watts modernization package hs-200 pt reverse osmosis ... pt rev_1306… · reverse osmosis...

Equipment modernization package APPLICATION The HS-200 PT RO Processor is specifically designed to supply treated water for point-of-use electric steam generators to significantly reduce or eliminate boiler scaling and to extend peak equipment performance. This unit is intended for use with a single sterilizer/electric boiler combination – with boilers in the range of 12 to 30 KW. FEATURES • Universal mounting system for quick, easy

installation. • Attractive Stainless Steel Cabinet. • Small size (24”x16”x20”) permits installation

virtually anywhere. BENEFITS • Requires service connection to cold / hot water

supply and drain. No electrical requirement. • Extended life from boiler heating element. • Increased reliability – fewer equipment breakdowns

due to boiler scaling. • Convenient quarterly maintenance intervals with

economical PM packages available.

SPECIFICATIONS • Provides 5-50 TDS output water from potable

water sources up to 2000 TDS, 250 ppm or 14 grains hardness.

PM package (available separately) Includes a year’s supply of consumable components.

Watts Modernization Package HS-200 PT

Reverse Osmosis Processor Getinge Part #61301605522

MATERIALS AND SERVICES SUPPLIED Self contained RO Processor including filters, housings, pressure tank, bypass valve and permeate pumps in a stainless steel cabinet. Includes connection to equipment. WARRANTY Watts HS-200 PT systems are warranted for one year. Labor for repairs is provided for 90 days following installation and start-up. Warranty repairs will be performed Monday through Friday, 8am to 5pm, excluding weekends and Holidays.

HS-200 PT Installation Instructions Refer to drawing A2 in this brochure for mounting instructions, minimum service clearances and service connections. Utility Requirements: Note: A floor drain within 10 feet of the Boiler Mate is required. ½” potable cold water supply – 2gpm, 45-110 degrees F, 50 – 90 psig - 2000TDS, 250ppm or 14 grains hardness Operation Once all service and output connections are made, simply turn on cold water supply to the unit. Maintenance Quarterly - Replace pre-filters – items # 1, 2, 3, & 8. Annually - Replace membrane cartridges – item# 4. Replacement Parts PM Package –Part# 501020 PM package includes a 1 year supply of Items #1, 2, 3, 4 & 8 Individual part numbers for component parts – refer to drawing A1 in this brochure. (Front view with access panel removed)

1

1

2

2

3

3

4

4

A A

B B

C C

D D

TITLE

SIZE DWG NO REV

SCALESHEET OF

DRAWN

CHECKED

QA

MFG

APPROVED

M200 Installation Specifications

M-2001 1

07/07/03C

Watts PremierCraig Schmitt 7/8/2003

M-200 PROCESSOR SPECIFICATIONS1) INLET WATER: MUST BE POTABLEWATER THAT IS MICROBIOLOGICALLY SAFE.2) CONNECTIONS: 1,2 & 3 ARE 1/2" NPT; L GRADE COPPERWITH FLAIRED FITTINGS REQUIRED.3) PRESSURE: MIN. 40 PSI, MAX 90 PSI (OPTIMUM 65 PSI)PRESSURE REGULATOR P/N 134030 REQUIREDIF OVER 90 PSI.4) PH RANGE: 4-7 PPM.5) HARDNESS: MAXIMUM 10 GRAINS OR 171 PPM.6) TEMPRATURE: MIN 40 DEG. F MAX 100 DEG. F (OPTIMUM 77 DEG. F).7) TDS: MAXIMUM 1200 PPM OR 500mg/L NaCl8) First year preventitive maintenance kit included. (P/N 501020)9) CLEARANCE: MINIMUM 18" SERVICE CLEARANCE ON SIDES D & C, MINIMUM 35" ON SIDE A.10) FLOOR DRAIN REQUIREMENTS: MIN. 1/2" DIA. WITHIN 10' OF PROCESSING UNIT.

SOURCE OF SUPPLY: PROCESSOR P/N 570200MFG: Watts Pure Water

Phoenix, AZ USA

9.50 9.50

24.00

22.00

14.0016.07

1.50

13.00

16.02

21.15

20.00

24.00

22.00

(1) PERMEATE WATER CONNECTION (1/2" NPT)

(2) CONCENTRATE WATER CONNECTION (1/2" NPT)

(3) FEED WATER CONNECTION (1/2" NPT)

LEFT SIDE B FRONT (ACCESS PANEL SIDE) A

TOP VIEW (ACCESS PANEL) D

RIGHT SIDE AIR VALVE ACCESS PANEL CTANK NEEDS TO BE EMPTY WHEN CHARGING

TO THE REQUIRED 15 P.S.I.

BOLT HOLES FOR CEILING MOUNT (4 PLACES)3/8" THREAD STOCK WITH WASHERS AND

LOCK NUTS REQUIRED

MANUAL BYPASS VALVE FOR RAPID STARTUP / BOILER FILL.

Rods run throughcabinet @ all four corners.

Nylon lock nuts & flat washerslock rods at top & bottomof M-200 enclosure

Threaded rods attached to ceiling

Threaded Rod

Flat Washer

Nylon Lock Nut

Metal or wood stud

Rear panel

Mounting holesfor stud attachmenton 18” or 16” centers

18”

16”

Bottom panel

California Code requiresfour sizemic mounting holesfor floor attachment

Equipment Outlet

(Product Water)

DrainOutlet

TapwaterInlet

Air Tank Access

Four AdjustableLeveler Feet

NOTE:Need access to front panel and right side “Air Tank Access Cap” .Recommended:Front Panel Access - 18” clearanceSide Panel Access - 12” clearnace

Panel Cover

ACCESSAREA

ACCESSAREA

18”

24”

16”

20-1/4”

12”

17.8762.063

16.36

3.062

1.95

%%c.50

20.25

Rear View

E

E

E

E

E

E

2

5

3

6

1

4

24.00

14.00

22.00

9.50 9.50 2.50

1.00

1.09

%%c.50

Top View

A

DD

DD

2

3

4

1

B C

%%c2.50

6.3

5.94Side View

10.94 10.94 1.062

7.00

7.00

%%c.375

Bottom View

G

G G

G

1

2 3

4

D

C

3 4

B

D

E

FDWG NO.

REVISION

DO NOT SCALE DRAWING

WEIGHT:

MATERIAL:

DATENAME

Q.A

DRAWN

1 2

E

D

A

B

C

21 43

C

3 4

B

D

E

FDWG NO.

REVISION

DO NOT SCALE DRAWING

WEIGHT:

MATERIAL:

DATENAME

Q.A

DRAWN

1 2

E

D

A

B

C

21 43

TAPWATERINLET

EQUIPMENTOUTLET

DRAINOUTLET

PERMIN

PERMIN

BRINEIN

BRINEOUT

BRINEOUT

BRINEOUT

BRINEIN

BRINEIN

PERMOUT

PERMOUT

PERMOUT

PERMIN

PERMIN

1

9

2 3

10

5 5 5

4 4 4

6 6 67

8

X

GREEN TUBING

BLACK TUBING

BLACK > BLACK >

BLA

CK

TU

BIN

G

BLA

CK

BLACK

BLU

E

BLU

E

BLU

E

BLU

E

BLU

E

BLU

E BLA

CK

BLA

CK

TU

BIN

G

BLA

CK

TU

BIN

G

BLA

CK

TU

BIN

G

E4

E2E1

E3

AA

ITEMITEM DESCRIPTIONPART NUMBER

1

2

3

4

5

6

7

8

9

1010

A

B

C

D

D1-D4

E1-E4

H1-H6

G1-G4

G1-G4

107021

107024

101011

210000

222019

152002

219002

307020

234010

134028

5 MICRON SEDIMENT FILTER

GAC/KDF

10 MICRON CARBON BLOCK

MEMBRANE TFM 100 GPD

750 ML FLOW RESTRICTOR

PERMEATE PUMP WITH CLIP

PRESSURE TANK

ALL CALCITE

1/2” BRASS CHECK VALVE

1/2” BY PASS VALVE

ON UNIT CONNECTION SIZE APPROVED MATERIAL

PERMEATE WATER TO BOILER

DRAIN WATER CONNECTION

INLET “COLD” WATER CONNECTION

AIR TANK ACCESS

MOUNTING LOCATION

CEILING MOUNT ( TOP PANEL )

CEILING MOUNT ( BOTTOM PANEL )

WALL MOUNT

FLOOR MOUNT

FLOOR MOUNT FOR SEISMIC STATES

1/2” FPT

1/2” FPT

1/2” FPT

2 1/2” OPENING

SIZE

3/8”

3/8”

3/8”

3/8”

3/8”

1/2” L COPPER ( SWEAT OR FLAIR )

1/2” L COPPER/PVC/POLY PROPYLENE

1/2” L COPPER/PVC/POLY PROPYLENE

TIRE PRESSURE GAUGE 0-50 PSI RANGE

APPROVED MATERIAL

THREADED STOCK

THREADED STOCK

5/16” X 2 1/2”

LEG GUIDE ( PROVIDED )/HILTI

HILTI ANCHORS (3/8” X 3 1/2” )

304 Stainless Steel

77 LBS

304 Stainless Steel

M-200-1

7/15/02

A1

TITLE: M-200 BoilerMate

7/18/02

7/18/02

7/18/02

7/18/02

ENG.

PROD.

SALES

A2

TITLE: M-200 BoilerMate

M-200-1

7/15/02

ENG.

PROD.

SALES

7/18/02

7/18/02

7/18/02

7/18/02

7/18/02

77 LBSNELSON A.

SCHMITT C.

HENSS M.

HANFORD J.

MANGIN P.

NELSON A.

SCHMITT C.

HENSS M.

HANFORD J.

MANGIN P. 7/18/02

Model HS-200 Boiler Mate # 570200 Replacement Parts

Item # Item Description Qty per unit

61301605453 Permeate Pump 361301605455 Membrane Filter 361301605473 Flow Restrictor 750 ml 361301605471 5 Gal Storage tank 161301605449 Filter Sediment 5 micron 161301605447 Filter Carbon Block 5 micron 161301605450 Filter GAC/KDF 161301605516 Filter Calcite 161301605476 Valve Check 1/2" Brass 261301605474 Valve Ball 1/2" Brass 161301605518 HS-200 Unit PM Kit 1

1 A BOX-FILTERPAK PACK CARDBOARD SHEET WHT15.5 X 9.625 32 ECT GETIN 4.0000 EA

2 A BOX-HS333 PACK BOX 28X28X26 FORHS-333 1.0000 EA

3 A BOX-HS333-PLY PACK HS333 PLYWOOD INSERT 1.0000 EA

4 A FOAM-HS333 PACK FOAM CORNER PADS FORHS333 UNIT 8.0000 EA

5 C2500W RO MOUNTING CLIP SINGLE2 1/2" WHITE 6.0000 EA

6 CI061208W FTG 3/8 - 1/4 REDUCER WHITE 1.0000 EA

7 ERP-1000 PUMP AQUATEC PERMEATE PUMP UP TO 100 GPD/NON ELEC 3.0000 EA

8 F10-4-6-N-O FTG JACO MALE CONNECTOR 1/4" NUT X 3/8" MNPT 3.0000 EA

9 F107021 SED-5M-Q SERIES Q/C-14" 4.0000 EA

10 F107024 KDF HS-333 Q-SERIES-14" 4.0000 EA

11 F107027 HOUSING-LID-Q SER-3/8"F-VLV HD 4.0000 EA

12 F110000 ROM - 100 GPD MEMBRANE 3.0000 EA

13 F125062 TEE-PL-M-RUN-3/8MPTX1/2C 1.0000 EA

14 F125089 ELB-1/4FQCX1/4MQC-PLASTICWHITE 12.0000 EA

15 F134015 RO CHECK VALVE FOR MANIFOLD 6.0000 EA

16 F219002 TANK PRESSURE (RP-5) 105 1.0000 EA

17 F222019 FLOW RESTRICTOR-750ML/M-STD 3.0000 EA

18 F231023 SLEEVE-DELRIN-1/2-PL 14.0000 EA

19 F231029 INSERT-BR-1/2 14.0000 EA

20 F231055 HEX NIPPLE-BR-1/2MX1/4M-REDUCR 1.0000 EA

21 F231095 CON-BR-1/2CX1/2M 2.0000 EA

22 F231098 CON-BR-1/2CX3/4M 1.0000 EA

23 F231152 ELB-BR-1/2Cx3/8M-90 3.0000 EA

24 F231155 ELB-BR-1/2CX1/2M-90 2.0000 EA

25 F231179 TEE-BR-1/2C ALL 2.0000 EA

26 F231194 FTG ELBOW BR 3/4"F X 3/4"F 90 1.0000 EA

27 F231272 ADAPT-BR-BULKHEAD-1/2F 3.0000 EA

28 F234010 VALVE-CHECK-BR-1/2F-#6 2.0000 EA

29 F234058 VALVE-BLENDING 1/2"NPT 60-120 1.0000 EA

30 F237002 BRACKET-SINGLE-Q SERIES-14 GA 1.0000 EA

31 F237023 FRAME-M200 SS BOX 1.0000 EA

32 F240024 CAP PLUG 8X- M200 3.0000 EA

33 F246002 INSERT 1/4-20 4.0000 EA

34 F246033 BOLT-DOME-1/4-20x1/2"L-PHIL-SS 2.0000 EA

35 F246081 NUT-1/4-20 HEX FINISH STAR LOC 4.0000 EA

36 F249019 LEG-GLIDE-1/4-20 4.0000 EA

37 F261008-NP GAUGE 0-200 PRESSURE/TEMP2.5 CENTER BACK MOUNT NO 1.0000 EA

38 F264013 PLUG-NYLON-BLACK-2.5" 1.0000 EA

39 F299120 MANUAL-HS200 1.0000 EA

40 F299300 STICKER BOILER MATE 1.0000 EA

41 F299301 LABELS-KIT-INFO-M200-2-1/2X1/2 1.0000 EA

42 F299600 LABEL-MEMBRANE-GETINGE-GREEN#4 3.0000 EA

43 F299609 LABELS-KIT-FILT-#'S-HS20-41279 1.0000 EA

44 F299610 LABEL-GETINGE-BRINE & PERMEATE 3.0000 SET

570200 HS-200 PT BOM

45 F299611 LABEL-FILTER-GET-CB-BLACK-#3 4.0000 EA

46 F299620 LABEL-FILTER-GET-TDS/PH-BL-#5 4.0000 EA

47 F299621 LABEL-FILTER-GET-SED-RED 4.0000 EA

48 F299624 LABEL-FILTER-GET-KDF-6LB-GLD#2 4.0000 EA

49 F307020 PH/TDS BALANCER-Q SERIES-6" 4.0000 EA

50 F334001 FTG BALL VALVE BRASS 1/2"FXF 1.0000 EA

51 FMPE-14-L-500 TUB FLOWMATIC 1/4" P.E. TUBING BLUE 500FT 0.0010 ROLL

52 I35216P-6 PLB NIPPLE HEX BRASS .375" 25/BX 4.0000 EA

53 I35216P-8 PLB NIPPLE HEX BRASS .50"10/BX 4.0000 EA

54 I352200P-6-6 PLB ELBOW BRASS .375" FXF PARKER 1.0000 EA

55 I352203P-4 PLB TEE BRASS .25" FXFXF25/BX PARKER 1.0000 EA

56 I352203P-6 PLB TEE BRASS .375" FXFXF PARKER 2.0000 EA

57 I352203P-8 PLB TEE BRASS .50" FXFXFPARKER 1.0000 EA

58 I8080 TUBING POLYETHYLENE .50"OD LD BLK PER 100' 0.0600 ROLL

59 JG-020800-W/MRT TGI-MALE RUN TEE 1/4ODX1/4ODX1/4NPT WHITE 1.0000 EA

60 JG-301208-W/3 FTG REDUCING BRANCH TE E3/8X3/8X1/4 IMPORT 1.0000 PC

61 JG-480822-W/3 TGI-PUSH IN FIXED ELBOW 1/4"TBX1/4,NPT WH 1.0000 PC

62 JG-481223-W/3 TGI-PUSH IN FIXED ELBOW 3/8"TB X 3/8,NPT WH 1.0000 PC

63 MH-200WL/3 TGI-MEMBRANE HOUSING WHITE SIDE PORT 1/8"NPT 3.0000 PC

64 MS1034 FTG MOUNTING SCREW #10X3/4" FOR 4000/4200 SERIES S 16.0000 EA

65 N-O-4W FTG JACO COMPRESSION NUT1/4" NUT/WHITE 6.0000 EA

66 NMSSS8C BOLT NUT HEX SS 8/32 12.0000 EA

67 PE-08-BI-0500FB TUB 1/4 INCH TUBE (500FTROLL) BLUE 0.0160 ROLL

68 PE-08-BI-0500FE TUB 1/4 Inch Tube (500ftRoll)BLACK 0.0180 ROLL

69 PE-08-BI-0500FG TUB 1/4 Inch Tube (500ftRoll)GREEN 0.0040 ROLL

70 PE-12-EI-0500FN TUB 3/8 Inch Tube (500ftRoll)NATURAL 0.0020 ROLL

71 PIC1808R FTG 1/4 LOCKING CLIP RED 46.0000 EA

72 PIC1812R FTG 3/8 LOCKING CLIPRED 5.0000 EA

73 PP301208W FTG 3/8 - 1/4 - 3/8 REDUCING BRANC WHITE 1.0000 EA

74 PPC-1000 PART PERMEATE PUMP CLIPFOR ERP1000 3.0000 EA

75 Q5721 CAR - Q SERIES REPLACEMENT FILTER 2 1/2" X 14"/10U 4.0000 EA

76 R191434-SS BOLT NC HEX CAP SCREW .25"NCX.75" 18-8SS 6.0000 EA

77 R1914F-SS BOLT WASHER FLAT .25" 18-8SS 10.0000 EA

78 R1914SN-SS BOLT NUT LOCK NYLON INSERT .25"NC 18-8SS 8.0000 EA

79 R19832SN-SS BOLT NUT LOCK NYLON INSERT 8-32 18-8SS 12.0000 EA

80 WA-ME0402 ELBOW MALE 1/4"TUBE X 1/8 9.0000 EA

Customer Service Toll Free Hot Line: 888-774-7405 1725 W. Williams Dr. C-20 Phoenix, AZ 85027

HS-200 Quarterly PM Maintenance Procedure:

Remove Front Panel Figure 1

Remove 3 prefilters

Figure 2

Remove Calcite feeder

Figure 3

1. Remove eight screws from front panel (figure 1). Remove front panel, 2. Unscrew first stage sediment filter by grasping and turning counter clockwise (Figure 2) (No need to turn off incoming water source) discard, unscrew remaining filters and discard. 3. Install new filters by removing yellow cap (figure 3).on top and inserting each

filter into corresponding element head. Insure all filters are hand tight and listen for permeate pumps to begin pulsating, check for leaks

4. Secure front panel. A full one-year supply of filters is supplied with system upon installation. After one year of service the HS-200 will need to have an annual PM kit ordered #61301605518 this kit will include one full year supply of pre-filters and three replacement membranes.

Customer Service Toll Free Hot Line: 888-774-7405 1725 W. Williams Dr. C-20 Phoenix, AZ 85027

Membrane replacement: Performed every year after the first year in service. Annual PM Procedures: Follow quarterly PM procedures as described above.

1. Remove top and front panels 2. Remove 3 prefilters and post calcite feeders (DO NOT REPALACE WITH

NEW FILTERS AT THIS TIME) 3. Remove 3 Reverse Osmosis Membranes (figure 5) 4. Replace with new membranes provided in PM kit #501020 5. Replace 3 prefilters and PH Balancer. Installing these filters will turn the water

supply on to the unit and start production of water.

Figure 4 Figure 5 Figure 6 Remove eight screws from front panel. Remove front panel. Remove first stage filter to shut down incoming water flow to system. Drain the tank of boiler feed water by performing a blow down on the boiler. After tank has been completely drained, disconnect the membranes by pressing in on the collets around the colored tubing (figure 6) to the membrane and pull. Each membrane should be removed one at a time insuring proper placement of tubing in corresponding color coded ports. Re-tighten first stage filter to start water flow, listen for permeate pumps to begin pulsating and check for leaks then secure panel. By passing the unit: The HS-200 unit can be placed into by pass if for some reason the equipment has failed and or has clogged filters. To by pass the RO system, open top panel by removing eight screws (figure 7)and open ½” brass “Watts” ball valve (figure 8) for tap water by-pass. After service has been achieved close the “Watts” ball valve and wait for the system to begin permeating.

Figure 7 Figure 8

Series 1170, L1170 Hot Water Temperature Control Valves Size: 1h'\ %11

, 111 (15, 20, 25mm)

Installation Instructions Valve should be installed and adjusted by a licensed contractor in accordance with local codes and ordinances. Further, this valve should be Installed in a location where it is accessible for cleaning, service or adjustment.

1 . Close both the hot and cold water shutoff valves upstream nearest to the intended installation.

2. Bleed the remaining water from the system.

3. Connect the water supply to valve as shown in Flgure 1 or 2, depending on the application. Supply piping must be flushed clean before making connections to the valve.

IMPORTANT!: To prolong the life of the Model 1170-M2, L1170-M2 valve, it is recommended that it be trapped as shown: I.e. t11e hot water inlet to the 1170-M2 valve should be 8" - 12" (200 - 305mm) below the hot water supply feed.

4. Valve can be installed in any position. Note: the inlet hot supply is to be connected to the "H" side of the valve, the cold supply side to the "C" side and the mixed water outlet to the "M" side. ·

~ 5. Make sure union nuts are placed over tailpieces prior to

IS-1170-M2_L 1170-M2

1170-UT-M2

(

1170-QC-M2

'~ soldering or threading to pipe.

6. For valves with Quick-Connect tailpieces refer to "QuickConnect Installation" instructions below.

Quick-Connect Installation

Note: To prevent damage to valve from excessive heat during soldering, remove unions and gaskets from valve body prior to

~ soldering .

7. After soldering, flush piping and install valve using filter washer on hot and cold water inlet and fiber washer on the mixed water outlet.

8. Start-up: Open cold water supply, then hot water supply. Inspect for leaks.

9. Adjust temperature to desired setting (see Temperature Adjustment Section).

Figure 1

Domestic Hot Water Application

WattsT&P Relief Valve

i +u !!! (I)

a. E ~

·a·-12·

I 1170-M2, L 1170·M2

u_~::::::::~-Cold

Domestic Hot Water Application

Note: To prolong the life of the valve, it is recommended the valve be trapped as shown

Devices tested !o ASSE Standard 1016 such as Watts USG, L 111 or MMV should be used at fixture to prevent possible injury.

To Connect

11/: In. {JB.lmm) -- -:-t '" ln.Plpop2.7mm)

1'1• In. (44.45mm)

· 'ld :1 Pojl!! (19.0511111J)

1'/1 In. (47.63mm)

1 In.Pipe {25.4mm)

1. Mark ~ipe as shown. • This is pipe insertion depth.

PEX tubing only

3. If using PEX tubing, insert pipe s1Kfener (proyided) into end of pipe.

lo Disconnect

/ /

2. Clean pipe end.

~ /Collolcllp

---- ', -I

.. t Mark

4. Push tubing into !&piece up to mark. 5. Insert collet clip.

l - -

\ Colle! depll?SS!Hf

1. Remove collet clip. 2. Depress collet. 3. Pull tubing from tailpiece.

WWMI IS®

Figure 2

Radiant Heat Application

i. to Boiler

Figure 3

Temperature Adjustment

Factory Preset: 1·~. 170-M2: 120°F (49°C) L 1170-M2: 90°F (31°C)

Un.der following conditions:

Cold Inlet: 60-70°F (16-21°C) Hot Inlet: 140-145°F (60-63°C) $upply Pressure: 45psi (3.15 bar)

B-6000 o 11.' Ball Valve ""\'f..e oie.~

,,....,., \0 \'.\'Ci

~ Unscrew, lift cap to adjust

3/32" Hex Wrench

1 . Let water flow for at least two minutes to allow supply temperature to stabilize.

2. Calibrate the mixed water outlet temperature by placing a thermometer in the mixed water stream.

3. To adjust the setting of the valve, loosen locking cap screw with hex wrench, see Figure 3. Cap must be lifted 1/4" to adjust temperature. To increase the temperature, turn counterclockwise. To decrease temperature turn clockwise.

4. Lower handle and tighten screw.

5. Check outlet temperature.

Period Inspection/Maintenance Tl1is valve requires periodic inspection and verification of the outlet temperature by a licensed contractor. Corrosive water conditions, hot inlet water temperature over 200°F (93°C), unauthorized adjustments or repairs could render the valve ineffective for its intended service. Regular cleaning and checking of thermostat assembly helps to maximize valve life and mixing function. Frequency of cleaning depends on local water conditions.

Pressure - Temperature Minimum Supply Pressure (Static): 30psi (207 kPa)

Inlet Temperatures: hot inlet, 120°F - 200°F (49°C - 93°C), cold inlet, 40°F - B5°F (4°C - 29°C)

Hot Water Inlet to Outlet Differential Temperatwe: 5°F (3°C)

1170-M2 Temperature Out: Field range: 90°F - 160°F (32°C - 71 °C), adjustable. Accurate within ±3°F (1 .7°C)

L 1170-M2 Temperature Out: Field range: 60°F - 120°F (16°C - 49°C), adjustable. Accurate within ±3°F (1.7°C)

Maximum Temperature: 200°F (93°C)

Maximum Pressure: 150psi (10.3 bar)._ .

Approval: CSA 8125 certified Listing: ASSE 1017

l

,,

tWARNlNG Watts Hot Water Temperature Control Valves cannot be used for tempering water tempera~e at fixtures. Severe bodily injury O.e. scalding or chilling) and/or dej;th may result depending upon system water pressure changes. ASSE Standard 1016, ASSE 1070 listed devices such as Watts Model L 111 or Series USG, or MMV should be used at fixtures to prevent possible injury. The Watts Hot Water Temperature Control Valves are designed to be inslalled at or near the boiler or water heater. They are not designed to compensate for system pressure fluctuations and should not be used where ASSE 1016 devices are required. These WATIS valves should never be used to provide "anti-scald" or 'anti-chill" service.

When installing the Series 1170-M2 valves in a radiant heat ilpplicatlon, the components of the radiant heat system must be of materials with a construction capable of wilhstanding the high fimlt output temperatures of the heating boiler. If you are uncertain as to the product's adaptability for your application, please consult an authorized representative before installing or using the product.

I·

" <

r'

Watts 1170-M2, L 1170-M2 Troubleshooting Guide Problem & Cause

~· Unaqle tp reach required sel point or set polnl difficult to set

A.1 Supply temperatures not within specified llmit!;

A? Hot and cold supplies reversed

A.3 Filters are blocked by pebris

8. Unable to achieve required flow

8.1 Too much pressure drop at fixture

8.2 Checks valve/filters blocked by debris

C. Valve does not maintain required temperature or temperature changes over time

c.1 Fluctuation in supplx pressures

C.2 Check valve/fillers bl~cked by debris

C.3 Recirculation loop not piped properly

·:o. Discharge temperature loo hot or cold

0.1 Valve not calibrated properly

~· Hot water from cold water tap or cold from hot

' E.1 Check valves fouled

F. Valve is noisy F.1 Water velocity is too high

F.2 Valve not sized properly

~· No flow from valve

G.1 Hot or cold water supply failure or shutoffs closed

G.2 Check valve/filters block~d by debris

H. Flow from valve fluctuates

H.1 Fluctuation in supply pressures

H.2 Check valve/filters blocked by debris

Answer

A.1 Check di_fferential •temper(!ture betwe_en hpt and cold supplies and outlet 10°F (5.6°C) minimum required

A.2 Reinstall valve with supplies connected to marked inlets

A.:,3 Clean filters

8.1 Measure supply pressures and check against flow chart. Look for restrictions in valve or piping-

8.2 Clean check valves/filters

C.1 Stabilize water pressures with·pressure re!;Julatlng·or balancing valves

C.2 Clean check valves/fili-ers

C.3 .Pipe recirculated tempered water return so ii connects

to hot water so~irce and cold side of mixing valve

(see Product Guide for piping details)

- . ·-- . · : 1!

0.1 Readjust valve temperature per installation instruclions

E.1 Clean check valves/filters

r F.1 Reduce water velocity wilt) i;iressure regulating valves

F.2 Check flow required versus rated flow capacity of valve ,

G.1 Open shutoffs or restore hot and cold supply

G.2 Clean check valves and filters

H.1 Stabilize water pressure with pressure regufating valves

H.2 Clean check valves and filters

ATTENTION INSTALLER: After installation, please leave this Instruction Sheet for occupant's information. IMPORTANT: Inquire with governing authorities for local installation requirements.

WARNING! For valves with CPVC or PEX end connections do not exceed the tubing manufacturers pressure and temperature ratinps. Refer to the tubing manufacturers product specifications for that information.

I

r I

CALIFORNIA PROPOSITION 65 WARNING WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. (California law requires this warning to be given to customers In the State of California.) For more inlonnalion: www.watts.com/prop65

Umited Warranty: Watts Regulator Company warrants each product to be free from defects in material and workmanship under normal usage for a period of one year from the date of orl,~al shipment In the event of such defects wilhin the warranty period, Uie Company will, at Its option, replace or recondition tile product witllout charge. This shall constitute the solo and exclusive remedy for breach of warranty, and Uie Company shall not be responsible for any incidental, special or consequential damages, Including without llmltatlon, lost profits or the cost of repairing or replacing other property which Is damaged If this product does not work properly, othor costs resulling from labor charges, delays, vandalism, negligence, fou ling caused by foreign materlal, damage from adverse water conditions, chemical, or any other circumstances over which the Company has no control. This warranty shall be invalidated by any abuse, misuse, misapplication or Improper installation of the product THIS WARRANTY IS IN LIEU OF All OTHER WARRANTIES, EXPRESS OR IMPLIED, fNCWDING ANY IMPLIED WARRAHTJES OF MERCHANTABILITY OR ATNESS FOR A PARTICULAR PURPOSE. Any lmpOed warranties that are imposed by law are 6mlled In duration to one year. Some States do not allow limitations on how long an implied warranty lasts, and some States do not allow tile exclusion or limitation or Incidental or consequential damages. Therefore the above limitations may not apply to you. TI1ls limited Warranty gives you specific legal rights, and you may have otlrnr rights that vary from State to State. You should consult applicable state laws to determine your rights.

WWMI IS® Water Safety & Flow Control Products

IS-1170-M2_L 1170-M2 0735

• 9001 CETmFIED

USA: Bl 5 Chestnut St., No. Andover, MA 01845-6098: www.watts.com

Canada: 5435 North Service Rd., Burlington, ONT. L7L 5H7; www.wattscanada.ca

EDP/I 1915905 ©Watts Regulator Co., 2007

watts modernization package hs-200 pt reverse osmosis ... pt rev_1306… · reverse osmosis...

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