where innovation is a processis a process innovation ..... manufacturing equipment for chemical,...
TRANSCRIPT
Head Office :
B-26, Gurudev Apartments, R.C. Marg, Opposite MTNL,
Chembur Naka, Chembur, Mumbai- 400 071, INDIA
Tel.: +91 22 2529 3319
Mob.: +91 98198 77954
E-mail :
Website :
www.newtechequipments.com,
www.newtechequip.com
Where
is a processInnovation
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Manufacturing Equipment for Chemical, Bulk Drugs, Pharmaceutical Cosmetics, Food & Allied Industries
VISION
MISSION
QMS
Research and development
Our vision is to be a worldwide leading Company dealing in machines & to become a significant global player by providing high quality, affordable &
innovative solutions in the Pharmaceuticals / API / Bulk Drugs / Cosmetics / Food / IV Fluids / Chemicals & Allied Industries.
Our mission is to grow with the upcoming industry by enhancing our innovation and implementing new technologies to produce CGMP machines in India.
So we would like to work closely with the industry and to share our common experience and to frame appropriate machines under cGMP guidelines for
India expeditiously.
In order to ensure the quality of our Machinery and Plants, all the machines in our production are regularly checked for their performance and efficiency.
Our in-house quality control lab checks the product at every stage of production to make sure the production according to the specifications provided by
the customers. We start quality control process at our end from the procurement of raw material to the production till the final deliveries of our range of
Pharmaceutical Machines. Parameters for which these machines are duly checked are:
> Hydro test
> Radiography
> RA test
> Vacuum
> Physical examination
> Electrical/electronic checking
> Dummy trails
We are constantly updating our products based on research and development which is done in coordination with the use of the Machines, this not only
helps in designing user friendly equipments. Further, our team works in close coordination with production personnel and suggests them the most
feasible and cost-effective ways for production.
Our company was formed in year 2006 & we are actively involved in development of Pharmaceutical, Chemical, Cosmetics, Food & Allied Machinery right from the
beginning. We are fully equipped to manufacture "Our complete range", in-house, in our own Manufacturing setup. Our factories are well equipped with machine
shop, fabrication shop, assembly section, buffing & polishing section. We have team of professionals to check, inspect and test machines at every stage of
manufacturing and final testing before dispatching the units.
We have a vast experience for complete setup of Pharmaceutical Manufacturing Unit which include IV fluids, Injectables, Tablet, Capsule, Liquid orals, Liquid externals,
Powders, Bulk drugs, Liquid oral plants, Ointment/ Cream/ Lotions manufacturing plants, also, ready in taking challenges for setting plants for new products
development.
At Newtech Equipments, we focus on fabricating efficient and technically sound Pharmaceutical Machines that meet or exceed our customers' expectations. Our vast
product selection caters to numerous industries, worldwide. Some of the areas we serve are Pharmaceutical Industry, API/ Bulk Drug Industry, Food Industry,
Chemical Industry, Cosmetic Industry, Saline (IV Fluid) Industry.
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Service (After Sales)
A team qualified and experienced engineers is always on their on their toes to provide any technical services to the customers round the clock. This
ensures the utmost satisfaction of each customer, therefore an unbeaten faith of in Newtech Equipments.
Global Service Major Clients
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Our experience with pharmaceutical machinery throughout the world has built us a reputation as a trusted pharmacy-equipment supplier. Currently, our
products are exported to many parts of the world i.e. Nigeria, Republic of Congo, Indian Subcontinent, East & Middle Africa, South & West Africa and
more.
Owing to our large production capacity, experienced R&D department, and ethical business practices, we have garnered a huge
clientele in the regions of Indian Subcontinent, Middle & East Africa and South & West Africa.
Newtech Equipments is having in-house facilities in the commercial capital of India at Mumbai, Maharashtra, India. The company is having full facility for
fabrication with Hydraulic Shear cutting, Rolling, Hydraulic bending machine, crane, Argon welding, Polishing and Finishing Machine. Company has quality
testing equipment to produced Pharmaceuticals Machinery with high quality standards. We take care starting from computerized machine design, used best
quality materials with maintain test reports, each and every step we checked quality by experience engineers team.
Good Manufacturing process Records.
Manufacturing Facilities designed and validated to international standards
Sheet Cutting/Bending Area
Equipped with Welding Machines
Grinding and Finishing
Milling and Special Purpose Machine
Buffing Machines
Assembly
Trial
The following key-points make our plant WHO GMP compliant:
Quality Control.
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INFRASTRUCTURE
Infrastructure & Facilities
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Air / Steam Tray Dryer
Air / Steam Tray Dryer
We are a reputed organization engaged in Manufacturing,
Supplying and Exporting a quality range ofPharmaceutical
Dryers such asVacuum Tray Dryer, Air/Steam Tray
Dryer, Rotary Cone Vacuum Dryer, Fluid Bed Dryer and
many more. All our products are designed in
compliance with international quality standards &
norms, so that the end product is defect free. Our
range is widely appreciated by our clients due to its
sturdy construction, excellent performance and accurate
functionality.
Salient Features
* Racks are provided for trays inside the Dryer.
* Uniform andQuick Drying.
* Stainless or carbon steel construction.
* Digital humidity control.
* Designed as per cGMP- Current Good Manufacturing Practices compliance.
* Rack for tray loading in the dryer.
Specifications
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* Available in 6/12/24/48/96/192 trays capacities.
* Electric or steam heated.
* Double walled construction.
* TAG joint or fully argon arc welded.
* Explosion flap provided.
* Safety guard for moving parts.
* Validation port.
* Door gaskets neoprene/silicon.
* Door limit switch for safety interlock.
Capacities available 6/12/24/48/96 trays.
Technical Specifications & more...
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Air / Steam Tray DryerDESCRIPTION Overall Dimensions No. of Trays Dimension of Trays No. of Trolley Temperature RangeCAPACITY
ATD 6
ATD 12
ATD 24
ATD 48
ATD 96
12 to 28Kgs. Depending on the bulk density
12 to 28Kgs. Depending on the bulk density 1650mm (W) x 1000mm (D) x 900mm (Ht) 12 800mmx400mmx30mm 6 Nos. in Built shelves UP to 90 °C.
24 to 56Kgs. Depending on the bulk density 1650mm (W) x 1000mm (D) x 1150mm (Ht) 24 800mmx400mmx30mm 12 Nos. in Built shelves UP to 90 °C.
150 to 192Kgs. Depending on the bulk density 1880mm (HT) x 1980mm (W) x 1020mm (D) 48 800mmx400mmx30mm One UP to 90 °C.
300 to 384Kgs. Depanding on the bulk density 4050mm (HT) x 2350mm (W) x 1200mm (D) 96 800mmx400mmx30mm Two UP to 90 °C.
1650mm (W) x 500mm (D) x 900mm (Ht) 6 800mmx400mmx30mm 6 Nos. in Built shelves UP to 90 °C.
DESCRIPTION Heating Media Steam Pressure No. of Door Tray Drier Position Fixing of Dryer Trays
ATD 6
ATD 12
ATD 24
ATD 48
ATD 96
Steam 3.0kg / cm² As per your requirement As per your requirement 18 or 16 G S.S. 316Q with mirror finish as per your requirement
Steam 3.0kg / cm² One As per your requirement As per your requirement 18 or 16 G S.S. 316Q with mirror finish as per your requirement
Steam 3.0kg / cm² One As per your requirement As per your requirement 18 or 16 G S.S. 316Q with mirror finish as per your requirement
Steam 3.0kg / cm² Two As per your requirement As per your requirement 18 or 16 G S.S. 316Q with mirror finish as per your requirement
Steam 3.0kg / cm² One As per your requirement As per your requirement 18 or 16 G S.S. 316Q with mirror finish as per your requirement
One
DESCRIPTION Trolley Trolley Handle Guide Rails for Trolley(At Dryer Bottom) Inside of Dryer
ATD 6
ATD 12
ATD 24
ATD 48
ATD 96
Fixed Racks of S.S. 316Q angles 6 Nos. N/A N/A 16g thk. S.S. 316Q Fully Tig Welded and Mirror Polished
Fixed Racks of S.S. 316Q angles 6 Nos. N/A N/A 16g thk. S.S. 316Q Fully Tig Welded and Mirror Polished
Fixed Racks of S.S. 316Q angles 12 Nos. N/A N/A 16g thk. S.S. 316Q Fully Tig Welded and Mirror Polished
S.S. 316 with 04 Nos, white colour nylon casto 1 No. S.S. 316Q S.S. 316 2mm thk. S.S. 316Q Fully Tig Welded and Mirror Polished
wheels equipped with Z type bearing
S.S. 316 with 04 Nos, white colour nylon casto 1 No. S.S. 316Q S.S. 316 2mm thk. S.S. 316Q Fully Tig Welded and Mirror Polished
wheels equipped with Z type bearing
DESCRIPTION Outside of Dryer S.S. 316Q Row Deep of Steam Coil Fins of Steam Coil Steam Coil Inlet & Drain Connection
ATD 6
ATD 12
ATD 24
ATD 48
ATD 96
14g thk. S.S. 304Q. Material with Matt finish S.S. 316Q 32mm S.S. 316Q Flat Fins ½" BSP
14g thk. S.S. 304Q. Material with Matt finish S.S. 316Q 32mm S.S. 316Q Flat Fins ½" BSP
14g thk. S.S. 304Q. Material with Matt finish S.S. 316Q 32mm S.S. 316Q Flat Fins ½" BSP
2mm thk. S.S. 304Q Fully Tig Welded and Matt Polished S.S. 316Q 40mm S.S. 316Q Flat Fins ½" BSP
2mm thk. S.S. 304Q Fully Tig Welded and Matt Polished S.S. 316Q 40mm S.S. 316Q Flat Fins ½" BSP
DESCRIPTION Blower Blower Size Make of Blower Type of Drive CFM Inside Guard Inside Wire Mesh Filter Housing Suction & Exhaust Duct
ATD 6
ATD 12
ATD 24
ATD 48
ATD 96
Axial Flow Type, 316Q Dynamically Balanced 310mm . Indigenous Belt 200 S.S. 316Q S.S. 316Q S.S. 304Q By Customer
Axial Flow Type, 316Q Dynamically Balanced 310mm. Indigenous Belt 200 S.S. 316Q S.S. 316Q S.S. 304Q By Customer
Axial Flow Type, 316Q Dynamically Balanced 310mm. Indigenous Belt 300 S.S. 316Q S.S. 316Q S.S. 304Q By Customer
Axial Flow Type, 316Q Dynamically Balanced 710mm Dia Indigenous Belt 600 S.S. 316Q S.S. 316Q S.S. 304Q By Customer
Axial Flow Type, 316Q Dynamically Balanced 710mm Dia 2 Nos. Indigenous Belt 600 S.S. 316Q S.S. 316Q S.S. 304Q By Customer
DES. Exhaust Damper Door Door Sealing Welding
ATD 6
ATD 12
ATD 24
ATD 48
ATD 96
S.S. 304Q, Operated step wise, minimum to maximum closing range will be 25% to 100% Spring Loaded Ball Catch Type Locking Arrangement or Toggle Clamp Hollow Silicon Gasket Fully Argon Welding Inside & Outside
S.S. 304Q, Operated step wise, minimum to maximum closing range will be 25% to 100% Spring Loaded Ball Catch Type Locking Arrangement or Toggle Clamp Hollow Silicon Gasket Fully Argon Welding Inside & Outside
S.S. 304Q, Operated step wise, minimum to maximum closing range will be 25% to 100% Spring Loaded Ball Catch Type Locking Arrangement or Toggle Clamp Hollow Silicon Gasket Fully Argon Welding Inside & Outside
S.S. 304Q, Operated step wise, minimum to maximum closing range will be 25% to 100% Spring Loaded Ball Catch Type Locking Arrangement or Toggle Clamp Hollow Silicon Gasket Fully Argon Welding Inside & Outside
S.S. 304Q, Operated step wise, minimum to maximum closing range will be 25% to 100% Spring Loaded Ball Catch Type Locking Arrangement or Toggle Clamp Hollow Silicon Gasket Fully Argon Welding Inside & Outside
DES. Edges Explosion Flap Insulation Type Cladding for Insulation
ATD 6
ATD 12
ATD 24
ATD 48
ATD 96
Coved Coved/Ground to Remove Sharp Edges At Rear Side of Dryer 28g Alumminum Glass wool on all sides 75mm 14g thk S.S. 304Q. Material
Coved Coved/Ground to Remove Sharp Edges At Rear Side of Dryer 28g Alumminum Glass wool on all sides 75mm 14g thk S.S. 304Q. Material
Coved Coved/Ground to Remove Sharp Edges At Rear Side of Dryer 28g Alumminum Glass wool on all sides 75mm 14g thk S.S. 304Q. Material
Coved Coved/Ground to Remove Sharp Edges At Rear Side of Dryer 28g Alumminum Glasswool on all sides except ‘C’ channel portion at bottom 75mm 14g thk S.S. 304Q. Material
Coved Coved/Ground to Remove Sharp Edges At Rear Side of Dryer 28g Alumminum Glasswool on all sides except ‘C’ channel portion at bottom 75mm 14g thk S.S. 304Q. Material
All Corners in the Dryer
Insulation Thickness
DES. Suction Filter Dimension of Suction Filter Source of Inlet Air Steam Consumption at 3 Kg/cm²
ATD 6
ATD 12
ATD 24
ATD 48
ATD 96
5 micron washable PP filter with S.S. 304 Housing 7" x 4” Atmospheric or from Process Area 6-12kgs. Per hour
5 micron washable PP filter with S.S. 304 Housing 7" x 4” Atmospheric or from Process Area 6-12kgs. Per hour
5 micron washable PP filter with S.S. 304 Housing 7" x 4” Atmospheric or from Process Area 10-15kgs. Per hour
5 micron washable PP filter with S.S. 304 Housing 11" x 7"X 3" Atmospheric or from Process Area 15-20kgs. Per hour
5 micron washable PP filter with S.S. 304 Housing 11" x 7” Atmospheric or from Process Area 20-25kgs. Per hour
DES. Steam Inlet Assembly (OPTIONAL) Steam Condensate Assembly (OPTIONAL)
ATD 6
ATD 12
ATD 24
ATD 48
ATD 96
½" ‘C’ class M.S. pipe, 2 Nos. Steam valves, 01 No. siphon tube with cock, 01 No. Pressure Gauge with Solonoid Valve ½" ‘C’ class M.S. pipe, 02 Nos. Steam valves 01 No.By pass valve, 01 No. strainer, 01 No. Steam trap
½" ‘C’ class M.S. pipe, 2 Nos. Steam valves, 01 No. siphon tube with cock, 01 No. Pressure Gauge with Solonoid Valve ½" ‘C’ class M.S. pipe, 02 Nos. Steam valves 01 No.By pass valve, 01 No. strainer, 01 No. Steam trap
½" ‘C’ class M.S. pipe, 2 Nos. Steam valves, 01 No. siphon tube with cock, 01 No. Pressure Gauge with Solonoid Valve ½" ‘C’ class M.S. pipe, 02 Nos. Steam valves 01 No.By pass valve, 01 No. strainer, 01 No. Steam trap
½" ‘C’ class M.S. pipe, 2 Nos. Steam valves, 01 No. siphon tube with cock, 01 No. Pressure Gauge with Solonoid Valve ½" ‘C’ class M.S. pipe, 02 Nos. Steam valves 01 No.By pass valve, 01 No. strainer, 01 No. Steam trap
½" ‘C’ class M.S. pipe, 2 Nos. Steam valves, 01 No. siphon tube with cock, 01 No. Pressure Gauge with Solonoid Valve ½" ‘C’ class M.S. pipe, 02 Nos. Steam valves 01 No.By pass valve, 01 No. strainer, 01 No. Steam trap
DES. Make of Steam Control Valve Make of Steam Trap Power Supply Blower Motor Type Blower Motor Make Blower Motor HP RPM of Blower
ATD 6
ATD 12
ATD 24
ATD 48
ATD 96
‘Avcon’or Equivalent Spirax Marshall or Equivalent 3 Phase 440V, 50Hz AC TEFC, Flame Proof Crompton Greaves 0.5 1400
‘Avcon’or Equivalent Spirax Marshall or Equivalent 3 Phase 440V, 50Hz AC TEFC, Flame Proof Crompton Greaves 0.5 1400
‘Avcon’or Equivalent Spirax Marshall or Equivalent 3 Phase 440V, 50Hz AC TEFC, Flame Proof Crompton Greaves 0.5 1400
‘Avcon’or Equivalent Spirax Marshall or Equivalent 3 Phase 440V, 50Hz AC TEFC, Flame Proof Crompton Greaves 1 1400
‘Avcon’or Equivalent Spirax Marshall or Equivalent 3 Phase 440V, 50Hz AC TEFC, Flame Proof Crompton Greaves 1(2Nos.) 1400
DES. Booster Fan in Exhaust Temperature Indicator Cum controller Temperature Variation Between Trays Temperature Variation from Set Point Validation Port
ATD 6
ATD 12
ATD 24
ATD 48
ATD 96
0.5 HP1400 RPM FLP 200 CFM Crompton make Motor Radix or Equivalent +/- 3°C +/- 5°C 1
0.5 HP1400 RPM FLP 200 CFM Crompton make Motor Radix or Equivalent +/- 3°C +/- 5°C 1
0.5 HP1400 RPM FLP 200 CFM Crompton make Motor Radix or Equivalent +/- 3°C +/- 5°C 1
0.5 HP1400 RPM FLP 200 CFM Crompton make Motor Radix or Equivalent +/- 3°C +/- 5°C 1
0.5 HP1400 RPM FLP 200 CFM Crompton make Motor Radix or Equivalent +/- 3°C +/- 5°C 1
NOTE :- ABOVE MODELS CAN ALSO BE SUPPLIED IN ELECTRICAL/THERMIC FLUID HEATING TO DRY AT HIGHER TEMPERATURES
Technical Specifications & more...
Vacuum Tray Dryer (VTD) is suitable for drying of thermal sensitive materials easily resolved, polymerized or deteriorated under higher temperature. Sterilization can
be conducted prior to the drying process, during which no matter is allowed to enter the product. Static vacuum dryer eliminates the configuration damage of the
drying materials therefore widely used in pharmaceutical, chemicals and foodstuff etc.
Salient Features* Digital Temperature Indicator(FLP) at H.W. Inlet and Outlet* Glass view provided on door and receiver* Validation port* Construction and finish as per cGMP standards* Vacuum break valve provided in vacuum line* Can be designed to customers specific requirements* Double door loading available for larger models* Fully welded skirt on vacuum dryer body for flush mounting through the wall
Specifications* * * * * * * * * * *
Capacities available 6/12/24/48/96 trays.Heavy duty design to with stand full vacuum.Shelves with 1.0mm to 1.5mm flatness.Shelves with SS 304Q baffles.Inlet outlet header with ASA-150 connecting flanges/Tri clover fittings.Validation port.Sight & light glass.Vacuum breaking with filter.50 mm insulation.Door gasket silicon.‘C' clamp with hand wheel for positive sealing for sealing of body & door.
MODEL NE VTD-3 NE VTD-6 NE VTD-12 NE VTD-24 NE VTD-36 NE VTD-48 NE VTD-96
NO. OF TRAYS 3 6 12 24 36 48 96
APPROXIMATE CAPACITY IN KG (WILL VARY 12 24 48 96 144 288 560
BASED ON BULK DENSITY OF PRODUCT)
TRAY WORKING VOLUME IN LITERS / 8 / 4 8 / 4 8 / 4 8 / 4 8 / 4 8 / 4 8 / 4
CAPACITY IN KG
TRAY SIZE : L W H IN MM 800 X 400 X30 OR 50 800 X 400 X30 OR 50 800 X 400 X30 OR 50 800 X 400 X30 OR 50 800 X 400 X30 OR 50 800 X 400 X30 OR 50
NO. OF HEATING SHELEVES 4 7 7 13 13 17 17
SHELF SIZE IN MM 820 X 420 420 X 835 835 X 835 835 X 835 835 X 1250 835 X 1250 835 X 1250
DISTANCE BETWEEN SHELVES IN MM 100 100 100 100 100 100 100
TRAYS ON EACH SELF 1 1 2 2 3 3 6
CONDENSER 0.2 M2 0.5 M2 0.75 M2 1 M2 1.5 M2 2 M2 4 M2
RECEIVER 10 LITERS 25 LITERS 50 LITERS 75 LITERS 100 LITERS 150 LITERS 250 LITERS
H.W. DISTRIBUTION PIPES 1 1/2" 1 1/2" 1 1/2" 1 1/2" 1 1/2" 1 1/2" 2"
DOOR GASKET (SILICON) 16 MM SQ 16 MM SQ 16 MM SQ 16 MM SQ 16 MM SQ 16 MM SQ 16 MM SQ
NO. OF DOOR BOLTS (40) 4 6 8 10 12 12 14
NO. OF HEATING SHELEVES 4 7 7 13 13 17 17
SHELF SIZE IN MM 820 X 420 420 X 835 835 X 835 835 X 835 835 X 1250 835 X 1250 835 X 1250
DISTANCE BETWEEN SHELVES IN MM 100 100 100 100 100 100 100
TRAYS ON EACH SELF 1 1 2 2 3 3 6
CONDENSER 0.2 M2 0.5 M2 0.75 M2 1 M2 1.5 M2 2 M2 4 M2
RECEIVER 10 LITERS 25 LITERS 50 LITERS 75 LITERS 100 LITERS 150 LITERS 250 LITERS
H.W. DISTRIBUTION PIPES 1 1/2" 1 1/2" 1 1/2" 1 1/2" 1 1/2" 1 1/2" 2"
DOOR GASKET (SILICON) 16 MM SQ 16 MM SQ 16 MM SQ 16 MM SQ 16 MM SQ 16 MM SQ 16 MM SQ
NO. OF DOOR BOLTS (40) 4 6 8 10 12 12 14
WIDTH IN MM 900 1250 1700 1750 1800 1850 2250
DEPTH IN MM 900 1500 1500 1500 1900 1900 1900
HEIGHT IN MM 1100 1850 1900 2200 2200 2600 2800
WEIGHT IN MM 400 700 1000 1500 2000 2500 5500
800 X 400 X30 OR 50
Vacuum Tray Dryer
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OVERAL DIMENSIONS (APPROXIMATELY)
Technical Specifications & more...
We offer our clients a wide range of Rotary Cone Vacuum Dryers that is available in various capacities ranging from 20 Ltrs. to 5000 Ltrs. Our range is manufactured using superior quality material, and is available in STD, GMP & CGMP designs. Further, these can also be customized as per the specifications provided by our clients.
RCVD is suitable for drying & mixing powder (raw materials), pharmaceutical materials, crystalline products, insecticides, pesticides, food products & also for heat sensitive products. The equipment can also be used as rotary evaporator.
MODEL NE RCVD NE RCVD NE RCVD NE RCVD NE RCVD NE RCVD NE RCVD NE RCVD NE RCVD
15 100 200 300 500 750 1000 1500 2000
TOTAL VOLUME IN LITERS 15 100 200 300 500 750 1000 1500 2000
WORKING VOLUME IN LITERS 9 60 120 180 300 450 600 900 1200
CAPACITY IN KG (MAX) 5 30 75 100 175 250 350 500 700
RPM 8 8 8 8 8 8 8 8 8
HEAT TRANSFER AREA IN M² 0.5 3.5 4.2 5 6 7 8 9.5 11
CYCLONE SEPRATOR IN LITERS 1 5 7 10 15 20 25 30 40
CONDENSER IN M² 0.1 0.5 0.75 1 1.5 2 2.5 3 4
RECEIVER IN LITERS 3 20 40 50 75 100 150 200 250
CHARGING HT IN MM 700 1350 1500 1650 1800 2000 2300 2500 2650
DISCHARGING HT IN MM 300 600 650 650 700 650 750 750 750
CHARGING SIZE IN MM Ø150 Ø250 Ø300 Ø300 Ø350 Ø400 Ø400 Ø450 Ø500
DISCHARGING SIZE IN MM Ø75 Ø125 Ø150 Ø150 Ø175 Ø200 Ø200 Ø225 Ø250
GEAR BOX 2" 2.5" 3" 3" 4" 4" 5" 5" 6"
MAIN DRIVE MOTOR 0.5 HP 2 HP 3 HP 3 HP 5 HP 5 HP 7.5 HP 10 HP 12.5
LUMP BREAKER MOTOR -- -- -- 2 HP 2 HP 2 HP 2 HP 3 HP 3 HP
LENGTH IN MM ( WITH CYCLONE) 850 1600 1850 2050 2250 2700 3000 3250 3600
LENGTH IN MM (WITH CYCLONE, 1100 2000 2250 2500 2750 3200 3600 4000 450
CENDENSER & RECEIVER)
WIDTH IN MM (WITH SAFELTY GAURDS) 550 1200 1300 1450 1600 1800 2100 2350 2600
HEIGTH IN MM 750 1600 1775 1900 2000 2350 2600 2850 3000
WEIGHT IN KG (APROX) 400 800 900 1000 1200 1600 2000 2500 3200
OVERAL DIMENSIONS (APPROXIMATELY)
Design temp:- 200°C, testing:- Vacuum side full Vacuum upto 750mm of Hg Steam/ Hot Water Jacket side 5 kegs/cm² pressure test
Salient Features* Leak proof design.* Mechanical seal on vacuum side rotary joint on water side.* 50 mm thick insulation.* Butterfly valve in discharge.* All moving parts with.* Safety cover safety railing for blender solvent recovery can be done.* Easy to clean and maintain.
Specifications* * * * * * *
Inner shell/Cone and contact parts in SS 316.Steam/HW water Jacket in SS 304.Insulation with jacket in SS 304.Cyclone separator in SS 316.Temperature and Vacuum Gauges (Dial Type) on Cone.Vacuum loading system of wet material into the Cone.Safety Guard/railing telescopic type with limit switch (FLP) with interlocking.
Rotary Cone Vacuum Dryer
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Technical Specifications & more...
Newtech Equipments offers a range of systems for fluid bed drying. batch dryers, coolers, agglomeration, coating, pelletizing and granulation systems are
designed to operate in open cycle (involving water evaporation) or closed cycle (involving mostly organic solvent evaporation). For products posing a risk of dust
explosion during processing, pressure shock resistant designs, self-energized and closed cycle systems are available. The Fluid bed dryers are widely used in the
following industries:-
Chemicals/ Fine Chemicals
Pharmaceuticals and Biochemical's
Polymers
Dyes
Food and Dairy Products
The fluid bed drying technique is ideal for the rapid, even drying of chemical, pharmaceutical and food product. The material may be in granular, powder or
crystalline form. Normally initial moisture content up to 20% is ideal but materials with higher initial moisture content can be dried successfully.
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PARTICULARS UNITS NE 30 NE 60 NE 90 NE 120 NE 150 NE 200 NE 250 NE 300 NE 400
CONTAINER VOLUMN LITERS 95 220 295 420 500 570 780 910 1350
BATCH CAPACITY KGS 20 - 40 50 - 75 70 - 115 95 - 140 120 - 180 160 - 240 200 - 300 250 - 350 400 - 600
HEATING LOAD KW 18 36
HEATING LOAD KCAL/HR. 40000 70000 80000 100000 110000 130000 140000 160000 20000
STEAM CONSUMPTION KG/CM2 74 130 148 185 200 240 260 295 370
AT 3.5 BAR
MOTOR HP 7.5 10 15 20 20 25 30 30 50
TEMP.RISE NOMINAL 0C 70 70 70 70 70 70 70 70 70
AIR VOLUME CMH 2000 3500 4000 5000 5500 6500 7000 8000 10000
COMPRESSED AIR CMH 6 6 8 8 8 10 10 10 10
CONSUMPTION AT 6 BAR
Salient Features
* Uniform Drying at low temperature.
* Heating mode electrical/steam/thermic fluid.
* Minimum handling more Hygienic.
* Solid Flow monitor.
* Positive Earthing Device.
* Ensures complete elimination of static charge.
Specifications
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Electric or Steam Heated.
Clamping arrangement for product container.
Explosion flap provided.
Contact parts S.S. 304Q. Or 316Q.
Positive earthing for product container.
Filter bag sealing by inflatable gasket.
Pressure gauges across filters.
Electric panel with complete instrumentation.
2 Kgs. to 500 Kgs. available.
Fluid Bed Dryer
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Salient Features
* Sterile Air purging to ensure proper fluidization of the bungs.
* Specially designed Gear to ensure no particle generation.
* Temperature and Pressure Points ensure monitoring of sterilization process.
* Siliconizing through recycling pump.
* Automatic unloading system (OPTIONAL).
* Chamber doors fully meet requirements for sterile environments.
Technical Specifications
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cGMP design Sliding Door Model.
Automatic PLC Control System.
S.S. 316 Q. Contact parts and Non Contact parts S.S. 304 Q.
Suitable for Operation at a pressure of 1.2 Kg/Cm²/2.1 Kg./Cm² corresponding to temperature of 121 °C/134 °C.
The Chamber is constructed of heavy–duty Stainless Steel 304/316.
Capacity 5000/10000/20000/40000 Rubber Stoppers (Bungs).
In belt Heat Exchanger/pumps etc.
S.S. Steam Generator (optional).
Bung Processor cum Steam Sterilizer
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Bung Processor cum Steam Sterilizer
Bung processor which is suitable for operation at a pressure of 1.2 kg/Cm²/2.1
kg/Cm² corresponding to temperature of 121 °C / 134 °C. the chamber is
constructed of heavy - duty stainless steel 304/316.
The BUNG PROCESSOR is fitted with a Clean in Place (CIP) system for washing
the chamber and the rotating carriage to prevent the dirt released during one
phase from being carried over into the subsequent phases. This is particularly
important before the start of the "Rinse with purified water" and "Sterilization"
phases
Salient Features
* Smooth breakage–free transportation is provided by means of the transport control which is regulated by the output of the preceding machine and the intake of the
following machine.
* Sterilizing conditions are documented and are reproducible. Temperature is monitored and controlled electronically through PLC.
* Multiple layer insulation of the tunnel prevents heat loss, keeping energy consumption low.
* The belt speed and temperature can be programmed precisely and can therefore be optimized to suit to any kind of Ampoule/Vial.
* The machine is simple to operate from the central operating panel. All data relevant to production can be called up on the display.
Technical Specifications
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The "Hot Air Laminar Flow Principle" ensures gentle sterilization with a minimum of space and constant temperature of the Ampoule/Vial, perfect sterilization,
short sterilizing times and high capacity.
Circulating airflow is constantly kept free of particles by means of a High-Efficiency Particulate Air (HEPA) filter.
Range of product Sterilizing: 1ml to 25ml Ampoules / 2ml to 250ml Vials.
Machine is suitable as a standalone & for Integration into a production line.
DQ, IQ and OQ Documents for Machine.
De-pyrogenating & Sterilizing
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De-pyrogenating & Sterilizing
Understanding the requirements of the clients, we are manufacturing a wide
gamut of Air Sterilizer and Depyrogenation Tunnel for Ampoule, which are
fabricated in compliance with CGMP design criteria. The "Hot Air Laminar Flow
Principle" ensures gentle sterilization with a minimum of space and constant
temperature of the Ampoule / Vial, perfect sterilization, short sterilizing times
and high capacity.
Salient Features
* Extremely fast heating and cooling enables gentle sterilization of heat-sensitive loads.
* Ideal for sterilization of liquids in containers such as PVC bags, plastic bottles, syringes, blister packs, and glass.
* Lubricant-free door gaskets.
* Piping sloped to drain with no dead legs.
Technical Specifications
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The Sterilizer is supplied with single door or double doors made of S.S. 304/316.
High Pressure water circulation pump with shell & tube type heat exchanger to preheat the water with steam
It is insulated with Two rails are provided in the Chamber Bottom for easy loading & Unloading of the Material on Carriage.
Super-Head Water Cooled Steam Sterilizer
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Super-Head Water Cooled Steam Sterilizer
NEWTECH SUPER HEATED WATER COOLED STEAM STERILIZERS are specially
designed to overcome temperature and pressure operations which are pre-defined in
Steam Sterilizer, in these sterilizer throughout the process steam and air pressure is
balanced to ensure minimal pressure difference between product and chamber. Used
for sterilization of products with flexible & delicate packing. We customize our product
as per client requirement.
Salient Features
* Pure, Sterile & pyrogen free distilled water conforms to IP/BP/USP standards.
* Fully automatic operation. no attendant required.
* Energy Saving Low Operating Cost.
* All Contact parts are S.S. 316 and all joints are sealed with teflon gasket Improved condenser cooler design for optimum efficiency.
* Available in 80 Ltrs., 150 Ltrs., 300 Ltrs., 1000 Ltrs.
* The Unit is completely made up of S.S. 316 l with active surfaces being Electro Polished to < 5.Ra. compact in design, easy to maintain and operate.
* All the piping joints are sanitary Tri-clover Fitting and the same will be provided with Pharmaceutical grade Silicon, joints are provided with Orbital Welding.
* Special Design to 1st Column as it comes in direct contact with Boiler Steam.
* Energy Saving is 75% as less Heating Energy and less cooling water is required.
* Distillate water quality as per IP/BP/USP specifications and conductivity <1.0 µ S/cm.
* Panel Board consists of Relays, Motor Starter, indicating Lamp, Mmeter/Voltmeter for Motors, Push Buttons, Temperature Indicator cum Controller etc.
* Panel Board is fabricated from S.S. 304Q. sheet. The same can be provided as Electro Relays based or PLC based operation.
* Air Operated Flow Diverter Valve provided to prevent inadequate quality of WFI to enter into Storage Tank.
Technical Specifications
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Distillate: Meets IP/BP/USP specifications. Temperature 95°C. Passes through LAL Test.
Fed Water: De-ionized water with maximum conductivity of 5 Microsiemens/cm should be
F.W. Pressure: should be 1 kg/cm2 higher than the in feed steam pressure. Temperature ambient 30°C
Cooling Water: Normal tap water can be used, provided hardness is less than 90 PPM of CaCO3
Steam: Steam must be saturated, dry, and free from oil vapours and other impurities.
Steam pressure: Minimum steam pressure of 3 kg/cm2 is essential to guarantee pyrogen free distillate.
Electricals: Main supply A.C. 440 V 3 Phase/50 Cycles, Max. Load 5 KW.
Air: Dry air at 3 Kg/cm2 pressure and maximum of 5CFM quantity is required for operation of pneumatic valves.
Multi Column Distillation Plant
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Technical Specifications* * * * * * *
Multistage freed water pup fabricated with type 316 stainless steel.Maximum pressure-8 bar.Stainless steel centrifugal pump for cooling water transfer.2 Nos. of rotameter for freed water and cooling water.Conductivity meter for feed water and final distillate. (Above 80 LPH Plant)Electropolished creviceless inner contact surfaces.Sanitary triclover fittings for quick and easy preventive maintenance.
Multi Column Distillation Plant
Newtech Equipments, manufacturing high quality equipment multicolumn distilled water
plant designed to produce 100% pyrogen free sterile distillate & chemically pure
confirms to IP/BP/USP standard. Multicolumn distilled water plant works on the
principle of interstate heat exchanger, dramatically reduce the consumption of
heating energy and cooling water. Thus enable to produce a large volume of pyrogen
free distillate at a fraction of the cost than conventional systems. All documents related
to factory acceptance test(FAT), Installation Qualifications(IQ), Operation
Qualification(OQ), PQ are provided as part of the operational manual.
CONSUPTION DETAILS FOR MULTICOLUMN
MCDP Distilled water out put Steam consuption kg/hr Free (D.M.) water Cooling water consuption Dimension in mm Net
Model L/hr at steam pressure steam pressure consuption L/hr at L/hr at steam pressure For MCDP WFI outlet weight
Columns kg/cm kg/cm/Temp.Deg.C. steam pressure kg/cm kg/cm only (approx)
3 4 5 6 3/143 4/152 5/159 6/165 3 4 5 6 3 4 5 6 L W H Height in kgs
80 l/4 80 90 105 120 40 45 50 60 95 110 130 145 100 115 135 155 1450 1000 2100 1300 2660
150/l/4 150 180 200 230 49 60 70 85 170 206 240 265 180 210 250 280 1800 170 3050 1650 450
300 l/4 300 350 400 450 96 121 145 170 350 420 480 530 360 430 500 550 1990 975 3060 1650 840
500 l/5 500 600 700 750 130 160 192 220 575 690 795 890 590 720 830 930 2650 975 3360 2200 1100
1000 L/5 100 1200 1400 1530 240 300 355 455 1150 1400 1600 1950 1275 1550 1750 1960 3035 1100 3600 2250 1350
Salient Features
* The Storage tanks are designed and fabricated as per international standards
ASME Sec VIII, GMP/API 650/ Indian standard & codes.
* Smooth finishing.
* Minimum maintenance.
* All contact parts made out of S.S. 304 L & other parts from S.S. 304 material.
* Made from high quality stainless steel material.
* Vessels Hydraulic Tested.
* Finishing as per cGMP, Smooth Joints.
* Vessel can be provided with Stirrer/Homogenizer arrangement.
* Stirrer Anchor/Propeller/Paddle/Turbine type or as per requirement.
Technical Specifications
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Available from 50 Ltrs to 20,000 Ltrs or Bigger Capacity.
Top dish end type with manhole sight glass/Light glass/inlet/CIP and other Nozzles.
Jacket can be MS on S.S.
Bottom ball valve or flush bottom valve.
Stiffeners between Shell & Jacket.
Heating can be electrical/Steam/thermic Fluid.
Proper Insulation & Cladding.
For fully closed Vessel CIP/SIP provided for cleaning.
Top can be Flange end with I–bolts.
Bottom Torrispherical/Hemispherical/conical or plain depending on requirement.
Sterile Manufacturing Vessel
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Sterile Manufacturing Vessel
We are offering a wide and superior range of Industrial Storage Tanks.
We had supply our Storage tanks in the many Sectors such as
chemical, machinery medical treatment, electronics, mining and
metallurgy.
our stainless storage tanks are widely used for storing end products
before packaging. Ensuring hygiene and maintaining a sterile
environment, products in these storage tanks remain free from
contamination.
Salient Features
* Capacities ranging from 50kgs to 2000kgs
* cGMP compliant construction
* Energy efficiency
* High operational fluency
* Minimum manpower handling of Ointment
* Easy for loading and unloading
* WHO & US FDA standards
* Highly efficient in mixing
* easy to clean
* Specially designed in-line filter to ensure proper filtration
Technical Specifications
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Totally enclosed closed loop process
Bottom entry stirrer/homogenizer
Mechanical seal with cooling arrangement
In built C.I.P./S.I.P
Electro polished surfaces/pipe line
Lobe/BUMB pump
SS plat form for easy operation
Vacuum transfer system
Hydraulic lifting of lid
Pre-validated control system
Ointment / Cream / Lotion / Shampoo Manufacturing Plant
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Ointment / Cream / Lotion / Shampoo Manufacturing Plant
Our Company is a leading supplier of lotion process plants and components for the
personal care industry. Our range also comprises of Oral Processing Plant, Ointment
Processing Plant, Packing Line that finds wide application across chemical &
process industries, pharmaceuticals, refineries and mining industries.
Our inclination for innovation and technological advancements has enabled us
offer quality Lotion Making Plant that complies with international quality
standards. Our lotion plant is used for its deep-conditioning benefits and gentle
effect on skin.
We supply utmost quality Lotion Ointment Plant which serves as conventional and
adaptive according to the client’s requirements. It is an untouched process plant right
from transfer of the raw materials to the delivery of finished products. It is manufactured
in a contamination-free working environment.
It encompasses low maintenance cost and requires less manpower. It requires no movable
components and is used in various industries like pharmaceuticals, chemical and cosmetic industries. It is
corrosion resistant.
Salient Features
* SS plat form for easy operation.
* Vacuum transfer system.
* Hydraulic lifting of lid.
* Pre-validated control system.
* Specially designed in-line filter to ensure proper filtration
Technical Specifications
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Capacity from 50 Liters up to 10,000 Liters.
All Contact Parts Made out Of SS 316/304 (cGMP Model). All pipelines are electro-polish from inside.
All material transfers are done by vacuum or by transfer pumps.
Bottom entry stirrer! Homogenizer.
Mechanical seal with cooling arrangement.
In built CIP/SIP.
Liquid Syrup Manufacturing Piant
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Liquid Syrup Manufacturing Piant
We hold expertise in Automatic Liquid Suspension Manufacturing Plant adherence
to international quality standards. These plants or sections are specifically
designed and equipped with adequate machinery to ensure optimum
efficiency. The material of construction used by us for fabricating liquid
suspension manufacturing plants includes SS 304/316. While constructing the
plants and sections, we keep in mind the requirements and technical designs
& specifications provided by the clients.