what’s new in kinetix motion - rockwell automation · learn what's new in our kinetix®...

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.

PUBLIC

PUBLIC - 5058-CO900H

T37 - What’s New in Kinetix® Motion Control

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Session Description

Learn what's new in our Kinetix® motion control platform. This session will

review products and technologies for OEMs


Agenda

Motion Analyzer

Kinetix® 5500 Integrated Safety

Motors Update

iTRAK®

Kinetix 5700


On Going Industry Trends

End Users demand machines that can:

Produce More

There is always a need to increase production rates

This means faster line speeds, tighter integration, and less maintenance

Switch Quickly

Our End Users’ customers want more variety in package sizes

Every minute of changeover is lost production

Take Less Space

Plant space is a premium that cannot be added quickly

New machines must fit into existing footprints


Traditional Mechanical Systems Are Limited Chains, Belts, and Gears

Inflexible

High maintenance

Low performance

Large footprint

Traditional Linear Motors

Must use reciprocating motion

Cable management is difficult

Complex costly mechanical design

High cost relative to value added


iTRAK® System

Increase Production

• High speeds up to 5 m/s

• High acceleration up to 10g

• Quick product changeover

• Independent mover control

Use Less Space

• High power density

• Reduced mechanics

• Direct drive movers

• Integral part of machine frame

Lower Maintenance Time

• No moving cables

• Built in lubrication system

• No belts or chains to tension

• Operator control changeover

Mechanical Standardization

• Standardized mechanical system

provides greater design flexibility

• Higher value machine from design to

production

Integrated Architecture®

• Synchronizes with Kinetix® drives, motors

and encoders

• One standard control and Studio 5000®

design environment


The Value of iTRAK®

7

Increased production rates – 50% or more!

Reduced downtime for changeovers

Reduced machine footprint

Reduced periodic maintenance

Increased flexibility with a single design

Greater focus on adding value

Differentiated machine design

T41 - Machine Innovation with the iTRAK System by Rockwell Automation


Agenda

Motion Analyzer

Kinetix ® 5500 Integrated Safety

Motors Update

iTRAK®

Kinetix 5700

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC 9

Kinetix VPF Motor

Key features

• Food grade, improved

white paint

• Single Cable

• Non-Corrosive food

grade fasteners & shaft

• Food grade shaft seal &

grease

• REACH, RoHS

Compliant

Matched Drives:

• Connects to Kinetix®

5500 and 5700 drives

for simple, optimized

motor/drive offering

Expanded Size Range

• Adds 63 & 75 mm

frames to MPF’s

available

100,115,130,165 mm

Frame Sizes

• Same dimensions as

VPL motors for same

frame/stack selection

Platform Options

• Optional lower speed

windings allow for optimized

system sizing and costs

• Holding brake / non-brake

• Multi-turn / single turn

feedback

Expanding VP single cable motor offering for IP67 food packaging


LDAT Linear Thruster

10

LDAT-Series Linear Thruster

Is a guided, servo controlled linear

actuator that is capable of carrying

a load. It was developed to

provide an out-of-the-box solution

for those applications that require

high speed, high duty cycle, high

reliability, and energy efficiency

New Options

Availability with an integral brake as

a modified standard

Availability with a boot for IP66

protection as a modified standard

Compatible with Kinetix® 5500 and 5700 based systems


New Enabled Products for AF2015

New DSL Feedback Options– Single Cable!

Elwood SX-Series Explosion Proof Motors

Exlar GS-Series Linear Actuators

Tolomatic IMA Series Linear Actuators

New Direct Drive Offerings

Wittenstein

Frameless – MRSF and MASF

Housed Bearing – MRSH, MRSR, and MASR

New Hygienic Gear Motors

Wittenstein Axenia

New Gear Motors

Wittenstein PREMO

New Integrated Linear with Rotary Motors

Wittenstein ADSH and ADSR


Agenda

Motion Analyzer


Motors Update

iTRAK ®

Kinetix 5700


Kinetix ® 5500 Integrated Safety Servo Drive

Single cable solution reduces installation errors

inventory and wiring pathways

Innovative common bus system eliminates hardware,

reduces installation timeand lowers costs

Induction motor support simplifies inventory and

maintenance

50% smaller reduces cabinet & associated costs

Zero stacked drives, no backplane or

power rail required reduces inventory,

cabinet space & installed cost

Supports global requirements,

195 – 528 VAC input, reducing inventory

24 VDC control power,reducing overall

power consumptionsafer commissioning and troubleshooting

Integrated SafetySIL3/PLe


Benefits

Perform SIL3 Ple Safe Torque Off safety

functions over EtherNet/IP connection

Reduction in wiring of safety circuit

Fewer number of components required

Safety system validation through code

reuse

Reduction in cabinet space requirements

Reduce System Cost

Complete project integration in Logix

Designer of control, safety and motion

Increased flexibility and modularity of

system design and safety zoning

Detailed diagnostics to assist in

commissioning and troubleshooting safety

related faults

Safety zone configuration change without

changing hardware

Ease of Use

T42 - Safety over EtherNet/IP with Compact GuardLogix ®,Kinetix ® and

PowerFlex® Drives


Agenda

Motion Analyzer


Motors Update

iTRAK ®

Kinetix 5700


Motion Analyzer – Learn. Select. Size.

Motion Analyzer is now available to you online.

With new ways to compare, collaborate and browse,

finding the right solution has never been easier.

https://motionanalyzer.rockwellautomation.com

Register for a free account today!


Motion Analyzer – What’s new

New since Automation Fair 2014:

Project Reports

Saving Enhancements

iTRAK ® Information Tool

Stober FIT and ProposalWorks™ Integration

Voltage Tolerance

Winder/Unwinder Template

CAM Export/Import

3D Cad Motor Files

Additional Products

L15 - Tools that Simplify Product Sizing and Selection


Agenda

Motion Analyzer


Motors Update

iTRAK ®

Kinetix 5700


Machine Builder Challenges

Machine Builders today are challenged to differentiate themselves amidst global competition and rapidly evolving technology

Machine Builders are pressured to achieve excellence in operational performance

Machines that take less space

Flexible Equipment Models

Reduce Overall Time to Market for their machines

Machines that are easier to install and commission

Simplified integration of automation systems

Machine Performance and Safety


Kinetix® 5700 Servo System

20

A Single Platform for Complete Motion Control

Snap fit bus systems, no tools required

for ease of installation.

Single Cable Technology – 60% less

wiring.

Best in class power density, single and

dual axis servos. 40-70% cabinet

space reduction.

Features Integrated Safety — controller

based safety delivered via EtherNet/IP for

safe and flexible machines.

Servo and vector motor control in a single

platform to simplify integration.

Embedded run time tuning technologies to

dramatically reduce commissioning time


Kinetix® 5700 Servo System Benefits

Less Is More Less Cabinet Space….

Dual Axis Servo Technology

40-70% cabinet space savings

Costs savings from smaller cabinets and smaller machine footprint size

Less Wiring…..

Single Cable Feedback Technology

60% less wiring.

Costs savings from less wiring, ease of installation and fewer wiring problems.

Less Tuning…..

Load Observer run time tuning technology

Reduces the need to tune most axes

Faster machine commissioning time. Faster time to market21



22

Power dense design

saves cabinet space

Multiple motor types

supported, including

DSL Single Cable

Technology

Advanced motor

control technology

200A common DC bus

for shared energy

usage and savings

Advanced tuning

technologies that

help improve

performance and

reduce tuning

Combined Safety Technology.

Integrated or Hardwired

Safety - Safe Torque-Off

SIL3/PLe

DC Bus

Supplies Single Axis

Servos

Dual Axis

Servos


Kinetix® 5700 Servo System Benefits

More is Better More Motor Options….

Support for VP and MP Motor families

Support for RDB and HPK motors

Support for RA Linear motors, actuators, and thrusters

More Power Options…..

From 1.6kW to 60kW drive models

Modular Power Architecture

Configure larger systems

More Control Options…..

Servo Control

Flux Vector Control, with encoder

Frequency: Sensorless Vector Control23


Power Density

24

Up to 69% Reduction in panel size vs Kinetix 6000


Tuning Technology

25

Load Observer: Improved performance and time savings

Tune servo loops similar to a motion control expert.

Automatically compensates for unknown mechanics, and compliance –

such as in belts, flexible couplings, and shafts

Applications where inertia varies during operation.

Save time by eliminating the need for tuning each axis.

Adaptive Notch: Time savings and ease of use

Higher performance tuning possible as tracking notch can eliminate

harmful resonance and vibration in systems.

Automatically adapts to changing frequency over time.

Use tracking notch as an indicator to proactively monitor machine

performance.

T35 - Advance Tuning for Motion Control


Safety Technology

26

Networked Safety: Reduces Installation Wiring; Simplifies Zoning and Changeover Time


DC Bus Supplies

27

DC Bus Supplies

Diode front end

Centralized pre-charge and shunting

Supports external shunt resistors

Parallel up to (3) 2198-P208 for full 200A bus capacity

Model Current Peak Current Width

2198-P031 10A 30A 55

2198-P070 25A 75A 55

2198-P141 47A 141A 85

2198-P208 69A 208A 85


Servo Inverters

28

Axis Modules

Fixed depth 250mm.

Designed to minimize width.

Model Current Peak Current Power Width

2198-D006-ERS3 2x2.5A 2x6A 2x 1.6 kW 55

2198-D012-ERS3 2x5A 2x12A 2x 3.2 kW 55

2198-D020-ERS3 2x8A 2x20A 2x 5.4 kW 55

2198-D032-ERS3 2x13A 2x32A 2x 8 kW 55

2198-D057-ERS3 2x23A 2x57A 2x 15 kW 85

2198-S086-ERS3 43A 86A 30 kW 85

2198-S130-ERS3 65A 130A 45 kW 85

2198-S160-ESR3 85A 160A 60 kW 100


Configuration

29

Studio 5000® software Version 26 or higher

New Features

Dual axis instance support

Ability to configure (2) axis per IP address

Each axis is controlled independently

Assignable feedback ports

Main and Aux ports are assignable for Kinetx 5700

Dual Loop and master axis configurations

Larger Bus Sharing Groups

No longer limited to 8 axis groups


Control Capabilities

30

Motor Control Technology

Rotary Servo

Linear stages, thrusters, actuators

Dual Loop and Half Axis

V/Hz induction motor control

IM Sensorless Vector Control

IM Closed Loop Vector Control w/ encoder feedback

Feedback Support*

Hiperface DSL

Hiperface sin/cos

TTL incremental

Generic sin/cos

Tuning-less and runtime performance function

Load Observer

Tracking Notch Filter

NEW

NEW

NEW

NEW

NEW

* Coming soon

• EnDat sin/cos

• EnDat digital



31


Snap fit bus systems, no tools required

for ease of installation.

Single Cable Technology – 60% less

wiring.

Best in class power density, single and

dual axis servos. 40-70% cabinet

space reduction.

Features Integrated Safety — controller

based safety delivered via EtherNet/IP for

safer and more flexible machines.

Servo and vector motor control in a single

platform to simplify integration.

Embedded run time tuning technologies to

dramatically reduce commissioning time


Kinetix 5700 Delivers

32


MACHINES THAT ARE EASIER TO

INSTALL AND WIRE

MACHINES THAT TAKES LESS

CABINET SPACE

MACHINES THAT ARE SAFE, FLEXIBLE,

AND HIGH PERFROMANCE

MACHINES THAT ARE EASIER TO

INTEGRATE, SIMPLER TO TUNE, AND

FASTER TO COMMISSION

See the Kinetix® 5700 at the Integrated Architecture® Booth

what’s new in kinetix motion - rockwell automation · learn what's new in our kinetix®...

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