x-13 service manual _may 2007

X13 Service Manual

NOTICIA IMPORTANTEEste manual contieneimportantes instruccionesde seguridad que deben ser seguidas el pie de laletra cuando utilice esta maquina.

Serv

MX1

X13SForm SMZ13-0507R

ice Manual

odels3, X13A,E & X13AElicers

IMPORTANT NOTICEThis manual contains important safetyinstructions which must be strictlyfollowed when using this equipment.

X13 Service Manual - 1 - Form SMX13-0507R

TABLE OF CONTENTS

I. WARNING.. 2

II. INTENDED USES. 2

III. REQUIRED TOOLS. 2

IV. EXPLODED VIEWS1) SHARPENER .. 32) PRODUCT TABLE. 43) RING GUARD & CENTER PLATE... 54) TOP VIEW... 65) BOTTOM VIEW.. 76) KNIFE, MOTOR & BEARING ASSEMBLY. 87) AUTODRIVE ASSEMBLY. 98) GAUGE PLATE ASSEMBLY. 109) ARM ASSEMBLY TOP VIEW 1110) ARM ASSEMBLY BOTTOM VIEW.. 12

V. ELECTRICAL1) WIRING DIAGRAM X13 & X13E. 132) WIRING DIAGRAM X13A & X13AE 143) ERROR CODES... 15

VI. ADJUSTMENTS1) GAUGE PLATE... 162) PRODUCT TABLE.. 163) INTERLOCK CABLES / PRODUCT TABLE 174) INTERLOCK CABLES / INDEX KNOB 17

VII. REPLACEMENT PARTS1) KNIFE BEARING 182) KNIFE GUARD 183) KNIFE BELT 184) KNIFE MOTOR 185) SHARPENER .. 196) INDEX/CONTROL.. 207) AUTO SECTION. 20


I. WARNING

II.INTENDED USES

1. The X13 slicers are designed for slicing the following types of food products:

A) All types of beef and sausageB) All types of ham, bacon and porkC) Rolled meats, cheese and fishD) Fruits and vegetables

2. The following items are not suitable to be sliced on the X13 slicers:

A) Non-food productsB) Frozen productsC) Products on or with bones

III. REQUIRED TOOLS

1) The following tools are needed to effectively repair any X13 slicer:

A) Allen Wrenches: 2mm thru 10mmB) Sockets: 19mm (thin wall) & 24mmC) Wrenches: 10mm, 13mm & 5/16D) Screwdriver: #1 PhillipsE) Pliers: Needle NoseF) Meter: VOMG) Loctite 2440 PN: 1875-00108H) Silicone: PN: 0100-00027

IMPORTANT: To avoid electrical shock when working on control board (PCBAssy), unplug slicer and wait 5 minutes for the high voltage capacitor to discharge.


IV. EXPLODED VIEWS

1) SHARPENER

Sharpener, Comp 4675-01133 12 Nut 2175-003881 E-Clip 2275-00594 13 Bushing 2275-005952 Washer 2275-00441 14 E-Clip 2275-005833 Magnet 2775-00733 15 Shaft 3375-013804 Frame, Sharpener 3875-00231 16 Skirt 3875-002325 Shaft 3375-01381 17 Washer 2275-005876 Bushing 2275-00596 18 Nut 2175-003887 Spring 3275-00230 19 Stone, Deburr. 3675-002818 Shaft 3375-01379 20 Spring 3275-002329 Skirt 3875-00232 21 Frame, Deburr. 3875-0023010 Stone, Sharpening 3675-00283 22 Spring 3275-0023111 Washer 2275-00587 23 E-Clip 2275-00594


2) PRODUCT TABLE

Complete Table 4675-01134 6 Screw 2175-00509Complete Table 4675-01152 JM 7 Knob 2275-00063

1 Pusher 3875-00177 8 Sleeve 3375-013862 Arm, Pusher 4375-00236 9 Screw 2175-00505

2A Arm, Pusher 3775-00500 JM 10 Handle 3875-001753 Handle, Pusher 4875-01032 10A Sleeve 3375-01398 JM

3A Shaft, Pusher 3375-01400 JM 11 Screw 2175-029493B Knob 2275-00042 JM 11A Bolt 2175-03277 JM4 Guide Rail 3375-01387 12 Product Table 4975-00476

Arm Kit (Items 2, 4) 4975-00471 12A Product Table 3875-00254 JM5 Product Fence 4675-01135

JM = Jersey Mike


3) RING GUARD & CENTER PLATE

1 Post Stud 3375-01391 8 Ring Guard 3775-004972 Flat Head Screw 2175-00529 Knife Bolt 2175-004683 Retaining Ring 2275-00608

9Knife Washer 2275-00524

4 Knob 3375-01392 Foot 3875-00239Center Plate 3775-00499

10Foot, Suction 3875-00249

Center Plate Assy 4675-01144 11 Washer 2275-005865Center Plate Kit 4975-00472 12 Screw (Ring Guard) 2175-02867

6 Shoulder Stud 3375-01388 13 Knife 3675-00277Shim 1.0mm 3275-002377Shim 0.5mm 3275-00238


4) TOP VIEW

NS Thread lock 10ml 1875-00108 5 Screw (Clam Shell) 2175-02744Table Assy 4675-01134 6 Screw Long (Clam Shell) 2175-027491Table Assy 4675-01152 JM Foot 3875-00239

2 Sharpener 4675-011337

Foot, Suction 3875-00249Arm Assy, Manual 4675-01141 8 Base 3875-00171Arm Assy, Manual, E 4675-01149 9 Screw, Table Adjust. 2175-00524Arm Assy, Auto, A 4675-01142 NS Pin, Return Spring 3375-01399 JM

3

Arm Assy, Auto, AE 4675-01150 NS Spring, Return 3275-00240 JM4 Washer 2275-00586 NS Hook, Foot Post 3275-00059 JM

JM = Jersey Mike


5) BOTTOM VIEW

1 Square Rail 3375-01278 14 Screw 2175-028542 Bolt 2175-00503 Slide Bar Guide 3875-001833 Washer 2275-00588 Screw for Switch 2175-00518 A4 Screw 2175-02861

15Switch (see Autodrive Assy) A

5 Bumper 3275-00233 16 Screw 2175-028666 Round Rail 3375-01306 17 Screw 2175-027437 Bottom cover 3875-00238 A 18 Slide Bar 3375-01275

Power Cord 4175-00719 19 Extension Spring 3275-002348Bushing, Strain Relief 2675-00562 20 Shoulder Bolt 2175-00525PCB Assy, Manual 4875-00047 21 Bracket Assy 4375-002349PCB Assy, Auto 4875-00046 A 22 Kick Stand Assy 4675-01139

10 Grommet 3875-00234 23 Leg Assembly 4375-0023511 Clevis 2375-00184 Bolt, Manual 2175-0286912 Clamp 3375-01286

24Bolt, Auto 2175-00527 A

13 Screw 2175-02934

A = X13A


6) KNIFE, MOTOR & BEARING ASSEMBLY

1 Knife 3675-00277 8 Mount 3475-009632 Bolt 2175-00468 9 Belt 2375-001763 Washer 2275-00524 10 Screw 2175-027464 Knife Bearing Assy 4675-01140 11 O-Ring 2275-005545 Nut 2175-00469 12 O-Ring 2275-005306 Screw 2175-02744 13 Mount 3375-012697 Motor 4175-00686


7) AUTODRIVE ASSEMBLY

1 Screw 2175-02868 A 11 Guide Assy, Flex Cable 4675-01151 A2 Nut 2175-00522 A 12 J9 Cable 4175-00716 A3 Screw 2175-02831 A 13 Motor Assy 4175-00725 A

J4 Cable 4175-00717 A 14 Housing 3775-00495 A4J4 Cable 4175-00732 AE 15 Plate 3575-00426 A

5 Washer 2275-00587 A 16 Transmission 4375-00225 A6 Screw 2175-02866 A 17 Nylon Washer 2275-00603 A7 Tensioner Assy 4375-00224 A 18 Screw 2175-02868 A8 Screw 2175-00527 A 19 Belt 2375-00172 A9 Flex Cable Assy 4175-00714 A NS Wire, Timer Reset 4175-0073010 Belt 2375-00171 A

A = X13A / AE = X13AE


8) GAUGE PLATE ASSEMBLY

1 Upper Mount 3875-00237 15 Cam Assy (Items 11-16) 4375-002322 Screw 2175-00528 16 Cam (not sold separately)

Overlay, Manual 3175-00945 17 Screw 2175-005003

Overlay, Auto 3175-00941 A 18 Cylindrical Nut 3375-012764 Screw 2175-02756 19 Adjustment Block 3275-002195 Screw 2175-00517 20 Boot 3875-002366 Clamp 3375-01286 Cable 2375-00175

Gauge Plate 3775-00458 Grommet 2275-00609 E7

Gauge Plate 3775-00501 JM21

Stop Pin, Index Knob 3375-01393 E8 Lower Housing 3875-00207 22 Cap 2275-00414

Screw (Upper/Lower Housing) 2175-02744 23 Nut 2175-00504Screw, Short (Housing to Base) 2175-02744 Index Knob 3875-00173Screw, Long (Housing to Base) 2175-02749

24Index Knob 3875-00255 CB

9

Washer (Clam Shell to Base) 2275-00586 Nut 2175-0007710 Screw 2175-02779

25Lock washer 3275-00013

11 Dowel Pin 2275-00581 26 Upper Wire Harness 4175-0071512 Flange Bushing 2275-00526 Upper PCB, Manual 2675-0092113 Slider Arm 3875-00182

27Upper PCB, Auto 2675-00918 A

14 Shoulder Bolt 2175-00501 28 Upper Housing 3875-00208

JM = Jersey Mike / CB = Cracker Barrel / A = X13A / E = X13E


9) ARM ASSEMBLY TOP VIEW

Top Plate Assy (Interlock) 4675-01127 9 Washer 2275-00589Top Plate Assy 3875-00250 E 10 Arm with Bushings 4375-002261Top Plate Assy (E Conv.) 4975-00474 E 11 PCB Assembly 2675-00920 A

2 Screw 2175-02862 A 12 Screw 2175-02831 A3 Cam 3475-01021 A 13 Clip Assembly 4575-01033 A4 Shaft 3375-01376 A 14 Plate 3475-01023 A5 Disc Spring 2275-00592 A 15 Screw 2175-02923 A6 Knob 2275-00580 A 16 Screw 2175-028647 Rod 3375-01373 A 17 Plug 3875-002358 Screw 2175-00520 18 Screw, Table Adjust 2175-00524

A = X13A / E = X13E


10) ARM ASSEMBLY BOTTOM VIEW

1 Rod 3375-01373 A 12 Bushing 2275-005212 Screw 2175-02862 A 13 Spacer 3375-013783 Clevis 2375-00184 A 14 Bolt 2175-005024 Crank 3475-01022 A 15 Roller 2375-001675 Shoulder 3875-00499 NE 16 Mount 3375-012806 Spring 3275-00236 NE 17 Screw 2175-027467 Cup 3875-00498 NE 18 Screw 2175-005108 Clevis 2375-00184 NE 19 Cable 2375-00168 NE9 Slider 3875-00195 NE 20 Clamp 3375-01286 NE

10 Washer 2275-00587 21 Screw 2175-02934 NE11 Screw 2175-02745 22 Knob 2275-00580 A

A = X13A / NE = Not on X13E


V. ELECTRICAL

1. WIRING DIAGRAM X13 & X13E

1 Power Cord 4175-007192 Circuit Breaker 2675-007523 Ground Jumper 4175-007274 Jumper 4175-001215 Main PCB Board 2675-009286 PCB (Start/Stop Switch) 2675-009217 Timer Assembly (optional) 4175-007308 Upper Panel Wire Assy 4175-00715


2. WIRING DIAGRAM X13A & X13AE

1 Power Cord 4175-007192 Circuit Breaker 2675-007523 Jumper 4175-001214 Ground Jumper 4175-007275 Main PCB Board 2675-00916 A6 Interlock Harness J4 4175-00717 A7 Arm Sensor PCB, Auto 2675-00920 A8 Flex Cable 4175-00714 A9 Limit Switch (Part of Item 6) A

10 Upper PCB 2675-00918 A11 Encoder (Part of Motor) A12 Timer Harness (optional) 4175-0073013 Upper Panel Wire Assy. 4175-0071514 Encoder-PCB Jumper, J9 4175-00716 A

A = X13A


3. ERROR CODES

A) Error Codes are designated by the number of flashes. To reset, push the stop button.The codes are as follows:

No. ofFlashes Problem Solution

1 High temp detected on Main Board Replace Control Board (4875-00046)

2 Over current detected in Main Board DC Motor shorted or Control Board failure:Replace both Control Board (4875-00046) andDC Motor (4175-00718)

3 Knife Motor over temp Check for bad Knife Motor (4175-00686)

4 Invalid Hall Effect Replace DC Motor (4175-00718)

5 Invalid Hall Effect transition Replace DC Motor (4175-00718)

6 Encoder input not active Replace DC Motor (4175-00718)

7 Unable to find home Bad Hall Effect switch on Carriage (2675-00920),or Bad Plate Flex Cable (4175-00714), orNo Magnet in base

8 Carriage moving to fast/slow Check J9 Cable (4175-00716), or check Plate FlexCable, or clean Round Rail

9 Clutch disengaged while running Re-engage auto or adjust Auto Clutch Pin

10 Slide Bar Guide Switch not engaged Check or adjust Slide Bar Guide Switch


VI. ADJUSTMENTS

1) GAUGE PLATE

A) GAP(i) Pull Rubber Boot away from Adjustment Block (Fig. 1A).(ii) Loosen Bolts (Fig. 1B) and slide Gauge Plate

(Fig. 1E) towards or away from Knife.(iii) Lock in place by tightening Bolts (Fig. 1B).(iv) Silicone Rubber Boot back in place.

B) PARALLEL TO KNIFE(i) Move Rubber Boot away from Adjustment Block.(ii) Loosen top/bottom Set Screws (Fig. 1C) on

Adjustment Block (Fig 1A).(iii) Loosen Center Bolt (Fig. 1D) on Adjustment Block

and adjust Gauge Plate (Fig. 1E) by moving its loweredge up or down.

(iv) Lock in place by tightening Center Bolt (Fig. 1D),and tightening two Set Screws (Fig. 1C).

(v) Silicone Rubber Boot back in place.

C) HEIGHT(i) Overlap Knife by 1/32 (thickness of a dime) above the Gauge Plate when closed.(ii) To adjust, close Index Knob.(iii) Remove Cap from end of Index Knob and loosen Nut inside the Knob (1 turns).(iv) Hold Index Knob at 0, adjust the Gauge Plate by using a 6mm Allen Wrench to

turn the Index Cam up or down to achieve overlap.(v) Hold Index Knob and tighten nut.(vi) Replace cap.

2) PRODUCT TABLE

A) ANGLE TO KNIFE(i) Roller (Fig. 2A) rides on top and Nylon Screw

(Fig. 2C) slides on bottom of Square Rail.(ii) Roller is mounted to Block (Fig. 2A) on Carriage.

Loosen Bolt (Fig. 2B) which holds Block toCarriage.

(iii) Adjust Screw (Fig. 2C) until Product Table is at aright angle to Gauge Plate and secure Bolt(Fig. 2B).

(iv) Apply Loctite 2440 to Nylon Screw (Fig. 2D) andadjust until it makes contact with Square Rail.

(v) Stand Slicer up and ensure Carriage moves freely.(vi) If sticky, loosen Nylon Screw.(vii) If sloppy, tighten Nylon Screw.

Fig. 1

Fig. 2


Fig. 3

Fig. 4

3) INTERLOCK CABLES / SUPPORT ARM

A) With Product Table installed, Slide Bar (Fig. 3A) will be centered in Carriage Hole (Fig. 4H).B) On X13A units - Index Guide Bar (Fig. 3A) must activate a switch on the Slide Bar Guide

(Fig. 3D) when the table is installed.C) Remove Pin (Fig. 3C) from Clevis and turn Clevis (Fig. 3B) in or out and replace Pin to

reconnect with Index Guide Bar (Fig. 3A).

4) INTERLOCK CABLES / PRODUCT TABLE

A) If the Product Table will not come off you will need tocomplete one of the following steps.(i) Tip Slicer on back and remove Pin on Clevis (Fig. 4E).

Collapse Spring (Fig. 4J) by pushing on Clevis and walkProduct Table off the Slicer.

(ii) If you can not collapse Spring (Fig 4J), remove metal strapholding Cable (Fig. 4I) to collapse Spring. Repeat Step Ai.

(iii) Place Slicer on all 4 feet and pry Product Table off.B) Remove Black Plugs and Screws that secure Top Plate Assy

to the Arm.C) Reassemble with new Top Plate Assembly (See Top View).D) With Product Table off, check Table Adjusting Screws and

verify how many threads are showing. Set depth with onethread showing on top and three on the bottom.

E) Replace Table and measure gap between Product Table andGauge Plate. The correct gap should be 1/8. If not, removetable and tighten or loosen Table Adjusting Screws accordingly.

F) Repeat Step E until 1/8 gap is achieved and Table comeson/off easily.

5) INTERLOCK CABLES / INDEX KNOB

A) CABLE INTO INDEX KNOB:(i) Disconnect Pin (Fig. 3C) from Interlock Guide Rod (Fig. 3A).(ii) Remove Index Knob (19mm socket).(iii) Push Cable (Fig. 3B) until it stops (do not twist Clevis).(iv) Hold Cable (Fig. 3B), replace Index Knob and make sure end

of Cable goes into Index Knob hole within spiral groove.(v) Replace Index Knob and tighten nut (19mm socket).

B) RECONNECTING CABLE TO INDEX GUIDE ROD:(i) Keep Clevis (Fig. 3B) disconnected from Index Guide Rod (Fig. 3A).(ii) Reinstall Table.(iii) Pull Clevis (Fig. 3B) to retract Cable from Index Knob until Index Knob turns freely.(iv) Compare hole alignment in Clevis & Index Guide Rod (Fig. 3A).(v) Turn Clevis (Fig. 3B) in/out until hole aligns with hole in the Index Guide Rod (Fig. 3A)(vi) Once holes are aligned, turn Clevis clockwise 1 full revolution.(vii) Replace Clevis Pin (Fig. 3C).


Fig. 6

Fig. 5

Fig. 7

VII. REPLACEMENT PARTS

1) KNIFE BEARING

A) Remove Knife (19mm wrench).B) Remove Knife Motor - see Knife Motor below.

(i) On X13A & X13AE remove Auto section.C) Remove 4 Bolts (Fig. 5A) and push Spindle (Fig. 5B) into housing while

pulling on Pulley (Fig. 5C).D) Reassemble in reverse order.

(i) Use oil on O-Ring (Fig. 5D) prior to tightening Bolts (Fig. 5A).E) Replace Knife Motor (Section 5 below).

2) KNIFE GUARD

A) Remove Knife (19mm wrench).B) Remove the top mounting bolt from the Knife Guard.C) Remove the Knife Motor see Knife Motor below.D) Remove bottom two mounting bolts. Reassemble in reverse order.

3) KNIFE BELT

A) Remove Knife Motor.B) Place Knife Belt (Fig. 6A) on Motor Shaft (Fig. 6C) prior to

reinstalling Knife Motor.C) Once Knife Motor is installed, pull Knife Belt (Fig. 6A) tight to

Motor Shaft (Fig. 6C).D) Walk Knife Belt (Fig. 6A) onto Knife Pulley (Fig. 6B).E) Hold Knife Belt with left hand and rotate Knife Pulley (Fig. 6D) with

Knife or 24mm socket.F) Once installed check location of Knife Belt (Fig. 6A) on Knife Pulley (Fig. 6B):

(i) Ensure Knife Belt (Fig. 6A) is completely on Knife Pulley (Fig. 6B).(ii) Ensure Knife Belt (Fig. 6A) is on Motor Shaft (Fig. 6C) grooves.(iii) Knife Belt (Fig. 6A) will be approximately from edge of Knife Pulley (Fig. 6B).

Belt will wear out prematurely if not replaced properly.

4) KNIFE MOTOR

A) Unplug Motor wires from Control Board (see wiring diagram).B) Walk Belt (Fig. 7A) off Knife Pulley (Fig. 7B)C) Remove Screws (Fig. 7A) holding Motor Bracket (Fig. 7B).D) Remove Motor (Fig. 7C) from Bracket (Fig. 7B) and put Bracket on

replacement Motor. Looking from Motor Shaft side, ensure BracketTab (Fig. 7D) is at 12 oclock and Capacitor (Fig. 7E) at 10 oclock.

E) Reconnect new Motor to Control Board.F) Place Belt on Motor Shaft and install Motor Assy into Housing.G) Run Interlock Cable under Capacitor (Fig. 7E) for easiest installation.H) Secure Motor with the Screws (Fig. 7A).I) Proceed to next section to replace Knife Belt.


5) SHARPENER

A) SHARPENING STONE(i) To remove use 10mm wrench and 3mm

Allen wrench. Nut is Left Hand thread.

B) SHARPENING SHAFT (Fig. 8A)(i) To remove push against Sharpening Stone

end and remove E Clip (Fig. 8C).

C) DEBURRING STONE(i) To remove use 10mm wrench and 3mm

Allen wrench. Nut is Left Hand thread.(ii) If side of Deburring Stone hits Knife place

Shim (0.5mm 3275-00238, 1.0mm 3275-00237) under Deburring Stone. Usethinnest Shim possible to ensure propersharpening.

D) DEBURRING FRAME (Fig. 8L)(i) To remove push Deburring Frame (Fig.

8L) against Spring (Fig. 8K) and removeE Clip (Fig. 8M).

(ii) Remove the shaft while holding Spring (Fig. 8K).(iii) Before reassembling Deburring Frame into Sharpener Frame, ensure Stone Shaft

(Fig. 8D) is installed with Deburring Frame (Fig. 8L)(iv) Set Spring (Fig. 8K) in place and push the Shaft (Fig. 8H) through the spring and both

mounting holes in the Sharpener Frame.(v) Use needle nose pliers to compress Spring (Fig. 8K) and Shaft (Fig. 8H) by towards

back of Sharpener Frame.(vi) Insert Deburring Frame (Fig. 8L) over end of Shaft (Fig. 8H) while placing Tab

(Fig. 8N) under Lip (Fig. 8O) on Sharpener Frame.(vii) Release Spring (Fig. 8K) and Shaft (Fig. 8H) and push Shaft (Fig. 8H) through

Deburring Frame and hole in Sharpener Frame.(viii) Push the Deburring Frame (Fig. 8L) against the Spring (Fig. 8K) while moving the

Shaft (Fig. 8H) to expose the groove on Shaft (Fig. 8H) and install E Clip (Fig. 8M)

Fig. 8


6) INDEX/CONTROL

A) Remove Knife (19mm wrench).B) Remove Gauge Plate by removing Mounting Bolt (Fig. 9D).C) Disconnect Clevis (Fig. 12B) from Interlock Rod (Fig. 12A).D) Unplug Upper PCB Wire Harness from Control Board.E) Remove Knife Motor see Knife Motor.F) Remove five Mounting Bolts holding Upper Housing to Slicer Base.G) Remove 6 Screws (Fig. 11) holding Upper Housing Assembly together and separate halves.H) Remove Index Assembly (Fig. 14).

(i) Spring Washer (Fig. 10B) may or may not have been used.(ii) Index Cam (Fig. 10C) is held into Support Arm (Fig. 10D) by a press fit Pin (Fig. 10E).(iii) If Index Cam has to be removed screw 4mm Bolt into the end of Pin (Fig. 10E) and pull out.(iv) Remove one Sleeve Bushing (Fig 10F) if Index Cam (Fig. 10C) must be remove from

Support Arm (Fig. 10D).I) Reassemble in reverse order.

7) AUTO SECTION X13A & X13AE Models Only

A) Remove Wire Ribbon Cable (Fig. 13A) between AutomaticAssembly and Carriage (Fig. 14).

B) Remove six Mounting Screws (Fig. 13B,C, D) securing AutoAssy to Base.

C) When replacing belts use hand pressure only to tighten.D) The motor belt is tightened by rotating motor then tightening

the motor mounting screws (Fig. 13E). Pulling on IdlerPulley (Fig. 13F) tighten Mounting Screws which tightensCarriage Belt.

E) Carriage Knob (Fig.14A) locks Auto Clip (Fig. 14B) ontoDrive Belt. Circuit Board (Fig. 14C) has three Hall Effectswitches which are activated by magnet on Auto Clip (Fig.14B).

Fig. 12Fig. 11

IMPORTANT: To avoid electrical shock when working on control board (PCB Assy),unplug slicer and wait 5 minutes for the high voltage capacitor to discharge.

Fig. 13

Fig. 14

Fig. 9 Fig. 10

x-13 service manual _may 2007

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