmental Survey Laboratory,
Jaduguda and flr. A.K.SAftAJfCJ of UCIL for their kind essiatance
in the laboratory and field raapactlvely.
- 117 -
Reference*
1. DUNN 3.A. AND A.K. DEY (1942)
•The Geology and Petrology of Eastern Singhbhum and
aurrounding ereea".
memoirs of the Geological Survey of Indis-Vol.69-Psrt III,
2. JHA G et. ml. (1982)
"Radon Permeability of some membr<nces".
Health Physics, Vol.42,No.5,PP 723 - 725.
3. JHA G and n.Rsghsvayya (1963)
"Development of a Passive Radon Doaiaeter".
Proceedings of the Fi f th Netionel Symposium on Radiation
Physics, Nov. 21 - 24, Calcutta.
4. JHA G at a l (1964)
"A Spark Counter for Counting of alpha trucks in SSNTD fi lms".
Bulletin of Radiation Protection, Vol.7,No.1,3an.-March,PP 39-42,
5. 3HA G (1967)
"Development of a passive Radon Oosluster for applications
In radiation protection and uranium exploration".
A thaaia submittad to the Univ. of Bombay for the award of
degree of Ooctor of Philosophy in Physics,
6. UPCLTICR C (1969)
"A Simplified Stat lst lcsl Treatment of Geochemlcel data
by graphical representation",
Econ.Geo. Vol.64, PP 536 - 550.
- 1 IB -
Table - I
Radon concentration and Integrated gamma values in soil-gas ofRajdoha - Dunqrldih
SampleNo. (
1 .
2 .
3.4 .
5.6 .
7 .
8 .
9 .
1 0 .
1 1 .
1 2 .
1 3 .
13b.14 .
15 .
16 .
17 .
1 8 .
1 9 .
2 0 .
2 1 .
2 2 .
Gmmtrm dos«• i l l i re»x30d)
90.4090.70
133.00191.00150.70
134.30102.10105.70112.80116.40107.10192.10181.40
857.00202.10130.00
1057.00908.00
1034.00903.00981.00
-
953.00
222Rn concn.(pCi/1)
986.70756.60
1257.00364.70169.70501.00460.30596.30248.80401.10292.50400.00486.00
1014.10SS5.60806.80404.60
1167.001117.601373.701351.40
-
1891.20
SampleNo.
23 .
2 4 .
2S.
2 6 .
2 7 .
28 .
2 9 .
3 0 .
3 1 .
3 2 .
33.3 4 .
3 5 .
36.3 7 .
3 8 .
3 9 .
4 0 .
4 1 .
418 .
Gamma dose(nilli rexx30d)
1007.00878.00771.00636.00933.00877.00860.00833.00624.00731.00578.00695.00703.00810.00692.00692.00675.00
630.00559.00480.00
222ftn cone.(pCi/1)
1202.80130.60100.40475.80114.8058.20
146.3036.1068.20
530.00350.70362.90455.40
102.30699.00201.00236.00654.80264.00 /
1114.60'
- 119 -
Statistical evaluation of aoll-qaa
222Rn concentration data
Table - I I
Location
figC
Statlaticai information
Porcentile (pCi/l)
95 60 20
ROHINBCRA
3AOUGUUA
OUNCRIOIH
RAJDOHA
87.4
311.1
263.7
602.4
2 .8
2 .4
2 .7
2 . 0
17.6
79.3
56.6
203.90
67.4
249.5
205.5
505.5
208.1
651.5
605.7
1082.3
- 120 -
Fij-1. REGIONAL GEOLOGICAL MAP OF SINGHBHUM
THRUST BELT & ADJOINNG AREAS
TCRTIARr ROCKS.
GRANITES.
OAIMA/OHANJORI LAVA.
ONANJORI OUARTZITB/
CONGLOMERATE.
IROM'ORE STACE ROCKS.
CHA16ASA STAflE ROCKS
THRUST U l T .
- 121 -
. EXPLODED VIEW OF EXPOSURE CUP
0 1 2 3 4c
PERFORATED PROTEgiVE CAP
» . ^ ' »-^ ^ ^ ^ - " ^ - * ^ ^ »•» »^ *-« ^ ^ »
DlSCRtMllMATOR MEMBRANE
^EXPOSURE CHAMBER
TLD AL-CARD
BACK SEC-AA
^hca^zzTZLrnzcaJ
- 122 -
N F,£.3.. MAP SHOWING SAMPLE LOCATIONS
INDE
O SAMPLE STATION
I £
ru
I
a -
2 -
% •
* •
J
3
X •
t
t •
i»i'
t
o
in
* UJ
I
6
a
- 124 -
ff.*T «*.» « .» *• »» N TO «0 tO «0 M tO IS 1 1 I OS Ol ! | MS
• OUNCRCM
• RAJOOHA
CUMULATIVE PERCENT MORE THAN STATED
LOG PROBABUTY PLOT OF SOIL-GAS 222R«. CONC.
OBTAINED FROM JADUGLOA.DUNGROH - RAJPQHA.
- 125 -
PLAN SHOWING CONTOURS OF RADON CONCENTRATION IN SOIL-GAS
0 10 100 IW 100m
LOCATION
CQNTOUR WTEFWL 100
- 126 -
GEOSTATISTICAL STUDY OF BHATIN ORE DEPOSIT - A CASE STUDY
C.V.L.Vajpai and P.P.Sharma Uranium corporation of IndiaLtd.
Bhatin is a small uranium deposit being worked by UCILin Singhbhua district of Bihar* Large dispersion of R.O.N.grades have been causing a concern to a great deal fromquite some time. Conventional technique adopted for rwrvsevaluation lacked accurate prediction of grade fluctuations.Geostatistical technique is used for reserves evaluation.Error involved in estimation is calculated. Attempt has beenmade to study these wide variations in predicted and achievedgrades. Estimated grades of the deposit by both the techniquesare compared, best estimator for grade of unknown mining blockis evaluated. i
Geostatlstlcs in uranium ore reserve estimation
Once an uranium deposit has been located in a certain area,a regular grid pattern of boreholes will be made and the gradeis determined by logging of the boreholes and radlometricmeasurements and chemical assay of core samples of each bore-hole and the volume of the ore body,grade,accumulation (gradetimes the thickness) and other essential parameters are roughlydelineated. Using these values, so far, it was customay to useclassical statistical techniques(for example polygonal orinverse distance method and Slchel's *t* estimator) to obtainore reserve computations. However these methods mr* not precise.
- 127 -
The Inadequacies are well Known and fundamental objections
are that the procedures for assigning values to the chunks
or ore body are quite arbitrary and without a sound theo-
retical basis. The so called 'principle of gradual change'
and the 'rule of nearest points* are not exactly based on
any mathematical principle. The methods can be biased and
the estimated procedures do not usually include a method of
determining the precision of the estimate. In recent years
geostatlstical methods and Kriging(as developed by G.flatheron
of Fontainbleau School) are increasingly used by mining
engineers and practising geologists for interpretation of
spatial data and for arriving at optimum estimates of ore
reserves, especially for deposits of gold and uranium. These
methods do not have the deficiencies mentioned earlier and
are based on firm theoretical concepts. Without going into
mathematical rigour, the philosophy of the method can be
briefly outlined as follows :
Concepts of Geostatiatlcs
Ceostatlstics accepts the concept that each point in tbe
deposit represents a sample from some distribution function,
but the distribution at any point may tiffer completely
from that at all other points In the deposit in its fora,
mean and variance. If the difference in grades is taken
between two points (P^ and p1 say) separated by a distance
h, than this difference will ba a variable that follows
a distribution dictated by the distributions at each of the
two points. If we tax* another pair of points the same
distance apart and having the same orientation, the difference
in grade between these points will also have a distribution*
Geostatlstics assumes that the distribution of the difference
in grade between two point samples is the same over the
entire deposit and that it depends only on the distance
between and the orientation of the points.
- 128 -
IfAg(i'} are grades at ?- and P- separated by a distance
IQI alcn£ x direction, where i • 1 • h and 1 assumes
from 1 to n* Tbe successive differences square
can be averaged as C^ (^ ' ft
This is danotcd by vari.o&ram function 2./1[hJ (where the
Tactor 2 is a natter oz .aatneajatlcal con»eniencejGrapining
ot-this function is done in tne usual saaner, with values
of the function plotted on the Y-axis ana the distance h on
the x- axis.
M OF THE HIBZRAL JEPOSIT
Ones the volose and ohapa of an uranius ore txxy :u* been
defined and the aaount cf available data is «ii9iignflt is
possible to carry out a detailed and sufficiently precise
grade estimation of tne various blocks into wnicii *h» ore
body oas been suitably divided acoording to the stoping
dMlgn* 3b» prooadure for saklng a'teostatistical or* rsssrv*
ostlaation can be divided into two parts. Tea first is the
investigation aad aodellng ot tbm physical and statistical
structure of tha orm body* Concepts of ooatinulty aad struc-
ture la the deposit are —bodied in varlofrucs that art
constructed during tbe first step* The second stage of the
procedure la tbe estlaetloai process Itself- Krlginc-whlon
depeada entirely on tbe varlograae draan during tbe first
stage* the riguree exparl—iltaiiy obtained, provide tbe
polnta of tbe experimental varlogrssi V*(W • ay repsatlafthe saae procedure in other dlreetloaavsey csst-«estf aortb*south north* east to south-west and/or north* weet to sooth*east, we get different varlograas. Vhlle these experimentalvariocraaa may help In deteralaint the atruature of •
- 129 -
deposit and the behaviour of grade variations it must
be related to some theoretical model if conclusions
are to be drawn or to make estimations for unsampled
areas in the deposit* The commonly used models for
theoretical semivariograas are :
(1) the spherical or transitive model also called
Matheron scheme.
General shape and its equation isl shape q n is
V ( N = C o -r C fib. — hi _ ~~\ W*«-:-. h 3 - -
- G
a is called the range, c is the nugget effect and
Co • C is the sill.
Points farther apart than distance 'a' are unrelated
or Independent of on* another*
Krlgln* t The procedure, which yields best linear
unbiased estimation variance for the grade of a given
block and data configuration is known as Jtriging.
Kriging uses the property of the variogram(which
describe the spatial variability), and selects the
weighting factors which minimise the estimation variance.
The estimation variance can be obtained from the follo-
wing Kriging system equations i
- 130 -
grade or the block, X\ weighting coefficientsof the sample grade gi
^ ~ (condition for unbiased estimation) -
^'O'?)/ *i ft* v) are *ne average values obtainedfroa the variogram of the block configuration, jX-
Lagrange factor estimation variance
" i v) - r~{ v v ; + > < - . . - 7
For sinple geometrical arrangements charts are avail-able for the calculation of average variogram values
Y •!?,}). 1\\v)
Y t V, vy for various models when this is notpossible, the equations are solved to get the w^ghtingcoefficients by suitable computer programmes and thenthe block grade and associated estimation variance arecalculated. In the case of uranium where radiometriclogs are used, cokriging can be made between chemicaland radiometric grades.
Case Study ;
fihatin uranium deposit is consideredto be a structurally controlled hydrothermal deposit. Theprincipal structural controls are the shear planes whichstrike approximately NV - SE and dip to the NE. There aretwo lodes (1) the main or the hang wall lode which extendsfrom east to west for a distance of 400 metres and(2) the foot wall lode which is much shorter(approximately150 metres long ).
The thickness of -r.2 ore bodies as also their grade
are variable while the foot wall lode is 1.2 to 2.5
aetres wide throughout, the hangwall lode varies in
width from 2 to j metres at the extremities to over
b metres in the centre. Further, there are evidences
of post mineralisation structural disturbance in flhatin
like cross - folding and strike slip faults, as seen
in the mine openings.
(2) The exploratory and development drilling were
carried out by AMD both along and perpendicular to the
strike of the ore body, with 80- 180 metres and 80-210
•etres apart respectively(Fig 5). The individual samples
from these holes were in lengths oi 15 cms.
(3) The statistics ox the 417 individual core samples
have yielded an excellent lognormal distribution
(fig 1, 2, 3 & 4) and have indicated the presence of a
unique population of accumulation values with a logari-
thmic variance of 0.52 and * logarithmic standard
deviation of 0.72.
(4) The geo«tatistics of these individual samples have
revealed that this ore body is of the transitive type as
shown by fig 6 ( Range of variograu • 52*5 cms,
Nugget effect - 5 x 10"* and sill - 20 x 10~4 )
(5) Variogram of accumulation valves along the strike of
the ore body Is random type (fig 7 )• The result of this
type is rarely seen in ore bodxes untill and unless the
mineralisation is highly heterogeneous one. Arithmetic
average grade of the deposit is estimated at 0.053 %•
- 132 -
(6) Slchel «t« estimator has yielded 0.051 % as the best
estimator for the grade of the deposit. At 95 % confidence
lower end upper rounds of «t» are 0.039 % and 0.067 % and
Individual assay values as 0.017 % and 0.150 % respectively.
(7) The statistics of the 84 individual underground
channel data have yielded lognormul distribution (fig 8 & 9)
with a logarithmic variance oi 0.12 and a logarithmic
standard deviation of 0.35 •
(8) The variogram of underground channel values is
transitive. It has revealed continuity for a distance of
10.5 aetres (fig 10).
(9) Kriged grade of the mining blocK of ore is given
by (fig 11).
Otl'j.t 0. 0 Z {
To summarise the s ta t i s t i ca l studies have brought out :
(1) The distribution of uranium Is lognoraal in Boatin •(2) Lower 95 % confidence level includes over 20 % values
below cut-off grade.(3) Variogram for accumulation for the uranium minerali-
sation in Bhatln i s of the transitive type and thecontinuity i s maximum along strike and least across i t .Strike variogram of bore bolt data depicts insufficientgrid s ize used for evaluation of the nawvea of the*deposit. Waste zone i s found to be increasing at thetime of mine development.
- 133 -
(5) Kriged estimate is found to be the best estimatefor underground mining blocks. It has helped to controllarge R.O.M.grade fluctuations.
Acknowledgements ;
Authors are indebted to Shrl S.Shastry,Additional SuperiTtandent(Otology),UCTL, for his valuablesuggestions and encouragement in carrying out this worK.
Thanks are also due to Shri J.L.Btiasin,Chairman and Managing Director, UCIL, for his supportand interest for this type of work and bis kind permi-ssion to present this paper at this symposium.
- 134 -
R e f e r e n c e s
BLAISE, R.A. and CARLIER, P.A.,(1968) Application ofGeo-statistics in Ore Evaluation, Canadian Inst.offlin. & net, Spl.vol.9,pp.41 - 68 .
BROOKER, P.I., (1979) Krlging £ & MJ,Vol.180,Mo,9,pp.i48.
CLARK, I.,(1979) A review of the theoretical foundationsof geostatistics and the practical methods of constructinga ssnivariogram, E & MJ, Vol.180,Mo,7,pp.90.
CLARK, I.,(1979) How to fit a sioplistic model to anexperimental semivariogram, E & MJ, Vol.180, Ho.8,pp.92.
DAVID, M. , (1977) GEOSTATITICAL ORE RESERVES ESTIMATION,Elaevler Scientific Company, Amsterdam.
DIXQM, W.J. and MASSEY, F.S.,(1957) INTRODUCTION TOSTATISTICAL ANALYSIS, Hograv Hill BOOK CO., N«W Yor*.
JOUftifcL, A.G.,(i979)G«ost8tistica& Siaaulatlon methods forExploration and nine Planning E A MJ, Vol.180,No.12,pp.86.
PARKER, H., (1979)The volume variance relationship : A usualTool for nine Planning, E A rtJ, Vol.180, No. 10, pp 108.
RENDU, J.n.,(1980) A ease study ot kriging for Ore valuationand nine Planning, E & H J vol.181. No. 1,pp. 114.
ROYLE. A.G.,(1979) Why Gaostatistics ?, E & rtJ, Vol.180,No.5 t PP.92.
SANDEFUR, R.L. and GRANT, D.C. ,(1930) Applying Gsostatisticsto Roll Front Uranium in Wyoming, E & MJ, Vol.181, No.2,pp.90.
- 135 -
SRI NIVASAN, M.N. and VAJPAI, C.V.L.(1986) Exploration
and evaluation fcr uranium minerals in Bihar presented
in symposium on • Mineral Exploration,Challenges and
Constraints • held at Patna, Blhsr Dec11986.
VENXATARAKAK, K.,SHARMA R.N. and VAJPAI,C.V.L.(1971)n An attempt in the application of the Geostatistics to
the uranium mineralisation at Jaduguda ", Symposium on
uranium held at Jaduguda , Bihar Jan 1971.
V2NKATARAHAH, K., VAJPAI, C.V.L.(1975) A statistical
approach to the study of uranium mineralisation at
Jaduguda , District Sir:ghcbua(Bihar; Jouruel of tne
Geological Society of India Vol.16, No.;}, 1975 PP 354-360.
cvlv
.
I :
SO
XGO
r,< < !
-i
3! I
*lL_Jc•
r s
*(1
A
<CO
- " • . \ . — . • ; • * ~
••-, .:.-•?
r_> ' .•rtt.- :•••» ' . • . « . •
137 -
...i"
100
SO
LOG-ASSAY-FREQUENCY HSTOGRAM- OF B-H-DATA
NUMBER OF SAMPLES *» 417 .. ,
140
K>
0
A\
V
W . M- 12 M M 15 Ifi l> 18 13 20 . ?l r
LOG Af.SAV ->-
1 • .
i .
. I . . . . .
' ' ' ''i' '
• • • ; : : : . ' • . I
.'. i '• -:'.';... : ' '
2-3 24
- 138 -
——-f
- -K-O-
•iSO
ISO
•tic
Q T •_= - vf - r , . - i - - - g & a r - = - . : . . , H _ - , j ; ^ , 4 . i . .
T O T A L N o OF JS^MPLES ' 4 1 7 -
• . • • • • • • • : y - • ; • '
- • : • / - — - —
• •• 9
I• - • - —HO~i
(
•:*?!
iI3C-
-• *?
•no
uo
t9
<< -C70
• M O
osa
.-- -CiO
-020
•01?
Fiq.3
r!
_ j . c .
t.0 • *6
-O--H
- 139 -
: : _ /
'•3
i-c.
PLOTJOF ^UHULAra>"E PPEQUEKCY PERCENTAGE Vs LOG ASSAY
.— J _ ^ _ : _ CUMULATIVE/-* i.
" T O T A L No-OP" SAMPLES = 417 •"•""• :
- uo -
\
c °
OC
oo
5 ' -^CM'
• ORE HOL.E LOCATIOM• HAT IN 'MINI
SCalfti- V. 4OOO
Fi
- 142 -
• _ 1 . •• I
SEMI \»RK)GRAM OP ACCUMULATION VALUES /
OF ORE BODY C+d5m LEVEL)
. No Of BOREHOLES =3
No OF SAMPLES* 3
THE STRIKE ..
XCJUO
2MXV0
26OHG'
240X19*
it 143* |C5
JO
40II10*
20X10
KC IcC W
DISTANCE IN METRES->
if.
F/j.7
- U3 -
ACCUMULATION FREQUENCY ' HISTOGRAM OF CHANNEL DATA
NUMBER OF SAMPLES = 84
tc
12
2
2
O0 2
1 1
i i
4C 12 Id 16 16 ' 20 22 24
ACCUMULATION
20
M
v- M
— Ul
IIit--
..:«6
. • *
- 144 -
LOG - ACCUMULATION FREQUENCY HISTOGRAM
NUMBB'liQF, SAMPLES_-
OR -.CHjANNEL
i i ; •'
I 1»S0
JZ1__.3-80
LOG -ACCUMULATION
400 405 4-15 .
.1 . .-.:.•.
:.1:;ll
485. 4-30 i
- 145 -
w.-r"
t ; ,:.-..• j
S I " ? 1 \ I ' M j ; ' • >• • •
. o
40
I!! ME.TRL-S • • -
f ' - r' * . l ?
1
u>o n o ieo wo 200
ui
CO
</)UJ
a
I
0)
I
a:
a9Q:
S E S S I O N II B
ANALYTICAL TECHNIQUES IN URANIUM TECHNOLOGY - I
Chairman : Dr. tf.C. JAIN, BARCReporteur: Shri V.N. KRISHNAN, BARC.
- 147 -
URANIUM ANALYSIS USING AN ON-LINE BACKGROUND CORRECTION PROGRAMWITH CARRIER DISTILLATION TECHNIQUE BY A COMPUTER CONTROLLEDEMISSION SPECTROMETER
R.K.Dhurawad, A.B.Patwardhan. V.T.Kulkarni, K.RadhakrishnanFuel Reprocessing Division, B.A.R.C., Trombay
Bombay - 400 085.
SUMMARY
The paper describes an on-line background correction anduraniua monitoring (due to occasional matrix excitation)in acomputer controlled Direct Reading Spectrometer during theestimation of a large number of impurities in uranium productused in nuclear facilities.
The influence/interference of the background on theanalytical lines becomes important when low detection limits areto be achieved. Commercially available softwares for automaticbackground correction (ABC) are suitable for InductivelyCoupled Plasma or Spark sources where one can have a continuous,flow of the sample introduction (without much restriction on timeof exposure). However, in the case of carrier distillationtechnique automatic background correction cannot be applied dueto limitations of exposure per charge. In the method discussedhere, a background channel located at an appropriate position inthe spectral range is monitored simultaneously along with otheranalyte channels. The background at analyte channel is computedfrom the intensity of the background channel and is automaticallysubtracted from the intensity of the analyte signal. In addition,a uranium channel which is used for Monitoring a weak line ofuraniua (286.567 nm ) is incorporated to measure the amount ofuranium getting into the arc. When intensity of uranium lineexceeds the predetermined value, the data will be rejected by theoperator. This method is in routine use over a few years for theestimation of 2t impurities in uranium.
INTRODUCTION
For quality control of uranium required in nuclearfacilities, carrier distillation technique was developed byScribner and Mullin in 1946 (1). This method involves 1)conversion of sample matrix to a form having low volatility 2)addition of a small amount of selected volatile "carrier" and 3)partial distillation of the mixture in a d.c arc under optimisedconditions. The limits of detection for a majority of elementsare in the range of a few parts per million. For B and Cd it isnecessary to ensure that the detection limits are 0.1 ppm orbetter. The influence/interference of background on analyticallines becomes especially important at these levels.
Until recently the impurity analysis was carried out in ourlaboratory using photographic imaging and densitometry. It was atime consuming process, with the advent of new technology i.ephoto-multipliers, microprocessors and computers, the
photographic detection has been replaced by Direct ReadingSpectrometers. Pepper & Blank (2) have reported use of DirectReader for carrier distillation using exposure control unit fordifferent elements.
Background correction in Direct Reading Spectrometers forspark and ICP sources have been reported in literature (3,4)using two methods namely refractor plate technique and movingslit technique. Both these techniques essentially require asteady and continuous source over a total period of exposure.This requirement can be met in the case of ICP as well as sparksources. However, in the case of carrier distillation techniquethe sample is not continuously injected at constant rate butinstead a limited quantity of sample blended with carrier loadedon the electrode is consumed during a short period of a fractionof a minute. Moreover different elements have differentvolatilization characteristics depending upon the nature of thesample, atmosphere and electrode material etc. Thus thelimitations of the sample amount and exposure time in the case ofcarrier distillation method are some of the major factors to betaken into consideration. It is not possible to apply the samemethod of background correction as employed in ICP or spark.
In some laboratories background correction in carrierdistillation technique is carried out by subtracting knownsignal which is arrived at by measuring the signal of pure matrixat all the channels and then computing the background correctedintensity (BCD for each channel (element). This is somewhat anarbitrary subtraction.
BCI « I - I t
element blankIn the present method, the approach is unique and is totally
different which can be termed as on-line background correctionwith Direct Readiang Spectrometer. In this approach, a backgroundchannel is located at an appropriate position in the spectralrange. Intensity is read at this channel alongwith othere alytical channels. This intensity is used to compute thebackground of different analytical lines by multiplying intensityof background channel with pre-determined factors.
BCI • I - I • RElem.channel Dkg. channel
Where *R* is pre-determined factor for different analyticallines which is calculated as explained below.
In a given line, if IBL and IBR are the backgroundintensities to the left and to the right of the line respectivelythen the average background is represented by
Average Background - (IBL + IBR) / 2
- 149 -
Por each analytical line K is calculated using the formula
( IBL + IBR ) / 2K • ————————————————————~
iBackground channel
IBL and IBR are found by reading intensity of purematrix by moving the entrance slit of the spectrometer.
RESULTS & DISCUSSION
Table I gives the observed and computed backgroundintensities of a few selected channels .Thus incorporating allthe constants evaluated for different elements in the equation,uranium samples were analysed. Table II gives the analysisresults of two synthetic standard samples. The results are ingood agreement.
The degree to which uranium interference is avoided is alsoan important factor in carrier distillation technique. To keepstrict control on exposure, we have adapted a system wherein achannel for a weak uranium line (286.567 nm ) is monitoredalongwith analyta lines and its intensity is measured. The cut-off intensity is pre-determined which is 1000 counts. Anyexposure exceeding this intensity is rejected by the operator.The results of the exposures exceeding this intensity limit havebeen found to be of the order of 3 and above.
All these results show the usefulness of this new approach.This method is in routine use for a few years for the analysis ofuranium samples.
ACKNOWLEDGEMENT!
The authors wish to thank Shri A.M. Prasad, Director,Reprocessing Group and Shri H.K. Rao, Head, Fuel ReprocessingDivision for their keen interest and encouragement during thecourse of the work.
REFERENCES
1. B.r. Scribner and H.R. Mullin, J. Research NBS 21, RP 1753(1946)
2. C.I. Popper et al, MLCO-1071 cat. UC-4 (1970)
3. R.W. Spillman and H.V. Malmstadt. Analytical Chemistry, <U,P.303-311 (1976)
4. V.A. Passal, SCIENCE, 222 p.183-191 (1978)
- 150 -
TABLE I
Observed and computed background intensities
observed computed observed computed
Element B Element Cd
455
422
434
452
447
517
553
662
696
559
419
414
389
478
437
437
497
513
527
531
293
257
273
311
3tl
347
407
399
387
365
267
248
255
265
257
250
31*
308
298
29t
Element : Co El •suit : Zn
1199
1381
1578
1529
1393
1159
nee1280
1302
1122
1443
134*
1377
1434
1387
11M
1075
Ilt6
1151
1113
386
359
369
369
404
472
385
510
417
417
377
350
359
374
362
352
362
347
405
412
- 151 -
TABLE II
(All values in ppm on uranium basis)
Sample 1 Sample 2*
Element Amountadded
Amountdetected
Amountadded
Amountdetected
Al
B
CO
Ca
Cd
Cv
Cu
Pa
MO
Mn
Ni
Pb
Zn
It
5
2
10
20
10
10
50
25
1*
5
It
20
6.8
4.9
16.7
14.7
25
9.1
9.6
50.8
2%
9.2
4.2
9.5
22
0.1
1
-
0.1
10
2
-
-
1
10
2
—
0.13
2
-
0.16
8.10
2.0
-
-
1.3
9.9
1.5
* Sample 2 is a R«f. standard wherein some of tha impuritias likeAl,Ca ate. ara not addad.
- 152 -
DETERMINATION OP TARACE METALS IN URANIUM OXIDE BY 1CP-MS
S.Vijayalakshmi. R.Krishna prabhu. T.R.Mahalingam and
C.K.Mathews.. Radiochen'stry ProgmmmB,Indira Gandhi Centre
for Atonic Research, Kalpakkam 603102, Tamil Nadu (INDIA).
Inductively coupled plasma mass spectrometry
(ICP-MS) is fast emerging as a sensitive multielement
technique with detection limits below ng/ml levels.
Excellent reviews have appeared in the literature in the
recent past.(1)r(2> This paper describes the method that
we developed and standardised in our laboratory for the
determination of a number of impurities in uranium oxide.
Conventionally the analysis of uranium oxide is carried out
using optical emission spectrometry. Apart from
intrinsically low sensitivity, the technique suffers from
severe spectral interference caused by the complex spectrum
of uranium. Hence either the carrier distillation
technique"' or matrix separation using solvent
extraction*4* or ion exchange*5* are adopted. In contrast
the uranium spectrum obtained in ICP-NS is quite simple.
Apart from the two singly charged isotope peaks at masses
235 and 23$. oxide peaks at 251 and 254. and doubly charged
peaks at 117.S and 119 are the only peaks associated with
uranium. The oxide peaks do not interfere with any of the
impurity isotopes. The doubly charged peaks are isobaric
only with two sinor isotope* of tin which poses no problems
as alternate more abundant isotopes of tin are availbale for
analysis. In the Method developed in our laboratory, uranium
oxide was dissolved in nitric acid and the uranyl nitrate
- 153 -
solution was directly aspirated into the ICP. The
precision, accuracy and the detection limits obtainrd are
discussed in this paper. For achievinf very low detection
limits in the ppb levels. matrix separation was required.
For this purpose a solvent extraction procedure was
employed.(6>
Instrument used: Elan ICP-MS model 250 ( Sciex.Canada) was
used. The instrumental conditions are listed in table 1.
Experimental:
The effect of uranium on the various
analytes' signals was studied upto O.lfc (w/v) of uranium
table 2. Uranium was found to have a suppresion effect. A
concentration of 0.05 X of uranium was chosen as the
optimum concentration level to work with. To take car* of
the instrumental drift and to Improve the precision of the
measurements. Ga.Sb and Tl were used as internal standards
for the low. medium and high mass elements respectively. It
was made sure that the isotopes chosen for the
measurements were free from isobaric interference.
Multiple standard addition technique was adopted to take
care of the matrix effect. To check the accuracy of
the method an IAEA sample of uranium oxide (SR-C4) was
analysed.
Solvent Extraction:
1 gram sample of uranium oxide was dissolved in 10
ml of nitric acid (6H). and the uranium matrix was
selectively extracted by solvent extraction with 60 X TBP in
- 154 -
^. The aqueous phase was found to have only 10 to IS ppm
of uranium which was not found to have any effect on the
analyte signals. Hence the aqueous phase was directly
analysed by ICP-MS us ins calibration taken with pure
multielement standards.
Results:
The detection limits ( calculated on the basis of
three times the standard deviation got fro* twenty four
measurements of the blank) of the direct method for the
various analytes were found to be in ppa-sub ppm levels
(Table 3), which is adequate for most of the common
impurities. Our results of analysis on IAEA reference sample
compare reasonably well with the certified values fiven by
IAEA. The results of the analysis of a uranium oxide sample
after solvent extraction of uranium are given in table 4. It
could be seen that the detection plaits are in the 0.S to 10
ppb levels and the precision around 10 * rsd.
Table 1
INSTRUMENTAL PARAMETERS
Nebuliser pressure
Nebuliser argon flow
Coolant argon flow
Auxiliary argon flow
Plasma power
Reflected power
3t psi Sampling depth s 23 mm
0.4 lpsi Measurement time : 0.25 sec
12 1pm Measurement/peak : 3
2.4 lpm Repeat integration : 8
1.2 Kw
5 Watts
- 155 -
Table 2.
Matrix effect of uranium.Cone: Percentage suppression of the analytical signalof uranium Li Cu In Ce Ho Bi
1000 ppm500 ppm200 ppm100 ppm
866740*
865929*
75456*
704612
-24
6538
-30
6625-24-50
* - No suppression.
Table 3. Direct nethod
Element
AgCdCrCoCuInMgMnMoNiSrTi
Elemi
CeErDyLaNd
Table
ElNM
BaCdCrCoCuMnMoMgNiPbVZn
int
4.
Wit
Con.inIAEA
sample
<0. 9<1.15.94.38.6
<0. 5<4. 914.311.413.8<0. 4<1.9
Det
Solvent
Con:i nIAEA
•amplelPP»)
0.20.325.54.95.814.111.63.713.82.20.74.2
RSD
•
00000
Element Det
LaCePrNdSm
_—12613
—735
—
y. IAEA DelCertifiedrange
3.4.4.
14.9.8.
limits
.3
.6
.7
.5
.6
103
054
extraction
. l i
0.0.o.0.0.
RSD X
61253312115.55667
imi tc
0010020005005003
(ppm)
_—- 5.0- 4.3- 6.7——- 18.0- 16.8-14.1
—
El em
GdPrSmHoYb
method
IAEAovera1)median<PP*O
—3.64.25.015.312.8
11.40.95
—
:. limit(ppm)
0.1.2.0.3.0.4.0.1.3.0.1.
»nt
914565960149
FBR Speci-ficationslimits (ppm)
201300200100
150200200500150100
Det.1imiti
1.80.10.20.41.5
IAEACertified 1
3.4.4.14.
0
Element
GdDyHoErYb
9.
8.
range<PP»)
10305
4.32
—- 5- 4.3- 6.7- 18.0- 16.8—- 14.1- 2.15
—
Det.limit
0.0020.0020.00020.00090.002
i
Det.imite<PP«)
0.0.0.0.0.0.0.0.0.0.0.0.
00700200800040190009003028002004013032
- 156 -
References:
1. D.J.Douglas and R.S.Houk.. Inductively coupledplasma^ mass spectrometry. Prog.Analyt.atom.spectros.Vol-8. pp 1-18. 1985.
2. G.M.Hieftjc, and G.H.Vickers. Developements in plasmasource/mass spectrometry. Analytica Chimica Acta. 216.pp 1-2-4. 1989.
3. A.G.Pa«e etal.. Estimation of metallic impurities inuranium by carrier distillation method. BARC-862. 1976.
4. A.G.I.Dalvl et al. Chemical separation andspectrofraphic estimation of rare earths in (UPu)02:Talanta. Vol.24, pp 43-45. 1977. z
5. B.D.Joshi et al.. Anion exchange separation andsttoctrofraph1c determination of rmrm earths in
flutonioum with LiP/AgCl carrier. Anal.Chim. Acta,7. 379-86. 1971.
t
6. T.R.Banfia et al. Spectrochemical determination oftrace metals in uranium. B.A.R.C - 950. 197S
DEVELOPMENT OFFOR
- 157 -
FLOW INJECTION ANALYSIS TECHNIQUEURANIUM ESTIMATION
A.H. PARANJAPE; S.S. PANDIT; S.S. SHINDE; A. RAMANUJAM;R.K.DHUMWAD
Fuel Reprocessing DivisionBARC,Bombay 400 085
Flow injection analysis is increasingly used as a processcontrol analytical technique in" many industries. This paperdescribes the development of such a system for the analysis ofuranium (VI) and (IV) and its gross gamma activity. It isamenable for on-line or off-line monitoring of uranium and it3activity in process streams. The sample injection port issuitable for automated injection of radioactive samples. Thepeformance of the system has been tested for the colorimetricresponse of U(VI) samples at 410nm in the range 40 to 350mg/mland U(IV) samples at 650nm in the range 15-120mg/ml in nitricacid medium using Metrohm 662 Photometer and a recorder asdetector assembly. This technique with certain modifications isused for the analysis of U(VI) in the range 0.5-4mg/aliq. byalcoholic thiocynate procedure. In all these cases the precisionobtained was found to be better than +/-1.5X. With Nal well-type detector in the flow line, the gross gamma counting of thesolution under flow is found to be within a precision of +/- 5%
I. INTRODUCTION
Flow injection analysis(FIA) is a simple and eleganttechnique which finds increasing applications as a processcontrol analytical technique in many industries. Ruzicka andHansen were the first to use the term Flow injection analysis(1)). In general it involves injection of a sample aliquot intoa steady flowing stream of reagent and passing this reagent-sample mixture through a suitable detector. FIA is a flexible andconvenient technique which can be adapted for continuous processstream monitoring with good precision. In a laboratoryenvironment, such a system can handle many samples vmry quicklyand because of the flexibility, the same system can be modifiedto carry out various analyses.
This paper describes the development of such asystem/technique for the analysis of uranium (U(VI) and U(IV))and its gross gamma activity. It is amenable for on-line or off-line monitoring of uranium and its activity in process streams ofuranium extraction and purification plants and in fuelreprocesing plants based on Purex process. The sample injectionports are suitable for automated injection of radio aotivesamples
II. REAGENTS AND CHEMICALS
Uranyl nitrate solution in 0.1M nitrio acid andelectrolytically generated uranous nitrate in 1.0M nitric acid
- 158 -
and 0.1M hydraaine were used and their concetrations wereestimated using standard analytical procedures. Alcoholicthiocynate reagent containing stannous chloride and ethylacetatewas prepared as described elsewhere(2).
III. DEVELOPMENT OF FLOW INJECTION ANALYSIS SYSTEM
The technique for the estimation of U(VI) in the range 40 to350 g/1 involved injection of the sample aliquot at a steadyrate into a steady and continuously flowing stream of dilutenitric acid and measurement of its colorimetric response at 410nmwith a suitable photometer. For monitoring the gross gammaactivity, the same diluted solution was passed through a gammacounter. The modular configurations used are given in Fig.l. Withminor modifications in the sample delivery unit and injectionport assembly, this technique could be used for on-line or off-line analysis of uranium. The method used for the analysis ofuranium in the range 0.5mg to 4mg was based on colorimetry at420nm, with alcoholic thiocynate as the chromogenic reagent. Tocarry out this analysis, the FIA technique was modified so that a
closed loop" or" stopped flow' procedure (3) could be used.Here, the sample and the reagent are either mixed thoroughly atthe injection port or circulated in a closed loop till a steadystate response is achieved at the detector. Though any of theabove two configurations could be used for the colour measurementof U(IV) at 650nm after dilution with nitric acid, the tirstconfiguration was tested.
The FIA system can be divided into three modules: a)delivery units for maintaining steady flow of the reagent ( andsample, if required) b) injection module for introducing sampleand c) detector module. The various units employed in the abovementioned configurations are detailed below.
(a) Reagent Delivery Units
For direct colorimetric estimation of uranium, amicroprocessor controlled Multi Dosimat Unit (Metrohm, Swiss,model No. 665) was used to deliver 0.1M nitric acid at aconstant rate that can be adjusted to any desired value. Thisunit was used with 10ml volume burette (No.6.3007.210). Theaccuracy of the volume delivered is +/-0.2X. For delivering thealcoholic thiocynate roagent, a piston pipette (Repipet.USA )with a capacity of 10ml/stroke was used for delivering 10 mlreagent at a time with a volume accuracy of +/-1.5*.
(b) Sample Delivery Units
The sample aliquots were delivered by another Multi Dosimatwith one ml capacity burette (no.6.3006.113).With this unit, anyaliquot within one ml could be delivered at a constant rate thatcan be adjusted. The accuracy of the volume delivery is +/-0.3X.
For on-line monitoring purpose with a dedicated FIA systemincorporating the Multi Dosimat Unit, the sample solution was
- 150 -
sucked straight into the one ml burette and delivered Into theinjection port assembly via a permanent microbore tube connectionand this operation could be repeated any number of tiroes.
For handling radioactive samples during off-line analysis ofuranium, the delivery mode of the Dosimat was modified to avoidcross contamination. In this case, the burette was connecteddirectly ( without, going through the three way valve) to adisposable polypropylene pipette tip of one ml capacity through aflexible narrow bore teflon tubing of appropriate length ( 1 mlcapacity). The burette and the teflon tubing were filled withwater such that during sample sucking and delivery, the watermoves back and forth within the teflon tubing thus reducing thevolume of the air pocket above the sample in the tip. The sample(lml) sucked into the tip was delivered into the desiredinjection chamber either as a continuous stream or as distinctaliquots of smaller sizes at the chosen flow rate. In the latercase, usually the first aliquot was rejected. After pipetting,the tip was disposed off. The delivery volumes have an accuracybetter than +/- 1.0%. The derails and reliability of a similarunit are described elsewhere (4).
(c) Injection Port Assembly
Injection port assemblies form a crucial part of the FIAsystem and in the present work, they had to be compatible withsafe radioactive practices. Two different types of injectionchambers as shown in Fig.l, were chosen for testing. Of these,the first one was a fully closed system meant mainly for on-lineanalytical applications and the second one was an op«m-cup typesuited for automated off-line analysis in laboratories.
(i) Fully Closed Injection Chamber
The fully closed injection chamber assembly was made up ofa pyrogen device used for glucose drip adjustment in hospitals,with additional penetrations for sample entry via microboretubing and a vent line for adjusting the pressure build up andfor controlling the liquid level inside the injection chamber.Shortly after starting the reagent flow, the sample was injectedinto the chamber at a steady rate where it got diluted andtransported via narrow bore tubing to the photometer. The reagentand sample delivery points in the injection chamber were locatedin such a manner that during their delivery a good miking of bothtakes place in the chamber Itself. Being a closed system, thesample-reagent mixture passed through the narrow bore tubingunder slight pressure exerted by the Multidosimat units.Sufficient tubing length (90cm long/1 mm bore) Was provided toget adequate mixing before the mixture reached the photometer.
For on-line monitoring, the sample delivery tube of theDosimat was directly connected to the injection dhamber. Wheneverthis injection port assembly was used for off-line analysis, the
- 160 -
sample was injected through the septum in the port using thepolypropylene tip.
(ii) Open-Cup Injection Chamber
Inorder to avoid the necessity of injecting the samplethrough the septum during off-line analysis, an open cup wasused as injection chamber. This had the advantage of easyintroduction of sample with minimum cross contamination and issuited for automated sample addition.
For diroct estimation of uranium, the sample was added intothe cup using polypropylene tip at a steady rate and mixed withsteady flowing stream of 0.1M nitric acid with the help of amagnetic stirring bar and the mixed solution was passed throughthe photometer. A minimum but constant liquid level wasmaintained in the injection cup by adjusting the T at thedischarge point of the tubing to the same level. The maindrawback with this system was that the tubing diameter should belarge enough to allow the free flow of the solution at the samerate at which it was being delivered in to the cup. Further,complete mixing of sample and acid should take place in the cupitself.
For uranium assay by alcoholic thiocynate method using thestopped flo'w technique, the sample was added to a fixed volumeof the reagent in the open cup and after mixing, the entiresolution was drained through the photometer for absorbancemeasurement.
As an extension of this method, following the closed loopprocedure, the solution can be recirculated between the cup andthe photometer using a peristaltic pump till constancy in theoptical density is achieved and after which, the solution can bedrained off. These two techniques will be useful for allspectrophotometric procedures that require some tine for colourdevelopment. In the present work, only the stopped flow techniquewas tested.
(d) Detector Modules
For absorbance measurements a photometer (Metrohm Model 662)was used. It was equipped with a flexible, sheathed optical fibrelight guide as detector. Normally this device is to be dipped insolution for absorbance measurement and is used mainly for endpoint detection in titrimetric analysis. However in the presentinstance, a pyrex glass tube of 2 mm inner dla was inserted inthe light path of the detector tip and the solution to bemonitored was passed through this tube. Thus the photometriodetector never came in direct contact with corossive andradioactive solution. Absorbance Measurements could be made atany desired wavelength in the visible range. After initialisingthe unit to sero with blank reagent, the absorbartee of thesample-reagent mixture flowing through the tube was
- 161 -
monitored as digital output and the same could be plotted using achart recorder ( Metrohm Model E536 Potentiograph).
For gross gamma counting a 7.5 cm(3") Nal well type detector(ECIL, India) was used and the sample-acid or reagent mixture waspassed through a coiled tubing inside the well. The counting wasdone for a fixed time starting from sample introduction. Thegross gamma count rates obtained were subtracted for thebackground obtained by passing the blank solution for the sametime interval.
IV. RESULTS AND DISCUSSION
Except in the case of uranium (VI) estimation by alcoholicthiocynate method ( where sample and reagent were mixed understatic condition), in all other cases, both reagent as well asrample were introduced at selected flow rates. The colorimetricresponse of the FIA system as a function of sample and reagentflow rate was studied in detail to arrive tvi optimum conditionsas it is an important factor in FIA analysis. For this study,estimation o* ••-•»•«•• nm bv direct, colori™*"' w«a used as are/erence mecnoa.
The variations xu v-~.~ ...:ic response or the system «d afunction of reagent flowrate at constant sample flowrate and viceversa are shown in Fig: 2a, b & c. These data were useful inoptimizing the sample and reagent flow rates while standardisingcolorimetric procedures.
Fig.2 a shows the variation in absorbance as a function ofaliquot size for a given sample and reagent flow rate. It is seenthat for aliquot sizes above 0.5ml, a constant response isobserved at the detector, irrespective of the aliqout size. Thusabove this minimum aliquot size, the FIA response becomesindependent of the aliquot size aa long as the flow rates arekept constant. This is of groat advantage while planning onlineanalytical procedures that require dilution or reagent additionbefore colour measurement*.
Table I-A shows the results obtained for direct estimationof uranium in the range 40-350 g/1 using closed chamber and opencup as sample injection assemblies. As the aliquot size was0.5ml, a steady response for a reasonable length of time could beobserved at the detector. It is seen that the precision observedfor open cup injection is better than that obtained using closedinjection chamber. This may be due to the introduction of samplethrough the septum in the later case which is not as reproducibleas sample delivery in open cup. As the solution in this case isflowing under slight pressure it was possible to pass this samplereagent mixture through gamma counter (well-type). The crossgamma count rate obtained could be correlated to itsconcentration of uranium with a precision of +/-5X and theseresults are included in Table I-A. Similar colorimetric resultsobtained in the case of U(IV) estimation are given in Table I-B.In this case the stability of uranous nitrate was ensured using
- 162 -
1.0M nitric acid and 0.1M hydrazine mixture as diluting reagent.In the case of U(VI) and O(IV) precisions better than +/- 1.5%were obtained at all concentrations.
Table I-A also includes the results obtained for twoconcentrations of uranium when the samples were injected into theclosed injection chamber via permanently connected tubing(Figlc).The precision obtained in this case indicates that this mode canbe used for on -line monitoring tasks where gradual variation orsteady state concentration of uranium is to be monitored. Sampleintroduction using a six way valve is currently underinvestigation for the same purpose.
Results obtained for the estimation of uranium in the range0.5 to 4 mg per aliquot by alcoholic thiocynate method usingstopped flow technique gave a precision varying from +/~ 1.5% to+/- 0.25% corresponding to the lower and upper limits of theuranium range tested. This precision is satisfactory for processcontrol analytical applications. As aliquot sizes were small inthese cases (0.05 to 0.2ml), these could be varied depending onthe concentration of uranium without causing any major error.Thusthis technique is useful for a variety of analytical methodsthat require vigorous mixing before colour measurement.
As mentioned earlier, the same results can be obtainedusing closed loop flow technique. In this later case, a six wayvalve may be more useful for fixed volume addition, if crosscontamination is not a major factor.
V. ACKNOWLEDGEMENTS
The authors wish to express their sincere thanks to ShriA.N. Prasad, Director, Reprocessing Group and Shri M.K. Rao,Head. Fuel Reprocessing Division for their keen Interest in thework.
VI. REFERENCES
1) Ruzica J. And Hansen E.H. . Anal. Cheat. Acta Zfi.146 (1975)
2) R.T. Chltnis et al. BARC-430 BARC (1969)
3) Paul J. Worsfold, Chem. in Britain,24.1215 (1988)
4) A. Ramanujam et al, CT-25.DA1 Symp. on Radiochemistry andRadiation Chemistry, IIT, Kanpur,(1985).
Table No. I-A & B
ESTIMATION OF U(VI) AND U(IV) BY FIA
Flow rate : HNO3 = 6nl/min Sample : 1 ml/minSample aliquot 0.5ml fixed
A. DIRECT COLORIMETRY OF U(VI) AT 410nm
Sample
U«/l
350.0
175.0
116.7
87.5
43.8
350.0 *
175.0 *
Closed-cup
O.D
0.619
0.310
0.216
0.164
0.083
0.625
0.338
% RSD
0.62
0.87
1.58
0.53
1.07
0.45
0.83
Open-cup
O.D
0.589
0.306
0.210
0.150
0.083
-
-
XR.S.D
0.51
0.18
0.54
0.63
0.62
-
-
Closed-cup
Gamma counts100 sec.
3726
2046
1410
1037
558
- •
* Saaple line directly connected to closed cup
B. DIRECT COLORIHITRY OF U(IV) AT 650n«
Closed cup
O.D % R.S.D
Open cup
O.D XR.S.DU(IV) U(IV)f/1
118.0
59.0
39.5
29.5
14.8
0.766
0.432
0.300
0J229
0.125
0.60
1.10
1.50
0.66
0.68
104.0
52.0
34.7
26.0
13.0
0.705
0.356
0.262
0.214
0.111
0.30
0.33
0.29
0.57
0.10
- 164 -
SCHEMATIC DIAGRAM FOR FIA
SAMPLE -INJECTION
MAGNETIC 0AR
REAGENT FLOW
DETECTOR
PINCHCH6ITALDISPLAY
ORRECORDER
(a) OPEN CUP SYSTEM
TUBE
REAOCNT rvom
DNMTAL OMPLAYM&vunw*
a—ocncTow
( t ) CLOSED CUP SYSTEM WITH SEPTUM
MfAtfNT POJHWAT
FROM MMPLC OOWMAT—*•
OMtTM. OUTLAYOR HCCMOCM
OCTCCTOI
(c) CLOSED CUP SYSTEM (WITH OUT SEPTUM)ON LINE
FIG - a
- 165 -
EFFECT OF SAMPLE SIZE ATCONSTANT REAGENT FLOWCHAUT SHED :• I S M / M *
WAVE LEMTM:- 410 *•>
SAMPLE SKCD- Iml/m*
*C«KMT S#H0 • « • ! / • ( •SAMPLE MOt ' l UIVII
EFFECT OF VARIAtLE REAGENTFLOW AT CONSTANT SAMPLE SIZEAND CONSTANT SAMPLE FLOW
ALMUOT (BOOA) CONSTAKT '• M W l t X T M / l U(VI|I t N K I FLOW MTCV-I«l/Ml«
MMCNT PLOW RATE VMIMCO.A> IM/tlhl• * 4«l/ •*««C * tmi/mit,
D •
EFFECT OF VARIABLE SAMPLERATE AT CONSTANT REAGENTFLOWMJOUOT (SOO.UW M n . t > l 7 S « / l U{V1)
KCMENT PLOW HATE-• • ( 'mi l l•AMP1E PLOW MTC VAMCO. 'A — I mi/ ml*
• m
C «
0 . M * Ac as*
0.478
0.300
•ooJk aooxTIME ELAMCO
400JL sooA tml
FIG. 2
- 166 -
STANDARDIZATION OP A D.C. ARC CARRIER - DISTILLATION PROCEDURE ON ADIRECT READING SPECTROMETER FOR THE DETERMINATION OP B, Cd ETC., IN
NUCLEAR CRADE URANIUM.
S.S. Biswas, P.S. Murty, S.M. MaraChe, A. Sethumadhavan, V.S. Dixit,R. Kaiaal and A.V. Sankaran
Direct reading optical emission spectrometers which use photo-
multiplier tubes as detectors enable rapid analysis compared to spect-
rographs in which photographic emulsions are used for recording the
spectrum. However, the use of direct reading spectrometers in con-
junction with d.c. arc excitation source, is limited since it is not
possible to measure simultaneously the intensity of a line and its
adjacent background with these spectrometers. Due to the high b.g.
associated with d.c. arc spectra it is essential to apply b.g. correct-
ion to obtain net line intensities. Since dynamic b.g. correction is
not possible different approaches are adopted by different workers to
correct for the b.g. After several experiments, we found that 'blank
subtraction method' works well to give b.g. corrected intensitica. In
this paper we present details of a d.c. arc carrier-distillation
procedure standardised on a Jobin-Yvon model, JY-48 direct reading
polychromator, for the determination of eleven trace impurities such
as B, Cd etc., in refractory U,0_ which is obtained after igniting
uranium metal.
KEY WORDS: Ur.inium Impurities, Carrier-Distillation procedure.
INTRODUCTION:
To fulfill the objectives of DAE, to produce 10,000 MWc power
by the end of this century mass production of nuclear grade uranium
has been planned from indigeneoua resources. This called for the
development of rapid analytical techniques', related to fuel-grade
uranium technology.
- 167 -
In earl/ I960'8, a d-c arc carrier distillation method for
determining trace impurities in Uranium has been developed by the
Spectroscopy- Division. The method involved photographic emulsion
technique of intensity measurements in the determination of the
impurities. Since then this procedure has been adopted routinely
in the quality control of Uranium metal and Uranium fuel,produced by
the Uranium Metal Plant & Atomic Fuels Division respectively.
The photographic method is slow and also in recent years the
supply of photographic emulsions has been irregular. Due to this
we opted to use photoelectric method of signal detection and process-
ing and accordingly installed a JY-48 direct reading polychromator
in our Division.Changing over to P.M detection required certain
Modifications of the experimental parameters.
EXPERIMENTAL:
Preparation of standards:
Using pure VJOa a master standard was prepared such chat it
contained B, Cd at 20 ppm, Co, Cu, Mn, Pb, Sn at 200 ppm, Mg, V at
1000 ppm and Cr, Hi at 2000 ppm. High purity compounds or oxides of
these elements ware used in preparing the master standard. A set of
four standards was prepared, by successive dilution of the master
standard in order to obtain the calibration plots. The concentrations
of the trace elements in this sac are given in Table I. All the
standards were (round wich 3Z carrier-internal standard mixture which
contained 98 pares of AgCl {Carrier) and 2 parts of Ca.O, (internal
standard).
Samples.which were in Che form of uranium metal turnings were
cleaned with acetone, pickled in dilute nitric acid and finally washed
with distilled water. The samples were dried and about 1 g« of each
sample was taken in a platinum dish and heated slowly (caking car*
to see it does not catch fire) on a Bunsen burner and converted to
powder form; heating was continued for some more time till a fine
- 168 -
black powder of U_0o was obtained. Periodical crushing of the powderJ O
with a platinum spatula during heating ensured fine powder of U,0_.J 8
After conversion to U,0Q each sample was mixed with 3Z (AgCl-Gd.O,)
Jo 2 Jmixture. The AgCl contained 2Z Ca.O-.
A 'BLANK' was also prepared, consisting of U 0 used in theJ O
preparation of the callibration standards pre-mixed and ground with
3Z pure AgCl only.
PROCEDURE:
By means of the 'software' provided by Apple Il/e computer,
a 'table-list' was prepared for the analytes and the internal standard
element, whereby the corresponding element channels were activated.
By performing some initial experiments using the callibration
standards, appropriate 'attenuator1 voltages were set for the corres-
ponding channels to ensure near unity slope of the 'working curves'.
The 'delayed exposure', sub-routine in the software is opened
up. The 'pre-burn* and 'exposure' times for the individual channels
are programmed by appropriate settings of the 'start' and 'end' in
software 'conditions' sub-routine. This is indicated in Table V.
The 'BLANK', the callibration standards and the samples pre-
pared ma described above are loaded (in duplicate), then excited
under experimental parameters given in Table II. The averaged
'BLANK' intensities for various channels are stored in the Computer
Central memory. These are subtracted from the gross intensities of
the corresponding channels for the samples and the standards, inordcr
to arrive at their net intensities. The intensity ratios for caclf
anslyte is obtained with reference to the net intensity of Che
internal standard.
The averaged intensity ratios of these standards are plotted
against the concentration on double log graph, to establish the
"working curve'. The intensity ratios of the samples are Chen read
from these curves to arrive at the concentration values of their
- 169 -
respective elements^
DISCUSSION:
The d.c. arc emission spec .ographic analysis of trace impurities
in Uranium by the 'carrier-d-.stillation' technique is well established
procedure since la-. 3 years (1).
Several authors have used different excitation parameters as
well as different and varied 'carrier' compositions (2-5). Table VI
shows the various 'carrier' compositions employed by previous workers.
Hitherto the emission signal was detected by the photo-emulsion
technique. Due to the anticipated possibility of non production of
these emulsion plates,photo-electric method of signal detection and
integration was resorted to.
It involved the use of 'delayed exposure technique' developed
and incorporated in the software and certain modification of the
experimental conditions, indicated in Table IV. It also involved
modification of the for~.ila -.:eed ro compute the intensity ratio from
the conventional
Total net intensity of the Analytc
Total net intensity of the internal standard
during the entire exposure period to
Total gross intensity of the analyte - Total gross intensity ofthe analyte in 'BLANK*
Total grbss intensity of the Internal - Total gross intensity ofstandard the Internal Standard
in the 'BLANK'
during the period programmed by the 'delayed exposure' software for
each individual channels.
The above procedure was adopted since it was not possible to
apply dynamic background correction for each analyte wavelength as
well as for each exposure. The 'BLANK' correction method as described
earlier has: been adopted.
- 170 -
The d.c. arc is a thermal excitation source wi\th the sample/
standard as the anode. The emission intensity of the element
excited is dependant on the rate of volatalisation of the impurities
streaming into the arc, in preference to the matrix. Figs (1-4) show
typical examples of the volatalisation pattern obtained by the
'delayed exposure technique' for boron, chromium and manganese,Cd res-
pectively. The exposure time period for signal integration/acquisition
of individual analytes are based on these curves, explained in Table V.
The delayed exposure time of 3 seconds from the initialisation
of the d.c. arc, for all the elements was resorted to inordcr to
prevent masking of the entire spectrum due to possibility of sudden
uranium flash which may occur at times at the start of the arc. The
early shut-off marked by + in Pigs.(1-4), was used to prevent, high
background, due to carbon-burning. This resulted in improved signal/
background ratio.
The 'carrier* composition modified to 32 AgCl (containing IX
Ca 0 ) enabled producing a smooch arc, during the entire 'burn' period.
This ensured steady volatalisation of the element impurities.
The arc current brought down to 8 Amperes from conventional
10 Amperes, reduced the.arc wandering, thereby improving reproducibility.
The sample/standard charge increased from 100 mgs to 120 mgs
was in effect to increase the absolute trace element concentration on
the electrode and thus retain our earlier detection limits with
certainity.
The modification in the formula for the calculation of the
intensity ratio against the internal standard, provided correction
for the 'residuals and the'electronic noise' in analytes as well as
the internal standard channels.
The overall effect of all the above changes is the improved
reproducibility in the estimate as indicated by th* mtan standard
deviation (Table III) which hrs been calculated on the basis of 10
readings. A comparison with the earlier emulsion tachniqua is also
- 171 -
shown in t!»e last column.
The working curves (plot of log concentration vs. log intensity
ratio) shown in Pig.8 are linear having a slop nearly unity.
The limits of determination, the analytical lines used^Table
III for the element impurities are the same as in the photo-graphic
emulsion technique earlier employed in our laboratory.
The accuracy data Table VII was established on the basis of
a certified international standard, Code No. NBL-98-6 supplied by
New Brjjnswi r1: Laboratory treated in the same manner as the samples
and read on the 'working curves' drawn from synthetically prepared
standards as enumerated in Table I. B & Mn values agree, for other
elements, the certified values are below our detection limits.
Brief Description of the Delated Exposure Technique :
The 'delayed exposure1 is a software programme developed and
incorporated, whereby, different exposure timings can be selected
for each individual analyte channel after the initialisation of the
arc.
This is for cht purpose of optimum signal integration/data
acquisition.
The 'delayed exposure* consists of'pre-burn' and 'burn' sections.
The 'pre-burn' period used in the spark excitation mode > meant to
clean the sample surface (solid) prior to 'burn*. In d.c. arc mode
of excitation, this period is redundant. The 'burn' period is
straight away commenced with. This 'burn' period is further sub-
divided into delayed exposure (pre-exposure) and 'exposure' periods,
through a complex electronic circuitary.
Towards the end of the 'pre-exposure' the channels are opened
- start receiving & integrating emission signals continously till
commanded to 'end' when the channels are shut off by programmed
timings, fed earlier.
- 172 -
The entire 'burn' period can be divided into time segments
which can be arbitrarily selected. Though the 'integration' is
continous, the 'acquisation' is aade after each tine segment &
stored. In effect, therefore, the integrated intensity during each
time segment denotes the emission intensity of the analyte. A plot
of these segment intensities against time axis, shows the volatili-
sation rate curves of the analytes (Figs 1-4). These curves help
in determining the pre-exposure and exposure periods i.e. 'start'
and 'end' segments for each channel. The arrows in the Figs, are
indicative of the delayed exposure & early shut-off periods shown in
Table V.
TABLE I : Concentrations of calibration standards
Elements addedStandard No. ( Concentration in ppm )
B, Cd Co, Cu, Mn, Pb, Sn Mg, V Cr, Ni
1 0.1 1 5 10
2 0.2 2 10 20
3 0.5 5 25 50
A 1.0 10 50 100
- 173 -
TABLE II Experimental Parameters
Spectrometer
Grating type, no. of grooves
Wavelength region, order
Dispersion
Slit width
Analytical gap
Excitation source
Exposure time
Electrode assemblyLower electrode (anode)
Upper electrode (cathode)
Data acquisition andprocessing.
Jobin-Yvon Model No. JY-48 Poly-chromator with lm concave grating inPaschen-Runge mount.
holographic, 2550 gr/mm
130-415 nm, I order
0.39 nm/mm in I order
30 microns
4 mm
Stabilized d.c. arc operated at8 amp.
35 sec. TOTAL
Vdia. U.C.C. 1990 graphite elect-rode containing 120 mg of sample/standard.
3/i't dia. U.C.C. pointed graphiteelectrode.
through APPLE-IZe Computer.
TABLE III Analytical Data
Mean RSD
Concentration range < P h o t o e l e c " ? c ) (Emul,ion
plate)
Element
BCdNiMnCrCoCuMgPbVSn
249.7!)228.80231.60257.60267.70243.20324.70280.20283.30318.50317.50
0.10.110110115151
- 1.0- 1.0- 100- 10- 100- 10- 10- 50- 10- 50- 10
5.98.410.811.59.26.48.316.98.111.510.2
1091013111314-1198
- 174 -
TABLE IV Modifications of Experimental Parameters
Carrier
SAMPLE/STANDARD
Arc Current
Exposure
ConventionalPhotographic method
5Z AgCl(lZGa2O3)
100 tngs
10A
No delayed exposure
Present Photo-electricmethod
32 AgCl(2ZGa?0_)
120 mgs
8A
3.0 sees delayed expo-sure programmed in thesoftware for all channels
No early shut-off 3.0 - 7.0 sees earlyshut-oil depending uponthe element.
TABLE V Details of Pre-exposure, Exposure times & the Segmentchoice.
Element/ Pre-exposure ExposureChannel (sees) (sees)
Exposure start Exposure end(segment) (segment)
Cd, Pb
Hg
B, Cr,Mn, Co,Ga.
3/0
3.0
3.0
18.0
25.0
28.0
2
2
2
6
8
9
- 175 -
TABLE VI "Carriers" employed by some earlier workers
Sr.No. Carrier used Authors Reference
1 22 Ga O- Scribner & Mullin 1
2 5Z AgCl Dhumad et al 2
3 52 AgCl UKAEA 3
U 22 Ga2O. Artaud 4
5 52 AgCl Page et al S
TABLE VII Comparison of data for certified International Stand-ard (NBL-98-6)
Element Present Work Certified
(Values in ppm on U-metal)
B 0.22 0.20
Ni <12.0 3.8
Mn 2.2 2.0
Cr <12.0 6 .0
Co < 1.2 0 .6
Mg < 6 . 0 2 . 8
- 176 -
ACKNOWLEDGEMENT:
The authors thank Dr. V.B. Kartha, Head, Spectroscopy Division
for his interest in this work.
Thanks are also due to Shri. S.S. Bhattacharya for preparing
the Figures in the ND Computer.
REFERENCES:
1. B.F. Scribner and H.R. Mullin
J. Rea. Nat. Bur. Std. 37, 379 (1949)
2. R.K. DhuMd et. al "
Report AEEI/ANAL/25, 1963
3. UKAEA Report No. ICO-AM/S-117.,
Dept. of Cheaical Science, 1958
4. J. Artaud, C.E.A. Report 1737
1960
5. A.G. Page et. al.,
Report Mo. BARC - 862.
- 177 -
ANALYTt 3 1.0 ppn IN 5TD.
4100
1000
3600
3200
2800
2K)0
2C00
1600
1200
800
100
"/, •'••: > NET INTLGRATED INTLNSiTY, ANALYTt
ANALYIL B IN BLANK
INTERNAL STO. Go IN BLANK
^ • W ^ N E T INTEGRATED INTENSITY, INT. GTO.
- - - - - INTERNAL STO. Go IN STD.S1
1.0 26.014.0 21.C
TME !S£C(M0S>
FIC.1. UOLATILIZATIO*; CURUEC FOR aOROfi 03TAINC0 BY THt OELAYLO EXPOSURE TtCHNJOUC
30.0
- 178 -
2400
2200
2000
1800
1600
5 1400
5 1200
3 iooc
800
600
400
200
ANALYTE Cr 100.0 ppa IN STO. S1
INTECRATEO INTENSITY, ANALYTE
ANALYTE Cr IN BLANK
INTERNAL STO. Co IN BLANK
INTECRATEO INTENSITY/ INT. STO.
INTERNAL STO. Co IN STD.S4
0 3.5 1.0 10.5 14.0 11.5 21.C 21.0 28.0 31.5 ».O
TIME (SECONDS)f 16.2. VOLATILIZATION CURUES FOR OflONIUM OBTAINED BY THE OEUVED EXPOSURE TECHNIQUE
- 179 -
2400
2200
2000
1800
1600
5 1400
5 1200
5 1000
800
600
400
200
ANALYTE Mn 10.0 pp« IN STO. SI
INTEGRATED INTENSITY/ ANALYTt
ANALYTE Mn IN BLANK
INTERNAL STD. Co IS BLANK
NET INTEGRATED INTENSITY/ INT. STO.
INTERNAL STD. Go IN STD.S4
0 3.3 1.0 10.9 11.0 11.9 21.0 24.9 28.0 31.9 39.0TIME (SECONDS*
riC.3. VOUTILIZATION CURVES FOR MANGANESE 03TAINE0 BY THE OELAYt'D EXPOSURE TECHNIQUE
- 180 -
2100
2200
2000
1900
1600
1100
1200
1000
800
600
100
200
ANALYTt Cd 1.0 pp* IN STD. 51
INTEGRATED INTENSITY. ANALYTE
ANALYTE Cd IN BLANK
INTERNAL STO. Co IN BLANK
j ^ S NET INTEGRATED INTENSITY, INT. STO.
INTERNAL STO. Co IN ST0.S1
1 t1.0 28.011.0 21.0
TIME (SECONDS!FIC.1. UOUTILIZATION CURVES FOR CADMIUM OBTAINED BY THE DELAYED EXPOSURE TECHNIOUE
35.0
- 181 -
9 • 7 M 1 2 3 4 9 « ?a<HCMCENTMTIM (PPHI
4 9* ?M
FIC.8. VORKINC CURVES OF ANALYTES IN U,O,.
- 182 -
SPECTROGRAPHIC DETERMINATION OF
B, Cd AND Ni IN MAGNEST M FLUORIDE
A. Sethumadhavan, V.S. Dixit and P.S. Murcy
Spectroscopy Division
Bhabha Atoaic Research Centre
Troabay, Bombay - 400 085
An emission spectrographic Method was developed for the detei
inacion of B, Cd and Ni in Magnesium fluoride used as lining in Che
preparation of nuclear grade uraniua. The Method involves Mixing the
MgF, saaples with pure conducting graphite powder and exciting in a
d.c. arc operated at 10 A. The spectra of saaples and those of synth-
etic standards were recorded on a Hilger's large quartz spectrograph
in the wavelength region 2200-2850 8. Using B 2497.7 X, Cd 2288.0 X
and Ni 2320.0 A* lines for calibration with Ca m* internal standard,
detection limit* of 1 p.p.* each for B, Cd and 10 p.p.* for Ni were
obtained.
INTRODUCTION
Nuclear grade uraniua is produced in our Research Centre by
employing the reduction of UF, with aagnesiua metal. In this process
magnesiua fluoride is used as lining. When the final product, U is
found to be free of B, Cd (<0.1 p.p.a each), it is acceptable as fuel.
However, when U is found to contain aore than 0.1 p.p.a of B, Cd, it
becoaes necessary to analyse UF,, Mg, MgF, apart froa U. We have been
routinely using eaission spectrographic aethods for the analysis of U,
UF. and Mg (1-4). A need arose for the analysis of MgF, to determine
B, Cd and -hence we have developed a d.c. arc spectrographic Method for
estimating these two elements as well as Ni which is also often required.
EXPERIMENTAL
i) Preparation of standards
Standards were prepared using pure MgF, which was obtained by
- 183 -
dissolving pure Mg metal in electronic grade t*NO_ and precipitating
with 40Z HP. A master standard vas prepared such that it contained 200
p.p.m of B, Cd and 1000 p.p.m of Ni. A set of five standards was then
prepared using this master standard by successive dilution. The conce-
ntration of B, Cd ranged from 1 to 20 p.p.m and Ni from 5 to 100 p.p.m
in this set. All standards were ground with high purity conducting gra-
phite powder in the ratio 1:1 by weight. Gallium in the form of Ga_0_
(0.2%) was incorporated in the standards.
(ii) Preparation of samples
Fifty milligrammes of MgF. sample was ground with equal amount of
conducting graphite powder. The sample was further mixed with 0.2Z Ca.O-.
(iii) Procedure
Thirty miliigraa ss of each standard and sample (all in duplicate)
are weighed and loaded into the cavity of u.c.c 7050 graphite electrodes.3 "
Each of these electrodes is arced against a yi dia u.c.c pointed graphite
electrode under the spectrographic conditions listed in Table I.
Table I : Spectrographic parameters
Spectrograph
Wavelength region
Diaphragm
Slit width
Analytical gap
Lower electrode (anode)
Upper electrode (cathode)
Excitation source
Exposure time
Photographic emulsion
Nicrophotometer
Data processing
: Hilger's large quartz
: 2200-2850 X
: A diaphragm having an aperture 3 mm wide
used at the collimating lens
: 15 um
: A mm1"
: £ dia u.c.c 7050 graphite electrode to
contain 30 mg standard/sample3 "
-rr dia u.c.c graphite pointed electrode
d.c. arc operated at 10 A
25 seconds
Kodak SA-1, 10" X 4" plat*
Hilger's non-recording microphotom*t*rOptical densities war* converted to inte-nsities and calibration was mad* usingN-D computer
- 184 -
Results and Discussion
When MgF was directly excited in 10 A d.c. arc, the rate of vol-
atilization of D was slow and emission of Cd was low. Addition of con-
ducting graphite powder (1:1 by weight) enabled smooth burning in the
arc and increased the volatilization rate of B and also the emission int-
ensity of Cd (Fig.l and 2). The function of graphite was to provide buf-
fer action. When graphite mixed samples were excited in the d.c. arc,
the volatilization of B was completed in 25 seconds. The emission inten-
sity of Cd increased by nearly 3 times of that obtained in the case of
graphite free samples. Due to the mixing of graphite, it was possible to
restrict the exposure time to 25 seconds which helped in decreasing the
unwanted background. The reduction in exposure time from 35 seconds to
25 seconds didn't affect the lint to b.g. ratios. In the case of Ni no
specific advantage was found due to the addition of graphite. We also
tried to employ zinc oxide as a buffer. Although it served as a good buf-
fer, presence of some Cd in the pure ZnO available with us, precluded its
use.
In the wavelength region, 2200-2850 A* the most sensitive lines of
B, Cd and Ni are 2497.7 8, 2288.0 & and 2320.0 8 respectively. These
lines were free of interference from matrix Mg. These lines were, there-
fore, employed for calibration. The Ca line at 2418.7 A* was used as in-
ternal standard. The relavent analytical data.is given in Table II.
Samples were often found to contain Pe at appreciable level. B line at
2497.7 A* suffered interference from Fe line *t 2497.8 A*. In such eases
B line at 2496.8 A* was used for calibration.
Table II. Analytical data
Element Int. standard Concentration range R.S.D.Wavelength Wavelength (p.p.m) (X)
B 2497.7 8 Ga 2418.7 X I - 20 10.5
Cd 2288.0 X Ga 2416.7 A* 1 - 2 0 15.9
Mi 2320.0 % Ga 2418.7 X 1 0 - 1 0 0 10.5
- 185 -
The calibration plots (Fig.3^ were linear in the concentration
range listed in column 3, Table II. MgF_ used for preparing the stand-
ards contained a residual amount of 5 p.p.m Ni and hence the calibration
plot for Ni was made after applying this residual correction. The pre-
cision of the method was evaluated by taking 10 spectra of a standard in
which B, Cd and Ni were present at 5 p.p.m, 5 p.p.m and 25 p.p.m respe-
ctively. The intensity ratios of B, Cd and Ni w.r.t. Ga were measured
from the ten spectra and the relative standard deviation (R.S.D.) was
calculated. The R.S.D. for each element is listed in column 4, Table
II. Our method is being routinely employed in the analysis of MgF. sam-
ples received fro* Uraniua Metal Plant.
ACKNOWLEDGMENT
We with Co express our sincere thanks to Shri Shekhar Bhattacharya
of our Division for his help in preparing Che figures on Che N-D computer.
REFERENCES
1. R.K. DhuMwad, M.N. Dixie, G. Krishnaaurty, B.N. Srinivasan and
B.R. Vengsarkar ;
Report No. A.E.E.T/Anal/25, 1963.
2. S.5. Biswas, P.S. MurCy, S.M. MaraChe, A. Sethumadhavan,
V.S. Dixie, R. Kaiswl and A.V. Sankaran ;
(Paper presented at this conference).
3. P.S. Murty, S.M. MaraChe and R. Kaimal ;
Anal Lett., (7), 147 (1974).
A. P.S. Murty, N.S. Ceetha and S.M. MaraChe ;
Frcs I Anal. Cham., (314), 152 (1983).
- 186 -,
1.0r
10 IS 20TIHE (SECONDS)-
25 30 35
FIC.1. VOLATILIZATION OF B IN HgF, ; (a) WITHOUT GRAPHITE/(b) WITH GRAPHITE.
- 187 -
0.30 -
10 15TIME (SECONDS)-
20 25
FIC.2. UOLATILIZATION OF Cd IN HgF2 : (o) WITHOUT GRAPHITE-(b) WITH GRAPHITE.
- 188 -
I I I I I I I I I I I I I I I I L
B/Ga
NL/Ca
i i i i i i 1 i i
. 5 10
-CONCENTRATION (PPM)
SO 100
FIG.3. CALIBRATION PLOTS FOR B, Cd AND NC IN MgF2
ESTIMATION OF URANIUM IN LEACH LIQUORS OF
LOW IRON CONTENT - MODIFICATION OF A
SfcTTROPHOTOMETRIC METHOD t'SI.'.G U-{2 PYRIUYL, AZO) RESOHCINCL
U. Suryaprabhavathy, Leela Copal, C.S. Chowdary and Radha R.Das.
Atomic Minerals Uivlsien, Department of Atomic energy,
Begumpet, Hyderabad - 50001b.
The selective complexIng property of the neterocyclic
8Zi dye-**-(*-Pyriayl *z») resorcinol (PAR; with uranium in
presence of another complexing solution (etnylene diamine tetra
acetic acla and sodium fluoride) in berate buffer (pH 7.8)
has been employed for the rapid estimation of uranium present
in carbonate loach liquors, in low acidity leach liquors and in
ion exchange eluates, where the content of dissolved iron Is
relatively low ( £ 2.5 gin/litre ). The carbonate leach liquors
are initially treated with nitric acict to destroy the carbonate
radicals, Tht» extent of formation of the U-PAR complex (tin,
without complexing solution is 38,700 at 530 run) is reduced to
about UQjk in presence of the optimum concentrations of the
complexing solution and of the chromogenic reagent used for the
analysis, and therefore the sensitivity. However, the formation
of the uranitM - PAR is linear wltn the uranium concentration,
even in presence of the complexing solutions, as was observed in
absorption measurements at the peak wavelengths of both 530 nm
and 540 na. The calibration graph is linear for the range
2 to 20 lig of uranium per mi. when iron present is £ !>0 ug per mi
in the solution of measurements. Other metal Ions which may
t>e present In small amount* In the above samples are also masked
oy the complexing solutions. The results compare well with those
determined by.the mere sensitive fluorametric method and the
modified method enables the analysis, on a routine basis, of a
wide variety of leach liquors of uranium.
- 190 -INTK0UUCTT0N
*»-(2 Pyrldyl azo ) resorcinol (PAR; is known to be
one of the most sensitive chromogenlc reagents for uranium1-6
estimations, in the pH ranges 7 to 9, and the complex has
a molar absorptivity of 3870O at 530 nm.
The use of complexing agents like 1,2 cyclohexane
diethylene tetraacetic acid in presence of sodium fluoride
for masking the interference of several elements has been
described by Cheng' and Florence and Farraxr. In the concen-
tration ranges of the reagents used, by Florence ana Ferrar,
the tolerance of iron is limited.
This paper presents a detailea study of the use of PAR
for the estimation of uranium spectrepnotometrically in presence
of ethylene diamlne tetracetic acid and soaiuio fluoride as
ccmplexlng solution that masks significant amount of iron and
other elements that are usually present in law acidity leach
liquars where extant of interfering elements is Halted. The
method is applicable for samples containing uranium and Iran
in the proportions ol U > -JP mg/1, and Iran <£ 250 mg/1.
The interference from iron has bean further reduced by reducing
the concentration or PAR compared to the earlier reported work.
Full sensitivity of the U-PAR complex could not be retained
o . to the lormatien of the Uranyl fcDTA complex of comparable
stability; the fraction of uranium released for U-PAR formation
is a function of the concentration af EDTA ana FAR and the
accuracy and sensitivity achieved in the estimations can bt
enhanced by tha proper adjustment af their concentrations in the
measuring solutions*
- 191 -
R£AG£NTS AND FROCEDUKE:
ii) Complexing solution:- 25 gms of the dlsodlum salt «f
i£DTA ana 2.5 gms of sodium fluoride was dissolved in
200 ml of water. The pH adjusted to 8 if needed and
the solution is diluted to 1 litre.
(ii) buffer solution of pH 7.8:-
10.54 gins of boric acid and 2.87 Rms of sodium
tetraborate was dissolved in water and the solution
made upte 1 litre.
(iiij PAR*-Laboratory grace pryidyl azi» resorcinol 0.1 gut
was dissolved in water by pH adjustment to 8.0 with
NaOK and the volume made upto 100 ml.
(lv) Uranium Nitrate:- Dissolved high purity U,0. in excess
ol concentrated nitric acid, evaporated off the excess
acid and diluted appropriately so that the solution
contains 200 mg/1 of uranium and the final acidity is
at out 0.1N. The standard solutions could also De prepared
in hydrochloric , sulphuric or perchloric acids.
(v; The Proc#dure:-
An aliquot containing uranium in the range 'So ug to
250 ug is transferred to a 25 ml volumetric flask, £rom the
sample solution whose initial ptl is in th* range ox 1 to 1.5.
/tad 2 ml of the complex Ing solution, 15 ml of the borate buffer
and 1 ml of the u.1% solution of FAR. Mix after each addition
of the reagents ana make up the volume. The formation of the
cemplex is complete in 5 minutes. Measure the absorbance in a
1 cm cell against the reagent blank under similar proportion*
at 540 nm. A Varian UV-Visible Spoctrophetometer was used
for tne measurements. It is recommended that the measurement
- 192 -
are made in one hour to minimize interference from elements
caused; when present irt larger amounts in the sample. The
amount of uranium present in the sample is evaluated by
comparison with a standard curve.
RESULTS AICD DISCUSSION
A pre requbite for iron not to interfere with PAR is
that it should be completely complexed with another non-interterin|
complexing agent. Initial experiments showed that £DTA is a
strong complexing agent lor masking many metal ions usually
associated with leach liquors of uranium. It was also observed
that unlike with LCDTA the .:ull sensitivity o/ the reagent is
not achievec in the formation of the U-FAR complex in presence-
of tDXA although the extent or formation of U-PAR was linear
with, concentration of uranium in the (range 2 to 20 xig/mlef M)
when measured at wavelength* 530 nra and 5*»0 nm for a constant
initial concentration ox" Zl/TA «See Table I). Studies on the
variation of the optical density as a funcxien of diiferent
concentration of EUTA for a given value of uranium and FAR
showea that after a sudden drop of 0.0. initially, for EDTA
in the range of 0,003 to 0,006 M the change is gradual, The
ratio of the formation constants ( £2- ) for the two equilibriumK2
reactions
U • PAR K1 ^ U-PAR
U • fcETA K2 „ U-EDTA
has a value of 20 • 2.0 at room temperature. The values
determined for different conditions are summarized in Table II,
- 193 -
This value indicates that for a formation of > 9596 of the
U-PAR complex in presence of JiDTA as the masking agent, the
ratio of the complex ing agent to PAR has to be maintained as
l_ 1. however, for an efficient masking of iron and other
elements in solution it was essential that this ratio should
oe ~>i 15. A concentration ran.-e of u.006 to 0.008 K of
oUTA can be chosen for final measurements when iron is present
l_ 50 mg/litre in the measuring solution and the concentration
of PAR fixed alf 2x10~H accordingly and compared with the
standards solutions of jiranium. The value of uranium determined
in different leach liquors under different combinations of
concentrations of £DTA and PAH are summarized in Table III,
For the concentration ranges given the values obtained vary
with in 10% and are found to De in good agreement with those
determined flucrimetrically, both for the leach liquors ana
for synthetic solutions containing iron. This equilibrium also
inCicat£& that/carbonate* leach liquors where interferences sre
minimum, the sensitivity of determination can be improved by
decreasing the amount of cduplexing solution used.
A point ef interest is that CDTA is Known to form metal
complexes which are generally more stable thaH those witn ECTA.
The retention of full sensitivity lor uranium with PAR in
presence ol CDTA and reduction^sensitivity in presence of £DTA
suggest that uranyl ions apparently reacts weakly with DCTA,
compared to KOTA. The higner tolerance of iron In presence of
£DTA as the masking agent in comparison to CDTA can only be
explained on the basis of the likely bond breaking of the Fe-CDTA
at higher pHs in presence PAR.
- 194 -
CONCLUSION_
The spectrephot•metric method using PAR in presence
or EDTA as complexing agent for masking the interfering
elements has been applied to the estimation of uranium in a
variety of leach liquors. The results are in'good agreement
with those obtained by fluorimetry and by spectrophotometry
after prior seperation of the uranium from interfering elements,
The method offers a rapid procedure for the analysis on a routine
basis ana is applicable to carbonate leach liquors, low acidity
leach liquors and for ion exchange eluates. These solutions are
usually associated with low content of interfering elements. The
carbonate leach liquors have to be decomposed with nitric acid
prior to analysis. The amount of EDTA used is sufficient to
mask most of the interfering elements associated with the leach
liquors ana the concentration of PAR employed selectively
releases arid complexes the uranium to the same extent as the
standards employed. The error observed is £ 10* depending on
the total content of interfering elements that consume a part
of the masking reagent. The accuracy of the results Improves
when the optical density measured of the sample approach that
of the stsnc'ara. it is also recommended that the measurements
are completed within an hour so that the eclour enhancement
(if any; with time, due to the presence of excess iron,
niobium etc Is minimized. The method has resulted in a
considerable saving of analytical time.
- 195 -
ACKNOWLEDG iSMEKT S
The authors are grateful to Shrl 3.N. Tikoo,
Head, Cnemistry Group lor constant encouragement and
interest in the work ana Shri A.C. Saraswat Director,
AMD for approval to present the paper.
- 196 -
Table I
Fermatlen ef the U-PAR complex and the opticaldensity at different conditions,
a b e
O.D
0.70
1.13
1.40
3.50
3.50
3.50
3.50
0.52
0.70
2.10
4,20
0.70
1.40
2,80
4.20
fPAR] X 10.M
2 . 0
2 . 0
2.0
2.0
1 .0
5 . 0
10.0
2.0
2 . 0
2 . 0
2.0
2 . 0
2 . 0
2 . 0
2 . 0
O.D
0
0
0
0
0
0
0
3.0
3.0
3 .0
3.0
6.0
6.0
6.0
6.o
530m
•25D
.430
,511
1.307
1.238
1.338
1.406
0.100
0.135
0.395
0.785
0.110
0.217
0.429
0.620
B 54Onm
.246
.410
.500
1.256
1.200
1.306
1.386
0.092
0.125
0.370
0.742
0.100
0.205
0.410
0.600
a) Refera ta concentratlen ef uraniua In the range1.5 ta 12 «g/l in the aeaauring aalution.
b) Refer* ta addition af 0.5 ta 5 al of V.1% solutlanaf PAR in 2> al salutlen.
c) U ta 2 al af tha i?.5* aolutlan af ZDTA added ta 25 al selutlon.
d; The Sandal aenaitivity at the eptlaiM concentratlena ot thereagenta recewnendea cerreapanda ta 0.018yug af uraniuaper oa2. '
j\j]
- 197 -Table II
The equilibrium constant calculated under differentconditions of reagents in the formation of Uranyl-
PAR Complex from U-SDTA.a b c (d)
x 10,K [EDTA] x 10,M [PARj x 10 , " K
1.41.41.4
1.A1.4
1 .4
2 . 8
2 . 0
2 . 8
2 . 8
3.53.53.53.53.53.53.53.5
3 . 0
3 . 03 . 0
6 . 0
1.5i.O3 . 0
3 . 03 .0
6 . 0
1.53 . 03.03.04.54.56.06.0
1.2
2 . 00 . 8
2 . U
1.01 . 0
1.2
2 . 0
0.82 . 0
1.0
1.0
2.55.02.55.01.0
2.5
18.318.718.022.019.522.519.518.51O.0
21.021.924.020,022.521.619.324.021.6
a) Variation of uranlua in solution i s 4 mg te 10 mg par l i tre .
b) ComplexIng solution per 25 ml la 0.5 ta 2 ml.
c) O.fc to 2.5 ml of 0.10% PAR per 25 »1 solution
a; The average of the measurements at 530 nm ana 540 run.
- 198 -
Determination of Uranium in airrerent samples. Using
different initial amount or KDTA ana PAR. Berate buffer
added is 15 ml in 25 ml solution and measurements at 540 nm.
PAR,0.1%
ml per 25 ml
1.0
1.0
0.6
0.4
1.0
1.0
0.6
1.0
1.0
1) a and b reler to two dilutions or tho originalsample used for the measurements.For SI.No, 1 ted, tho dilutions are 1250 and 325respectively and for 5 to 7 tho dilution are 100 and 50.
2) The sample of serial numbers 1 to U was analysed tocontain 12.5 ga/lltre of iron*
3) SI.No. 8 and 9 refer to a synthetic mixture of uraniumana iron; in different quantities
Q :> Uranium la 2uO mg/litre and iron 1 gm/litre.
9 - > Uranium la 200 ag/litre and iron 3 gm/litre.
The dilutions are 100 and 50 times respectively.4) The allquots of the samples were analysed by three
different analyses using different composition ofcouplexing agent and PAR and the values agreedwithin 0.5%.
•
1
* 2CO.
t>
u
5
6
7
8
9
^ Complexingsolut ion,ml in 25 ml.
1 . 0
2 . 0
1 . 0
1 . 0
1 . 0
2 . 0
1 . 0
2 . 0
2 . 0
UraniumBn/litrea3.20
3.14
3.06
3.01
0.272
0.26y
0.270
0.197
0.205
found
b
3.40
3.18
3.12
3.08
0.275
0.267
0.274
0.203
0.212
- 199 -
REFERfiKCES
1* Cheng K.L.Anal. Chem. jK>_ 1027 (1958).
2. Folland F.H. t Hanson. P ana Geary, w.j.Anal. Chim. Act*. 20_ 2b (1959).
3. Busev. A.I, and Ivanov. V.M.Vestnik Mnsk«v. Univ. Ser. Khira.N«. 3, 52 (1960).
<*. Cheng. K.L.Talanta. 2 739 (1962).
5.. Florence T.M and Farrar Y.Anal. Ch«m. 1613 (1963)*
6. tir»lc. I , P«lla.S; and Radcsemic. MKicr*. Chin. Acta. II (3 -4) , 167(1985). ( A.A. f»8_ 10U 96 (1986).)
- 200 -
Seaaion II-B
Discussions
Paper Ho. 1
V. K. Panday s What criteria la applied for choosing the
background line for applying correction?
A.B. Patwardhan t Background wave length should be free from
any Interference due to Matrix and anolytes.
Paper Wo. 2
S.K. Aggarwal i Would you like to give an idea about tHe
detection Halt of B In U? What la tbt aeaory effect In ICP-M3?
•
T.R. Mahalingaa t Onee we reaove the uranlua aatrix by eolrent
extraction, the detection Halt will be about 15 ppb. There Is
the peak oyerlap interference froa the strong 0 peak and the
B peak. Hence, high resolution aode has to be used to get
rid of this Interference* This results in poorer sensitivity
and detection Halt for B.
Meaory effect has been noticed only If we use solutions
of high concentration {>!*). But, with solution of 0.1* salt
concentration (which is generally used In 1CP-MS) no aeaory
effect has been noticed.
R.K. Dhuawad » Has this ICP-MS aetbod been eaployed by other
laboratories abroad? If yes, are their experiences and 'rindings'
3lmllar to yours.
- 201 -
T.R. Mahalingam : Many laboratories abroad are using ICP-MS.Our findings on sensitivity, detection limits, drift and matrixinterference tally very well with their experience reported!^in the literature.
R.X. Dhumwad i Has anybody used ICP-MS for analysing Pu samples?
T.R. Mahalingam t I am not aware of any published reports onanalysis of Pu by ICP-MS* But I have seen that ICP-MS has beenalready adopted tc glove-box operation in the Institute forTransuranium Elements (European Atomic Energy Commission) atXarisruhe, Westt .Germany. They were analysing Am in the activewaste^solutions. . *
S.M. Marathe t What is the limit set for maximum solute concentra-tion? Do you experience clogging of nebullser?
T, 3, .Mahalingam s i ihlnk that you are referring to the maximum3ample or aalt concentration. Generally a 0.1* solution iseasily handled. "Matrix interferences are more at higherconcentrations.
We did not expirienoe any clogging problem even with 1*solution of sodium nitrate.* Published literature indicates thateven with refractories, unwrnxxcixm no clogging problem wasobserved, when the sample concentration was kept at 0.1* or leas.
K. Syamaundar i What la the aample sise of uranium taken for therare earth determination? What la the. detection limit for Gdfen achieved with that sample slse? What la the throughput ofsamples for analysis?
- 202 -
T.R. MAHALINGAM : The detection linit for Gd is 1.8 ppm.But once the uranium is removed by solvent extraction, thedetection limit has been found to improve to 0.002 ppm.About 5 samples could be analysed for ten elements in aboutone hour.
Paper Ho« 3
N. MAHADEVAN ; Why do you want a better or a superiorspectrophotometer for simultaneous analysis of TJVT and andUIV in your PIA system?
A.H. PARANJAPE : I f both UIV and UVI are to be measured fromsingle injection of sample then simultaneous measurement of
TV VT
U at 65Onm and U at 420 ntn would be required. The detectorwe have used is for absorbance measurement at single wave length*Simultaneous measurement would require a stopped flow techniquecombined with a spectrometer capable of automated scanning attwo wave length.
S.K. AGARWAL t Can the flow Injection analysis technique be usedIV VIfor determining the per centage of U and U ?
A.H. PARANJAPE i Y«e, TJVI does not interfere at 650nm where U I V
is measured. So it can be analysed without difficulty. IfVT • I V
U is to be measured in the presence of U then correlation ofIVabsorbance at 410 nm for the presence of U is required at nee i t
Interferes at this wavelength*
- 203 -
Paper No. 4
H.C. JAIN i What is the lowest limit of B and Cd in thehigh purity uranium which is used for making master?
S.S. BISWAS t High purity U-Og used in preparing the MASTERSTANDARD for B, Cd etc. is examined by optical-emissionspectrograpbic method. If the spectrum does not show linesdue to B and Cd, under normal exposure condition, it isinferred that these elements must be less than 0.05 ppm.AbOTe this level, B and Cd lines will be seen in thespectrum.
If we prepare calibration standard using such U-0Q,the calibration graph at the lower limit will not be linear -i.e. a 'toe' will be Indicated. The linearity of finalcallibration graph* for B and Cd using certified batch ofU~0g, will further confirm that both these elements must bepresent at 0.05 ppm level. However, we would prefer tocheck these values with S3-MS method.
A.B. PATWAHDHA? » If blank contains impurlt. nil this besubtracted?
S.S. BISWAS t Yes, the "blank subtraction" corrects for the"electrode blank" also i.e. for example Mg. Further, itcorrects for the residuals In the matrix and the noisecontributions from electronics circuitry. The overall effeotcan be seen by the it R3D In the table given in, the text*
S » S S I O H I I I A
MINING AND ORE BENE7ECIATION
Chairman : Shri A.O. SARA SWATDirector AMD
Reporteur* Dr. V.N. Pandey
UCIL
- 204 -
DEVELOPMENT OF niNINn A.T JMQUGUQA
By
J . L . BhasinChairman & Managing Director
Uranium Corporation of India Ltd3adugude
1. INTRODUCTION
In th» context of the powar reouiremant of the country
atonic powar essuned a considerable importance aa an altcrnativa
sourca of energy. Vith the limited raaourcaa of foasil and ydro-
alactrlc resources it assumed a greater importance. In tue *trst
ohaee of the nuclear reactors the natural uranium was taken as the
fuel. So it wee imperative to locate the uranium deposits in the
country to meet t*« requirement indigenously. The occurrence of
ur*nium minerals in the famous Singhbhui" Thrust <?elt was known since
1937. In 1950 a te-"" of Geologists w*r aeelgnerl the specific task of
closely examining th« 160 K" long Slnghbhum Thrust Salt. Th« team
after exploration located a number of uraniu* occurrences. Thn
deposit et Jedugud*1 eventually turnedout to be e m«jor one; it was
discovered in 1951. *fter th« discoveryy crw detailed prospecting
end exploratory mining was conducted by Atomic minerals Olvlsion of
Oepert-en' of Atomic Energy. After the exploratory minln?( the
depoelt wee taken for com">erci?l exploltetion.
Dedugude is the first mine in the country to produce
ur nium ore et a co"»-»ercl''l scle. The mined orr is processed In
the Mill at Daduquda and the concentrate in t -e rorn of Pagnlsiam-
Di-ijrinate is sent to Mucleer Fuel Complex, Hyderabad. Th« nine at
Oaduguda Is designed to produce 1000 tonnes of ore per day.
The mining of a uranium deposit is a multi-disciplinary
activity involving the services of Geologists, Mlnlng Engineer!,
Pnytists, Surveyors, Pechnnicsl and Electrical Engineers. The
activities of the vrlous disciplines are co-ortfinnted and put to
*n effective use rJurlng the exploitation of the mineral deposit. Apart
tha tachnir : orks, a number of other Jobs which m«y ••jrise ...
- 205 -
during the mining operations, ara assigned to various officers.
The mining is considered to ba a wasting asset. So whatever ora
is extracted should be adr?ed in the 'ore or reserves by Further
development of the ore-body. If this does not happen the mining
operations will come to a stand still after a period of time.
2. GEOLOGY
The South fast part of Singhbhum district is characterised
by a shear zone where recks have been folded and overthrust. This
zone is about 160 Kf" in length zr.a 2 - S'lC" wide an<i is commonly known
as Slnghbhum Thrust "alt. This bait commencing from Ouarapuran with
an £W trend pasaas through Kharaawan and 5*raikella from where it
takes a turn to Jsdugude *nd t*o**bani ending ncor 9ahr»gor-3. It is
in this belt that uranium minerals era found. Geologic?lly the
thrwst bait is constituted by archaen metasedimen's, such as mica,
schists, phyllitaa, quartzites and altered tuffs. The reck types
ara classified under two st nes: the older Chaib?sa stage and the
younger Chanjori stage. Th« older rocks of Chrib^sa *ticm heve been
thrust over the younger rocks of Ohanjori stage. The thrust contact
itself was severely sheared and brecciated. Uranium occurs in this
breedated zone in very finely diseemineted for*. The mineralisation
is structurally controlled, and is confined to shears. The principal
mineral of urenlum Is Ur'ninite (U^Ge,)*
* number or uranium deposit have been located in the
Singhbhu"! Thrust 9elt, the major one being at 3aduguda, <)hatin,
Narwapaher, Tur»mf?ih, Nane*upf Keruadungrl, Kanyaluka and R
First deposit of economic importance was located at Oaduguda and
it has become aifladged operating mine. About 4 K** from ^eduguda,
a small deposit at Bhatin 'as alto started producing. Two more mlnea
at Narwapaher and Turamdih h.tve bean approved by Government and the
construction at both these sites has commenced.
At Jaduguda there are two lodea separated by a horizontal
distance of about 60 <retres. The southern lo^s known as Footwall
lode extends over a strike length of 1000 m. from Cast to Weet.
- 206 -
This lode is not uniform either in distribution or concentration
of tha ore elempnt-.s, which is exores'-ed in the development oe two
or*? dhoots known ng the Castern ?nd Cnntral lodes. The Northern or
t^e hanging Wall Lode is noticeable only in the East Tor a strike
length of about 200 metres. Of these the Central Daduguda ore shoot
in the footuall lode is most interesting not only because it is the
longest *nd richest but also because it contains Copper, Nickel and
as associated economic minerals.
The radioactive mineralisation in ?aduguda is mainly
structurally controlled, the mineralisation being confined to the
shears which are parallel or sub-pamile] to the foliation of the
rocks, Chemic-1 analysis of the ur^niii? ore from Central 3-fduqucla
indicated an appreciable content of bass metal 9 primarily copper,
nickel *nd molybdenum which are recovered as bye-products. The wi
of the ore-body varies from 2 metre to about 25 m»tres. At depth the
lenses have over lapped each other because of lateral thrust. This
has given rise to an increase.in horizontal width and'reduction in
strike length.
-HHBLHUHOTltt
l*.'.'.*l ..aeblatX7*nlt« aoblttOrtbody
ieblit
GEES ipldlorlt*
fSBJB B»»t reoH
— 6»0 •
: A ctoft-itciion of (he orfbody.
-.207 -
In the central Daducude the width has increased from 6 to 8 metres
in the upper levels to as much as 25 metres at 434 ml. The strike
length in thp upper levels is as much as 830 metres and it h?s
reduced to 520 metres at 49S ml. But the overall volume of the
ore has remained "lmost the same and moreover the increase in width
has helped in mechanising the operations. The average gradient of
the ore-body is about 40°. The Geological section of the ore-body
through shaft is given in figure - 1
3. "KJOE Pr ENTRIES
The main entry to the mine is through a shaft. The shaft
is circular in shape having 5 metres finished diameter anri is
concrete lined throughout. The depth of the shaft it 640 metres
2nd it is equipped with two tower-mounted multi-rope friction
winder?. The cage winder is 280 K'j O.C. winder and t e <?kip winder
is 360 KW A.C. winder. The cage and skip are b lsnced by counter-
weights and tall ropes. Double decked cage is used for lowering
and hoisting persons and material. It is also used for hoisting
wast* rock. The skip having a payload of S tonnes is used for
hoisting the ore.
The she't is alco siuipped with pipe columns for
compressed air, water m^ins, drilling *nd drinking water and power
and control cables.
£.. WINE LAYOUT
The shaft stations are generally excavated at vertical
intervals of 65 Mtres, the last working level is at 5S5 metres.
The first prospecting level w*»s opsnsd at the ground
level. Subseouently a level at 30 metres above th» ground level
and it 50 and 100 metres below th* ground level usrs opened. Below
100 metres level the level interval is 65 metras and the main
tramming levels are at 165 ML, 230 H.f 295 H., 370 "I, 434 n,
495 n. and 5SS PI, crushino station at SCO "I and skip loading
st'-tionn at 605 ("L.
- 208 -
5. SHAFT SINKING AND OEEPENINC
The main shaft at Oaduguda is 640 metres, excavated in two
stages; the first stige was to a depth of 315 metres. The sinking
commenced in April 1964 and the shaft was commissioned in September
1968. The shaft was first sunk to 34 metres through the top soil
and weathered formations and lined, with reinforced concrete in
stages using steel shutter. The mucking wag dona manually into
buckets and these were hoisted by small hoists. Next followed the
construction of the R.C.C. he?dframe using a special Swedish slioform
technique. Sinking was resumed by installing the main sheave In the
he^dfrane itsel' at an elevation of 19.50 metres. The advantage was
chat the sinkine of the shaft and the installation of the winders
on top of the headframe were done simultaneously. The excavated
diameter of the shaft we? 6 metres and it wee concrete lined through-
out the length to a finished diameter of 5 metres. As the shaft was
in the foot hill, ther- u;s plenty of seepage water. One compressed
air operated pump was operating continuously. The drilling in the
shaft bottom was done in two halves.. The benchee differed in
elevation by about « metre thus giving two free faces for blasting.
To restrict the throw and avoid damage to sollars, ladders and pipes,
spiral pattern of drilling was followed. Tor mucking, a cactus grab
of 0.6 « 3 capacity in conjunction with two 1.5 m3 capacity buckets
was used. The pipe column* were extended on Sundays. Great cere
was taken in maintaining the vertlcallty and centre line of the shaft.
Tor ventilation two fans of 15 HP eecn in series were
Installed nenr t-e s'laft top with metal ductings of 50 cms, in
diameter, flexible terylene duct* were used below the metal ducts
to about 20 m. above the shaft bottom. The shaft lining was done
with the help of sllpform. The hydraulic pump was installed at the
upper level intt t a hydraulic J"eks uern used in an inverted position.
T*e concre*.* was suoplied from surf'ce in bo*.torn dlonerge hoppers
•»nd it W3s conveyer! t'irout; • n launder to tho Aides of the theft.
lining,the sntift was equipped t/ith buntonr, r'lili, rope guides,
- 209 -
pipe columns, power and control cables. The cage and its counter-
weight and the skip and its countsrweight ware then installed.
In the second stage, the shaft was deepened to 660 metres.
During the deepening operation, the production from the upper levels
was continued. For deepening, a Pilot Shaft of 3.S metre in diameter
at a distance of 21.5 metres awey from the win shaft was sunk fro*
295 TL to 660 "T.. The sinking uas done in the conventional method
using a greb of 0.25 « 3 capacity. Subsequently this pilot shaft was
used as ore pass. The main levels were opened at 370, 436, 495 and
55? metTes when the pilot shaft rearhed the required depth. It was
preferred to do «=ufflci«snt develooment of the shaft pl^t in the first
instance itself to avoid any damzge to the shaft fittings during the
subsequent extension of the crosscut and this would facilitate the
driving of cross cuts to the bore-body. In addition to these plats,
the crushing and t*e skip loading station? were also made at 560 T
and 605 (*!.. frcm each cf these levels, raises were driven to the
upper levol by Alimak Raise C Unbar along the centre line of the
main shaft. These raises were (hen finally enlarged to the size of
the m*in shaft. The shaft was then concrete lined by ellpform and
eouipped with buntons, rail guides end pipe columns. The same
construction equipments which were used in the first stage of shaft
sinking were also useo* in the second stsge. Ventilation was main-
tained by tuo fans in series with metal and flexible ducta. Top
of this raise wes covered with a steel plate in which two pipes were
fixed for plumbing, finally the pillar in the shaft between the two
stages was removed and this portion or the shaft was equipped with
buntona, rail guides, pipes etc. Tor the installation of rail guides
an accuracy of 5 mm V*M obtained. The shaft was ultimately eoui-
pped with longer guide, winding and balance ropes and power and
control cables. A small raise was made in the pillar between the
two stages.
6. LEVEL OCVELOPffCNT
Upto 295 ft, fie development and tramming drives were
Located in the or* boojy itself "•» 0er ae possible. This was done ..
- 21.0 -
to gat some ore during development and to reduce the waste rock,
from 370 ML downwards the tramming levels were made in the footwall
in w?3te rock. This has solved the problem of frequent drags in the
ore-body. c all these levels independent compressed air, drilling
water and drinking water pipe lines are provided. The main tramming
levels are provided with 3.5 tonne capacity Granby Cars. Ore from
the stcpes is loaded Into ,the Granby Cars via pneumatic chute*. These
Granby Car are hauled by 30 HP Oiessl Locomotives. The Granby Cars
dump t'-e ore intc the grizzley with the help of a camel beck ramp.
Drains are provided in the levels for water drainage, ""ain sumps
are provided at alternate levels, the water from the upper level
beinc carried to the sumc at the lower level via t e diamond drilling
hol».
7. DRIVE OEVELOPnENT
Normally the drives in the main levels are 2.4 m. x 2.5 m.
in section for 610 mr guage track. The drilling in tho development
drives is done by pneumatic drills and air legs. Burn-cut pattern
of drilling is the standard practice. The blasted rock is loaded by
Cimco 12 5 and EWCO 21 loaders into tipping tubs. These tubs ara
hauled by diesel locomotives for either dumping at the grizzley or
hoia^inc to surface by the cage. The ventilation in the drives is
provided by auxiliary ventilation uainc auxiliary fane and metal and
flexible ducts.
8. BAISS OeveLOPWCWT
In raieea also the drilllnq is done by jack hammers end
air legs. The normal aize of tKe raise la 2m. x 1.8 m. Depending
upon the inclination and the length of the raise the following
cathode are adopted.
8.1 Open Halae
In this the drilling is done from the platforms m«"de of
piinks erected in the raise. Tho accese to the face it provided by
rope ladders which are extended ee the) rale* advances.
- 211 -
B.2 Compartmsntal Raisaa
While naking tha raises with this Method, two compartment*
are made by timber stulls and planks. One compartment is used for
the ladder-way and pips columns ate. and the other for the disposal
of muck.
8.3 Raising by A.Umak Raise Climber
This is the main method for making tha long raises. The
raises with angles less than 40° with the horizontal cannot be made
AIR ANQ WATERSPRAYING
. ALIMAK METHOD OF RAISING
- 212 -
by this method. The Alimak Guides are available in different angles
for making tna required coeibination. In Alimak Raise a compressed
air operated platform moves on the guides. Each time the raise is
advanced, a fresh length of the guide is extended and anchored to
the rock. In each guide there are four pipes, two for compressed
air, one for drilling water and the fourth for blasting cable. Our-
ing the blasting operation, the topmost guide is protected by a header
plate. Tha fume clearance and ventilation is achieved by a mist of
comprasssa air and water.
9. STQPING
Stoping means the bulk mining of ora. A mineral deposit is
formed i .to various blocks by driving the horizontal levels and
555M.1..
VERTICAL LONGITUDINAL SECTION (F.W.) LODE
. 3
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vertical or inclined raise at convenience.The top and bottom levels
along with the end raise form s mineral block. The extraction of
mineral locked up in thase blocks is called stoping. There are
numerous methods by which this can be achieved. The method of
stoping depends upon t*>e width and gradient of the deposit, grade of
ore, nature of the hsngwall and footwall and tKe nature of the ore
body. The method should be such that it gives maximum recovery, least
dilution, the ore can be transported easily to the main tramming
level and should ensure the safety oF persons working therein. It
sr>ould be inherently sarp and proven, it could be mechanised and if
circunst3nces demand it could be changed also, ^he minino method
should be chosen very cautiously as a uronn method once started
cannot b= chr?n-.ed so easily.
At Daduguda the following methods wer? adopted:
9.1 Shrinkage Stooes
Stopinc practice in this wine was initiated with shrin-
kage stoper. in ore blocks above the ground level horizon. Subse-
quently it was adopted in western sector in 100 H_, 165 T , and
230 n where the dips were favourable. Stope lengths varied from
eO to 90 metres on an average. The width varied from 2 retre to
5 metre but in exceptional circumstances it was taken upto 8 metre.
A stops drive of 2.40 metre x 2.20 metre in section and about 5 mtrs.
above tre Main tramming level was made following the footwall contact
of the ore bed". The chute raises from the main leval were made at
intervals of 10 metres centre to centre In the footwall with a small
cross-cut so as to meet the stope drive at the footwall end. This
offered uninterrupted tr?mming facility in the main level while
drawing the ore from the chutes. The stope drive was t'-en stripped
from the footwll to hanrjuall. ^ha loader which was u\ed in driving
tv«» ft tope drive uas used to handle t 'is muck <ilso. '-'here tho width
v/ari-^ions were pronounced, only a predetermined uniform width wat
opened in the stops drive. The chute raiser- tero then biilod to
give a slope of about 60° on all sides. The slice of a haight of
about ? •nstr r- was f»k«»n alonq ft strike. Tbn longth of the ...
- 214 -
drill holes, spaced 50 cm. apart was 2.A metre Tor narrow atopes
and 1.5 metra for wide stopes. The explosive used was 60 % special
gelatine and the consumption varied frcm O.dO to 0.60 kg. per tonne
of rock broken. Usually &2t to 46"£ of the broken ore was drawn
during stopino, leaving the remaining ore to serve as the shrunkpile
to provide the foot hold. On completion of the block, generally the
end chutes were emptied first followed by the immediate next onae
from either end. To reduce the dil-jtion some ore used to be left
unblasted on the hangwall side and this used to corns down later
scaling.
The main advantages of ti e shrink=ge stopes were th t it
was ? che-?p method of mining, brcksn ore coulri be stored, no
supports >j=re renuired. 9ut t"e gradient ^ad to be favourable to
allov t -<? ore to flow in tie final drawing operation. The practice
of shrinkage storing in this mine was fsirly successfull.
9.2 Open Stopes wit* timber supports :
stope blocks with flatter gradients and widths less
than 3.5 metre were chosen for open stcping. The development wcrk.
consisted in having "> central r?ise betwaen the lowar and the upper
levels along t"e orp-body. This also served as th« main entry to
th« stope. The chut* raises at 10 metre intervals were driven in
advance. The pillar raises for ventilation and entry were driven
to the upper level as the racft advanced. Level pillars of about
a metres vertical thickness wars kept for the protection of t*e
levels. Stoplng commenced on either side o' the central raise.
full f?e« of thH ore-body along t">e dip was advanced strike wise.
Orlll holes were spaced at 60 cm, to 90 cm. intervals with a burden
of about 60 cm. The holes were ell drilled parallel making'an angle
of 45° to 60° with the direction of dip and facing downwards to
direct the throw toward- the chute to minimise t'n damage to the
supporting timber props or chockmats. Holes 1.5 ". dten were drilled
and charged «>it:' ?0 * special gelatine, l-.-stlng was dono In
alternate v ift<3. ^ystematie timber supports with 200 mm dl« prop*
and 60 cm. ana 90 cm9. 9qu«re chockmats were proui:r?ri.
- 215 -
Rockbolts were also fixed In the Hartgwell near the face where
required. The props were fixed in rows in certain blocks and in
cases where hangwall was extremely slebby, ore pillars were left to
supplement the primary suoport. Howewar, these were irregular in
spacing and were not included in the systematic support.
9.3 Cut & Fill Stopas
Thin is currently t'-e main stoping method. This method has
made possible mining the increased width, improved recovery and the
extraction of irregular lsnses or ore. The fill materi=1 used is
deslimec? mill tailings. The hydraulic filling packs very well
against the hanging-wall. Over the yesrs gradual improvements have
been made in evolving the present prctice from the earlier system.
The timbered passes were changed to reinforced concrete passes cast
at site and then to circular mild steel plates. The ore-body wes
developed by making the drives of 2.4 m. % 2.2 m. section along the
footwall of the ore-body. Then either a footwall drive or a concrete
arch or a stope drive about 5 metre above the main drive war* made.
On en averao* the length of • block was about 90 metres. Two end
raises ware made to the upper level to act as service raises.
Manholes were excavated at every 10 metres pillars of about S mtrs.
were left on e-ioi side of t->o ore blocks. Two stop* raises at
either end of tha block were made to provide access to the block.
In the stopa the slices of about 2 metres height was taken from one
end of th* block to tha othar the maximum allowable height in the
stope wns 4.5 metres. After the removal of tha broken ora hydraulic
stowing to a height of 2 metres was done to give a clear space of
2.5 metres.
The main machine deployed for the removal of the broken ore
depended on the width of the ore-body. In the inception of Cut and
rill stopes scraper-* were used to scrape the muck into the chutes.
Later track mounted loaders in conjunction with tipplnn tub* were
Introduced. In wide stopes Cat/o 310 loaders ware used for tha
muckinrj operation.
- 216 -
In the present system the ore body is developed by a drive
along the footuall. Once it is developed Tor a sufficient length,
a footwall drive is made in waste rock. The distance between the
ore drive and the footwall drive depends upon the gradient of the
orebody. When the gradient is gentler, cross-cuts are driven bet-
ween the two drives and finger raises are made to act as the trans-
fer passes. Two end raises are made at either end of the ore block
which varies from 100 to 120 «i. in length. These raises are either
made by Altmak Raise Climber or manually. From the footwall drive
the ore transfer passes are made at an angle of about 55°. An
access from tha stope to these transfer passes is obtained by driv-
ing the cross-cuts. Th« planning of the footwall drive, the ore
transfer passes and the end raises is done before-hand so as to
keep the excavation and the stripping of the waste rock in cross-
cuts to th» Minimi*. A typical layout of the present cut and fill
system is given in the figure—4. The slices of 2 m. height are
taken horizontally.
i(*|t
4 :s Qii-wuMIII flop* at JUufuda mine
- 217 -
The drilling is dona by pneumatic rock drills with jack legs standing
on the muck pile. In wide stopes, stope wagon is used for drilling
uppers at an angle of 65 to the horizontal. The advantage of
drilling uppers Is that drilling can be done in advance independently.
The main advantage of the footwall ore transfer pass system
i<= that they are not affected by the drags In the footwall of the
orebody which used to happen with the transfer passes in the orebody.
Another rosin 3dv^ntage i^ thst t^ree sides being rock, there is not
m.jch we-r and tear with the result tl-at the leakage of tailing and
S:nri has been completely avoided. The mucking is carried cut by
0.76 m3 L-iOs and 310 Cavoe. On an average, aboi'f 5,000 tonnes of
broken uf? hc!s been produced fre«r a stope Dy deoloying either of
these machines. In t*8 lower levels in the western stopes, t-ne width
of the orabody '"»as Increased fro>" 12 to 30 *. These stooes are
worked transversely from Cbotwall to hanguall. In these stopes rib
pillars of 5 m. wid*r< are Ifif*: to seoarate the oanels.
10. 5T0PC riLLINC
The mill tailings are separated Into slimes and coarse
sand by Hydrocyclones. T >e slimes ere ou*pad to the telling dan
anr t*e coarse sand consisting of 60 ""• solids and 40 * watar is
pumped to tha mins vi* tirea bore holas of 75.7 '-** dla,drilled
Inclined at an angle of 45° to the horizontal. In the mine the
tailing sand is tapped from the bottom of these bora holes and
taken to the respective scopes. The hydraulic pressure is broken at
a.ich levol and the sand from one lev<*l to the next in delivered by
diamond drill '•oles. Advantage i« taken of tha hangw»?ll lode bv
drilling vertical holes from the nsnpwall lode of the upper level to
tho footw*]l lode of the lower level, rig.5 shows the arrangement at the
bottom of the hole.
The filling in the stope is done to a heiqht of
? metre ioavinq a gap of 2.1 metres from b»ck. Trie stowing
rjrade lines ore qivetn Ln t>*>p stones for uniform stowing specially ..
TAILINGS FROM MiLL
MS-Jt&MJi-fMS /'£= /i'/'- 'y<= ^•*<"'At*'"^
"75"n«n D«A. 8ORE HOLE
«Omm OIA. HOP PIPE
F«.5. SAND STOWING BORE HOLE
in ulcfa atopat. *long tha mi>nw«vs two parforatad 75 iwr C . I . pi pus
ara flxad «nd covarad by hasaain cloth. The stoulnq is ganarally
co^T-ancad from th<* b«rrlc*da and and tha u"t*r la saonr^ted both
by r i l t e ra t lon and dacantatlon.
- 219 -
11. BLASTING
Tor blastirr- in development faces BO ^ special gelatine
explosive is used and in stopes Hectorite rnd ANFO ere used. Blasting
in the mine is carried out in between the shift*, before blasting
all the holes are cleaned by blow pipes. The blasting circuit is
checked by Ohmmeter. Rhino-200 and Conswigear-200 exp?.oders are used
for blasting. The craw of one blaster and one or two helpers blasts
one or tuo fsces depending upon the circumstances, ^or more faces
extra helpers are given to carry the explosives to the respective
places.
12. VCNTIIATION SYSTEM
The m?in shaft at 3adugud«3 acts as the down cast shaft.
Two-fans'of 100.h.p.. each are installed at the mouths of the tuo
edits which were made during the exploraticn stage. Theae fans ace
PV 160/8 - TV Axial Flov fan* with two stages in aariea. 0n«? fan is
installed on the eastern aide and the other on the western side. Water
gauge developed by these fens varies from 35 to 40 mm. The quantity
delivered by each fan varies from 2500 to 3000 m /<nin.
Earlier the complete air was taken down to the bottom most
level and via the drives, raises 2nd stopes it moved up and finally
discharged to the atmosphere. This is the standard ventilation
system in metal mines. But in a Uranium nine, the redcn and its
daughters for the bottom level are carried to the top and adding up
as the air moves upwards. Recently the ventilation survey of
Daduguda dine use conducted by Central lining Research Station,
Ohenbad. The Health Physics Unit at Oaduguda wee associated with
the survey to determine the rate of radon emission from the recks
in underground. From this survey the radon and its daughters
emitted frcm each working level and the nucntity of fresh air
required to reduce t^om below the threshold limits were determined.
It may be mentioned here thnt it was not only the quentity but
nuolity of air thnt xattered. A naw ventilation system In designed
for Daduguda. Fresh air is supplied at each work inc. level end then ••
- 220 -
after ventilating tne 8topes joins fie main return. To control the
ouantity of air in aach level, regulators will be Installed in the
return air-ways. The proposed plan is shown In Fig. 6
-50ML
606 ML
II - STOPPIN6
H — RfdULATORV - TJOORTO - TOP PIMVl
FlC,SCHCUATIC PIAGBAM OF PROPOSEDVT WtLTWOBK OF jAT»Haiit>A
- 221 -
Portable fans with their suction and delivery ducts are also
installed in the wide stopes to provide fresh air near the working
place.
The ventilation in development faces is achieved by auxi-
liary ventilation, for these both centrifugal and axial flow fans
are used in conjunction with ventilation ducts of 50 cm and 30 cm dia.
As soon as the drive has reached the end of the block, a ventilation
or service raise li "iade to the upper level and regular ventilation
is established ucto that point.
13. GR'OC CQf.'TRCL
In D^duguda l"ine the lodes cannot be distinguished easily
by their physical characteristics. The rocks appear alike whether
they are ore or waste. The uranium mineral content in the lodes
is also poor. The <ninerM bpinc radioactive emits gamma radiation
which can easily be detected by electronic instruments such as Geiger
anc" Scinfillation counters. These gamma radiations are actually
emitted by the daughter products of uranium. Vhen t^ese daughter
products are in sQuilibriui* with tke parent, the ore is said to be
in equilibrium and the measurement on gamma radiation qives the
uranium eouivalent value (UjOg). So long as this equilibrium is
not disturbed by nature or by artificial means the radiometric measu-
rements are quite reliable. Jaducuda ore is an equilibrium ore.
The Geiger counter and scintillation counter have been
suitably modified to meet the rugged working conditions in the mine.
The Geicer counter is used In the form of e directional probe. A
semicylindrical lead shield of 3 cm thickness covers the probe from
one side, the other side is left open to receive the radiations. The
gamma radiations emitted by the mineral Interact with Geiger Puller
tube end produce electrical pulses. The pulse rate i<< directly
proportions] to mineral content in the rock. The Counting Rato Meter
measures the pulse rate and has built in hioh voltane power supply
to energise the Geiger fuller tube. The whole system is standardised
in * U30g.
- 222 -
13.1 Coursino pi* development faces;
The developmen' fac? has to be dressed well before taking
the measurements. Tie front of the schielded probe is first covered
by lead brick «nd the back ground level of gamma radiation measured.
The readings are tak->n at 20 cm interval starting from the footwall
corner of the drive face at right angles to the dip direction. The
back ground has to be subtracted from each reading before calculating
the l^Og value. The moment cut off value is reached a mark is sut on
the face indicating the footwall contact. The entire face is scanned
in this way and at places wnere waste bands appear or hanging wall
2*00 • •
j . j • MtrMnt of ore/wt*le boundariei on ihe developmcn: face and
shoi-botes on ihe w»Hi.
in axposad. marks are givsn. Sonatinas tha orobody is quite wide
and tha HU> contact ia not axoosed in tha driva ltaalf. In such
cssas ranularly spaced sxoloratory holas arn drilled at right anglaa
tc tha foliations anr) are logged with a G.ft. datactor attnchad to a
long conduit. 'Fiq. 7 ) Tn° datsctor !• inserted in tha hola »nd
raarfinns nra tak<>n at regular intervals. Thesa woasuramants aro
- 223 -
then used to calculate the grade and thickness of the ore body at the
face and in coursing the drive as the face progresses with each blast.
In stopes, ore and waste boundaries are demarcated with the shielded
prob°s regularly. This is very effactiva in reducing the wall
dilution.
13.2 Sulk assay of ore;
The bulk assay of ore is done with 2 scintillation probes
loused in directional lead shields. The probes are so arranged that
only one c?r is Assayed at a timp. The radiation coming fro* adjoi-
ning cars are almost coitoletely cut off. • The counting is done with
sealers, etc. The whole system is popularly known as Scintillation
-rch due to historic*! reasons. These Arches are installed in all
main tramming levels near the ore.passes. Each car as it stops at
t->e '"<rch is assayed for its l^Og content, its location noted before
it is d'jTQad into ore pass. Th? grade thus obtained is used for
calculating the run of mine grade. The data are also used for
projecting th* grade of or* available for breaking in succeeding
years.
13.3 *ss«y of samples r
Tor the assay of samples th* scintillation counter is
housed in lead shield a«s*mbly leaving a small window for placing
the sample on th* counter. Th* sample is counted against a standard
source and assay valu* in t U-jOg d*t*rmin*d.
13.4 Assay channels
Till 1976 th* mine assay plwns w*r* prapsr*d by taking back
channel samples st 2 m. intervel in the drives. Now lnataad of chi-
pping and po-.'dsring th* sampl* and than essaying it, th* U3O9 vslu*
la daterained on the spot. That* values are than transferred on
assay plan giving thickness and grnda of or* body. *s th* faces
programs th* channel assay work follows and mine assay plans are
ready in a vary short tin*.
- 224 -
14. ORE HANDLING AND HOISTING
Ore from the transfer passes is loaded by pneumatically
operated chutes into 3.5 tonne capacity Granby cars. The rake con-
sisting oF three Granby cars is hauled by a 29 h.p. diesel locomotive
to the grizzly where these Granby cars automatically tip the ore by
'Camel back ramp'. These cars are washed by a jet of compressed air
and water after each dumping to remove any ore sticking- to the bottom.
The grizzly bars are spaced at 3G cm intervals. The boulders which
do not p3ss through the grizzly are broken manually.
The grizzly finger raises or different levels join the nain
ore pass. Ore f r c different levels comes to an underground crusher
at 580 T and after crushing the ore collects in an underground bin
between 560 and 605 "U. At the bottom of the bin there is an Electro
Magnetic feeder which feeds the ore to a conveyor which in turn loads
the ore into a measuring pocket of 5 tonne capacity. This measuring
pocket loads the ore into a skip o* similar capacity. The skio is
then hoisted to surface, "t surface the skia io guided by rigid
gulden and the ore is discharged into a receiving hopper. The ore
then collects in a surface bin and via * conveyor it is transported
to the mill. The capacity of the hoisting system is 90 to 100 tonnes
per hour and the skip travels at a spued of 10 m/s.
15. PUPPING «ND DRAINAGE
About 1*00 rtfl of uoter Is pumped out of the mine everyday.
Ourlng rniny se-»on this emount increase* by about 10 %. Pumping
of wster is done in four stages. The mein pumping stations are
made ot 165 "L, 295 ft, 434 n. end 555 IX. tfuHi-stage turbine
pumpb of 60 h.p, snd 120 h.p. arc used. At may be noticed thn main
pumping ntations are made at alternate levels. Tho water from the
other levels it drained to tho lou.tr levol vl« two diamond drill
holes of 75 mm dis. The strainers are fixed on top of these holes
to avoid Any clogging.
- 225 -
During the development stage dr3ins are excavated to handle
the seepage anri the sand stouino water. These drains lead the water
either to the m3j.n sump? or to the top of tho diamrnd drill holes.
The main sumps are provided with settling tanks for the
collection of sludge. The sludge from the main sumps and frcm
the settlino tanks is cleaned either by Calighar pump or wit~> th6
help of a small bucket and overhead crane. *
15. COMPRESSED AIR
Con-pressed air in the ™ine is required for drilling,
operation of loaders anc1 ror sone pneumatic ventilation Fans. Tor
supplying compressed air three Ptlas Copco °R—9 compressors of
capacity 90 m3 per minute of frse air and one Khosle Crepelle having
cac<<city of 100 m^ p e r minute of free air are installed on surface
near the shaft. The compressed air is supplied at a pressure of
7 Ug/c<n2. About 85 m per minute of free air is supplied to the
mill for the agitation c* slurry. Cut of the four compressors,
three run at a time and the fourth in kept a* a standby. During
summer condensation of uater vapour takes olace to a considerable
extent. rcr draining the uater, water separators are installed in
t*e main airline at wurfacp ?ntf in the beginning a* the main branch
line in tie plats. Small *ater seoarators are used in the air lines
evRry loeder.
17. HEALTH HAZARDS
Cne of the chief health hazards in mining uranium
is Trom rariiaticn. Thu radiation hazards in minas are classified
as internal and external. External hazards arise out of the
radiation from the orn body within the mine ahile internal
radiation arisns from the deposition of minerals inside thn
body throunh inhalation or lngestion. In mines wher«? the ore
is of lou grade, external radiation may net c<~>use harm to henlth
-226-
but the hazards due to internal radiation are more serious as the
radioactive materials deposited in the body are in intimate contact
uiithtthe body-tissues and will be irradiated continuously until
it decays or biologically removed. Takirvg food directly by hands
which msy have been contaminated, increases the ingestion hazard.
One of the principal radiological problem in uranium
mining is the hazard in the inhalation of air polluted by radon
?nd its solid decay products. Sadon is released into the mine
atmosohore uhen ore is brok«?n. In ncn-ventilated areas and
blind ends of the mine radcn may accummulate in high conceiitrations
and may fine1 its way into t^e main stream of air.
No doubt the above hazaros seem to be alarming. The
actual mining can be done without- any risk orovided safety pre-
cautions are taken in" racoon concentrations are kepi belou the
maximum permissible limits. In every uranluT mine or other
nuclear facility, it is mandatory to have a Health Physics Unit
which monitor"- the tuork places a* well as the persons engaged
In the different operations. The International Commission on
Radiological Protection Has laid out the standards of maximum
permissible doaas and concantratlons. In an uranium mine samplns
of air, dust, water, ate. ara taken at regular Intervals and
analysed and corractiva steps arc taken wherever necessary. Tha
persons engaged in mining and milling operations are also
constantly examined as to their individual radiation doses and
they are regulerly medically examined also. Ventilation
requirements of an uranium mine ara also much higher than
those of ot-er metal mines beca-jse of the necessity to dilute
radon.
- 227 -
18. FUTURE PLANS
As has been mentioned earlier, the exploitation of mineral
deposit is a wasting asset. So constant endeavour has to be made to
explore and develope tho deposit uith depth to add the new mineral
blocks for production. further the weak links in the production
cycle have to be strengthened to make the operations safer and faster
to give a steady production. The following arB a few such areas
which are either in the implementation stage or will be taken up in
the near future.
18.1 III-STAGE SHAFT SINKING
The diamond drill holas of the deeper series indicated the
continuation of the ore-body beyond a depth of 600 metres. The
present workings will sustain the production for the next nine years.
To maintain the production beyond that period, facilities will have
to be created below 555 ft..
SIMKIHO.
- 228 -
The Ill-stage shaft sinking includes the sinking of an auxiliary
shaft from 555 PtL to 900 PU. and equipping that with other infrastructure.
It will have its own Cage and Skip. The winders for working the cage
and skip will be installed at 495 (TL. The ore from Ill-stage will be
hoisted by skip and dumped into the bin at 555 TO.. The ore from this
bin will be transported in Granby Cars and hauled by diesel locomotives
for dumping into the present ore pass system for hoisting to surface
and transporting to the mill by the present infrastructure.
The work of III—stage is in quite an advance stage. The total
cost is estimated to be about fe 7 crores and it will take about 5 years
to complete.
18.2 RAISE BORER
The excavation of a raise ore from ore level to another is quite
a dangerous and time consuming operation specially when the raises are
steep. At present an Alimak Raise Climber is used for excavating the
steep raises. In future it Is proposed to procure a Raise Borer. The
method of raisa boring consists essentially of drilling a pilot hole
280 mm in diameter from the top* level to thi bottom and then reaming
it upwards to the full siza of the raisa. The set-up is shown in rig.9.
The method is vary fast and safe.
18.3 nCCHANISED DRILLING
Orilling in hard rock is the most arduous operation in mining.
At Jaduguda, the drilling in cut and fill •topes is done either by Jack
Hammers mounted on air lags standing over th* muck pile or drilling
uppers by a stope wagon.
No doubt the stope wagon has increased the productivity to a
certain extent but still there is plenty of scope for improvement. In
the latest method of cut and fill, the filling it done vary close to
- 229 -
M* F1MC Vtt.VC(l»»tAtlJ»HIIIM)
MUM
RAISE BORINO ORREAMINO PRILLWO Of PILOT HOLE Fic.9
- 230 -
the roof leaving a gap of sbout 1 metre. The drilling is done by tyre
mounted drilling gumbos. With this method the slice height can be
increased to 3 metres and the depth of the holes also 3 metres. But
with this method unless the race is cleaned completely, the drilling
cannot be started again. The system is very suitable for wide ore
bodies. It is proposed to introduce one machine and if it is success-
ful more faces can be mechanised.
18.4 ROCK SUPPORT IN UNDERGROUND WORKINGS
When an excavation is made in underground, the rock mass
gets de-stabilised. If the rock is competent and the excavation is
not very wide dressing of the loose rocks of the roof and sices is
sufficient. But when the rock is slabby with prominent slip planes
and the span is quite wide, the rock has to be supported by artificial
means. Earlier timber was used extensively to provide the support but
as it was Becoming scarce, rock bolts were introduced. The introduction
of full column grout-bolts with 20 mm Tor-Steel has improved the under-
ground conditions tremendously, further it is proposed to introduce
cable bolting whereby the entire rock mess of the back can be supported.
Studies by the rock mechanics Oaptt. of Central dining Research Station,
Ohanbad were conducted to decide the pera-meters of the bolts, size of
the pillars etc. About 5£ of the bolts are tested as the quality to
their installations regularly.
18.5 STOPE TILLING
The filling of the stopss by deslims mill tailings is an
important part of the production cycle. Constant efforts are made to
recover as much sand as possible from the mill tailings and in case of
sny break down either in the mine or mill, the sand is pumped to the
surface paddock to be subsequently used. Recently the steps have been
taken to ensure optimum operation of cyclones. Steps are taken to
ensure the maximum recovery of sand.
19. PEHFDRriANCE
Tor the last 10 years the Daduguda nine has been performing
vary sat is factor i ly* Figure—10 shows the performance of the mine
during the last S years. I t may be seen that during these years,
the performance is above 85flC, which is quite achievement for an
underground nine.
200,000
2.40.0O0
z.oo.000
U
Q
O
1.60.000
1,2 0.000
8 0.000
+0.000
2.C8.7/9095 7.
'900-09
FlG.10. PERFORMANCE OF J A D U G U P A MIMES
- 232 -
ROLE Of SUPPORT SERVICES IN 3ADUGUDA WINE
PINAKI ROY, S.N.BANNERJEE, PI.N.SRINIVASAN,U.N.RflOHAKRISHNAN & S.O.KHANIi/ALKAR.
For executing any mining construction and production
system ancillary supporting services of Geology, Survey and basic
engineering like Civil, Mechanical & Electrical are required. The
exploitation of Uranium deposit at Jaduguda, required in addition
services of Physicists as an important help to delineate the ore
horizons which are not aegascopically visible to naked eye. These
supporting services have been organised in 3aduguda as sub-sections
of the mining department, each contributing its role to the total
system. This paper is descriptive of their contributions in the
commercial exploitation of 3aduguda Uranium deposit over the years.
A. Geology. Physics and Survey t Planning, group:
Once the ore-body parameters arc firted by surface geological
investigations and the decision of commercial exploitation is taken
then these supporting services pley an important role for the develop-
ment end production system. As an organisation the sections or
geology, physics and survey * planning at Deduguda are separately
constituted. However, functionally their roles are so interlinked
that the dividing lines at tines become only marginal.
(I) Geology sub-group
The Main objectives are i-
(I) Geological mapping and exploretion to augment ore-reserves
(II) Daily assistance in winning of the ore,
(ill) Keeping the records of sampling data, ore-reaerv* estimation,
essey plane, sections of the ore-body, end other data
pertaining to ore production, grade and depletion and
addition to ore-reserves, *nd
(iv) Tackling miscellaneous problems referred to the section.
- 233 -
Tha Lodaa:
UraniuM Mineralisation in 3aduguda is in the precaebrian
natasediaentary rocka. It is a structurally controllad strata bound
deposit. Satall quantities of sulphide Minerals of copper, nickel
& eolybdenuB) are also occur alongwith uraniua ora zones. Magnetite
is an accessory Mineral In the ursniua ore—zones. These Minerals are
being recovered aa by products during processing.
There are two Main lodes (ore-body)
(a) Foot-Mell Main lode, and (b) Hanging-wall lode. The
foliation strike of lodes are North-Weat- South-Cast having an averagi
dip varying between 30° to 50° towsrde North-east.
Toot-wall lode is the Main ore-body having a strike length
of about 600 Meters, and the Hanging-well lode is about 200 Metres
present only in the eastern Jaduguda. The parting between the F.W.
lode and H.e*. lode le about 7 0 - 8 0 Metres of barren rorMatlona.
The average width of the ore-body ie about 3 to 5 Metres,
with loceliaed width in certain ereae (-100 to -200 cordinate) of
15 to 25 Metres western and 7 to 10 Metres (0 to +200) eastern
sections or the Mine. Th» increaee in width in the weatern Jaduguda
is due to the low angle atrlke allp reverse feult. Thia fault plane
is Minsralised with eolybdenuM sulphide. In this region uranluM,
coppero nickel and aolybdenuM ores are rich in grade, and this
repreaenta the Main ora-ehoot of the Mine. The nickel enricheent la
poesibly due to the proxlalty of Metaeorphoaad ultrabaelc rocka
(lavas) - Talc-Chlorlta Schist, Cpldiorlte rocks on the f.e". aide.
In the eaatern ^aduguda the width of the ore-body is due
to Minor cross folds and drag folds.
Geological Mapping end exploration!
Aa tha Mine waa opened up the geologist had the opportunity
to verify the surface exploration date. A detailed geological and
structural Mapping waa, therefore, cerrled out for better under-
standing, of the controle of Mlneralleetlon. Tha atructural revealed
the hidden atructuree faults, folds etc, of the ore-body.
- 234 -
In Daduguda the geological group had been abla to prove additional
new ore—zones, and also extension of the explored ore—bodies For
example Parallel lodes - lode B & C, Faulted limb of the H.W. lode,
and some pocket type of ore—body.
Dally assistance;
The ore-body at O.O3J6 eU308 cut-off grade is demarcated in
the mine face with the assistance of physicist. The centre line
for the advancement of the face is marked. Similarly, the stope
drive and raise faces are guided in the ore—body. Exploratory
bore-holes and shot-holes are drilled and radiometrically logged
to prove the width and grade of the ore-body. This daily assistance
is of prime importance as any unwanted excavation in waste rock not
only dilutes the run of mine-ore, but also ultimately increases the
cost on processing.
Channel sampling points at 2 mtra. interval are marked
in the drive to assist the physics group to carry out the sampling
by shilded probe.
Ore-reserve estimation and evaluation during exploitation;
On the assay plan the ora body is divided into smaller
blocks having more or lass uniform width. By simple mathematical
msthods(geometric body), the average grade, width snd the volume of
the blocks is eslculstsd. The tonnsgs of ore is the product of
Volume X Specific gravity of the rock. (Sp. Gravity X Volume in Cu.
metres). The sum total of sll the blocks of the mine is ths total
rsserves of the deposit, (proved resarvea).
The raaarvas of ths mine changea continually, as the
deposit is bsing wgrked. A careful record of - ora mined out and
its grade, ore locked up in pillars (mining loss), dilution in
gr ds is maintained.
Once a year a balance is drawn to know the currant
reserves. This information is vary useful for planning ths
production target and grade of ore to be mined in future.
- 235 -
Geotechnical Studies;
The uranium bearing hoot recks and the wall rocks imediately
on the hangingwall and footwall sides are sheared. These rocks are
deformed and traces of folds, faults and joints etc., are prominent
in the minable zone. The prominent shears are filled up with molyb-
denite in the widely Mineralised zones. The main stoping method
followed is horizontal cut and fill with the deslimed mill tailings
as b ck fill material.
It has been observed that the hanging wall rocks are
competent, and the back (Roof) is fairly good and self supporting.
However the back and hangingwall are stitched by systematic grout
type roof bolting (1.50x1.50 spacing) and also chockmats are placed
as an additional reinforcement in certain zones. (
Certain zones in the mine the roof conditions tend to becoma
bad -(between -100 to -200) mine coordinates). In this zone the
problems of roof fall or slide has bsen idantified. The cause of the
fall is mainly due to the strike slip fault mineralised with molyb-
denite intersecting with the prominent joint plane(parallsl to
foliation strike but hawing dip towards south-west l.a. opposite to
tha uranium lode dip). In this region (-100 to -200 coordinates) the
stoping method is modified to room and pillar - with insitu pillars
of 4 to 5 metres width laft from tha FW upto tha Holybdanua shaar
plane, and tha room width is sbout 15-20 metres. This geotechnical
study has provided graatar level of safa working conditions in this
zone for mining.
A faw bore-boles (Nx sizs) have been drilled to collect
information on "ock Quality and to determine tha strangth of rocks
(compressive k Tensile strangth) through CURS in Ohsnbad.
Rock Quality Designation (RUO) is a quick and inexpensive index of
Rock Quality. Oaara, in 1964 propo*»6 a Qualitative indax basad -
a modified core-recovery procadura which Incorporates only sound
pieces of cora that are 100 an or greater in langth.
- 236 -
He proposed the following relationship between the RQD and the
engineering quality of rocks.
RQO %
Less than 25 %
25 - 50 %
50 - 75 %
75 - 90 %
90 - 100 %
Rock quality
Very poor
poor
Fair
Good
Excellant
This data helps the mining engineer in the designing of the
excavation and the support systems to be adopted.
The physical parometree of comprsssive tensile and shearing
stress as determined on representative core aanplas fro* ore-zona
and immediate hangingwall are «-
Compressive strength - 1200 to 1600 kga/Cm
Tensile strength - 75 to 125 kgs/Cm2
Triaxial atrangth - 1100 kga/Cai2 at 250 PSI confined
pressure to 3220 kgs/Cm at
3500 Psl-confined pressure.
Assistance In mine planning
Geologists ara aasociated with the mine planning call.
The dataa pertaining to the ore-body-shape, aiza and grada (dip of
ore body), and the geological dataa - rock type, thalr structuraa
(faults, sheara, joint plan* pattarneand fraquancy) form the baaia
for the preparation of layout drawings of drivaa, drifts, raises,
oro-transfers and alao in the daaign of the stoping method to ba
adopted.
fliacallanaoua work
(A) Slta selection and drilling of bore-holes for aand stowing, t-
Oeslimed mill tailings ara being uaad aa back fill in the
stopes, Bore-holat have bean drilled from surface to underground
for tranaporting the deslimed mill tailings (W4 100 ml, W2 165 ml
and E 2 230 " ! ) • Similarly bore-holes have baan drilled between
- 237 -
levels in underground for transporting of tha 3and slurry. These
bore-holes which have replaced tranaporation of the s«nd-slurry
through pipe—lines have proved to be sxtremely cost-effective as
continuous maintenance of pipe-line A replacement and the associated
^ a n d downtime has been more or less eliminated.
(6) Bore-holes for water drainage
The main sumps (pumping stationss) are located at 555 ml,
434 nl, 295 ml, & 165 ml in the mine. The water frow the levels in
between at 100 ml, 230 ml, 270 ml and 495 ml is being drained directly
to the sump through bore-holes drilled at suitable locations. This
practice is also found cost effective as for sand slurry transport.
(C) Cable bolting
In the region (-100 to -200 mine coordinate) at 230 ml we
have taken up drilling of bore holes for extended rock bolting
(cable bolting) to stitch the weak planar structures in the crown
pillar pillar portions or tha stops below 230 ml. As discussed
earlier, in this region the two major weak planes identified are
(i) strike slip fault mineralised with molybdenum and (ii) the
prominent strike joints having dip 30°-50° opposite to foliation dip.
A pair of bore-holes are being drilled (46 am size) at 5 metre
interval for cable bolting (16 am/19 M wire ropes grouted). One
set of boro-holes are drilled frost FW side of the drive at&30°-35°
angle to reinforce possible movement elong foliation plane, and the
second set bsing drilled from HW side of drive towards FUI side
(opposite diVefttion) at 50°-55° angle to reinforce the possible
movement along the major strike joints. This will enable to work
the a topes safely, and possibly to win some ore from ths crown
pillar. Though experimental the pattern of bolting has bean
designad primarily based on geological discontinuties.
- 238 -
11 Physica Sub-group
In Jaduguda Itine, a number of Radiometric techniques are
being used for the quantitative estimation of uranium ore grade. The
radioraetric method makes use of the physical property of uranium
namely Radioactivity, Generally all very old radioactive rocks contain-
ing primary uranium, contain the various daughter products in fixed
proportions to their parent, uranium. In such a state called secular
equilibrium, the intensity of the gamma radiations is directly
proportional to the parent viz uranium. This basic principle is
utilised for ore-body delineation, ore grade estimations and grade
control purposes.
Logging of blast holes
During the initial stages when the mine was being developed,
it was necessary to know the grads and thickness of the orebody
exposed in mine faces so that the drives might progress in ore,
thereby reducing the cutting of the waste rock, ^hg radiometric
logging of blast holes provided a Method to get an accurate idea
about the direction of advance of the drive after every blast and
ths data regarding thickness, Qrade and the average grade of the
blasted rock was made available.
The instrument set up consisted of a Geiger Duller Tube
detector enclosed in e moisture proof housing ettached to long
conduct pipe. The detector is connected to a composite count rate
meter with provision for ths supply of EHT necessary for the detec-
tor and suitable electronic circuits to sverage out ths detected
eignals. The gamms radiations emitted by the volume of rock
surrounding the detector ere converted into electrical signals and
read on the count rate meter which indiceted the intensity in terms
of Current. rhe instrument ie calibrated against known standards
before use.
The holes drilled in the mine fees ere logged,by inserting
the conduct and the intensity of the radiations in terms of % U308
are determined et diecrete depths. From these observations,
- 239 -
the average grade per hola is computed. The locations of all the
holes with reference to a rectangular co-ordinate system are noted
and the same plotted on a suitable scale along with the average grada
values of the respective holes. The average foliation dip is also
nurked in the plan. From this plan, the data regarding the following
are obtained.
i) Boundary between ore and waste
ii) Thickness of the orebody
iii) Grade of the orebody
iv) Average grade of the blasted rock.
In places whera the full width of the orezonea are not
exposed in the drive itself, logging of shot holes drilled at right
angles to the foliations on both the walla helped to give the thick-
ness of cncaaled ore in he walls. Since the volume of rock sampled
by this method is much more than that of the conventional channel
sampling, the logging data are more representative than chip sampling.
The comparison of the representative scoop samples have shown that
the average grade of the face estimated by logging agreed fairly
well and that it does not depend on any particular pattern in which
the holes are drilled on the face.
Face scanning by directional detector
The logging of blest holes was carried out prior to
charging the holes with explosivea. The logqing process took
considerable time for a face containing 30 to 32 holes of about 1.25
metres in depth. Many a time situations arose when blasting schedule
could not wait for the completion of the logqing operation. With
the tempo of the progress of the mine development and preparations
for stoping started picking up, this constraint became acute and
the blast hole logging method bad to be dropped altogether. An
alternative radiomatric technique consuming much lees time to
delineate the mineralised zones was developed uaing a directional
detector. The method consisted in scanning the mine face ...
- 240 -
with this detector placed ^n contact with the walls at regular
intervals. Since the radiations S O M in all directions in a Mine, for
a meaning-fal estimation of the grade of the face, it is necessary to
shield the detector from the radiations coming from all directions
except froa the area against which the detector is placed. This was
achieved by enclosing the detector in a seal cylindrical load shield
of 3 cas. thickness (^igure-'i). The other accessories reaained the
saae as that used for logging of blast holes. The actual practice
consisted in drawing a diagonal line at right angles to tfie direction
of foliations and measuring the detected gaaaa radiations with the
probe placed across the line at intervals of 15 centimetres (Fig.2).
The measured intensities ere converted into grade in terms of J&J30B
by calibrating the directional probe with standard source which
simulated a mine face. Froa the aeasured grade values, the boundariee
of the ore zones are delineated end the average grade and thickness
calculated. The response of the shielded directional probe depends
on the average grade of the material contained in that part of the
face against which the probe la placed and extending in depth of
25 to 30 cms. Thr values indicated by this technique are therefore
aore repreaentative of a larger voluae of rock than those given by the
conventional groove samples cut an inch or aore deep on the face or
back. Looking into the enoraoue tiae and labour Involved in cutting
chsnnel seaplee, a study MBS undertaken to explore the possibility
of replacing the conventional Method with radloaetric scanning.
The studies were aede on 22 chennele by both aethode. The overall
erithastic average, of shielded probe aessureasnts when compared,
showed sbout 1% higher vsluee than that of groove ssaple values.
These variation could be oxpleinod that the shislded probe looked
into e lsrger volume end gives an overall integrated values wfieress
the channel gsvs discrete veluee. Theee obssrvstione were eleo
repeated by putting the probe across snJ along the foliations* It
wss observed that these resdlngs agreed within statistical llalte.
On the bssis of these dsts, the conventional channel eaapling has
been completely dispensed with. Presently rsdioastrlc scanning is
being done in the psck of the development drives with a ssapllng
-WOODEN HANDLE
CABLE
LEAO BODf
SHIELDED PROBE Fia.1
MAWOHC OF OAl/WAfTI •OUNDAmtS ON THE F«>DEVELOPMINT FACE jt 3H0T HOLES OM THE WALLS
- 243 -
interval of 20 cms and channel interval of 2 metres. The individual
values are transferred on to the corresponding channel for the
preparations of the assay plan of the mine. This method is in vogua
at Jaduguda since last over ten years or so.
Grading of ore in mine cars
For economic winning of ore and grade control, it is necessary
to make a quick estimation of the grade of ore before it is sent to
the mill for subsequent processing. This will enable to eliminate
that part of the ore which is below cut off grade thereby reducing
the hoisting as well as extraction casts. Another important advantage
is that with the knowledge of the grade of run of mine ore from
various stops blocks, it is possible to blend the ore to feed on
optimum grt\de to the mill. During the year 1960, Atomic Minerals
Division developed and installed such a facility at Adit No.4 in the
ground 1BV21. An arch of 12 GH detectors provided with shielding and
collomation arrangements was fixad. The gamma radiations from the
ore contained in the tub^are detected by the counters. The resulting
signals after suitjble amplification are mixed and passed on to a
precision linear count rate metar. Tho read out of the counting
rate meter was calibrated in terms of )&J308.
Latar during 1964-65, a sacond bulk assay system was establi-
shed at Adit No.2 also in the ground level, from the experience and
tha difficulties encounterad in uaing GH count ra, the sacond aystern
was furthar improved uaing tha more efficient scintillation datactora
with special collimated lead shields to cut off the radiations
;omming fro* adjoining cara (Flgura-3). Two datactora wara fixad -
on the aidas and a third one on th« top to look Into th» antira
natarip1 in the tub. Tha detactad signjla, instead of passing to a
covintratemater, wara applied to a dacade counting system to giva
tha total counts dir. ctly. In actual practice tha operator poaitiona
the tub containing thu or* symmetrically batwasn tha datactora and
recorda the total counts for a pariod of 20 seconds. Tha background
counta of the system alao counted for 20 seconds La daductad to giva
the nat counts dus to tho sourca. Tha nat counta whan multipllad ..
CABLE
PROBE
SCINTILLATION PROBE *%3
LEAD SHJELO
- 245 -
by the calibration factor of the system gava the grnde of the ora
directly. For calibrating the system, over a period of tima 68 tubs
filled with ore of various grades coating from different locations of
the mine ware positioned und*r the detectors and the net counts of
each tub for 20 seconds was observed. • The Material in each tub was
spread over a flat surface andla representative sample was drawn.
Thi? sample was chemically assayed for its U308 content. From the
net counts and corresponding grades, the average system response
for the average grade of 68 tubs was established and was taken as the
instrument calibration factor. The response of this systam depended
on whether the tub contained uniform grade of rich or poor ore. If
tha tub contained uniform and homoganious grade, the instrument
estimates the grade accurately. If tha tuba contained good ore mixed
with some poor grada ore, the instrument predictions of the grede
may be in error. These variations had bean round to be within +20}t.
However, over a large number of such tuos, the affect due to mixing
got averaged out and the predictions of average grade was quita
accurate. Later when the higher capacity (3.5 tonnes) grandby cars
we/e introduced to accelardte production to ratad capacity, tha
gaomatry of the detector arrangements had to Jbe modified to suit tha
new conditions. The aystarn was again recalibrated by rilling tha
grandby cars with known grada ora from 3 small tuba (1.1 tonne) over
a period of time and a fresh calibration factor for the instrument
was arrived. Tha radiometric bulk aasay facilities are installed in
all tramming levels near the orepjss.
To determine the overage grade of ore supplied to tha mill,
this systam is extremely rapdi and tha response quite accurate The
system is in use aince 1968 and the entire ore grade control a, grade
assessment and projection of expected average grades for subsequent
years are boing done pased on these techniques.
- 246 -
III Survey & Planning; Suo-Group
The opening of an ore deposit Tor commercial exploitation
sets the stage fjr organising this sub—group which has an essential
service role both during nine construction activities and later during
production stage. This is particularly so for underground operations
where all the openings commence fros blind ends. At Jaduguda the
planning part is essentially a co-ordination with geology, physics
and production groups for preparing advance layouts initially for
mine openings followed by block to block design systems for winning
of ore. The survey part of the sub-group basically functions tp
translate the planned ideas and designs on ground. Unlike fixed
surface installations in Manufacturing industries, mining is a
continuous process and the design systems have to accomod4te sub-
sequent changes at production stage as more detailed data is revealed
about ore horizons on opening. An advanced perception at planning
stage is thus attempted by co-ordination and inter-action with these
sections to minimise the likely changes that may have to be confronted
with and compromised during production. Any subsequent ch.-inge in the
planned layout not only hikes the output cost but brings in hurdles
in meeting the day to day and month to month out put targets.
This sub-group has thus been engaged in this role at
Deduguda mine covering the following important functions:
1. Preparation of pra-project stage surface plans and drawings to
help the planning process in respect of surface layouts for
basic mine entry systems and for positioning ancillary surface
structures required for underground mining complex.
2. Rendering positional and alignment control assistance for surface
layouts during mine construction.
3. Survey control of excavation, size and verticality of the main
vertical shaft, which is Jaduguda nine's principal mine entry,
during sinking. Besides controlling the main shaft excavation
this work included opening of shaft plots as per designed ...
- 247 -
layouts at various depths and also all the assistance required for
the fittings and fixtures for two multi rope friction winders
together with the loading and unloading arrangements for ore winding
by skip and the landing arrangements of the cage winder in respect of
positions and alignments. Tolerances given for any Misalignment for
these installations by the designers were in fraction of milli-
metres and this, therefore, left very little elbow room than to achieva
the exacting standards.
4. Control in respect of alignments and gradients for all underground
development work through shaft plats for approach tunnels to ore
horizons, ore drives, tramming and haulage drifts, and all other
permanent excavations for electric sub-stations, resarvs station
first-aid rooms, main sump etc.,
5. Secondary survey control for stope blocks for their entry raises,
transfer passes, backfill gradients, volumetric measurements etc.
Besides the above basic functions the survey sub-group also
shoulders the statutory responsibility for maintenance of mine plans
and sections and their continuous up-dating as mining proceeds. Any
excavation made below ground should be corrslatable to features on
surface end elso amongst various openings made from horizon to horizon.
At any instant during the productive life of the mine, the relative
position of all workings are to be known precisely such that the
advancing fVcss, whether of development or stope, do not inadvertantly
meet across or hole through into the other workings without proper
warning having been given for withdrawal of men from the likely zones
before blaeting. Any mishap to life or demage to vital equipments
due to the incorrect end erroneous poeition of advancing faces shown
in the drawing*, is the statutory responsibility of the nine Surveyor
under the nines Safety Regulations. The relative positions ere
determined by precise traversing and plotted in drawings with refe-
rence to X,Y * Z co-ordinate systsm with sppropriate correlations
from surfaca reference grid and benchmark for the third dimension.
This role is tptly fulfilled at Jadugude nine ell these years end
there has been no accident of eny kind attributable to erroneoussurveys and computations.
- 248 -
Surveying instrument* so far being used at Jaduguda, Bhatln
and of late for works relating to naw projects are 20 seconds micro-
optic Theodlites for angular observations and precise tilting Levels
besides standard apring steel tape bonds for distance measurements,
fhh standards of accuracy for obtaining relative position of
workings in XfY & Z co-ordinate system has varied from 1:2000 to
1:10000 depending on type of surveys and the end use of the obser-
vational data. Where higher order of accuracy was required the
results have been achieved by repetition of observations and the
corrective processes of taking means and distributions of errors a»
per standard procedures. Thase conventional nethods are very
arduous and time consuming particularly in respect of transfer of
meridian through vertical shafts for correction of mine workings
by using plumbing systems with thin wires. It is practically impossi-
ble to bring the plumb wire suspension to true vertical!ty as 100jt
dampening of the oscillations is not achieved even when the plur'..
weights are freely suspended in high density oil medium for this
purpose. Certain deviations are, therefore, taken for granted.
Surveying systems have been considerably modarnissd, Ofay,
revolutionized with the application of Electronic Oietsnce Heaaurlng
(E 0 n) devices and uaa or Laser beame for alignment control and for
correlation surveys in conjunction with Gyrotheodolites. Moderni-
sation has also baan effected in tha sphere of survey calculations
where completely computerised softwsras ara available. Theaa
davlcaa yiald not only far aore accurate raaulta but ara also cost
affective in view of aaving on tin* loat in conventional systems.
With an aye on coat effectiveness due to rielng labour costs in UCIL
•lnas certain modernisation and updating of techniques in this
reepact is envisaged. To bagin with it is proposed to introduce
Lsssr ayapiace with optical plummet aa replacement for shaft plumb-
ing davicaa both for correlation and shaft alignments snd their use
for fittings and fixtures. Use of Laser beam for ahaft plumbing
have shown standard deviation of 0.14" to 0*16" upto a depth of 2 to
3 kilometres. Tor pracision levelling lnatruaentt uith optical ..
- 249 -
oLmechanical compensators (Automatic Level 4 precise staff) have already
bssn introduced. Introduction of parallel plate Micrometer in con-
junction with auto levels is also being thDoght of for use in levelling
base plates of sensitive Mechanical devices like winders etc.
8 ENGINEERING SERVICES GROUP
I Mechanical Sub-group
While any supporting service in an industry contributes to
its final output in one way or the other, the sphere of engineering
services definitely renaln the backbone and is the one that takes the
major brunt. Technological advances directly reflect on the equipment
that one uses and the outputs thereof. Keeping pace with its Modern
mining methods, the Mechanical engineering arena at Daduguda dines
has taken significant strides in the Mining of uraniuM. From a
humble beginning in the year 1961 with just few track Mounted low
capacity loaders, a couple of jack-hammers, pumps, a smell compressor*
Jaduguria nines to-day has an array of modern loaders, drilling jumbos,
turbine pumps, high capacity comprsssors, locomotives and one of the
most sophisticated hoisting systems. A short-foray into some of the
important areas of mining shall high-light the importance of these
equipments.
Prilling
Rock drilling happans to be the backbone in any mining
industry since blasting can only be done after a hol« is drilled end
only then can the ore be collected. However, drilling into rocks
having compressive strengths of 1200 - 1600 kg/cm is no mean task.
This is achieved by pneumatic jack-hammer drills which have per-
cussive (reciprocating and rotory) motions. Thess jack-hammers are
supported by pneumatic air lege having varying feeds. The Telsdyne
Upper Stopor is a self propelled two boom hydropneumetlc drilling
machine that can drill upwerd holee much fester. While compressed
•ir is the prime never, rest of the major movements have ere all
hydraulically controlled.
- 250 -
Loading & Tramming .
Shifting the blasted and broken ore from the stops (mining
area) to the hoisting area involves the use of loaders, tramming cars
and locomotives. With constraints of space and handling difficulties
it is imperative that these ore handling equipments not only be
compact and sturdy but also Manoeuvrable and fast. The earlier low
capacity small track mounted loaders have given way to pneumatic
tyjfed hydraulically operated loaders (or L.H.O's) as they are called.
The operators are comfortably seated on the loader when they work,
thus causing minimum fatigue. All controls are economically placed.
The L.0.0*8 are furthar supported by the pneumatic controlled Cavo,
Hoppar Loaders and 824 Loaders. The Cavo Loader is an imported
equipment while the rest are indigenously manufactured. However,
track mounted loaders are still being usad in various underground
development faces.
Aftsr tha loudara have duMpad the ora into tha ore transfer
chutes (which have pneumatic oparatad gataa) tha ore ia dumped into
tha Cranby Car which ara tippling wagons hauled by 30 H.P. dienel
locomotives, and dumped into the main ora pass.
Hoisting
Lowarlng and hoiating of nan and matarielsis by double dack
cage of 3.5 Tonna capacity and ora by a 5 Tonna capacity skip
comprises tha main hoiating systa*. ^aduguda had baen a fora-runnar
in installing a sophiaticatad system of winding known as tha Koepe
friction finding System. With epaada of 10 m/aec. for heiating of
ore a high output ia obtainable. The entire system can be put in
the automatic mode which thereby effects auto synthronised movemante
in the entire range of loading, weighing and hoiating operations.
Compressed Air
Compressed air is the virtual life-line in Jaduguda Mines ee
almost all production equipment viz. drill machine, loaders etc
operate on compressed eir. With four high capacity compreesore ..
- 251 -
having a total generating capacity of 13000 cfm it is Imperative .that
the compressors are kept, in proper running condition*
Pumping
nine water happens to ba an unavoidable irritant which has
to be pumped from depths of 640 M. This is achieved by means of
nigh head and capacity multistage turbine pumps installed at four
main underground pumping stations thus bringing about a four stage
pumping cycle. Water to the tune of 3 lakhs gala.is pumped out
every day.
Apart from the major equipments cited above, the mechanical
engineering section has a workshop, fabrication shop, blacksmithy,
carpentry and rock drill shops. All these shops essentially render
back up services to the mining equipment maintenance apart from
fabricating and supplying daily items like ladders, rock bolts,
crossings, chock-mats etc. To minimise downtime of equipment
certain critical machine rosiponento are kept as spares to enable the
damaged or broken part to ba replaced expeditiously. With equipments
working all over the mine a centralised information system has been
formulated so that timely action can ba Initiated. Strict maintenan-
ce schedules are followed for practicably all equipments and
specially for the hoisting system.these are very stringent. Condi-
tion monitoring devices are used from time to time to etudy various
facets of the equipments and lubrication surveys are also carried
out. With the advent of new equipments s greater emphasis has been
laid on the training of personnel viz Mechanics, operators etc.
Besides, an alround effort is always on towards indigensation of
sperea and equipment to reduce pressures for their import.
Corrective Maintenance end Technology upqradation
Emphasis on technology upgradetion vis corrective melnte-
naance has been a constant endeevour in the mechanical section.
Changes made in certain equipments like the imported Teledyne
•toper and the indigenous Hopper loader havo increased the efficiency
and the availability or the equipments and furthermore the changes
have been incorporated by the reepective companies in their ..
- 252 -
supplies all over. Stringent maintenance schedules vigorously
followed and non-destructive tests carried out on Shaft winding
rope has made it possible to increase the rope life from the stipulated
period thus effective saving on vital down time and costs. Use of
suitable resin coatings on balance ropes has brought about considera-
ble reduction in wear and consequently increased rope life. However,
all changes made are done keeping in view the prime concern of safety
and if any action contravens safety regulations, it is immediately
abandoned.
As the mechanised mining industry world wide tdkes giant
strides in the movement of heavier loads, deeper holes and faster
systems, a proposal for further modernization and upgradation of
equipments is also afoot at ^aduguda ("lines. The near future may
soon see raise borers, electric L.H.O's and hydraulic drills along
with the latest hoisting developments, thereby bringing about a
drastic change in the equipment chain but at the same time give
utmost emphasis towards conservation of energy and other related
cost factors.
II Electrical sub-group
With ever increasing dsmand for minerals over the last
decade the mining industry had to mechanise widely and more and more
use of electric power became a necessity.
The Jaduguda uranium mine uses electric power in almost all
spheres of mining activity and the bssic function of the electrical
section of the mine is to cater to the need with an eye to modernise,
indegenise and improve upon the facilities.
From thc> very inception the mine woe equipped with
various imported machineries particularly the winders end compressors
which were imported as packages, 'he winders had been giving conti-
nuous service for over 20 years -ind the life of various major moving
part like the (Motor Generator^ Set) of the Word Leonard System
were coming to an end. fhe cago winder i.e. the man winding system ..
- 253 -
has been recently revamped from the original Ward Leonard System to
a complete thyriato-rised system capeable of operating at a higher
efficiency level. This was taken up as a modernisation project.
The original compressors were imported Atlas Copco compress-
ors with ASEA, Sweden make starting gear. There were Air Circuit
Breakers for switching on the main 6.6 KV power to the prioiB movers.
These switches needed replacment. A survey of the indegenous market
was done and the said A.G.B's were replaced by vacuum contactors of
indigenous make quite successfully. The necessary circuit and
counting modifications were also carried out here. Further for the
compressors the motor generator sets for feeding d.c. power to the
rotor of the synchronous motors have been replaced with higher
efficiency rectifier system.
At present the sine is being deepened to about 900 mtrs.
The general proposal is to have a auxilliary shaft and complete
accessories and fitments. The electrical section is also involved
in planning the necessary power requirements end the distribution
system. In future the execution of these shall also be carried
out by the section itself.
III. Civil Sub-group
This sub-group is engaged in construction of R.C.C.
support systems wherever required in nine, construction of trans-
fer passes in stopes, foundations for major equipments, lining of
shaft walls etc.
Acknowledgement
Our thanks are due to Shri J.L.Bhasin, Chairman and
Managing Oirector, Uranium Corporation of Indie Ltd, and
Shri M.K.Betrs, Advisor, for their encouragement to present •
paper on "Role of Supporting Services in Jsdugude Mine".
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RECOVERY OF URANIUM CONCENTRATEFROM COPPER TAILINGS.
• •• *•»
S.CHAKRABOPTY, U.K.TEWARI & K.K.BERI
Association of uranium mineral with copper ore ofSinghbhum Thrust Belt was known for quite long time andefforts were made to recover them economically fromtime to time.
The first attempt to recover uranium from the coppertailings was made in the Moubhandar works of M/s HCL/ICC( the then *Indian Copper Corporation* around the fiftiesand sixties. The experiments met with little successmainly because of the data available in this field wasvery meagre* the shaking tables used were of primitivedesign with very poor efficiency* Jigging, flotation,tabling etc. were also tried, but in vain. The projectwas subsequently abandoned. With the opening of theSurda mines in the early sixties, which reported higheruranium values of around 0.01 % U308 and also a treme-ndous improvement in the physical beneficiation techno-logy, the work on separation of uranium from the coppertailings of the Moubhandar works of M/s HCL/ICC was
* Deputy.Supdt(Chem)
•• Addl,Supdt(Chem)
••• Chief Mill SuperintendentUranium Corpn of India LtdP.Os Jaduguda MinesSinghbhum, Bihar,PIN 832 102.
- 255 -
again taken up by the Bhabha Atomic Research Centre,
Bombay and the Uranium Corporation of India Ltd., based
on these tests a full scale plant utilising iaprovod
wet concentrating tables Deister Diagonal suitable for
coarse as well as sliay particles, as main physical
benefication equipment with a capacity of 400 MT per
day was commissioned in early 1975 at Surda utilising
copper tailings from South Bank Treatment Plant concen-
trator of M/s HCL/ICC,
A typical minerological composition of the copper
ore at is :
Quartz : 62.3% Chlorite t 22.3%
Apatite t 2.3% Touxaaline * 3.6%
Magnetite : 3*2% Other transparentminerals s 0,4%
Other apaqueoxides t 0.1% Sulphides s 5.8%
The ore contains around 0*01% U308.
By the time Surda Uranium Recovery Plant was ooani~
ssioned with 24 nos. of tables, the South Bank Treat-
ment Plant of M/s HCL/ICC treating copper ore from
their Surda Mines, expanded their capacity to 1000 MT/
day from 400 MT/day. Before the taking up the expansion
of the Surda Uranium Recovery Plant, the Corporation
imported 1 no of Reichert Double Cone Concentrator with
the necessary accessories eg. hydrocyclone pumps etc.
This equipment was said to be suitable for separating
high density particles and does not have any moving
part, and had a capacity of 800 - 1000 MTPD/unit. Our
presumption was at that time to treat entire tailings
- 256 -
on the equipment as a preconcentrator and upgrading the
concentrate obtained from this equipment on wet concen-
trating table already provided during the first stage
of the plant, thus reducing the total nos. of tables to
a great extent.
Main features of ROCC :
1. High capacity
2. Low installation cost
3. Low operating cost
4. Superior metallurgical performance
OPERATIN3 PRINCIPLES OF BDCC *
The Reichert cone concentrator is a flowing film concen-
trator related to the pinched sluice concentrators.
High specific gravity particles are concentrated to the
bottom of the flowing fila which comprises a suspension
of solids in water with a normal solids s water ratio of
60*40 by weight*
The separation mechanism is the gravitational hindred
settling and interstitial trickling of the high specific
gravity and fine particles. The basic separation element
in the cone concentrator is an inward sloping 117°) two
metre (6*25 feet) diameter cone. The pulp flow is not
restricted or influenced by side wall effects which occur
with the pinched sluice system. However, inched sluices,
also known as trays* are used within the cone concentrator
in certain applications with small tonnage products*
Feed pulp is evenly distributed around the periphery of
- 257 -
the cone. As the pulp flows towards the centre of the
cone the fine and heavy particles (concentrate) separate
to the bottom of the film* The concentrate is removed
by an annular slot in the bottom of the concentrating
cone; the part of the film flowing over the slot is the
tailings* The efficiency of this separation process is
relatively low and is repeated a number of times within
a single machine to achieve effective performance.
As the feed required for RDCC should be of 60 - 65%
solid with less fines making the feed close range
particles. It can be seen that nearly 35% of the total
solids are lost in this fines which contains 33% uranium
distribution. Recoveries obtained in RDCC are in the
range of 70 - 75% and further upgrading of this concentra-
te on wet concentrating tabling gave an average recovery
of 7Q%. The overall recovery obtained from this equip-
ment along with wet concentrating tables came out in the
range of 30 - 35%. Efforts were also made to recover
uranium values from the hydrocyclone overflow which were
accounting 33% of the uranium values by treating then
separately on wet concentrating tables. Our efforts
were in vain. There was hardly any recovery from this
slimy particles on the tables. This equipment was dis-
carded because it was giving an overall recovery of 35%
as compared to 45 - 50% recovery obtained from direct
tabling. Table 1 & figure 1 give a comprehensive idea
of the RDCC & its performance*
Ultimately, a decision was taken to discard the RDCC as
it was giving overall recovery, less than what was achi-
evable by tabling only. Then it was decided to further
expand the capacity of the Surda Uranium Recovery Plant
- 258 -
to match the capacity of the South Bank Treatment Plant
to treat tailings from 1000 MT/day copper ore treatment.
The recovery obtained from this plant ranges from 45 - 5556.
It is pertinent to mention here, that, initially the
Surda Uranium Recovery Plant was set up with 24 nos. of
wet concentrating tables to treat about 400 AIT of copper
tailings, i.e. 9 0.8 M.T of feed per hour per table.
It was later established that the recovery remained more
or less the same even if the feed rate was brought up
to 1*0 MT/hour/Table. Consequently, during the expansion
of this plant, only 16 nos* of tables were added to make
a total of 40 nos. of tables, to treat the entire 950 MT
of available tailings/( available from 1000 MT of copper
ore) per day.
DESCRIPTION OF THE THREE URANIUM RECOVERY PLANTS :
In Surda plant of UCIL which is treating 950 MTPO of
copper tails received from SBTP through gravitational
launders in a agitated tank from which it is pumped to
series of pulp distributors, thus distributing entire
tailings equally and giving 1 ton/hr. of feed per table
to 40 nos, of tables at a pulp density of 20 - 25%
solids. This provided 1 MT of feed/hr/table. The
concentrates obtained from the tables are collected
and pumped to the decantation pits where water decants
out and seal wet concentrates with, moisture of 10% is
transported to Jaduguda through trucks for further pro-
cessing for uranium recovery. Table tailings are
collected separately and pumped back to SBTP for sand
recovery for aines back filling. A layout of the
plant is given in figure 2.
Encouraged with the results at Surda Uranium Recovery
- 259 -
Plant, the Corporation took decision to set up a pilot
plant within the premises of Rakha Concentrator to test
feasibility of recovery of uranium concentrates from
copper tailings of Rakha concentrator plant utilising
4 nos. of wet concentrating tables. Results obtained
from pilot plant testing were quite encouraging and
gave an overall recovery of 40 - 45 % by feeding 0*8 MT
of tailings/table/hr at a pulp density of 20 - 25% solids.
Based on results obtained from pilot plant testing UCIL
set up another uranium recovery plant at Rakha with 48
nos of tables to treat entire copper tailings from Rakha
Concentrator plant of M/s HCL. Major modifications were
made in the layout of this plant to avoid the various
problems which were being faced in the Surd a Plant* A
layout of this plant is shown in Fig.3.
Detailed testings were also conducted at Mosaboni by
setting up a pilot plant with 4 nos of wet concentrating
tables initially which were subsequently increased to
8 nos to have more realistic testing trials* The concen-
trator plant of Mosaboni treats on an average of 2,700 MT
of copper ore/day contains uranium in the range of 0*007
to 0*008%* Testing results on this tailings on wet
concentrating tables were quite erratic and gave varying
recoveries due to which decision of setting up full scale
plant could not be made* The recoveries obtained were
quite erratic varying 10% to 30%. Reasons being, ore
from different mines (4 to 5 mines) are processed at
Mosaboni concentrator plant which also varies in basic
characteristics as well as in uranium values. Apart
from change in characteristics of ores the variation of
tonnages and mixing proportion of these ores caused
variation in the recoveries on which we were not having
any control* It was also observed that lot of uranium
- 260 -
Is lost In fines on tabling which could not be arrested
with the limited parameters available in wet shaking
tables.
Uranium distribution in the various size fractions of
the feed to the tables & of the table concentrates of
Rakha and Mosaboni and the comparative fractional
recovery of uranium at Rakha and Mosaboni are given in
table nos II & III.
It can be seen that the recovery from the coarser
fraction is more in case of MURP as compared to RURP.
This may be due to heavy gang minerals attached to the
coarser particles getting reported in the concentrate*
As evident from the table No III comparative fractional
recovery* that the recovery from fines is poorer at MURP
as compared to RURP, This is because uranium present in
the finer fraction are not recovered by tabling. It can
also be seen that recoveries from the liberted particle
sizes are less than 50* and minimum at MURP. At this
stage, it was decided to incorporate a " curved static
screen/Bartles Mozley Seperator/Cross Belt Concentrator
System (CTS/BMS/CBC system) at MURP because the copper
concentrator plant of Mosaboni, treating the maximum
tonnage of copper ore ie 2,700 MT/day, as compared to
1000 MT/day at the other two copper concentrating plants
at Surda & Rakha*
Initially 2 nos. of CTS & 1 no of BMS were installed in
the Mosaboni Uranium Recovery Pilot Plant. It was obser-
ved that 2 nos. of CTS were unable to give full feed to
the BMS* Also the BMS, even after being used in clea-
ning circuit, was unable to upgrade the concentrate to
- 261 -
the desired level. Thirdly, the feed taken for testing
of this system, was tapped from the main tailings disposal
line of M/s HCL/ICC & this gave erratic results due to
segregation of the tailings particles at the tapping
point*
At this stage the corporation, took decision to set up
a Tabling Plant with 32 nos. of tables to treat one third
of the total available tailings, i.e. 900 MT/day to start
recovering some uranium within a short span of about 2
years, pending a decision on the final process to be ~
followed for recovering uranium rrom the entire available
tailings. i*e* by tabling or by Direct Act leaching, or
by developing another alternative method in physical bene-
ficiation* This plant was commissioned in January 1987*
Next a decision was taken to install another 16 nos. of
tables & a balanced CTS/BMS/CBC system (with 3 nos* of
CTS, 1 no of BMS & 1 no* of CBC) for testing this system
under actual plant conditions* This decision materialised
by January 1988. A report on this CTS/BMS/CBC system
is given later on in this paper*
The Mosaboni Uranium Recovery Plant also adopted centra-
Used pumping system a9 adopted in the Rakha Uranium
Recovery plant. This minimised the pumping stages,
number of pumps & the power consumption. Besides, main-
tenance & inventory of spare-parts were also minimised
(by using similar pumps at the different stages of pumping)
A layout of this plant is given in Fig.4
Testing on CTS/BMS/CBC svst^" s
3 nos of CTS with 100 screens, 1 no of BMS, and 1 no of
CBC were installed in the main plant building of the
- 262 -
Mosaboni Uranium Recovery Plant, along with the ancilliary
equipment, viz agitated tanks, pumps, constant-head tanks,
compressor, pipeline etc. Testing on these equipment
started in June - 1988.
Two flowsheets were adopted as detailed in figures 5 & 6.
1. 1st Flowsheet J- Copper tailings equivalent to
the feed for 4 nos of tables were first taken to
the sump pit and through a sump pump, this was
pumped to 3 nos of CT5 evenly through a distribut-
or. The coarser fraction of the CTS was fed
to 2 nos of tables through a distributor*
On the tables, the concentrate was collected
and the table tailings was discarded* The
finer fraction of the CTS was fed to the BMS
via a surge tank* pump and a constant head
(giving 1*5 M head) feed tank* as recommended
by the supplier* Flush water to the BMS was
also provided through a constant head water
tank, placed about 2.5 M above the BMS feed
point, again as recommended by the supplier*
The BMS tailings was discarded totally through
a pipeline and gravity flow*
The BMS concentrate was collected in another
SRL agitated tank by gravity flow* This slurry
was the feed to the CBC and was fed by a pump
and a constant head feed tank* Water connec-
tions were given to the spray water pipes as
provided for by the supplier of the equipment*
The table tailings* The concentrate and the
fine middling were collected in a PVC tank at
"CBC Concentrate" whereas the coarser middlings
- 263 -
was recirculated back to the CBC feed tank by gravity flow.
All the three equipment, viz. CTS,BMS and CBC had been
installed on a platfoxm 5 M above the floor level. Whereas
all the tanks and pumps and also the tables were installed
at the floor level. This was to minimise the pumping
stages and to make maximum use of gravitational flow*
2. 2nd Flowsheet :- Here all the equipment were
kept in their same places as in the previous
flowsheet. Only the copper tailings was first
fed to 4 nos of tables through a distributor.
The table concentrate was collected. The :able
tailings was then pumped to the 3 nos of CTS
through the sump pump. CTS fines was as the
BMS feed, whereas the CTS coarse was discarded
with the tables tailings. The subsequent oper-
ation remained same as before*
The flowsheets as shown in figure* 7 & 8 show the material
balances also. Adopting flowsheet I. an overall recovery
of 30-35* was obtained, while adopting flowsheet 2, an
overall recovery of 35-45% was obtained. These are detai-
led in Table numbers from IV to XI.
Adopting flowsheet 1
Following were the observations in plant operation
In the CTS, about 15-18# of the fines was reporting with
the coarse fraction mainly due to fibrous foreign materials
in the feed, which reduced the effective screen surface
& also due caugulation of ultrafines with coarser particles*
in the BMS a feea pulp-density about \2% resulted in
- 264 -
Jamming of the decks and a density below 8% resulted in
improper bed formation on the decks. Because of excessive
heavies in the CTS fines (i.e. BMS feed) bed jamming was
a frequent phenomenon even at high slopes of 2.5° & high
orbital speed of 300 r.p.m.
Flowability on the Wet Concentrating Tables was poor &
a lot of wash water was required to prevent jamming of
the table decks* Increase in table slope & stroke length
helped little.
CBC deck was getting Jammed above 2056 feed density.
However lower densities remarkably improved the perfor-
mance of the CBC.
Adopting flowsheet 2
Following were the observations in plant operation s
Performance of the Wet Concentrating tables was normal*
CTS performance was better, since the big sized particles
(2-5 mm range) & the fibrous and foreign material in the
feed to our plant were removed on the tables. Deck
jamming was not encountered on the BMS decks since the
heavies were also recovered on the tables* As a result,
the BMS performed better. The observation on the CBC
was more or less a* in the previous case. However* bed
formation & separation were better.
FUTURE PROGRAMMES.FOR THE MOSABONI URANIUM RECOVERY PLANT $
The project to expand the existing tabling capacity of
the plant has been taken up* 48 nos more of tables are
to be installed to a make a total number of 96 tables,
which will handle the entire available Copper Tailings
- 265 -
from the Mosaboni Copper Concentrator, i.e. about 2700 MT
per day. Work on this has already been started & is expec-
ted to be completed by January - 1991. A salient feature
of this expansion programme is that a Thickener will be
incorporated in the circuit to dewater the table tailings.
As a result, the requirement for raw-water will be reduced
& hence the existing pumping capacity of raw-water from
the river to the plant (distance is about 2.75 Kms) is
not to be enhanced.
Apart from this, possibilities of recovering uranium by
Chemical Methods, is being looked into. The data collected
on extraction of uranium from the copper tailings by
chemical treatment route i.e. by the conventional acid-
leach process has conclusively shown that the recovery
by this method would be more than twice that by the
physical beneficiation route* A* on today, chemical
treatment it the only choice for maximum recovery of
uranium from the copper tailings.
The Control, Research & Development laboratory of M/s
Uranium Corporation of India Ltd., has carried out exten-
sive tests recently on copper tailings from the Surda,
Rakha & Mosaboni copper concentrators. These tests
have indicated that even from the Mosaboni copper tailings,
about 84# of uranium can be leached out with ferric
sulphate by the "low acid leaching technique1* developed
by them. Results of their study are shown in Appendix. 1.
It has already been established that with the copper
tailings from Surda & Rakha, leaching efficiencies would
be of the Sam* order. Thus one can safely assume an
average leaching efficiency of 80-89K for the copper
taJ.J.J.ng« from a}), the three sources.
- 266 -
For obtaining optimum leaching efficiency, the tests
were carried out under certain standard conditions. It
is known that during leaching, conditions for oxidising
uranium have to be maintained for its quick dissolution.
Normally, this is achieved by addition of commercially
available pyrolusite.
The same can also be achieved by addition of other
oxidising agents like sodium chlorate, or using ferric
sulphate solution itself as a leachant. Addition of
pyrolusite introduces the undesirable manganese ions
into the uranium leach liquor* Presence of manganese
in the solution make the final waste disposal procedure
more stringent. The tailings have to be neutralised to
pH of about 10.00 to complete precipitation of managenese
and ensure that does not leak out to the drainage
system* By using alternate oxidants this problem can
be solved* Use of ferric sulphate for leaching would be
ideal approach and this has an additional advantage*
The barren leach liquor can be recycled to the leaching
tanks after re-oxidation of the reduced ferrous ion by
bacteria*
The bacterial oxidation of ferrous iron has been taken up
in the laboratories at AMD and BABC and the concept of
recycling ferric solution for leaching uranium is being
looked into* However, experience to engineer this concept
into a plant scale operation'is yet to be achieved*
The major constraint for adopting the chemical process
for the recovery of uranium from copper tailings \» the
disposal of the leach tailings. Currently the copper
tailings are disposed off by M/s HCL on the banks of
Subarnarekha river close to the concentrator sites*
- 267 -
Environment agencies have exerted pressure on M/s HCL to
stop this practive. M/s HCL is planning to build a
tailings disposal system since last several years. So
far they have not been able to acquire 100 hectares land
for tailings disposal a small distance away from their
South Bank Treatment Plant. It will still take more
than 5 to 6 years for them to build and commission
tailings disposal system.
To incorporate chemical process and finalisation of
project report the following studies have been taken up
by us :
1. Finalisation of process parameters for bacterial
oxidation of ferrous to ferric*
2. Studies for loading characteristic of low
value of pregnant liquor and employing Elux
process in place of convention of ion exchange
system. This is being done to avoid chloride
iron build up*
3. Studies on environmental impact of the process
and tailings disposal*
In case our studies shows that chemical process will not
make much effect on the environment i.e. seepage of redium
remains below permissible limit and avoiding pyrolusite
oxidant, the major constraint of tailings disposal will
not be a problem in taking the decision for adopting
chemical process for recovering uranium from copper
tailings. As Indicated earlier that this process*.will
give more thanv. double uranium concentrate as compared
to physical beneficiation process and by adopting
- ?68 -
chemical process, the contribution of uranium mineralfrom copper tailings will be quite significant for nationalrequirement*
EXPERIENCES IN THE URANIUM RECOVERY PLANTS & THE HIGHLIGHTSTHEREIN X
Use of High Density Polyethylene Pipes :
For the first time in this company, " high-densitypolyethylene pipes'were used in the slurry lines in placeof the conventional rubber-lined pipes at the SurdaUranium Recovery Plant. Not only the cost of the H.D.P.Epipas wara 19*9, but they were also easier to installeasier to maintain & have a very long life* Initiallythese pipes were installed with rigid supports & clamps.But these pipes have a co-efficient of linear expansion,seven to eight times more than that of steel* As aresult, with tha fluctuation in temperatures, the pipaswara getting cracked* These pipas wara then laid looselyon mild-steel trays wifth loose clamping. This gave thenecessary room for expansion of the pipas caused by thatemperature variations. This gave a Yery good result& the system is working virtually trouble-free evarsinca.This piping system has than bean adapted at tha Rakha &Mosaboni Uraniua Recovery Plants also.
RAW WATER SUPPLY SYSTEM *
Generally, Intake Wells with vertical submersible pumpsara installed at river-banks to pump water to tha plants*But in tha Surda Plant, a sliding platform with a Centri-fugal Pump mounted on it, was installed at tha river-bankto pump water to tha plant. With tha laval of tha river
- 269 -
rising or falling, the platform, mounted on rails, could
be moved up or down with help of a winch. This system
was novel, extremely economical, simple, and efficient*
This system of installing sliding platforms at river
banks, in place of Intake Wells, has since been adapted
at the Rakha & Mosaboni Uranium Recovery Plants also.
MODERNISATION OF SUflDA URANIUM RECOVERY PLANT ;
After facing several problems in running the plant &
maintaining it, at Surda (which had virtually 2 nos of
tailings pumps & 2 nos of concentrate pumps for a
batch of 8 nos of Tables, apart from the other pumps)
the concept of Centralised Pumping System was brought
about in the Rakha Uranium Rec very Plants. These
Tables were installed in 3 bays at 2 different levels.
All the concentrate & tailings from the 48 nos of tables
were collected in drains with proper slopes to void
settling in them, and channalised to centralised pits,
froa where single-stag* pumping was used to pump out
both the concentrate and the Tailings. By this, the
number of pumps were reduced drastically. Maintenance,
down-time, & spare-parts costs of the pumps & their
inventory were minimised. Since the number of pumps
were less, the power consumption was also brought down.
This system has since then been incorporated in the
Mosaboni Uranium Recovery Plant also. Layouts of AURP
& MURP are given in figures 3 & 4.
By the time a total of 48 nos of tables were decided to
be installed in Mosaboni Uranium Recovery Plant, it was
felt that the Surda Uranium Recovery Plant had serious
flaws in its plant & equipment design & there was a lot
of room for making design & equipment alterations in the
plant. A decision to this effect was taken and a Moder-
- 270 -
nisation plan for the Surda plant was taken up in
September 1987 at a cost of about b.12 lakhs. The wet
Concentrating Tables were left untouched. Slurry fee-
ding system, tailings collection & disposal & concentrate
collection & pumping systems were changed & made simpler.
The number of pumps were brought down from 32 to 15, Out
of these 15 pumps, only 8 pumps are operated to run the
plant, rest are standby pumps. Here again the concept
of Centralised Pumping System was utilized. Power
consumption was brought down by about 3356. Since there
were fewer number of pinps, maintenance down time, man-
power required for maintenance, consumption of spare-
parts were all brought down. In fact, the saving on
power it-self offsets the cost of modernisation in about
3 years. The revised layout of the Surda plant after
modernisation in shown in Fig.9.
Our efforts are still on to recover the valuable
uranium from the wast* streams of Copper tailings.
This goes a long* way to minimise radiation & other
pollution hazards from these waste streams apart from
giving the country a vital atomic mineral, necessary
to implement its nuclear programmes.
•.ooOoo*.
Ml.?
\"7
LAYOUT OF THE SURDA URANIUM RECOVERYPLANT BEFORE MODERNISAT ION
I 6H*VPUIP P/STfilBurOR4 * 3 r ° K2 4:
J. b_S}4- 5 T/jfi'/NQS S PJTf
11- - •—nw
1
H
-1
1
H
1•1
^
—
-<
•i
h
1
7A7A
r
•
A7
K
1-
l rA
-e-
e
\
B
/
B
\
/B
\CO ID
/
B
\
/
B
\
B
/B
\
—B
\
/
\
\
Laa
\
/
\
/
\
/
V4Y4
4•
4Y
A
7A7A
I 0
7A7A7A
-\/\
/\aQ
/
\
/
\
/
\
\
/
\
/
\
/
J\f
\1
\I
a—
B
Q
B
(TJtea
9
B
&
R
-IB -
B
a
fi
- B -
4T4V4
4"V
4
-<
^
-t
-1
•«
-I
—
^
-41
1
CC*- =)
of
LA
YO
UT
A
TA
BL
E
h
1-
1
- 275 -
SFLOW SHEET FOR CTS/BMS/CBCSYSTEM TFSTING CIRCUIT NO- 1
rarrtK TAILINGS
IC.TS. SCREEN!
MO. » i rICT.SCOAHSEI
I CT.S-
COMC-
1 M SEPARATOR!
IIIOUS ER CONCl
__HJPPUf«D
IflWAL COHC. I
/*«
FLOW SHEET FOR C.TS/BM&/CBCSYSTEM TESTING CIRCUIT NO- *COfPfR TAII INGS
I TA B 'LE I " » I E TA t 5 i
I TABLE COWCl ICTS SCREEwi COARSCREJECT
I C T i f INES |
Ml '
I t M SEPARATOR^
I(ROUGHER CONO
DLINO 1
1
1 — I H TAILS REJECT
I { Q M C
I HHAL CONCI
MATEBIAL BALAWCt•'"I
t\. Ow SHEET — i
lOtPOO'lWOI
CIS. KRCtNl»O t*B I
icT.i cotim
| TttLE >—-
CT» FINES
COMClHTHtTt
t u n >—|K»3<IO»|ttU|
•
mm • » M»I««TO«|
•OUCMCR COHCll-IOIO^li I I I '97
1 C .
mni>t
• ' I t u,o, ••iijr r>-• I
»»coxet1 0-941
N
1r « 4 i fJl -H
MATERIAL BALANCE fQ» ' l O » SHEET - I
I'M.* I
En|4144>0«>*l«
™^Jr' I
|HI4|OBH'0 I
|H0|0-CHp4
I ' m i l . CONC1004
- 276 -
TAB IE -'w'
oO
1 .
2 .
3 .
4 .
5 .
6 .
7 .
s.
9 .
10
t 8 g «
Feed 1
Hydro
flow
: "Metal
to Hydro cyclone
cyclone over -
Hydroclone under f low
IIDCC <
RDCC (
RDCC '
8 Wet
Cone.
8 Wot
Tails
4 Wet
Cone.
i .4 Wet
Tails
:onc. 01
:onc. 0?
'a i ls
Tables
TC 1
Tables
IT 1
Tables
TC 2
Tables
TT 2
lurcical
Tonnesdry ore
1000.0
345.0
655.0
166.7
83.3
405.0
8 . 2
158.5
4 . 1
79.2
data on RDCC and Tables
Grade %U3O8
0.0104
0.0097
0.0107
0.0197
0.0169
0.0062
0.3055
0.0052
0.2347
0.0052
% Distributionof U3O8 at thestnee
100.0
32.7
67.3
31.2
13.5
?4.0
24.1
8»0
9 . 3
4 . 0
Kg U3O8at the •staee
104.00
33.90
70.10
32.SO
14.10
23.20
25.05
8.20
9.62
4.10
The overall recovery of uranium obtained was 33 % against 50 ?«
obtained with wet tables only. The major loss of about 33 % of
uranium was in the slimes, which went with Hydrocyclone overflow.
ooo 0 ooo
- 277 -
TABU _ 11
frpnfeed
ilAWAl
iiae
+4*
-18 -»-65
.- 65+1C0
-IOCK-O
-iscrroo-20Z+2.5
-?:S
.-'ceo ri-rtie :
I n -
1
3
?
1."
14
ro3S
'•:: «-.trli)utithe t,~!>le
ivt.
. 0
. 0
. 5
. 5
.C
. 5
. 5
..•
*"- •.
1 .
4 .
1 3 .
2 7 .
I-1.
o l .
100.
t .
0
0
5
C
0
•5
0
in
f rrc
0 .
0 .
0 .
0 .
0 .
w •
c.
•3.
xhe various size trrcxthe c -ncontr^te ,-rp n
In
CC1S
003?
0029
"03?
00" ?
0051
01,7
009 6
, U308
i . i
3 .1
5 .0
5 . ?
11.0
T... 4
C -> N•. Wt.
-
1.5
1 . 5
?.5
6 .0
10.5
30.5
•i7.5
Cane
ions of the!von bojiw,
c r. N "r. ..t.
,
1 . 5
3 . 0
5 . 5
11.5
•'.2.0
C-2.5
1CC.C
a A T £% U?O8
infrrcti-m
0.01T5
C.0286
0.0210
0.02S8
C.':292
C.030'.'
0.15«9
0.074C
"& U3O8
Uistributton
0.C5
0.57
0.7P
?.3O
4.OS
1.-.17
79.93
" ••p.l.;c5 in in* i Lider frrcti n» of« higher; tho vBluas in *.h« -3?5
ons ,-ro a l m s t rio ^lo *• i \*\a rwes of *.he food or Vhe concent>rtt.
T 5 0
••")
*1CC
t-150
T'JC
-3.-5
. '-t
l . C
' . 0
:'-\5
15.0
17.5
n.o
,. ..:• -..t
1 .0
•i.o
l ' .O
:'4.5
?i.5
57.0
100.0
infr?ott^n
0.0061
0.0-38
0.0047
O.OOSo
0.0050
0.0090
' . ' .COS?
'". L'.'-O?
- intr i -'-•itti'.n
l.'l?
1.95
S.51
9.46
12.10
14.10
55.40
15
•7
11
17
17
15
PO
V.t
. 5
. 0
. 0
.5
. 0
.5
• 5
Tone.
'• ',it
IP.5
IS. 5
T9.5
47.0
(54.0
71.5
100.0
Or ado
S A T :•.'.. V3JP
infvrctl-v.
0.C161
0.0.314
0.0?18
0.0??»0
0.0385
0.0673
0.10P0
0.06.?2
'.. U C8L>i»tri.' t:ti-"i
4.011.515.02
e.ie10.5?
16.77
53.30
- 278 -
TABLE - III
Comparative fractional recovery of Uranium atR.U.R.P and M.U.R.P.
Fractional recovery in %
Size R U R P M U R P
+50
+70
+100
+150
+200
+325
-325
52.0822.34
9.50
20.00
33.18
43.76
46.76
85.1123.16
30.69
25.91
26.18
35.77
28.96
- 279 -
TABUE
t g g/toE TESTPC (BIS
3 . 0 F.td 0 Co«™ 0 F inn B»S « « t . t ft DM cone. 0 DHS T*11.4 B>St»ce. C 1H hwttnHo. 6% UXB t * U30» A f««d i fine* C X U3OB 6 * O3Ct 0 * 4 Cytlt I Cop* i
• { t «U3M j I | { tM— t ft
1 . 0.0009 O.OOS O.C07* 50 0.0766 0.005 « . I J * M U . 2.9* 300
2. 0.0074 0.00M 0.0090 *0 0.0231 C.O06* 49.lt 5 ItaU. 2.5» 3000.0044 «
3. 0.00*4 O.0OS 0.01C6* W 0.O23T 0.0066 47.13 3 MlU. 2.S* . 300
0.01
4. C.0083 0.0047 0.009* ' 30 0.Q66 O.OOM S l .« 4 lUt*. 3.0* 320
5. 0.0091 0.0064 0.0111* SO O.0>73 0.0073 *60.2fl 4 MK*. 3 .0* 300
0.0103Q
6. C.0C73 e.ccm c.ocei* so c.ci2o o.co6i es.w 4 »»it«. a.s 3 0 0c.0094
Th> at. ff-*etlon of f i lm ind eoan* w»» fo-jnd to to SOX «rriox.
TABU N.. .
1ST CTAg TE T1W0 IKftWAiB. <t IKUt)
a.lto. F*t* to t*b|t* Cenetntnto Tall* % <O0t n*eo««» - Xcram f nctlon % UXt
I .
2 .
3.
4.
s.
&.
0.00a
0.0OS*.
0.006
0.0067
0.0064
O.OOS
0.04
0.CB04
0.044
o.o«a
0.03
0.030
0.004*
O.OOSO
0.0C49
0.0O7
o.oas
0.0C4
30.37
19.3
22.49
17.0
16.6*
30.00
- 280 -
1ST STAff TESTING (CBC FTfFOHWICE)
T A B U No. r . y l
a . * . « coc *"*J 1"3 Cone,
1 .
3 .
3.
4.
c cone. I coc T.m.« o cX « * 5 *I
ccc rtcov.nr 0% 66 S l o p . 0 O r b U t l B*lt
«p»»d
0.(266 0.0487 O.OOeB B.eyeltd tofMd
0.C231 0.O04 0.0372
0.0237 o'.OA8 0.0059
0.026* 0.0B2 0.00B9
0.0273 ,0.0504 0.0058
0.C120 0.0180 C.006 -do-
86.5
B0.3
86.1
7 7 . »
08.9
75
300 1.86
1.0
300 1.86 , ,
300 I-8* •»
320 X.96 „
300 i.eo , ,
260 1.9 , ,
S.Hs.1 UXM
2ID STAGE r-ffirg. nms
Ttbl» erne. n . % »feone.ntntt
TWbU TtlUJ H ! 3 S 2 _ _
TASLi IIP. V I I
T«bl« itcaviiyC
I.
I .
3.
4.
5.
6.
e.cces*0.OCT5
coon*• C.OOBf .
C.0105
0.0098
0.007
C.CW6
ErtUtttd
0.CM7
0.07*
0.0869
0.0496
0.06
0.O5J7
4.C5
3.16
3.66
4.81
2.58
5.17
0.0066'0.0071
0.0068
0.0083
0.0074
0.0051
0,O>K>
23.11
25.es
32.06
24.36
'22.03
25,3*
- 281 -
TADU .'u
Sl.tHi .
2 .
3 .
4 .
5.
6.
W
0.0 .
0 .
0 .
0 .
0 .
0
IVsT0066'0071
0068
0083
0074
0051
008
CTS
0 .
0 .
0 .
0
0
0
coars»s
00<9
005*
0069
0054
0047
.0071
STAGS r
cr : f intX U338
0.C075
0.0081
0.0087
0.00970.0071
0.0067
0.00980.0074
3TltC ( PERFOflWiCE OF BM3)
7T •it.it fln»t(Tab. ta i l
basis)
67.08
51.97
55.09
55.08
50.0
53.52
5Hi conc.l* U3J8 1
0.0134
0.0120
0.0137
0.0145
0.0110
0.0151
2:iS t a l lS U338
0.006'0.0039
0.0068
C.0072
0.0083*0.0071
O.C044
C0066
1I
BMS Hccot* r33
34
38.96
37.36
55.82
44.11
;ycl«tt in*!
4
4
4
4
3.3
4
Slontl
2
1.9
1.9
2
1.29
1.5
300
300
300
320
300
300
• Eitiaattd
TABLE JO.'
T-CTHO P.'.A:>:£ OH CSC)
ST. --- • • «N o . ',i-'-'S cane
i . Cone. <-3S I t i l CiJ - i tar i -i. ••3?.:\ * U336
•*arifa>icr»• lop* ursiial a*lt
1 .
2 .
3 .
4 .
5 .
6 .
3.9134
0.OI2C
0.0137
0.5115
0.0110
0.0151
• Eatlaatrt
00
0
0
0
0
0
.32*
.0233
,0351
,0207
.0213
.023
.029 '
0
0
0
00
0
0
.0357
.0058
.0072
.0074*
.0C53
.0061
.0091
ilecycl** \o
#
m
•
•
•
74.0
69.7
77.36
73.6
43.99
61.73
2
2
2
. 2
1
1
. 9
. 5
130
300
300
300
320
320
1
1
1
t
1
1
. 3 4
.83
.93
.83
.39
.39
n/nt.
•/at.
•/mt.
n/nt.
a/at
•/nt
- 282 -
1ST Stao* Ttttlna (Ovrall
TABUE NO.' X
5 1 . rctdNo. X U308
KCC. Lonbincdrtcovary(en flno»
)
o l a H«c.(coara* XTbaala) (tag*
Overafin* 11 reeovrv «• %
At coax**• tag*
Total
1. 0.0069 42.13
2. 0.0074 49.86
3. . 0.0084 47.12
4. 0.0083 91.92
9. 0.0091 90.24
6. 0.0073 99.69
86.9
80.3
86.1
77.69
88.90
7S.0
36.44
40.03
40.97
40.31
44.66*
41.76
23.39
19.30
22.49
17.0
16.68
20.0
20.06
24.34
23.83
24.04
=-.99
23.98
10.908
9.99
8.28
6.86
9.66
8.90
30.97
30.33
32.16
30.90
34.81
32.48
2io n x r Trarc levr MI tOFO v*wa)
TABIE Wo.
Owtmll wcawtv - 1lab K
S. tiH tt^r»U CDCr*c. CrUnrtric. TaMt»«.Ik. JHO08 * « (•» «!»• fc*tl») K M l i M labl*
•tap itw.
2S.it 13.69 25.11 ».O1.
3.
4 .
9 .
O.CCCS*0.007}
0.C0M*• . C O *
0.C1OJ
o.eow
0.CC7
33
34
- . 9 6
37.36
55.19
» . 7
77.36
70.6
tr.fi
3C.14
M.ca C.«
X.«3
M.0» I3.» 22.06 K.49
34.36 13.31 34.M 37.97
».O3 22,» 22.0S 44.U
APPENDIX 1
The fo l l owing t e s t s were conducted on laboratory s ca l e onMosaboni copper t a i l s :
1 . Low Acid Leach Test
The t a i l i n g s from Mosabani concentrator (feed to MURP)were c o l l e c t e d from time to time in batches (about 10 Kgs)and sent to the laboratory f o r leaching t e s t s . The wetsamples were f i l t e r e d , dried and mixed thoroughly. 10 Kgsample ( i n two batches) was taken for each t e s t .
Pulp density : 60* solidspH i during 1st hr 2.3
after 7 hrs 2.1 - 2.2Emf 450-500mV.
a) Using ovroluslte for oxidation
Sample No.and date
1.(25.
2 . (30 .
3. (06.
4 . (20.
5.(29.
6. (06.
3 .
3 .
4 .
4 .
4 .
5 .
88)
88)
88)
88)
88)
88)
Temp:C(Ambient)
29
31
36
30
32
38
Acidconsumption
17
15
14
15
10
13
b) Usina Ferric Sulohate
. 1
. 7
. 3
.3
. 0
.7
Pyrolusiteconsumed
Kg/T
5.20
5.65
5.00
5.25
4.00
2.60
Lea, china
HeadAssay
0.0074
0.0102
0.0071
LeachResidue
%u3o80.00195
0.0024
0.0015
0.00996 0.0023
0.0082
0.0Q92
0.0027
0.0017
LeachingEfficiency
73.6
76.5
78.9
76.9
67.1(pH 2.4 for8 hrs)
61.5
Head Assay t 0.0092%Pulp Densi ty : 60% s o l i d sTemp. : 36°CEmf t -450 mVH2S04 consumed t 10.4 Kg/TFe2(SO4)3 consumed t 6.5 Kg/TLeach Residue t 0.0014% ULeaching jtliciency : 84.8%
- 284 -
SIGNIFICANCE OF PETROLOGY IN URANIUM ORE PROCESSING
WITH SPECIAL REFERENCE TO THE COPPER TAILINGS OF
SINGHBHUM SHEAR ZONE
NP.SUBRAHMANYAM, T.S.SUNILKUMAR, D.NARASIMHAN
AND N.K.RAO
ORE DRESSING SECTION, BHABHA ATOMIC RESEARCH CENTREHYDERABAD
Petrology of the ore plays a key role andInfluences the technology and economics of theprocessing of the ores. In the absence of high gradeuranium resources, low grade ores constitute asignificant uranium resource in India, andpreconcentration before leaching is necessary inrendering-these resources viable, and in minimizingenvironmental deterioration. Copper tailings ofSinghbhum Shear Zone are such lean resources and UCIL isexploiting these ores by setting up preconcentrationplants at Rakha, Surda and Mosaboni. Intensivepetrological work has been carried out on these ores.Nature and distribution of uranium minerals is studiedby microscopic examination of thin and polishedsections: and the mineralogical composition anddistribution of uranium values in various size fractionshave been determined by a combination of sieving, heavymedia separation, radiometric assay and microscopicexamination. In the light of the petrological data,various problems involved in the preconcentration andleaching of these lean ores, and different technicaloptions in their exploitation are discussed.
INTRODUCTION
In planning for uranium ore processing, a
knowledge of the mineralogy and textures of the ore,
- 285 -
their variation and an understanding of the physical and
chemical behaviour of minerals and mineral assemblages
is essential. As mineralogy and textures in turn are
dependent on the genesis of the ore, petrolofiical
knowledge is very necessary for the process
technologist. Petrological work on the uranium ores of
Singhbhum in general and uranium bearing copper tailings
in particular is incorporated in this paper, and the
implications of the data on the processing of the ores
is dealt with.
PROCESSING OF URANIUM
Uranium normally occurs in minerals from which it
can be taken into solution by chemical means with a high
degree of selectivity from its associated gangue, with
high recovery. Chemical hydrometallurgy is
predominantly resorted to process uranium ores due to
this important property. An ore which does not meet
this criterion will require preconcentration by physical
beneflclation as in the case of Radium Hill. Similarly,
in the case of a low to very low grade ore, where direct
leaching may be techno-economically infeasible or
difficult, preconcentration by physical beneflciation
may make its exploitation feasible - as in the case of
by-product uranium - e.g., Palabora (IAEA Bull., 1980).
Economic feasibility of direct extraction of
uranium from the ore as well as preconcentration by
physical benefication is mainly Influenced by the rock
type of the ore, particularly its mineralogy and
texture. These factors determine the degree of
comminution required for the liberation of uranium
minerals and potential method for separating them by
- 286 -
physical beneficiation from the gangue. Mineralogical
composition also determines the nature of the lixiviant
required and the potential level of reagent consumption.
Copper tailings of Singhbum shear zone are very
low grade uranium resources, with uranium being
recovered as a by-product from these tailings.
Preconcentration before leaching has to be properly
evaluated in rendering these resources viable. A brief
history of the geology of the Singhbhum Shear Zone in
which these copper deposits occur is given here for
proper understanding of the host rocks and the nature of
occurrence of uranium minerals in them.
GEOLOGICAL HISTORY OF THE SINGHBHUM SHEAR ZONE
Decades of intense petrological research on the
Singhbhum shear zone (Banerjee,1969; Ghosh et al,1970;
Sarcar,1980; Rao.1977; Rao and Rao, 1983 a,b,c) has
indicated a complex history of the uranium deposits of
the zone, formed as a result of a continuous and
overlapping geological processes over a long period of
time. The process began about 2900 million years ago
with the emplacement of Singhbhum granite, considered to
be the geochemical source of 0 containing 7ppm U and
more or less culminated with the formation of economic
deposits of U, Cu etc in parts of the zone about 1500
million years ago. Various geological processes like
syngenetlc deposition with sediments, raetamorphism,
volcanism, orogeny and syntectonic granitizlation with
resultant mobilization and deposition of uranium by both
hypogene and supergene processes were responsible for
the economic concentration of the ore elements. These
- 287 -
diverse processes have left their imprint on the nature
of occurrence of the different ore minerals, their
association and their particulate characterisitics,
which have a direct bearing on processing for the
recovery of valuable minerals.
NATURE OF OCCURRENCE OF URANIUM IN SINGHBHUM SHEAR ZONE
DEPOSITS
Uranium in the Singhbhum shear zone deposits
occur in several forms; however uranlnlte is the
principal uranium mineral. From the textural features
atleast three types of uraninite have been recognised
(Rao and Rao,1983a), which represent different stages of
mineralization. These are 1)Uraninite I, characterized
by pitting and rounded or subrounded shapes, ii)
Uraninite II, a zoned type, generally idioaorphic,
always partly dissolved, giving irise to concentrically
arranged solution pits; this type not uncommonly has
often a core of the first type, and ill) Uraninite III*
an irregular type commonly associated with sulphides,
characterized by anastomir.ing irregular fractures which
are occupied by galena. This type not infrequently has
cores of the first two types. Besides, uranium also
occurs in the form of i) sooty pitchblende, ii)
secondary uranium minerals and surface coatings, ill)
uraniferous iron oxides, iv) U-Ti oxide — altered
brannerite and v) refractory uranium minerals such as
davidite, allanlte, sphene, xenotlme etc. In this
category of minerals uranium occurs as diadochic
replacement.
- 288 -
PROCESSING OF URANIUM FROM THE COPPER TAILINGS
Ore Dressing Section has carried out intensive
petrological and beneficiation studies on the copper
tailings of Rakha, Surda and Mosaboni (Degaleesan et
al,1967; Singh et al,1981, 1983 and 1985; Jha et al,
1987 and 1988). The host rock of mineralization in the
copper ores is quartz-chlorite-biotite schist, with
quartz and micaceous minerals being the main gangue
minerals. Apatite, magnetite, tourmaline and sulphide
minerals occur as accessories with uraninite as a trace
mineral, Mineralogical composition of these ores is
given in Table I. Because of the complex metamorphic
and metasomatic history of the host rocks, the main
uranium mineral uraninite is intimateley associated with
gangue minerals. Uraninite I and II are comparatively
coarse grained relative to uraninite III. The latter
occurs as small grained aggregates in the cleavage of
micas. Refractory uranium minerals occur as very fine
inclusions in the micas with pleochroic haloes around
them.
Uraninite has good physical properties which
should normally make it easily amenable for physical
beneficiation. Its specific gravity is 9.4 in contrast
to 2.66 and 3 respectively of quartz and micaceous
gangue. This property aids greatly in its separation
from the gangue by gravity methods. But the main
problem faced by the Mineral Engineer in physical
benefIciation of these lean ores is the differential
comminution property of micas with reference to the main
gangue quartz, and the behaviour of' the ore mineral
uraninite during comminution. Quartz and uraninite are
hard (H:7 and 5.5 respectively) but brittle. Micaceous
- 289 -
minerals have low hardness (H:2-2.25) but are
characterized by highly perfect basal cleavage, yielding
very thin, tough, flexible and v elastic laminae which
make it very difficult to grind them. While the Work
Index <WI) of quartz is only 12.77, it is 134.5 for the
micas, which is an order of magnitude higher.
The grindability of uraninite I and II are lower
than quartz, but that of uraninite III can be expected
to be much lower because of xhe inherent minute
fractures in it. Further a high proportion of Uraninite
III grains are intimately associated with the mica
minerals, in the cleavage of which they occur as
irregular fine dispersed grains. As the breakage
characteristics of the micaceous minerals and the
coarsely liberated uraninite are so vastly different, it
results in differential comminution and manifests in
non-uniform concentration of mineral values in various
sieve fractions (Singh et al,1981). Micaceous minerals
concentrate in coarser size ranges, whereas liberated
uraninite and quartz are concentrated in the fines. Due
to the differential comminution, uranium values will
have a bimodal size distribution In the ground material.
It is either in the cbarser fractions, enriched in
micaceous minerals occurring as unliberated uraninite
grains or In the finer size fractions due to faster
grinding of uraninite. Further grinding of the
micaceous minerals to liberate uraninites results in
more fine grinding of the already liberated uraninite
grains. Due to unliberated nature, uranium values in
the coarser fractions cannot be physically beneflciated.
Because of the very small particle size of uraninite in
the finer fractions, surface forces Influence greatly
and reduce the effect of gravity In their separation.
- 290 -
The problem becomes more acute with the increasing
micaceous content of the ore. Optimization of grinding
is necessary with cost analysis to get the best results.
To assist the mineral engineer in the
optimization of grinding, petrology laboratory has
evolved a simple procedure to estimate the liberation of
U-values in various size fractions and also to determine
the mlneralogical composition, by a combination of
sieving, heavy media separation, radiometric assay and
microscopic examination. The feed samples were sieved
into convenient fractions and subjected to heavy media
separation using bromoforn (S.G. 2.87) and methylene
iodide (S.G. 3.31). Bromoform lights (BRL), methylene
iodide lights (MIL) and methylene iodide heavies (MIH)
were obtained by this separation. Representative samples
from all these fractions were microscopically examined
and radiometricall; assayed.
Bromofom lights (BRL) mainly contain quartz,
whereas methylen* iodle lights (MIL) contain micaceous
gangue and apatite. Both the above fractions also
contain unliberated uranlnite. Methylene iodide heavies
(MIH) contain magnetite, sulphides and uraninite.
Uranium values in the MIH fraction can be taken as
fairly liberated and amenable for gravity separation,
whereas unliberated values in the BRL and MIL fractions
are not amenable. Data obtained from this study is
given in Table II - IV. In the light of this
petrological data, different options available for
processing of these ores are examined.
- 291 -
I.GRAVITY SEPARATION.
1. Rakha Copper tailings (RURP): A perusal of
Table II shows that the Feed sample contains 71.5% of
quartz and about 24% of micas. Uranium values in the
-140+270* BRL fractions are nearly completely liberated
and so the values in the finer fractions also can be
expected to be liberated. Hence, 9.16% of U values in
-270WBRL fraction are attributable to very fine
particles of uraninite which are prevented from settling
due to surface forces.
In the MIL fractions, which mainly contain
micaceous minerals, 8.87% values are locked up in +140
and 5.54% values in -140+270* fractions.. Out of the
7.65% values in the -270* fraction, some are again
attributable to very fine liberated particles of
uraninite.
In the MIH fractions, 11.63% liberated values are
reporting in +140* fraction and 19.86% in -140+270*
fraction.
The data shows that about 15% uranium values are
unambiguously unliberated from the micas. 32% U values
report in comparatively coarse liberated fractions and
are amenable to physical benefication by conventional
tabling. 53.6% values are reporting in fine sizes
(-270*) and these are difficult to be separated by
tabling. Fine grained gravity concentrators such as BMS
or CBC have to be used for efficient recovery of these
values. The ore apppears to be overground with respect
to uranium as high percentage of values are reporting In
fine sizes.
2) Surda copper tailings (SURP): Table III shows that
the feed contains 63.6% quartz and 31.6% micas. The
+1003BRL fraction contains 4.9% unliberated values,
whereas -100+2708 fraction has very little uranium
values . Micas contain a minimum of 18% unliberated
values. Out of the 70% fully liberated values 30% are
in coarse sizes and 40% in finer sizes. The values in
the latter can be effectively recovered by BMS or CBC
only.
3)Mosabonl copper tailings (MURP): The data in
Table IV shows that this ore contains 55% quartz and 38%
micas. Mica content of the ore is much more here in
comparison to Rakha and Surda. The effect of higher mica
content is to be seen in the high unliberated values of
about 43% in them. Out of the 50% liberated values, 20%
are in finer grained sizes. Hence, very low recoveries
only can be expected by tabling.
II.MAGNETIC SEPARATION
Uraninite is paramagnetic with a mass magnetic
susceptibility of 5 X 10 C.G.S. units and separable by
magnetic separation. Magnetite is ferromagnetic and
micas are paramagnetic and these will also certainly
report in the magnetics, increasing the bulk of the
magnetic fraction.
In Rakha copper tailings, as only 24% micas arc-
in the feed, magnetic separation may reduce the bulk to
a great extent for direct leaching. But experiments
have shown that magnetic separation by the presently
available WHIMS is not effective in separating fine
- 293 -
grained uraninite. As almost 53.6% U values are in fine
sizes in Rakha, WHIMS may not be reallly effective in U
recovery. HGMS or Superconducting magnets may be
helpful in separating these fine particles.
In Surda, magnetic separation may help in
reducing the bulk, but as almost 40% of the liberated
values are in fines, WHIMS here also may not be of much
help. In Mosaboni, as about 40% of micas are present,
bulk reduction here may not be much by magnetic
separation.
III. DIRECT LEACHING
Excepting for a small amount of apatite, copper
tailings do not contain any acid consuming minerals.
Hence acid leachants can be used for direct leaching.
Further, as much of the unliberated uraninite is in the
cleavages of micas, the leachants can easily penetrate
and salvage the uranium present in them, increasing the
recovery to a great extent.
But, while considering direct leaching of bulk
copper tailings, it should be noted that sizable amount
of uranium values are locked up in refractory minerals
such as allanite, xenotime, sphene, tourmaline, monazite
etc., and also as micro-unliberated grains of uraninite
in magnetite, micas and quartz. These values cannot be
recovered easily even by direct leaching. In the
comparatively high grade ores of Jaduguda, uranium
values contributed by these minerals may be of low
percentage, but in low grade copper tailings they
constitute a high percentage. These values are as much
- 294 -
as 33% in Surda (Singh et al,1983). Hence, recovery of
high percentage of U-values should not be expected by
direct leaching also. So, cost effectiveness of direct
leaching of bulk copper tailings vis a vis leaching
preceded by physical benefication has to be fully
evaluated. Relative effect of environmental degradation
by both the processes is also to be evaluated.
CONCLUSIONS
Uranium deposits of Singhbhum Shear Zone are
formed a3 a result of continuous and overlapping
geological processes over a long period of time and have
left their imprint on the mineralogy and textures of the
ores. The main uranium mineral uraninite occurs in three
different types in the copper tailings, out of which the
third type is intimately associated with micas, and has
Inherent fractures In it. Differential comminution
property of the micas is creating problems In the
liberation of U- values from the micas and also causing
overproduction of uranium fines. Conventional gravity
separation by tabling, or magnetic separation by WHIMS
are not effective in recovering uranium from the fines.
BMS and CBC separators for gravity, and HGMS and
superconducting magnets for magnetic separation may have
to be used for better recovery. The two options for
processing the uranium ores, i.e. (i) direct leaching
and (ii) preconcentration followed by leaching, have to
be fully evaluated in terms of cost benefit and
environmental degradation from the petrological and'
experimental data.
- 295 -
Acknowledgements
The authors express their sincere thanks to
Shri.P.R.Roy, Director, Materials Group, Bhabha Atomic
Research Centre for his sustained interest in the work
and kind encouragement.
REFERENCES
Armstrong F.C., 1974, Uranium Resources of the Future'Porphyry ' Uranium Deposits., Formation of raniumDeposits, Proceed. Symp. IAEA., Vienna, pp 625-635.
Banerji A.K., 1969, A Reinterpretation of GeologicalHistory of the Singhbhum Shear Zone, Bihar, J. Geol.Soc. India., v 10, pp 49-55.
Degaleesan S.N., Karve V.M., Viswanathan K.V.,Vijayakumar K. and Majumdar K.K., 1967, Report onBeneficiation of Rakha Mines Copper Ore (for NMDC),BARC/ Met / 10.
Ghosh A.K. and Banerjee A.K., 1970, On the Nature ofPetrogenesis of Dhanjori Lava near Rakha Mines,Singhbhum, Bihar. J .Geol. Soc. India, v 11, pp 77-81.
IAEA., Vienna, 1980, Significance of Mineralogy in theDevelopment of Flowsheets for Processing Uranium Ores.,Tech. Reports Series No: 196, pp 1-267.
Jha R.S., NataraJan R., Bafna V.H., Rambabu Ch. and RaoN.K., 1987, Recovery of Uranium values from CopperTailings of Mosaboni • Upgradation of BMS Concentrate onCross Belt Concentrator. A report submitted to UCIL.
Jha R.S., NataraJan R., Sreenivas T., Sridhar U. and RaoN.K., 1988, Amenability of Uranium Ores of Singhbhum toWet High Intensity Magnetic Separation. BARC/ 1-947.
Rao N.K., 1977, Mineralogy, Petrology and Geochemistryof Uranium Prospects from Singhbhum' She&r Zone. Bihar.Ph.D.Thesis, Banares Hindu University. ,
Rao N.K. and Rao G.V.U., 1983a, Uranium Mineralizationin Singhbhum Shear Zone, Bihar. I - Ore Mineralogy andPetrography. J. Geol. Soc. India., v 24, pp 437-453. ;
- 296 -
Rao N.K. and Rao G.V.U., 1983b, Uranium Mineralizationin Singhbhum Shear Zone, Bihar. II - Occurrence of'Brannerite '., J. Geol. Soc. India., v 24, pp 489-501.
itao N.K. and Rao G.V.U., 1983c Uranium Mineralizationin Singhbhum Shear Zone, Bihar. • IV - Origin andGeological Time Frame., J. Geol. Soc. India., v 24, pp615-627.
Singh H., Padmanabhan N.P.H., Rao N.K., Sridhar U. andRao G.V.U., 1981. Differential Comminution and itsApplications in Processing of Low Grade Uranium Ores.,Proceed Inter. Symp.on Beneficiation and Agglomeration,Bhubhaneshwar.
Singh H., Natarajan R., Das K.K.. Jha R.S., Sridhar U.,Rao N.K. and Rao G.V.U., 1983, Process EngineeringAnalysis of Uranium Recovery from Copper Tailings by WetTabling, BARC/ 1-771.
Singh H., Jha R.S., Natarajan R., Das K.K., Sridhar U.,Manmadha Rao M. and Rao N.K., 1985, Development of aGravity Concentration Process for Improving Uraniumrecovery from Copper Tailings, BARC/I-853.
Sarkar S.N., 1980, Precambrian Stratigraphy andGeochronology of Peninsular India : A review, Indian J.Earth Scl., v 7, pp 12-26.
- 297 -
Table I. Mineralogical Composition of Typical Feed (Wt%)
Mineral %
QuartzChloriteApatiteTourmaline
Opa-f Magnetiteques\ Sulphides
Others
SURDA ORE
62.322.32.33.63.25.8
0.5
RAKHA ORE
69.29.92.66.48.53.3
0.1
MOSABONI ORE
51.839.21.70.8
\J '0.9
Table II
F E E D
BRL(Quartz)
MIL(Micas*Apatite)
u r u
Win
Petrological Data on Rakha Copper Tailings
WeightX
*U3°8Distn.X
Weight*
Distn.X
WeightX
3
Distn.X
WeightXDistn.X
+140(>104pm)
45.141
20.5
35.7-
8.891
8.87
0.6111.63
-140+270(>52pm)
32.971
25.9
22.672
0.5
8.0662
5.54
2.1719.86
-270(<52pm)
22.0220
53.6
13.1363
(2)*9.16(0.3)
7.1996
(62)7.65(4.9)
1.6736.79
Total
100.090
100.0
71.5
9.66
24.05
22.06
4.4568.28
Figures in parenthesisvalues
indicate probable unliberated
- 298 -
Tablelll.Petrologlcal Data on Surda Copper Tailings.
F E E D
BRL(Quartz)
Apatite)
MIH
Weight*
Distn.X
Weight*eU3°8
Distn.X
Weight*
"U3°8
Distn.X
WeightXDistn.X-
+ 100
34.367
18.1
35.924
4.9
7.68170
10.28
0.722.92
-100+270
44.8104
36.6
27.372
0.43
14.6567
7.7.
2.7828.46
-270
20.9276
45.3
10.3543
(2)*3.49(0.2)
9.28120
(67)8.74(4.9)
1.2733.06
Total
100.0127
100.0
63.62
8.82
31.61
26.73
4.7764.44
Figures invalues.
parenthesis indicate probable unliberated
- 299 -
Table IV. Petrological Data on Mosaboni Copper Tailings.
F E E D
BRL(Quartz)
urrnXL
(Micas*Apatite)
M T Un In
Weight*eU3°8Distn.*
Weight*eU3°8
Distn.*
Weight*eU3°8
J o
Distn.*
Weight*Distn.*
+ 1000147pm)
40.286
30.9
27.6623
5.69
11.5162
16.65
1.048.57
-100+270(>52pm)
41.2102
37.5
21.345
0.95
16.6596
14.24
3.2222.29
-270(<52pm)
18.6190
31.6
6.8527
(5)*1.65(0.3)
10.30129
(96)11.89(8.8)
1.4516.06
Total
100.0112
100.0
55.85
8.29
38.45
42.86
5.748.92
Figures Invalues.
parenthesis indicate probable unliberated
- 300 -
IMPROVED GRAVITY FLOWSHEET FOR THE RECOVERY OF
URANIUM VALUES FROM THE COPPER PLANT TAILINGS.
R.Natarajan, R.S.Jha, U.Sridhar and N.K.Rao.
Ore Dressing SectionBhabha Atomic Research Centre.
The existing practice of preconcentration ofuranium values by wet shaking tables offers limitedscope for improving their recover/ from coppqr planttailings, particularly at Mosabani Uranium RecoveryPlant (MURP). The overall recovery at MURP is only18-22%. Extensive studies on improving the recovery ofthese values using fine gravity machines have beencarried out in the Ore Dressing Section laboratory andan integrated gravity flowsheet arrived at. A pilotplant using full scale machines was set up at MURP withthe help of UCIL engineers to test the suggestedflowsheet and collect data for the scale up anddesign factors.
The feed was classified into fines and coarsesizes using C.T.S 268 screens and the fines containinghigher distribution of uranium values was processed onthe Bartles Mozley Separator (BMS) and the Cross BeltConcentrator (CBC), while the coarse fraction wastreated on conventional wet shaking tables, supported bymatching conditioners and pumps.
The findings of the laboratory studies could notbe directly scaled up at the pilot plant stage due todissimilarities in the area of B.M.S and variation infeed characterstics, thus necessitating certain changesin the operating parameters of B.M.S. and furtheroptimisation studies of the same for maximising therecovery of uranium values.
The pilot plant studies have shown that an overallrecovery of 35-40% is feasible. This does not Includethe additional recovery obtainable by recoveringultrafine uranium values by hydrocyclones.
- 301 -
1.INTRODUCTION.
The copper deposits of Slnghbhum area are
uraniferous. The talling3 of the copper concentrator
plants at Surda, Rakha and Mosaboni, operated by
Hindusthan Copper Limited. constitute a significant
resource for uranium in India. The uranium content of
these copper plant tailings vary in the range of 90-120.
80-110 and 65-95 ppm respectively. Taking into account
the possibility of mixing of ores from other areas a
minimum assured average tenor of 90, 90 and 70 ppm can
be taken and at the current level of throughput at these
plants a minimum content of 111 tonnes per year of
uranium values is estimated (Table I).
Presently Uranium Corporation of India Limited
(UCIL) operates three uranium recovery plants at Surda
(SURP - 1000 TPD) Rakha (RURP - 1000 TPD) and Mosaboni
(MURP - 1500 TPD) using gravity concentration by Wet
Shaking Tables. The recoveries obtained in the three
plants of SURP, RURP and MURP are of the order of 40, 40
and 20%.
2. DEVELOPMENT OF AN INTEGRATED GRAVITY BENEFICIATION
FLOWSHEET.
A detailed analysis of the plant data has shown
that a considerable part of the uranium values occur in
very fine sizes (-400#)"'2>. In SURP feed 35% of the
overall weight is finer than 37pm (400») and contains
60% of the uranium values. In RURP feed 23% of the
material containing 47% of U^Og values is finer than
37,ui» (400*). In MPP feed the enrichment in fines Is the
highest with 25% of the material containing 59% of the
values. Further, studies on variation of recovery with
size during1 Tabling has shown that optimum recovery in
- 302 -
size lies in the range of about 74 to 37pm (-200+4001*)
and on either side there is a sharp drop. The recovery
drop in the coarse size range is due to nonliberation of
uranium values, while that in the finer size range is
due to the limitation of the shaking tables to recover
particles in this size range. The applicability of
different gravity equipments for efficient separation in
the different size ranges is given in Table II. Any
gravity equiupment would work more efficiently if the
feed is preclassifled into appropriate close size range.
It is imperative therefore that to improve overall
recovery of uranium values it will be necessary to aim
at improving recovery from finer sizes by using
appropriate equipment after preclassifying the feed.
Extensive studies were undertaken in the Ore
Dressing Section on the application of fine gravity
machines like Bartles Mozley Separator (BMS) and Bartles
Cross Belt Concentrator (CBC). These equipments have
proven their applicability in the recovery of tin,
tungsten and Nb-Ta mineral values in the fines size
ranges in many plants. The laboratory studies have
culminated in the development of an Integrated gravity
beneficiation flowsheet (Fig. 1)(2'*\ The process
involves the classification of the feed slurry into
coarse and fine streams over a CTS wet stationary screen
fitted with 100pm nylon sieve cloth. The coarse stream
is processed on conventional wet shaking tables and the
fines streams on BMS. The BMS concentrate is further
upgraded on another BMS or on a CBC. Uranium values
occurring in ultrafine sizes (<5/jm) that are not
recovered in the Bartles machine efficiently due to
limitation of the equipment are recovered using a
hydrocyclone as overflow.
- 703 -
3. LABORATORY TESTS.
The above flow sheet was tested in the laboratory
on the Mosabonl copper tailings using a CTS 216
screenbox with varying aperture nylon screen clothe3 for
classification and a semiautomatic BM Separator with 4
fibreglass decks. The results of these investigations
are summarized in Table III. These investigations have
shown that considerable improvement in uranium recovery
values, of about 50% could be achieved and a concentrate
assaying +500ppm UgOg from a feed containing 90 to
lOOppm U,OgCould be obtained. This, however, required
strict control over the classification as well as the
operating parameters of BMS. The optimum operating
parameters determined were orbital speed 210-230 rpm,
feed flow rate 75-88 x 10 a»9/s/m2, slope of decks
1-1.5°, cycle time less than 10 minutes and pulp density
10-12% solids. A stage of cleaning of BM rougher
concentrate on BMS was also found necessary. The ultra
fine values were recovered in a 75mm dia cyclone as
overflow.
4. LARGE SCALE TEST WORK AT BGML.
Having established the feasibility of the basic
flow sheet and the range of operating parameters several
large scale tests were carried out at the site of
Balaghat scheelite recovery plant at Kolar where a full
scale BMS was available. The main aim of these
experiments was to study the separation behaviour of
copper tailings on a full scale BMS and utilise the data
collected for scale upM>-
Though the overall results obtained were poor,
mainly due to limitations and mismatching of equipment
used for claasification, the test results showed the
- 304 -
efficiency of BMS in recovering values from finer sizes.
The BMS separation stage resulted in a stage recovery of
45% at ER of 2.9 in about 17* weight collection. These
tests on fullscale BMS gave valuable data on the effect
of various parameters of BMS operation on recovery c_
uranium values, viz. deck slope, drain time, cycle time,
orbital speed (rpm) etc. These tests also demonstrated
satisfactory scale up of BMS performance from laboratory
unit to full scale machine, and the reproducibility of
results under given operating parameters.
5. ON SITE TESTS.
Based on these findings it was proposed to
carryout further test work at the site of Mosaboni pilot
plant using full scale machines and drawing fresh slurry
from the main tailings disposal line from the Mosaboni
copper concentrator plant ' . The principal scaleup
parameters considered for the test work are given in
Table IV. A continuously operated pilot plant facility
was set up at the site. The main equipment included
CTS-268 screenboxes and a full scale Mark II BMS
imported by AMD. The other matching equipment like
conditioners and pumps were provided by ODS and UCIL.
The main pipe of 250mm diameter carrying the HCL
copper tailings to the disposal cyclone was tapped with
a 100mm dia pipe and the slurry brought to the receiving
sump of Mosaboni pilot plant. This was pumped up to a
two way distributor which fed the two CTS-268 screens.
The fines and coarse streams were collected into two
separate conditioners. These streams were made up to
required percent of solids by addition of water and fed
on to BMS and wet shaking tables respectively. During
the initial phase of test work problems cropped up in
- 305 -
maintaining constant slurry flow rate and pulp density
to the classification circuit due to fluctuations at the
HCL end. This resulted In blinding and poor
classification in the CTS screens and enough feed to the
BMS was not obtained. These problems were overcome by
adding make up tanks and pumps during the second phase
of test work. The schematic layout of the modified test
set up is given in Fig. 2. The feed classification and
the distribution of uranium values in the CTS streams is
given in Table V and the results obtained with BMS in
Table VI. It was observed that higher feed flow rate,
higher slope of decks and higher orbital rpm led to low
recovery of values in the BMS concentrate but at
increased ER. It was tehrefore necessary to optimise
the various parameters to yield concentrates with
optimum grade and recovery. Further the pulp density of
the feed to BMS was found to play a crucial role in
determining the separation efficiency of BMS. Optimum
stage recoveries of 75% with enrichment of about 3-4
could be achieved if the X weight collected in the BMS
concentrate is about 20-25%. The tests have indicated
the optimum parameters to be: slope 2.5°, rpm around
225, feed slurry flow rate 400 lpm ±8%, pulp density
10-12% solids, cycle time 6 minutes, drainage time 10
seconds and wash cycle 25-30 seconds.
6. UPGRADATION OF ROUGHER BMS CONCENTRATE ON CBC.
During the onsite test programme few experiments
were carried out to further upgrade BMS rougher
concentrates on the BMS itself. But the constraint of
having only one BMS made it Impossible to have
continuous runs. Further the percent heavies in the
concentrate being greater than 5% flow characteristics
of feed slurry on the decks changed in the cleaner
- 306 -
stage. This called for a new set of B M parameters td
be studied. Tests carried out earlier in the
laboratory3> had shown that BMS preconcentrate can be
efficiently upgraded in a CBC with high stage recovery
(75-80%) and ER of 2-3. Hence the rougher BM
concentrates were transported to ODS laboratory and
detailed tests were carried out on their upgradation on
CBCcts>. The levels of CBC parameters studied are given
in Table VII and the results in Table VIII. The results
demonstrated the reproducibility of earlier laboratory
findings.
7. TABLING OF COARSE STREAM.
The tabling of coarse sand3 being well
established no detailed tests were carried out for
parameter optimization. In a few tests carried out at
site, a stage recovery of 25-30% with 400-600 ppm
U«0owas obtained which was comparable to earlier results
obtained in the laboratory'2*.
8.ULTRAFINES RECOVERY USING HYDROCYCLPNE.
Tests on recovering very fine uranium values using
hydrocyclone could not be carried out at the site due to
the nonavailability of high capacity pump3. But from
the experience of tests carried out in the laboratory
and at BGML'2'"*' it can be said with confidence that an
additional 3-4% of Uranium values can be recovered using
small diameter hydrocyclones,operated at a dso of 5-7pm.
9. FURTHER MODIFICATION.
Based on the experience and the results obtained
during the on site tests at Mosaboni, it was found
desirable to add one more CTS-268 screen and also a CBC
- 307 -
machine for the upgradation of BMS concentrate. A new
pilot plant incorporating these machines has been set up
by UCIL at the MURP 3ite. and further test3 were carried
out by UCIL engineers. Experimental results of some of
these tests are included in Table IX. The results show
the feasibility of recovering about 35% of uranium
values at a combined grade of 450-500 ppm, from a feed
of tenor 70-85 ppm UsO under optimum conditions of
operation.
10. DISCUSSION.
The overall results obtained in the series of
onsite tests, while giving substantially improved
recovery over direct tabling, fell short of results
obtained during laboratory tests. While the laboratory
tests predicted an overall recovery of about 45% at
about 500 ppm grade, from feed assaying 70-95 ppm
(excluding ultrafine recovery by hydrocyclone), the
onsite pilot plant scale tests proved the feasibility of
recovering 35% of yalues at 450 ppm grade with high
confidence level. A few tests, however, gave upto 40%
recovery, though at a somewhat lower ER. An exhaustive
analysis of the results obtained was carried out to
pinpoint the reasons for inferior results and the ways
of further Improvement. The findings are discussed
below:
10.1.Liberation analysis: Liberation of vulues was
evaluated by heavy media separation. The onsite test
(OST) feed samples w*re separated into different density
fractions by using Bromoform (S.G.2.81) and Methylone
Iodide (S.G.3.31) liquids. The U*O contents of the
fractions so obtained were assayed radlometrlcally and
the distribution of uranium values in each fraction
calculated (Table X). It is seen that the. OST 'samples
- 308 -
have higher distribution of uranium values in the quartz
gangue and micaceous minerals. This poor liberation can
be attributed to relatively co»rser grind now practised
at the Mosaboni copper concentrator plant.
10.2.Feed Assay: The UaOa assay of the feed samples
collected during different on site test work showed wide
variation from 65ppm to 95ppm over the period of test
work. On the whole the feed assay is lower as compared
to laboratory test samples.
10.3.Size distribution in the feed: The size analysis of
the OST feed samples has shown that about 15% of the
material is coarser than 65* and 6-10% is coarser than
48». The material finer than 2001* is only 35-42 as
compared to the lab sample which contained 45-50%
passing 200tt. It is apparent that OST samples are
relatively coarser, which is reflected in the lower
distribution of liberated uranium values in the MIH
. fraction and higher distribution in the BRL (quartz) and
MIL (micaceous) fractions.
10.4.Scale up Criterion: The laboratory investigations
for the development of the integrated gravity flowsheet
were carried out on a Bartles CTS 216 screen box, a
semiautomatic laboratory model of BM Separator and a
full scale Cross Belt Concentrator. The Industrial CTS
268 screen box Installed at the Mosaboni site* is wider
in the direction of slurry feed flow compared to the
Laboratory model. Based on laboratory test work a
throughput of 2.3 TPH/m was suggested by ODS for scale
up. In view of the higher mica content in the Mosaboni
tailings resulting in higher blinding rate. this
throughput was observed to be on the higher side.
Bartles engineers have suggested a throughput of about 2
TPH after evaluating feed characteristics.
- 309 -
The laboratory model of BMS has 4 decks each
1.22m long and 0.76m wide while the BMS full scale
machine has 40 nos of 1.53m long and 1.22m wide decks
each of which is divided by a central spacer along the
length of the deck resulting in a change of geometry of
decks compared to the laboratory model. Any change in
flow rate will change the velocity of the slurry on the
decks but not the film thickness. Due to geometric
dissimilarity the performance of the laboratory model
BMS can be duplicated on the full scale machine only by
changing the kinematic and dynamic conditions of feed
flow. Kinematic similarity can be achieved by changing
flow rate of feed on the decks and the deck slope. The
dynamic similarity can be maintained by varying feed
flow rate and the orbital rpm. The flaky nature of
micaceous minerals tended to occupy more surface area on
the decks inhibiting free flow of material, The higher
distribution of values In the mica fractions in the OST
samples compounded the problem.
10.5.BMS performance. Higher throughput to BMS beyond 3
TPH by increasing the pulp density has shown cake
formation on the decks resulting in poor performance.
An optimum weight collection of about 20% as concentrate
is necessary to yield maximum recoveries at optimum
grade. Efforts to improve the enrichment factor by
reducing the weight percent collected in the concentrate
led to low recovery.
10.6.Tabling of coarse stream: The shaking tables
presently employed at MURP have slime decks, which may
not be Ideal for processing the coarse stream. In view
of the changed characteristics of feed to the table, a
re-evaluation of the parameters of operations of the
shaking table, particularly flow rate, julp density.
- 310 -
quantity of wash water and slope of deck may be
necessary to achieve optimum results.
11.CONCLUSIONS.
1. About 35-40% of uranium values at an enrichment ratio
of 2.5-3 can be recovered in the BMS concentrate.
2. The BMS concentrate can be further upgraded on Cross
Belt Concentrator at an ER of 2-3 and a stage recovery
of 65-80% depending upon initial grade.
3. Feed characteristics such as grade, grind, percentage
of liberated uranium values and the mica content have
pronounced effect on the recovery values.
4. It should be possible to achieve a combined
concentrate with about 40% recovery at a grade of 500ppm
U3Og from the Mosaboni tailings of tenor 70-80 ppm by
adopting integrated gravity flowsheet under optimum
conditions of operation. With higher tenor of feed
higher recoveries should be feasible.
ACKNOWLEDGEMENTS.
The sustained support and encouragement extended
by Shri.M.K.Batra, Chairman and Managing Director, UCIL
during the course of the studies, both in the laboratory
and on site is gratefully acknowledged. The authors
also thank Shri.K.K.Berl, Shri.U.K.Tiwari and
Shri.J.P.N.Lai of UCIL for their cooperation and
involvement during the teat work. The authors are
grateful to Dr.M.V.Ramaniah, former Director,
Radiological Group for his sustained interest, and to
Shri.P.R.Roy, Director, Materials Group for his
continued encouragement in the investigations.
- 311 -
REFERENCES.
1.H.Singh, R.NataraJan, K.K.Das, R.S.Jha, U.Sridhar,N.K.Rao and G.V.U. Rao. "Process engineering analysisof Uranium Recovery from copper tailings by WetTabling". BARC IR 2-771 (1983).
2.H.Singh, R.S.Jha, R.NataraJan, U.Sridhar, M.M.Rao,K.K.Das, N. P. Subrahmanyam and G.V.U. Rao. "Laboratoryinvestigations on improving Uranium recovery from coppertailings by gravity beneficiation". InvestigationReport submitted to UCIL (1984).
3.H.Singh, V.H.Bafna, R.NataraJan, R.S.Jha, U.Sridhar,Ch.Rambabu and N.K.Rao "Uranium Recovery by improvedgravity concentration process incorporating BartlesMachines- Bartles Mozley Separator and Bartles CrossBelt Concentrator". Report submitted to UCIL (1985).
4.R.NataraJan, R.S.Jha, K.K.Das, U.Sridhar, H.Singh,Ch.Rambabu and N.K.Rao. "Large scale experiments at BGML(Kolar) on beneficiation of Uranium values from Mosabonicopper tailings". Investigation Report submitted toUCIL, March 1985.
5.R.S.Jha, R.NataraJan. V.H.Bafna, K.K.Das, U.Sridhar,N.P.Subrahmanyam, Ch.Rambabu and N.K.Rao "Recovery ofUranium values from copper tailings by Gravity Process:Onsite tests and scale up studies at Mosaboni Plant".Report submitted to UCIL. February 1987.
6.R.S.Jha, R.NataraJan, V.H.Bafna, Ch.Rambabu and N.K.Rao"Recovery of Uranium values from copper tailings ofMosaboni: Upgradation of BMS concentrate on Cross BeltConcentrator". Report submitted to UCIL. April 1987.
7.S.Chakravorty. J.P.N.Lai, U.K.Tewari and K.K.Beri."Recovery of Uranium mineral concentrate from fineparticles". Paper presented at the Seminar on RecentDevelopments in Mineral Engineering. April 1989Jamshedpur.
- 31? -
Table I. Uranium in Copper Tailings.
I.Tailings at presentThroughput TPD.Million Tonnes/year.
2.Tenor U_O_ppm0 0
RangeAverage
3.Contained U,Og in ions.
At min. grade TPYAt average grade TPY
4.Contained U-Ogln tonnes
Per million tonnes ofore processed.At minimum gradeAt average grade
Surda
0.3
90-120105
2732
90105
Rakha
iOOC0.3
90-110100
2730
90100
Mosaboni
27000.8
70-10085
5760
7085
Total
47001.4
111131
Table II. Distribution of U Values in different sizes inMosaboni tailings and and applicability of gravitybeneflciatlon equipment.
Mosaboni % weight
Wet shaking tableB.M.SeparatorCross Belt ConcentratorHydrocyclone
Particle size range (MDI)
>100
16
YesNoNoNo
100-37
26
YesYesYesNo
37-7
48
NoYesYesYes
<7
10
NoNoNoYes
Table III. Laboratory Test Results Using IntegratedGravity Flowsheet.
Lab. test code
Feed assay
BMSRGHRCone.
BMSCLNRCone.
DTCone.
MIXED• TABLECone.
CYCLONEOVER-FLOW
U.Cone.
Wt.%assayDist%
Wt.%assayDlst%
Wt.XassayDist%
Wt.%assayDlst%
Wt.XassayDlstX
Wt.%assayDistX
MSB-PP
100
17.634059.8
7.869053.8
2.7736710.2
10.5760564.0
2.51303.3
13.151567.3
MPP-1
95
19.022244.5
7.647037.6
0.636104.0
8.2348041.6
2.732106.03
11.041347.6
MPP-21
85
17.519039.3
5.3852833.4
2.06410
9.92
7.4449543.3
2.752006.49
10.241549.8
MPP-22
70
17.219040.7
5.041029.3
1.353010.2
6.343439.1
3.02008.6
9.336047.6
SI.No.
1
2
3
4
5 '
Table IV. Equipment
Equipment
CTS Screenbox capacityB.M.SeparatorcapacityPulp densityCross beltconcentratorShaking table
HydrocycloneSizePressure
CapacityType
Units
TPH/m
n»3/hr/m2
Xsollds
m3/hr/m2
TPH/nT
mmKpa
m3/h—
Scale-up
Lab Test
2.55
0.35
8.0
500 Kg
0.13
75.0100.0
4.0Dorrci
i
Criterion.
BGMLTESTS
-
0.34
11.0-
-
100.0150.0
10.0one
PLANTDESIGN
2.3
0.35
10.0
500 Kg
0.15
150.0340.0
20.0Rletma
Table V. Classification and Uranium Distributionin CT5 streams.
No.
1234567
Code- Nn
OST 2/3OST 4A/3OST 4B/3OST 6A/3OST 7A/3OST 8A/3OST 9B/3
Feed
TPH
3.53.33.34.15.15.04.0
U3°8
90858576907264
Fines
TPH
1.81.71.72.52.82.52.3
°3°8109100100961088977
Coarse
TPH
1.71.61.61.62.32.51.7
U3°8
70696945676054
Wt% inf 1 np<*
51.451.551.561.055.050.057.5
Dist.inf 1 r>A<t
62.360.660.677.066.058.369.2
Table VIB.M.S. Test Resultd Under Optimum Parameters
At Constant Deck Slope of 2.5° and Cycle Time of 6 Min.(All assays are by chemical analysis in ppm. )
CodeNo.
2/34A/34B/36A/37A/38A/39B/3
RPM
225225240225225225225
Flowrate(lpm)
428428420435420430460
Feed
TPH
1.41.91.92.52.272.32.02
U3°8
1091001009610B8477
Concentrate
TPH
0.340.370.430.340.480.520.37
WT%
24.019.422.413.421.122.618.0
U3°8
254254256335325203181
Recovery
Stage
55.249.357.047.063.054.242.3
Overall
34.530.334.536.141.631.629.3
Table VII. Levels of C.B.C. Variables.
Belt speed M/mln.Percent
Shear rate rpm.Feed slurry flow rate lpm
Upper
1.523024060
Lower
1.392522545
- 315 -
SI.No.
*12345676
Table VIII. Results of C.B.C. Tests(All assays are by chemical analysis in
Feed
U3°8
147159156150140140146140
X weight
24.122.539.414.033.821.351.052.2
Concentrate
U3°8
362414283545279420220212
X Dist.
59.458.671.850.867.463.977.179.0
ppm)
E.R.
2.462.601.823.632.003.001.511.51
Table IX. Results Obtained on Modified TestFacility at MURP (carried out by UCIL)
(All assays are in ppm)
Experiment No.
F
S
E
D
FINES
COARSE
BMS Cone.
CBC Cone.
Table Cone.
CombinedConcentrate
Wt.XassayDlstX
Wt.XassayDistX
Wt.XassayDistX
Wt.XassayDistX
Wt.XassayDlstX
Wt.%assayDlstX
1
50.07655.0
50.06245.0
6.026623.1
2.848720.0
2.040011.6
4.840031.5
2
50.09060.8
50.05839.2
11.923137.1
4.450429.8
0.885046.0
5.2850435.8
3
57.910068.9
42.16231.1
11.523732.4
5.13458X
28.0
1.54407.94
6.6345435.9
4
50.09959.6
50.06740.4
9.726630.9
3.2262224.1
1.254586.9
4.4757631.0
- 316 -
Table X.
LAB SIOST SIOST S2OST S3OST S4
Liberation
BFL
Wt.%
63.1761.6050.9062.0054.80
eU 3O 8
2047434537
%Dist
13.4630.8023.4033.2020.20
Analysis of Mosaboni Feed.
MIL
Wt.%
34. 1035.1043.7035.9041.00
eU3°8
9611710498117
%Dist
35.4143.7048.6041.9047.00
MIH
Wt.%
2.733.305.402.103.40
eU3°8
916727486996982
%Dist
51.1325.5028.0024.9032.80
Fig.l. Integrated Gravity Flowsheetfor Uranium Recovery from Copper Tailings.
Feed
|CTS
i
iWET
1SCREENS|
iFines
IBARTLES MOZLEY
SEPARATOR
RougherConcentrate
Coarse
1WET SHAKING
TABLE WILFLEYor DIESTER
Tailings DT Cone. DT Tails
BARTLESCROSS BELTCONCENTRATOR
-Tailings-
Middlings CleanerConcentrate HYDROCYCOLNE |-
Sl lines
-Sand-
MixedTable Cone.
1Final
Uranium Cone.
Final WasteTails
- 317 -
Fig. 2. M0SABAN1 PILOT PLANT SET UP
BUS FEEDBOX
Cu. TAILINGS
PULPOST
WILFLEYTABLE
CLASSIFICATION B.M.S. STAGE
TAILSPUMP
-REJECTS
COARSE TABLINGSAMPLINO POMTS
- 318 -
MAGNETIC SEPARATION FOR PRE-CONCENTRATION OF
URANIUM VALUES FROM COPPER PLANT TAILINGS.
R.S.Jha, T.Srsenivas, R.NataraJan,
U.Sridhar and N.K.Rao
Ore Dressing Section
Bhabha Atomic Research Centre.
Using the paramagnetic character of uraniumminerals, pre-concentration of copper plant tailings ofSinghbhum area have been investigated in a pilot plantscale wet high intensity magnetic separator (WHIMS).The experiments were aimed at maximising the recovery ofuranium values in the magnetic fraction, as it wouldgreatly reduce the quantity of the material to beprocessed by leaching and improve its grade to highereconomic levels.
The variables studied include magnetic fieldintensity, matrix drum speed, feed slurry flow rate andits pulp density. The results of these investigationshave shown that 75-85% of the contained uranium valuescould be recovered in 45-55% weight in the magneticfraction in the case of copper plant tailings fromRakha, Surda and Mosabani. The losses in thenon-magnetics were primarily due to the ultrafineliberated uraninite particles not collected by WHIMS dueto machine limitations and the values occurring as fineinclusions in quartz.
Improved recovery can be obtained by offeringhigher field gradients and preventing loss of very fineliberated uranium values. High gradient magneticseparator (HGMS) offers higher field gradients. A testin HGMS has indicated superior results in comparison toWHIMS.
. INTRODUCTION:
Copper plant tailings of Singhbhum (Bihar) has been
recognised as one of the significant resource of
by-product uranium in India. The average tenor of the
tailings from the three copper plants at Surda, Rakha
- 319 -
and Mosabani operated by Hindustan Copper Ltd. are in
the range of 100-130 ppm, 80-100 ppm and 70-100 ppm u»0«
respectivly. The lower tenor of these tailings impose
various techno-economic constraints for its direct
leaching for recovery of uranium values. Gravity
beneficiation plants using wet shaking tables are in
operation for pre-concentration of uranium values from
these tailings. However, the recovery of uranium values
in the concentrates of the gravity plants are only
20-25% in Mosabani and 35-40% in Surda and Rakha(1) due
to complex mineralogical composition and limitation of
shaking tables in recovery of values from finer size3
(finer than 53 t-tm). Integrated gravity concentration
flow-sheet developed in ODS can improve the recovery of(2)uranium values considerably . Other physical
beneficlation methods having potential for further
improving the recovery are flotaion and magnetic
separation. Magnetic separation in units like Wet High
Intensity Magnetic Separators (WHIMS) and High Gradient
Magnetic Separators (HGMS) have capabilities of
recovering extremeley fine particles of weakly(3 4)paramagnetic materials such as uranium minerals ' .
Results of studies carried out on recovery of uranium
values from copper plant tailings by magnetic separation
in WHIMS and HGMS are discussed in this paper.
2.PRINCIPLES OF WHIMS AND HGMS:
Magneitc separation techniques for separation of
minerals have been in use for many years. Recent
advances in magnet design have led to the development of
large WHIMS and HGMS. Separation of weakly magnetic
particles from diamagnetic or non-magnetic particles in
these separators is a physical separation based on three
way competition between magnetic forces , viscous forces
- 320 -
or drag forces and gravitational forces . The
magnetic forces pull the magnetically susceptible
particles in one direction for getting them captured on
the surface of the matrix material. The other two
forces pull all the other particles in another direction
and they also try to compete with the magnetic forces in
driving the magnetic particles in the same direction.
The magnetic force depends on the volume of
particle, difference in magnetic susceptibility of
particle and fluid, and on the magnetic field and its
gradient. The fluid medium normally used in idu3trial
practice is water and hence susceptibility difference of
partilcle and fluid does not remain an option to
increase the magnetic force on the particle to recover
it in the magnetic fraction. This is possible only by
increasing the applied field and its gradient which can
be produced In a variety of ways of magnet and matrix
design. In WHIMS the magnetic field is high and in HGMS
the gradient of field is also high due to design of
matrix. The magnetic force density in WHIMS and HGMS
are of the order of 4xlO9(N/m3) and 6xlO11(N/m9)
respectiveley. Superconducting HGMS can produce still
higher force density than conventional HGMS* .
3. EXPERIMENTAL PROCEDURE:
3.1.WHIMS'- Experiments were carried out in a continuously
operated pilot plant scale WHIMS. Random samples of
20-60 Kg drawn from the bulk sample received from UCIL
were pulped into slurry with 10 to 30% solids, and the
slurrry was fed into the WHIMS at a flowrate between
12-20 lpm in the different experiments. Separation was
carried out at magnetic flux density of 1.5 and 1.8
Tesla, achieved by regulating the current to the
solenoid of the electromagnet. Three fractions, a
- 321 -
magnetic (MAG). a middling (MID) and a noVi-magnetic
(NMAG) fraction were collected separateley. A few
experiments were also carried out in two stages of
•magnetic separation; first 3tage at 1 Tesla and NMAG of
first stage was scavenged at 1.8 Tesla.
3.2.HGMS: A few small scale tests were carried out at the
Sala Magnetics Division, Allis Chalmers Corporation, USA
with classified fines of Mosabani copper plant tailings
on a laboratory model HGMS. Four tests have been
carried out with varying matrices and flow rates, each
test in three sequential stages under applied magnetic
flux density of 0.5 Tesla, 1 Tesla and 1.5 Tesla.
4. RESULTS:
4.1.Copper Tailing3 from Mosabani Plant (MURP):
The results with MURP sample (Table I) showed
that the magnetic fraction assayed about 180 ppm U»O
having 87% ditfibution of uranium values in 53% weight
when the WHIMS was operated at 1.8 Tesla of magnetic
induction, matrix drum speed of 2 rpm and slurry density
of about 10% solids (code WH/3). Increase in pulp
density to 30% solids and drum speed to 4 rpm (Max.)
resulted In drop of grade of MAG mainly due to about 10%
higher collection of weight (code WH/2). Lowering
magnetic induction to 1.5 Teala showed a marginal
decline in grade and recovery (code WH/5 & 7) to 158 ppm
UsO and 80% recovery of values respectively with
weight collection of about 51%. In one of the
experiments (WH/9) the NMAG at 1 Tesla was scavenged at
1.8 Tesla and MAGS and MID of both the stages mixed
together gave a recovery of 94% in 70.2% weight.
The results of HGMS test with classified fines
(finer than 100 ^m) showed (Table II) that more than 90%
- 322 -
of the uranium values could be recovered in the magnetic
fraction in about 50% weight.
4.2.Copper Tailings from Surda Plant (SURP):
The results with SURP samples also showed similar
results as with MURP samples. A recovery of about
81-87% could be achieved in 50-56% weight. Scavenging
NMAG obtained at 1 Tesla at 1.8 Tesla reduced the value
in final rejects to 72 in 35% weight. The results are
shown in Table III.
4.3.Copper Tailings from Rakha Plant (RURP):
The results with RURP sample showed (Table IV) that
the recovery of values is limited to 75% in WHIMS even
at 1.8 Tesla of magnetic induction. At lower magnetic
induction of 1.5 Tesla and 1.3 Tesla the recovery drops
further by about 10% with almost same percent drop in
weight collection in magnetic fraction. Scavenging NMAG
obtained at 1 Tesla In WHIMS at 1.8 Tesla din not show
any significant increase in recovery of values but an
increase in weight collection by about 8%.
5. DISCUSSIONS:
5.1 Effect of Feed Characteristics:
Liberation studies of the test sanples of copper
plant tailings from MURP. SURP and RURP (Table V) showed
that about 42.8%, 26.7% and 22.1% values are composite
with micaceous minerals in the three samples
respectiveley in 38.4%, 31.6% and 24.1% weight. These
micaceous minerals are coarser In size compared to
uranium minerals due to their inherent flaky nature. On
the other hand they have lower specific gravity than
uranium minerals and hence they experience much lower
- 323 -
drag force and gravitational force compared to average
uranium particles. The magnetic suscpetibility of
micaceous minerals are also higher than the uranium(7)
minerals and hence they have much higher probabilityof being captured in the matrix of WHIMS and report in
magnetic fraction. This results in almost entire weight
percent of micaceous minerals reporting in the MAG
increasing its weight percent.
Quartz fraction of the three samples have only
8-10% values composite with it in 56%,64%, and 71%
weight of MURP, SURP and RURP samples respectiveley.
Though the quartz is basically diamagnetic, due its
partly composite nature with mica and other magnetic
minerals some amount of it is reporting in the MAG
fraction. Moreover, entrainment of coarse qurtz
particles in the matrix is also possible due to higher
loading of matrix resulting from high content of
magnetic materials present in the sample and thus
results in an addition to the weight percent of MAG
without corresponding addition in recovery of values.
The uranium values which are fully liberated or
composite with magnetite, a strongly magnetic mineral,
are 48.9%, 64.5% and 68.2% in MURP, SURP and RURP sample
respectively in 5.8%, 4.8% and 4.4% weight. These
values would have entireley reported in MAG fraction
except for the ultrafine sized liberated values as
explained b«low.
5.2 Effect of Size:
The size of the mineral particles have tremendous
effect on all the physical methods of separation
including separation in WHIMS. The more finer particle
experience higher drag foroe and lower magnetic force
- 324 -
and hence they have greater probabili y of being dragged
in the NMAG fraction.
The size analysis and distribution of values in
different size fractions are shown in Table VI for MURP,
SURP and RURP samples'. RURP sample has 44% of uranium
values distributed in sizes finer than 37^m compared to
28. 9% and 32% in MURP and SURP samples respectiveley.
The maximum recovery of values is only 75% with RURP
sample compared to 80-87% with SURP and MURP samples at
similar operating parameters of WHIMS. This can be
attributed to the fact that the RURP sample has higher
distribution of values in sizes finer than 37^m, and
WHIMS is less efficient In recovering from this size
rjnge. This becomes clearer from the bar-graph
(Fig.l,2&3) showing the percentage recovery of uranium
values in different size ranges. It is seen from the
graph that the unrecovered values of uranium are mostly
from the sizes finer than 37pm. The WHIMS thus seems to
be less efficient in recovering particles from this size
range due to prominence of drag forces and limitation on
magnetic force density.
5.3.Effect of Magnetic Jield and Gradient:
Both the magnetic field and its gradient are
required to be higher when a higher magnetic force
density is desired. The magnetic field is limited by
the current carrying capacity of the solenoid of the
circuit and saturation magnetisation of the soft iron
core used. The field gradient varies inversely with the
dimension of the matrix element of the WHIMS or HQMS.
The magnetic force density is lower in WHIMS compared to
HGMS because of coarser matrix elements. Thus the, lower
recovery in the RURP sample where the uranium values are
more in relativeley finer sizes compared to MURP sample
- 325 -
and SURP sample (Table VI), reflects the dominance of
drag force on those particles and report In NMAG. To
recover those fine particles of uranium minerals it may
be necessary to increase the gradient so as to Increase
the force density and this is possible with HGMS. The
results with HGMS (Table II) on classified fines of MURP
sample showed better efficiency of HGMS in recovering
fine uranium values.
5.4.Effect of Pulp Density of Feed:
The higher pulp density of feed allows more solids
per unit volume of the slurry. When the same slurry is
spread on the matrix surface, more number of particles
of magnetic material try to compete for getting captured
per unit area of the matrix resulting in entrainment of
unwanted material on the matrix surface. This
ultimateley results in poor separation and higher weight
collection in MAG. This has been observed in an
experiment with MURP sample (Table I code WH/2) where
the pulp density was 30% solids and all other parameters
aimed for maximum recovery, the weight collection in the
MAG fraction increased considerably to about 63% without
any increase in the recovery of uranium values.
5.5 Effect of Flow Rate of Feed Slurry:
This is one of the nost significant parameters in
WHIMS and HGMS for recovery of very fine particles. The
drag force on these fine particles is higher if flow
velocity is higher. This differential action of
magnetic force and drag force on a small paramagnetic
particle get accentuated by the fact that in WHIMS the
flow of slurry is in a direction perpendicular to the
magnetic field . Finer particles having relativeley
- 326 -
Lower magnetic force acting on them due to smaller
volume, therefore, are dragged in the direction of flow
if flow velocity is high.
5.6 Matrix Drum Speed(RPM):
This can be varied upto 4 rpm in the pilot plant
WHIMS. Increasing the rpm of the matrix drum results in
higher weight collection and recovery of uranium value
in MAG. It is seen from Table I (code WH/2) where rpm
was maximum resulted in higher weight collection in MAG.
The pulp density, flow rate, matrix drum speed and
magnetic field and its gradient have interactive effect
on recovery of uranium values and need to be optimized
for be3t performance.
6. CONCLUSIONS:
1. The uranium values associated with copper plant
tailings of Singhbhum are amenable to magnetic
separation and recovery of 80-85% should be possible by
WHIMS . To obtain this higher recovery of values the
weight collection of 50-55% with SORP and MURP samples
is unavoidable. RURP feed sample having higher
distribution in finer sizes results in lower recovery of
uranium values in MAG of WHIMS. The magnetic induction
required for this performance of WHIMS need to be
1.5-1.8 Tesla. The lower magnetic flux density reduces
recovery of uranium' values without reduction in weight
collection.
2. The values lost to the NMAG fractions are mostly in
the sizes finer than 37/jm. This is due to the
limitation of WHIMS in providing enough magnetic force
on these particles to overcome the dominance of drag
forces which drive them in NMAG stream.
3. HGMS can provide much higher magnetic force density
- 327 -
than WHIMS and the values lost in NMAG from sizes finer
than 37pm could be recovered in MAG in HGMS.
4. The studies show that the weakly paramagnetic
character of uranium minerals can be U3ed to recover
uranium values from ores. Eventhough the application of
magnetic separation for recovery of by-product uranium
values from the copper plant tailings may not look
attractive because of high weight collection In magnetic
fraction, its application in other ores where the
content of paramagnetic minerals like mica is low looks
definitely feasible.
ACKNOWLEDGEMENTS:
The authors thank Shri. P.R.Roy, Director,
Materials Group, BARC for hi3 keen interest in the
programme of study. They also thank UCIL for supply of
samples of copper plant tailings for study.
REFERENCES:
(1) Singh, H., Natarajan, R., Das, K.K., Jha, R.S., Sridhar,0., Rao, N.K.,and Rao.G.V.U., "Process Engg. Analysis ofUranium recovery from Copper Plant Tailings by wettabling" ,BARC/I-771,1983.
(2) Jha, R.S., Singh, H., Natarajan, R., Rambau, Ch.,andRao, G.V.O., "Investigation on Gravty beneficiation ofUranium Fines", Int. Conf. on Recent Dev. in Met. Res;Fund. 4 App. aspects, IIT Kanpur, Feb. 1985, Proc. VolPP 23-29.
(3) Corran, I.J.,"A Development in the Application of WetHigh Intensity Magnetic Separator", In " Fine ParticleProcessing" vol II (Ed. P.Somasunderan) AIME, 1980, pp1294-1309.
(4) Nesset, J.E and Finch, J.A, "Loading equation for HighGradient Magnetic Separator and Application inIdentifying the fine size limit recovery", ibid., pp1217-1241.
(5) Zimmels. Y., Lin, I.J., and Yaniv, I.," Advances inApplication of Magnetic and Electric Techniques forSeparation of fine particles", ibid., pp 1155-1177.
- 328 -
(6) Gerber, Richard., and Bris3, Robert R.. "High GradientMagnetic separator", Research studies press, John WileyfcSons Ltd,1983.
(7) Jain. S.K.."Ore Processing". Oxford IBH Publishing CoPvt Ltd. New Delhi. 1986. p 352.
Table I RESULTS WITH MURP SAMPLES
Code
WH/2WH/3
WH/5
WH/7
WH/9
MAG+MID
Xwt
62.953.1
51.1
51.3
70.2
U3°8ppm
150180
158
160
130
%R
86.387.1
80.5
80.6
94.1
ER
1.41.6
1.6
1.6
1.3
NMAG
%wt
37.147.0
48.9
48.7
29.8
°3°8ppm
4030
40
40
20*
XR
13.712.9
19.5
19.4
5.9
OperatingParameters(T.rpm.Xsd,lpm)
1.8. 4. 30. 131.8. 2, 10. 12
1.5. 2. 20. 14
1.5. 3. 15. 14
1.0. 3, 20, 131.8. 3, 20. 13
Table II: HGMS TEST RESULTS WITH CLASSIFIED FINES(MURP)
ExptNo,.
1
2
3
4
1.0
xwt
59.33
53.88
34.36
43.32
Tesla
U3°8(PP«)
162210
239
204
HAGXD
88.688.7
75.2
87.2
1.5
xwt
65.16
59.65
46.63
49.49
Tesla
Vfl(ppn)
154199207
180
XD
92.693.0
89.3
93.5
Feed Grade(J3O8(ppa)
108128
109
95
- 329 -
Table III: RESULTS WITH SURP SAMPLES
Code
WH/2
WH/3
WH/4
WH/5
WH/6
WH/10
MAG+MID
Xvrt
56.4
53.8
49.6
45.8
51.4
65.0
U3°8PPm
208
209
194
206
234
185
%R
87.3
85.3
82.7
81.3
85.8
93.0
ER
1.5
1.6
1.7
1.8
1.7
1.4
NMAG
%wt
43.6
46.2
50.4
54.2
48.6
35.0
U3°8ppm
40
42
40
40
41
26*
%R
13.0
14.7
17.3
18.7
14.2
7.0
OperatingParameters(T.rpm.Xsd.lpm)
1.8. 3. 20. 12
1.8. 2, 20'. 12
1.8, 2. 20, 14
1.8. 2. 20, 14
1.8. 2. 15. 14
1.0, 3, 20. 131.8, 3, 20. 13
Table IV-RESULTS WITH RURP SAMPLES
Code
WH/6
WH/7
WH/8
WH/9
WH/10
MAG+MID
%wt
38.2
41.3
36.6
46.8
54.7
U3°8ppm
140
134
142
164
130
\R
65.5
65.9
65.1
75.4
77.7
ER
1.7
1.6
1.8
1.6
1.4
t
Xwt
61 8
58.8
63.4
53.2
45.3
4MAG
U3°8ppm
45
48
44
47
45*
•
%R
34.5
34.1
34.9
24.6
22.3
OperatingParameters(T,rpm.Xsd,lpm)
1.5, 2. 20, 15
1.3, 4. 20. 15
1.3. 2, 20, 15
1.8, 3. 15. 15
1.0. 3, 20, 131.8. 3. 20. 13
* Final reject (NMAG) of two stage operation in WHIMS
Table V: LIBERATION CHARACHTERISTICS
xwtQuartsatlc U~0o(ppm)
X DistxwtMicaceous UoOg(ppm)
X DistLiberated U XWt6V with UgOgCppm)
Magnetite etc. X Distxwt
FEED U308rppm)
X Dist
MURP
55.817
8.338.4125
42.8
5.8940
48.9100112
100
SURP
63.618
8.831.6107
26.7
4.81707
64.5100127^
100
RURP
71.512
9.724.183
22.1
4.41395
68.210090
100
Table VI: Feed Size Analysis & Uranium Distribution
ParticleSlze(Mm)
• 208
+147
• 105
+74
+ 53
+ 37
-37
MURP
xwt11.6
23.0
21.0
15.0
10.6
5.6
13.2
%D
8.8
13.018.0
13.8
10.0
7.5
28.9
SURPXWt XD
17.4
12.5
17.9
18.0
13.6
6.3
14.3
13.2
7.0
18.2
7.5
13.6
8.5
32.0
RURPXWt XD
5.4
12.5
19.0
17.7
17.1
10.6
17.7
2.5
6.4
9.8
11.7
12.7
12.9
44.0
- 331 -
Fig 1. O I S T H I & U T I O N SC KECOVERV IN DIFFERENT SIZES
2* -
22 -
1C -
• • -
X
4 -
2 -
m
i- J 7
i^I i
•»-83 -1-74 •H47 1-208
Fig. 2. DISTRIBUTION & RECOVERY IN DIFFERENT SIZES/
-3T +3T -»03 t-74 t l O l -H47 •••20*
Fig. 3. DISTRIBUTION & RECOVERY IN DIFFERENT SIZEStim OME : msm/mt/»
+ 7* +IOI t>l47 +2Q«__CA<nicu
PRELIMINARY BENEFICIATION STUDIES ON URANIUM ORE FROM
TUMMALAPALLE, ANDHRA PRADESH
N.P.H.Padm&nabhan, U.Sridhar and N.K.Rao
Ore Dressing Section, Bhabha Atomic Research Centre.
Hyderabad.
Preliminary beneficiation studies were carried outon a small bore-hole uranium ore sample fromTummalapalle. Cuddappah district (Andhra Pradesh). Mostof the uranium values occur in this reasonably vastdeposit in the form of fine grained pitchblende. Thehost rock ic essentially dolomitic/ phosphaticlime-stone with small amounts of quartz and shale. Thepresence of such high amounts as 60-65% by weight ofacid-consuming carbonate minerals forbids the adoptionof the conventional acid-leaching process for uraniumextraction. However, if the acid consuming material inthe ore is either removed, or at the best reduced byphysical seperation method, with out any significantloss of uranium values, the acid leaching process mightstill be viable both technically and economically. Withthis aim,preliminary studies were conducted to separateessentially the carbonates by physical separationtechniques.
The ore sample contained 60-65% by weight ofcarbonate minerals, 10% of apatite and quartz each andabout 5 % of pyrite. Radiometric estimations gave theuranium assay as 0.05% U 0 *q. The ore sample wascalcined at about 900°C 3 8 for two hours and thecalcine was quenched in cold water. The slaked limeformed, is then removed by any one of the methods suchas desliming, flotation and dissolution. About 20% ofthe weight was lost during calcination by the expulsionof carbon dioxide.In the desliming method additional35% of the weight could be discarded with only about30% of loss of uranium values. In the calcination andflotation experiment, weight loss was only 20% sinceslaked lime did not float well. Attempts were made to
- 333 -
dissolve the slaked lime, and thi3 way about 70% of theweight could be discarded, with about 20-30% uraniumloss. Straight flotation of carbonate minerals withsodium oleate also, gave encouraging results. Otheralternate methods like selective dispersion of calciteor selective flocculation of apatite, quartz and pyriteare also available for the solution of problem in hand.
I INTRODUCTION
Occurrence of an extensive uranium ore deposit has
been reported by Atomic Minerals Division (AMD) at
Tummalepalle, District Cuddappah, Andhra Pradesh.*1*
The ore contains essentially dolomitic/phosphatic
limestone as the major gangue, which are highly
acid-consuming by nature, end hence, acid-leach process
for dissolution of uranium values would prove to be
unduly uneconomical, in addition to posing a major
threat to ecology and environment. Under these
conditions, alkaline leaching would naturally be a
favourable choice, but this also has its own
limitations and requirements like higher temperature
and pressure for leaching, longer contact time etc.
More importantly, Indian experience on recovery of
uranium using alkaline leach process is practically
nil, whereas considerable experience of about 20 years
exists in the case of uranium production by the
acid-leach process. Both the acid leach and the
alkaline leach routes are being thoroughly investigated
by other laboratories. There exists a third
alternatLx'G, which attempts to remove the
acid-consuming materials from the ore by suitable
beneficiation techniques in order that the remaining
ore material may be processed by the well-proven
acid-leach process. With this iaim, preliminary
- 334 -
beneficiation studies were carried out, on small amounts
of drill-core ore samples of Tummalepalle uranium ore.
Various processes were tried, in order to remove the
carbonate-bearing gangue material, and this paper
describes the experiments carried out and the results
obtained.
II CHARACTERISTICS OF ORE SAMPLE
Two drill core ore samples, weighing about 2 and
lkg were received from Uranium Extraction Diviaion(UED)
of BARC for beneficiation studies. Since the quantity
of the ore sample was so small, batch beneficiation
experiments were carried out with about 50-100gm of
feed per batch test. The experiments are, therefore,
only exploratory, and the results only indicative.
Detailed studies could not be continued due to the
paucity of the ore sample. However, these experiments
do indicate that prior to the outright rejection of the
proposal to set up a uranium extraction- plant for
processing this ore on techno-economic grounds, this
technique of removal of acid-consuming material from
the ore can be given a serious consideration.
Mineralogical analysis of the ore samples
indicated that this ore contained 60-65% by weight of
carbonate-bearing minerals, 10% of apatite and quartz
each and about 5% of pyrite. Radiometric assay gave
the uranium assay as 0.05% UB0B#<». The main uranium
bearing mineral was found to be pitchblende, while
minor amounts of coffinite was also reported. Apatite
also showed a small amount of radioactivity. The
distribution of particle size and uranium values in a
TABLE I
DISTRIBUTION OF URANIUM VALUES AS A
FUNCTION OF PARTICLE SIZE
SIZE FRACTION
MESH
+ 35
- 35 + 50
- 50 + 70
- 70 + 100
- 100 + 150
- 150 + 200
- 200 + 270
- 270
FEED
WEIGHT
%
26.9
17.3
9.1
11.7
5.6
4.1
3.0
22.3
100.0
* °3°8ASSAY
0.048
0.045
0.046
0.043
0.041
0.041
0.035
0.035
0.043
U3O8DISTN.
%
30.2
18.3
9.7
11.7
5.4
3.9
2.5
18.3
100.0
crushed samplefTable I) showed that there is no
preferential concentration in any size fraction.
However, it may be noted that the coarsest size
fraction (+35 mesh) has slightly higher uranium assay,
while the finest size fractions (-200+270 and -270
mesh) have slightly lower assays. The high uranium
distribution in these sizes are mainly due to the high
weights of these si2e fractions.
Ill BENEFICIATION STUDIES
The problem of rejecting the carbonate-bearing
gangue is generally encountered in the beneficiation of
rock phosphates, and a variety of processes are
commonly practised all over the world. Flotation and
thermal methods are important among them. The idea of
- 336 -
thermal methods is not new in processing of uranium(2)ores also. One of the uranium plants in Western
Australia (Western Mining Corporation Limited, at
Yeelirrie) is rejecting the dolomite and calcite
present in the ore by roasting in a rotary kiln,
followed by quenching. In the present study also,
experiments were carried out based on thermal treatment
and flotation. In the case of thermal experiments, the
calcination and quenching were done under similar
conditions, but subsequent operation differed from
experiment to experiment. Essentially the experiments
wore carried out as mentioned below •
(1) Calclnation-Quenching-Desliming
(2) Calcination-Quenching-Flotation
(3) Calcination-Quenching-Dissolution
(4) Direct Flotation
3.1. Calcination - Quenching - Desliming
The ore crushed to,all passing through 6mm was
calcined in a laboratory muffle furnace at 960°C for
2 hours, and the calcine was quenched in cold water.
Calcination results in the expulsion of carbon dioxide
from the ore, and quenching oauses thermal stress in
the quick lime, because of which the material gets
fragmented and forms slaked lime in water. The
temperature and duration for calcination were arrived
at based on our earlier experience on the beneflclation
of Maton Phosphate Ore. The material was then
deslimed in a controlled manner to remove the slaked
lime in the overflow. The results are presented in
Table II. (Expt.l). About 25X of the weight was lost
- 337 -
during calcination, by the expulsion of carbon dioxide.
In the desliming stage additional 35% could be
discarded with about 30X loss of uranium values. The
uranium assay went upto 0.1% ^90m. which was
incidental. The slaked lime was found to flocculate at
high pH ( the high pH being due to the presence of
lime) and hence, desliming was less efficient. Attempts
were made to prevent flocculation of the slaked lime by
carrying out the quenching operation in
dispersant-mixed cold water instead of plain water.
TABLE II
RESULTS OF CALCINATION-QUENCHING DESLIMING EXPERIMENTS
FRACTION
Sands
Slimes
Wt.Loss
Feed
Expt.1
WT X
41.3
35.0
23.7
100.0
AssayXU3O8
0.1
0.05
0.059
Dlstn.U3O8 %
70.2
29.8
100.0
Expt.2
WT X
35.8
39.3
24.9
100.0
AssayVJ3O8
0.12
0.04
0.059
Dlstn.U308 X
73.2
26.8
iOO.O
Sodium silicate was used for this purpose in one of the
experiment and the remits are given in Table II under
Expt.2. Sodium silicate was not effective both in the
prevention of flocculation of the slaked line and
dispersing the already flocculated lime. More efficient
dispers^nts, like sodium hexa metaphosphate or low
molecular weight polyacrylates are expected to give
better results. The relatively high loss of uranium
values could mainly be due to the inproper dispersion
and desliming.
- 358 -
3.2. Calcination - Quenching - Flotation
After calcination and quenching, flotation was
tried to remove the slaked lime particles in the float.
Sodium oleate was used as collector and methyl isobutyl
carbinol (MIBC) as frother. The results are given in
Table III. There was a weight loss of 21% during
calcination and quenching and an additional weight of
about 20X could be discarded during flotation, with
about 16% loss of uranium values. Slaked lime did not
exhibit good flotation properties, and hence the weight
TABLE III
RESULTS OF CALCINATION-QUENCHING-FLOTATION EXPERIMENT
FRACTION
Float
Tails
Wt.Loss
Feed
Expt.3
WT %
19.6
59.1
21.3
100.0
AssayXU3O8
0.047
0.08
0.056
Dlstn.U3O8 %
16.3
83.7
100.0
loss during flotation was found to be less than
expected. Similarly, with improved dispersion it should
be possible to minimize uranium loss in the float.
3.3. Calcination - Quenching - Dissolution
In the beneficiation of phosphates, the slaked
lime is removed in some of the plants by dissolution,
followed by solid-liquid separation. The dissolution is
achieved by increasing the solubility of lime with the
- 359 -
help of reagents like ammonium or sodium chloride.
The solubility of slaked lime is claimed to increase by
abcut one hundred times if sugar solution is used for
dissolution. ' The lime reacts with the sugar
molecule as follows [S(OH)2 indicates sugar molecule] :
/ OH . 0 .( + Ca(OH) • S ( ) Ca + 2H 0\ OH 2 \ o / *
The calcium complex of sugar is soluble in water, and
can therefore be removed by simple solid-liquid
separation.
Indicative experiments were carried out on the
Tummalepalle uranium ore sample, using this technique.
Calcination was carried out at 880°C for one and a half
hours as recommended by Gunduz and Guagum. Quenching
was done in cold water, and after removing the excess
water, strong sugar solution was added, and the mixture
was stirred for about 30 minutes. Then the solids were
removed by decantatlon and the supernatent, liquor was
filtered, to get fines and filtrate. The filtrate did
not show presence of any uranium values. The
results, given In Table IV, show that the total weight
loss that could be achieved by calcination,
quenching and dissolution was.about 43%, and the solids
weighed 36X, containing 81% of the uranium values,
while the fines weighed 20.7%, and contained 19% of
uranium values. Since the filtrate does not contain any
uranium values, and since there is no other product
wherein uranium could get distributed, the solids and
fines together constitute 57% by weight, contain 100%
of uranium values, and the assay of the combined
material (i.e.. solids and fines) will be 0.095% Ua0,.
- 340 -
TABLE IV
RESULTS OF CALCINATION-QUENCHING-DISSOLUTION EXPERIMENT
FRACTION
Solids
Fines
Wt.Loss
Feed
Solids
Fines
Expt.4
WT %
36.5
20.7
42.8
100.0
57.2
AssayXU3O8
0.12
0.05
0.054
0.095
Distn.U3O8 %
80.9
19.1
100.0
100.0
Another experiment was conducted on similar lines, but
with the addition of deslimlng step before dissolution.
But this experiment did not give good results, as in
the earlier cases, due to improper dispersion of slaked
llae and sub-optimal desliming. About 33% of uranium
values were lost in slimes during the desliming stage.
However, it is felt that the results would be better if
the desliming step is introduced after dissolution, as
this would facilitate the subsequent solid-liquid
separation, and with acceptable loss of uranium values
the weight could be reduced by an additional 20%.
3.4. Direct Flotation
One exploratory experiment was carried out using
direct flotation to discard the acid-consuming
carbonate gangue in the float. Flotation was carried
out on a ground ore sample with sodium oleate as
collector and MIBC as frother, at a pH greater than 10.
- 341 -
TABLE V
RESULTS OF DIRECT FLOTATION EXPERIMENT
FRACTION
Float
Tails
Feed
WT
61
38
100
X
.8
.2
.0
Expt.5
AssayX03O8
0.03
0.12
0.060
Distn.U3O8 %
30
69
100
6
4
0
The results (Table V) are good in terms of the removal
of gangue and weight reduction, but not so good in
terms of the accompanying loss of uranium values.
About 62% of the weight could be discarded in the
float with about 30% of the uranium values. It needs to
be mentioned here that a two-stage flotation process
has been developed for the phospho-uraniferous ore of
Itataia in Brazil. ' The ore is calcareous
phosphorite, with uranium occurring to the extent of
0.116% UB0#. The stragtegy adopted in processing this
ore Involves direct flotation of calcite and apatite in
the first stage, using a reagent combination including
sodlun silicate, starch, sodium hydroxide and tall oil
at a pH of 10, and a reverse flotation in the second
stage, with depression of apatite using phosphoric acid
and activation of calcite using sodium oleate at a pH
of 5.5. Uranium reports along with apatite and their
pilot plant tests Indicate that 63.6% of uranium values
could be recovered in the apatite concentrate with a
grade of 0.204% U-0#. About 15.4% of the uranium values
are lost in the slimes (<10JJR) while about 17.6% report
in the tailings of the first flotation stage. The
flow-sheet is given in Figure 1, along with material
- 342 -
KEY WT %U3O8 AssayXU3O8 Dlst.%
100.00.115100.0
Ground Ore Feed
IDESLIMING CYCLONE
81.70.11984.6
Under
SilicateTails
DIRECT
flow Overflow
LOTATIONPH = 10
32.20.0617.6
Float
180.15
<L.309.4
REVERSEPH
Sink
360.63
FLOTATION= 5.5
j.0204.6
CalciteFloat 1
13.50.0293.4
Apatite Concentrate
Figure 1. Flow-Sheet for ProcessingPhospho-Uraniferous Ore
Itataia
balance for uranium. A similar process strategy could
be thoroughly investigated in the case of Tummalepalle
ore also. Since uranium is of Interest in the present
case, the silicate tailings (sink of first stage) and
apatite concentrate (Float of second stage) could be
nixed to get higher uranium recovery and attempts can
be made to recover the uranium values lost In slimes,
using other techniques like high gradient magnetic
separation (HGMS). A similar two-stage flotation
process has been recommended for removal of dolomitlc
impurities from Jamarkotra phosphorites. '
- 343 -
IV DISCUSSION
As already mentioned, all the above process
schemes could not be studied in detail due to want of
ore sample. However,the preliminary experiments
indicate that it is quite possible to acheive the main
objective of removal of acid-consuming materials prior
to leaching of the ore, and that an in-depth study is
essential for evaluating the technical feasibility and
economic viability of the whole scheme. Among the
various processes tried, calcination- quenching-
dlssolution and direct flotation processes appear more
promising. In addition to these, other processes like
selective flocculntion and selective disi-jrsion
followed by suitable separation techniques, high
gradient magnetic separation etc. can be explored.
V CONCLUSIONS
A few exploratory experiments were carried out on
a small amount of bore hole ore samples from
Tummalepallc. Andhra Pradesh, with the objective of
reducing the acid-consuming carbonate-bearing gangue
material, by thermal methods and flotation. The
preliminary experiments indicate that it is possible to
achieve the objective with minimum uranium loss. About
50-60% of the total weight could be discarded with a
uranium loss of 20-25%. Although the primary aim was
not to upgrade the uranium content in the ore, the
f.rade of th* ore goes up to more than 0.1% Us0a from
0.05%. Among the various processes tried,
calcination-quenching-dissolution and direct flotation
- 344 -
processes give good results, and can be taken up for
serious studies.
Acknowledgements
The authors would like to express their thanks to
Shri.P.R.Roy, Director, Materials Group, BARC., for his
keen interest in the problem and to Shri.K.S.Koppikar,
Head, Uranium Extraction Division, for the supply of
the ore samples.
VI REFERENCES
1. Annual Reports of Department of Atomic Energy,
1977-1988.
2. Significance of Mineralogy in the Development of
Flow-Sheetfor Processing Uranium Ores. Techniocal
Report series 196, International atomic Energy Agency,
1980, P45.
3. - ibid - , p264.
4. Rambabu Ch., Roy P.K.. Shukla S.K., Majumdar K.K.
and Rao G.V.U., Beneficiation Studies on Maton
Phosphate Rock (Rajasthan), BARC Internal Report
BARC/I-857, (1978).
5. Ben-Ari C. and Fuchs W.J., Upgrading Calcareous
Rock Phosphate, Neger Phosphates Limited, 1960.
6. Herman E.R., Upgrading of Phosphate Rock, Chemicals
and Phosphates Limited, 1965.
- 545 -
7. Kirk K.E. and Othmer D.F. (eds.) Encyclopedia of
Chemical Technology, vol 12, Wiley Inter Science, New
York, 1967.
8. Gunduz T. and Gumgura B., The Enrichment of
Low-Grade Mazidagi Phosphates by Calcination and
Extraction Methods, Separation Science and Technology,
22(6), pp 1645-1648, 1987.
9. Acquino J.A., Furtado J.R.V. and Reis(Jr.) J.B.,
Concentration of Phosphate Ore with
Siliceous-Carbonated Gangue via Reverse Flotation,
FROTH FLOTATION : Proceed. 2nd. Latin-American Congr.
Froth Flotation., Concepci6n, Chile, 1985
Developments in Mineral Processing, vol 9, ed: Castro
S.H. and Alvarez J., Elsevier (1988), pp 185-200.
10. Moudgil B.M. and Ince D., Flotation of Dolomite
Impurities from Jamarkotra (India) Phosphorites, Inter.
J. miner.Process., 24(1988), pp 47-54.
- 346 -
Session III
DI5CU3SI0HS
Paper No. 1
N. SV/AMINATHAR s What is the role of blasting technique withrespect to ore dilution?
J.L. BHASIN : Supervision of blasting operation is veryimportant. Dilution of ore to the extent of about 10 per centis tolerable.
R. MOHANTY t What is the difference in mining cost with respect
to depth ?
J.L. BHASIN : As you go deep the time taken to bring out agiven quantity of ore Increases reducing the productioncapacity of the mine and hence the mining costs increase withdepth*
Paper Ho. ?
K.K. DY/IVEDY t What la the additional recovery by using BMS unit?
U.K. TIWARI t We have not been eble to increase the recovery inour plant trials beyond additional 8-10 per cent using Mosabonltailings.
N.K. RAO t Are you using the aame type of table in all yourplants or are you using different types?
U.K. TIWARI i More or less same type of tables are used. Ofcourse some modification in the tables have been made from time totime based on the operating experience* *
- 547 -
N.K. RAO* What waa the reason for the failure of KDCC cone,concentrator in upgrading uranium from copper tailings?
U.K. TIWARI: This could be due to the association of uraniummineral with fines and the fine grind of feed material*
N.K. RAO : Is it advisable to use the tables first and then BMS?
U.K. TIWAHI » We have tried this type of flow sheet. Of courseBMS having very high capcity could be the choice for the firststage.
M.C. BHURAT > Why not apply direct leaching technique for coppertailing?
K.3. KOFPIKER t I would like make comment. In the next sessiona separate paper is being presented on direct leaching of uraniumfrom copper tailing. Hence this aspect can be discussed at thattime*
S. SEN t TV» y O U cave any future programme to improve the recovery?
U.K. TIWARI t Efforts are made on continuous basis.
Paper Ho. 4
N. SWAMINATHAN » Do you have any control on the particle sice
of the tailings?
R. 3HANKARAN t I would like to add my comment* We do not have anycontrol on particle else beoause grinding Is done by H.C.L. to salttheir copper recovery circuits.
K.K. DWIVSDY t I feel that either magnetic separation or direotleaching should be followed. By magnetic separation aboutof uranium can be reoovered and them it be leached.
- 348 -
Paper No. 6
D.V. BIIATNAGAH : Magnetic separation may give a better recovery
at the concentration stage. One should test this concentrate
to determine how much of uranium present can be leached.
!?.?. V5RMA : What would be the average grade of this concentrate?
K.K. DWIVEDY t I would like give some data. In our laboratory
studies, the concentrate assayed 0.022$ U,Og and leachability
T.K.S. HUETHY i I would like make some general remarks. The
work on the recovery of uranium from copper tailings has been
going on fov the past three decades* I think the time has come
when all the parties involved sit together and reach some
concrete decision.
Paper No* 7\
X.K. DWIVEDY t I would like make a comment. For this type of
ore the only solution is to float the sulphide and then go for
alkaline leaching because In carbonate flotation, it is difficult
to get rid of total carbonate*
D.V. BHATNAGAR : I suggest that it is better to remove the
sulphides and follow alkaline leaching technique.
I). 0. BANNKHJKB : The apatite content of the ore from this area is
not uniformly 10 per cent. It varies widely. We should plan
on the lines suggested by Shri Bhatnagar and Shrl Dwivedy*
S E S S I O N I I I B
ANALYTICAL TECHNIQUE'S IN URANITTC TECHNOLOGY - I I
Chairman : Shri L.M. MAHAJAN(Retd. )
i? A R C
Reporteurt Shri N. S^AM SUNDARN ? C
- 349 -
RAPID DETERMINATION OF URANIUM IN URANYL NITRATE
SOLUTIONS BY GAMMA SPECTROMETRY
T.K. SANKARANARAYANAN AND D.S. GUPTA
Chemical Engineering Division
S.G. SAHASRABUDHE AND M.R. IYER
Health Physics Division
And
V.N. KRISHNAN
Uranium Extraction Division
SUMMARY
Uraniuo-235 emits gamma rays of 185.7 kev with 54Z yield. Gamma
spectrooetry with this gamma ray presents an excellent method for the
estimation of U23S and hence the total natural uranium concentration.
This paper describes the setting up of a system which uses a 3"x2" Nal
detector and a microprocessor based 4K multichannel analyser for
assaying U in liquid samples, A software gain correction method is
Incorporated in the system to eliminate errors due to gain shift.
Three different ranges of concentrations of Uranium in natural Uranyl
Nitrate solution have been studied. Using known, standard samples,
calibration graphs of cps Vs. concentration were obtained. Linearity
has been observed upto the Uranium concentration of about 80 gas/litre
while non-linearity due to self-absorption was found in the higher
ranges. An exponential relationship* vix&x C. wa* used for fitting the
data in the non-linear range.
This method can be used to determine the Uranium concentration In all
the three ranges of concentration we have studied in a rapid and
non-destructive way. The standard deviation in the concentration range
of 50-80 gms. of U per litre was found to be + IX for a 300 sees.
counting time.
- 350 -
1. INTRODUCTION
Uranium-235 emits gamma rays of 185.7 kev with 54Z yield accompanying
the alpha decay of U-235 to Th-231. This gamma line from U-235 detected
by a Nal(Tl) detector has been used for precision online measurement of
Uranium enrichment in a LWR fuel fabrication plant (1) . Gamma
spectrometry using 185.7 kev gamma ray presents an excellent method for
the estimation of U-235 and hence the total uranium concentration in
natural uranium samples. A method based on the above technique has been
developed for the rapid determination of uranium in uranyl nitrate
solutions non-destructively. The concentration ranges studied are those
normally encountered in uranium refining plants.
2. PRINCIPLE OF THE METHOD
Assuming the isotopic composition of uranium to be natural and uniform
in all samples of uranyl nitrate solutions, the intensity of the 185 kev
gamma emitted will be proportional to the U-235 content which in turn
will be proportional to the total uranium content in the sample. If the
sample geometry, volume of the sample and the matrix are kept the same
in the standard and the samples, the calibration graph obtained with cps
vs. concentration of U in gms/litre =an be utilized to determine the
concentration of U in samples.
3. EQUIPMENT
A microprocessor based HPD 4K multichannel analyser was utilised for
this work. The block diagram of the equipment is given in Plg.l. A Hal
(Tl) detector (size: 5 cms. x 7.5 ems) coupled to a phot'omultipller was
used along with a preamplifier, spectroscopy amplifier, ADC and 4K MCA.
Cylindrical PVC jars of dia. 9cms, haying a gasket and a lid were made
use of as sample bottles. In order to reduce the systematic errors due
to geometry effects the sample container was positioned on top of the
detector using a guide ring.
- 351 -
4. PROCEDURE
Using PVC jars as sample containers, solutions of uranyl nitrate were
kept on the Nal detector and the gamma spectrum acquired for a counting
time of 300 sees. A typical spectrum obtained from the samples is given
in Fig.2. A peak at 90.7 kev due to X-rays and decay gammas Is seen in
addition to the 185.7 kev gamma peak from U-235. The method involved
the estimation of the photopeak area of the 185kev peak after correcting
for the contribution from Compton scattered gammas of higher energies.
A Conpton window adjacent to the 185 kev peak on the right side is used
for finding the Compton contribution using a linear Compton
approximation. The selection of the peak and Compton window would be
subject to personal errors and the spectrometer settings like gain etc.
A software controlled gain correction method developed and incorporated
in the MCA avoids personal errors and ensures that any gain shift
resulting in peak shift in the spectrum is automatically taken into
account for arriving at the photopeak area. The procedure enables the
photopeak area to be estimated within an accuracy of better than lit.
The method consists of Internally arriving at the energy calibration
using 90.7 kev peak and 185.7 kev peak in the sample spectrum itself.
The two windows for the 185.7 kev photopeak and for the Coapton
contribution to the peak Incorporated in the software of the analyser
are specified In energy units:
185 kev peak window: i. 156.13. - 236.56 Jeev
Coapton window : 241.68 - 275.19 kev
Using the Internal energy calibration the corresponding channel windows
are Internally arrived at and the Integrated counts In the windows are
arrived at by the analyser. A 300 sees, counting of the sample was
found to give sufficient counting statistics to ensure better.than IX
overall precision for concentrations above 50g U/l . The optimization of
sample volume was carried out. A volume of 200 ml. of sample was found
to be optimum on the basis of these studies.
- 352 -
5. RESULTS
Three different ranges of concentrations of uranium in pure uranyl
nitrate solution were studied. The ranges selected are those of
interest in various types of samples in a Uranium Metal Plant.
Range 1: 0.200g U/l to 1.4 g U/l.
When background effects were completely eliminated by proper shielding
of the sample, a linear graph passing through the origin was obtained
for cps Vs. concentration of U in gins/I it re. A linear regression was
carried out on this data which resulted in the following expression:
g/1 of U - 0.1866 x cps + 0.0106
The fitted values agreed with the actual values of concn. within 2.4%
Range li: 50 gms U/l to 80 gas.U/l
Linearity was observed in this range also, when cps was plotted against
the concn. of U In gas/I which is shown in Pig.3. Linear regression was
carried out which yielded the following expression:
gms/1 U - 0.180 x cps - 15.48
The maximum deviation of fitted values from the actual values was only 0.4%
Range ill: 150 gms U/l to 190 gms U/l.
Due to self absorption of gamma rays by the solution, non-linearity was
observed In the calibration graph of cps. Vs concn. of U as seen In
Fig.4. The following equation was fitted using the data:
-Cxy - Bxe ; where y Is the cps obtained for a given concentration
x. Typical value for B and C are 5.808 and 0.00205
respectively.
6. DISCUSSION
When raffinate solution was counted, the radium present Interfered with
- 353 -
the 185.7 kev gamma rays, ^hereby resulting In an erroneous value.
Radium has an emission at 186 kev and under equilibrium conditions, 50%
of the contribution to 185 kev photopeak comes from Ra-226. Generally,
Ra-226 Is not present to significant levels in the uranium handled in
Uranium plants engaged in processing of nuclear fuels since it gets
removed in the earlier purification stages. However, in the raffinate
stream, Radium-226 may preferentially get collected and could pose a
problem in the type of measurements described above.
In such cases, the radium has to be chemically removed before the gamma
counting or alternatively the contribution from radium can be corrected
using one of the many gamma emissions from Its daughter products which
will always be in equilibrium with Ra-226 such as the 352 kev emission
from Pb-214 with a branching ratio of 37.It.
The results reported above indicate that this method is Ideally suited
for a rapid non-destructive assay of pure Uranyl nitrate solutions of
concentration range 50-80 gms./l. Even for higher uranium concentration
the method can be applied using an exponential expression with
empirically determined values for the constants. The accuracy of the
method In the linear region is found to be +_ IX.
ACKNOWLEDGEMENTS
The authors are grateful to Shrl T.K.S. Murthy for suggesting this
problem and fruitful discussions and also to Shri V.S. Keni, Head,
Process Engineering Section and Shrl S. Sen, Head, Chemical Engineering
Division for encouragement in carrying out this work.
REFERENCES
1. Gamma ray spectrometry for In-line measurements of U235 enrichment
in Nuclear Fuel Fabrication Plant (IAEA/SM/201/46); P. Matussek and H.
Ottmer; Safeguarding Nuclear Materials; Proc. Symp.; Vol.11, pp.223.
- 354 -
PHOTO-MULTIPLIER
PREAMPLIFIER
Not ITl)CRYSTAL
A.O.C. CONTROLLED4KUCA
INPUT/OUTPUTDEVICE
TOUTPUT
FlG.1. BLOCK DIAGRAM OF Y SPECTROMETRY SYSTEM FCRNP ANALYSIS OF URANIUM
J-Wt-70 Rtv.
FIG. 2 . GAMMA SPECTRUM OF URANYL NITRATE SOLUTION
•oo
8
» toMM CO • • 70 7t
3 CONCENTRATION OF U IN «••/Litre
790
ISO
Fit.4
170 190
CONCCNTRATION OF U IN
- 356 -
MODIFICATION OF FLUDRIMKTRIC MKTHDD OF DRANIUM ANALISI3
FOR JAPtPOPA PLANT SiMPLSS
AJB, Chakraborty and V.M. Pandey
riON OF INDIA
JJDOGUDA MIMES
SINGSHUI
BIHA&
Fluorimetry i s one of the most sensitive instrumental method* of est i-
mating uraniuB. The method followed at present Involves the extraction
of uranium vith ethyl acetate in presence of saturated solution of
aluminium nitrate* After extraction, an aliquot of the extract i s pipe-
tted into platinum dishes specialty made for f luorlaetric work and the
solvent i s evaporated under an Infra-red lamp. The residue i s fused with
about 0.4 gm of aodiua fluoride - sodium carbonate (1:4 mixture) at a
temperature of about 800*0 for 3 minutes using a muffle furnace. The
fused mass i s cooled and the fluorescence of the resultant bead i s
measured.
The samples analysed by f luorimetrie method In our laboratory are ( l )
Break through, (2) Semi pregnant, (3) Barren Diversion, (4) Second Duetes,
(5) Grab sample of eluate, (6) Secondary f i l t er cake, (7) Barren liquors,
(6) Leech Tailings, (9) Plant Tailings.
tfhile using ethylacetate, extractions are done in nitrate medium whereas
most of our samples are in sulphurlo acid medium* H»nce a solvent suited
for sulphate medium was fe l t to be more useful* Jnines are being used ex-
tensively to remove uranium from sulphate liquors as an anion* Alemine
336 has been used in our BAD studies for solvent extraction of uranium
from Jaduguda leach liquors* Since i t was found to be a good extractant,
the same solvent was selected for extraction for fluorlmetrio analysis
of uranium in place of ethyl acetate ti11—<"<"" nitrate. It was found that
Alamine-336 can be used in plaoe of ethyl aoetate aluminium nitrate for
- 357 -
uranium extract ion for f luor imetr ic determination with the same accuracy
as in the case of e thyl acetate aluminum n i t r a t e .
INTRODUCTION
The f luorescence of uranyl compound on i r r a d i a t i o n with Ul trav io le t
l i g h t i s wal l known e f f e c t . I t was discovered by Becquarel and Stokes
i n t h e middle of previous century, s ince that t ime the phenomenon has
been care fu l ly invest igated by many authors. One of the r e s u l t s of t h e i r
e f f o r t s was the discovery of t h e natural r a d i o a c t i v i t y and another con-
sequence vas t h e development of a very s e n s i t i v e method for t h e qua l i ta -
t i v e and quant i ta t ive determination of uranium (Uranium Fluoriaetry) in
water, minerals , b i o l o g i c a l mater ia l s e tc* Fluotfl metric method for d e -
termination of uranium in so lu t ion i s in use r i g h t f roo t h e day* of
Manhattan Project i n U.S.A. The method followed at present i s mostly i n
t h e l i n e with the one proposed by Grimaldi and further improved by Centanni,2
Bos* and Oesesa . The procedure followed at Jaduguda for process stream
samples invo lves separation of uranium from sample so lut ions using e thyl
acetate a* an extract ant i n presence of saturated solut ion of aluniniuB
n i t r a t e , drying of * measured al iquot of ex trac t , fus ing t h e dried a l l .
quot wi th sodium f luor ide - sodium carbonate f l u x and than determining
the uranium by f lnor imetr ic method. S ine* most of the plant samples are
i n sulphuric acid medium, a solvent su i tab le for sulphate medium was f a i t
t o be more use fu l i n place of e tby lacetate - Aluminium n i t r a t e system.
Therefor a i t was decided t o u s * a solvent which can extract uranium In
sulphate medium.
Long chain a l iphat i c amines are ooing used ex tens ive ly i n uranium industry
for uranium extract ion from sulphurlo acid loach l i q u o r s . One of the
popular amines, Alav.Jie-336 was used i n our B&D s tudies for uranium a t -
t r a c t i o n from Jaduguda leach l i q u o r . Since i t was found t o be a good e x -
t rac t ant for uranium i n sulphurlo acid medium, t h e saae solvent vac ,
so lsctod for extract ion of uranium i n process stream senples for f l n o r i -
a o t r i c est imations of uranium and the es t imat ions were carried out suoo-
- 358 -
easfully. Studies were farther extended for assaying niU feed samplessod sample• froa other sines of Singfrhhai in place of T.B.P, extractionspeotrophotoaetrio aethod. The results obtained are dealt with in thispaptr.
(a) Seageats and Ch—deals
( i ) Xtamlno-336 ( l* VA solution) t~ ID ml of alaalno-336 was
diluted to 1 l i t re using IR grade bensene. The diluted solventwas washed twice with 100 a l portion of water of pH 1.0 andwas filtered with whataaiw40 f i l ter paper and stored in abottle.
(11) Flux Mixture!- 4 i l Mixture of sodlua oarbonste aid sodluafluoride .
( i l l ) Standard ttraniusi Solatloni- (lO^ng/al) in sulphuric acid
•edium.
(b) aaaple Preparation*. 1 ga of the powdered ore/Tailings saaple wasdigested with 50 a l of an aold aixturc oontaining 5 a l of nitricadd, 5 a l of sulphuric aojd and rest water for 1 - 4 hours on ahot plate and evaporated to dense sulphurie acid fusing. The fusingwas continued for SO to 45 ainutee and then the beaker was oooladand SO a l of water was added earefully end was boiled for 5 to 10alnutes. ifter cooling It was filtered and the voluas was aede upto 250 a l la cav> of ores and 100 a l in cass of tailings*
(o) Uraniua &ctractlon froa Solutions*-. Ursniua was extracted withAlamlne-356, as an extract ant in benaene diluent,' The effect ofother diluents such as, cgrolohexane, ether and etbrl aoetst«f con-oentration of extraetant, pH of the aqueous phase, tiae end phaseratio on the extraction of uraalua were studied* The used solvent
- 359 -
was regenerated by washing twice with 2.5 percent sodium carbonate
8olution(l l i t r e of used solvent with 100 ml of 2.5£ sodiun carbonate
solution) followed by one wash with 1.0 pH water and f ina l ly with d i s -
t i l l e d water.
(d) Procedure for analys i s ! - A suitable aliquot of the solution
samples of the plant and of the ores and t a i l i n g s as prepared
above was taken i n stoppered extraction tube and volume was made
upto 10 ml keeping the pH i n the range of 1.0 to 1 .5 . 10 ml of one
percent solution of alanlne-336 In benzene was added and was shaken
for 5 minutes and was allowed to s e t t l e for complete phase separa-
t i o n , 0 . 1 ml or 0 .2 ml of t h e extract was pipetted out into the
f luorimetrio platinum dishes and the solvent was evaporated under
IB. lamp. 0.4 t o 0.5 ga of sodium carbonate sodium fluoride f lux
mixture was put into the dishes and was fused at 800°C for 3 minutes.
After cooling the intens i ty of fluorescence of the fused beads
were measured with the help of Jarre 1 Ash Fluoriaeter. A set of
standard* and experimental blank were run through the «*»<1aT>
procedure and the Intens i ty of fluorescence measured were oompared
t o know the unknown concentration.
The e f fec t of addition of interferences on the accuracy of uranlua e s -
timation by using Alamine-336 ware also studied. Experiments were also
conducted for supresslng the interferences.
RJBULTS AMD DISCOSSIOMS
1. Test for the Sui tab i l i ty of Jbctractant Concentrations
Uranium was extracted from the solution containing different amounts
of l^0Q using & alamine-336 i n benaene. A. plot of f luoriaetrlo
readings against quantity of UgOg in solution i s shown i n ? i g . ( l ) .
The straight l ine in F i g . ( l ) shows that upto SO ug of 1%0Q oan beextracted by Xl alamine-336.
- 360 -
(Z) Gonparislon of Uranium Estimation Involving Two Dlffere.it Matted
of
The extracted uranium from the process stream samples by using onepercent alamine-336 in benzene and by using ethyl acetate abminiuani t rate were analysed fluorimetrically and the results are comparedin Tabla-I.
TiBLE - I
Samples (ga/1)
{After extraction with j ifter extraction withIl£ alamine-336 in benzene I ethyl acetate AL-I f nitrate medium
Ion exchange Barren
Plant t o t a l BarrenBarren DiversionSecondary f i l trateBreak through sample
0.0052
0.0033
0.0100.0137
0.0013
0.00540.00320.0100.01300.00135
The results show that there i s a very good agreement in tho resultsobtained which confirms the applicability of alamine_336 as an extract antin place of ethyl acetate aluminium nitrate system to extract uraniumfrom sulphate media.
(3) Coapariaion of Ireoision of Jaslyals Using Two different Extract ants
for Plaorlmetrio Determination of Oraniun.
To compare the precision of analysis three different samples wereanalysed several t l»e by using ilsmlne-336 in bensene and by ethylacetate w"1'—<«fc»» nitrate for the extraction of uranlun. The resultsare given in Table-U.
- 361 -
TiBLS- n
DETffiMIHATIOM OF URANIUM IN THS PROCESS SAMPLE
'A1 - 3y alanino-336 in benzene extraction
•B • - By ethyl acetate aluniniiim nitrate extraction
Sample
Barren .
diversion
Secondary -pulp
filtrate
A
B
A
B
A
B
No. ofdeter,mination
7
7
5
5
7
7
Value obtainedg/1 IU>8
0.00196
0.0020
0.0310
0.03ID
0.034
0.034
0.001760.00176
0.0290
9.0285
0.031
0.031
I Average value]
0.00184 O0.00186 O
0.0299
0.0293
0.0323
0.0320
Standarddeviation
•000071•000085
0.00081
0.0010
0.00106
0.00106
3 3 S S X S S S = s s s s a
From the result* i t i s clear that the precision of analysis in case ofalanine-336 extraction i s batter than that of ethyl acetate aluainiuanitrate systea.
(4) application of ^ ine Extraction in the Analysis of Tailings
of the giant.
The tailings samples were analysed for uraniua f luoriaetricallyusing alenine-3'36 in bensene and ethyl aoetate-alaainlw nitrateas an extractant. The results obtained by two different routes
oonpared in Table-Ill.
- 36? -
- niANALYSIS Oy TAILINGS SAMPLES USING TMD DIFFgtEHT EXTRACXANTS
S a m p l e s *°3°8
Sxtractantas an I Using AL-nitrat© and Ethyl-
I Acetate as an Sxtractant
Leaching Pachuca
Tailings
Tailings pachuca
(Final Tailings)
0.0048
0.0042
0.0040
0.0040
0.0041
0.0042
0.0075
0.0077
0.0078
0.0078
0.0077
0.0084
0.0044
0.0042
0.0045
0.0042
0.0043
0.0041
0.00800.00780.00810.00760.00760.0079
S S 3 B
From the results In the table i t can be seen that the ralnes obtainedby using two different extract ants are In rery close proximity.
(5) Application of Alamlne Extraction for the Analysis of Uranlw in
Dranif Ores of Slnghbhu* Belt.
Daily samples of classifier overflow product (GOP) of Jaduguda plantand uranium ores from Narvapahar and Turandih were analyael foruraniua f luorlaMtrically using alamlne-336 in. bensene as an extractantand spectrophotoaetricalljr using T.B.P. extraction method. The resultsof OOP analysis by two different methods are oompared In Table-IVand of Harvapahar and Turamdih ores are compered in Table-V.
- 363 -
TJPLB - IV
OOMPAHISION OF COP ANALYSIS BY TWO DIFPBtHfl METHODS
Date * U 3 ° 8 I Date
By Colorine-j By fluorl-tr ic method | metric method
L
* D 3 ° 8
By Colori-metricmethod
|By f luorime-[tric method
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
0.0600.059
0.058
-
-
0.062
0.C59
0.0600.057
0.058
0.0600.0600.085
0.061
0.057
0.0610.058
0.060
-
-
0.062
0.058
0.C600.C56
0.057
0.061
0.0580.083
0.059
0.057
16
17
IB
IS
20
21
22
23
24
25
26
27
28
29
30
31
0.0610.052
0.057
0.060
0.058
0.052
0.055
0.C550.052
0.057
0.0570.063
-
0.054
0.0520.048
0.0570.C52
0.055
0.060
0.C58
0.062
0.057
0.0550.053
0.066
0.0570.059
mm
0.057
0.062
0.048
s s a s s
- 364 -
T i B L S - V
ANiLTSIS OF A FBf ORB SiMPLBS FflQM SINGHBHUM iRBA B I
TWO PIFFSajgHT MPHODS.
S a a p 1 e *°3°8
By ColorimetricTBP Attraction I mtf
proposed Fluorimetricmethod
Narva - A
Turaadih - A• - B
» - C
• - D
0.0470
0.0590.050
0.045
0.042
0.0475
0.0560.050
0.045
0.042
It ia clear from the above result a that the values obtained by the twodifferent aethode are aore or laoa same confirming that fliiorlaetricmethod for uranim eatiaation using alajdne-336 In benaene la a goousubstitute of spectrophotoaetric method ualng IBP extraction for theuranivai ores of singhbhtsi belt .
(6) Effect of Interferences in the letlmatJon of Oranim FluoriaatricaUy
Using Alaaine-556 aa an tebractant.
The interferences of Th, Ce, H0s" and Cl and their elimination Inthe fluorimetric eetlaation of uranim ualng 41amlna-536 in benseneas an extractant ware atodied and the results are plotted la Fig.(2)and Fig.(5). Frm Fig. (2) i t can be aeon that Ca lnterfers In uranlwiestimation in amlne ayatem of extraction but upto 1.0 g/1 of Ca can
+2be eliminated keeping the Fa concentration to 2.0 g/1 In the aquous
phase (adding freshly prepared FeflO^ solution).
- 365 -
Nitrate and Th also interfere and 1.0 g/1 of Th can be eliminated by
keeping 2.5 g/1 Chloride in aquous phase.
Nitrate was eliminated by fining vith sulphuric acid.
Prom Fig. (3) i t can be seen that Chloride does not interfere upto 2.5g/1. If the concentration goes above i t interferes very heavily. IfChloride i s present, i t should either be brought dovn to 2.50 g/1 levelin the solution or may be eliminated by fuming.
It was also observed that Mo, V, Co, Mn, Cu do not interfere upto 1*0
g/1 and Pe can be tolerated upto 5.0 g/1 .
COHCLUSIOH
Th* modified f l u o r l a e t r i o method i s most su i table for plant leach l iquors
as w e l l a s for s o l i d o r e s and t a i l i n g s samples. The preo is lon and accuracy
of the method are q u i t e sa t i s fac tory* By us ing t h i s method there w i l l be
saving o f chemicals I l k * Aluninlum n i t r a t e , Anraonlum Ni trate and Ferr ic
n i t r a t e . The es t imat ion t ime of s o l i d samples involving TBP extract ion
w i l l b * reduced, Tha consumption of solvent w i l l be very s n a i l because
t h e same solvent af t*r washing can b * reused for severa l cyc les*
The authors wish t o thank Chairman ft Mur-m ng Director, Uranium Corporation
of India limited for h i s keen interest in the Besearch ac t iv i t i e s of CRfcD
Department,
1 . Grlnaldi F.S. t- " Collect«d paper on method of Analysis for Uraniumand Thorium ". Ooo Survey Bull 1006 (1954) U.S. Govt. PrintingOffioe, Vaahington.
2 . Centanni P.A., Boss A.M. and Oesesa M.A. " Pluorimetrio Determinationof Uranium «. Anal. Chen. 28, 1651 - 1657 (1956).
- 366 -
U 3 O 8 EXTRACTION USfNGONE PERCENT ALAMINE 336 IN BENZENE
4000
o
5 3000
Ml
at
o 2000-
JO 20 J0_ .40 5Q
Ofi IN S O L U T f O N , ^
" Fl<3. 1
- 367 -
INTERFERENCE OF Th, Ce AND NO3 INAMINE EXTRACTION OF URANIUM AND
THEIR ELIMINATION
O Tb INTERFERENCE
A Ce MTgRFEKRENCE
ID NO3 INTERFERENCE
J7 ELIMINATION OF Th INTERFERENCE
© ELIMINATION OF Ce INTERFERENCE
01 02 0-3 0*4 09 0*6 Of 0*1 0*9 1*0CONCENTRATION,
no. z
INTERFERENCE OF Cf IN AMINE EXTRACTIONOF URANIUM
|100
K 90oc 80Jx 70
§50!£ 40
O.
30
2Q
f 00
O O 0
ro idoCHLORIDE ION CONCENTRATION
FIG.
- 369 -
DETERMINATION CP URANIUM IN SEA WATER BT
ABSORPTIVE DIFFERENTIAL PULSE VOLTAMETRT
R.N. Kbandekar and Badha Ragbunath
Pol lu t ion Monitoring Sect ionBhabha Atomic Research CentreTrombay, Bombay 400 065.IIMA
An adeorptiTe a tripping voltammetric procedure for d irec t
determination of trace quant i t ies of Uranium i n eeawater has been
descr ibed. Optima 1 conditions include pfl 6 . 7 , 2 x 10* M 8-hydroxy
quino l in t (Ozine) and c o l l e c t i o n potent ia l of -0.4V (Vs AgAgc l )
a t banging aercury drop e l ec trode . With control led adsorptive
accumulation f o r one Bin. a detect ion l i m i t of 2 .8 z 10 M
Uranium i s obtained. The response i s l i n e a r up to 7 i 10 M
Uranium and the r e l a t i v e standard deviat ion a t 4 z 10 MU i s 11.5J*.
The e f f e c t of p o s s i b l e interference from other metals has been
investigated.
IHTRODUCTIOM
Detexmlnation of uranium in sea waters i s of i n t e r e s t
because the element i s used f o r the production of e n e n y i n nuclear
r e a c t o r s . The contr ibut ion fvom nuclear f a c i l i t y , being sma l l ,
i s o f ten masked by the r e l a t i v e l y high v a r i a b i l i t y of uranium
concentrations in coaetal sea water. The stable oxidation state i s
uranium (vi)in oxygenated waters and i s mostly present as uranyl
ion which i s complexed by carbonate in carbonate bearing waters.
Because of the high concentration of carbonate (3 x 10 mg/l) in
sea water uranium exists predominantly (>9o£) as the trlcarbonate
uranylate anion UO_(CO,)_ ' and i t has a very high residence
time of 2.4 x 10 years w ; .
Several technique have been reported for the determination of
uranium in sea water . However these techniques are not
- 370 -
sufficiently sensitive at present for the direct determination ofuranium in sea water.
It would obviously be useful to be able to determine theconcentration of uraoiua directly in the sea water without priorcherical separation. Recently oathodic stripping voltammetrytechnique was developed for the determination of uraniun in naturalwaters* ' . This paper presents a sensitive and rapidadsorptive stripping procedure for the determination of uranium insea water using 8-hydroxy quinoline (Oxine).
Apparatus x PAR 174-4 polarographio analyser with PAR 303 bangingmercury drop electrode (HMDS) and PAR 305 electro magnetic stirrerwere used. Potentials given are with respect to Ag/AgCl,saturated XC1 reference electrode.
Reagents : i)A 3 x 10 M aqueous stock solution of U(vi) wasprepared and diluted as per the requirement. An aqueous stocksolution of 0.1 H oxine was prepared in 0.25M HCl (Analar, BOB) anddiluted with distilled water. A pH stock solution of IM PIPS(piperaiine-I-H'bis 2-etbane sulphonlc acid) mono sodium salt *nd0.5M VaOH (Arlstar, BIB) i s also prepared. An aqueous solution of0.1M EDTA was prepared from i t s sodium salt and was adjusted topH~7 by laOH.
Sea water samples were colleoted from coastal places in India.On collection in precleaned polythene bottles, they were acidifiedwith HCl so that pB of water i s nearly 2. Before measurement seawater samples were filtered through 0.45 .urn membrane f i l ters.
Procedure t A 10ml of sample aliquot was taken into thevoltammetric cell and 0.2ml of 0.001M oxine solution and 0.1ml ofPIPES pH buffer were added. After deaeration of the solution for8 min. by purging highly purified nitrogen, a fresh mercury drop wasextruded. The Sjtlrrer was started and electrolysis was done for
- 371 -
1 min. a t —0.4V. The solution was allowed to become quiescent and
the cathodic scan was carried out in d i f fe ren t ia l pulse mode with
scan rate of 5 mVs~ and the sens i t iv i ty of 500 nA(full s c a l e ) . The
measurements were repeated a f t e r three standard addition of
uranium to evaluate the concentration of uranium in the sample.
Interferences from Pb, Fe and Cd were not observed.
RESULTS AND DISCUSSION
Optimum conditions were obtained by varying the ozine
concentration, pfl of the e l e c t r o l y t e , adsorption potential and
adsorption time, scan ra te and biological buffers v i s HEPES and
PIPES.
Biological Bufferes j Effect of biological buffers on the peak
current of uranium was studied. The voltamnetrio ce l l containing
10ml of sea water, 0.1*1 of 111 HEPES or PIPES buffer solution,
0.2*1 of 1 z 10 M ozine solution was spiked with varying
concentrations of uranium (3 x 10 M to 2.1 x 10 M). After
adjusting the pH to 6 .7 , uranium peak current was recorded keeping
the adsorption tine of 1 s i n . I t was observed that better
linearity for peak current Vs concentration was obtained when
PIPES was used therefore for further experiments PIPES was
used.
Oxine concentration i The increase in peak current during
preconcentration step i s due to adsorption of uranyl oxine complex
onto the HMDE. Therefor* the peak height increase was obtained
with the Increase in oxine concentration. . The decrease in
peak current was observed a t oxine concentration of 2.5 x 10~ M.
Por analytical purpose, therefore, the axlne concentration of :
2 x 10 M was used. I t was observed that pH between 6.5 and 7 i s
quits adequate tor the above oxine concentration. The peak current
increases with the increase in pH, however i t diminishes rapidly
above pfl 7 .
- 372 -
The effect scan rate on peak current was studied (at pH 6.7)
by varying scan rate from 1 to 20 mVs" . The peak current—1remained almost constant for seen rates, 1 to 5 mYs and then
decreased with the increase in scan rate. For a l l estimation work
therefore, a scan rate of 5nVs~ was used.
Effect of changing adsorption potential and adsorption time :
In the presence of 2 x 10 M oxine and of pH 6.7 the peak
potential for reduction of uranium i s -0.68 V. The adsorptive
stripping peak height reduced considerably when the adsorption
potentials more negative than -0.4V were applied and no peak was
obtained when the adsorptive stripping scan was proceded by
adsorption at a potential negative to the uranium reduction peak.
This indicates that under these conditions U(7) does not fora
complexes having adsorptive properties.
I t appeared that peak current increased with increase in
adsorption t'me. However the increase was not linear after
1.5 to 4 minutes (at uranium concentration of 1 x 10 M). This
may be due to saturation of surface of the mercury drop.
Limit of Detection and Sensitivity t Uranium was determined in sea
water by using the adsorptive voltammetry procedure given above.
The calibration curve i s l inear up to 70 nHU (at peak current
1?0 n&) for 1 «in adsorption in stirred condition. The linear
range could be extended by using shorter adsorption time.
However, in this case the sensit ivi ty dropped considerably. The
sensit ivity obtained was 1.71 nA/nJW. The standard deviation of
the measurement of 4 nMU in synthetic sea water was 11.5jt (n>7).
The limit of detection as calculated from 3 standard deviation was
0.28 nM of uranium. This could be improved by increasing
adsorption time.
Interferences : The reduction peak potentials of adsorbed oxine
complexes of Cu, Pb, Cd and Zn are -0.47, -0.59, -0*65 and -1.02T
r e s p e c t i v e l y . These peak p o t e n t i a l s are wel l separated from that
of uranium except for Fb and Cd. However i t was observed that
they do not i n t e r f e r e with es t imat ion of uranium due to t h e i r
lower s e n s i t i v i t i e s and the concentrations in sea water. Both Pb- 4and Cd can be masked completely by add i t ion of 10 M EOTA to the
sample where as Uranium peak i s not a f fec ted
Several sea water samples c o l l e c t e d from d i f f erent l oca t ion
mostly around Bombay and few other p laces i n India during
Jan.1966 to Uarch 1989 were analysed f o r uranium using the above
standardized procedure. The uranium concentration var ies from
0.95 to 3 .95 juj l"' with the average value of 2 .36 • 0.97 )igl~1
(Table 1) the average value i s ID c l o s e agreenent with the values
obtained by o ther workers ' .
REFERENCES
1. H. Ogata, N. Inoue and H. Kalibana, (1971) , Nippon Genshirycku
Gakkaishi, 13, 560-564
2 . K. S a i t o and T.Miy&uchi, (1982) . J . Nucl . S c i . Technol, 19,
145-148.
3 . T.L. Xu, K.G. KnMis and C.G. H»thieu i (1977) Deep. Sea Res.
24, 1005-1027.
4. J . Bolzbecber and D.E. Ryan : (i960) Anal. Chin. Acta,
119, 405-403.
5. T.V. Florence and T. Parrer : (1963) Anal. Chen. 35, 1613-1616.
6 . A.M. Bond, V.S. Biskupaky and D.A. Wark t (1974) Anal. Chen.46, 1551-1556.
7 . *.C. Li, D.M. Victor and C.L. Chakrabarti, (i960) Anal. Cbm.
52, 520-523. *
8 . C.W.C. Milner, J.D. Wilson, CJl. Barnett and A.A. Snalea t(1961)
J . Electro anal. Chem., 2 , 25-38.
- 374 -
9. CM. i . Van den Berg and Z.Q. Huang i (1984) Anal. Chin. Acta
164, 209-222.
10. CM. C. Van den Berg ; (1986) Scic total Environ. 49, 89-99.
11. CM. G. Van den Berg and U. Nimmo t (1967) Anal. Chem.,
59, 924-928.
12. T.t». Sarw and T.M. Kriehnaaoorty (1968) Curr. S c i . ,
7J, 422-424.
13. C. Sreekuaaran, J.R. Naidu, S.S. Gogate, M.R. Hao, G.E. Doshi,
V.N. Sbastry, S.M. Shah, C.K. Unni and R. Viswanathan >
(1968) J . War. Bio. Asooc. India 10, 152-157.
14. B.U. Kotharl and K.C. P i l la i 1 Beport BARC/I-973, DAE India
(1979).
- 375 -
S.No.
1 .
2 .
3 .
4 .
5.
6 .
7 .
8 .
9.
10.
11 .
12.
13.
14.
15.
TABLE I
URANIUM IN SEA WATER
Place of Col lect ion
Kanyakumari, Tamil Nadu
Kalpakao, Tamil Nadu
Haei A l l , Bombay
Apollo P i e r , Bombay
Cirus, Bonbay
Thane Creak, Bombay
Tarapur Atonic Power StationCirus , Bombay
Gateway of India ( I ) Bombay
Gateway of India ( I I ) , Bombay
Band Stand, Bandra ( I )
Band Stand, Bandia ( I I ) , Bombcy
Bandz* Bombay
Versora (I) Bombay
Veraora ( I I ) , Bombay
Cone.of Uxaniumug l" water
3.571.903.813.952.14
0i95
1.07
1.67
2.66
1.90
1.07
2.362.382.62
3.09
- 376 -
DIFFICULTIES IN PREPARING A STANDARD SAMPLE OF
URANIUM METAL HAVING TRACES OF NITROGEN
R.S.D.TOTEJA, B.L.JANGIDA, M. SUNDARESANAnalytical Chemistry Division
8.A.R.C., Trombay,Bombay - 400 085
Normally in the analysis of uranium, the nitrides are
hydrolysed to give NH, and that for standardisation purposes
to approximate the closest condition of analysis of ammonia,
NH4CI is added to the sample arJ *he recovery is tested. An
appropriate method would be to have a standard sample of
uranium metal with a known amount of nitrogen to be used as
reference sample. The present work describes the efforts
made in our laboratory for the preparation of such a refer-
ence sample. Known micro-amounts of nitrogen were allowed
to react with fixed amounts of uranium metal. Since the
reaction is generally superficial, the product was homo-
genised by melting in an induction furnace. Different experi-
ments to get standards of nitrogen varying from 40 to 100 ppm
were conducted. But all our efforts met with no success to
get the desired standards. Density differences of uranium
nitride and uranium metal made the process of homogenisation
very difficult.
INtRODUCTION
The mechanical properties of uranium metal are known
to be affected by the presence of nitroqen. Furthermore,it
may get released at high operating temperatures of a reactor
tluioby causing rupture of cr.e aluminium cladding tubes due
- 577 -
to the pressure build up. Therefore„ the nitrogen content
of the uranium metal ingot is routinely monitored before
fabrication of the fuel rods. The uranium metal turnings from
several parts of the ingot are sent to the Analytical Chemistry
Division for nitrogen analysis. The samples are analysed
by micro-Kjeldahl's method . The tolerance limit for
nitrogen is around 100 ppm. It was thus essential to have
a reliable method for the analysis of nitrogen in uranium
metal at trace level and hence the necessity for having such
a standard sample arose.
( 2)Now the requirements of a primary standard are :
reasonable ease of preparation and accurate reproducibility;
purity determinable with sufficient accuracy; and stability
of the purified material under ordinary conditions of labo-
ratory. So far NH.C1 added to the solution is being used
as the standard for nitrogen determination in uranium
metal. However, the use of a standard uranium material is
advantageous because in the micro-Kjeldahl's method of
analysis the ammonia distillation and spectrophotometric
measurement in the standardisation are the same as in the
actual sample analysis and the weighing error in a standard-
isation is decreased because of the high equivalent weight
of uranium.
A standard uranium material having traces of nitrogen
is not available commercially. It was thought therefore to
prepare a standard uranium metal sample having traces of
nitrogen. This paper describes a method of such a prepara-
tion and discusses its assessment.
- 378 -
EXPERIMENTAL
a) Nitriding
Uranium metal pellets were obtained from Atomic
Fuels Division, BARC. A low pressure set up as shown in
Fig. 1 was used for nitriding uranium. About 70 g. of uranium
metal was placed in a vertical silica tube A (20 cm long and
5 cm dia). The system was evacuated and pure IOLAR nitrogen
gas was introduced slowly. An oil manometer B was used to
monitor the gas pressure in the precalibrated volume (150 ml)
of the system. The initial nitrogen pressure was kept between
70 to 150 mm of the oil manometer depending upon the desired
quantity of nitrogen gas. The silica tube was heated slowly
at the bottom in a small furnace C and the temperature was
raised to 773 K. The heating of the metal was continued at
this temperature for about 30 minutes and the final nitrogen
pressure was noted. The difference of the initial and final
pressures was used for calculating the a^cunt of nitrogen taken
up by the uranium metal. The sample was cooled and taken out.
This proceudre of nitriding was followed for four more uranium
metal samples.
b) Howogenisation
An induction furnace was used to melt the above
nitrided uranium metal sample. The sample was taken in a
graphite crucible which was kept in a glass tube closed at
one end and vacuum tight glass stopcock at the other end.
he tube was evacuated and heated to 1500 K for 10 minutes
in the induction furnace to homogenise the nitrogen content
of the sample by melting and then self-stirring. The sample
- 379 -
was cooled and analysed for its nitrogen content.
c) Analysis of Nitrogen
The combined nitrogen in uranium metal before and
after nitriding was estimated by the conventional micro-
Kjeldahl's steam distillation method . This method can
be successfully applied for determination of combined
nitrogen from 10 to 150 ppm with a variation of ^ 125S (2«") .
RESULTS AND DISCUSSION
The results are shown in Table 1. The second column
shows the nitrogen content in ppm in the uranium metal
received as such. The average value of 51 ppm was obtained
after five determinations in each case. The third column
shows the nitrogen in ppm added by nitriding. It varied
from 29 to 82 ppm. Thus the expected nitrogen content as
shown in the column four varied from 80 to 132.ppm. The
last column shows the recovery of the nitrogen in ppm. It
may be observed from the table that the recovery ia far less
than the expected values. It does not follow any particular
trend i.e. there is no direct relation between the degree
of nitriding and recovery of nitrogen.
This shows that this method is not suitable for
preparing the standard uranium material for nitrogen. The
reason for its failure may be due to two things. Firstly,
there may not have been a uniform distribution of the uranium
nitride throughout the moss of uranium since the density of
the former in lesu than lhi» latter so it would float on the
surface of the molten uranium during the process of homoge-
nisation. Secondly all the nitrogen considered to be completely
- 380 -
consumed for making uranium nitride might not have gone For
the chemical combination. Some part of it might have been
trapped inside the uranium lattice which get released on
heating in a furnace. This may explain the loss in the
recovery.
Till such further advancement in new methods for
nitrogen analysis occurs, one has to depend on the age old
Kjeldahl's method only. And since it is not an absolute
method, a calibration is a must which is done by using
NH^Cl solution only.
REFERENCES
1. S.M.Jogdeo and K.A.Khasgiwale.Report No. AEET.Anal/22, (1963).
2. R.S.Mc Bride, J.Am.Chem.Soc. 34, 393 (1912).
Table - 1
Analysis of Uranium Metal for Nitrogen
Sample Average N added Total Recovered NNumber Initial^ ppm theoreticalR ppm
PPm ppm
1 51 29 80 12
2 51 44 95 25
3 51 58 109 44
4 51 82 132 26
5 51 76 127 19
D
< D = -•-UMP
A - CONE t SOCKET
C - URANIUM PELLET
E - OIL MANOMETR
8- SILICA REACTOR TUBE
D - SMALL FURNACE
V - STANDARD VOLUME
FIG. 1 LOW PRESSURE SET-UP
- 382 -
ESTIMATION OF MANGANESE -m TAILINGS FLANT J-FPLUEMT BY ICP-ABS.
Joydeb Ray ani V.M. Pandey
QftiHIW OOBJPRjttlOa OP IHDIA UKCTH)
JADOGUDA MINES
SINGHBHUM
BIHAR
Manganese i s estimated in the tailings effluent after neutralisationwith line. Since after neutralisation at 10.00 pH, very l i t t l eManganese i s left in the tailings effluent, a very efficient methodof estimation i s required. Foraaldojdme^ method i s currently beingfolloved for the estimation of Manganese spectrophotonetrically in thehighly basic solution, At high pH (above pH 10) Manganese content intailings effluent i s so low that i t i s beyond detection Halt of spectro-photcnetric estimation, i l so , at low pH Formaldoxima method gives highresults due to the lnterferenoes of Copper, Iron, Draniisi and VanadiuD.Therefore to analyse Manganese, 1CP-JLES has been used which i s verysensitive instrument for low concentrations. It was possible to estimateManganese upto ppb lerel with 96 - 102* accuracy In plant tailingseffluent samples In IC*-AB.
IHTRODUCTIOM
In Uranium Ore prooesalng plant , i n order t o maximise Uranlun extract ion ,
a s u i t a b l e oxldant must b e added i n t h e ore s lurry during a d d or
a lka l ine l each ing . In a d d leaching process genera l ly NaClO,, 0 or
MnOg i s used a s an ox idant . I n Jaduguda Uraniw p lant , which processes
more than 1000 tonnes o f o r e p»r day, pyro lns i t e i s being used a s an
oxidant, * i c h oxldlsts tetraralent Oranlw to hexa-valant state throughFerrous - Ferrio cyle. The barren solution containing a considerablequantity o r Manganese to the tune of 1.0 gm/1, after neutralisationto pH io to precipitate msnganess and other elements, i s sent to thetailings pond. The discharge of the tailings pond generally goes to
- 383 -
the river. During neutralisation manganese i s precipitated as Mn(OU)
or finely divided MnOg. Mn(0H)2 or Mn(0H)3, i f present, are converted
by atmospheric oxidation'^'to Mn(OH) which 1B not stable in the
aqueous solutions. In coarse of time manganese may affect the environ-
ment through the media of water and soil . Of far more consequence i s
the aquatic pollution since the toxic elanent i s transported compariti-
vely rapidly^3). Direct consumption of water for domestic purposes
and Indirect assimilation through food stuff are the common mode of
health hazard. Concentration of 0,2 to 0,4 ppm are likely to cause
complaint'1 'and in general, a limiting concentration of 0,1 to 0.5
ppa has been recommended »5»6>7'.
BCPBUMBtTiL
(A) Reagents and Chemicals
(1) Cone HC1 (inalar BDH)
(2) Cone HH03 (inalar BDH)
(3) Pure Iron Turnings
(4) Pure ILOg powder
(5) Asmonlna asta - vanadat* (inalar BDH)
(6) Pur* electrolytic Copper (BDH)
(7) Pur* Calciua Carbonat* (inalar BDH)
(8) Pur* £l*ctrolytic Manganese metal
(B) Standard Solution*
Standard solution of Manganese was prepared by dissolving 99,ftS
pur* electrolytic manganese aetal in 10 a l Cone HND5 and volune
was made up to 1000 a l by adding disti l led water. The solutions
of required concentrations were made up by diluting the stock
solution,
(C) Plant Sappiest
The staples of plant tai l ings after neutralisation with l la* war*
collected .filtered and kept in polythene bottles. A suitable
aliquot corresponding to pH value was taken and neutralised by cone
- 384 -
HC1. The required volune was made up with l£ HC1 and manganese was
estimated In ICP-AES.
D. Instrxmentatlom
To analyse Manganese In low concentration 'UBTiM' make Plaema Bnisalon
Spectrometer (ICP-71D) was used. The manganese was also estimated using
SKDUDZU-W-150-02 Spectropfaotometer.
Operating Parameter for ICP
I Coolant - 16 1/min4rgon flow I Sample gas - 1 I/mln
| i iDdll lary _ 0 1/min
Power - 1.4 KIT
Torch Height - 16 on
Hare length - 257,61 m
Integration Time - 3 Sees.
Sao pie flow rate - 3.7 ml/«in.
(E) Manganese Estimation In ICP
Toe solution of manganese was taken in two different concentrations
range and were analysed in ICP-AES at the war* length of 257*61 m .
The lower rang* varied from 0.05 ppm to 1.00 pp& and the higher
range varied from 5 pps t o 25 ppa. Maasurejient of ta i l ing* effluent
for Manganess concentration ware also taken in two steps. For analy-
sing Manganese, two standard solutions having 0.5 ppa Mn and 1 ppn
Mn concentrations were used as reference. In the case of ta i l ing*
effluent having low pH i . e . high Manganese concentration, two
standard solutions having 5 ppm Mn and 10 ppa Mn concentrations
ware used as reference.
nsamxa AND DISCUSSIONS
Standardisation of Manganese Estimation in ICP.
Solutions of known concentrations of Manganese in two different concen-
- 385 -
tr at ions range were analysed in ICP-JUSS. The results are plotted inthe calibration curve of Manganese as shown in Fig.I. It i s seenfrom the calibration curve that manganese can be estimated from 0.1ppn to 25.00 ppn. Concentration of Manganese in the tailings effluentwere estimated both spectrophotometrically and in ICP-JLSS. Resultsare compared in Table-I. It i s observed that both in the ppb and ppolevel, manganese can be estimated with 95/t to 102* accuracy in ICP-AES.
TiBLB- I
* Cone of *Manganesein IGP-ABS
ppa
SI. 1 ifave length!No.t an
pH ofTailingsEffluent
II
Cone ofManganeseSpectrophoto-netrically
I Accuracy
1
2
3
4
5
6
7
8
9
10
3 s :
257.61257.61
257.61257.61
257.61257.61
257.61
257.61
257.61
257.61
Interferences!
9.5
9.7
9.79.5
6.511.110.5
3.6
4.2
9.9
3 3 3 3
0.120
0.158
0.130
0.360
212.0
630.0
416.0
0.121-
0.161
0.1280.360
208.40.0076
0.0056
620.0
410.0
0.067
100.8
101.9
98.5
100.0
98.5
98.4
98.6
The effect of interferences which are predominant in the Jfar&aldoxlaemethod were studied in ICP-AES with known concentration of Manganese,The results are given in Table-II. It i s seen from T«ble-II thatCalcium which i s most predominant species in the neutralised «ffluentcan be toleratod upto 350 ppa and Iron, Uranium, Vanadium and Copperupto 40 ppa.
- 386 -
Vaye length} Standardm
257.61•
R
R
R
257.61•
•
R
•
257.61•
•R
R
257.61R
R
R
R
257.61R
R
257.61•ftIImw
i *I "
• S3
. nEFFHCr OF IMEStFHUBfCBS
J Interfer ing>nc3ntrstion| element
of juaganese (
Ppl
1.00R
H
R
•
1.00fj
R
•
•
1.00R
R
R
R
1.00R
•
R
R
1.00•R
1.00N
R
R
*
•3 a * a a
.1
•
R
R
H
0
•
•
R
R
VR
•
R
R
OuH
R
R
R
CaR
R
*R
R
H
R
R
|
ii
Cone of Inter-fering element B
PfB
10
20
30
40
50
10
20
30
40
50
10
20
30
40
50
10
20
30
40
50
50
100
150200250300350400450
9
II
Measured coneof Ma
1.010.990.38
1.021.04
1.01
1.001.011.01
1.06
0.98
0.990.99
1*0021.004
1.01
1.001.02
0.981.061.0020.990.9651,000.990.990.960.970.96
- 387 -
CONCLUSION
Manganese vas estimated down t o t h e ppb l e v e l i n tbe neutral i sed
t a i l i n g s of Jaduguda Oranium plant i n the ICP-AES at t h e wave length
of 257 .61 m . The r e s u l t s were very much precise and accuracy varied
from 95 t o 102* .
ACKNOULEDGBiaC
The authors wish t o thank Chairman & Managine Director , Uranium
Corporation o f India Limited for h i s keen i n t e r e s t i n t h e research
a c t i v i t i e s o f C.R.&D Department.
RgRBMCBS
1 . Colorimetric Determination of Traces of Metal - E.B. Sandel. Inter
Science Pub l i ca t ions INC, New l o r k .
2 . Rankana K and SahaaaTH.G. 'Geochemistry', Dniv. o f Chicago P r e s s ,
Chicago, I l l i n o i s , USA (1950) P .640 .
3 . S tudies on Spec ie* var ia t i on of Manganese In Uranium Processing
and natural environment - M.Sc T h e s i s (Chemistry) Shree
S. Venkataranan, Boabay d i v e r s i t y 1981.
4 . Koboe R.A. Cholak, J and I*rg»nt S.J, Jour. A.U.V.A 36/1944.645,
quoted In C.A. 36 (1944) 3763 .
5 . B a y l l s , J.R. Jour. A.U.U.A 32 (1940) 1753 quoted In C.A. 36 (1941)5 4 5 .
6 . awards G.P. Jour. M.E.W.W.A.6V1947.260
7 . Neumann, R. , Z. Gesund n e l t s t e c h . S t ^ t e h y g . 25/1933 163 , quotedi n C.A. 28 (1934) 549.
- 58R -
- 389 -
VOLTAMMETRIC STUDIES OF URANIUM(VI) REDUCTION
G.A.Inamdar. and R.G.Dhaneshwar.*Fuel Reprocessing Division, Bhabha Atomic Research Centre,Trombay, Bombay - 400 085.
* Analytical Chemistry Division, BARC, Trombay, Bombay.
ABSTRACT
Uranyl reduction at mercury electrode is studied in detailunder different experimental conditions. However not sufficientdata is available for the voltammetric uranyl studies atdifferent metal wire and metal amalgam wire electrodes. Uranylreduction, therefore, was tried at gold wire, as well as, goldamalgam wire indicator electrodes, employing the three electrodesystem where platinum wire electrode is auxiliary andmolybdenum wire is reference electrode. The study was carried outin acidic, neutral and alkaline media, and in buffered andunbuffered solutions as well. In acidic medium at gold indicatorelectrode only a single curve was obtained in different acids andbuffers. The highest current of 83 jiamp is obtained in 0.1 Mhydrochloric acid for 1.0 mM uranyl concentration. Nodisproportion of U ( W couli be detected at gold indicatorelectrode. However in contrast to acidic media, two peaks wereobtained in 0.1 M each of potassium nitrate and potassiumchloride medium, current concentration linearity being obtainedfor both peaks. The highest currents were obtained in 0.01 Mpotassium chloride, being 75 and 335 jiamp respectively for 1.0 mMuranium concentration.
Similar results were obtained at S^ld amalgamelectrode though the current heights'obtained in acidic media atthe amalgam electrode are considerably smaller than those at goldelectrode. In neutral media, the results obtained at goldelectrode are comparable to the results obtained at amalgamelectrode. Thus amalgam electrode does not behave as mercuryelectrode. Comparision of the results obtained for these threeelectrodes is discussed.
- 390 -
VOLTAMMETRIC STUDIES QF U(VI) REDUCTION
INTRODUCTION
The polarographic study of uranyl ion is extensively1
reported at dropping mercury electrode. The gist of the study is:
in weakly acidic medium or neutral medium, uranyl ion undergoes
stepwise reduction giving rise to three waves. In moderately or
highly acidic medium two waves at around -0.18 and -0.9 V were
reported. There is hardly any mention of the study of uranyl
reduction at metal or metal amalgam electrodes. Uranyl reduction2
was studied at hanging mercury drop electrode, carbon or glassy3.4 5
carbon electrodes, as *ell as aluminium and platinum electrodes.
There is however no reference of uranyl reduction at gold or any
amalgam electrode. This study was therefore undertaken at noble
metal wire electrode and its amalgam electrode in order to
observe the differences if any. in the reduction pattern as
compared to the one obtained at dropping mercury electrode.
EXPERIMENTAL
The study was carried out on Electroscan-30
manufactured by Beckman Inc. "USA, employing a three electrode
system. The instrument can be operated both In the potentiostatic
and galvanostatic modes. The polarographic cell consisted of a
100 ml Pyrex glass beaker fitted with a rubber bung having five
holes for insertion of three electrodes, a nitrogen bubbling tube
and for escape of nitrogen. The electrode system consisted of
gold wire or gold amalgam wire indicator electrode(1.0 cm long,
19 SWG), platinum wire as auxiliary electrode and molybdenum wire6
as a reference electrode . Gold wir* electrode was cleaned by
- 391 -
cathodisation in 1 : 4 sulphuric acid for ten minutes. Molybdenum6
electrode is extensively used as a reference electrode.
Molybdenum wire was cleaned by rubbing with zero number emery
paper till it became shining. Gold amalgam wire electrode was
prepared by first cleaning the gold wire electrode as stated
above, then drying it and then dipping in double distilled
mercury for two minutes. "It was then thoroughly washed repeatedly
with distilled water and was then kept in distilled water for
twenty four hours for equilibration.
Stock solution of 1.0 M uranyl nitrate is prepared by
dissolving the requisite amount of Uj °a in 1:1 nitric acid. The
solution was standardised by Davies-Gray method. All the other
reagents and the acids used were of AnalaR grade or E.Merck
G.R.grade purity.
Extra pure Zolar-2 nitrogen gas supplied by Indian
Oxygen, Bombay was bubbled through the polarographic solution in
cell for ten to fifteen minutes and afterwards during the
duration of the experiment the nitrogen gas cover was maintained
above the cell solution. All the experiments were carried out at
25 +/- 0.1 degree centigrade.
RESULTS AND DISCUSSION
Gold Indicator Electrode
A) Acidic Medium :
Uranyl reduction was tried in acidic, neutral
and alkaline media. In acidic medium 0.1M acetic acid as well as
acetic acid of pH 3,4 and 6 were tried. In all these supporting
- 392 -
electrolytes, only a single peak was obtained, peak potential
being around -0.32 V (Table I). The peak currents were however
found to increase with increasing pH ; being 36 jiamp for 1.0 JBM
uranyl ion concentration in 0.1M acetic acid and 67 jjamp in
acetic acid of pH 6. Current concentration linearity was
generally observed in all these cases. However in 0.1 M di-sodium
salt of EDTA of pH 6, a S-type curve was obtained with half wave
potential around -0.23 V and the current is also reduced to 26
jiamp for 1.0 nH concentration.
Surprisingly in 0.1M nitric acid very low
currents were obtained, 30 jiamp at -0.12 V for 1.0 mM uranyl ion.
On the other hand maximum currents were obtained in 0.1M
hydrochloric acid, being 83 .uamp at -0.13 V for the same uranyl
concentration.
B) Neutral And Alkaline Medium :
Some surprising results were obtained in
neutral media. In 0.1M acetic acid of pH 7 no current
concentration linearity could be obtained (Table II). In 1.0 M
potasaium nitrate medium two peaks at -0.2 and -0.6 V were
obtained with currents of 80 and 265 jiamp. The current
concentration linearity for both the peaks is not ratisfaetory.
When the nitrate is reduced to 0,lM a single peak at -0.85 V with
the current of 290 juamp is obtained. Here also the current
concentration linearity is not satisfactory. When the potassium
nitrate concentration is further reduced to 0.01M, then two peaks
at -0.23 and -0.9 V were recorded with currents of 55 and 320
jiamp (Pig 1). The current concentration linearity here however
- 393 -
was good. The results show that as the nitrate concentration is
reduced, the currents are increasing and the results are quite
satisfactory. However, why only in the case of 0.1M potassium
nitrate only a single peak is obtained remains inexplicable. When
the study was repeated in 0.1M potassium chloride medium two
peaks at -0.25 and -0.85 V were obtained even for this
concentration; currents being 90 and 315 jiamp respectively,
.ompared to the results obtained in potassium nitrate medium the
current for the first peak is almost double while the current for
the second peak is almost the same. The current concentration
linearity is obtained for both the peaks in chloride medium. When
potassium concentration is reduced to 0.01M, the current
concentration linearity for the first peak is lost and the
currents for the second peak are not appreciably changed. It
shows that in chloride medium, unlike that in the nitrate medium,
reducing the concentration of supporting electrolyte is not
beneficial.
It is also interesting to compare the currents
obtained in nitric acid medium and potassium nitrate medium.
Compared to currents obtained in the former, the currents
obtained in the latter are ten times greater and an additional
peak having comparatively high currents is obtained. Just by+
replacing a proton by K ,such a tremendous change is obtained.
Mo proper curves were obtained in alkaline
medium.
- 394 -
Gold Amalgam indicator Electrode
\
A) Acidic Medium:
A parallel study was undertaken at gold amalgam
indicator electrode. In acidic medium, in this case also, a
single peak was obtained in acetic acid of pH 1,3,4 and 6. As
earlier in the case of gold electrode, S-type curve was obtained
in nitric acid. The deviation in the results is obtained in the
case of half wave potentials and currents. At amalgam electrode,
the half wave potential is shifted to more negative side, being
in the range of -0.4 to -0.96 V (Table III) as compared to the
voltage range of -0.12 to -0.34 V obtained at gold indicator
electrode. The currents obtained at amalgam electrode are
generally less than those obtained at gold indicator electrode
being in the range of 11 to 40 jiamp. Here also as the pH
increases currents are also increasing with.the exception of
acetic acid of pH 3. Unlike that of gold electrode, minimum
currents here are obtained in 0.1 M acetic acid and not in nitric
acid. The results indicate that the gold amalgam electrode
essentially behaves as gold electrode and not as a mercury
electrode, because at mercury electrode two or three curves are
obtained in acidic medium as noted in Introduction.
B) Neutral And Alkaline Medium :
The study was carried out in different
concentrations of potassium chloride and potassium nitrate
medium.. In 1.0 M potassium chloride a single peak is obtained at
-1.05 V; with a current of 335 pamp. The current is linear with
- 395 -
concentration and when the concentration of chloride is reduced
to 0.1 M two peaks are obtained at -0.29 and -1.12 V with
currents of 55 and 400 jiamp respectively, both currents varying
linearly with concentration. When the chloride concentration is
further reduced to 0.01 M the first peak at -0.29 V disappears
and a single peak at -1.18 V is obtained with a reduced
current of 300 jjamp. In the case of 0.1 or 0.01 M potassium
nitrate supporting electrolyte, a single peak is obtained around
-1.10 V with currents at around 300 jiamp. Changing the
concentration of nitrate has only marginal effect on peak
potential or current.
Summary and Conclusion
1) Only one uranyl reduction curve is obtained at gold
and gold amalgam electrode in acidic medium. In acidic medium as
pH increases current is also increasing. Minimum current is
obtained in 0.1 M nitric acid for gold and 0.1 M acetic acid for
gold amalgam electrode. Gold amalgam electrode behaves as gold
electrode and not as mercury electrode, only difference being the
more negative potentials for the amalgam electrode. The currents
are also a little lees than gold electrode.
2) Two peaks were obtained at both gold and gold
amalgam electrodes in neutral medium i.e., pot issium nitrate or
chloride ; the second peak being ten times greater than the one
obtained in acidic medium. However, in acetic a»~Ld. medium of 7.0
pH only one peak was obtained. The extent of the current as well
as current-concentration linearity is dependent upon the
concentration of potassium nitrate and to a lesser extent
- 396 -
potassium chloride. At lower potassium nitrate concentration, the
currents for both the peaks increase and the current-
concentration linearity becomes very satisfactory. The most
noteworthy fact is that nitrate ion catalyses the uranyl+ +
reduction when it is associated with K and not with H . So is
the case for the Cl .
ACKNOWLEDGEMENTS
The authors gratefully acknowledge the constant
encouragement given by Shri. M.K.Rao., Head, F.R.D., B.A.R.C. and
Dr. R.K.Dhumwad., Head Laboratory Section, F.R.D., B.A.R.C.
during the course of this work.
REFERENCES
1. I.M.Kolthoff and J.J.Lingane,"Polarography",Vol 2ndInterscience Publishers, New York,1952.pp 462 et seq
2. J.Ferreria, S.Batstachaves, M.Fatima, A.AbraoChem. Abstr. Vol 108 (1988) 153849
3. K.Izutsu, T.Nakamura, T.AndoAnal. Chim. Acta,152 (1983) 285-8
4. K.H.Lubert, M.Schnurrbuschibid,186 (1986) 57-69
5. C.A.Harte, B.P.SanchezChem. Abatr. Vol 94 (1981) 202112q
6. V.T.Athavale, (Mrs) M.R.Dhanesfiwar, R.G.Dhaneshwar;J. Electroanal.' Chem ; 14 (1967) 31-35
7. W.Davies, W.Gray,Talanta, 11 (1964), 1203
- 597 -
TABLE 1
URAWYL REDUCTION _{ ACIDIC MEDIA hi GOLD ELECTRODE
Apparatus : Electroscan-30 Electrode System : Au/Pt/MoVoltage Scan Rate : 40 mV/sec
Sr.No.
1
2
3
4
5
6
7
8.
9
10
11 !
12 I
13 !
14 i
1 2+!UO Cone.I 3! mM
1 0.5
! 1.0
! 0.5
1.0
0.5
1.0
0.5
1.0
0.5
1.0
0.5 1
1.0 I
0.5 !
1.0 !,
1 Supporting Electrolyte
t M
1 Acetic acid,
i *
1 Acetic acid,
Acetic acid,
M
Acetic acid.
n
Disod. EDTA.
tt
Nitric acid,
n
Hydrochloric
*•
0.1
H
0.1,
H
0.1,
n
0.1.
H
0.01
0.1
H
acid,
pH 3
pH 4
11
pH 6
pH 6
II
0.1 I
H 1
I11t
! -0
1 -0.
1 -0.
1 -0.
-0.
-0.
-0.
-0.
-0.
-0.
-0.
-0.
-0.
-0.
Ep
V
34
37
29
32
32
31
_—__— _36_________26—— —22
24
15
12
18 !
13 1
1 iP
1 jiamp
1 20.5
36.0
24.5
47.5
25.5
47.0
31.5
— -—67.0
12.0
26.0
15.0
30.0
39.0
83.0 !
I Remarks
1 Peak !
1 " I
Peak !
it 1
Peak !
I
Peak !
>< 11
S-type 1
!
S-type I
II l
Peak !
M 1
- 398 -
URANYL REDUCTION J
Apparatus"oltage Scan Rate
TABLE II
NEUTRAL AU£ ALKALINE MEDIA AJ£ GOLD ELECTRODE
Electroscan-3040 mV/sec
Electrode System : Au/Pt/Mo
Sr.No.
1
2
3
4
5
6
7
8
9
10 !
11 !
12 »
I 2+!UO Cone.! 2t mM
1 0
I 1
0
1
0
1
0
1
0
1.
0.
1.
.5
.0
.5
.0
5
0
5
0
5
0 !
5 !
0
1 Supporting Electrolyte
1 M
1 Acetic acid.
Pot.
Pot.
Pot.
Pot.
Pot.
H
Nitrate,
M
Nitrate,
Nitrate,
Chloride
Chloride
H
0.1, pH 7
H It
1.0
ft
0.1
0.01
II
0.1
II
0.01
II 1
1
1 -0.
1 -0.
-0.
-0.
-0.
-0.
-0.
-0.
-0.
-0.
-0.
-0.
Ep
V
39
38
20,
22,
84
85
20,
23,
20,
30,
22,
31,
-0.
-0.
-0.
-0.
-0.
-0.
-0.
-1.
71
62
85
90
80
92
90
04 '1
1
34
80
28
55
40
90
46
75
ip
jiamp
26.5
34.0
.0,170.
.0,265.
176.0
290.0
.0,156.
.0,320.
.0,154.
.0,315.
.0,154.
.0,335.
0
0
0
0
0
0
0
0 I— !
! Remarks
Peak
Both Peaks
Peak
n
Both peaks
ii
Both peaks
Both peaks
For alkaline solution (Disod. EDTA, 0.01 M, pH 8 ) no proper graphs.
- 399 -
URANYL REDUCTION
Apparatus : Electroscan-30Voltage Scan Rate : 40 mV/sec
TABLE III
ACIDIC MEDIA A£ GOLD AMALGAM ELECTRODE
Electrode System : Au(Hg)/Pt/Mo
Sr.No.
1
2
3
4
5
6
7
8
9
10
2+UO Cone.
2mM
0.5
1.0
0.5
1.0
0.5
1.0
0.5
1.0
0.5
1.0
Supporting
M
Acetic acid
Acetic acid
it
Acetic acid
H
Acetic acid
Nitric acid
Electrolyte
. 0.1
.. 0.1.
It
, 0.1.
n
, 0.1.
, 0.1
II
pH 3
ft
pH 4
II
pH 6
•I
Ep
V
-0.38
-0.37
-0.90
-0.96
-0.40
-0.40
-0.42
-0.35
-0.72
-0.70
ip
jiamp
11.2
19.6
6.4
13.0
13.0
25.5
16.0
42.5
15.5
31.5
Remarks
Peak
»
Peak
it
Peak
it
Peak
S-type
- 400 -
TABLE IV
URANYL REDUCTION U£ NEUTRAL AND ALKALINE MEDIA AT. GOLD AMALGAM ELECTRODE
Apparatus : Electroscan-30Voltage Scan Rate : 40 mV/sec
Electrode System : Au(Hg)/Pt/Mo
Sr.No.
2
"3
4
- 5
6
7
8
9
10
UO2+Cone.
2 1mM
0.5
1.0
0.5
1.0
0.5
1.0
0.5
1.0
0.5
1.0
Supporting Electrolyte
M
Pot.
Pot.
Pot.
Pot.
Pot.
Chloride, 1.0
Chloride. 0.1
n i»
Chloride, 0.G1
n
Nitrate, 0.1
H ft
Nitrate, 0.01
Ep
V
-1.07
-1 .05
-0.26,-1.08
-0.29,-1.12
-1.10
-1.18
-1.00
-1.04
-1.13
-1.19
ip
jjamp
174.0
335.0
24.0,182.0
55.0,400.0
142.0
300.0
158.0
295.0
144.0
315.0
Remarks
Peak
Both peaks
Peak
Peak ^
tt
Peak
Peak1
For alkaline solution ( Disod. EDTA. 0.01 M, pH 8 ) no proper graphs.
- 40'. -
7-
6 -
oI
J -z 3
or
3
Apparatus; Electro scan - 30Electrode System ; Au/pt/^4o
Voltage Scan Rate : 4Om t f / s f 5Current S@nsHiv<tyCurve A - 1.0 mMCurve B = 0-5mM
UOa-l-~ SGfBflmp
U0
4- 0-2 0.0
URANYL
- 0-2- 0 . 6 - 0 . 8 - ) ' V - i • * - '••«
VOLTAGERg - 1
REDUCTION IN 0,01 M POTASS.UM NITRATE AT GOLD WIRE ELE C T RODE
- 402 -
Session III B
DISCUSSIONS
Paper No. 2
S. GANAPATHY IYER s In normal fluorimetrio method the calibrationgraph is constructed for the rarge 0,01 - 1ug U. In the projectedcalibration curve the concentration range i s given as 10-50ug.I fee l there i s acme oversight in this*
A.B. CHAKRABORTY t The range shown i s what if ^resent in 1Cml ofthe solvent phase. Since 0.1ml of this extract i s taken foractual fli'orimetric analysis, the range for calibration mayplease be read as 0.1ug to 0.5ug U,Og. Since most ' the samplesanalysed by fluorimetry in our laboratory f a l l in itua range ofuranium concentration, the calibration graph given is also for'this range. The amlne concentration (1£ antne) has been foundto be suitable tor this range*
Paper Wo, 5
B.L. JANGIDA t What la the significance of determining of Mnin uranium tailIng3?
JOYDEB RAY t During neutralisation, manganese Is precipitatedas Mn(0H)4 or finely divided Mn02Mn(0H)2 or Kn(0H)?. If presentaa Mn0g.Mn(0H)2 or Mn(OH), it gets converted to Mn(0H)4 byatmospheric oxidation which la not stable in aqueous solution*In course of time Mn may affect the environment through themedia of water for domestic purposes, and indirect assimilationthrough food stuff are the common mode of health hazard whichaffects mainly the central nervous system. Therefore astatutory level 0.5 ppm in the neutralised tailings planteffluent has been recommended*