what is new on v28-00-00-00 - lantek · 2008. 12. 15. · lantek automatización s.l. 3 1. cam 1.1....

Lantek Automatización S.L.

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WHAT IS NEW ON VERSION 28.00.00.00

Index:

0. PRELIMINARY NOTES .......................................................................................... 2

1. CAM ........................................................................................................................... 3

1.1. GENERAL ................................................................................................................................. 3

1.2. CAD .......................................................................................................................................... 21 1.2.1. GENERAL ........................................................................................................................................... 21 1.2.2. CUT ..................................................................................................................................................... 36 1.2.3. PUNCH ................................................................................................................................................ 43 1.2.4. LISTS ................................................................................................................................................... 45

1.3. NESTING MODULE ............................................................................................................... 45 1.3.1. GENERAL ........................................................................................................................................... 45 1.3.2. CUT ..................................................................................................................................................... 49 1.3.3. PUNCH ................................................................................................................................................ 55 1.3.4. LISTADOS........................................................................................................................................... 71

1.4. DUCT ....................................................................................................................................... 71 1.4.1 GENERAL ............................................................................................................................................ 71 1.4.2 REPORTS ............................................................................................................................................. 71

1.5. PROCESS MODULE............................................................................................................... 71

1.6. IMPORTERS / EXPORTERS ................................................................................................ 71

1.7. PALLET ................................................................................................................................... 72

2. MANAGEMENT ..................................................................................................... 74

2.1. ITEMS AND BACKLOGS ...................................................................................................... 74 2.1.1. ITEMS ................................................................................................................................................. 74

2.2. CRM ......................................................................................................................................... 74 2.2.1. DUNNING MANAGEMENT ............................................................................................................... 74

2.3. MANUFACTURING ............................................................................................................... 74 2.3.1. MANUFACTURING OPERATIONS ................................................................................................... 74 2.3.2. WOS .................................................................................................................................................... 75 2.3.3. WORK CENTERS................................................................................................................................ 76

2.4. SALES MANAGEMENT ........................................................................................................ 76 2.4.1. GENERAL ........................................................................................................................................... 76 2.4.2. SALE ORDERS.................................................................................................................................... 76 2.4.3. DUNNING MANAGEMENT ............................................................................................................... 76 2.4.4. CONFIGURATION .............................................................................................................................. 77

2.5. PURCHASES MANAGEMENT.............................................................................................. 77 2.5.1. GENERAL ........................................................................................................................................... 77 2.5.2. PURCHASES ORDERS ....................................................................................................................... 77

2.6. QUOTES .................................................................................................................................. 77 2.6.1. GENERAL ........................................................................................................................................... 77 2.6.2. QUOTATION TOOL ............................................................................................................................ 77

2.7. WAREHOUSES ....................................................................................................................... 79


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2.8. ITEM TRACKING .................................................................................................................. 79 2.8.1. GENERAL ........................................................................................................................................... 79

2.9. OUTSOURCING ......................................................................................................................... 79

2.10. FINANCIAL MANAGEMENT ................................................................................................. 81

2.11. REPORT CENTER .................................................................................................................... 81

2.12. GENERAL FEATURES ............................................................................................................ 82

0. PRELIMINARY NOTES

This document describes all the new features and enhancements

included in Lantek Expert version v28.00.00.00


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1. CAM

1.1. GENERAL

• New chamfers module

See document “Chamfers V28-00-00-00.doc”.

• New install directory frame

The file layout inside the install directory has been modified. The change will take

place from the 28th version.

The affected files are the following:

Report files.

Machine configuration files.

ExpertII help files.

Let’s suppose that the install directory is c:\LANTEK\Expert. Then the files will be

located in the following locations:

c:\LANTEK\Expert\Reports

c:\LANTEK\Expert\MchFiles

c:\LANTEK\Expert\Help

respectively.


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Report files

The ExpertII files .rpt and .lll are located in the Reports directory with the ExpertIII

files .rpt. When an application report runs, it will check for the Reports directory

in the install directory. If it exists then the report will be run from this directory.

Otherwise, it will be run from the install directory.

Machine configuration files

There is a new MchFiles directory where there are all the machine configuration files

are present:

c:\LANTEK\Expert\MchFiles.

For instance, the files for a Lantek Cut Iso… machine are the following:

PSTBUR01.CF1

PSTBUR01.CS1


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PSTBUR01.CT1

PSTBUR01.exe

PSTBUR01.PS1

PSTBUR01.se1

PSTBUR01.TM1

PSTBUR01.TT1

If the MchFiles directory does not exist, then the processing is the same as before.

The machine configuration files will be located in the install directory.

If the MchFiles directory exists, the work flow will be as follows::

1.- Create a new machine. The machine configuration files are read

from the MchFiles directory. A executing The files are copied from

the MchFiles directory to the install directory or to the network after

executing appropriate actions.

2.- Create an existing machine. If the files are not in the network, we

work in the same way with the machine configuration files in the

install directory.

If the files are in the network, we work with the machine configuration

files in the network.

3.- Machine configuration. The machine configuration files are read

from the install directory or from the network.

Therefore, all the machine configuration files will be located in the MchFiles

directory. Whereas, the files of the installed machine will be located in the install

directory.

When the machine has been created, we won’t work with the files of the MchFiles

directory.


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Change of net configuration to local and vice versa

If we are working with the machine configuration files in net and we pass to work in

local, the files will be copied to the install directory and they will not be deleted, if

they don't exist.

In the event of passing work from local to net, the files will be copied to net, if they

don't exist and those that have been copied from local will be deleted in local.

The file .exe corresponding to each machine will be always in the installation

directory.

CoyPost application

There are two options to run this application:

1. With the parameter 1 : CopyPost.exe 1

2. Without parameters: CopyPost.exe

1. When this application is run with the parameter 1 the following has to be

done:

- Check if the database has been updated with all the machine configuration

files. For that, there is a new file called DBConnect.lst, with the

following format for each database:

A000 “ServerName1,DatabaseName1”

B000 “MachineName1”



…

B000 “MachineNameN”

C000 “”

The parameter A000 includes the server name and the database name.


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The parameters B000 include the name of all the machines installed in the

local computer, where the file .lst is located.

The parameter C000 indicates a finished mark.

This information is used to check if there are new installed machines in

the network. For instance, there are two computers working in network

configuration. If one installs a machine, the other one will not have the

necessary files in local (.exe, .se*, etc.). To avoid this situation, the file

DBConnect.lst is used.

- If the actual database name and all the machines installed in the database are

found in this file, then the machine configuration files have already been

copied from the MchFiles directory and the copy process is finished.

- Otherwise, the following is the process:

a. Modify the file seed for each machine.

b. Check if the machine configuration files exist in network or local,

according to configuration.

c. In case some of the files do not exist, they are copied from the

MchFiles directory.

d. Then, the file DBConnect.lst is updated with the actual database

and all the machines are installed.

This application will be run from ExpertPr and Drawnest (for pulsar).

2. When this application is run without the parameter 1, the existence of

DBConnect.lst file is not checked; but, the existence of machine

configuration files is always checked. The remaining process is the same as

the previous one.

The executable file will be copied to the installation directory.

PrepMachCom and ExpSetupCom application


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PrepMachCom

The location of machine configuration files is shown in the parameter Input

Directory. Until now, the parameter was the install path. For example:

c:\LANTEK\Expert

If the MchFiles directory exists, the parameter will be the following path:


Otherwise, it will be the previous one:

c:\LANTEK\Expert


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ExeSetupCom

If the MchFiles directory exists, the appropriate actions will be done from:


Otherwise, it will be done from the install path:

c:\LANTEK\Expert

ExpertII Help

The ExpertII help files will be located in the Help directory:

c:\LANTEK\Expert\Help

The following are the ExpertII help files.


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The Pallet help files can also be found in the same directory:

• While importing a part that already exists, the program will prompt for several

options to indicate what we want to do. This option is only visible for Punching

machines. If we choose ‘Overwrite’, we have a new option to keep machining and

technology. If we want to use this option for processes, we need to use the Z027

parameter of the LANTEKIN.CNI. and we have to put 5 parameters instead of one.

- 1st parameter -> 1 = Overwrites the product machine, 0 = Does not overwrite

- 2nd parameter -> 1 = Overwrites the product material, 0 = Does not overwrite

- 3rd parameter -> 1 = Overwrites the product thickness, 0 = Does not overwrite

- 4th parameter -> 1 = Keeps machining and technology, 0 = Does not keep.

- 5th parameter -> Continues with the same meaning


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Even though it does not use processes, it is possible to fill the first four digits of the

Z027 parameter, to show in the window that I want to keep machining and

technology of the product. It always saves this configuration instead of the latest

configuration entered by the user.

• Machining initialization wizard

The windows for the machining initialization have been incorporated into a

wizard. The user can specify in the machine configuration the data to be

personalized later in the wizard. It can be done by selecting the corresponding

check boxes of the window names to be included, during the initialization.

The wizard will be launched from the CAD module with the Initialize option.


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The user will navigate through the windows of initialization with the

navigation buttons “Previous” and “Next”, or from the tree on the left side

accessing directly the window to modify.

At any time, the user will conclude the configuration of the initialization by

clicking “Finish” button, which will accept the changes that have been done and

will proceed to initialize the machining.

• Job Explorer

A new system for management of jobs has been developed, where jobs will be

organized in folders in a tree structure on the panel on the left side of the CAM

module.


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The user can activate this panel from the CAM module ,“View à Job

explorer”.

With the new management model, jobs will have two identifiers: name and

reference. Until now, the user was introducing a reference for the job, which

must be unique in the database, and it was the identifier for a job. From now

on, while creating a new job, an automatic reference will be generated which

will be unique in the database, and the user will introduce a name for it. It will

not be possible to create jobs with the same name in the same folder, although it

can be possible to repeat the name under different folders. This rule will also be

applied for folders.

The windows, which were showing references of jobs, will now show a pair of

parameters: name and reference, to distinguish one job from another, as the

name may not be unique in the database.


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When working on the job explorer, the option “Jobs à Open” will open the job

containing the focus at that moment, and in case of a folder containing the

focus, this will be expanded. When creating a new job from “Jobs à New”, the

user will introduce name, reference, user data and order information for the new

job, which will be created under the folder where the focus was.

With the options offered for a job in the tree, the user can open, export, cut and

paste, delete and view or modify its properties.

For a folder in the tree, the options are contract and expand, create a new job or

folder, find, cut and paste, delete and change name.

When creating a new job in the tree, the user will just introduce a name for the

job, to speed up the creation process; and the user may add or modify

additional parameters from the “Properties” option.

The search option is carried out by selecting different criteria. There are two

options:

- Simple find: The search is done by the job name.


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- Advanced find. It allows you to introduce more additional parameters

apart from the name of the job, such as reference, date of creation of

the job, user's data, machine, material, thickness as well as the selection

of works for quotation.


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The search result is shown in a list including the following columns: Reference,

job name and the path of the job.

It is possible to open an order, to delete it, to modify it and to export it, from

the obtained list of jobs.

The user will navigate and work on the tree of the job explorer by using the

following shortcut keys: Delete (delete a job/folder), Intro (open a job/folder),

F2 (change the name of a job/folder) and F3 ( search in a folder).

The user will specify the visualization mode of the explorer tree by using the

behavior parameter Z070 in LANTEK.CNI file (0: Name only; 1: Reference

and name).

NOTE : There is a Wizard that creates a folder structure considering the

existing jobs. See the document “Wizard for the folder structure.doc”


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• There is a new “Sheet template” called CAJCUT_P3.CAJ. In this “Sheet

template”, the user data from the sheet is displayed..


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• New functionalities added to lead in/out with U type.

Before this version, we just had the following distinct options for this type of

arc:

1.- Lead out with arc form.

2.- Lead out with arc and segment form.

3.- Nothing.

If we do not want to use these new functionalities, we must set up lead in and

lead out angles to 0º when required (depending on quality, material and

thickness…).

- CAM / Machines /Configure… /System / Technology / Lead-in/Lead-out

values


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In v28, two new possibilities have been added to lead in/out:

1.- Lead out with segment and without arc. (Perpendicular or with an angle

related to the contour)

This is a lead out setup with outer segment perpendicular to the contour:

Out R(adius) = 0º y D(istance) /= 0 mm.

Lead out setup with segment and an outer angle related to contour:

Example 1: Lead Out D(istance) /= 5 mm. A(ngle) = 45º R(adius) = 0º

2.-Inner and outer angles for a segment tangent to an arc.

Lead in/out setup with inner and outer segment tangent to inner and outer arcs

respectively.

Example 1: Lead In = Lead Out

D(istance) = Do(istance) = 5 mm. A(ngle) = A(ngle) = 60º R(adius) = R(adius) = 1 mm.


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Example2: Lead In \= Lead Out

Lead In D(istance) = 5 mm. A(ngle) = 45º R(adius) = 1 mm.

Lead Out D(istance) = 10 mm. A(ngle) = 60º R(adius) = 2 mm.

Example 3: It is also possible to define the angle of the final point of outer arc without segment:

Lead Out D(istance) = 0 mm. A(ngle) = 60º R(adius) = 2 mm.


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1.2. CAD

1.2.1. GENERAL

• New option in mosaic application

o CAM / Drawing / Utilities / Mosaics

A new configurable option has been developed for the mode of create parts:

Create a part by each tile

When this option is selected, all the parts that exist in a tile will be saved in a single

part that contains the whole geometry: open contours, closed contours, texts, etc. In

this case, the options “Delete parts with the same perimeter as” and “Join the parts

inside each tile whose reference text is” will not be shown in the properties window.

This option can be configured from the Modify mosaics properties window as

shown in the following figure:


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The new configuration window with all the options is as follows:


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• New option for mosaics application. With this new option, it is possible to avoid the

system from saving the empty tiles. The parameter is activated from the window

setup.

o CAM / Drawing / Mosaics / Configure / Delete empty tiles

• New interface for loop and round angle configuration window. It has been modified

to make handling easier. There is a distinction between the configuration for the

following sets of angles : 0 and W (maximum angle), and W (maximum angle) and

Z (limit angle). In the following figure, you can see the effects on a part image,

when the “Loops values” and “Round angles” options are selected for angles

between (0-W).


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- CAM / Drawing / Technology / Loops / Configure the parameters of the

loops

- CAM / Utilities / Machines / Configure / System / Technology / Loop

values

- CAM / Utilities / Machines / Configure / System / Material/Thickness

dependent data / Loop values

- CAM / Nesting and machining / Technology / Loops / Configure the

parameters of the loops

This new image is the result of activating “Automatic loops” and “Automatic round angles”

from the configuration of the window from the next path:

- CAM / Utilities / Machines / Configure… / System / Save options / Part

saving

- CAM / Utilities / Machines / Configure… /System / Save options /

Execution nesting module


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• New PROTECTED option to save the sheet box in a Windows Metafile file, saving

parts as well as nestings. In case there are several generated files, the files have the

following names:

nBox1.wmf

nBox2.wmf

nBox3.wmf

where n is the corresponding part number or the nesting number. If C:\LANTEK is

the installation directory, the files are saved in the following directories:

C:\LANTEK\Database\DatabaseName\Products\0 for the part case.

C:\LANTEK\Database\DatabaseName\Nestings\0 for the nesting case.

where DatabaseName is the name of the database we are working with.

- CAM / Drawing / Parts / Save

- CAM / Drawing / Parts / Save As

- CAM / Nesting and Machining / Subjobs / Save

- CAM / Nesting and Machining / Subjobs / Save As

- CAM / Nesting and Machining / Subjobs / Save All

The option, generating sheet box window metafile while saving, can be activated

from the following window:


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- CAM / System / Configure: Draw and nest / Tab Auxiliar

• IMPORT AND EXPORT NESTING

A new option has been developed that allows to import and export nestings from the

application of CAM and Nesting and machining.

EXPORT NESTINGS

o CAM / Export nestings

o CAM / Nesting and machining / Subjob / Export nestings to file

There is the option of exporting a list of nestings from a database to a selected

directory. The frame of this directory is shown in the following figure:


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There are three other directories and a file in the selected directory for the export:

- Machines: The whole frame created when exporting the nesting

machines are saved in this directory.

- Nestings: The files .bmp, .chp and .mec of each exported nesting are

saved in this directory.

- Products: The information about the products saved here as .bmp and

.mec files.

- EXPORTNEST.NXP: This file contains all the necessary information

about machines, materials, sheets, products and nestings, to carry out

the import.

When the Export nestings option is selected, a window that allows configuring the

export appears.


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The options in the window are described as follows:

- Configuration files and machine tools. This option allows you to export the

machines of the selected nestings from the database to a .bck file. It is

carried out automatically when this option is selected. The corresponding

.bck file is exported to a directory. It is located in the export directory path,

adding “\Machines”, as it has been mentioned before. For example:

C: \Lantek\Expert\Nestings\Machines

- The next option allows to choose either to display every sheet of the job or

to display every sheet of the database. So that, when selecting the nesting to

be exported, you can choose nestings from another job other than the active

job. In case, there is no active order when exporting, the option Every sheet

of the database only will appear, and Every sheet of the job will be disabled.

The nestings are in the left listand the selected nestings are in the right list.

- Criteria. They can be configured from the following window.


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Criteria window when Every sheet of the job is selected.

By default, it shows the machine, material and thickness with the general

data. .

Criteria window when Every sheet of the database is selected.


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Depending on the configured fields, the corresponding nestings will appear

on the left of the Export nestings window.

- Display drawing. It is possible to show the drawing of a nesting you want to

export, when it is selected. In the event of selecting a job, the system will

display the drawing of the first nesting of the job.

Once all the options have been configured and accepted, a window will be shown

to indicate the export directory:

IMPORT NESTINGS

o CAM / Import nestings


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A new option has been created for the import nestings. Once selected, a window is

shown that offers the possibility to select a file with extension .NXP.This file will

contain the necessary information to carry out the import.

The import nesting process can be run by double-clicking the EXPORTNEST.NXP

file, when the application ExpertPr.exe is associated with this extension.

Next, you can configure the process of import. There are several options.


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- Firstly, a reference for the job name is shown by default. This job will be

created with the export nestings. It is possible to modify it. If it exists, the

application will indicate it.

- Secondly, if the machine configuration has been exported, in , the

Configuration files and machine tools option will be displayed. . If it is

selected, the following window will be displayed during the import:


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In case the machine already exists, a warning message is displayed indicating it and

allows to modify the name or cancel the import of the whole process:

- Thirdly, there is an option for creating new references for the materials to be

imported.


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If the material does not exist in the database, from where it is imported, this

option will not be shown.


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- Finally, the following options are available for the products to be imported.

Create new reference for all the imported products, if they exist in the data

base.

Prompt for a reference for each part.

Overwrite all.

If the products do not exist in the database, from where it is imported, this

option will not be displayed.

If the second option is selected, the following window appears:


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Once the process of importing nestings to the database is finished, the system

automatically runs the nesting module with the imported job. With this action, the

user will be able to see the imported nestings and to generate the corresponding

CNC files for each of the nestings. It is necessary to generate the CNC files for

each nesting because they are not imported with the nesting.

1.2.2. CUT

• New presentation of the Automatic machininig Cut Machining order window

o Cam / Utilities / Machines / Configure / Automatic machining / Cut /

Machining order


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The window controls have been modified and new options are present in the

window.

1. Machining order: The following options can be selected:

- By parts: If you select this option, you can configure the Order mode of

the holes. The Order mode of the holes has the following options : None,

By proximity and By direction.

If the option By proximity or by direction is selected, then the machining

order can be configured as follows:

By proximity:


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By direction:

Furthermore, you can choose among these options:

When By zones option is selected, Number of zones and Last side are

enabled.

- By contours: the machining can be ordered by contours. It is possible to

enable the same options as By zones, except the Order mode of the

holes.

- By minimum heat: If you select this option, you can select the following

machining order as well.

By zones

By parts

By contours


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2. From this window, it is also possible to configure:

Cut holes first

Only cut holes: This option was previously in Automatic machininig-Cut-

Sheets.

3. Furthermore, the option Order by qualities has been included.

4. Finally, the option Cut contained contours by zones, allows to configure the

zone position with the following options:

• New options to configure, depending on material and thickness, in cut machining.

Head raising test


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Machining order

In both cases, it is possible to configure these options, so that the general parameters

or the depending on material and thickness parameters could be considered with the

option “Management by material/thickness”.

- CAM / Utilities / Machines Configure / System / Material-thickness

dependant data / Cutting parameters / Head raising test


dependant data / Cutting parameters / Machining order


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The option Offset, to configure depending on material and thickness, to avoid sheet

heating, has been removed from “Cutting parameters” because is included in

“Machining order” option.


dependant data / Cutting parameters / Offset by minimum heat by parts

• New option to modify simple, lineal, and circular cycles with the right mouse button

. To insert these cycles, the option “There are special cycles” has to be checked.

o CAM / Utilities / Configuration / System / Cutting parameters / General

/ There are special cycles

You can right-click the cycle to view the following information.


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From this window it is allowed to modify the position of the cycle, if it is a simple

cycle; for the lineal and circular cycles, this information is not shown.

Choosing the option More…, the data of the cycle are shown. These data can be

modified for simple, lineal and circular cycles. The changes can be appliedand

accepted or cancelled.


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1.2.3. PUNCH

• New pictures to define the 0º position of the punches for the Rolling Shear, Rib,

Offset, Louver, Pincher and Ball types. The option “Ask for the side” has been added

for the Rolling Shear type.


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- CAM / Tools / Punches / Create… / WHEEL / Others…

- CAM / Utilities / Tools / Punches / Create… / WHEEL / Others…

• Micro joint into corners

In drawing, the option Technology / Punch Technology / Micro-joint 4 has been

modified to insert only 4 micro joints into the 4 corner of the part.

- CAM / Drawing / Technology / Punch Technology / Micro-joint 4

The nearest from the corner.

These will not be inserted


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1.2.4. LISTS

1.3. NESTING MODULE

1.3.1. GENERAL

• In the “Level of optimization” of the automatic nesting, a picture is inserted for each

type of the modules. With these pictures all the modules are explained well. The

texts of some parameters have also changed So that it will be easier to link the

parameter to what it actually does.

o CAM / Machine (Cut) / System / Automatic nesting / General / Level of

optimization

o CAM /Machine (Punch) / System / Automatic nesting / True shape /

Level of optimization


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o CAM / Nesting (Cut) / Utilities / Configure / Automatic nesting / General

/ Level of optimization

o CAM /Nesting (Punch) / Utilities / Configure / Automatic nesting /

General / Level of optimization

• For this new version, the modules pool has been enlarged for multi-part modules.

Until now, the system only made these types of modules adding all the possible

parts into the rectangular area formed by a particular part. For example, with the

following parts the system could not make any module:

Picture 1: Pool of parts.

As you can see in Picture 1, if we join the first part with the second part and the

third part with the fourth part, it would make great modules. In the new version the

system can make these modules (Picture 2) only with the option of “Make multi-part

modules” in Level of optimization for the nesting.

Picture 2: Modules done by the system.


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Picture 3. Option to make the new modules.

o CAM / Machine (Cut) / System / Automatic nesting / General / Level of

optimization

o CAM / Machine (Punch) / System / Automatic nesting / True shape /

Level of optimization

o CAM / Nesting (Cut) / Utilities / Configure / Automatic nesting / General

/ Level of optimization

o CAM / Nesting (Punch) / Utilities / Configure / Automatic nesting /

General / Level of optimization

• Improvement in the part rotation management. In this version it is not possible to

rotate those parts that do not change when they are rotated.. For example, circles.

For such parts only one rotation is required because it is the same for all angles.


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Other examples are squares and rectangles. If you rotate those parts with different

angles, 90, 180 and 270, the result would be the same in the most of the cases. The

rule to block those rotations is that more than 80% of the geometrical elements of

the external contour of the part are segments that are horizontal or vertical.

This new method of processing the parts makes automatic nesting to be faster in

some cases because the number of possible rotations for some parts has been

reduced.

The user can activate the rotation at any time, from “Utilities->Configure->Part

rotation”.

• A new algorithm, “Piston Algorithm”, has been implemented. , It complements the

regular algorithm. This algorithm changes the modules created by the regular

algorithm to place more parts into the sheet. This algorithm always is done with the

regular.

• “Do all” application has been improved. Now, nesting of all the jobs or the sheets of

the subjob will be faster. If some testing parameters are enabled, if all sheet formats

are the same, or if we execute this with all sheets combination, the time spent will be

less.. Lot of time will be saved because unnecessary tests will not be done hereafter.

• On the nesting explorer, a new option, “delete every sheet of the subjob” has been

added to the drop-down menu displayed when you right-click a subjob with

sheets.This option allows us to delete all unwanted sheets instantly.

• Automatic nesting has been modified, and now it will work on multiple processors,

in parallel. This new improvement will result in better execution results, especially,

when each method’s testing benchmarks are much higher.

• Improvements in automatic machining option in the drawing and nesting modules.

With those improvements, we will be able to machine heavy parts faster with a lot of

geometry..


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• The algorithm for applying automatic technologies to sheet parts has been improved.

Technologies such as lead in, lead out, bridges, loops or joins have experienced a

great change.

• The tool selection + action have been improved. Now, a user will get more

feedback from the application because the applicationwill respondfaster to his

orders. These improvements will affect drawing and nesting modules during

massive selections, inverse selections and capture-window selections. In addition,

delete tool has been improved too, decreasing the time that has been spent on the

deletion of heavy parts. Thus, the system takes less time for the most appropriate

nesting.

• The algorithm for saving parts and sheets has been improved in the nesting module,

so CNC files will be created faster.

• Nesting and drawing modules can be accessed faster from CAM.

• Time and Cost Application has been improved too, allowing to prepare quotes

faster. The improvements will affect Nesting and Drawing modules . We attach the

nesting that has been used in our tests.

1.3.2. CUT


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• New option for semiautomatic bridges. This option allows us to select the parts to

create a bridge between them. So, a new button is present in the Bridge toolbar, as

shown in the following figure:

Furthermore, the bridge configuration window has been modified to select the

bridge fitting. It can be fitted to the left or to the right. New images have also been

included making the window easier to manage and understand.

In the following figure you can see the created bridges, selecting the fitting

configuration on the left side and on the right side respectively:


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- CAM / Utilities / Machines / Configure / System / Technology / Bridge

values

- CAM / Utilities / Machines / Configure / System / Material/Thickness

dependent data / Bridge values

- CAM / Nesting and machining / / Technology / Loops / Configure.

• The regular method for nesting has been updated to be used with multi-torch.

Advantages of using this method with multi-torch are the same as the advantages

when regular nestings are done with single torch. One of the main characteristics is

that the nestings are better when you have large quantities of a part . Besides,

nesting is more uniform than the nesting of true-shape method.

o CAM / Nesting / Utilities / Configure / Automatic nesting / General /

Level of optimization / Use regular method

o CAM / Machines / Configure : Machines / System / Automatic nesting /

General / Level of optimization / Use regular method


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• New dockable panel to manually perform the nesting with multitorch. The quick

access option CTRL+M has been replaced with a panel with the following

information:

- Number of torches you want to use

- Distance between torches

- Automatic distances. If this parameter is activated, the minimal distance

between the torches will be calculated, provided that the second parameter,

“Distance between torches” is less than the automatic distance. If this option

is activated, the “Distance between torches” parameter will be deactivated

and the system displays the defined value of minimal distance between the

torches.

- Apply button, to consider the data introduced in the panel and to create new

multitorch modules with that configuration or to modify them.

The panel can be hidden or displayed from the menu or from the tool bar by

clicking the last button:

The option “Select with multitorch” should be activated to view the panel in each

case.

- CAM / Nesting and machining / View / Settings

- CAM / Nesting and machining / View / Multitorch window

The panel information is updated in the following cases:

- On clicking a module with the left button of the mouse, the number of torches

and the distance between torches of the module is displayed. The option

“Automatic distances” appears disabled.

- On selecting the option “Move” and then selecting a module


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In some cases the information is not shown in the panel and the default values that

appear are the following :

The cases are the following:

- Delete

- Multiple selection of multitorch modules (with same or different distances

) from the options on the left bar (Move, place near, fit , copy).

• New parameters for “Automatic Lead-in/Lead-out values” depending on material-

thickness and quality: “Piercing radius” and “Lead-in and lead-out minimum length”.

1. Piercing radius: This parameter allows us to define piercing radius depending on

quality, thickness or material. Until now, we could only define piercing radius

depending on material or thickness, but not depending on quality.


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In version 27, you could define some reduction percentages related to piercing

radius, when the cut quality changed, but those percentages were common to all

machine’s materials and thicknesses.

The reduction percentages were applied only when the “Test overlapping”

parameter was activated with the “Change quality” option or when the machining

was verified.

With this new parameter, it is possible to define values for piercing radius for all

qualities, thicknesses and materials.

The new radii will replace all the previous piercing radii . (Machining

verification, quality changes in overlapping test…).

These values can be defined depending on the default piercing radius, (CAM /

Utilities / Machines / Configure / System / cutting parameters / General / Piercing

Radius)

(CAM / Utilities / Machines Configure / System / Material/thickness dependant

data / cutting parameters / piercing radius) as a percentage of it, or as an

absolute value. When one of those values changes, the other value will be

updated.

NOTE: If the default piercing value changes for a specific material-thickness, all

the piercing values of the different qualities of this material-thickness will

change their absolute values depending on the percentage value that was defined

previously.

- CAM / Utilities / Machines Configure / System / Technology / Automatic

lead-in/lead-out values / Piercing Radius

- CAM / Utilities / Machines Configure / System / Material/thickness

dependant data / Automatic lead-in/lead-out values / Piercing Radius

2. Minimum Lead-in/Lead-out length: It is used when the ”Test overlapping”

parameter is enabled with “Shorten” option. It defines the minimum length

that a lead-in or lead-out can have when one of them is shortened because of

overlapping.


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o CAM / Utilities / Machines Configure / System / Technology / Automatic

lead-in/lead-out values / Lead-in/Lead-out maximum and minimum

length

o CAM / Utilities / Machines Configure / System / Material/thickness

dependant data / Automatic lead-in/lead-out values / Lead-in/Lead-out

maximum and minimum length

• Waterjet

Five new text box has been added where you can see the five different speed

possibilities.

1.3.3. PUNCH

• New window organization for the automatic nesting setup of punch. On one hand, all

the parameters, applied to the rectangular nesting method (Picture 2) and the

parameters applied to the true shape method (Picture 3) have been grouped into two.

On the other hand, there are the general parameters (Picture 1) and the auxiliary

parameters (Picture 4) that are applied to both methods. The true shape method

has also been updated to make it more user-friendly. In the previous version, if you

wanted to use the true shape method, you had to enable the use of that method, and

then, you had to confirm that you really wanted to use it. Now, you only have to

choose the method you want to use and you don’t have to enable the true shape

method.


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Picture 1. General setup

Picture 2. Rectangular nesting setup


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Picture 3. True shape irregular setup

Picture 4. Auxiliary setup

• The option automatic nesting by zones has been added. With this new option, e part

nesting is done in the sheet by zones. It is also possible to include a remnant line for

each zone . The remnant line can be lineal or true shape.


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o CAM / Machines / Configure... / System / Automatic nesting / Advanced /

Nesting by zones

o CAM / Nesting / Utilities / Configure / Automatic nesting / Auxiliary /

Nesting by zones

• New option to modify the values that affect the distance between parts in the

nesting module. Now, it is possible to change the punch width used to cut the

external border, as well as the punches used to cut the external “framework of non

common cut” or the external “framework of shear”.


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o CAM / Nesting / Utilities / Configure / Automatic nesting / General

• New options for true shape method in automatic nesting:

- Regular nesting: With this kind of automatic nesting, the result will be better

when you are nesting a part with a large quantity.

- The option of choosing the priority in direction for the nesting

- The option of testing all the possible rotations of the part. Now, you can

only use 0, 90 and 180º.

- Amplification of the number of methods from 5 to 18.

- Configurations levels.

-

• Subprogram for Amada

o CAM / Nesting / Modify / Subprograms treatment / Rectangular

subprogram for Amada machine

For the treatment of the subprograms, we have added two different concepts. First,

the check “by angles” with which you can separate the subroutines depending on the

angle of the tooland make a different subroutine for each change in the tool

angle.With the other option “maximum distance”, you can define the maximum

distance between two punches of a subroutine. If the distance of the punches is


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greater than this value, Expert will separate them to different subroutines; this value

is initialized to the middle size of the part.

• Machining order by zones

o CAM / Nesting / Utilities / Configure / Automatic machining / Cut /

Machining order

Till now, when you select this option, Expert organizes the direction of cut by

zones, changing the direction of the cut in every line, without taking care if the line

has any segment to cut. Now we have modified this algorithm to change the

direction of the cut, only if the line has some element to cut.


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• Change punch instructions in the nesting when a part is modified.

Previously, when a part was modified in the drawing module (a little change: for

example, a dimension note) and if that part was in a nesting, the punch instructions

of that part were deleted. This problem is resolved, and now the system detects the

change in the geometry or in the machining and change the instructions in the

nesting. For example, now if the user only inserts a dimension note in a part, the

nestings of that part are not modified.

Now the system also machines nesting the punch instructions that are moved and

added in the part. Before, these punch instructions are not machined in the nesting.

The system machines these instructions automatically and moves them to a

position depending on the machining order configured. . It is possible that sometimes

the machining order are not the best, so the user checks the order of the machining

of the nesting while moving or inserting new punch instructions in the part.

Furthermore, if the user modifies the exterior of the part (common or not common

punch), the system also changes the punch instructions of the exterior. In this case,

depending how much the user changes the exterior of the part, the machining of the

nesting can be incorrect or incomplete. So if the user changes the exterior of a part,

the user has to verify that the machining of the nesting is correct.


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• Modify Trap increments

o CAM / Nesting / Modify the machining / Modify chute operations

Till now, we could only change the trap. Now, it is possible to modify the

increment of the selected trap-evacuations. If it is a trap-stop for incorrect increment

(may be collision with clamps), it is possible to modify to a correct increment and

get a trap evacuation.


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• Automatic detection for Parts and holes evacuations

o CAM / Nesting / Technology / Work chutes

This is a default option. It will detect whether a piece of sheet is a part or a hole.

You can also use the usual options to select the type manually.

• Internal changes in evacuations

- The special evacuation internally has a previous punch.

- The evacuation and other options like manual nibbling, cut the geometry

with external punch technology and it is correctly associated to machining.

- To have more control to solve same problems. Now when you delete a part,

the machining of the part is deleted more efficiently than before.


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- The system knows more exactly what is machining, and avoid double

machining. Now when chute evacuation is deleted, the original nibbling is

recovered in some cases.

• Optimize chute operations

o CAM / Nesting / Modify / Optimize chute operations

With the option “Yes, with whole element”, you can carry out all the punches of the

segment with the trap evacuation, and make all the exterior nibbling together with

the trap.

There is a new check to keep the trap opened (using open and close trap as before) or

keep the traps evacuations and modify only the order of machining.

• Other points about trap function


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We have fixed a problem on the utilization of the trap in automatic mode. When the

part was not over the trap in a percent bigger than the defined in the configuration of

the machine, we usually put a stop in the evacuation; but now, we make

automatically a movement to place the part correctly for its evacuation.

In the total destruction of the remnant, when we have checked the evacuation of the

remnant by trap, sometimes Lantek did not do the evacuation correctly; because ,

when the evacuation was generated, the work zone used was incorrect. Now this

problem is fixed and the remnants are evacuated correctly.

• Order punch sequence by window

o CAM / Nesting / Modify / Order machining / Order punch sequence by

window

There are three new checks:

- Keep machining order to maintain the order and move machining after the

position of the first machining selected for each window

- Invert order of nibbling depending on the machining direction

- Keep options for next selections to avoid two windows for all the selections,

if you want the same for all of them.


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• Machining order by tool

o CAM / Nesting / Utilities / Configure / Automatic machining / Nested

punch configuration / Machining order

We have fixed some error in the machining order by path and by time, making it

more efficient. For example: Before these changes, sometimes these options make

this organization, now we always make it good.

Be careful with the parameter Auto-index rotation time (360) (Configuration

machine/Time calculation/Punching parameters/General) because the machining

order by path and by time depends on this parameter. So if this parameter has an

incorrect value, the machining order can be incorrect when the tool is in an auto-

index station.

• Total destruction of remnant by proximity (Version 28.00)


punch configuration / Outside punching / Total destruction of the

remnant

With this check you have the option to let the remnant destruction like before or

make it more efficient; because if you select this option, the order of the destruction

will be by proximity and if the edge has more than one line to destruct, these lines

will be continuous instead of zigzag.


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• Refresh the machining of the part in semiautomatic punch by contour

Until now, when you machine a part in semiautomatic mode with the contour option,

you need to move the screen to refresh the machining; now the machining is

refreshing correctly after finishing the option.

• Reposition strategy with maximum rigidity during total destruction of remnant

Corrected this option during total destruction of remnant.

• Generate correct information during total destruction of remnant

When the option total destruction of remnant generates a remnant to evacuate with

the lift to pallet, the system generates the correct information for the palletization of

this remnant in the pallet module.

• Correction in Sheet simulation while showing machining of a tool

• New type of clamps, movable clamps with 2 positions. (BayKal)

In the new clamp types, we define the distance that they can move. The movement of

the clamp will be of this distance but changing the direction in each movement. The

first direction is always in the positive X axis.


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• Semiautomatic destruction of remnant

o CAM / Nesting / Contour / Punch set of selected parts

Until now, the machining by contour with the option of total destruction of remnant

worked wrong. Now, it does not add extra repositions; it is possible to do machining

by parts in several selections or several parts in the same selection, if you follow the

correct order for remnants destruction. You can also machine some parts by contour

and the rest of the sheet in automatic mode.

• Trap optimization by zones

o CAM / Nesting / Modify machining option / Modify chute operation

Until now, you can only configure the mode of evacuation. Now, you can also

configure the direction of the evacuation and the tolerance to optimize it. Besides,

these values are saved in the file Lantekpr.cfg from which the values will be loaded

later.

• Automatic machining


punch configuration (outside punching & outside parameters)

We had changed the configuring of automatic machining and made it more

efficient. Now you have all the configuration in the same window, so you can

configure all the machining without moving over to many windows.


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In this window, you can configure the same general parameters of Outside punching.

There is nothing new in this window; we just moved it to a different tab for better

understanding.

1 2 3 4


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1. In this part, you can configure the tool for horizontal and vertical segments.

2. Here you can define the way you want to machine the sheet (By parts, by direction or total destruction) using “Order” combo box. You can also configure, how to cut each part and whether you want to cut by grids or not.

3. Here you can define the way the parts are to be cut around the sheet.

4. Here you can configure how to machine the edging of the sheet. You can just select the type of the edging or click in the arrow button and configure it.

When you change some combos or click on some places the options in the window

and some texts will change. Only the options that lantek is going to use will be

displayed. , making the configuration more efficient and understood.

• Optimize punches on corners

Now the window has been modified to select the punches to be used to optimize

the punches on the corners.

There are four options:

- Predefined tool: Try to use only this punch.

- Punches used on corners: Try with the punches used in this corner.

- Punches used on sheet: Try with all the punches that are used to punch the

sheet.

- All punches: Try with all the punches that are in the data base.

The system keeps on trying from “Predefined tool”, if selected, until the option

selected.

o CAM / Nesting / Modify / Optimize punches on corners


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1.3.4. LISTADOS

1.4. DUCT

1.4.1 GENERAL

1.4.2 REPORTS

1.5. PROCESS MODULE

1.6. IMPORTERS / EXPORTERS

• New speed improvements in importers. Now there is a list of parts placed on

memory, with the last fifteen that had been selected before. Now it is not necessary

to ask for each part’s geometry in DXF files, if that part had been selected

previously. This will save time in import process.

• A checkbox has been moved to window of importers, giving a powerful usage to the

drawing simulation option. In the last version, that checkbox was in configuration

window and if you have decided to enable or disable it, that affected all parts of the

list. Now you can decide if you want to show or hide any part’s geometry. This will

help, in case if there’s any part too large to be shown.


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• Improvement in drawing control. Render and refresh processes have been optimized

and now you can easily change between different windows while a heavy part is

been shown on importers window. Now geometry is drawn faster and only once.

• Import algorithm of DXF and DWG files has been improved. In addition, times and

cost application has been improved. . Both application will allow import process to

go faster.

1.7. PALLET


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2. MANAGEMENT

2.1. ITEMS AND BACKLOGS

2.1.1. ITEMS

• The new “Price Update” application updates the prices and tariffs of a group of

products, defining their specific price or applying the corresponding percentage

increase or decrease.

2.2. CRM

2.2.1. DUNNING MANAGEMENT

• The new “Dunning” application is launched from the CRM tree. This application

allows the financial manager to track all the customers with pending payments.

Once the user has defined the dunning levels, the status of the costumer will

change according to the eventual default payments. The application can lock the

customer and create the reminder documents to be sent to the debtors. Based on

that, it can also create new charge lines for the non paid invoices.

2.3. MANUFACTURING

2.3.1. MANUFACTURING OPERATIONS

• The system updates the operations status from “available” to “in workshop”

when the operations have available elements to be validated. This happens if the

“Update manufacturing operation status when the previous operation is

validated” configuration parameter is enabled.


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• The “Import from manufacturing operations” application has been extended,

allowing to import 2D and 3D geometries. With these options it is possible to

select the required geometries, to create new products in the database

automatically and to generate the operations needed to manufacture them.

2.3.2. WOS

• New setup form that allows to select different options to modify the WOS

behavior. The options are

o Clone operations when reprocessing nestings, that allow to copy or do not

allow to copy operations that are related with a nesting.

o Automatic time management, that blocks or does not block the edition of

times in the validation form. Only the System administrator has access to

this option.

• Change of Clock Watch. In order to get a more user-friendly interface, an option

has been designed that allows hiding the timers in the control panel.

• Details tab has been settled in the lower part of the interface and new information

about the machine claws is now showed there.

• Now it is possible to delete finished nesting from the data base to get a faster

environment.

• The filter functionality has been renewed. Now advanced filter or user filters can

be easily made in a more suitable and powerful interface.

• New improvements in the turret change plug-in.

• A new functionality has been included that allows to manage batch numbers in

WOS module.


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2.3.3. WORK CENTERS

• There is a new application allowing to remove work centers from the system.

When the user tries to delete a work center in use, a warning message listing all

the information that will be deleted is displayed. Then, the user can decide

whether to proceed or to cancel the process.

2.4. SALES MANAGEMENT

2.4.1. GENERAL

• There is a new functionality allowing to create quotes, sale orders, delivery notes

and weight based invoices. Similarly, it is also possible to work with them.

• New application filters for the sales management documents.

2.4.2. SALE ORDERS

• There is a new application importing 2D sheet part geometries into sale orders.

The application allows the user to select a 2D geometry, insert the product in the

database and create a new line in the current sale order of the product.

• When the “Delivery date” is updated in a sale order, the delivery date of the

manufacturing order is also updated. Therefore, the required date of the

manufacturing operations is updated as well.

• The “Add new products to the sale order” application has been redesigned.

Similarly, its functionality and speed have been improved.

2.4.3. DUNNING MANAGEMENT

• There is a new functionality when making quotes, sales orders, delivery notes

and invoices. If the customer has limited credit, the system will display a warning

message allowing the user to choose among the following options:

o Update the credit limit


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o Lock the customer

o Do not allow the current sale

2.4.4. CONFIGURATION

• There is a new configuration parameter which selects the steps to follow to dispatch

a shipment when a delivery note is created. The system can be configured to make it always, never, or ask it before.

2.5. PURCHASES MANAGEMENT

2.5.1. GENERAL

• New application filters for the purchase management documents

2.5.2. PURCHASES ORDERS

• There is a new “Cancelled” status for purchase orders.

• Transportation costs follow the same pattern as sales transportation costs in orders,

delivery notes and invoices.

• Financial charges can be displayed as a percentage, not only as an amount.

2.6. QUOTES

2.6.1. GENERAL

• There is a new application importing 2D sheet part geometries into quotes. The

application allows the user to select a 2D geometry, insert the product in the

database and create a new line in the current quote of the product.

2.6.2. QUOTATION TOOL

• The new quotation tool is launched from the quotes module.

• The quotes environment has been improved.

• This new tool only quotes sheet parts.


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• It allows quoting more than one line in the same window. All the necessary data

is available and there is no need to open more windows.

• There are four options to create a new quotation line:

o A product from database with the possibility to duplicate the product.

o With the sheet part importer.

o With the QuickDraw.

o With the Draw module.

• It is possible to duplicate a quote line with all the data (product, operations and

costs).

• The products created with the quotation tool are saved as draft products. They

will not be available as real products until the sale order is created.

• Cut operations can be quoted with the complete CUT/PUNCH wizard or with a

simplified version. (The functionality is exactly the same as the Expert III

quotation wizard).

• The bending operations can be quoted with the complete BENDING wizard or

with a simpler one. (The functionality is exactly the same as the Expert III

quotation wizard).

• There is a default wizard for all technologies.

• There is an option to configure EXCEL templates and use them as quotation

wizards for all technologies.

• There is an option to configure PARAMETRICS and use them as quotation

wizards for all technologies

• The user can configure easily the quotation wizards available for each

technology, operation and work center.

• It allows adding/deleting/modifying any operation involving products.

• It allows to add/delete/modify extra costs not implied in the operations. These

costs can be:

§ independent of the quantity

§ dependent of the quantity


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2.7. WAREHOUSES

• Manual movements of batch products have been improved. There is a new

window in the warehouse movements section displaying the available elements

that can be taken out manually.

• The “Inventory adjustment” application has been redesigned, becoming more

user-friendly and faster.

• There is a new functionality which assigns a specific quantity to the selected

lines.

• The “Transfer between warehouses” application has been redesigned, becoming

more user-friendly and quick.

2.8. ITEM TRACKING

2.8.1. GENERAL

• Possibility of assigning a different tracking number to any element entered

in the warehouse from the good receipt reception.

• New application called “Detachment warehouse entry movement” that allows

to create manual movements assigning a unique tracking number for any

entered element.

• New application “Tracking number assignment” that allows to assign unique

tracking numbers to the elements that already have entered in the warehouse.

• There is a new configuration parameter allowing to turn the variant fields of

the system visible or invisible.

2.9. OUTSOURCING

• The new outsourcing module has been created to meet the increasing need of

the clients to subcontract some of the processes of their enterprise.

• There can be two different reasons to outsource:

o The company is not able to deal with all the workload.

o The company does not have the means (tools/technology) and/or the

expertise needed to perform a particular task.


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• Outsourcing is closely connected to the rest of the process, since it is not

isolated from the other activities of the company.

• The outsourcing module generates 4 main documents:

o Outsourcing orders: The outsourcing order includes all the operations

and materials the company is sending to the supplier. The system can

create outsourcing orders based on the manufacturing operations

defined as outsourcing operations and depending on a supplier.

o Exit delivery notes: It is possible to create a delivery note containing

the information of what is sent to the supplier and its cost. This

document records the launching of the operation and the dispatch of

the material to the supplier.

o Entry delivery notes: This document records what the supplier has

sent back and what has been integrated in our system. It is also

possible to receive some material back as surplus or remnant. When

this document is received, the outsourcing operation is validated

following the same pattern as any other validation. Once the operation

has been validated, it is possible to send the next operation to the

supplier.

o Invoices: This document follows the same pattern as the other

invoices of the system.

• From the Outsourcing module, it is possible to track the items and to select

the track number option when an exit delivery note is sent or when an entry

delivery note is received.


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2.10. FINANCIAL MANAGEMENT

• It is possible to account an invoice and to generate the distributions at the

same time. Therefore, it is possible to account several invoices at the same

time.

• There is a new accounting administration role allowing to manage the access

to some accounting applications.

2.11. REPORT CENTER

• Now it is possible to send a report by e-mail in different formats directly from

the Reports center. It is possible to choose the address from the configured

records when the system is customized.

• New groupings have been added to some reports (employees list, cases list,

task list, contracts list...).

• Product images can be added to the sale orders, delivery notes and quotes.

• The Personal Income Tax summary has been added.

• There are new financial reports adapted to the new Spanish General Chart of

Accounts.

• There are new employees’ absenteeism and overtime reports.

• There are new outsourcing order and delivery notes (exit and entry) reports.

• The following manufacturing reports have been added:

o Resources productivity report

o Manufacturing order report

o Batch reports

o Barcode reports

• There is a new resources assignments by periods report.

• There is a new work order costs report.

• The following reports have been added in WOS:

o Template report

o Non cutting operations route sheet report

• There is a new detailed work report.

• New item structure report for complex products.


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2.12. GENERAL FEATURES

• New list window to assign automatic references. This window allows you to

leave the organizational unit field blank. If that field is empty, the automatic

reference will be assigned to all the organizational units the user is allowed to

connect to.

• Now it is possible to turn a partition invisible from the interface editor.

• The following commands have been added: Expand the groups, Expand all

the groups, Collapse the groups, Collapse all the groups.

• New BrowserRoot command to execute a browser window with just one root

node.

• New Reconnect command. This command is applied automatically with the

configuration changes requiring the program to be closed.

• New and simpler share window allowing to access the advanced share

window.

• The different groups and users added to the record have the same Reading

and Modification permission. It is possible to change those permissions

clicking in the list window of the advanced mode.

• New option allowing to save the open windows with the same position and

size to a desktop combo.

what is new on v28-00-00-00 - lantek · 2008. 12. 15. · lantek automatización s.l. 3 1. cam 1.1....

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