welcome to:
DESCRIPTION
Welcome to:. To the Members of Your Team. We would like to take this opportunity to welcome you to Precision Machine Inc and we look forward to an exciting future. This PowerPoint presentation will provide a detailed look into our world while portraying a vision of who we are. - PowerPoint PPT PresentationTRANSCRIPT
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Welcome to:
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To the Members of Your Team
We would like to take this opportunity to welcome you to Precision Machine Inc and we look forward to an exciting
future. This PowerPoint presentation will provide a detailed look into our world while portraying a vision of who we are.
Your Global Manufacturing Partner Since 1997
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The topics of discussion
• Company location• Contact listing• Our company vision• Who we are• Specialties• Our company footprint• Office tour• Material control,
processing, and staging• Turning department• Machining department
• Programming• Quality• Scheduling• Value added services• Lean based employee
projects• Floor communication• Employee training• Certified products• Shipping• The future• Conclusion
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Location
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PRECISION MACHINE INC
1604 MUELLER STREETALGOMA, WI 54201
Phone: 920-487-5950Fax: 920-487-2990
Web: www.builtbyprecision.com
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Contact List
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Employee Contact ListingAmy Tebon • Receptionist
• Ph #: 920-487-5950 Ext. 300• Fax #: 920-487-2990• Email:
Eric Schneider• Estimating & Sales
• Ph #: 920-487-5950 Ext. 301• Fax #: 920-487-2990• Email:
Jamie Spitzer• President & Sales
• Ph #: 920-487-5950 Ext. 302• Fax #: 920-487-2990• Email:
Amanda Zastrow• Customer Service & Accounting
• Ph #: 920-487-5950 Ext. 303• Fax #: 920-487-2990• Email:
Scott Haucke• Quality Department & CMM
Programmer• Ph #:920-487-5950 Ext. 304• Fax #: 920-487-2990• Email:
Dave Daul• Mill Programming Department
• Ph #: 920-487-5950 Ext. 305• Fax #: 920-487-2990• Email: [email protected]
Samantha Kay• Shipping & Receiving
• Ph #: 920-487-5950 Ext. 306• Fax #: 920-487-2990• Email: [email protected]
Tim Feld• Production Manager
• Ph #: 920-487-5950 Ext. 307• Fax #: 920-487-2990• Email: [email protected]
Sulynn Kostichka• Accounting & HR Manager
• Ph #: 920-487-5950 Ext. 309• Fax #: 920-487-2990• Email: [email protected]
Vonnie Haack• Customer Service
• Ph #: 920-487-5950 Ext 310• Fax #: 920-487-2990• Email: [email protected]
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Employee Contact Listing Continued…Abby Piesler• Customer Service
• Ph #: 920-487-5950 Ext. 311• Fax #: 920-487-2990• Email:
James Anschutz• IT Manager
• Ph #: 920-487-5950 Ext. 312• Fax #: 920-487-2990• Email:
Jay Stegmann• Quality Manager
• Ph #: 920-487-5950 Ext. 313• Fax #: 920-487-2990• Email: [email protected]
Linda Delorit• Customer Service
• Ph #: 920-487-5950 Ext. 315• Fax #: 920-487-2990• Email:
Jason Lensmire• Scheduling
• Ph #:920-487-5950 Ext. 324• Fax #: 920-487-2990• Email:
Rob Crosmas• Strategic Planning
• Ph #: 920-487-5950 Ext. 301• Fax #: 920-487-2990• Email: [email protected]
Many Employees…..• Lathe Programming
• Ph #: 920-487-5950• Fax #: 920-487-2990• Email: [email protected]
Josh Siebold• Mill Programming Department
• Ph #: 920-487-5950• Fax #: 920-487-2990• Email: [email protected]
Renee Zimmerman• Purchasing/Buyer
• Ph #: 920-487-5950 Ext. 326• Fax #: 920-487-2990• Email: [email protected]
Jayme Rankin• Inspection/CMM Operation
• Ph #: 920-487-5950 Ext. 304• Fax #: 920-487-2990• Email: [email protected]
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CompanyVision
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Who we are
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Precision Machine Inc…..
• Established in 1997 as a value added machining supplier• Current floor foot print covers 24,900 square feet• 48 employees covering two shifts of production• Single owner corporation driven by a strong management
team• $6.0 Million in annual sales• Manufacturing products for the Aerospace Industry for 15
years• Customer focused & team orientated• Current Certifications:
• AS9100 Revision C• Certified on February 14th 2011• Certification #: 010770
• ISO 9001 : 2008• Certified on February 14th 2011• Certification #: 010769
• Upcoming Certifications:• ISO 14001 (completion date is on or before November
2014)• Environmental Certification
• Green Tier (Wisconsin Department of Natural Resources)
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Aerospace
Heavy Equipmen
t
Packaging
Equipment
Hydraulics
PrintingSom
e o
f th
e In
du
stri
es
we S
erv
eTimber
Harvesting
Recycling
Cranes
Aerial Lifts
Education
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Specialties
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Specialties here at Precision Machine Inc
• Custom packaging solutions
• Final turning of harden steel products
• Custom engraving
• Complex machined parts
• Vacuum table machining
• 4 & 5 Axis Machining
• Pins• Bushings
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OurFootprint
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The early years
Manufacturing Foot Print – 60’ x 120’ (7200 sq. ft.)(from 1997 to 2006)
Established 1997
The Start up:
(1)Mazak Turning Center
(1) Fadal Vertical Machining Center
Initial industries served:
AerospaceAgriculture
CranesBoat Hoists
PrintingMilitary
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THE START OF SOMETHING MORE…
2006 Major Company Expansion(increased floor space by 1.5 times to 10,800
square feet)
• Landscaping of lot
• New foundation work
• All concrete apron around building
• Blacktop parking lot
• 2,160 square foot expansion for corporate offices
• 1,440 square foot expansion for shipping and warehouse
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2010 MATERIAL HANDLING ADDITION
In 2010 we added 1,800 square feet for material processing, handling, and storage. This addition brings our total square
footage to 12,600 for production and office.
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and THE GROWTH CONTINUES…..
• Expanded bathrooms• Men’s & Women’s locker
rooms• Shower room• Expanded programming office• Employee break room with a
full kitchen• Expanded manufacturing floor
space
• 10,500 square foot expansion• Complete May 2013
• 1,800 square foot of future mezzanine expansion for:• Offices• Conference rooms• Strategic planning war
room• Employee training lab
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Arial Overview of Precision Machine Inc - 2013
24,900 Square feet currently in use * 12,300 square feet for future expansions
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OfficeTour
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Customer Entrance& Lobby
Welcome
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Corporate
OFFICES
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Our Oasis
• Break room• Meeting room• Employee training room• Kitchen• Vending
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Materials
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Commonly Processed MaterialsSteels: (some of the common ones)
• A36• 1018• 1026• 1045• 1141• 1144• 1215• 12L14• ETD 150• 4130• 4140• 4150• 4340• 8620
Brass/Bronze/Copper:• 932• Buss Bar• 841 Oil Impregnated
Aluminum: (some of the common ones)
• 2024• 6061• 7050• 7075
Plastic:• UHMW• Nylon 6/6• Delrin
Ductile Iron:• 56-45-12• 65-45-12
Stainless Steel:• 303• 304• 316• 17-4
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Material Processing
Kalamazoo H-460 A• 2004 Model – Dual
Column• 1.50” Blade Width• 18” Diameter Capacity• CNC Operation• Manual Operation• Fully Programmable
Kalamazoo H-460A• 2006 Model – Dual Column• 1.50” Blade Width• 18” Diameter Capacity• CNC Operation• Manual Operation• Fully Programmable• Variable Vise Pressure
Regulator
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Material Traceability
• Material is given a unique barcode number based on the size, shape, and type
• Material is also given a unique lot number which is based on the order information from the vendor
• Material barcode label is placed:• (1) copy goes in a plastic
holder which is placed on the actual raw material
• (1) copy goes on the traveler which is the routing information
• (1) copy goes on the job ticket which travels with the parts
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IN
PROCESS
STAGING
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Turning
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TURNINGCENTERS
Machine Information:
• (8) Mazak CNC Machines• (1) w/ Live Tooling• (1) w/ Bar Feeding• 60” Maximum cutting
length• 24” Maximum cutting
diameter• 4.50” Maximum bar feed
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Turning Center – Detailed Listing
(1) 2013 Mazak Model Nexus 350MY-II• 26.77” (X travel) 24” (Z travel)• 15” Chuck• Live Tooling• Programmable Tail Stock• 2,500 RPM Spindle• Tool Eye• 4.40” Spindle Bore• Matrix Control
(1) 2010 Mazak Model Nexus 350-II• 26.77” (X travel) 60” (Z travel)• 15” Chuck• Stick Tool Turret• Programmable Tail Stock• 2,500 RPM Spindle• Tool Eye• 4.40” Spindle Bore• Matrix Control
(1) 2001 Mazak Model QT-250 HP• 20” (X travel) 20” (Z travel)• 12” Chuck• 12 Position Stick Tool Turret• Programmable Tail Stock• 5,000 RPM Spindle• Tool Eye• 2.44” Spindle Bore• Fusion 640T Control
(1) 1997 Mazak Model QT-30• 20” (X travel) 40” (Z travel)• 12” Chuck• 12 Position Stick Tool Turret• Programmable Tail Stock• 3,300 RPM Spindle• Tool Eye• 3.15” Spindle Bore• T-Plus Control
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Turning Center – Detailed Listing Continued…
(1) 1996 Mazak Model QT-28• 20” (X travel) 40” (Z travel)• 12” Chuck• Stick Tool Turret• Programmable Tail Stock• 3,300 RPM Spindle• Tool Eye• 3.15” Spindle Bore• T-Plus Control
(1) 1994 Mazak Model QT28N Big Bore• 20” (X travel) 40” (Z travel)• 12” Chuck• Stick Tool Turret• Programmable Tail Stock• 3,300 RPM Spindle• Tool Eye• 3.50” Spindle Bore• T-Plus Control
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Machining
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Vertical Machining Centers
• (11) HAAS Vertical Machining Centers• Maximum Work Envelope
• 64” on (X) axis• 30” on (Y) axis• 30” on (Z) axis
• Spindle Data• Maximum Speed 12,000
RPM• 40 Taper• Filtered Thru Coolant
• Wireless Probing Systems• Tool Storage System
• 40 Tool Capacity• Side Mount System
• Pallet Machines• (2) Midaco Pallet Systems• 40” x 20” Aluminum
Pallets• 4th Axis Capabilities
• (5) Integrated Units
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Vertical Machining Center – Detailed Listing
(1) 2013 Haas Model VF-4SS• 50” (X travel) 20” (Y travel) 25” (Z
travel)• 40 Taper Spindle/12,000 RPM• Thru Coolant• Side Mount Tool Changer• Renishaw Wireless Probe System• Rigid Tapping• High Speed Machining• 4th Axis Machining
(2) 2012 Haas Model VF-3SS• 40” (X travel) 20” (Y travel) 25” (Z
travel)• 40 Taper Spindle/12,000 RPM• Thru Coolant• Side Mount Tool Changer• Renishaw Wireless Probe System• Rigid Tapping• High Speed Machining• 4th Axis Machining
Haas 4th Axis Rotary Turn Table Equipment• (1) HRT 310 – 12.20” Diameter Face
Plate• (4) HRT 210 – 8.30” Diameter Face
Plate
(2) 2012 Haas Model VF-3SS• 40” (X travel) 20” (Y travel) 25” (Z
travel)• 40 Taper Spindle/12,000 RPM• Thru Coolant• Side Mount Tool Changer• Renishaw Wireless Probe System• Rigid Tapping• High Speed Machining• 4th Axis Machining
(2) 2012 Midaco Pallet System Model A4020 SD• Automatic Side Discharge• Aluminum 40” x 20” Pallets• Automatic Door to Machine
(1) 2011 Haas Model VF-3SS• 40” (X travel) 20” (Y travel) 25” (Z
travel)• 40 Taper Spindle/12,000 RPM• Thru Coolant• Side Mount Tool Changer• Renishaw Wireless Probe System• Rigid Tapping• High Speed Machining• 4th Axis Machining
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Vertical Machining Center – Detailed Listing Continued….
(1) 2010 Haas Model VF-4SS• 50” (X travel) 20” (Y travel) 25” (Z
travel)• 40 Taper Spindle/12,000 RPM• Thru Coolant• Side Mount Tool Changer• Renishaw Wireless Probe System• Rigid Tapping• High Speed Machining• 4th Axis Machining
(1) 2010 Haas Model VF-3SS• 40” (X travel) 20” (Y travel) 25” (Z
travel)• 40 Taper Spindle/12,000 RPM• Thru Coolant• Side Mount Tool Changer• Renishaw Wireless Probe System• Rigid Tapping• High Speed Machining• 4th Axis Machining
(1) 2008 Haas Model VF-3• 40” (X travel) 20” (Y travel) 25” (Z
travel)• 40 Taper Spindle/10,000 RPM• Thru Coolant• Side Mount Tool Changer• Renishaw Wireless Probe System• Rigid Tapping• 2 Speed Gear Box• 4th Axis Machining
(1) 2007 Haas Model VF-3• 40” (X travel) 20” (Y travel) 25” (Z
travel)• 40 Taper Spindle/10,000 RPM• Thru Coolant• Side Mount Tool Changer• Renishaw Wireless Probe System• Rigid Tapping• 2 Speed Gear Box• 4th Axis Machining
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Vertical Machining Center – Detailed Listing Continued….
(1) 2004 Haas Model VF-6• 64” (X travel) 32” (Y travel) 30” (Z
travel)• 40 Taper Spindle/10,000 RPM• Thru Coolant• Side Mount Tool Changer• Renishaw Wireless Probe System• Rigid Tapping• 2 Speed Gear Box• 4th Axis Machining
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Programming
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Programming is our specialty……
It’s our way of life!
Mazatrol&
Calypso
MasterCAM
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Quality
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DEDICATION TO QUALITY….ATTENTION TO EVERY LAST DETAIL!
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Quality is our Center Piece
• Zeiss CMM• Purchased new in 2008• (X) Travel is 40”• (Y) Travel is 48”• (Z) Travel is 24”• Scanning sensor system
• VAST XXT TL1• RDS Head• (6) Position tool
magazine• Calypso software• Calypso Curve software• Reverse engineering
capabilities• STEP, DXF, & SAT file
converters• Zeiss Certified
Calibration Program
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QUALITY LAB
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Quality Control Cage - Scrap, Rework, and Quarantine Area
• Dedicated space with controlled & limited access
• All non-conforming product are held here
• All finished products that are deemed scrap are rendered unusable within the cage area
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Scheduling
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Scheduling Department
On time delivery at 96%
collectively over all our
customers as of March 2014
• Schedule is produced electronically
• Schedule is fine tuned and carried out on one of several visual marker boards
• Tags display appropriate information for the job and the work center
• Since implementation of this system in 2012 on time delivery has jumped 13% to a collective average of 96%
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ValueAdded
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VALUE
ADDED
SERVICES
• ANODIZING• CHROME PLATING• ZINC PLATING• PAINTING• POWDER COATING• HEAT TREATING• ELECTROLESS NICKEL
PLATING
• PASSIVATE• BLACK OXIDE• LASER ENGRAVING• ASSEMBLY & PACKAGING• BLASTING (GLASS & SAND)• BURN TESTING• (many others – too many to list)
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LeanProjects
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Tool & Fixture StorageEverything has a place! Everything in its place!
Neat & Organized!
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Employee Designed Lean Project
Work stations designed and built by employees to meet their needs.
This design has only the things they need for the task at hand. Most
recently they are experimenting with computers at the work station.
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Another Employee Driven Lean Project
Organized drill trays custom built to fit in a purchased
cabinet
Individual pockets complete with fractional and decimal
engraving. The engraving is colored for ease of locating the
correct size you desire.
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FloorInfo
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SHOP FLOOR COMMUNICATION
Employee Communication Board• Utilization• On time delivery• Set-up to run ratio• NC total costs• Customer service feedback• Customer score cards
Magnetic Marker Board• Employee assignments
• What machine• Gives a shift goal• Requires employee input
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Training
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Algoma High School Partnership
• (1) VF-1 HAAS Machining Center• 2012 Model
• (1) VF-3 Super Speed HAAS Machining Center• 2013 Model
• Students learn in a hands on environment
• This program is run as a business which requires students from different disciplines to get involved
• Algoma School District is in charge of the program
• Our primary role is to educate and mentor
• Students are learning design and programming software:• Solidworks• MasterCAM
This program gives students opportunities that they would not normally receive until after graduation from high school. We are
proud to be part of such an enriched program as it will develop some amazing
manufacturing talent. In the first six months of this program we were able to
hire three graduating seniors to our team.
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Employee Training Documents and Standard Operation Procedures – Example Documents
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CertifiedProducts
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*
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THE RED BIN GREEN BIN SYSTEMAt the beginning of each shift an operator takes a green bin in which to place only certified products that he/she has made. There is also a red bin staged in their work area for non-conforming products to be placed. At the completion of their shift they turn in their green bin with product and an inventory tag
which is reviewed by quality. Once accepted the products are put in a controlled storage area until all products on the order are complete.
Green & Red Bins
Certified Products
Certified Products
Holding area
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The Grocery Store
• All products within this grocery store are finished goods stock for one customer
• All products are clean and packaged ready for order shipment
• All products are stored in a bin when appropriate or on a shelf complete with a tag as shown below
• All products in this area have been quality certified
• All products are 100% traceable
Inventory programs that are customized to the
needs of each customer.
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Inventory Programs * Larger Pallet Storage
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Shipping
*
*Our process of utilizing standard packaging guidelines ensures that all our manufactured products are packaged to customer guidelines
every time.
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TheFuture
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*
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Planning For The Future!
• The beginning of our new (5) machine cell which started to
produce product. April of 2013.
4 axis machining center
4 axis turning center
HAAS & MAZAK MACHINES
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Machines in cell format to reduce the labor input and
increase the product efficiency.
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COMING MAY 2014……
(1)Haas 5 Axis Machining Center
* 12,000 RPM Spindle * 40 Tools * Renishaw Wireless Probe * 40 Taper * Thru Spindle Coolant * 30”(X) x 20”(Y) x 20”(Z) Travels
(1) 2014 Mazak Model Nexus 350II-M• 26.77” (X travel) 24” (Z travel)• 12” Chuck• Live Tooling• Programmable Tail Stock• 2,500 RPM Spindle• Tool Eye• 4.40” Spindle Bore• Matrix Control
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Recent Awards and Recognition!
K-12 Partnership/Excellence in Manufacturing
Award Winner - 2013
Green Bay, WI Area Winner for
Small Business Manufacturer of the Year
2013
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2013 Small Business Manufacturer of the Year NomineeState of Wisconsin
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Automated Manufacturing with Integrated Robotics24 hours per day……
7 days per week!
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Successful
Partnership
Precision Machine
Inc
Your Team
From all of us here at Precision Machine Inc we would like to say “Thank You” for this
opportunity.
QUESTIONS
COMMENTS
We look forward to hearing from you soon!