xrs troubleshooting control components - airliftdoors.com troubleshooting guide.pdf · is there po...
TRANSCRIPT
![Page 1: XRS Troubleshooting Control Components - airliftdoors.com Troubleshooting Guide.pdf · Is there po wer to the control b ox? (If there is po wer, t he VF D s creen will show r ed l](https://reader031.vdocument.in/reader031/viewer/2022021717/5b50a9d47f8b9a2f6e8eff72/html5/thumbnails/1.jpg)
BCDEFGHIJK
A: VFD DriveB: 24VDC Power SupplyC: VFD Circuit BreakerD: Control Circuit Breaker
I: Relay #3J: Relay #4K: Relay #5
XRS TroubleshootingControl Components
A
E: Timer #1 (Open Limit Timer)F: Timer #2 (Close Limit Timer)G: Relay #1H: Relay #2
![Page 2: XRS Troubleshooting Control Components - airliftdoors.com Troubleshooting Guide.pdf · Is there po wer to the control b ox? (If there is po wer, t he VF D s creen will show r ed l](https://reader031.vdocument.in/reader031/viewer/2022021717/5b50a9d47f8b9a2f6e8eff72/html5/thumbnails/2.jpg)
Is t
he
re p
ow
er
to t
he
co
ntr
ol b
ox?
(If
the
re is
po
we
r, th
e V
FD
scr
ee
n w
ill s
ho
w r
ed
lett
ers
or
nu
mb
ers
, an
d t
he
24
VD
C P
ow
er
Su
pp
ly w
ill h
ave
a
gre
en
lig
ht
on
.)
Do
es
the
VF
D s
ho
w a
n e
rro
r co
de
? E
X: F
_U
F?
Do
es
the
err
or
cod
e s
ay F
_U
F o
r F
_L
F?
Yes
Yes
Yes
No
Ch
eck
inco
min
g p
ow
er
(Sh
ou
ld b
e 1
20
V)
Ch
eck
cir
cuit
bre
ak
ers
in c
on
tro
l bo
x.
No
Co
nta
ct A
irlif
t Te
ch H
elp
61
2-5
29
-10
00
Err
or
F_
UF
: Th
ere
wa
s a
n o
pe
n o
r cl
ose
sig
na
l be
ing
se
nt
wh
en
th
e V
FD
wa
s
po
we
red
on
. Tu
rn o
ff p
ow
er,
ma
ke
su
re
ph
oto
eye
s a
re n
ot
blo
cke
d, b
utt
on
s a
re n
ot
stu
ck in
, an
d c
ar
wa
sh is
no
t se
nd
ing
an
op
en
or
clo
se s
ign
al.
Tu
rn p
ow
er
ba
ck
on
.
Did
th
is s
olv
e t
he
pro
ble
m?
Err
or
F_
LF
: Th
ere
is n
ot
en
ou
gh
vo
lta
ge
be
ing
sup
plie
d t
o t
he
co
ntr
ol b
ox.
Ma
ke
su
re
inco
min
g v
olt
ag
e is
be
twe
en
11
0v
an
d 1
20
v.
Did
th
is s
olv
e t
he
pro
ble
m?
No
Co
nta
ct A
irlif
t Te
ch H
elp
61
2-5
29
-10
00
Yes
Test
do
or
op
era
tio
n
an
d p
roce
ed
no
rma
lly
Do
es
Re
lay
#3
sh
ow
ora
ng
e in
th
e
rela
y w
ind
ow
wh
en
th
e o
pe
n b
utt
on
is p
ush
ed
?
Is t
he
re a
ye
llow
wir
e r
un
nin
g f
rom
te
rmin
al
4 o
n R
ela
y #
3 t
o t
erm
ina
l 13
A o
n t
he
VF
D?
Yes
Is t
he
op
en
er
spe
ed
se
t
to z
ero
?
(Pre
ss u
p o
r d
ow
n a
rro
w
on
VF
D o
nce
to
ch
eck
)
No
Ad
just
sp
ee
d t
o d
esi
red
sett
ing
, RE
SE
T D
OO
R
LIM
ITS
, an
d p
roce
ed
no
rma
lly.
No
If y
ello
w w
ire
is h
oo
ke
d
to d
iffe
ren
t te
rmin
als
,
rew
ire
as
de
scri
be
d
ab
ove
.
Did
th
is s
olv
e t
he
pro
ble
m?
No
Co
nta
ct A
irlif
t Te
ch H
elp
61
2-5
29
-10
00
Yes
Test
do
or
op
era
tio
n
an
d p
roce
ed
no
rma
lly
Do
es
Re
lay
#1
sh
ow
ora
ng
e
in t
he
re
lay
win
do
w c
on
sta
ntl
y?
No
Co
nta
ct A
irlif
t Te
ch H
elp
61
2-5
29
-10
00
Yes
Is t
he
OP
EN
(in
ne
r m
ost
) lim
it
swit
ch o
n t
he
mo
tor
pu
she
d in
?
Ad
just
op
en
lim
it c
am
to
corr
ect
po
siti
on
. S
ee
“Op
en
er
Ad
just
me
nts
” se
ctio
n o
f
inst
alla
tio
n g
uid
e.
Yes
No
Mo
ve w
ire
s cu
rre
ntl
y
con
ne
cte
d t
o t
he
OP
EN
lim
it
swit
ch (
Wh
ite
& G
ree
n)
to
eit
he
r th
e 3
rd o
r 4
th li
mit
swit
ch.
Ad
just
th
e m
atc
hin
g
cam
so
it is
in t
he
sa
me
po
siti
on
as
cam
#1
.
Did
th
is s
olv
e t
he
pro
ble
m?
XR
S T
rou
ble
sho
oti
ng
(P
ag
e 1
)
Do
or
do
es
no
t o
pe
n o
r
do
es
no
t st
op
at
op
en
lim
it
De
scri
pti
on
of
pro
ble
mS
TA
RT
HE
RE
Do
or
do
es
no
t cl
ose
or
do
es
no
t st
op
at
clo
se li
mit
Pro
cee
d t
o p
ag
e 2
Do
or
do
es
no
t o
pe
n a
t a
llD
oo
r d
oe
s n
ot
sto
p a
t o
pe
n li
mit
.
Co
nti
nu
es
to w
rap
aro
un
d in
sid
e
the
to
p c
ove
r.
Ma
nu
ally
pre
ss in
th
e
gra
y lim
it s
wit
ch o
n
the
inn
er
mo
st (
Gre
en
)
limit
. (Lo
cate
d u
nd
er
the
bla
ck c
ove
r o
n m
oto
r.)
Wh
en
pre
sse
d in
do
es
Re
lay
#1
sho
w o
ran
ge
in t
he
re
lay
win
do
w?
Yes Yes
Ma
nu
ally
pre
ss in
th
e
gra
y li
mit
sw
itch
on
the
inn
er
mo
st (
Gre
en
)
limit
. (Lo
cate
d u
nd
er
the
bla
ck c
ove
r o
n m
oto
r.)
Wh
en
pre
sse
d in
do
th
e o
ran
ge
&
gre
en
lig
hts
on
Tim
er
#1
tu
rn o
n?
**O
ran
ge
lig
ht
will
go
off
aft
er
ap
pro
x. 1
-2 s
ec.
Gre
en
lig
ht
sho
uld
sta
y o
n w
he
n li
mit
sw
itch
is p
ush
ed
in**
Yes
Co
nta
ct A
irlif
t Te
ch H
elp
61
2-5
29
-10
00
No
Ma
ke
su
re t
he
lim
its
are
wir
ed
to t
he
co
ntr
ol b
ox
corr
ect
ly.
Wh
ite
Wir
e t
o C
om
mo
n
Gre
en
Wir
e t
o U
P L
imit
Bla
ck W
ire
to
Do
wn
Lim
it
Did
th
is s
olv
e t
he
pro
ble
m?
Yes
Test
do
or
op
era
tio
n
an
d p
roce
ed
no
rma
lly
No
Po
ssib
le T
ime
r p
rob
lem
.
Co
nta
ct A
irlif
t Te
ch H
elp
61
2-5
29
-10
00
No
Mo
ve w
ire
s cu
rre
ntl
y
con
ne
cte
d t
o t
he
OP
EN
lim
it
swit
ch (
Wh
ite
& G
ree
n)
to
eit
he
r th
e 3
rd o
r 4
th li
mit
swit
ch.
Ad
just
th
e m
atc
hin
g
cam
so
it is
in t
he
sa
me
po
siti
on
as
cam
#1
.
Did
th
is s
olv
e t
he
pro
ble
m?
Yes
Test
do
or
op
era
tio
n
an
d p
roce
ed
no
rma
lly
Ch
eck
co
nti
nu
ity
be
twe
en
the
wh
ite
an
d g
ree
n w
ire
s
wh
en
th
e li
mit
sw
itch
is p
ush
ed
in.
Is t
he
re c
on
tin
uit
y?
No
Co
nta
ct A
irlif
t Te
ch H
elp
61
2-5
29
-10
00
Yes
Po
ssib
le b
rea
k in
on
e o
r
bo
th o
f th
e w
ire
s. C
he
ck
con
tin
uit
y o
f b
oth
wir
es
an
d r
ep
lace
bro
ke
n o
r
da
ma
ge
d w
ire
s.
No
Yes
Yes
No
No
Yes
No
No
Yes
![Page 3: XRS Troubleshooting Control Components - airliftdoors.com Troubleshooting Guide.pdf · Is there po wer to the control b ox? (If there is po wer, t he VF D s creen will show r ed l](https://reader031.vdocument.in/reader031/viewer/2022021717/5b50a9d47f8b9a2f6e8eff72/html5/thumbnails/3.jpg)
XR
S T
rou
ble
sho
oti
ng
(P
ag
e 2
)
Do
or
do
es
no
t st
op
at
clo
se li
mit
.
Co
nti
nu
es
to u
n w
rap
on
th
e
flo
or
Ma
nu
ally
pre
ss in
th
e
gra
y lim
it s
wit
ch o
n
the
Clo
se (
Wh
ite
)
limit
. (Lo
cate
d u
nd
er
the
bla
ck c
ove
r o
n m
oto
r.)
Wh
en
pre
sse
d in
do
es
Re
lay
#2
sho
w o
ran
ge
in t
he
re
lay
win
do
w?
Yes Yes
Ma
nu
ally
pre
ss in
th
e
gra
y lim
it s
wit
ch o
n
the
Clo
se (
Wh
ite
)
limit
. (Lo
cate
d u
nd
er
the
bla
ck c
ove
r o
n m
oto
r.)
Wh
en
pre
sse
d in
do
th
e o
ran
ge
&
gre
en
lig
hts
on
Tim
er
#2
tu
rn o
n?
**O
ran
ge
lig
ht
will
go
off
aft
er
ap
pro
x. 1
-2 s
ec.
Gre
en
lig
ht
sho
uld
sta
y o
n w
he
n li
mit
sw
itch
is p
ush
ed
in**
Yes
Co
nta
ct A
irlif
t Te
ch H
elp
61
2-5
29
-10
00
No
Ma
ke
su
re t
he
lim
its
are
wir
ed
to t
he
co
ntr
ol b
ox
corr
ect
ly.
Wh
ite
Wir
e t
o C
om
mo
n
Gre
en
Wir
e t
o U
P L
imit
Bla
ck W
ire
to
Do
wn
Lim
it
Did
th
is s
olv
e t
he
pro
ble
m?
Yes
Test
do
or
op
era
tio
n
an
d p
roce
ed
no
rma
lly
No
Po
ssib
le T
ime
r p
rob
lem
.
Co
nta
ct A
irlif
t Te
ch H
elp
61
2-5
29
-10
00
No
Mo
ve w
ire
s cu
rre
ntl
y
con
ne
cte
d t
o t
he
CLO
SE
lim
it
swit
ch (
Wh
ite
& B
lack
) to
eit
he
r th
e 3
rd o
r 4
th li
mit
swit
ch.
Ad
just
th
e m
atc
hin
g
cam
so
it is
in t
he
sa
me
po
siti
on
as
cam
#2
.
Did
th
is s
olv
e t
he
pro
ble
m?
Yes
Test
do
or
op
era
tio
n
an
d p
roce
ed
no
rma
lly
Ch
eck
co
nti
nu
ity
be
twe
en
the
wh
ite
an
d b
lack
wir
es
wh
en
th
e li
mit
sw
itch
is p
ush
ed
in.
Is t
he
re c
on
tin
uit
y?
No
Co
nta
ct A
irlif
t Te
ch H
elp
61
2-5
29
-10
00
Yes
Po
ssib
le b
rea
k in
on
e o
r
bo
th o
f th
e w
ire
s. C
he
ck
con
tin
uit
y o
f b
oth
wir
es
an
d r
ep
lace
bro
ke
n o
r
da
ma
ge
d w
ire
s.
No
Do
or
do
es
no
t cl
ose
at
all
FR
OM
PA
GE
1
Is t
he
re p
ow
er
to t
he
co
ntr
ol b
ox?
(If
the
re is
po
we
r, th
e V
FD
scr
ee
n w
ill s
ho
w r
ed
lett
ers
or
nu
mb
ers
, an
d t
he
24
VD
C P
ow
er
Su
pp
ly w
ill h
ave
a
gre
en
lig
ht
on
.)
No
Ch
eck
inco
min
g p
ow
er
(Sh
ou
ld b
e 1
20
V)
Ch
eck
cir
cuit
bre
ak
ers
in c
on
tro
l bo
x.
Yes
Do
e t
he
VF
D s
ho
w a
n e
rro
r co
de
? E
X: F
_U
F?
Yes
Err
or
F_
UF
: Th
ere
wa
s a
n o
pe
n o
r cl
ose
sig
na
l be
ing
se
nt
wh
en
th
e V
FD
wa
s
po
we
red
on
. Tu
rn o
ff p
ow
er,
ma
ke
su
re
ph
oto
eye
s a
re n
ot
blo
cke
d, b
utt
on
s a
re n
ot
stu
ck in
, an
d c
ar
wa
sh is
no
t se
nd
ing
an
op
en
or
clo
se s
ign
al.
Tu
rn p
ow
er
ba
ck
on
.
Err
or
F_
LF
: Th
ere
is n
ot
en
ou
gh
vo
lta
ge
be
ing
sup
plie
d t
o t
he
co
ntr
ol b
ox.
Ma
ke
su
re
inco
min
g v
olt
ag
e is
be
twe
en
11
0v
an
d 1
20
v.
Did
th
is s
olv
e t
he
pro
ble
m?
No
Co
nta
ct A
irlif
t Te
ch H
elp
61
2-5
29
-10
00
Yes
Test
do
or
op
era
tio
n
an
d p
roce
ed
no
rma
lly
Yes
Do
es
Re
lay
#5
sh
ow
ora
ng
e
in t
he
re
lay
win
do
w c
on
sta
ntl
y?
Yes
Th
is is
ind
ica
tive
of
a c
on
sta
nt
op
en
sig
na
l be
ing
se
nt
to t
he
con
tro
ls.
So
urc
es
of
a c
on
sta
nt
op
en
sig
na
l ca
n b
e:
- B
lock
ed
or
fau
lty
safe
ty e
yes
- S
tuck
op
en
bu
tto
n
- O
pe
n s
ign
al b
ein
g s
en
t to
con
tro
ls f
rom
ca
r w
ash
or
oth
er
ou
tsid
e s
ou
rce
.
Ch
eck
th
ese
po
ssib
le s
ou
rce
s
to d
ete
rmin
e w
he
re o
pe
n
sig
na
l is
be
ing
se
nt
fro
m.
No
Do
es
Re
lay
#4
sh
ow
ora
ng
e in
th
e
rela
y w
ind
ow
wh
en
th
e c
lose
bu
tto
n
is p
ush
ed
?
Do
es
Re
lay
#2
sh
ow
ora
ng
e
in t
he
re
lay
win
do
w c
on
sta
ntl
y?
No
No
Co
nta
ct A
irlif
t Te
ch H
elp
61
2-5
29
-10
00
Yes
Is t
he
CLO
SE
lim
it
swit
ch o
n t
he
mo
tor
pu
she
d in
?
Ad
just
CLO
SE
lim
it c
am
to
corr
ect
po
siti
on
. S
ee
“Op
en
er
Ad
just
me
nts
” se
ctio
n o
f
inst
alla
tio
n g
uid
e.
Yes
No
Mo
ve w
ire
s cu
rre
ntl
y
con
ne
cte
d t
o t
he
CLO
SE
lim
it
swit
ch (
Bla
ck &
Wh
ite
) to
eit
he
r th
e 3
rd o
r 4
th li
mit
swit
ch.
Ad
just
th
e m
atc
hin
g
cam
so
it is
in t
he
sa
me
po
siti
on
as
cam
#2
.
Did
th
is s
olv
e t
he
pro
ble
m?
Co
nta
ct A
irlif
t Te
ch H
elp
61
2-5
29
-10
00
Test
do
or
op
era
tio
n
an
d p
roce
ed
no
rma
lly
Yes
Is t
he
re a
ora
ng
e w
ire
ru
nn
ing
fro
m R
ela
y #
5to
te
rmin
al 1
3B
on
th
e V
FD
?
Yes
Is t
he
op
en
er
spe
ed
se
t
to z
ero
?
(Pre
ss u
p o
r d
ow
n a
rro
w
on
VF
D o
nce
to
ch
eck
)
No
Ad
just
sp
ee
d t
o d
esi
red
sett
ing
, RE
SE
T D
OO
R
LIM
ITS
, an
d p
roce
ed
no
rma
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PAGE 3 - VFD ERROR CODE TROUBLESHOOTING
ERROR CODE
F.UF
F.LF
F.CLorCL
F.PF
F.OF
F.OF1
DESCRIPTION
START UP FAULT
LOW INCOMINGVOLTAGE
CURRENT LIMITEXCEEDED
MOTOR OVERLOAD(Preceded by F.CL)
OUTPUT FAULT
GROUND FAULTERROR
POSSIBLE CAUSES
Open or Close Signal present when power is turned on tocontrol box.
Incoming voltage is below110VAC.
Motor drawing more than8 amps due to: - Improper adjustment of counterweight system or broken counterweight strap. - Door movement is restriced due to binding, ice, or other obstruction. - Excessive motor wear
See F.CL Possible Causes
Short circuit to or in motoror Sever Motor OverloadFOLLOW STEPS 1-8 TO THERIGHT.
Grounded motor phase orshort circuit to or in motor.FOLLOW STEPS 1-8 TO THERIGHT.
RESOLUTION
Turn off power to control box and make sure safety eyes are not blocked, open button is not stuck in, car wash controls are not sending an open signal. Turn power back on. If error code is still present, contact Airlift Technical Assistance.
Determine reason for low incoming voltage. Supply voltage to control boxmust be 110v-120v.
Check counterweight system (Premium model only). With thedoor in the open position, the counterweight strap should be completelyunwound with the weights towards the bottom of the guide tube. Check thatthe strap is not frayed or broken. Replace strap and/or adjust weights as necessary. Consult installation manual for proper weight adjustment.
Make sure there are no loose bolts, worn bearings, ice, or any other obstructionpreventing the door from traveling properly in the track. Also make sure doorroll has not shifted to one side and is rubbing against either bearing plate.
If counterweights and obstructions have been ruled out, the motor may beexcessively worn. Consult with factory for troubleshooting.
See F.CL Resolution
1. Turn power off to control box and make sure wires leading to the two circuit breakers are not loose. If they are tight, move to Step 2.2. Disconnect motor leads (U,V,W,Ground) from control box.3. Turn power on and press Open or Close. If error persists, the VFD drive will need to be replaced. If error code goes away, go to Step 4.4. Turn power off, rehook motor leads to control box.5. Disconnect motor leads from the motor itself making sure none of the wires are touching each other or any part of the motor junction box.6. Turn power on and press Open or Close. If error persists, there is a short in the motor lead wires and they should be replaced. If error goes away, go to Step 77. Turn power off, reconnect motor leads at the motor.8. Turn power on and press Open or Close to run the door. If error persists, the motor will need to be replaced.
FOR ALL OTHER ERROR CODES, CONTACT AIRLIFT TECHNICALASSISTANCE @ 1-888-368-4403