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  • 7/21/2019 Volvo p Pap Master Forms 4 the Dition

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    Part Submission Warrant

    Part Name Customer Part Number Rev.

    Dated

    Additional Engineering Changes Dated

    Shown on Drawing Number Purchase Order No. Weight (kg)

    Checking Aid Number Engineering Change Level Dated

    ORGANIZATION MANUFACTURING INFORMATION SUBMISSION INFORMATION

    Organization name and Code Customer Name/Division

    Street Address Customer Contact

    City State Zip Application

    Note: Does this part contain any restricted or reportable substances?

    Are plastic parts identified with appropriate ISO marking codes?

    REASON FOR SUBMISSION (check at least one)

    Initial submission Change to Optional Construction or Materia

    Engineering Change(s) Sub-Supplier or Material Source Change

    Tooling: Transfer, Replacement, Refurbishment, or additional Change in Part Processing

    Correction of Discrepancy Parts produced at Additional Location

    Tooling inactive > than 1 year Other - please specify below

    SUBMISSION LEVEL (Check one)

    Level 1 - Warrant only (and for designated appearance items, an Appearance Approval Report) submitted to customer.

    Level 2 - Warrant with product samples and limited supporting data submitted to customer.

    Level 3 - Warrant with product samples and complete supporting data submitted to customer.

    Level 4 - Warrant and other requirements as defined by customer.

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

    (check)

    Level 5 - Warrant with product samples and complete supporting data reviewed at supplier's manufacturing location.

    DECLARATION

    I affirm that the samples represented by this warrant are representative of our parts and have been made to the applicable custom

    drawings and specifications and are made from specified materials on regular production tooling with no operations other than the production process. I also certify that documented evidence of such compliance is on file and available for review.

    EXPLANATION/COMMENTS

    List Molds / Cavities / Production Processes

    Organization Authorized Signature Date

    Print Name Phone No. Fax

    Title e-mail

    FOR CUSTOMER USE ONLY

    Tool PO Number Engineering Drawing

    Change Level

    Yes

    Yes

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    Part Submission Warrant

    Part Name Customer Part Number Rev.

    Date

    Additional Engineering Changes Date

    Shown on Drawing Number Purchase Order No. Weight (kg)

    Checking Aid Number Engineering Change Level Date

    ORGANIZATION MANUFACTURING INFORMATION SUBMISSION INFORMATION

    Organization name and Code Customer Name/Division

    Street Address Customer Contact

    City State Zip Application

    Note: Does this part contain any restricted or reportable substances?

    Are plastic parts identified with appropriate ISO marking codes?

    REASON FOR SUBMISSION (check at least one)

    Initial submission Change to Optional Construction or Mat

    Engineering Change(s) Sub-Supplier or Material Source Change

    Tooling: Transfer, Replacement, Refurbishment, or addit ional Change in Part Processing

    Correction of Discrepancy Parts produced at Additional LocationTooling inactive > than 1 year Other - please specify below

    SUBMISSION LEVEL (Check one)

    Level 1 - Warrant only (and for designated appearance items, an Appearance Approval Report) submitted to customer

    Level 2 - Warrant with product samples and limited supporting data submitted to customer.

    Level 3 - Warrant with product samples and complete supporting data submitted to customer.

    Level 4 - Warrant and other requirements as defined by customer.

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

    (check)

    Level 5 - Warrant with product samples and complete supporting data reviewed at supplier's manufacturing location.

    DECLARATION

    I affirm that the samples represented by this warrant are representative of our parts and have been made to the applicable cus

    drawings and specifications and are made from specified materials on regular production tooling with no operations other than production process. I also certify that documented evidence of such compliance is on file and available for review.

    EXPLANATION/COMMENTS

    List Molds / Cavities / Production Processes

    Organization Authorized Signature Da

    Print Name Phone No. Fax

    Title e-mail

    PPAP Warrant Disposition:

    Comment:

    Tool PO Number Engineering Drawing

    Change Level

    FOR CUSTOMER USE ONLY

    RejectedApproved

    Yes

    Yes

    2

    5

    1

    4

    6

    7 8

    10 11

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    Yes

    Yes

    Interim Approval

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    Completion of the Part Submission Warrant

    PART INFORMATION1. Part Name:Engineering released finished end item part name. (See Volvo Part Version Report.)2. Customer Part Number(s): Engineering released finished end item part number. (Volvo PVR number.)3. Part Revision Level:if applicable. (Volvo PVR Version.)4. Tool Purchase Order Number:if applicable.5. Engineering Drawing Change Level & Approval Date: Show change level and date for submission. (Volvo drawing issue, see PV

    and drawing.)6. Additional Engineering Changes: Include all authorized engineering change documents and approval dates not yet incorporated o

    drawing but which are incorporated in the part.7. Shown on Drawing Number:The design record that specifies the customer part number being submitted. (Volvo drawing No, see

    drawing.)8. Purchase Order Number:Enter this number as found on the purchase order.9. Part weight: Enter the actual weight in kilograms to four significant places.10. Checking Aid No:Enter the checking aid number, if one is used for dimensional inspection.11. Checking Aid's Engineering Change Level and Approval Date.

    ORGANIZATION MANUFACTURING INFORMATION12. Organization Name and Code:Show the code assigned to the manufacturing location on the purchase order. (Supplier Name and

    supplier No.)

    13. Organization Manufacturing Address:Show the complete address of the location where the product was manufactured.

    SUBMISSION INFORMATION14. Customer Name/ Division:Show the corporate name and division or operations group.(Volvo purchasing company, e.g. Volvo 3P

    Powertrain, etc.)15. Contact Name:Enter the name of your customer contact. (Volvo SQA and/or Volvo purchaser.)16. Application:Enter the model year, vehicle name, or engine, transmission, etc.17. Check the appropriate box to indicate Substances of Concern (Volvo black list STD 1009,1)/ISO marking reporting.

    REASON FOR SUBMISSION18. Check the appropriate box. Add explanatory details in the "other" section.

    REQUESTED SUBMISSION LEVEL19. Identify the submission level requested by your customer. Check the submission items if a level 4 is requested.

    If not otherwise agreed Volvo request level 4. The minimum required mandatory documents are:6. Process FMEA;

    7. Control Plan;9. Dimensional Results including Marked Drawing;10. Material, Performance Test Results;13. Appearance Approval Report (if applicable);17. Records of Compliance with Volvo Specific Requirements (Review of Technical Specification ,RTS). Mandatory for Volv o Pow18. Part Submission Warrant (PSW).

    All other documents shall be submitted to Volvo upon request.

    DECLARATION20. Explanation/Comments: Provide any explanatory details on the submission results; additional information may be attached as

    appropriate.21. Enter the number or code that identifies the specific mold, cavity, and/or production process used to manufacture the sample parts.22. The responsible supplier official, after verifying that the results show conformance to all customer requirements and that all required

    documentation is available shall approve the declaration and provide Title, Phone Number, Email Address, and Fax Number.

    FOR CUSTOMER USE ONLY

    Leave blank

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    New 4th Edition PSW Completion Instruction Wording

    Appendix A

    Completion of the Part Submission Warrant

    PART INFORMATION

    1. Part Name: Engineering released finished end item part name. (See Volvo Part Version Report.)2. Customer Part Number(s):Engineering released finished end item part number. (Volvo PVR number.)

    3. Part Revision Level: if applicable. (Volvo PVR Version.)

    4. Tool Purchase Order Number: if applicable.5. Engineering Drawing Change Level & Approval Date: Show change level and date for submission. (Volvo

    drawing issue, see PVR and drawing.)

    6. Additional Engineering Changes:Includeall authorized engineering change documents and approvaldates

    not yet incorporated on the drawing but which are incorporated in the part.

    7. Shown on Drawing Number:The design record that specifies the customer part number being submitted.

    (Volvo drawing No, see PVR and drawing.)

    8. Purchase Order Number: Enter this number as found on the purchase order.

    9. Part weight:Enter the actualweight in kilograms to four significant places.10. Checking Aid No:Enter the checking aid number, if one is used for dimensional inspection.

    11. Checking Aid's Engineering Change Leveland Approval Date.

    ORGANIZATION MANUFACTURING INFORMATION

    12. OrganizationName and Code:Show the code assigned to the manufacturing location on the purchase

    order. (Supplier Name and Volvo supplier No.)13. ORGANIZATION Manufacturing Address: Show the complete address of the location where the product

    was manufactured.

    SUBMISSION INFORMATION

    14. Customer Name/ Division: Show the corporate name and division or operations group. (Volvo purchasing

    company, e.g. Volvo 3P, Volvo Powertrain, etc.)

    15. Contact Name:Enter the name of your customer contact.(Volvo SQA and/or Volvo purchaser.)16. Application:Enter the model year, vehicle name, or engine, transmission, etc.

    17. Check the appropriate box to indicate Substances of Concern(Volvo black list STD 1009,1)/ISO

    marking reporting.

    REASON FOR SUBMISSION

    18. Check the appropriate box. Add explanatory details in the "other" section.

    REQUESTED SUBMISSION LEVEL

    19. Identify the submission level requested by your customer.Check the submission items if a level 4 is

    requested.

    If not otherwise agreed Volvo request level 4. The minimum required mandatory documents are:

    6. Process FMEA;

    7. Control Plan;9. Dimensional Results including Marked Drawing;

    10. Material, Performance Test Results;

    13. Appearance Approval Report (if applicable);

    17. Records of Compliance with Volvo Specific Requirements (RTS). Mandatory for Volvo Powertrain.

    18. Part Submission Warrant (PSW).

    All other documents shall be submitted to Volvo upon request.

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    DECLARATION

    20.Explanation/Comments:Provide any explanatory details on the submission results; additional information

    may be attached as appropriate.

    21.Enter the number or code that identifies the specific mold, cavity, and/or production process used to

    manufacture the sample parts.

    22.The responsible supplier official, after verifying that the results show conformance to all customer

    requirements and that all required documentation is available shall approve the declaration and provide Title,Phone Number, Email Address, and Fax Number.

    FOR CUSTOMER USE ONLY

    Leave blank

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    DL* Da* Db* DE* CMC RED YEL GRN BLU LIGHT DARK GRAY CLEAN HI

    PHONE

    NO.

    DATE

    March CFG-1002

    2006

    BUYER

    CODE

    DRAWING

    NUMBER

    AP

    (VE

    ORGANIZATION

    SIGNATURE

    AUTHORIZED CUSTOMER

    REPRESENTATIVE SIGNATURE

    APPEARANCE APPROVAL REPOR

    COMMENTS

    CHROMA

    MANUFACTURING

    LOCATION

    VALUE

    REASON FOR PART SUBMISSION WARRANT SPECIAL SAMPLE RE-SUBMISSION

    SUBMISSION PRE TEXTURE FIRST PRODUCTION SHIPMENT ENGINEERING CHANGE

    ORGANIZATION

    NAME

    MATERIAL

    TYPE

    MATERIAL

    SOURCE

    HUE

    PRE-TE

    EVALU

    APPEARANCE EVALUATION

    CORRE

    RESU

    CORRE

    PROC

    COLOR EVALUATION

    APPRO

    ETCH/TO

    COLOR

    SUFFIX

    MASTER

    NUMBER

    MASTER

    DATE

    TRISTIMULUS DATA

    PART

    NAME

    ORGANIZATION SOURCING AND TEXTURE INFORMATION

    PART

    NUMBER

    E/C LEVEL

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    DL* Da* Db* DE* CMC RED YEL GRN BLU LIGHT DARK GRAY CLEAN H

    March CFG-1002

    2006

    APPEARANCE APPROVAL REPORT

    ORGANIZATION

    NAME

    MANUFACTURING

    LOCATION

    PART

    NUMBER

    DRAWING

    NUMBER

    AP

    (V

    PART

    NAME

    APPEARANCE EVALUATION

    REASON FOR PART SUBMISSION WARRANT SPECIAL SAMPLE RE-SUBMISSION

    SUBMISSION PRE TEXTURE FIRST PRODUCTION SHIPMENT ENGINEERING CHANGE

    E/C LEVELBUYER

    CODE

    CORR

    PRO

    CORR

    RES

    ORGANIZATION SOURCING AND TEXTURE INFORMATION PRE-TEVAL

    APPRO

    ETCH/T

    COLOR EVALUATION

    CHROMA

    COMMENTS

    MATERIAL

    TYPE

    MATERIAL

    SOURCE

    HUE VALUETRISTIMULUS DATACOLOR

    SUFFIX

    MASTER

    NUMBER

    MASTER

    DATE

    ORGANIZATION

    SIGNATURE

    PHONE NO. DATE AUTHORIZED CUSTOMER

    REPRESENTATIVE SIGNATURE

    14 15 16 17 18 19 20

    23

    24

    12

    11

    8 9

    4 5 6/7

    21

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    1. Customer part number: Engineering released customer part number.2. Drawing Number: Use the number of the drawing on which the part is shown if different from the

    part number.

    3. Application: Enter the model year(s) and vehicle or other program on which the part is used.

    4. Part Name: Use the finished part name on the part drawing.

    5. Buyer Code: Enter the code for specific buyer or part.

    6./7. E/C Level & Date: Engineering change level and E/C date for this submission.

    8. Organization Name: Organization responsible for submission (include supplier if available).

    9. Manufacturing Location: Location where part was manufactured or assembled.

    10. Supplier/Vendor Code: Customer-assigned code for organization location where the part was

    manufactured or assembled.

    11. Reason for submission: Check box(es) explaining the reason for this submission.

    12. Organization Sourcing & Texture Information: List all first surface tools, graining source(s),

    grain type(s), and grain and gloss masters used to check part.

    13. Pre-Texture Evaluation: To be completed by authorized customer representative (not used by

    GM).

    14. Color Suffix: Use alphanumeric or numeric color identification

    15. Tristimulus Data: List numerical (colorimeter) data of submission part as compared to the

    customer-authorized master.

    16. Master Number: Enter alphanumeric master identification (not used by Ford).

    17. Master Date: Enter the date on which the master was approved.

    18. Material Type: identify first surface finish and substrate (e.g;, paint/ABS).

    19. Material Source: Identify first surface and substrate suppliers. Example: Redspot/Dow.

    20. Color Evaluation, Hue, Value, Chroma, Gloss and Metallic Brilliance: Visual

    assessment by customer

    21. Color Shipping Suffix: Color part number suffix or color number.

    22. Part Disposition: To be determined by customer (approved or rejected).

    23. Comments: General comments by the organization or customer (optional).24. Organization Signature, Phone No. & Date: Organization certification that the document

    information is accurate and meets all requirements specified.

    25. Authorized Customer Representative Signature & Date: Authorized Customer

    Representative approval signature.

    THE AREAS INSIDE THE BOLD LINES ARE FOR CUSTOMER USE ONLY.

    Appendix B - Completion of the Appearance Approval

    Report

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    ITEM DIMENSION / SPECIFICATION

    SPECIFICATION /

    LIMITS

    TEST

    DATE

    QTY.

    TESTED

    ORGANIZATION MEASUREMENT

    RESULTS (DATA) OK

    NOT

    OK

    March CFG-1003

    2006

    Production Part Approval

    ppen x - ro uc on ar pprova , mens ona

    Results

    Blanket statements of conformance are unacceptable for any test results.

    Dimensional Test Results

    ORGANIZATION:

    SUPPLIER/VENDOR CODE:

    SIGNATURE TITLE DATE

    INSPECTION FACILITY:

    PART NUMBER:

    PART NAME:

    DESIGN RECORD CHANGE LEVEL:

    ENGINEERING CHANGE DOCUMENTS:

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    NAME OF LABORATORY:

    SPECIFICATION /

    LIMITS

    TEST

    DATE

    QTY.

    TESTED SUPPLIER TEST RESULTS (DATA) OK

    NOT

    OK

    March CFG-1004

    2006

    *If source approval is req'd, include the supplier (Source) & Customer assigned code

    PART NUMBER:

    PART NAME:

    DESIGN RECORD CHANGE LEVEL:

    ENGINEERING CHANGE DOCUMENTS:MATERIAL SUPPLIER:

    *CUSTOMER SPECIFIED SUPPLIER/VENDOR CODE:

    SIGNATURE TITLE DATE

    Production Part Approval

    ppen x - ro uc on ar pprova , a er a es

    Results

    Blanket statements of conformance are unacceptable for any test results.

    Material Test Results

    MATERIAL SPEC. NO. / REV / DATE

    ORGANIZATION:

    SUPPLIER/VENDOR CODE:

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    *If source approval is req'd, include the supplier (Source) & Customer assigned code

    SPECIFICATION /

    LIMITS

    TEST

    DATE

    QTY.

    TESTED

    SUPPLIER TEST RESULTS (DATA) /

    TEST CONDITIONS OK

    NOT

    OK

    March CFG-1005

    2006

    PART NUMBER:

    PART NAME:

    DESIGN RECORD CHANGE LEVEL:

    ENGINEERING CHANGE DOCUMENTS:NAME OFLABORATORY:

    *CUSTOMER SPECIFIED SUPPLIER/VENDOR CODE:

    SIGNATURE TITLE DATE

    Production Part Approval

    ppen x - ro uc on ar pprova , er ormance es

    Results

    Blanket statements of conformance are unacceptable for any test results.

    Performance Test Results

    TEST SPECIFICATION / REV / DATE

    ORGANIZATION:

    SUPPLIER/VENDOR CODE: