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TRANSCRIPT
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Westfalia Separator
Industry
Take the Best - Separate the Rest
A leap a head through
online monitoring
WEWATCH
Teleservice
Mechanical SeparationDivision
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At first glance a detail
seems trivial ...
Separation Technology + Beverage technology + Dairy technology + O il and fat processing + Chemicals, Pharmaceuticals, Biotechnology + O il and fat recovery + Starch technology + Industrial biotechnologyWestfalia Separator | 2 | | 3 | Westfalia Separator
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The first-class quality of the separatorsand decanters of Westfalia Separator notonly includes comprehensive and world-
wide service, but also a preventive pak-kage not to be sniffed at:WEWATCH Teleservice for active pro-duction safety.
In formula 1 teleservice makes the lead.For Westfalia Separator as well, teleana-lysis and telemaintenance is the last little
detail to the operational safety of ourmachines which is high as it is.Your advantage: Optimum availability ofthe machines through process-orientedprecautional service.
This means: more safety throughout theentire service life of the centrifuges.
This is reason enough to go for successtogether with WEWATCH Teleservice
Are you ready to go?
... but along with
the big picture
it gains the lead
+ M arine + Energy + O il field + Industry + Environmental technology + Engineering +Westfalia Separator | 4 |
Ready to go
byWestfaliaSeparator
LifeCycle Benefit
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Pole-position
Everything checked 100%
WEWATCH is active
Clear for take-off of success
WEWATCH - Teleservice
Best conditions
Lead over competitions
Quality along with Safety
In the fast times of globalisation and thecontinuously increasing competitivesituation, you are dependent on the avai-lability of your plant more than ever.With the centrifuges produced byWestfalia Separator you have alreadytaken the pole position. And in combina-tion with teleservice you will further
increase your chances of winning.
Modern means of communication, suchas the Internet, permit the ball bearingsof your machines, for example, to bemonitored on-line by our specialists inOelde in a flash and world-wide.WEWATCH reduces downtimes andlowers the expense for maintenance.
Use the experts eyes. WEWATCH looksat the process-related assistance of yourproduction process on the one handwatching the heart of the machine witha permanent vibration analysis on theother hand. And, if you want, you cansecure your production by completetelemaintenance around the clock.
Thus, machine availability becomes
even more reliable and predictable.More than eighty successful referenceprojects confirm: WEWATCH is activeproduction safety which pays in acompetitive situation.
Absolutely programmedfor victory
Westfalia Separator | 6 | | 7 | Westfalia SeparatorFactory rebuilt centrifuges + Service + Separation Technology + Beverage technology + Dairy technology + O il and fat processing + Chemicals, Pharmaceuticals, Biotechnology + O il and fat recovery + Starch technology
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WEWATCH machine and processparameter monitoring gives you theopportunity of having your processparameters assessed by our experiencedspecialists from a distance at any time.Machine and process parameters can beread on-line around the clock and relia-
ble diagnoses can be made to correct oroptimise the operating performance.The intelligent alarm system ensuresthat deviations from normal conditionsare transmitted without delay in orderto initiate effective countermeasuresimmediately.
And, that has an effect on your
calculation reducing your costs forlower quality.
Optimum performance perfect safety
Production at full speed
All in the pink
WEWATCH - Machine and Process Parameter Monitoring
Check-up for the entire productionprocess
All parameters in the pink
Optimum plant availability
Westfalia Separator | 8 | | 9 | Westfalia Separator+ Industrial biotechnology + M arine + Energy + O il field + Industry + Environmental technology + Engineering + Factory rebuilt centrifuges + Service + Separation Technology + Beverage technology
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WESCAN is an innovative and safemethod to analyse individual compo-nents of the machine. By telediagnosise.g. the vibration of the component ismeasured, and the value is entered in afrequency diagram. In this way, the engi-neers can detect even the smallest ofdeviations at an early stage and can ana-lyse which components are defective andhave to be checked or replaced in thenear future.
WESCAN optimises service intervals byprecautional maintenance. The vibrationanalysis gives you the necessary extracertainty that everything is running per-
fectly. This is also a considerable potenti-al for economies.
Preventive measures optimised service
Everything is running perfectly
Continuous operation
no problem
WESCAN - Intelligent Machine Monitoring Concept
WESCAN - permanent vibration control
Frequency analysis round the clock
More security for you
Westfalia Separator | 10 | | 11 | Westfalia Separator+ Dairy technology + O il and fat processing + Chemicals, Pharmaceuticals, Biotechnology + O il and fat reco very + Starch technology + Industrial biotechnology + M arine + Energy + O il field + Industry + Service
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Every rotating machine element is onlyas good as its weakest bearing. Even aminimal unbalanced mass can exponen-tiate in the course of the time, and mayeven jeopardise the production.Defective bearings may lead to high con-sequential costs, to repairs which aremuch more expensive than the replace-
ment of a bearing in good time, quiteapart from the costs caused by thedowntime.
With WESCAN you are playing safe;right from the beginning. Even the smal-lest deviations from tolerance are detec-ted right at the beginning. Preventiveactions can be secured.
And even if a component needs replace-ment, no problem. With WESCAN thiscomponent can be identified beforehand,which means that the service technician
brings along the right replacement.Onsite checks are thus effected quicklyand reliably, operation can be restartedafter a very short time of course withoriginal component from WestfaliaSeparator.
Maximum performancealong with safety
Ensure the optimum status
Preventive action
WESCAN - Preventive and Status-Oriented Monitoring
Early detection of minimum tolerancedeviation
Information by preventive alarm
Identification of componentsneeding replacement
Replacement carried out atshort notice
Early restart with originalspare parts
Westfalia Separator | 12 | + Separation Technology + Beverage technology + Dai ry technology +
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The specialists of Westfalia Separator putthe production process on the rightcourse again, even in case of minor irre-gularities. The deviations analysed will
be transmitted to you on-line. Processdeviations can be corrected in the run-ning production process.
WEOPTIMIZE
Complete telemaintenance
In close harmonisation with you, ourautomatic process control can directlyinfluence your machine control, if andwhen needed by on-line fault analysis,
by modification of the machine controlor by updating the software, for exam-ple. Every risk is prevented wellthought out and problem free. You profitfrom the overall know-how of the sepa-ration technology specialist around theclock.
Maximum performance Lap by lap
Going at full speed
On-line analysed
and safe
WEOPTIMIZE - Process Parameter Monitoring
Continuous process monitoring
On-line analysis of deviationsby specialists
Correction instructionstransferred on-line after checkback with user
Direct adaption of the process
Smooth production
Westfalia Separator | 14 | | 15 | Westfalia SeparatorO il and fat processing + Chemi cals, Pharmaceuticals, Biotechnology + O il and fat recovery + Starch techno logy + Industrial biotechnology + M arine + Energy + O il field + Industry + Environmental technology +
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The Winner takes it all
Your life-cycle-benefitsat a glance:
Preventive and status-orientedservice
Continuous qualified supportby specialists
Operational support in the start-upphase
World-wide expert access forglobal companies
Premium product quality
Optimised production cycles
Optimised plant availability andproductivity
Higher plant safety
Fast repair
Simplified service schedule
Use of Westfalia Separatororiginal parts only
World-wide spare parts pool ensuring fast availability
Lower maintenance costs
Round-the-clock service
Westfalia Separator | 16 | | 17 | Westfalia SeparatorEngineering + Factory rebuilt centrifuges + Service + Separation Technology + Beverage technology + D airy technology + O il and fat processing + Chemicals, Pharmaceuticals, Biotechnology + O il and fat recovery
Alone we are good Together we are unbeatable
Teleservice Ahead with Safety
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As much service as you want.
WEWATCH teleservice provides opti-mum maintenance for your plantthroughout the entire service life. Allnew separators and decanters fromWestfalia Separator have been designedto ideally meet the teleservice require-ments, and elder machines can be retro-fitted upon request. Use the active andpreventive strategy now for more pro-duction safety, because time is money.The specialists by Westfalia Separatorwill be pleased to analyse your currentdemand and to advise you on yourpersonal ideal line.
Life Cycle Benefitall along the line
WEOPTIMIZE ProcessParameter Monitoring
Serviceset IndianapolisFixed monitoring by combinedpackage of WEWATCH andWESCAN . A high degreeof safety and service.
First passed the post
everything was right in the
team again
Ahead by Teleservice
WEWATCH MachineMonitoring and ProcessParameter
Serviceset SpaFixed monitoring of all parameterswhich are rendered available byWestfalia Separator control.Additional measurements can
be integrated upon customersrequest.
WESCAN Intelligent MachineMonitoring
Serviceset ImolaMachine analysis and re-balancingof the bowl sporadically used orfault analysis
Serviceset SuzukaFixed diagnosis with parametergeneration of rotating machine com-ponents. Measurements are based ondepth analyses and provide reliablecontinuous monitoring.
Westfalia Separator | 18 | + Starch technology + Industrial biotechnology + M arine + Energy + O il field + Industry +
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A company of mg technologies group
Westfalia Separator Industry GmbH Werner-Habig-Strae1 D-59302 Oelde (F.R. Germany)
Tel.:+49(0)25 22/77-0 Fax:+49(0)25 22/77 28 28 www.westfalia-separator.com E-mail: [email protected]
Take the Best - Separate the Rest
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Westfalia SeparatorIndustry GmbH
9997-0934-000/0502 EN Printed in Germany Gedruckt auf chlorfrei gebleichtem Papier