wind mill towers manufacturing machines

8/20/2019 Wind Mill Towers Manufacturing machines

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Kistler GmbH • www.kistler-machine.de

Wind Mill Tower Production

Company Profile

Wind Mill Tower Production Procedure

Our Equipment Proposals

Alternative Production Equipment

Welding Processes: Our recommendations / Alternatives

Our Customers / Reference List

Table of Content


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The KISTLER Machine Company, founded in 1966 by Roland Kistler,

is a long established family business engaged in engineering and manufacturing of

welding positioning and cutting systems for the welding industry, especially for pipe

welding and cutting.

It is the intent of KISTLER to provide quality welding positioning equipment to thewelding trade at a reasonable price to a mutually acceptable schedule.

Service after the sale insures that our customers will realize full value from the

equipment procured from KISTLER

Company profile


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The location of the KISTLER factory and engineering facility is in Bad Saulgau, in the

south of Germany, near the Lake of Constance. New workshop facilities have been

completed in 2007.

Company profile


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Kistler Cutting and Welding currently employs a team of 34.

The main customers of the KISTLER products are doing business in the following sectors

of industry:

ShipyardsOil exploration and oil refineries

Chemical industry

Mechanical contractors

Wind mill tower manufacturing

Pipe mills

Steel construction

Company profile


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Since 2001, F.Bode & Sons Ltd, Preston UK, being Europe´s largest manufacturer of

welding positioning equipment is a sister company of Kistler and since 2008, UP Helfert,

Kreuztal Germany, a company specialized in submerged arc welding is also part of the

Kistler group.

The Kistler group nowadays is the only supplier being able to offer complete solutions for cutting and welding automation from a single source.

The Kistler group in 2012 includes the following companies:

Kistler Maschinen- und Anlagenbau GmbH, Bad Saulgau, Germany

F. Bode & Sons Ltd., Preston, UKUP Helfert GmbH, Kreuztal, Germany

Kistler Middle East FZ LLC, Ras-al-Khaimah, UAE

Company profile


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Production Procedure: Plate Cutting


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Production Procedure: Welding of Plates




Production Procedure: Bending




Production Procedure: Longitudinal Welding




Production Procedure: Additional Bending




Production Procedure: Tack Welding / Assy.




Production Procedure: Flange Assembly


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Production Procedure: Internal

Circumferential


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Production Procedure: Flange Welding


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Production Procedure: External

Circumferential


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Production Procedure: External

Circumferential


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Production Procedure: Welding of Built-in Parts


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Production Procedure: Cutting/Welding of Door


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Production Procedure: Cutting/Welding of Door


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Production Procedure: Shotblasting


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Production Procedure: Painting


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Production Procedure: Final Assembly (Ladders

etc.)


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Production Procedure: Dispatch


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Production Procedure: Dispatch


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Our proposal for Welding of Plates: PJU


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Our proposal: Complete Layout for Customer


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Our proposal: Longitudinal Welding C B


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Our proposal: Longitudinal Welding C B


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Our proposal: Rotators for Tacking

Sections


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Sections


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Sections


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Our proposal: Internal Boom for Circumferential


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Our proposal: Flange Welding Unit


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Our proposal: Platform for external

circumferential


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Our proposal: Rotators for Built-ins,

Brackets


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Our proposal: Rotators for door cutting and

Welding


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Our proposal: Explosionproof Rotators for Blasting


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Our proposal: Explosionproof Rotators for Painting


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Our proposal: Rotators for Assembly


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Alt. Approach for Longitudinal Welding


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Alt. Approaches for Tacking: Jackup

Rollers


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Alt. approach for internal circumferential:

Tractor


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Alt. approach for flange welding: Tractor


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Alt. approach for external circumferential: C B


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Alt. approach for external circumferential:

Special


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Special


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Special



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Process Proposal Alternatives

Internal and external longitudinal

seamwelding Three wire SAW Single wire, twin wire SAW

Tack Welding of Cans toachieve sections Manual CO2

Assembly of flanges to sections Manual CO2

Internal circumferential welding, Four wire SAW Single wire SAW (tractor)

(and flange welding) Twin wire SAW (tractor)

Four wire SAW

Welding process (our proposal /

alternatives)



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Process Proposal Alternatives

Flange welding Tandem SAW Single wire SAW (Tractor)

Twin wire (Tractor)

Tandem SAW (C&B)

External circumferential welding Three wire SAW Single wire, Twin wire

Welding of Built-in parts, brackets Manual CO2

for ladders...

Cutting Welding of door architrave Manual CO2

Welding process (our proposal /

alternatives)



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Our customers / References:

Customer Year Type Qty. Method

Max Bögl, Neumarkt 2011 Column & Boom for 1 Single wire

Germany External/Internal/

Circumferential/Longitudinal

Max Bögl, Neumarkt 2012 Conversion Column & Boom 1 Tandem

Max Bögl, Neumarkt 2013 Column & Boom for 1 Tandem

Germany External/Internal Circumferential

PBS Industry a.s. 2009 Column & Boom for 1 Tandem

Czech Republic External/Internal/


CSC 2008 Special installation for 2 Single wire

Germany Horizontal welding of tripod central pipe

CSC 2010 Special installation for 2 Single wire

Germany Horizontal welding of



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Weserwind 2005 Column & Boom for 1 Single wire



SIAG 2004 Column & Boom for 1 Tandem

France External / Circumferential/

Longitudinal

SIAG 2004 Internal Boom for Internal/ 1 Tandem

France Circumferential

2004 Column & Boom for 1 Single wire

External/Internal/

Longitudinal

SIAG 2004 Internal Boom for Internal/ 1 Tandem

Czech Republic Circumferential/Longitudinal

SIAG 2004 Column & Boom for 1 Single wire

Czech Republic Internal/Circumferential



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SIAG 2004 Column & Boom for 2 Single wire

CZ Chrudim External / Circumferential/

Longitudinal

2005 Conversion Column & Boom 2 Tandem

SIAG Finsterwalde 2001 Internal Boom for Internal/ 1 Tandem

Germany Circumferential/Longitudinal

2008 Internal Boom for Internal/ 2 Three wires

Circumferential

SIAG Leipzig 2002 Column & Boom for 1 Tandem

Germany Internal/Circumferential





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EEW Rostock 2007 Column & Boom for 1 Three wires



2008 Column & Boom for 2 Three wires

Internal/Longitudinal

2008 Column & Boom for 2 MIG

Tack Welding Internal/Longitudinal

2008 Internal Boom for Internal/ 2 Three wires


2008 Ext. Longitudinal welding station 2 Two welding heads

each with three wires

2008 Ext. Circumferential welding station 1 Three welding heads

each with three wires



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EEW Rostock 2008 Welding tractor for Internal/ 1 Tandem

Circumferential

AMBAU Gräfen- 2002 Column & Boom for 1 Tandem

hainichen External/Internal/

Germany Circumferential/Longitudinal

2011 Column & Boom for 3 Tandem

External/Internal/



External/Circumferential

2011 Column & Boom 1 TandemInternal/External/Circumf.





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AMBAU Gräfen- 2012 Column & Boom 1 Tandem

hainichen Internal Circumferential

AMBAU Dessau 2011 Column & Boom for 1 Tandem

Germany Internal/Circumferential

AMBAU Cuxhaven 2008 Column & Boom for 1 Three wires

Germany Internal/Longitudinal


External/Longitudinal

2008 Plate Joining Station 1 Three wires

2008 Internal Boom for Internal 2 Four wiresCircumferential





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AMBAU Cuxhaven 2010 Internal boom for 2 Two heads with four wires each

Germany internal circumferential



2012 Plate Joining Station 2 Four wires


External/Longitudinal



2012 Welding tractor 1 Tandem

AMBAU Bremen 2006 Installation of subarc 1 Tandem

Germany equipment (existing Esab boom)



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AMBAU Bremen 2006 Internal boom for internal circumf. 1 Three wires

Germany




Foundation parts




External/Internal/Longitudinal

2010 Internal Boom for Internal circumf. 1 Three wires


External/Internal/Longitudinal



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AMBAU Bremen 2011 Plate joining station 2 Three wires

Germany


External & Internal circumf.

CRIST Gdansk 2011 Column & Boom for 1 Tandem

Poland External&Internal longitudinal

2011 Column & Boom for 1 Four wires

Internal/Circumferential

2011 Welding Station for External 1 Four wires

Circumferential

Steelwind 2013/14 Internal Longitudinal 2 Four wiresGermany welding station

2013/14 External Longitudinal 2 Four wires

welding station for

Cylindrical Workpieces



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Steelwind 2013/14 External Longitudinal 1 Four wires

Germany welding station for

cyl. & conical work pieces

2013/14 External Circumferential 1 Four wires

welding station for flanges

2013/14 Internal Circumferential 3 Two heads four wires

welding station with assembly each

Unit “varanus”

2013/14 External Circumferential 15 Four wires

welding station

2013/14 Internal Circumferential 3 Four wireswelding station with long boom

wind mill towers manufacturing machines

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