what is sandpaper?
TRANSCRIPT
StuartMuncerfortheSouthFloridaWoodworkingGuild Page1of10October2015
The Plane Papers
Sandpaper for Woodworking
WHATisSANDPAPER?Sandpaperisdefinedasasheetofpaperorclothwithanabrasivematerialattachedtooneside.Earlysandpaperwasmadewithnaturalmaterials-suchasseashells,sand,orseeds-attachedtopaperwitheitherglueorvarnishandhadarelativelyshortusefullife.Modernsandpaperismadewithman-made,syntheticabrasivesthatareavailableinawidevarietyofproductsthataremoreversatileanddurable.Thereareanumberofpurposesforsandpaper:
t Toremoveamaterialfromasurface-suchasfinishorpaintt Toremovemillmarksandflawsinrawwoodt Toremovesandingmarks-inpreparationfor,ortocompleteafinisht Tomakeasurfacerough-inpreparationforgluet Tomakesmallchangestotheshapeofthesurface
Therearefourcomponentsofsandpaper-thebacking,thebondingagent,theabrasiveparticles,andtheform-eachcontributingtotheuseandfunction-andultimatesuccessofsanding.Whilethebasicsremainthesame,themanufacturersofsandpaperwillcreateuniqueandproprietaryformulasanddesignsforeachcomponenttoimprovetheirproductsandremaincompetitive.
THEBACKINGThebackingusedforsandpaperisasindividualasthetaskthesandpaperwillbeperforming.Thebackingneedstoaccommodatetheheftoflargeabrasiveparticles;stayintactwithwetsanding;withstandintensefrictionheatandpressureofmachinesanders;andflextocontourswhenneeded.PAPERPaperbackingisthemostcommonandmosteconomical.PaperisratedAthroughFbyweight,withAbeingthelightestandFtheheaviest.Lightweightpapers(A-C)aretypicallyusedforhandsanding.Powersanders(disksandsheets)mayuseanyoftheweights.Beltsandersuseonlytheheaviest(E-F)weightpapers.Somelighterweightpapersmaybetreatedwithchemicalstobewaterproofandwillbemarkedappropriately.FIBERFiberbackingismadebyfusingseveralsheetsofpapertogetherbyaprocesscalled"vulcanizing".Theresultisaverystrongpaperbackingusedforfiberorvulcanizeddiscs.Fiberbackingisnottypicallywaterproof.
StuartMuncerfortheSouthFloridaWoodworkingGuild Page2of10
October2015
Sandpaper for Woodworking
CLOTHClothbackingisratedbyweight(J,X,Y).TheJclothbackingiscottonwithadegreeofflexibility.TheXclothbackingisaheaviercottonusedforgeneralpurposes.TheYclothbackingismadeofpolyester(upto100%)andbecauseofitsdurability,isusedforheavyduty,highheat,wetsanding,orroughapplications.ThelighterweightJandXclothbackingsmaybetreatedchemicallytobewaterproofandwillbemarkedappropriately.Theheavyweight100%polyesterYclothbackingisnaturallywaterproofandistypicallymarketedaswaterproof.FILMFilmbackingsarelikeaplasticpaper,providingtheflexiblecharacteristicsofpaperwiththestrengthofalightweightcloth.Filmbackingsproducefinerfinishesintheveryfinegritsandcanbeusedwetordry.Filmbackedsandpaperistypicallymuchmoreexpensivethanpaperorclothandmaynotberequiredwithmanywoodworkingprojects.THEBONDINGAGENTThebondingagentistheadhesivethatattachestheabrasiveparticlestothebacking.Therearetwocoatsofadhesiveapplied-thefirsttoattachtheabrasiveparticlestothebacking,andthesecondtoattachtheparticlestoeachother.RESINMostmodernbondingagentsareresinbonds,resistanttotheheatgeneratedbysanding.Resinbondssignificantlyextendtheusefullifeofsandpaper.ANIMALHIDEGLUESomesandpapers,especiallysomeoftheolderandinexpensiveproducts,aremadewithanimalhideglue.Thesesandpaperscanbequicktotearaswellasdeterioratewithfrictionheat,pressure,andmoisture.Thesepapersaremostusefulwithnon-wet,lightfinishingwherelittlefrictionheatisgenerated.THEABRASIVEPARTICLESManyabrasiveparticleshavebeenusedovertheyearssuchassandandglass.Themostcommonlyusedparticlestodayaremanufacturedfromsyntheticmaterials,allowingforextendeduseandalargerrangeofgritsize.Colorwasonceanindicatoroftheabrasivetypebutnowvarywiththeadditionoflubricantsandbythemanufacturertodifferentiateproducts.
StuartMuncerfortheSouthFloridaWoodworkingGuild Page3of10
October2015
Sandpaper for Woodworking
ALUMINUMOXIDE
Description Syntheticmaterial,sharpandblocky,mostcommonforwoodworkingAdvantages Longlasting,durable,economical,abrasiveparticlesfragmentwithheatandpressure
(friability)torenewcuttingedge,sandsfinerwithuse,consistentscratchpatternDisadvantages Unevenscratchpattern,notassharpasgarnetCommonUses Powersanders,rawwood,hardwood,generalusesandpaper
CERAMIC(ALUMINAZIRCONIA)
Description SyntheticmaterialAdvantages Mostdurable,removesmaterialquickly,longlasting-canlast4-6timeslongerthan
othersandpapersDisadvantages Expensive,aggressivegritcaneasilydamagewoodCommonUses Beltsanders
GARNET
Description Naturalmineral,reddishAdvantages Inexpensive,hardsharpedgesfracturewithusetoproducefreshcuttingedges,finish
betterthanaluminumoxide,softscratchpatternDisadvantages Wearsrapidly,poorchoiceforpowersandersCommonUses Rawwood,finishsanding,handsanding,sandingendgrain
SILICONCARBIDE
Description Syntheticmaterial,gray-blackAdvantages Wetsanding,extremelyhardandsharp,cutsquicklywithlightpressureDisadvantages Brittle,wearsquickly,notgoodonbarewoodCommonUses Removingnibsbetweencoatsoffinish,removingoldfinish,wetsanding
THEFORMSandpaperisavailableinanumberofformsandeachformisavailableinanumberofbackings,abrasiveparticles,andgrit.Someofthemostcommonformsareasfollows:
FORM GENERALCOMMENTSSheets
Soldinpacksofmultiplesheets,canbesamegritormultiplegritstofacilitatethesandingprocess,typicallyusedforhandsanding,bestwhenusedwitharigidbacking.
Rolls Soldbylength,samegrit,usedbyorbitalsanders,drumsanders,andhandsanding
Disks Disksattachtoastiffbackingdiscforusewithrotarysanders.Mayuseapressuresensitiveadhesive(PSA)orhook-and-loopmethodforattachment.PSAisonetimeuseonlymakinghook-and-loopdisksmore
StuartMuncerfortheSouthFloridaWoodworkingGuild Page4of10
October2015
Sandpaper for Woodworking
economicalinthelongrun.
Belts Forusewithbeltsanders.Portablebeltsandersuseclothbacking.Beltsshouldbepurchasedasneededastheadhesiveholdingthebelttogethertypicallylastsonlyoneyear.
Specialty Non-standardfootprintforcornersandtightspaces,sandingcords.
FoamBlocks Flexiblethickblocksthatallowsandingofcontours.Keepssurfacerigidforhandsanding.Multiplegritsforremovingpainttofinalsmoothing.Washable.
Sponges Flexiblethinblocksthatreadilyconformtomostshapes.Washable.
SteelWool Notsandpaper.Goodforbuffingbetweencoatsoffinishandsandingcontours.Mayleaveshavingsincracksthatrust.
AbrasivePads Notsandpaper.Goodforbuffingbetweencoatsoffinishandsandingcontours.Willnotrust.
THEGRITGritisdefinedastheaveragenumberofaspecificabrasiveparticleneededtocoverasquareinchofsandpaper.Whentheparticlesarelarge,fewfitintoasquareinchandthegritnumberislow(ie:40-grit).Whentheparticlesaresmall,manyfitintoasquareinchandthegritnumberishigh(ie:320-grit).Sandpaperislabeledwiththegritandgenericgradeasfollows.Note:Thischartisacompositeofmanysourcesandisintendedonlyasanillustration.
GRADE GRITSIZE AVERAGEPARTICLESIZE(µ)Coarse 40-60 269-425Medium 80-120 115-201Fine 150-180 82-100VeryFine 220-240 53-68ExtraFine 280-320 36-52SuperFine ≥360 4-41
CAMIvsFEPAThemajorityofsandpaperismanufacturedineithertheUnitedStatesorEurope.SandpaperfromtheUSisgradedandsizedonascaledevelopedbytheCoatedAbrasivesManufacturers’Institute(CAMI)andapprovedbytheAmericanNationalStandardsInstitute(ANSI).SandpaperfromEuropeisgradedandsizedonascaledevelopedbytheFederationofEuropeanProducersofAbrasives(FEPA)andistypicallynotedbya“P”beforethegritnumber(ie:P320).Asonemayexpect,therearedifferencesbetweenthetwosystems.
StuartMuncerfortheSouthFloridaWoodworkingGuild Page5of10
October2015
Sandpaper for Woodworking
WhencomparingCAMIandFEPAsandpaperfrom60-gritthrough180-grit,theaveragesizeoftheabrasivesparticlesarenearlyequivalentandbotharelikelytodeliversimilarresults.Forexample,a60-gritCAMIwillcomparewelltoaP60-gritFEPA.Whencomparingacrossthe“Finer”grades,theaverageparticlesizebeginstovarysignificantly.Forexample,theaverageparticlesizeof800-gritCAMIisequivalenttoaP1500-gritFEPA.Tocompoundtheissue,FEPArequirestheparticleswithinanygivengrittohaveatightersizerange(standarddeviation)thanCAMIdoes.Forexample,iftheaveragesizeparticleis425µmfor40-gritsandpaper,theCAMIsandpapermayhaveaparticlesizerangefrom400-450,wheretheFEPAsandpapermayhaveatighterparticlesizerangefrom415-435.Itisestimatedthat90-95%ofsandpaperusedtodayisFEPA.OneofthemainreasonsisthatFEPAsandpaperhasaconsistentlyuniformgritinthe80-150-gritrange,thereforecuttingfasterthanequivalentCAMIsandpaper.Inaddition,thetighterparticlesizerangeequatestomoreauniformscratchpattern.WhileithasbeenstatedthatFEPAsandpaperistypicallynotedwitha“P”,thisisnotalwaysthecase.3MwilltypicallylabeltheirFEPAsandpaperwitha“P”.NortondistributesonlyFEPAsandpaper,butitisnotlabeledassuch.KlingspordistributesonlyFEPA,someislabeled,someisnot.MirkadistributesonlyFEPAsandpaperandallislabeledwitha“P”.STEARATED(NON-LOADING)SANDPAPERStearatedsandpaperreferstothosecoveredwithzincstearate(asoap)appliedtothesandpaperandaredesignedspecificallyforusewithresinousorfinishedwood.Woodresinsandfinishesbecomeliquidfromthefrictionheatgeneratedbysanding,coatingtheshavingsgeneratedbythesandingprocess,resultingincloggedsandpaper.Thezincstearatecoatsthemixturetopreventitfromadheringtothesandpaper.CLOSEDCOATSANDPAPERClosedcoatreferstoaproductwheretheabrasiveparticlescover100%ofthebackingwithnospacebetweenparticlestotrapshaving.Finegritsandpaper(greaterthan150)istypicallyclosedcoatwherecloggingislessofanissue-suchasmetal,hardwoods,andfinishedwoodapplications.Withallofthesurfacecoveredwithanabrasiveparticle,aclosedcoatproductprovidesanaggressive,yetconsistentscratchpattern.SEMI-OPEN/OPENCOATSANDPAPERSemi-opencoatreferstoaproductwitha30%reductioninabrasiveparticles,whereasopencoatreferstoa50%reduction.Theparticlesonasemioropencoatproductarespacedfurtherapart(coveringonly40-70%ofthebacking)togivetheshavingsaplacetogoandreduceclogging.Semi-openandopencoatproductsprovidealessaggressiveandcoarsefinishwhencomparedtosimilarclosedcoatgrits.
StuartMuncerfortheSouthFloridaWoodworkingGuild Page6of10
October2015
Sandpaper for Woodworking
CHOOSINGtheRIGHTSANDPAPERSandingisoneoftheleastenjoyableaspectsofawoodworkingproject.Unfortunately,withoutasolidsandingapproach,thehoursinvestedincreatingthe“perfect”projectmayhavebeenwasted.Takingthetimetochoosetherightsandpaper(s)forthejobwillsavetime,money,andfrustrationaswellasproducefinefinishedproject.Thereareanumberofquestionstoaskbeforebeginningasandingproject:
1. Whatistheobjective–areyouremovingpaintorsandingbetweenfinishcoats?2. Howmuchdoyouwanttospend–“skyisthelimit”orfrugal?3. Whataboutsteelwoolandabrasivepads–whencantheybeused?
WHATISTHEOBJECTIVE?Thechartbelowisaguidelinetousewhenchoosingsandpaper.Thegritisthemostimportant.Open,closed,orstearatedcoatwillmakethejobeasierbutisnotmandatoryandmaybemorecostly.Theabrasivemaybelimitedbythemanufacturer,buttheextremes(highandlow)areimportant.
Grit Coat Abrasive
50-6
0
100
-120
150
-180
220
-28
0
320
400
≥600
Ope
nCo
at
ClosedCo
at
Stearated
Garne
tA
lumOxide
Ceram
ic
Silico
nCarbide
BareWood(OpenGrain) x x x x BareWood(FineGrain) x x x x x x x x x BareWood(HighResin) x x x x x x x x x BareWood→ClearCoat x x x x x x x x x BareWood→Stain x x x x x HeavyStockRemoval x x x ModerateStockRemoval x x x x x Shaping x x x x x x Paint/FinishRemoval x x x x x LtPaint/FinishRemoval x x x x x x BeforePrime/Stain/Seal x x x x x AfterPrime/Stain/Seal x x x x x BetweenFinishCoats x x x x x xAfterFinalFinishCoat x x x xWaterBasedFinish x x x x x x xPrepareforGlue x x x x x
StuartMuncerfortheSouthFloridaWoodworkingGuild Page7of10
October2015
Sandpaper for Woodworking
HOWMUCHDOYOUWANTtoSPEND?Theoldadage–“Yougetwhatyoupayfor”isjustastruewithsandpaperasanythingelse.Themanufacturersofsandpapertypicallyprovideavarietyofpricelevelsforconsumers.Atthelocalhardwarestore,a60-gritsheet,from3M,canbepurchasedfor$1.83,$0.87,or$0.66persheet.Whatarethedifferences?
1. For$0.66yougetaluminumoxidesandpaper–nothingmore,nothingless.
2. For$0.87yougetgarnetsandpaperthatfinishesbetterthanaluminumoxide,hasabettergradebackingformoredurability,andisopencoattoreduceclogging.
3. For$1.83yougetaproprietyabrasivesandpaperwithclaimstolast7-15timeslonger,witha
backingthatisslip-resistant,isopencoatandstearatecoatedtoreduceclogging,canbeusedforbothwetanddryapplications,andcanberinsedtoremovebuildup.
Generally,betterqualitysandpaperwillhavethefollowingcharacteristics-
t Willcost2-3timesregularsandpapert Willworkfaster,lastlongert Willhaveastrongerbacking-resistingtearing,addingflexibilityandtheabilitytofoldand
bendtoconformtodifferentshapest Willbemadewithhighqualityabrasivest Willbemadewithresinadhesivesthataddstrength,flexibility,andtheabilitywithstand
temperaturechangest Areopencoatwithastearateoranti-clogcoatingtoreduceclogging.
Withfewexceptions,thepremiumsandpaperswillbethebettervalueinthelongrun.Thatdoesnotmeanthatyouthrowawayyourstashofoldsandpaperoravoidsales.Simplyusethelesserqualitypapersforprojectsthatdonotrequirehighqualitysanding.
StuartMuncerfortheSouthFloridaWoodworkingGuild Page8of10
October2015
Sandpaper for Woodworking
WHATABOUTSTEELWOOLandABRASIVEPADS?Forsomeprojects,steelwooland/orabrasivepadsmaybetheappropriatetool.Manyclaimthatsteelwoolhasafinercutthatresultsinahigherglossfinish,butmayproducerustwithwater-basedfinishes.Abrasivepadsaremoreexpensivebutgoodforsmallprojectsandoddshapesandwillalleviateanyconcernsaboutrust.FollowingisachartfromtheNortonStockAbrasiveProductsCatalogcomparingsteelwoolandabrasivepads.Similarabrasivepadscanbepurchasedfrom3M.
THESANDINGPROCESSThesandingprocesscanbereferredtoas“goingthroughthegrit”.Thisistheprocesswhereyoustartwithacoarsesandpaperandthenstepthroughprogressivelyfinergritstoerasethescratchesmadeinthepreviousstepwithfinerandsmallerscratchesuntiltheyaretoosmalltoseeorfeel.PROCESS1. Startwithcoarsesandpaper,suchas60-grit,toeliminatemajorimperfectionsand/orlevelthe
surface.2. Sandwithprogressivelyfinergrits(80,100,120,150,180,220)toremovethescratchesleftbythe
previouspaper,eventuallyleavingasmoothfinish.
StuartMuncerfortheSouthFloridaWoodworkingGuild Page9of10
October2015
Sandpaper for Woodworking
IMPORTANTNOTESt Ifyoujumpmorethan2gritsizes,suchas60-gritto150-grit,the150-gritwillbeunabletoremove
thescratchpatternmadewiththe60-gritsandpaper.t Sandingpast180-gritmaybeunnecessaryunlesslookingforaglossfinish.Ifaglossfinishis
desired,startwith220-gritandworkupbetweencoatsoffinish.t Ifhandsanding,wrapthesandpaperaroundapaddedblockforbetterresults.t Sandinthedirectionofthegrainasmuchaspossible.t Sandlongerthanyouthinkisnecessarytoremoveimperfections.t Garnet–lastsandingofbarewood.t Toprepareasoftwoodforfinish,stopafter180-grit.t Toprepareahardwoodforfinish,stopafter220-grit.t Ifyouwillbeusingawater-basedfinish,stopafter320-grit.t Alwaysuseasandingpadorbackertosupportthesandpaper.t Sandingfinishesstartsat220-grit–usewet/drysandpaper,steelwool,and/orabrasive
pads.
StuartMuncerfortheSouthFloridaWoodworkingGuild Page10of10October2015
Sandpaper for Woodworking
REFERENCEARTICLES1. BasicsofCoatedAbrasives,klingspor.com2. Sandpaper:ChoosingtheRightSandpaper,construction.about.com3. ChoosetheRightSandpaper,woodworking.about.com4. ProperStepsforEffectiveSanding,3dwoodworkingplans.com5. ChoosingandUsingSandpaper,thisoldhouse.com6. TrueGrit,FineWoodworking,March/April2005,pages116-1177. PremiumSandpaper,Woodsmith,Number221,pages10-118. ACloseLookatSandpaper,Woodsmith,Number190,pages8-99. SandingWithoutSandpaper,Woodsmith,Number152,pages8-910. Sandpaper,FineWoodworking,September/October2013,pages78-8011. WhichBrandsCutFastest…,FineWoodworking,November/December2011,pages40-4312. SandingBasics,FineWoodworking,December2015,pages48-54
WEBSITES1. www.diablotools.com2. www.nortonconsumer.com3. www.3m.com4. www.klingspor.com5. www.mirka.com6. www.shopsmithabrasives.com7. www.gatorfinishing.com8. www.finewoodworking.com9. www.woodsmithlibrary.com10. www.woodworkersjournal.com11. www.en.wikipedia.org/wiki/sandpaper
CATALOGS1. 3M–WoodworkingSolutionsfromStarttoFinish2. Shopsmith–PremiumWoodAbrasives3. Gator-AbrasiveProductsforProsandDIYers4. Norton–StockAbrasiveProducts5. Mirka–EffectiveWoodSanding
StuartMuncerfortheSouthFloridaWoodworkingGuild Page1of1October2015
The Plane Papers
How to Improve Your Sanding Efficiency Efficincyanding Eff
Sandingcanbealongandtediousprocess.Usesomeofthetipsbelowtospeeduptheprocessandimproveyoursandingefficiency.1. Usetwopowersanders-oneineachhand.2. Connectavacuumtothepowersander.Thesanderridesonathincushionofdustthatprevents
fullcontactbetweenthegritandthewood.Avacuumenhancesdustremoval,thusimprovingsandingefficiency.Onsomesanders,hookinguptoavacuumdoublesthesandingspeed.
3. Skipagrit.Useeveryothergritinsteadofeverygrit.4. Knowwhentostop.Woodslikeoakandwalnuthavecoarsegrainlinesandaroughtexture.So
sandingtoveryfinegritsisawasteoftime.Woodslikemapleandcherryhaveasmoother,moreuniformtexture.Sotheyneedtobesandedwithhighergritsbeforethesandingscratcheswilldisappear.
5. Upgradefroma5-inchpowersandertoa6-inchpowersander.Theextrainchmeansalmost45
percentmoresandpapersurface,plusamorepowerfulmotor.Butbeware;six-inchsandersaretwotothreetimesmoreexpensiveandlittlehardertocontrol.
6. Beforecuttingboards,sandthemallwith80-or100-gritsandpaper.Theinitialsanding,which
removesscratches,dentsandmillingmarks,istheheaviestsanding.Andifyousandboardsbeforecuttingorassembly,youcanusethetoolthatdoesdeepsandingfastest:abeltsander.
7. Usegoodsandpaper.Goodsandpaperhassharperparticlesofgrit,whichbiteintowoodmuch
faster.Premiumpaperremoveswoodattwoorthreetimestherateofstandardpaper.Itcostsabitmore,butthegritstayssharpmuchlonger.
REFERENCES§ HowtoSandWoodFaster,www.familyhandyman.com
StuartMuncerfortheSouthFloridaWoodworkingGuild Page1of1October2015
The Plane Papers
Sandpaper Grit Chart
AvgParticleSize(µm)↓ CAMI1 FEPA2 Micron Steel
WoolPads
Shap
ing Coarse
268 60 2 269 P60
Medium
201 P80 192 80 180µ
Smoo
thing
162 P100 141 100 150µ 1 ExtraCoarse125 P120 116 120 100µ 0 Coarse
Fine
100 P150 93 150 Medium82 180 80µ 00 78 P180
Finish
ing
VeryFine66 P220 60µ 58.5 P240 53.5 240 Fine
ExtraFine52.2 P280 50µ 46.2 P320 44 280 40µ 000
SuperFine
40.5 P360 36 320 VeryFine35 P400 30.2 P500 28.8 360 30µ 25.8 P600 23.6 400 0000 21.8 P800 19.7 500 20µ 18.3 P1000 16 600 SuperFine15.3 P1200 12.6 P1500 15µ 12.2 800 9µ 10.3 P2000 5µ 9.2 1000 UltraFine
1CAMI CoatedAbrasivesManufacturer’sInstitute2FEPA FederationofEuropeanProducersofAbrasivesREFERENCESt Thistablewascompiledfrominformationfrommanyreferencesitesandisintendedasaguideline
only.
StuartMuncerfortheSouthFloridaWoodworkingGuild Page1of1October2015
The Plane Papers
Sandpaper – Who Are the Players
Manufacturer WheretoPurchase Website3M
HomeDepot,Lowes,TrueValue,Sears,Amazon,WoodworkersSupply,Grainger,PeachtreeWoodworkingSupply,CraftSuppliesUSA,LeeValley
3M.comOnlinecatalogpdfcatalogiphoneapplication
Diablo
HomeDepot,Amazon,PeachtreeWoodworkingSupply
diablotools.comOnlinecatalog
Gator
Lowes,TrueValue,Amazon
gatorfinishing.compdfcatalog
Klingspor
Woodworkinghop.com,Amazon,WoodworkersSupply,Sears,Woodcraft
klingspor.comOnlinecatalog
Mirka
Mirka-online.com,Amazon,WoodworkersSupply,PeachtreeWoodworkingSupply,Woodcraft,Rockler
Mirka.compdfcatalog
Norton
Amazon,Grainger,Sears,PeachtreeWoodworkingSupply,CraftSuppliesUSA,Woodcraft,LeeValley,Rockler
nortonconsumer.compdfcatalog
Shopsmith
Lowes,Amazon,PeachtreeWoodworkingSupply,
shopsmithabrasives.compdfcatalog