wellsafe –chevron’s well control assurance program
TRANSCRIPT
© 2018 Chevron Chevron Confidential – For Internal Use Only
WellSafe – Chevron’s Well Control Assurance Program
Marcel RobichauxChevron, UC D&C Assurance GM
2© 2019 Chevron U.S.A. Inc. – All Rights Reserved
This document contains Chevron U.S.A. Inc.’s confidential and proprietary information. Any use of this
document without express, prior, written permission from Chevron U.S.A. Inc. and/or its affiliates is
prohibited.
Cautionary StatementCAUTIONARY STATEMENT RELEVANT TO FORWARD-LOOKING INFORMATION
FOR THE PURPOSE OF “SAFE HARBOR” PROVISIONS OF THE PRIVATE SECURITIES LITIGATION REFORM ACT OF 1995
This presentation of Chevron Corporation contains forward-looking statements relating to Chevron’s operations that are based on management’s current expectations, estimates and projections about the
petroleum, chemicals and other energy-related industries. Words or phrases such as “anticipates,” “expects,” “intends,” “plans,” “targets,” “forecasts,” “projects,” “believes,” “seeks,” “may,” “could,” “schedules,”
“estimates,” “may,” “could,” “should,” “budgets,” “outlook,” “on schedule,” “on track” and similar expressions are intended to identify such forward-looking statements. These statements are not guarantees of
future performance and are subject to certain risks, uncertainties and other factors, many of which are beyond the company’s control and are difficult to predict. Therefore, actual outcomes and results may
differ materially from what is expressed or forecasted in such forward-looking statements. The reader should not place undue reliance on these forward-looking statements, which speak only as of the date of
this presentation. Unless legally required, Chevron undertakes no obligation to update publicly any forward-looking statements, whether as a result of new information, future events or otherwise.
Among the important factors that could cause actual results to differ materially from those in the forward-looking statements are: changing crude oil and natural gas prices; changing refining, marketing and
chemicals margins; the company’s ability to realize anticipated cost savings and expenditure reductions; actions of competito rs or regulators; timing of exploration expenses; timing of crude oil liftings; the
competitiveness of alternate-energy sources or product substitutes; technological developments; the results of operations and financial condition of the company’s suppliers, vendors, partners, and equity
affiliates, particularly during extended periods of low prices for crude and natural gas; the inability or failure of the company’s joint-venture partners to fund their share of operations and development activities;
the potential failure to achieve expected net production from existing and future crude oil and natural gas development projects; potential delays in the development, construction or start-up of planned projects;
the potential disruption or interruption of the company’s operations due to war, accidents, political events, civil unrest, severe weather, cyber threats and terrorist acts, crude oil production quotas or other
actions that be imposed by the Organization of Petroleum Exporting Countries, or other natural or human causes beyond its control; changing economic, regulatory and political environments in the various
countries in which the company operates; general domestic and international economic and political conditions; the potential liability for remedial actions or assessments under existing or future environmental
regulations and litigation; significant investment or product changes required by existing or future environmental statutes, regulations and litigation; significant operational, investment or product changes
required by existing or future environmental statutes and regulations, including international agreements and national or reg ional legislation and regulatory measures to limit or reduce greenhouse gas
emissions; the potential liability resulting from other pending or future litigation; the company’s future acquisition or disposition of assets and gains and losses from asset dispositions or impairments;
government-mandated sales, divestitures, recapitalizations, industry-specific taxes, changes in fiscal terms or restrictions on scope of company operations; foreign currency movements compared with the U.S.
dollar; material reductions in corporate liquidity and access to debt markets; the effects of changed accounting rules under generally accepted accounting principles promulgated by rule-setting bodies; the
company’s ability to identify and mitigate the risks and hazards inherent in operating in the global energy industry; and the factors set forth under the heading “Risk Factors” on pages 21 through 23 of the
company’s 2015 Annual Report on Form 10-K. In addition, such results could be affected by general domestic and international economic and political conditions. Other unpredictable or unknown factors not
discussed in this presentation could also have material adverse effects on forward-looking statements.
Certain terms, such as “unrisked resources,” “unrisked resource base,” “recoverable resources,” and “oil in place,” among others, may be used in this presentation to describe certain aspects of the company’s
portfolio and oil and gas properties beyond the proved reserves. For definitions of, and further information regarding, these and other terms, see the “Glossary of Energy and Financial Terms” on pages 50 and
51 of the company’s 2015 Supplement to the Annual Report and available at Chevron.com. As used in this report, the term “pro ject” may describe new upstream development activity, including phases in a
multiphase development, maintenance activities, certain existing assets, new investments in downstream and chemicals capacity, investment in emerging and sustainable energy activities, and certain other
activities. All of these terms are used for convenience only and are not intended as a precise description of the term “project” as it relates to any specific government law or regulation.
3© 2018 Chevron. All rights reserved.
My Journey
Barrios Well
Services
Shell Oil Co.
Conoco
Chevron
Through High School ‘74
1974–1979
GOM
1979–2004
GOM, UK, UAE, Wy, GOM, HQ
2004–present
DWEP GM D&C,
UC GM D&C Assurance
Started degree
Finished degree
4© 2018 Chevron. All rights reserved.
Macondo – April 20th, 2010 - Lest We Forget
5© 2018 Chevron Chevron Confidential – For Internal Use Only
Areas of Operations
OBJECTIVESPRESENTATION
WellSafe – Journey to-date
WellSafe – Why We Developed
WellSafe – Program Overview
Areas We Operate Across The Globe
© 2015 Chevron 6
We Didn’t Know
▪ We didn’t think a Macondo could happen, but we
didn’t know
▪ Funiwa, Frade, were reminders of our vulnerability
▪ We investigated high-reliability organizations (HRO’s)
to learn about industries where failure is not an option
▪ Incremental change was not going to be enough to
ensure different results…we needed a step-change
© 2015 Chevron 7
Developed By Chevron D&C, for Chevron D&C
WellSafe
Concept
Developed and
Patterned after
USN SUBSAFE
MARCH 2, 2012
A CERTIFICATION
PROGRAM THAT PROVIDES
THE MAXIMUM
REASONABLE ASSURANCE
THAT WELL CONTROL WILL
BE MAINTAINED AT ALL
TIMES
FOCUSED STRICTLY ON:
INFLUX PREVENTION,
DETECTION, CONTROL
WELL CONTROL
PROCEDURES
WELL CONTROL
COMPETENCY
WELL CONTROL EQUIPMENT
© 2015 Chevron
8
Casin
g /
Tu
bin
g D
esig
n
Pri
ma
ry
Cem
en
tin
g
Ba
rrie
rs
Casin
g &
Fo
rma
tio
n
Te
stin
g
Well
Co
llisio
n
Avo
ida
nce
Su
rfa
ce
Wellh
ea
d /
Tre
e
Su
bse
a
Wellh
ea
d
Well
Co
ntr
ol
Re
qu
ire
me
nt
BO
P
Eq
uip
me
nt
Te
stin
g
Lo
ss
Cir
cu
latio
n
Dis
pla
ce
me
nts
& S
OP
In
flo
w
Te
st
Ris
erl
ess
Dri
llin
g
We
ll D
esig
n/P
lan
Ce
rtific
atio
n
We
ll E
xe
cu
tio
n
Ce
rtific
atio
n
Rig
Cert
ific
ation
WellSafe
Certified
WellSafe Authority – (Internal Chevron Regulator)
WellSafe BU Certification
Upstream Capability Drilling & Completions
Leadership
Accountability and
Commitment - Makes
This Work
Design for Control, Guarantee Containment
© 2015 Chevron
This Is Our License to Operate
9
• Maintaining control of our wells is our
license to operate – with Shareholders,
Regulators, Business Partners and with
the Public
• Well Control is all about very deliberate
action – The motto is a call to action not
an aspirational feel good statement.
• Well Control begins long before wellsite
operations commence
Design for Control
Guarantee Containment
© 2018 Chevron U.S.A. Inc. All Rights Reserved. Company Confidential. 10
98.9
99.6
99.8
99.5
130
95
54
29
0
30
60
90
120
150
98.4
98.6
98.8
99.0
99.2
99.4
99.6
99.8
100.0
2016 2017 2018 2019 Q1
Num
ber
of “N
ot M
ets
”
Perc
en
t M
et
Execution Assurance Percent “Met”
(+68,000 Items)0.29
0.26
0.15
0.1
0.05
0.00
0.05
0.10
0.15
0.20
0.25
0.30
0.35
2015 2016 2017 2018 2019 Q1
Tier 1-3 Well Control Events / 100 Operations
(105 Events)
WellSafe Results – We’re Transitioning from:
“I Think I Know” to “I Know I Know”
Success Through WellSafe Assurance Process:• Rig Certification
• Well Design & Plan Certification
• Execution Assurance Requirements
• Quarterly & Annual Assessments
• External Assessments
• Well Control Drills (DrillPad)
• Cultural Shift BUT !!!
© 2015 Chevron
▪ WCE - Single barrier (FOSV) started leaking while conducting workover.
▪ WCE - Unexpected geological event causing significant well control event and then resulted in P&A.
▪ WCE - Failure to recognize / detect kick resulting in surface LOC and P&A from complicated well kill.
▪ Wrong Rams…program stated 3.1/2” x 5.1/2” VBR’s but BOP had 2.7/8” x 5” VBR’s.
▪ Wrong Rams….program required 9.5/8” casing rams, program & EAR mistakenly specified 7” casing rams.
▪ Wrong Rams….program / EAR Checklist stated to change out 9-5/8” casing ram…..Toolpusher requested
different configuration and DSM agreed without informing town…..MOC never raised
▪ Wrong Rams…..VBR’s in BOP for running Upper Completion were a different size to well program and
EAR checklist
▪ Wrong Element…..A non-API annular element was installed on Rig.
▪ Wrong Test…..Program required full BOP Test on nipple up. Rig only conducted connection test.
11
Chronic Unease RemainsRecent Examples of Well Control Events and “Near-Misses”
© 2018 Chevron U.S.A. Inc. All Rights Reserved. Company Confidential. 12
Kick Volume vs Time
© 2015 Chevron
WellSafe – Important Journey
13
▪ WellSafe is a topic of conversation
in every Business Unit every day
▪ Chronic Unease is becoming more
prevalent amongst the work force
▪ We know (and want to know) where
our gaps are
14© 2018 Chevron Chevron Confidential – For Internal Use Only
Moving from “We Think” to “We Know”
DrillPad
• Manages the planning, execution and
assessment of multiple well control drills
• Used to establish the competency and
improve the proficiency of the rig crews
• Provides the ability to verify well control
competency
Well Control Drills and DrillPad
®
15© 2018 Chevron Chevron Confidential – For Internal Use Only
Well Control Drills
• The goal of DrillPad is to facilitate building individual
and crew well control competency and proficiency
everywhere we operate
16© 2018 Chevron Chevron Confidential – For Internal Use Only
Expectations of our Drill / Well Site Representatives
•Use Plan, Brief, Execute, Debrief
(PBED)
•DSR and senior contractor plan drill
together
• It’s a teaching, learning and
leadership opportunity
•Evaluation of drill is critical
•Debrief with crew is critical to build
competency
17© 2018 Chevron Chevron Confidential – For Internal Use Only
Example of DrillPad Selected Drill’s
© 2018 Chevron U.S.A. Inc. All Rights Reserved. Company Confidential.
They Say “WellSafe was only for Complex Wells”…..
18
QUIT Saying These Wells Can’t Flow!!!
© 2018 Chevron U.S.A. Inc.
• We’re far from perfect, our journey is showing improvements
• We’re much better today than we were five years ago.
• We continue to learn, and know where the issues are to manage and
correct them
• We’re working to protect the company’s reputation
What I’ll Leave With You
This journey has no end!
© 2018 Chevron U.S.A. Inc.
Questions???