working revision c6113a product assembly working instruction … · 2007-07-09 · 6. take a...

Working Working InstructionInstruction

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Page No:C6113A Product Assembly Working InstructionTitleTitle

The information disclosed herein is proprietary to and is not to be used by or disclosed to unauthorized person(s) without the written consent of CEC Wireless. The recipient of this document shall respect the security status of the information

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Originator

Checked by

Approval

Top Engineer

Top Engineer

Top Manager

Siming Zheng Signature of originator:

Signature of check:

Signature of approval:

Sunny Tang

Harris Wang

AMENDMENT HISTORYAMENDMENT HISTORY

S/N Revision Description of change Originator Checked by Approval DCR

1 01 Initial Siming Zheng Sunny Tang Harris Wang

2 02 Update Siming Zheng Sunny Tang Harris Wang

3 03 Update WI to add USB assy check when close rear flip Siming Zheng Sunny Tang Harris Wang


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I ObjectiveI Objective

This Doc. is to define C6113A product working instruction while assembly in factory.

IIII ScopeScope

This Doc. only applicable to C6113A product.


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Base Front Housing

Lens

Flip Rear Housing

Key pad Battery Cover

Flip Front Housing

Base Rear Housing

MP3 Key

III Cosmetic DefineIII Cosmetic Define


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IV Assembly OutlineIV Assembly Outline


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1. Take a metal dome, peel off protective film and place it on metal dome assembly jig.

2. Take main board clean the keypad with absolute alcohol and air gun, place the main board on metal dome as figure 2, press the main board gently.

3. Take a Mic cover, stick it on main board as figure4.

4. Take a conductive foam, stick it on main board as figure6.

5. Take a Black foil, stick it on main board as figure6.

6. Take a waterproof paper, stick it on main board as figure6.

Note:

1. Don’t touch the keypad with finger.

2. Pay attention to position of barcode label as figure5.

V Assembly procedureV Assembly procedure

(1) (1) PCBA Module assemblyPCBA Module assembly

Figure 1 Figure 2

conductive foam

Mic cover

Black foil

Waterproof paper

Figure 3 Figure 4

Figure 5 Figure 6

Part P/N Qty Fixture Qty


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（（2 ) 2 ) Hinge , LCD FPC & base front housing assembly Hinge , LCD FPC & base front housing assembly

1. Take a base front housing and a hinge, check the cosmetic, push hinge into the hole of base front housing as figure1,2

2. Take a LCD FPC, check the cosmetic, push hinge into the hole of base front housing as figure3,4

3. Place the phone in hinge assembly jig and assembly hinge as figure5,6

A: Push the FPC connector out of the hole which on flip Rear housing.

B: Assembly flip with base front housing.

C: Push hinge with jig.

D: Rotate the flip as figure5, assembly the hinge well.

Figure 2Figure 1

Figure 4A C

B

Figure 3 D

Figure 6Figure 5


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（（33））MP3 Key and Flip Front housing assemblyMP3 Key and Flip Front housing assembly

1. Take a flip front housing to check cosmetic.

2. Take a MP3 key, check cosmetic. Position the key rubber on flip front housing and assembly it to flip front housing as figure2.

3. The MP3 Key direction is as figure2.

Note:

1. Make sure that there are not an interference between the wire line and housing。

Figure 1

Figure 2


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（（44）） LCD Module assemblyLCD Module assembly

conductive foam

1. Take a holder and a metal frame of LCD module, check the cosmetic, assembly them in LCD module.

2. Take a LCD module, check the cosmetic, assembly LCM in housing module as figure3.

3. Assembly speaker, receiver and vibrator into the relative groove of flip rear housing.

4. Assembly the flip front housing with a flip rear housing, press the housing and make sure that the housing assembly well

Note:

1. Operator shall pull on anti-static finger gloves and anti-static wrist belt

2. Don’t pull the wire line of speaker, receiver and vibrator.

Figure 2Figure 1

Figure 3 Figure 4


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（5）Keypad, Camera and PCBA assemblyKeypad, Camera and PCBA assembly

1. Take a keypad to check cosmetic, then put it on the base front housing as figure 2.

2. Take off the gasket protect film from camera, and fix one camera in the holder and press gently to make sure it pasted tightly. Then assemble the camera FPC connector to main board as figure 4

3. Take an antenna, check cosmetic, located the antenna on main board,lock the hooks well.

4. Take a main board, assemble the FPC to main board with B-B connector as figure 5. Press the connector gently from back side to make sure it touches tightly.

Note：

Operator shall pull on anti-static finger gloves and anti-static wrist belt

Figure 2Figure 1

Figure 4Figure 3

Figure 5


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（（66）） Antenna and Rear housing assemblyAntenna and Rear housing assembly

1. Take a base rear housing, check the cosmetic, peel off camera lens Protective film, clean the lens with ionic gun

2. Open the USB cover and assembly the base rear housing from USB as figure2

Note:1. Check the stop rubber which on base front housing

before assembly base rear housing.2. Check USB position.

Figure 1

Figure 2


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（（77）） Base rear housing screwBase rear housing screw

1. Place the phone into frame screw assembly fixture;

2. Take 4 screw, place them on relative position as figure2.



5. Tighten the screw by screw driver with T5 head, Screw driver torque is :0.06±0.02 N.MM

Figure 2Figure 1

Note:

• Screw driver torque need calibration for each shift, and need to fix it well;

• Shall not have the screw in the fixture to scratch the housing

• Screw has two types.

Figure 3 Figure 4

Figure 6Figure 5


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（（88））Cosmetic inspection (1)

Cosmetic Inspection : Reference phone cosmetic inspection standard of C6113A:

1. Check silk screen and printing, words and color should be correct, no scratch, painting not be depigmented and peeled off;

2. Check housing, if housing be assembly well, no slit on the edge, no damage, dirty, scratch, confused color, raw edge;

3. Check speaker, no cover on speaker hole;

4. Check screw assembly well, no loose and missing;

5. Check key tactile touch feeling well.


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（（99））MAT testMAT test

1. Insert T-flash card and Power on normal.

2. Enter into “Connectivity/USB Drive/”, set USB Drive mode is on, Restart the phone, When phone enters call interface, connect it with PC by USB cable. At that time, PC will add two removable disks. Running copy and delete of document in every removable disk to confirm it is OK.

3. Press“*#6288*#” enter MAT test interface when on call interface.

4. Enter into MAT test mode. Background lights of both screen and keyboard are lighten, and display special color with relative key image on screen. (If display "error", the phone have not passed board test station) Close flip and check small screen. press right key, then display close; continuously press left key, and display turns on; at that time press right key again, and display closes; continuously press MP3 key, and display turns on. Open flip, check if background lights of both screen and keyboard are lighten.

Press “1”, first test vibration, press ”1” again vibration stop;

Press “2”, play melody music, press ”2” again play stop;

Press “3”, play mp3(midi21.mp3);

Press “4”, stop mp3;

Press “5”, display special color with relative key image;

Press “6”, display special color with relative key image;

Press “7”, play midi(midi01.mid), press ”7” again play stop;

Press “8”, big LCD display white full;

Press “9”, big LCD display red full;

Press “0”, big LCD display green full;

Press “*”, big LCD display blue full;

Press “#”, big LCD display black full;

Press “Left Navy Key”, display special color with relative key image;

Press “Right Navy Key”, display special color with relative key image;

Press “Up Navy Key”, display special color with relative key image;

Press “Down Navy Key”, display special color with relative key image;

Press “OK” ，display special color with OK key image;

Press “Send”，display special color with Send key image;

Press “End”，display special color with End key image;

Press Right function key，display special color with SKR key image;


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*Press left soft key “SKL”，the key test end, then function test begin:

*Function test item 1: LCD display “Audio Record Test”, can speak to Mic to test record this time, 4 sec. later, auto play this record, after play end, LCD display “Audio Headset Test”, can insert headset this time, auto play “di di ….” from the speaker of headset, after play end, begin another function test.

* Function test item 2: LCD display “infrared”, the phone automatic start up infrared function, need using notebook computer with infrared function to test. Press “OK” key close infrared function, end infrared function test, begin another function test;

*Function test item 3: enter into camera mode, camera face to standard color model, check photo ,color right, test the previewimpact , and check flash light. Press “END” (red) key end camera preview. End camera test.

* Function test item 4: enter into Bluetooth mode, LCD display “Bluetooth test”, the phone automatic start up Bluetooth function, need using notebook computer with Bluetooth function to test. Close infrared function later, end Bluetooth function test.

Function test end at this time. If all key is passed test and function test is finished normally, then return on power on interface, then power off.


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（（1010））Lens AssemblyLens Assembly

1 Take off the LCD protect film and clean it with ionic gun.

2 Take a lens and clean it with ionic gun.

3 Assemble the lens on the phone

Note:

• This step need be done in clean room, and need anti-static finger gloves. prohibit use cotton sticker, need use clean cloth, change new cloth on schedule, keep clean room cleaning;

• Shall not touch the surface of LCD,

• Operator shall pull on anti-static finger gloves and anti-static wrist belt;


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（（1111））Cosmetic Inspection 2

Cosmetic Inspection : Reference phone cosmetic inspection standard of C6113A:

1. Check silk screen and printing, words and color should be correct, no scratch, painting not be depigmented and peeled off;

2. Check housing, if housing be assembly well, no slit on the edge, no damage, dirty, scratch, confused color, raw edge;

3. Check speaker, no cover on speaker hole;

4. Check screw assembly well, no loose and missing.

working revision c6113a product assembly working instruction … · 2007-07-09 · 6. take a...

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