Welcome to Diamond Turning Facility Diamond Turning Facility

One stop solution for Optical Components, IR Optics,

Lenses, Light pipes, LED Backlights, Technical Plastic Parts ,High precision Moulds, QC inspection Equipment

One stop solution for , IR Optics, Polymer Optics, LED Lighting

Lenses, Light pipes, LED Backlights, Technical Plastic Parts ,High precision Moulds, QC inspection Equipment .

OpticaOptica(Group of BABYLONE SA)(Group of BABYLONE SA)

Engineering + Surface Coating

OpticaOptica(Group of BABYLONE SA)(Group of BABYLONE SA)

Engineering + Injection Moulding

Locations World Wide

Production FacilitiesOptica

Gaggione

Quadratec

Surcotec

Sales officesBengaluru (IN), Chicago (USA), Genoa (IT),

Geneva (CH), La Cluse (FR), Munich (DE),

Shanghai (CN)

Locations World Wide

Production FacilitiesOptica (INDIA): Precision Optics, Engineering, polymer transformation & Opto -Mechanics

Gaggione (FRANCE): Engineering, plastics and silicone transformation

Quadratec (CANADA) : Engineering, plastic transformation

Surcotec (SWISS) : Engineering & Surface coating

1985OPTICS & ALLIED ENGG PVT LTD : incorporated with Glass optical components and Instruments to Aerospace, Defense Establishments.

Diversification to “Polymer Optics” manufacturing

Expanded precision molding to processing all types

2001

2003

Added Precision TOOL ROOM Facility2004

Started Manufacturing of Led Lenses and Backlight much awaited import substitution for domestic customers.2009

Our Journey...

2015 Joint Venture with Gaggione,

2017Added Ultra Precision Diamond turning Facility and High speed Machining Centre, High Accuracy CMM etc.

OPTICS & ALLIED ENGG PVT LTD : incorporated with Glass optical components and Instruments to

Diversification to “Polymer Optics” manufacturing for Camera , Sensors & Low Vision Aid lenses.

Expanded precision molding to processing all types of Engineering / Technical plastics.

Added Precision TOOL ROOM Facility

Started Manufacturing of Led Lenses and Backlight much awaited import substitution for domestic customers.

, France - Became Global Company

Added Ultra Precision Diamond turning Facility and High speed Machining Centre, High Accuracy CMM etc.

ACHIEVMENTS

Received “Defense Technology Spin off Award” Prime Minister during YAspheric lenses as LOW VISION AIDS First of its kind in India

Achieved ISO 9001-2008 certification in Y-2010

CERTIFICATE

The Certification Body of TÜV SÜD South Asia Private Limited

certifies that

Optics & Allied Engg Pvt. Ltd.

No. 9-Q, Sub Layout of plot no: 9, 1st Phase, Jigani Link Road, Bommasandra Industrial Area,

Bangalore – 560099, INDIA

has implemented a Quality Management System in accordance with ISO 9001:2008

For Scope of

Manufacture and Supply of Optical components, Reflectors, Magnifiers, Polymer Lenses, LED Lenses, LED Backlights,

Plastic injection Moulded components and assemblies

The certificate is valid From 2016-12-15 until 2018-09-14 Subject to successful completion of annual periodic audits The present status of this Certificate can be obtained on www.tuv-sud.in

Further clarifications regarding the scope of this certificate may be obtained by consulting the certification body Certificate Registration No. 99 100 09852

Date of Initial certification : 2008-04-29

Certif ication Body

of TÜV SÜD South Asia Private Limited, Mumbai Member of TÜV SÜD Group

TÜV SÜD South Asia Pvt. Ltd. TÜV SÜD House Saki Naka Andheri (East) Mumbai – 400072 Maharashtra India

ACHIEVMENTS….

Certified Injection molders by Underwriter’s Laboratories sinceY - 2005

“Defense Technology Spin off Award” from Hon’blePrime Minister during Y-2002 for Manufacturing Polymer Aspheric lenses as LOW VISION AIDS First of its kind in India .

SINGLE POINT DIAMOND TURNING (SPDT)SINGLE POINT DIAMOND TURNING (SPDT)SINGLE POINT DIAMOND TURNING (SPDT)SINGLE POINT DIAMOND TURNING (SPDT)

WHAT IS SINGLE POINT DIAMOND TURNING

SPDT IS A ULTRA-PRECISION MACHINING PROCESS, WHICH DELIVERSACCURACIES & ROUGHNESS

HOW SPDT IS ACHIEVED ?

SPDT Process is a Near Ideal Marriage of: Interaction of Precision Diamond Tool, Controlled Lathe Operation, Deterministic Precision Material Removal, Strict

Machining Protocols, Meticulous Surface Characterization

POINT DIAMOND TURNING (SPDT) ?

DELIVERS SURFACES WITH FORM TOLERANCES WITHIN SUB-MICRONROUGHNESS WITHIN FEW NANOMETERS

HOW SPDT IS ACHIEVED ?

SPDT Process is a Near Ideal Marriage of: Interaction of Precision Diamond Tool, Controlled Lathe Operation, Deterministic Precision Material Removal, Strict

Machining Protocols, Meticulous Surface Characterization

• TO DELIVER SYSTEMS WITH BUDGETS ON WT., VOLUME & FOOT-PRINT

• FOR NEO-COMPACT PRECISION MODULES

• TO DELIVER SURFACE QUALITY: FORM & FIGURE ERROR (SUB-MICRON) AND

• SURFACE FINISH (SINGLE DIGIT NANOMETERS)

Why SPDT is Required ?

AND

Why SPDT is Required ?

What We Can Do With SPDT ? FLATS

ROTATIONALLY SYMMETRIC PROFILES

(SPHERICAL, OBLONG & PROLATE ELLIPSOIDS, PARABOLIC, HYPERBOLOIDS

OFF-AXIAL COMPONENTS

TORICS (WITH FAST & SLOW TOOL SERVO ACCESSORY)

LENS LET ARRAYS

What We Can Do With SPDT ?

YPERBOLOIDS)

DIAMOND TURNED PROFILES

FLAT

DIAMOND TURNED PROFILES

SPHERICALCONIC - ELLIPSOID

DIAMOND TURNED PROFILES

TORICS

OFF-AXIAL SURFACES

DIAMOND TURNED PROFILES

AXIAL SURFACES

LENS LET ARRAY

METALS : ALUMINUM & ALLOYS, BRASS, BRONZE, COPPER & ALLOYSFERROUS METALS, LOW-CARBON S

CRYSTALS & GLASSES: GERMANIUM, SILICON, CAF2, ZNS, ZNSE, GASIR

POLYMERS: PMMA, ZEONEX, POLYCARBONATE, POLYSTYRENE, ULTEM

Material Process with SPDT

LLOYS, NICKEL & ELECTROLESS NICKEL, TIN, ANTIMONOY, SILVER, ALL NON-STEELS & SPECIAL HIGH HRC STEELS

GASIR, CHALCOGENIDE GLASSES, AMTIR, HGCDTE, INSB

, ULTEM

Material Process with SPDT

DIMENSIONAL METROLOGY:

Co- ordinate Measuring Machine : ZEISS PRISMO: ACCURACY UPTO 0.9

HEIGHT GAUGES, THICKNESS MONITORS, MICRO METERS ETC…

SURFACE METROLOGY:

Spherical Profiles : ZYGO PHASE SHIFT INTERFEROMETER (UPTO 150 mm DIA)

Aspheric Profiles : PGI 1200 Taylor Hobson CONTACT PROFILOMETER (

Measurable Parameters : Form–Figure (SUB-μm) – Finish (nm)

Measurement Capabilities

UPTO 0.9 μm

(UPTO 150 mm DIA)

(UPTO 200 mm DIA)

Measurement Capabilities

SPDT & Other Associated Facility • SPDT EQUIPMENT: NANOFORM X (PRECITECH MAKE)

• CONTACT PROFILOMETER: FTS PGI 1200 (TAYLOR-HOBSON MAKE)

• CMM: PRISMO NAVIGATOR 5 (ZEISS MAKE)

• PHASE SHIFT INTERFEROMETER: MARK IV (ZYGO MAKE)

• COATING FACILITY : BALZERS, EVA 760 & HHC CONVENTIONAL LENS

• OPTICAL POLISHING MACHINES , CURVE GENERATORS ,CENTRING & E

• CNC MILLING & TURNING CENTERS ,CO2 LASER ENGRAVING AND CUTTING

• THICKNESS (LENS & COATING) MONITORS

• MULTI-FACILITY MECHANICAL WORKSHOPS

SPDT & Other Associated Facility

ENS FABRICATION FACILITIES

& EDGING MACHINES

CUTTING MACHINES

NANOFORM X - PRECITECH MAKE

Diamond Turning Machine ( SPDT)

PRECITECH MAKE

Diamond Turning Machine ( SPDT)

NANOFORM X -

Diamond Turning F

- PRECITECH MAKE

Diamond Turning Facility ( SPDT)

TALYSURF PGI 1200 PGI 1200 – TAYLOR-HOBSON MAKE

Measuring Facility

Optical Testing Equipment…..

OPTICAL TEST STATION (OEG Germany)

Optical Testing Equipment…..

Perkin Elmer Spectro Photometer UV-IR

DIMENSIONAL METROLOGY – CMM: PRISMO NAVIGATOR 5

Metrology Equipment

CMM: PRISMO NAVIGATOR 5 – ZEISS MAKE

Metrology Equipment

SURFACE CHARACTERIZATION – PHASE SHIFT INTERFEROMETER: ZYGO MARK IV

Measuring Facility

PHASE SHIFT INTERFEROMETER: ZYGO MARK IV

Measuring Facility

COATING FACILITIES: BALZERS, EVA 760,

Thin Film Coating Facility

Spectrophotometer : PERKIN-ELMER

Automatic Grinding & Polishing Facility

Optics Workshop

Automatic Grinding & Polishing Facility

Optics Workshop

CNC MACHINE – HAAS ST 10

Opto-Mechanical Work Shop

MILLING CENTRE - DMG MORI HSC 30

Mechanical Work Shop

Opto-Mechanical Mounts..Mechanical Mounts..

AUXILIARY

• COMPRESSED AIR SUPPLY

• REGULATED HUMIDITY & TEMPERATURE

• CONTROLLED & UNINTERRUPTED POWER SUPPLY

• CLEAN AREAS

• CONSUMABLES FROM RECOMMENDED GLOBAL SOURCES

SKILLS & P• WELL-TRAINED STAFF

• EXPERTISE IN PRECISION COMPONENT DEVELOPMENT

• COMBINED EXPERIENCE MORE THAN 62 YEARS

• PART OF LEADING PRECISION GLASS & POLYMER OPTICAL INDUSTRY

UXILIARY FACILITY :

& PILOTS

ASPHERIC HMDs - HUDs

Products Made by SPDT

IOL

CD Lens Diffractive Optics

Biometric Optics

Mobile Optics

Products Made by SPDT

Diffractive Optics Diffractive Optics

Mobile Optics

Progressive Optics

Image Intensifier Module

IR Imagers

IR Optics

Products Made Made by SPDT

Night Vision Goggles

Products Made

Mold Inserts

Mold Inserts

Made by SPDT

VR Optics

Mold Inserts

Space Camera Optics

Zoom Camera IR Optics

Products Made by SPDT

CCTV & Security Camera Optics & Domes

Zoom Camera IR Optics

by SPDT

Products Made by SPDT

Medical Orthopedic Joints

by SPDT

LED Lens Proto

Space Optics

Precision Glass Optics Facility……

Zemax…Optical Software.

Glass / Prism Cutting Machines.

Rough Grinding Machines.

Curve Generators.

High Speed Lapping and Polishing Machines.

Facility……

Low speed High precision polishing Machines.

Auto Centering and edging Machines.

Ultrasonic Cleaning Machines.

Optical Thin Film/Vacuum Coating Machines.

Optical Cementing Equipment.

Lenses From 6mm to 300mm

Windows Diameter up to 900mm ,thickness

Filters ( Color Glass) Schott, Hoya Filter glasses available

Prisms Right Angle, Dove Prism, Retro reflector,

Interference Filters 340nm to 1600nm Bandwidth 6

Beam Splitters Plate as well Cube Beam splitters available T/R 50:50 and 70:30

Plastic lenses Dia 6mm to 100mm MOQ 5000

Plastic LED Lenses Dia. 10mm to 100mm Angle up to

Plastic Metalized Reflectors Parabolic and Spherical with Vacuum Metalized

Coatings BBAR, Single & Multi layer , Gold Coating for IR, Mirrors , Dielectric

Material BK-7, Fused Silica, Pyrex, Zn Se , Germanium , Si ,

Optics Capabilities…

Nano Machining for Ultra Precision Applications: We can machine the Laser Marking on Metal and Plastic

up to 900mm ,thickness -200mm

, Hoya Filter glasses available

Angle, Dove Prism, Retro reflector, Penta Prisms, Equilateral ,wedge

to 1600nm Bandwidth 6-50nm Dia.10mm to25mm

as well Cube Beam splitters available T/R 50:50 and 70:30

6mm to 100mm MOQ 5000-10000 Nos

Angle up to 120°

and Spherical with Vacuum Metalized

, Single & Multi layer , Gold Coating for IR, Mirrors , Dielectric etc

, Fused Silica, Pyrex, Zn Se , Germanium , Si ,Zerodur, Safire etc.

We can machine the parts of Sub Micron Surface Figure; 5nm and better surface finish. on Metal and Plastic will also be undertaken.

Precision Optical Components….

Color Glass Filters Prisms

Flat Optics Achromatic Lenses

Precision Optical Components….

Optical Lenses / Achromates

Achromatic Lenses Aspheric Lenses

OPTICS & ALLIED ENGG. PVT. LTD.,#9Q, 1st

Jigani Link Road, Ph: (+91)80

Email: info@opticsindia.comWebsite: www.opticsindia.com

OPTICS & ALLIED ENGG. PVT. LTD.,Phase, Bommasandra Industrial Area,

Link Road, Bommasandra , Bangalore - 560099. IndiaPh: (+91)80-4116 3153 / 4904 4904