wadkin' cross cut model xgs...acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl...

46
Wodkfin 'WADKIN' HEAVY DUTY CROSS CUT SAW MODEL XGS M/C. No. TEST No. lnstruction Manual

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Page 1: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

Wodkfin

'WADKIN' HEAVY DUTYCROSS CUT SAW

MODEL XGS

M/C. No.TEST No.

lnstruction Manual

Page 2: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

a.rli.Itu,

I

INSTRUCTION MANUAL

WADKIN

HEAVY DUTY

cFoss cuT sAw

MODEL XCS

PREFACE

tled$ and satatySalbgurdln! machln.3

T: 0116 2769111F: 0116 2598138

Page 3: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

iltPREFACE

IMPORTANT

IT IS OUR POLICY AND THAT OF OUF] SUPPL]ERS TOCONSTANTLY FEVIEW THE DESIGN AND CAPACITY OF OUFPRODUCTS. WITH THIS IN IVIND WE WOULD REIVIND OURCUSTOI\4ERS THAT WHILE THE DII!,IENSIONS ANDPERFOFI\4ANCE DATA CONTAINED HEREIN ARE CURRENTAT THE TIME OF GOING TO PRESS, IT IS POSSIELE THATDUE TO THE INCORPORATION OF THE LATESTDEVELOPMENTS TO ENHANCE PE 8 FO RI\,,IAN C E.DII\,{ENSIONS AND SUPPLIERS I\,IAY VARY FRONI THOSEILLUSTRATED

THIS MANUAL IS WRITTEN AS A GENERAL GUIDE. DUE TOTHE NUI\,4BER OF VARIATIONS (OPTIONS) AVAILABLE ONLYTHE BASIC SAW IS SHOWN TO ILLUSTRATE THE MAINFEATURES.

Page 4: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

lJradti.lltHEALTH AND SAFETY

ih s mach,ne s des,qned and consltucred us ns the p.inc p as or saresuad iA and pracrcaln rrre B l6h sraodad codes or pGclce 8s5304 19ss ,sareo rxrd .i.e3 sd.olJd dodio,n.s r4."' ", ",".",."'.s.,""-;...""

by rhe Hearih and sarety Erecurive

Ihe Hea ih and Sareiy ar wd* el6 Act 1974 places dultds n desgne6, hanuracrureJs and

1 Anicres suppti.dsirhtoru typBclcabr€ sareand wrhoul isks ro healh du ns s€rrin!, use, cj€an na and ma nionan.e

2 Pe.sons supptied lhe anicras are provtded w h adequab nrororwhichth€y are destgned, and aboul conduons necessary to ensure lhar rheywibe sare andwithour risks ro h6alh

Trross dui es a€ vansrered io you ir you rc,suppty lhe machine by wa

I ue ar wora havo a dury unddthe Hoarrh and sarety ar

'n whrch I is nsta €d makes I unsare or a rsk to heath

@rect ass€mbry, e edder insta rd,ns or quards andexhaui venrtation elurpmenr when tn$ating th6 machine, consd6hron musi begven rorhe prcvision oi.d€quale ohinq aM Mriinq sDaca

Ihe legalduti€s or designeE, manutdclu66 mpon€Bi euppte6. orexpained nrh€rrc€HeaihandsatstyEx€culive sal6lrND(G)rlL)r937

The mach n€ is suppli.d @mprel6 yih all n.essary stequads ro anabre lhe usor to @trrp ywrh lhe woodworLng Machines Rogutations 1974 Deraits ot corc.ltogerher qith glidan@ on fining 3nd prcp.r adlustme ot quards are desc.ibad in rhis

You aG @mind 0d lh.l lha w@d@lttE Machin 6s F€Ou tal ons praca abso rure eqat d uties onemployers and emproy6* lo ensuG ihat qua,rts and any olhor sataty d€v ces are securctyI fied, orecly adjusl.d and p@peiy mairna n€d

Fepai6 and maintsnanc€ musr onry bo undff takan by suilabty quatirsd and ompelenrlachniclans Ensurc rhd an po*or suppliss aG i$tat€d bero@ any maini€nan@ work

Machin€ op66ro6 mun have r@svad sufiicied raninq and insrtuclion as ro rhe danle6aising in onnecllon wilh lhe ma.hina, th€ precaulrois ro bs obssool rho \4o.dwod( nq Ma.hines Regulauons whtch atpty oicepl whe.s tn€y m under $ead€qu.r. slpetoision or a pmen who ha6 a lhoough knwtgdga and €lpeierce or ftem.chine and lhe roqui@d sa,€quar&.

Page 5: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

filn

It

Noiss revers @n vary wrd.ry kom rochin€ to machino dependin! on @ndirions oi us€

Pereis erposed lo hgh nois.l.vas awn lor a shon lime, may expananc. rsmporarypanid headng ross and @ntrnuous sxpocuro ro hiqh lovelscan rcsllt ln p6m.nsnl hearino

dama!.. Th€ w@rtuorrang Machiios Rooulalons Gqu 6 6rploy.r5 io taks rcaenab ypradicabr. m.asurcs to €drc6 rciso lsvels whero any persm rs iksLy lo be elposed lo a

nois€ lov6l ol 90 da(4 or moe, ov€. 3 rrou. M*ina day

Addirion.ny, slitabr. s prcr€.lorsmuslbe povided, haLirain.d andMm

u,lod

Pe6o.s lnder lbe age or

hnns bero.e operatns lh's machne 3r qork unross pad'd'pat'ns

under adequre supeNson (NB 1116 panEaph s onry reevenr lo crcurar sawnemach'nes aDy sawinq mach ne {ined w h a c rcurar bade. any pran nq macliLne lor sudac nq

y vencatsDrdte mourdino mach ne)

Berore commenc'no Borksecu.ery rin6d, sharp. and arc comparibre wilh fie nach ne and spind € speed

wood dusr can b6 hamrurro riealh by nhararon and skin codacsmar dusl pa.ric €s in rho ai. can ro.m an 6rposv€ mixiureoc.u' in dusi exlGclion equipmenl whch may b€ dest.oy€d unl€ss explos,on precaulenshave been €ken in thedescn and

Empoye6s hav. duii€s undd rh3 Facrorios Ad 1961 and tho Fleath and saie! al wo'l( etcAcr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specircrcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous ro H.arih Reqlraions

EmproyoG should cafty our an adequals assessn6 ol rhs posb€ rsrc to heaihassciale! wirh w@d du$ b enable a valid decson lo be rode aboul te measurcsnecessry ro conrolrh€ dusr r may b6 n*4sary to provide 6rrdve €$aust app iancds

P.6€ni on or conrrc ol wood dus so rar as is reasonabLy practicabe, be

ach €wd by measures oTHER lhan $s provisions ol pereonal prcredive equip@nt

Anb.m. dusl rsvors should tur exceed 5 mo/cub.m

Funh€. irromaton and rclers@ lo pacllcar oordarc. a@ coni.ined in lh€ lollowiiq lrcoleal €15 avaibbls l@n fte Heath and SaleV Exeultuel

Page 6: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

ll1rldthutAn adequare assessmonr or tiketynoi6e e4osrc shoutd b6 made using manur acru re.s daEand r n{o$ary. a no s€ suB€y stroord be €n€d our by a empet.ecessary to @nstud a *I3br6 n gssi.naradvce shouLd

M&hin€s id€niried as q6m6rino unt^€alrhy noise i6vsr3 shoutd be:ppEplatety m:.ked wilha waming or rh€ n.ed lo w€dr h.artng poreclton and it may be necossary ro d€sqmr.paniculd a€as or rha @',ipL6.r "Ea@Er€crion zon6s. suiabo wahng sbns ar6sp&irr.d in he sai€ly slgn. Roqutariom 19a0

Funhlr inlom.ton and @rorcrc. aE codainsd n rho ,o. hsatrh and satory Executver€5rr.t - Noiso al woortwo.kiru Machiigs tNo(s)22(L) lea€.

Page 7: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

llra.iti'llSAFEGUARDING MACHINES

ro compry wlh lhe woodwori ng Machlnes Fequaions 1974. operarhey ruly undeGbnd rhe nsltucrons oiven and have rece'veS rra'n'ns Ln rhe use oi themachine and r h6 pa drcurd sarery i

NOTE Pe6ohs under rhe aoe ol' supetoisiondudnoa@u6eorminhq

BEFORE OPERATTT{G THE MACHINE ENSUFE THAti

Arsuads and rences are setueiy riled and orec'ly adjusren i

curtec/bades are iie ercd rype and oraF L. co(d dnectun or cut are sharp and

coii€d spindr€ sp6od s sslecred ror Ihe dner equ4henr

Loos€ c orhing is eirher re@ved or lasrened and /ewellery removed

suitabro iiqs and push sicksae avaiable as app@piare

S! rlicignt woding spa@ s provided and I har I'q htmq s ado q!.to

arr dusr emadbn equipmsnr 5 swtrchod on, p@pedy adlu$ed and wori ng 6lr cienrly

wer s!{abi€ pol6dto equipmsm, e.o. goqql€s,.d dsi€ndaG aiddusl mask

sroo rh6 mach n€ b6loB makina adiuslmerlts or cl.aninq chips lrcm wor. area

Keep rh. rroor ..sa a@und fte machine 6lean and i6. rrcm mod rcluse

Do nor anow ths lloor b be@m6 slippery sirh ot o. gEass.

Fepon immadlar€ly b a pe6on in aulhoily, any mchin€ dalturcIon or opeElor h&ad 0onot a&npl Io .epat $e machino u €ss quaLti€d lo do e.

Ensurc a I peer eurces ara e al.d b€rorc 6mmorcin0 any mai enamswod(

waF NIN G: Fairuro b cohpry wnh ih€ R€qu lal o ns is a cdmina oflonco and @uld rasult n

Page 8: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

tlr6.iti6lltCONTENTS

HYDFAULIC SECTION

So€clllcation

LiJling and tra.sponar onCLeaning

Local on and ioLrndations

Suppll€s and Servico3

Oosralion

Saw glad sal€V locksAdlusting saw am stops

39

11

Bsplacing / lensioning dnve b€lls

Sa* spiidle bsaings €plac€m€.i

Is!199

L516

rg

21

Sp€cillcallon

Hvdraullc svstom

Replacing / repaiing and cl€an

Page 9: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

lllu3ll.tad !.rl! ll.t

Saw spindl€ a!€.mblyS€w guards atd a$odat.d p€dsPn€umatc saisty ldch lor saw guadHydraulic cohpon€nls

qtlElElEutEtEec!2lEltr

33353739{1

43

Page 10: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

tlr..rtti

UtSPECIFICATION

Dusr .rrEdron rcqi@mod

oue io ln. v.d.ryol l.bl€.nd q€<ror hyoua, ody |tr. b..t ew sp€oticdbE.@!tos. ll b lmFsbL ro !N9 d.Lf. or .a.i rehL e.d nl. u*r r Bt€r€d low'ddn io. $b hrotubn

Page 11: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

llrc.rtirlltINSTALLATION

LIFlING ANO TRANSPORTAIION

Vodyihe weiqhl o,lh€ macMa (see nsla arion dara)equipmeniusod scapabreoi ilngthisweiqft asamninlm

To in th€ machhe p&e a s ng rhroulh rhe riftiis eyos r@ai€don roo o|he mainka me ensuring rh. ma n saw qua'd is down and ocked

rn ih6 prcc.$ oi movin€ avoid ioiingorvb€tnorhe nachina.

undo rha packing and mak6 suBrhardamago has nor occuredduin! tran openarrycasss@nraining accese'i6s a finings wihin a€compteio

AstoE r6v.rlno rhe mehine €otulty rsmovo rhs a i est mate.ia padituta/y romlhobrchpans cbanrh.machiie rhp$afiinordosetanda$fi .ag oo ndrusea subslrtule I may prc.ip]tda an explosion

IXSTAILANO OATA

H€isht 1550mm

!9C4!9!_A!S!9!!!A!q[l

To obialn th. b€51rasull rem lho wadkn modwor*ing n&hin6 n s mpodad rhallh€ lloor on whkh rh€ m&hrn. b ro $and has bso. p6p6@d and s dry. P .c€ [r€slo.l plabs pEvidsd wnh lh€ mehh. under h6 adiusrabr€ leverring sc6ws.

nitial l.vsrling may b. .chi.vad by pracino a spni bver on top ol lhs na n dachinoboly n€4 rh€ lifiing sy€s. One th€ rnro€d and ou reed tabr€s have b@n orre@d upand l€v€l €d rhs sw may b. linar y adjuer€d lo e6u.o lho saw brado is peDeidicurar

r rh€ rr.or @nsisrs or 100 . r 50mm or srrd @ncd€ tu speiar ioundalions win bersquicd, M1 6 HlLrl lyp6 holding dorn bots {nor uppisn whh lrr€ machins) mayb. us€d io 3*!r€ th. machrre lo the rroor.

NOTE: THE MACHINE MUST BE SECUFELY BOLTED oow\BEFOFE USE

Page 12: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

1116.rti.IttSUPPLIERS AND SERVICES

adoluale erectrca suppy oora s or @wo,requnon€nrs a@ prov ded wrh rhe nachine

rn e machine is d€ iverad wirh irs 6mp er6 eto.t et oquipru nr rcady ror conn ecio n

Theoloctri*rconne.lonandschamalcdiagramareroundinih.aecr ca @.korcublcle ol lhs machine Arrtal is requned is ro conned $e power slppty ro lhesoald eitch al rh6 erecraa @nrrctclbtcte

POII'TS TO NOTE WHEI{ CONNECTING THE POWEE SUPPLY

C,reck vo iaqe. phase and rrequan

chsct lh€ main rrce. are ol fio @rcc1 capaory in [email protected] wih iho mach ne

Connd rhe incoming suppry raads lo ths appbpdaro €mtnats

Ch€c* ar @nn.dions a6 sund and lhal equipm€ni s .anhed

chek spindr€ Et.iion is in th6 @ii*l dnec on

IMPORTANT: ANY ELECIFICAL MODIFICATIONS SHOULD AECARRIED OUIAY A COMPETENT ELECTNICIN

To md@ llle sysrod op€ar v€ @nn.cl up Ih€ ai. plp.s and ri[ingr ro a suiab]o a I

Th€ siz6 or rh. an hbt co.n€oiion s 1/4 8.Sp.temata

Pr€s6 rcqun€d 6 6 bd a9aox. (s0 psi)

A r @nsurprbn i. rppolirolery 200 cu. dnvhr (7.u r€.rh4

EXHAUST COXI{ECT|Oi{S

Ths Ear honzodal €{radbn piE has r din.r.. ot 1 14mm.

Th. lop ell€ciion @zlo is rcmdy supprr.d b, !1o err6d equipn6d supplie. andshould b€ mad. lo fi ov6r a. op.nin9 70m x 35mm, wirh a auid dramder ot

Page 13: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

I hood shoutd b6 app@rmarety 23 meres p€.

Th€ rcrum. or arr r€quned D€r oxhaud ho.d 6 t4 tubb rer€s/frin

EECIAjCS

'' R.l.r b rl lm.tilad h bot.

Page 14: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

llro.rtinlltOPERATING INSTBUCTIONS

GENERALI]SE

Berorscomnancin! ro culimbera sanpto pac.shoutdth8 adiusrabre ouards postunad ssmm orwho.a ih. qlads wr bq ce4or rholimberfiey

wolk Plece by appor maraly

POSITIONING ADJUSTABLE GUARDS

ft6 3aw mav b€ sladd by Dr6s6inowhsn rhe majn quad B in rh€ lully clossd posir on.

Mov€fr€m ol rho hydGu ienv op66l€d plun!€ .ctun ot lhs stu is via a r@l

ops€red pedar. lhis p.dar B pror€cI.d by a b€ kl* plalo salot sirch. unl*s lhisplalo, d lhe 6ar or rhe pod.r, is grsh€d bacl$ards by $e operatoB t6 lh6 p€dal wil

nolqofi Consldl pr€..!r€ dd bs app lod lo lhs pedallor rh. 3# lo complsle a

plung€ @trorun c't € Ramovrl ol pBssuB beio@ llle cul w I 6lum lh€ saw a.m lorhs €ised posilron. AFprr€d prcssuE ro iho psdsl llonly predlc. on6 cui cycre,

thsrclo@ro in al€ sobs.q!.nl cul cycL€s prossuts musl b€ r€l€43.d .ll& a

comprared cycr6 and B€lpli€d.

To 3rop rhs w p@s lno r€d blnon. Afi.rabuiti.rimodolayrh.r€lbslignwilLilluminae lo hdrc.l€ rh.r rhis tuno. may b6 !s6d tr 16l€.8. ih. 5.i6ly @k on lh6

main qlard 6w. prior ro op.nino

Page 15: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

LlJa.ih.tilOP€FATION AN D SERVICE

r F LL|NG Os3ss6nbry onheo ri piuq,omdves and venrs rhe bdw pressuG anda ows I lino wlhour shulr d0 down rhe arsuppry rine.

wirrr oir or 45 da!8.3.5.5 d.lGas E ar 50 deorc$ c v scosiry-same as saE No10 (petolsun bas€ htdau coils orspindlo ois a.s good sxampes).

NOTE: DO NOI USE OILS wlTH AOI'IESIVESOR IACKY ADDITIVES

COMPOUNDED O LS CONTAINiNG SOLVENTS GRAPI IITE. SOAPS OFOETEFGENTS {ALJ'O MOT VE O LS GENEFALLYCONTAiN O€TEFGENTS)ARENOTFECOMMENDED

2 Fepace iheiillplu! and searr mLy Exessiv. roque is nol necessary The

rubri€ror is rcw rcady lor sening

3 OILDELIVEFYADJUSTMENI-Toadtusroi delivery,usoasloned$rewdrverrorum rha adiusiinq 3cw in rh. bp oi rh6 ub.icaior.

LEANEB. CIO'h'iSE

FICHEF Counlor cocl is6

By coum nA rha nomb.r or dbp. p€r mlnuta rn rh€ sigrrl dom6.

'oo can adiusl to your

Gqut€monG. G€n6Elly on€ drcp p{ ninule lor every 300 400 Lhii rlow is

25 dops Pff mrnol.6qua5 30 g/hr.

NOTE: Ttis is a 6n$am de6[y lyp€ ubr]€tor which d€livoE a @nnanl a o oi o i

roairtbw The@rore, ir a irry ircBrs5 or deBes, oild€live.y wllb€ adrusleaprcpoNionaIely, ONLY IFA OIFFEFENT RAT O IS OES REO NEEO YOUF NEEOLE

VALVE SETTING BE CHINGEDAFTER YOIJR INITIAL SETT NG.

cAUTtOr{

Porycalbona$ bwr. ba ng rEnspa€nr and ldoh. a6 'd6al

lor !s wLih F i6.s and

rubri@toE. Thsy are suitab s ror use in mmd hd4tri.l snvionmonls, bul should

not bs rocar€d in a€as wheG lhoy could b6 subj€cl€d b .n ifrpad bLow, mrramoeGtu@s ourside ol lh€ ral€d rano€ As w h m$ pla$hs em. ch.m els can

c se damaoo Porycaoonai. borr6 shou d rci b€ exposed ro chlor natsd hydD

ca'bore, kao@8, €st.E,.nd c€r€in aLcohols. TO CLEAN POLYCARBONATE

BOwlS USE MILO SOAP AND WATER ONLYI DO NOT os6 cb€nin€ aoents such

6 @tons, b.n z€ no cabo n lol€ch lodde, oaelind loluon€ olc, which a@ d.maqinq

Page 16: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

kl6

auJ

I$e6andd enerlypes rnacaswhere

p0rycarbonare bows are eiposed ro hQri remperarure drathosphercs co^ran n9vapours d. ru ds whch are dama! nq ro ptaslc, use metatbows

Mera bow s rcsist rh€ adion ot msrrcng acidsorbases are pcsanrorin sa[ ]aden almosphecs co nsu r h€ racroryrorspftitic rammmendatons whe@hesocondibns di6t.

Borl guads arc rtrommsndod ror os. willr polycadonab bow s.

Borh rree misluG and solids arc removed auiomalEany by rh. FIIER/

An aulonalio dG n s iined lo lhs Fit$ / Rsllralor

Ine fihff erem€nr can b. Emved when ne@ssary and shou d be washe!sam€ $ otion d r h. ra nspared bdr tere r ro ubicalor : @ution sed io n)

mmp..ss.d ar,rcm rnsidathe aremenl outuardafidyashino. when dry,

d;SHUTATF L|NE DOWN and 6irtu3r seco.dary

a uns6s thBdsd bdl.b oi$ssedbrs canddoo assombry by un$rsino row6r batr€.c. Fenove elemed lor s6rvc ng.

d. Reprace eromenl and 6e..haL€.

IF SUPPLY TUFNADJUSTING HANOLECOIJNTEB 'CLOCKWSE UNTIL COMPFESSION S RELEASEO FBOM PRESSURE CONTFOL

sPRlNG. djuslme lo desiGd down$reah prcssorc can b. rod€ oniy w thpdmary p€s$e applLd lo lhe rcoulalor Faqllalor lh6n ads as shut{{ valve

Tum on an p@ssu@ Ihen p@@d lo adj!31 io d.sircn ddnst€am p@ssurc by

tuding adjuninq iandlo clockwrs€ firs p.miB pfss rs lo bu h up slowly

!@venr no any u n€xpecrod op€ alb. or valv6 ctid€rc, iools. slc. in $e line

6 To irc€.s€ rcqor.r.d pcssur6. rud sdju$inq handlo clo.kws€. Adjuslmdcanbemad. 6 trh€r wirh o r vth. ur at tLowino. lr ls dostablalo mar€ fi€ sdjudmonl lorcqun€d p.ss B undor rypcalopealno @Mhbns wtun dssted selllhs has been

.sachsn. L ghron bc* nur s&u 6ly.

Page 17: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

ItIIJ

Ift. E L-CF FFGLLATOF S 56II-T,doT r6rc.ne!*€ryro.bb*{ow1.rFes@ratorrosb?e.ralj q.ETTo rower serrino, a ways .e*l rrcm a pressue t@or 0En rhe rina senino dosiredFor .rampre: I €rtio rhs s€@nda.y pressur€ r@m 6 b4 io 4 bd is be.tedptshed by drcpplng lh€ so@ndaryi proeG tc 3 b4 o. r4, rhei sdjusl n9

B€lorc drsassodbtinq FTLTER/ HEGULATOR, SHUTOFF ArR SUppLy rh.GAtrlabr may be s6ryb€d lhour ramoviig it t@6 ths rin€. Tun ih. adjuslinghandl€ @unr.Fcrockqis€ lo btesd d4n l6ppd pr€ssuru. Fo.sotui.ing ptslon orconrEr sprihls unscftu bonn€r rrom body For s€Nbing th€ poppd and Gti6r tuberomv. lhead€d bowl and lilldr .temon canndg€ asssmbty

clean and @4tultlnspdclpansto.waarordam.o€. [ €praGmsnr is desi.ed,seryl€ kls ao ava labt€. when rc.s.onbting Fitior / Rsgutator, bo sur. lo rep acepans nlh€ncodeclord.r. I uni! dors rct turction Dop€,1y,,ochek th. assedbryusi.g rh€ p.tu exprodsd vr irtomalton as . $1d..

Page 18: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

lin

rt1116d

SAW CUARO S^FETY LOCI(S

wiIhlhe marn saw quad in themner conp@$os rhs Prunq.rlho sua.d is cosed lhe ounqsr

open posir on, a cam oi rhe rop ret or r qhi handonrbe rimit switch dhenabti.! ih6 m.chLne when0xi6.ds and $e m&,r na s aoain eady ror us.

rl lh. m&hino has ben in !s€ d r&tory sst lim d.r.y and opedring rh.bunon, p@v€nls imdiar€ us or tho y€r@ bunon. Th. d.tay is io allwro @m. lo ts.r d w hich lin€ rha yarow buflon w ilu mnal€ ro ndicalo ir

al rh€ saru 0me oi orosuro ot lhe mai. saw quard a lap€red srrk€ pale iorcas aplungar on a doube adins pnalmri. cytindor bad(.gatnst lhe an pEssub u itwhen lul y cbs€d. rh€ pressurc rorcos th. pluna€r lo to€r6 inio llle toto in th6 nikepral€. This rocts ih€ gusd in $e ctos.d p..titon and hay onry b€ dpened bypEs.ino lhe yell* bunon on $e @nrcl pan.l

PNE$,IA''rc SAFETY LArc8 FOR SAW GIIARD

Page 19: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

l,116.rklntItADJUSTING SAWARMSTOPS

The I m( eitch* lor lhe saw am aE radory sd aM stroutd nol nomant Elune

Th€ *w wh.n Grsed. sioutd b€ wihtn lho 6n n.e ot lh. adiu$ab € sida Outdeswh€n ssr io End $. mdimun mbd .izo lo be cul.

wh.n in lne cufllno posirion Lh€ brada shdtd pDlnid€ appd 3mm bebw $. bsd arlha mdimn rm$€rwrdtl (e6 ilusration).

Posirlon 'l€

stu am rn iD B(lltEd pos bn and r n.csary 3upt rt th. am a fio6ar. aororo adjsrirlo tho timi sitch $fiinos iid .Eur€ th€ ma.hin. . i&taiedlom lho hai.s. dju5thont is pEvided al rh6 tuB, th. cam shan $pF.t ptata andarso ar $e pi@lirE imit t.tr tuppone.

Page 20: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

l)u,

CAMS

PLAiE

LIMl.r5W|TCH LtMll StdtTCHES

ADJUS]I.,4EM

ADIUSTING SAW ARM STOPS

Page 21: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

l16

au,

tMAINTENANCE

Periodicary c aarrh6 6aw dust and wa$e rom n a.d aroundrh6 machin6.

c,rack iho o r rsver n tha ubdGrion b.ftr$. R€ r t Lr na$ssary w Ih L1 oi

ar appuirotarrrh6€ nodhy nroRalsorheRise the dlve is malnc^arce nee

Gr6as 3aw am poor b€a ngs ai idsrarsor b€iw@n rsn and tworva monthswLih awadk n g€d€ $ grease (se6 labl6s ror speciricaion).

check and rop up hydEulic oil lewl ln lank wirh L1 oil (se€ rabios ior sp€ciricarion)

Tho drive @ror has sealed lor lito b€adn$ .na r. rh€ratore marnt€nmc. r€6.

R,HP FLANGEOBEAFING SF 50

GREASE NIPPLE

SAvv ARM PIVOT BEARIAE

Page 22: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

tln

tlUr.d

REPLAC1NG /IENSIONING OFNE AELrc

oriv6 berls tusr b3 .opractr as a s.r to obra n cotrd & w Fdomanc..

1 Sracrcd on lh€ t@k nurs on rh€ rsnsion sdews

2 S ack6n ott lh6 two tuio. mounriio stids locktuts

[or.: Bets ot ih6 sam. s]ze,lrce and .€,.Ene srbutd b€ used (seo rabrs sdionl

4 Wirhrh€ b.nsrin€d purths noto.mounltnosldo backandIorlenbneoninq *r s.rhe @tuct l€nsbn € whon rhe b6n is eprbto or bsidg d€prc.sed appox marety 15to 20mm by ap9ri.aton ol av€Goo lhumb pcsore d a poinr nrd wat beMeen

5 Wh€n ft6 ba ls 3B raught rod( up sthe tocknuG and tsnsion *w t@knLrs.

TEN9ONscREws

LOCKING NUTSFOR MOTORSL/DE

IENSION SCREWTOCKNUTS

REPLACINO/TENSIONING ORIVE BELTS

Page 23: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

uJ

ItlCHANG]NG SAWBLAOES

Nol€: Belo€ @mfencing lo ch.nq€ 1116 brad. eBue machine is isoraled lrcn rh6

2. Prace a 24hn lr'F sFnn€. on th. rr.ts or rh. sprndra shan lusr behind lhe punoy.

Hord'ng $€ spannff 3ac0r6 y utl5lfuThe saw is l@algd on rh6 spindrs srr.n 3nd . div. p.9

3. Fedove rh€ s raking $it€br€ c.r€/prcr.clon when h.ndrino lhe brade

4. Fii n* sawbrad€ 6n{nn9 $. bhda 13 ncoftdorenrdon.

5 Rall col3.atu liqhl€n locknlls

6. C heck rhai b ad. is cramp.a b.rwe€n @rra6.

FRONTCOLLAR

LOCXINGNUTS

\a**oo.

CIANGING A SAA/ BLAOE

Page 24: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

tlrarrkiillrSAW SPINOLE BEARINGS FEPLACEMENT

Dependrnson spind e rciation the two nu6 hotdino rtre saw @/4 onro ih. shafi mayba ,qhl or refi hand

B.lo r€ finin! a nqw bear hs. lh6 p Dl6div. obncanr mu sr bo m6t @iously re mvadwilh p6rrorsum rp rt fi elha m ramine or orh er volarilo stvoni.

rn oder lo p@vsnt l,r€ mv nq pans r.om b6hq damaged by dryins oul due to ov6rcr€aninq, add a sman amount or tho boadno uDr cad lo lh€ cr6aning agenr d lhesecond balh. The I lm ol grcaso wh ch .€hains afrer rha solvent has evap..aied wp6vrd. pbrerion rolhe be4 ng unri cha4ed lirh ubftanl

Th€ nw bsaangs should b6 chaE€d wtrh Krub€ri robdcalll rypo redex NUBI5. ri rs

imponafl rhd rh6 @ded amoum ol sGas€ is appri€d pGr€rabry usinq rhe romu a:

G (w€igl'l ing€ns) =! r ax o 01

wh6r. d = bo.6 0r b€ain! n mm

B=wdrhinmm

Th is is app rc xiroisry suilici€. io rin oi. rhird or tha boaiiq vorumo

Io.6mv€ lh.b€a nq.

r R.mv€ ih. saw br.d. (3.. chanqhg rd bradee) rnd ar.o lh. drivo bert.

2. R6mve ft. Flllsy and lrr;r bck blsn and D@s€d a lolltus.

a. Slad.n ofi an etuB 0)s€v.Erruhe u.rnc a h.laoo.ark.y. F.@woreorlw $r4 a@rdt'! lo numb.r ot jaddns tEr€. (2).

b. l.s6n scrcqs ii tadino ho/es and oilnt lh6ad and poi [email protected]@ad and h6ad or cap $@s, as appricabr€.

c rio €n rcrcw 0) arr.har6 r ontir bosh (3) F bosnsd in plrr€y hlb and

assembly is iE6 on shlll.

e R.mov€ pun.y as6r$ry rrcm shair

3 Unso@lh6 cap3cr s 8nd €movo tho N .xpo*d end ctp

4. Fkn6n down rh6 lab on lh€ Lcx w6hd and tomov€ $h and lhe notch nut

5 The sprndl6 @mpl€lo wilh 64 .aw @n4 should rcw b. lru€ to pull oul i.om iha saw

Page 25: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

ll,16.lki.llt

IIEMOVING A T^rrn IOCX

ulsc@ ho lou' c4c@*s at rcruv€ rFa 6m @p,4m rha se €rd

7 q6no.s 116 b6.rlqs wa,.r *ashei a-d Deaarc rpeel

F[ new beadng and washe. in ai purrsy €nd €nsrinq rhir rirs I ohr up lo be4 ns

Retil rcdaining lab washsr, mich nur and .nd cap8. The end cap nea@sl lhe sawbade should ba rlghlsn€d untila gap or appExiharery 0.004'(0.1mm) erists

COLLAR

SPACER

.//PULLE\TAPER LOC(BUSH

NOTCH NUTBEARINGS

SPINDLE BEARING REPTACEMENT

nspecr shaft and boro ror wsa/daro9e.

Atur p.apaarton r I ntu beadncs and w.v6y wdh.r. u.e onty sufibie pGssur6rorir b.ainqs, appryinq pre6su@ ro iho nnff ing onry. Ensurcrhdlhebe4ngatihasaw €nd rits tig,ri y op ro rhe shourdor on lho spindb. Fn b..ang spGr omo spindteahd rhen assombL€ unn in saw am bo@

Page 26: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

Ur6dll^ilti1 Rsiirrh€ purrey a$embry as ioflo$:

a Ensurelhal maing taper 3un&es bslwaen bush and pu{€y aB compt.re y oisan.nd lrc. rrcm oilor din hssn b(rlh in hub aM nn. up screw hotos.

b. orrrhEadand point orgtobscr 3, or lhrcad and h€ad ot cap screws pacosc@s rq€ry rn rhreaded hoLs in tub oi pun6y

c. cloa shan fi iub and bosh lo lhs shan as a unir L@al€ m posii on. ontilnorhe bush qil nip lrr€ shafi riGr, th.n hub wir b6 dRn omo bush.

NOi.: rr r. n.c6ery b diarry align ddv€ .d drrvan glr €ys..

d ti.ng . h€&qon rGy, alemalgty tigt €n *r#3 urX a|| sc@s a6 pun€d ops*uE . usilE a shorr r€nolh or pipe on k.y lo incr€a.. €v6raoe

s. Aftor lho dri€ has b€.n runnina und€.lo.d ior a shon im., ltop and cieck0Rn6ss ot sM. Tioh.n il m€d.d.

Fill €npiy 3c@ hor€s rith oEas. lo .rctd. dn.

12. Ad b€rl3 adew.

Page 27: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

LlrG.rftinllTABLES

APPROVED LTIBRICANTS

HydEulic oil wilh arni-corroslon, an! ondalion, anli-wear, anu-foam perrom€nce

LO Grcas6 Grsaso NLG1 No 3 consistBnct lithlum beadng gBase

L1 oil

DTE OI

L53 3

Page 28: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

litT'OTOR AND DRIVE BELT DA?A

Page 29: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

llr(l.rti.ll,HYDRAULIC SECTION

sEEqElc4lle!

Th6 hydEuri: p.wer pack has 3n ollplll or apprcr dal€ y 9 tire6 pd mitur€ ar 550p s i and consisls ol lh. lollowlno itofrs

0l'6 moror (rranoe nounr€d)

In€ oth€t maior i€m us€d in $s sydom is IhE ew am cylindsr

fi. moror is ruunred lo fto q€ar plnp vra a beh housing and I €xbte couptins

Ooubr. $ranoid varve MDO6 202,l10vo[r,50h2

Oua llow rcqur.tor 4M06, OF, Aa tuuntgd on irsh 5.

oil @sowi. 25 lirB c.paciry (@mreded oit DTE 24).

C €ar rhd@ oir rdor sigtf.

5

Bo@ 2s4mn(1 rch)slrck€ 15€ 75mm (6 1/r ieh)Piston Ed di.. 15.375mm (5€ ifth)

ll should b. rcGn lh.l lh€ pislon Ed b l5pp.d Ml O ! 20mm sirlr . lommy bar ho €drd lho 40mm dil .ylind4 @r 6nd h8 a 12mm dia rc5m€d hor€

Page 30: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

UJ(lcki.

U]IYDRAULIC SVSIEM

P0 ils lo mre when rep ac nq @pa m9 o. c ean n9 rhe sysr.m-

r Ensura rhar an 6xier.ar pip4olt insiat €d b6lws6n pd6r pac

i. cyrind66, mioB o. varves, is absolutely cl6an and trc€ rrom seteorbomswhchmay b€@m loos6 wirh a trow or oir. Remember a sco@d cy indor barotordamagsd molor €n n€c€ssnal€ a v€rl expoGivo Gp a@ment erercise

2 Use @mp.ess on lypo rjtinqs, and ensu@ rhal rubs .nd hos6 uih6o ad.nd 5yst6m3 prc350.s speirred. Eislrelhdoi etuh nesarcoisullicio nt sizo b handlo a rlow 6ts w hich dunng parr oi ih6 op6 6tin! cyc 6 roy bog.6aiarrhan th6ootputor th6 pump A endded lelum rine may cause s uqsishoDoErion, ovo'hoa n0, danaa€ to Grun lino tiloG ard cm €,s orharodronsorvalves l@rporalod ln th€ sy.r.m.

3. Ensute lhal cylindar bl.6d poink I n@lpoGlad, or alemalvely lhe pon @nnecloc,and hyd6lrrc mror drain 6nnEc0oru ar. iacing up*ad'

4 \4hsB. reium lino liio. and/or [email protected] is liltad lo Ihs Fowsr p

in ssi€s beMoon lhe rclufr lino tulkhoad and B*doir. llnsd oxlsmally snsurclhar all dain dun lin€s pas bek lh@gh 6dff 5nd iih€., bll il is advis.bl€ rorhydauli. mlo,'d€ins' and onomal 'draic" lom vaiv€s lo b6 p pad dt6cl ro rrr€

@s6don via $. 8.pad. buknaad pov'd€d on lha pow€. p&k.

5. M.k€ €l.ddel 6nn6dions ro sl€cr& turo. via fto sEde. or cod.ol box il suppliedwh€rc lhs d$omr s wiring lo lho notr. a wi ng dia!€6 is emany bered nside

lh€ mlo.lsdinalbox. Ensd Ih mlo, is @nneled lo oive @d€d di@clion olDlalion. Elscrric mw may b6 dd vo[aoo ryp6i ensu6 lhat connedions @da aeapprcpnal. ro rh6 paniculd p@or spply,

6. M.*€ .r6dnel @dnscions bsrw€6n sled&al supdy, @nlrol bor.5 Blay5, pEssur.swirch* o. @nrado6, sl.. and Io any el€cldca ly oporalad valvas rn lh. sysl.m.

7. Wh€o an a@mulabr is iMtpoeted ln ihe sysl.h, chec* lhal ihis is cha46d wilh

nirDgon lo Ih. prehaae p6s.ur€ sp@iriad on th. cieuil diagdm. owino lo@qula orc penalnrno lo canJaq. ol c6n in lyp€s ol Fessurc ve$els, an [email protected]'fied lo a sysr€m h6 nor n€@$ait b$n cnaEsd pior ro despalch. ll al@adyp€ssu sad, an nnhillng rab€lis.ftrhsd.

3. Fill r€s.Mlr{lrh [email protected] hydEulk llub,gisuriig th.l lh€ dnhd qa2o k n

siu and undamao.d h lh€ t €repE6s' N.B- shouh unir hav€ be.n.uFgi€d loru$ wih sperar r(rrd, .nsE rh.l ropping up is wirh simii4l(rld and 6np.tibl6 wilh

lh. numaElsoil3..l5 in rh. sy$sn.

L Unl.$ pE6sur€ @rr.l vr!€. hav€ bs.n sd lo a p.dor€mlned pEsG and l4kedin posirion, adjusr €rr.r lo min m!m prcssurs.

Page 31: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

kh

atuod

have been rohrened a^d lhal conroWTENEVERFOSSBLE padclrarywheeexpensvecylindeBandmolo6havebe.n nsrared I s advsabe 1o brerempo.yconnedlioi or rrow and dum p pewo'r{ u.r nhe synem has bee. adequare y

ushed and any ro@ sn p3.lrcr$ n rhe sy$em aG rapped by lhe I leG

Pumps'hch a6 srualed above lhe re s€Mtr o i evet stroutd b e pamed beroretunn n0 ro ensuEtrEt rh6y arc adequarery tubicared berore,olarinq ar speedFairur€ ro do lhis may cau$ imm6dtat6 danaso to t,r€ pump

Ensure rhar any is ating va v. bee€en lho rcsoRon and pump ntel has b6an {uny

Pumps r(iod axie.na rybur*hah are oravry rod, do nor rcqune pimtns bui '.

rhecase oi .adial piston putrps it is iecessan lo b e€d ofi af by toosenino or rrre cytrndercap $@ws ri! hlon as soon as ar ha3 es@ped and oit is tunnina rre ely wih ar apsron pumpswirhdain@nnscrlon itisadvisab.bt llh.p{mpcasew(hoilalrre

$an sysr€m and scr in 6rier vatv€ adjusring 3c@ onty sufiicienity ro €nsure rhaloil is 6i@ atiig Al ow to tun ror a minirum p€iiod ot fua mtnur€s oti toad. and tcyllnde6 and hydEu ic mrors have been @ruved tDm tho circuil dpe4le

rha! syslem is comDrele v liushsd

C,r€ci tilaG and crean or @praco otononts .s .6c€$ary

ne6 nnect cyr .de6 and moro 6 imo th6 ciEuil a nd ru.rh€r adjusr e rier varves looblain an opetain! rorce, B eod antom cy indff pons and olhar poinls rhere il ispossiblo rhat a r may be I€ppdd, by looso.ing conn€cioE .nd .rbwrng arr ro belor@d our. Tioht.n @nne.tion6 when at an has escaped and onty o ras

@m@nced lo reak toD rho joinls.

Adjusr p@$u@ @liel vatos lo pla surcs lnd cai€d on circuir diaa Em and rock n

check lo. r.akl and tiqhtan connd

C heck oll ev€rs and rop u p io hiqh €ver rcprehg orr ,h ich has been ul rised n fnin€lhe syslom. t systom s op€rating 5 ingr€ ad ng cyrindeG o r doubre adjnq cyrrnd e6lmmally w Ih .n aB. dill€rcnri.l) ensure rha( cyrrndec are in rhe rcmded posiuonprio r ro lops ng up 3nd ch€c* rhar wh.n €n.nd.d, r h6re 6 suii rcra nr oir rc main no ro

adequately @vsr suotion slraineE or pump inr€r3.

Make i nal adju$nens lo prcssure reiel and spoed conlDr varves as ne@ssary lop.dom rh. op€rarions and *qu0nc6s i anded.

2', nqhr6. b.k rLrr or an adlu.lrng 5cr4 and pre'66bry sea ro a,od G.1pe ry

Page 32: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

kln

auJ

IFAULTFINDING N THE HYORAIJLIC SYSTEM

swrch ofi sy$em immediarey chsdolrlie ourao ng pipMrk ro avoid 6xcasslvepuhpmror colpr nq is orecrly I ed Ipomp to ctr€ck i mise ilr@m rho Nrorst pred and rcpaned, o. @placed.

everin reseruoL Remove pudp and puq

sals,adory tun erecl c mrorwrrrour rh6

ri sarLsracrory. pump is raoriy aM musl bo

n, on checki.orh€ rauLry putr'p, lhe.e is ev derce rhal pan cLes or m6ralrrom rh6

pump may b€ in rhe syslem ch€ck ar rh. pr.s$r. I iar and croan or rcpLace

6 sruni shouldrherq b6 no p.6ssu.6 Lna msr, ii willbo advisabLe lollush lhe

sydemrhough win cylindaF, mioE aic. rikoly ro su{a d damaoe. Gtuvednom

@

swtrch on sysiod cause is tusr likoly pump r.ilu.a or main sysleh prcssu@ reler

varv€ jamfred in $e open posiilon. obconnad rclial vaLve rrom sy$em and

dismanile: check thd main spool and pilol sp@l whe4 applicabie, ae rrc. movi.q.

check lhar no damaq. hs o.curcd Gassenble a nd eli ro systom R6dan syslem

r $in no pGrsuro wilh pump tunn nq ds@nn€d.siun lioe@nn&lorne loshouLdlhsG bd anoilrlow it is rssibl€ lhsl a varve

nth6ci@n,dtedionar@nlrc,s6qusnc6o.unoader hasiammodinaposiionlo

oiv6 oir I ow ro re*tuon swilch ofi syslsd oisman e valv.s drsk and 4c1irv as

neces.ary ard Glil. Re-maic an connd.lions.nd reslan

llecEr4ll

ft i.o llre sy$em panbrElyilfte4ispanolth6 sysl3n abovo r he leva I or iha l€m lo bs removed, ii is advlsable lo have .6.dvsuitablo pluls ro romporaily bl@k oll e nne no pip€wo.k. Th G wiLl pteve.l

ercossiv€ loss ol oll, aid inoGss ol dill and air n may sl ll be necessary on

ledaning b blsed alr lom ih€ syslsm Ens!€ lhal any plugs used arc p.n6dlv

c €an and rhal subo at6 ol manilo d sutuces a€ 3uii.bt @ve@d on t6mov.l ol

vav€s. EN6$al oil o s6.ls ao.orecliy ln pra€ whon 4l'irlno vav€s

PAHNAI FAIIURE. INSIJF'ICIENT PRESSUR€ OEVELOPED

swn hofi sFtam. Brcakcoinedions on oulgoing svsram sd€or p@$ure rclier

valvo and ploq on ai .s ier, ofiectvoly l.av nq oily tho pump and .elier va ve in rh€

Page 33: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

qrodkl.ilrEnsure lhar a pres.urc gauqe is onnscied to Iho pumprrerer pressure cncu( slansy{em, and check Lr ra!u Gd F.6ssurs is rseisrorcd. ll lisufib'enr pressure

odanabrel'yadlosrmaniorthorc [email protected] carryoolcheck and any nscassary Gcliricd on ro pressurc rcliar valv6 as prcv ously dela'led

r rhaB was rc .pparenl l&lr and slin insullldenl pcssu@, @dy od checi and any

n4ossary €cliricalioi lo pomp as prcv ously delailad. Ro.adjusr and rock r€riol ai

4quied pressurc. switdr oll sysrem, @ruv€ pluq r.om rcllel prossurc oulLel,

rcmak€ @nnocrrons and @srad 3y3r.

x sufiicie p€ssurs s obla iable al lhis pont, r,ra ra! I s elsewhee.

swir.h ori sy$em, rcmak. @nnsclbns al p@sec cllel va v€, aM disconnoct

cyLnde6 and/or hydr.ulic mio.slomsyslem. Pruq rha syston pipew* al lhlspoinr and @nan stsi€m sele.r any d @clional onxols as I Io op€ale cyrindeG ol

molo6. and ch*k oBssurc obla nablo on aauoe. rr suii c €nl pressu @ is regi$ercd

ihe rau[ is m rh. cyLinn4 or turor a Loaky cylind$ p slon ssa @n be derscred by

lressurisinq lo tullsrcke ed checklno loakaq. at lhE opposio pon. Feplac.

cylirNlor sear. or Biun ro suppieilor rcdllicslion. An inellbien mod 6 iass oasy lo

diaqno6€: on rc accounlshouldlh. mtor oullsi pon be block6d. F€tummlorlo

ON NO ACCOUNI SHOULO THE CIRCU|T AE BLOCKED AT THE OUTLET OF

rr rcquidd pressuro cMml b€ o$ainsd, il will be i*.ssary lo check orhff va v€s in

rhs sy$6m ior damaqd or wE4 resullho ln m d@$ivs leal€oe lo rh3 ow pressu'e

Etrh€r disnani. and chek €&h vaM€, or by a p@dss ol .rminalion bl@k ofi pans

oi lhoy sy$em wo ing ouMards r6m lh. rclisl valw uni 1 ih€ l3ull is l@al€d \4h€n

ldty valv6 ls d5l€d r€tum to sua4li€t ror @tirical on or redeo wilh n4 it.m

!le!Iar4!!!

whsn bro.kina rhas io rEce a lallt, it is ss*nial lhar rcllm lines @main ennecled

Failurc lo do rlis m.y rcsull ln damag€ Io vatss, mio6 o. rylindeG and poss be

buBr inosor.quiPfio du6 to p.653u6 inlensillcalEn lom lhe cvlind3r

El&ldcar rau l. sholld b€ diaono6.d 3nd @decl€d bv a lullv qualiri.d peren

Page 34: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

U,l(ldlinllMAINTENANCE

I A Ixngbols&uplnq pumpropr]me mv*andp me nov6rb€ c hock6d and riqhlened wh6 G nece ss ary

amase and poss bte busins under

3 Chock ro. oir reaks n syslem and i qft6n pipe nes @nneciore wh.re necessary

4. C heck rhar any pcssu ro g auqas nrhesystsmarcruncrionnqandzercin!6.fdrys nor b€€n Bs6l abovo o€ssu.s rccommeded ror

5. Check reseM n ol Levol and lop up 6 nee ss.ry, usin! E@ mmeded Uutd

6. Check visuar ndicaror on prcssurc and retuh uno tin€6 and Gpraca etemems Indi.3lo. B on d6r€sr rever o. rikery lo r..ch danqer prior to nsri schgdut.d sed ce

7 R6tuve end caps r6m m*hanicar or mnud dirccl onat @nrot vatves, tit w ih

3. Wirh powe r supp y d snnocl€d crr€ck 6 tgcrica I connecrions and win ng rofadaquare rnsuration check swirchas and oniadoE etay poinrs elc., ctean orropraca 6mpon€nr. a3 ne@ssary

9 EVERY TWELVE MONTHS or mrc rrequen(y iropeGuns in

oil lrc m @ssMt ch6.{ 8nd cr€ an aclron rlEine6 and lrus h oul eseRot C,r€ckqualiry or hldaulb oil b.lorc rclilliru 8nd .6plac6 i neossary

10 AEFORE RESTARTING SYSTEM €n{Elhat any is ainovave beMeon Ihor€setun d pump hd b€en runy opened to a ow oir rrow ro fie pump.

1 1 Speid an€nton shoub b. paid ro rh. hose or connecins pipe@lr( be$*dresorct and pump. A t ll du€ lo a damagad hose or l@se @nneftns wil allowai.bbsdawn nro ths sysi€m wh€n ir sop.Elinq,andv6ryquckrydamaqdrh6

12. l, il is n&esry Io @tuvo an @tulalor lrcm lh€ srsiem. ansuG lhal oil is a rcady

Page 35: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

.I LLUSTFA\TEE PARTS LISI.

l@@t'flFENr.S

Page 36: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

tii

\

5.2r3 6,9,10

SAW ARM SIOPS

Page 37: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

llr(|dtl.utSAW ARM STOPS

3

a

r3

2

o.&,tplbn

Lir lwnch bonom bE<*or

$€d ond pDno.. rimt $irch'r.bn.grqr., a102.2HereoDn h.ad &lgc@ M6 r l6m rong

H.r.cF h..d ..rs@ M6 x 20mo longH.ragbn dl€I ep..rfl M6 r 2tno bnOH6E0.n s*.r c.F.w M6 r 1€.nm bnoHoEo.n *t€t c4..d M4 r 25mm lono

Page 38: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

ilt

'15 61617

I\

\

l9

02

r8 I 9 r0 rE

sPINOLE AsSEMEY

14 t5

Page 39: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

llja.rlinItSAW SPINDLE ASSEMBLY

Dsdplbn

Saw sphdre ror 'iOhi

io bn rsd machiresaw sprndra tor 16ft lo ighr red m.chin€Se ah ror dorrt to reft red nachin€Seahlorbnlo thl l@d rochine

Wav.y wasi€r EMO EPL 53

KeY amm r hm x 25m bngP!n.y Fenn6'/ le?r2sPATaper r@k busi 1610 - 30nmH€ragon &.k i cap$rtu Ma x 16nd ong

B.6dng SKF or'RHP 620A . 2FSH€r.qpn lull nul M2,l t 3P LH lhread ior dOft lo lefi

FlExalb. tulr tur M24 r 3P F.H. rhBsd lo. bn b dghr

HoE!.n bcr tur M24 r 3P LH. lhEad ror d! ro €fi re6d

H6ulon lod( nd M24 r 3P R.H. lh@ad lor loft lo tttl

Page 40: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

t!odrhilt

slvv GIJARD ANO FITTEO PARTs

Page 41: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

llJ6.iti6lt,SAW GUARD AND ASSOCIATED PARTS

21

D€*npfio.

P aslrc handwhe.r dh. 45mh, M3 rh6adLalq. diam€r4 plain w6h.r M3

Hsra!.n s*ksl @unr€.slnk *r M6r16mnrono

Laich slrrkorr cyrind.r pivor

HE€eon .@k€l counler$nk $r M6 r 20mm onqH€neon h.ad s.kd M6 r 3mm rono

slftl oller plungsr lidir sirch

He&oon s<icl ca!€c@ M4 r 25mm ron!H€raoon &.rcr crtsc@ M6 r 10mm rong

wh€n od€nlE speily L.d dielion ie. loft lo rrolir

Page 42: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

lti

1--\--Lt\ie| \_t-\3 \,'

PNEUMAIIC SAFETY LATCH FOR SAV GIIAFO

Page 43: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

iltPNEUMATIC SAFETY LATCH FOR SAW GUARD

D.&rtp on

's6hdd€r B€rbw6 do ubrs acring a( cy iider 825 71 o2o oo'Feslo erhaus lr @nlrcr vats GBE - jts. No10351'F€.lo srEiOh.onn€cior CS - tA PK,4K! No.579!'F$to 90 deoreo 6nnB.lo, Lcs . 1a, PK 4l<uNo6333Fesro 4n m bo6 prasric llbing Po.4 No 6204'sch€der a€bws €l€criclrry opeatod. string du.n $ em dva/w l/4 B.S P D.nsFslNo.A.$,a14SM'Enols slEiqn ad.plor l/a'B s P remal.. a4 B s P tuo

H.xaopn r@knur M10 x 1.25D

S.hEdd sallows chook unir lr4 B.S.P Rsr9793D,t2s.hEd$ Bsro@,sra qtn.dapior l/4" B s p NoS273nt'schrad€r aolbG mare b ml€ blkhoad connecIort4' A S.P. F.l S16.E (!ith iurs S33.11'shraderB€llde refra e ro remal6 rcduer 1/4" B.s.P

'ShraderB6llowB.nendeddriv€ 5/16' dDlub6 Far 511.E

Suppod brackel lor.ylind6rH€x.gon h€ad slsc4w MB r 10m long

Page 44: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

HIIuJ

I

lf-a;9waL,-,,/,.,'

\LJd

HYDRAUIIC COMMNENTS

Page 45: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

tu6dtlriltHYDRAULIC COMPONENTS

Ddcnp on

Bond€d Msh.. 14. B.s.P.Mar€/ma& adador vf 9.5,p. to 3/6 B.S.p.

H.ra€M eod€l €p$k Mlo I 45mm bnoHydr@lr. hcs6 3/s s.s.P r.@r€ 90 d€!E4 3wlvot

Mak mal. adapd 3a" B.s.P. / 36- B.s.P.

1

3

Page 46: WADKIN' CROSS CUT MODEL XGS...Acr 1974 lo conlrc wd dud in ths worf,pracs and rrcm 1sl cr.rob€. 1939 more specirc rcqursmenls will be imposed by rho contrcl or subslanc€s Hzadous

UrSUPPLEMENTARY EAUIPMENT

4 M rong diven rcer inieed rabe

2.s M rong driv6n rcneroufl€gdtabt€

PERIODIC MAIIIT€NANCE SCIIEDULE

vi$al ch€ck croan il na.$sary

oil can lubrical€ and chs.k lension ,

chek o I and Fploiish as n.cessa,ywith BPGRXP 220orsimitaf sp4f €rionoi

Ch€ck @ndirbn , Bptaco ir tuc€*ary

SPABE PARIS

Vaiable spood q.aBd @lor unir B6OVU20T9O5a73.425 I p.m.. 1.1kW S7 MRG posilbn Z

onv€ sp@kol !,€' sidptgx Br 5t19

Ta$r r@k bush 6t r 310 . dra. 30m

T€mm6sbn chatn ta' simpt.x r 1500 tono

sido llex dan ta 3impr.x x 5€ pilcngs rndudino conneoring link