welcome to the apqp4wind kick-off event - … · welcome to the apqp4wind kick-off event...

Welcome to the

APQP4Wind Kick-Off Event

Facilitated by the Danish Wind Industry Association

Welcome

January 25, 2017

January 25, 2017

Welcome and safety briefing

Emergency responseIn case of fire

Assembly point

Auditorium

Put out the fire if possible without compromising your own safety

If this is not possible, sound the fire alarm

When you hear the fire alarm, leave the building by the nearest emergency exit in a calm and controlled manner

Do not leave assembly point until instructed by the assembly point manager

http://thehub.vestas.net/AboutVestas/Locations/Denmark/Aarhus/DKAarhusHedeager/aarhushedeager42/Youandyourcolleaguessafety/Emergencyplan/Documents/ESMI Brandsirene Vestas 1 Skejby.wav

January 25, 2017

Welcome and agenda

Kim Nedergaard Jacobsen

Senior Project Manager and facilitator of the kick-off event

Danish Wind Industry Association

January 25, 2017

Welcome and agenda

09.15 – Welcome to Vestas Wind Systems A/S and APQP4Wind

... Henning Bach Jochumsen and Kim Nedergaard JacobsenHead of QSE&D MVOW, Vestas Wind Systems A/S,Senior Project Manager, Danish Wind Industry Association

09.25 – Business context for APQP4Wind

09.40 – Manufacturer's view

10.10 – The APQP4Wind project

10.30 – Coffee break

10.45 – Suppliers' view

11:00 – Training concept and Training Providers

11:15 – APQP4Wind kick-off

11:30 – Plenary Q&A

12:00 – Buffet and networking

January 25, 2017

Welcome and agenda


09.25 – Business context for APQP4Wind ... Jean-Marc LechêneExecutive Vice President for Manufacturing and Global Procurement, Vestas Wind Systems A/S









January 25, 2017

Business context for APQP4Wind

Jean-Marc Lechêne

Executive Vice President for Manufacturing and Global Procurement

Vestas Wind Systems A/S

January 25, 2017

Welcome and agenda



09.40 – Manufacturer's view ... Neil Jones and Kathleen BiseliSenior Vice President for Global QSE, Vestas Wind Systems A/SHead of Quality Excellence, Siemens Wind Power A/S








January 25, 2017

Manufacturer's view

Interview

Kathleen BiseliHead of Quality Excellence Siemens Wind Power A/S

Neil JonesSenior Vice President for Global QSEVestas Wind Systems A/S

January 25, 2017

Welcome and agenda




10.10 – The APQP4Wind project ... Henrik Hjortkjær and Henning Bach JochumsenHead of QE Processes & Systems, Siemens Wind Power A/S,Head of QSE&D MVOW, Vestas Wind Systems A/S







January 25, 2017

Wind Energy Denmark - 2015

January 25, 2017

APQP project

Roadmap for APQP4Wind project

Sep. 2015

Jun. 2016

Dec. 2016

Dec. 2017

Jun. 2017

May 2015

Phase I

Phase II

Initiation Project Roadmap, detailed Timeline, Stakeholder input, Project Charter

Preparation Understanding, Gap analysis, develop framework, APQP terminology to streamline

Finalization Finalize APQP content and definitions, Hearing, update and finalize

MatureMonitor implemen-tation status, Docu-ment Project out-come and prepare project finalization

Implement Web portalPilot Deployment

Communication/Branding

Training material and providerCustomer involvement

Business/Operational setup(MHI Vestas, Gamesa, ...)

Further Deployment

January 25, 2017

APQP project

Project organization Project members

• Sponsor from Siemens or Vestas (PM from Vestas and sponsor from Siemens or vice versa + selected key member from LM Wind Power and KK Wind Solutions)

• Project managers from Siemens and/or Vestas

• Quality specialists from each organization appointed

• Ad hoc specialists e.g. in training to be advisors

• Reference group to include selected customers, suppliers and key stakeholders

Board of directors

Quality specialists

Ad hoc specialists

Ad hoc specialists

Project manager(s)

Sponsor/SteerCo

Project support

NEIL JONESVestas Wind Systems A/S

GREGORIO ACEROSiemens Wind Power A/S

FLEMMING SKOV IVERSENLM Wind Power

OLIVIER AUBERTVestas Wind Systems A/S

HENNING BACH JOCHUMSENVestas Wind Systems A/S

ARUN JOHN SELVAVestas Wind Systems A/S

HENRIK HJORTKÆRSiemens Wind Power A/S

KIM SCHMIDT PETERSENKK Wind Solutions

BENT WEIBELSiemens Wind Power A/S

KATHLEEN BISELISiemens Wind Power A/S

KIM N. JACOBSENDWIA

January 25, 2017

APQP project

Customer Supplier Level 2+3

Customer Supplier

Level 1

Wind Power Customer

Wind Turbine Manufacturer

Level 2


Tier 1(Supplier)

Level 3

Tier 1(Supplier)

Tier 2(Sub Supplier)

Supply ChainPyramid

Customer

Manufacturer

Supplier

Sub Supplier

January 25, 2017

APQP project

Collaboration

Trainingproviders

DWIAcollaboration

APQP specialists

• APQP specialist knowledge

• Teamwork based on joy of working together

• Special thanks to Arun John Selva and Bent Weibel

• DNV/GL and Bureau Veritas joined forces with APQP4Wind

• The result is a tailored training program

• Management, employee and specialist training modules

• DWIA is the project owner and budget administrator

• DWIA's QA networks acting as reference group

• DWIA will host APQP4Wind going forward

HOthermanu-

factures

SupplierTier 1&2

APQP4Wind Framework

Trainingprovider

January 25, 2017

APQP project

Next steps 2017 and onwards

HOthermanu-

facturers

SupplierTier 1&2

APQP4Wind Framework

Trainingprovider

• Customer integration

• Global focus

• Auditing

• Mature APQP4Wind

• Raise to a standard

January 25, 2017

APQP project

Operational organization – full scope

Customer Supplier

Level 1

Wind Power Customer


Level 2


Tier 1(Supplier)

Level 3

Tier 1(Supplier)

Tier 2(Sub Supplier)

• Advisory Board is responsible for the scope of the joint cooperation and strategic decisions

• Advisory Board responsible for managing changes to the joint APQP/PPAP manual

• APQP4WIND org. members to be appointedby the organizations

Advisory BoardAPQP4Wind members

Quality specialists

Ad hoc specialists

Ad hoc specialists

APQP4Wind

Coffee Break10.30 – 10.45

January 25, 2017

Welcome and agenda











12.45 – Q&A Session 1



15.00 – Thank you & goodbye

January 25, 2017

Welcome and agenda






10.45 – Suppliers' view ... Flemming Skov Iversen and Kim Schmidt PetersenSenior Director Global Quality, LM Wind PowerQHSE Manager, KK Wind Solutions





January 25, 2017

Supplier's view

Supplier's contribution

• Supplier initiated idea

• Reviewed and commented by suppliers

• Future influence through membership of APQP4Wind and reference group

Board of directors

Quality specialists

Ad hoc specialists

Ad hoc specialists

Project manager(s)

Sponsor/SteerCo

Project support

January 25, 2017

Supplier's view

APQP4Wind's value for suppliers

• Standardization

• Preventative approach

• “Seal” of approval once qualified

Product and Process Approval

Product and Process Validation

Process Requirement Fulfilment

Process Design and Development

Plan, define and Scope Quality Program

Product Design Development

Product Requirement Fulfilment

January 25, 2017

Supplier's view

APQP4Wind's value for suppliers

• Visibility and transparency

• Efficiency in PPAP process

• Agreement

• Documentation

• Sign off

Responsibility MatrixProcess FMEA –Failure Mode and Effect Analysis

January 25, 2017

HOthermanu-

facturers

SupplierTier 1&2

APQP4Wind Framework

Trainingprovider

Supplier's view

Need for competences and training

• Competences are key to understand and use the framework fully

• Competences are key to secure quality

• High quality training and professional level are needed

• Customer integration

• Global focus

• Auditing

• Mature APQP4Wind

• Raise to a standard

January 25, 2017

Supplier’s viewFeedback and quotes

“This will benefit the customer and

supplier cooperation. Together we can

focus even more on handling/remove

critical parameters and obstacles”

“Good framework to make the value chain

more transparent and preventing

expensive failures”

“We welcome the standardized APQP4Wind.

Requirements and documentationsare appreciated and welcome”

“We clearly see a benefit in the

alignment in the early stages

of the projects”

“Already from the pilots we see an increase in our

internal quality KPI with 13%.

This is great!”

“Now I see the meaning of the entire FMEA work”

January 25, 2017

Welcome and agenda








... Peter Worck Nielsen and Kåre Appel WengCustomer Relations Manager Certification, Bureau VeritasSales and Marketing Manager, DNV GL




January 25, 2017

APQP4Wind training concept and providers

Building competence

Bureau Veritas

DNV GL

Approved training providers

• Bureau Veritas

• DNV GL

Only training conducted by the approved providers will be acknowledged by APQP4Wind

January 25, 2017


Bureau Veritas

Bureau Veritas in brief

Global leader in testing, inspection and certification

• 66,000 employees in 140 countries serving 400,000 clients

• Core competence in QHSE management

• Quality

• Health & Safety

• Environment

• Social accountability

• Strong experience in the entire wind industry

• Welcome to the dedicated Wind Industry Quality Tool: APQP4Wind

January 25, 2017


DNV GL in brief

Driven by our purpose of safeguarding life, property and the environment, DNV GL enables organizations to advance the safety and sustainability of their business.

We provide classification, technical assurance and independent expert advisory services to the maritime, oil & gas and energy industries.

We also provide certification services to customers across a wide range of industries.

Operating in more than 100 countries, our professionals are dedicated to helping customers make the world safer, smarter and greener. DNV GL

January 25, 2017


Overview of the training

Five different courses

• Management Awareness Training

• Employee Awareness Training

• Train-the-trainer

• APQP Specialist Training

• Internal Auditor Training

Bureau Veritas

DNV GL

January 25, 2017

Open course or in-house training


Management Awareness Training

The objective of the Management Awareness Training is to give the management a basic understanding of the management role in the APQP4Wind process, introduce the framework, requirements and the tools.

In addition to have the management to reflect on the resources needed in order have a successful implementation of APQP4Wind

Duration3.5 hours

Target groupTop management, managers and quality managers working in companies deli-vering to the Wind Industry

January 25, 2017



Employee Awareness Training

The objective of the Awareness Training for all Employees is to give the participants a basic understanding of their role in the APQP4Wind process, introduce the framework, requirements and the tools with focus on the role of employees involved in processes related to APQP4Wind

Duration1.5 hours

Target groupAll employees working in the Wind Industry

January 25, 2017



Employee Awareness Training

Train-the-trainer

The objective of the Train-the-Trainer Course is to train selected employees in providing the Awareness training for all employees to colleagues and to make the participants reflect on their role as trainer and how to convey the training.

To become an internal trainer the selected employees must attend the Awareness Training for all Employees and pass the Train-the-Trainer test at the end of the course

Duration1.5 + 2 hours

Target groupTop management, managers and quality managers working in companies delivering to the Wind Industry

January 25, 2017



APQP4Wind Specialist Training

The objective of the APQP Specialist Training is to give the participants a fundamental understanding and training in the APQP4Wind process, introduce the framework, the requirements and the tools.

In addition to train and to understand how to use and apply the tools in practice

Duration4 days, 28 hours

Target groupQuality management, coordinators, experts, system-people and other involved in the APQP process

January 25, 2017



APQP4Wind Internal Auditor Training

The objective of the Internal Auditor Training is to give the participants a basic understanding of the APQP4Wind processes and the value and purpose of doing internal audits to support the implementation of APQP4Wind process.

In addition to introduce and train how to plan, do, report and evaluate an internal audit and the audit program

Duration2 days, 14 hours

Target groupQuality management, coordinators, experts, system-people and other involved in the APQP process

January 25, 2017


We are looking forward to the Q&A sessions after lunch

www.dnvgl.com/apqp

www.bureauveritas.dk/kurser

DNV GL

Bureau Veritas

January 25, 2017

Welcome and agenda








11:15 – APQP4Wind kick-off ... Bent Weibel and Arun John SelvaSenior Quality Specialist, Siemens Wind Power A/S,Senior Quality Engineer Global QSE, Vestas Wind Systems A/S



January 25, 2017

APQP4Wind kick-off

• A quick look on

• APQP4Wind Manual

• APQP4Wind Workbook

• Web Page APQP4wind.org

• Official launch

January 25, 2017

APQP4Wind kick-off

Manual

• Explains 7 phases in Product Quality Planning cycle

• Details various Quality elements in each phase

• A PPAP embedded APQP framework

• Clear visibility of PPAP milestones and documentations across the planning cycle

• Simple and easy to understand guidelines on Quality Tools

• Requirements tailored to suit the scenarios in Wind Industry

January 25, 2017

APQP4Wind kick-offFramework

48 elements defined across 7 phases

January 25, 2017

APQP4Wind kick-off

Workbook

• All PPAP templates in one place

• Lean and easy to use

• Total of 22 templates with user friendly functions

January 25, 2017

APQP4Wind kick-off

APQP4Wind.org

• Access to Manual and Workbook

• Training and certification information

• Latest news and events

• Contacts

January 25, 2017

APQP4Wind kick-off

Official launch

January 25, 2017

Welcome and agenda











January 25, 2017

Q&A from the audience

Q

A

Questions and answer session

Henning Bach Jochumsen and Arun John SelvaVestas Wind Systems A/S

Henrik Hjortkjær and Bent WeibelSiemens Wind Power A/S

Flemming Skov IversenLM Wind Power

Kim Schmidt PetersenKK Wind Solutions

January 25, 2017

Welcome and agenda














15.00 – Thank you & goodbye

Buffet and networking12.00 – 12.45