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    Westfalia Separator

    Industry

    Take the Best - Separate the Rest

    A leap a head through

    online monitoring

    WEWATCH

    Teleservice

    Mechanical SeparationDivision

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    At first glance a detail

    seems trivial ...

    Separation Technology + Beverage technology + Dairy technology + O il and fat processing + Chemicals, Pharmaceuticals, Biotechnology + O il and fat recovery + Starch technology + Industrial biotechnologyWestfalia Separator | 2 | | 3 | Westfalia Separator

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    The first-class quality of the separatorsand decanters of Westfalia Separator notonly includes comprehensive and world-

    wide service, but also a preventive pak-kage not to be sniffed at:WEWATCH Teleservice for active pro-duction safety.

    In formula 1 teleservice makes the lead.For Westfalia Separator as well, teleana-lysis and telemaintenance is the last little

    detail to the operational safety of ourmachines which is high as it is.Your advantage: Optimum availability ofthe machines through process-orientedprecautional service.

    This means: more safety throughout theentire service life of the centrifuges.

    This is reason enough to go for successtogether with WEWATCH Teleservice

    Are you ready to go?

    ... but along with

    the big picture

    it gains the lead

    + M arine + Energy + O il field + Industry + Environmental technology + Engineering +Westfalia Separator | 4 |

    Ready to go

    byWestfaliaSeparator

    LifeCycle Benefit

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    Pole-position

    Everything checked 100%

    WEWATCH is active

    Clear for take-off of success

    WEWATCH - Teleservice

    Best conditions

    Lead over competitions

    Quality along with Safety

    In the fast times of globalisation and thecontinuously increasing competitivesituation, you are dependent on the avai-lability of your plant more than ever.With the centrifuges produced byWestfalia Separator you have alreadytaken the pole position. And in combina-tion with teleservice you will further

    increase your chances of winning.

    Modern means of communication, suchas the Internet, permit the ball bearingsof your machines, for example, to bemonitored on-line by our specialists inOelde in a flash and world-wide.WEWATCH reduces downtimes andlowers the expense for maintenance.

    Use the experts eyes. WEWATCH looksat the process-related assistance of yourproduction process on the one handwatching the heart of the machine witha permanent vibration analysis on theother hand. And, if you want, you cansecure your production by completetelemaintenance around the clock.

    Thus, machine availability becomes

    even more reliable and predictable.More than eighty successful referenceprojects confirm: WEWATCH is activeproduction safety which pays in acompetitive situation.

    Absolutely programmedfor victory

    Westfalia Separator | 6 | | 7 | Westfalia SeparatorFactory rebuilt centrifuges + Service + Separation Technology + Beverage technology + Dairy technology + O il and fat processing + Chemicals, Pharmaceuticals, Biotechnology + O il and fat recovery + Starch technology

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    WEWATCH machine and processparameter monitoring gives you theopportunity of having your processparameters assessed by our experiencedspecialists from a distance at any time.Machine and process parameters can beread on-line around the clock and relia-

    ble diagnoses can be made to correct oroptimise the operating performance.The intelligent alarm system ensuresthat deviations from normal conditionsare transmitted without delay in orderto initiate effective countermeasuresimmediately.

    And, that has an effect on your

    calculation reducing your costs forlower quality.

    Optimum performance perfect safety

    Production at full speed

    All in the pink

    WEWATCH - Machine and Process Parameter Monitoring

    Check-up for the entire productionprocess

    All parameters in the pink

    Optimum plant availability

    Westfalia Separator | 8 | | 9 | Westfalia Separator+ Industrial biotechnology + M arine + Energy + O il field + Industry + Environmental technology + Engineering + Factory rebuilt centrifuges + Service + Separation Technology + Beverage technology

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    WESCAN is an innovative and safemethod to analyse individual compo-nents of the machine. By telediagnosise.g. the vibration of the component ismeasured, and the value is entered in afrequency diagram. In this way, the engi-neers can detect even the smallest ofdeviations at an early stage and can ana-lyse which components are defective andhave to be checked or replaced in thenear future.

    WESCAN optimises service intervals byprecautional maintenance. The vibrationanalysis gives you the necessary extracertainty that everything is running per-

    fectly. This is also a considerable potenti-al for economies.

    Preventive measures optimised service

    Everything is running perfectly

    Continuous operation

    no problem

    WESCAN - Intelligent Machine Monitoring Concept

    WESCAN - permanent vibration control

    Frequency analysis round the clock

    More security for you

    Westfalia Separator | 10 | | 11 | Westfalia Separator+ Dairy technology + O il and fat processing + Chemicals, Pharmaceuticals, Biotechnology + O il and fat reco very + Starch technology + Industrial biotechnology + M arine + Energy + O il field + Industry + Service

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    Every rotating machine element is onlyas good as its weakest bearing. Even aminimal unbalanced mass can exponen-tiate in the course of the time, and mayeven jeopardise the production.Defective bearings may lead to high con-sequential costs, to repairs which aremuch more expensive than the replace-

    ment of a bearing in good time, quiteapart from the costs caused by thedowntime.

    With WESCAN you are playing safe;right from the beginning. Even the smal-lest deviations from tolerance are detec-ted right at the beginning. Preventiveactions can be secured.

    And even if a component needs replace-ment, no problem. With WESCAN thiscomponent can be identified beforehand,which means that the service technician

    brings along the right replacement.Onsite checks are thus effected quicklyand reliably, operation can be restartedafter a very short time of course withoriginal component from WestfaliaSeparator.

    Maximum performancealong with safety

    Ensure the optimum status

    Preventive action

    WESCAN - Preventive and Status-Oriented Monitoring

    Early detection of minimum tolerancedeviation

    Information by preventive alarm

    Identification of componentsneeding replacement

    Replacement carried out atshort notice

    Early restart with originalspare parts

    Westfalia Separator | 12 | + Separation Technology + Beverage technology + Dai ry technology +

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    The specialists of Westfalia Separator putthe production process on the rightcourse again, even in case of minor irre-gularities. The deviations analysed will

    be transmitted to you on-line. Processdeviations can be corrected in the run-ning production process.

    WEOPTIMIZE

    Complete telemaintenance

    In close harmonisation with you, ourautomatic process control can directlyinfluence your machine control, if andwhen needed by on-line fault analysis,

    by modification of the machine controlor by updating the software, for exam-ple. Every risk is prevented wellthought out and problem free. You profitfrom the overall know-how of the sepa-ration technology specialist around theclock.

    Maximum performance Lap by lap

    Going at full speed

    On-line analysed

    and safe

    WEOPTIMIZE - Process Parameter Monitoring

    Continuous process monitoring

    On-line analysis of deviationsby specialists

    Correction instructionstransferred on-line after checkback with user

    Direct adaption of the process

    Smooth production

    Westfalia Separator | 14 | | 15 | Westfalia SeparatorO il and fat processing + Chemi cals, Pharmaceuticals, Biotechnology + O il and fat recovery + Starch techno logy + Industrial biotechnology + M arine + Energy + O il field + Industry + Environmental technology +

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    The Winner takes it all

    Your life-cycle-benefitsat a glance:

    Preventive and status-orientedservice

    Continuous qualified supportby specialists

    Operational support in the start-upphase

    World-wide expert access forglobal companies

    Premium product quality

    Optimised production cycles

    Optimised plant availability andproductivity

    Higher plant safety

    Fast repair

    Simplified service schedule

    Use of Westfalia Separatororiginal parts only

    World-wide spare parts pool ensuring fast availability

    Lower maintenance costs

    Round-the-clock service

    Westfalia Separator | 16 | | 17 | Westfalia SeparatorEngineering + Factory rebuilt centrifuges + Service + Separation Technology + Beverage technology + D airy technology + O il and fat processing + Chemicals, Pharmaceuticals, Biotechnology + O il and fat recovery

    Alone we are good Together we are unbeatable

    Teleservice Ahead with Safety

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    As much service as you want.

    WEWATCH teleservice provides opti-mum maintenance for your plantthroughout the entire service life. Allnew separators and decanters fromWestfalia Separator have been designedto ideally meet the teleservice require-ments, and elder machines can be retro-fitted upon request. Use the active andpreventive strategy now for more pro-duction safety, because time is money.The specialists by Westfalia Separatorwill be pleased to analyse your currentdemand and to advise you on yourpersonal ideal line.

    Life Cycle Benefitall along the line

    WEOPTIMIZE ProcessParameter Monitoring

    Serviceset IndianapolisFixed monitoring by combinedpackage of WEWATCH andWESCAN . A high degreeof safety and service.

    First passed the post

    everything was right in the

    team again

    Ahead by Teleservice

    WEWATCH MachineMonitoring and ProcessParameter

    Serviceset SpaFixed monitoring of all parameterswhich are rendered available byWestfalia Separator control.Additional measurements can

    be integrated upon customersrequest.

    WESCAN Intelligent MachineMonitoring

    Serviceset ImolaMachine analysis and re-balancingof the bowl sporadically used orfault analysis

    Serviceset SuzukaFixed diagnosis with parametergeneration of rotating machine com-ponents. Measurements are based ondepth analyses and provide reliablecontinuous monitoring.

    Westfalia Separator | 18 | + Starch technology + Industrial biotechnology + M arine + Energy + O il field + Industry +

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    A company of mg technologies group

    Westfalia Separator Industry GmbH Werner-Habig-Strae1 D-59302 Oelde (F.R. Germany)

    Tel.:+49(0)25 22/77-0 Fax:+49(0)25 22/77 28 28 www.westfalia-separator.com E-mail: [email protected]

    Take the Best - Separate the Rest

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    Westfalia SeparatorIndustry GmbH

    9997-0934-000/0502 EN Printed in Germany Gedruckt auf chlorfrei gebleichtem Papier