xtod instrument controls final design review
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XTOD Instrument Controls Final Design Review. Steve Lewis 14 February 2008. Principles of Design. Re-use existing LCLS or planned XES technology wherever possible Lower cost and schedule risk Reduce maintenance cost and overall complexity - PowerPoint PPT PresentationTRANSCRIPT
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14 February 2008
XTOD Instrument ControlsFinal Design Review
Steve Lewis14 February 2008
Steve [email protected] Controls FDR
14 February 20082
Principles of Design
Re-use existing LCLS or planned XES technology wherever possible
Lower cost and schedule riskReduce maintenance cost and overall complexity
FEE has very limited physical space, but ‘acceptable’ radiation levels
‘Tuck’ short racks under beamline (also shortens cable runs)
Decouple Instruments4 major instruments will evolve separatelyOne rack/one instrumentHard and soft mirrors as well…
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Overall Context Diagram
•Grey ovals: instruments•Blue rectangles: controllers•Yellow barred rectangles: IOCs
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Rack 201 Diagram
•Grey ovals: instruments•Green symbols: devices•Blue rectangles: controllers•Yellow barred rectangles: IOCs
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Rack 202 Diagram
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Rack 203 Diagram
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Rack 204 Diagram
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Rack 70x Diagram
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Rack 80x Diagram
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Near Hall Diagram
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XTOD Controls
Instrumentation inFEE
Limited in NEH1
Vacuum only in NEH2
Likely nothing in NEH3
Vacuum only in Tunnel
Nothing in FEH…
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MPS
Solid attenuator, Mirrors, Crystals, IN or OUTFEE: 14
Linear Motions: ‘sweet spots’FEE: 8
Pop-in Camera YAGsFEE: 6
NEH1: 4
Tunnel: 2
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Motors
Motors All stepper motors 4- and 5-phase (26 and 20 axes) Micro-stepping: no Half-stepping: yes Holding current: yes Synchronization between motors: no Brakes: 8 axes
Various usagesGeared/Harmonic driveLinear/RotaryStages (1d, 2d, 3d)Rack-and-pinion
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8002 IP carrierBoard
8601 4-ch Motor
Controller
Up to 4 8601’s
per 8002
Interface
Ethernet
RS232Stepper
Motor
In/Out Limit
8-ch SLACBreak-OutChassis
DB25
Motion: System Diagram with Stepper Motors and LVDT
8304 Transition
BoardUp to 16-chMotor Control
VME 6100 IOC
Highland Tech.8-ch V550 LVDTConditioner VME
Module LVDTGHSA-750
SCSI 50-pin Cables
HYTECSMDS4
4-ch Stepper Driver Chassis
To 3 moreSMDS4’s
Only where LVDT is used
4-phase: SMDS4-B (bipolar)
5-phase: SMDS4-5P (bipolar)
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HYTEC
IP-SM-8601 Industry-Pack Card 4 channels of stepper motor control Output
Step and direction signals (TTL)Power and Brake signals (24V)
Input Limit switch signalsDrive fault statusEncoder signals (not used by XTOD)
VICB8002 IP VME Carrier BoardHolds up to 4 4-channel 8601 cards
8304 VME Transition BoardConnects to 4 4-channel driver chassis (16 motors)
SMDS4-B Bipolar Motor Driver Chassis 4 channels of bipolar (PWM Chopper) drive for 4-phase hybrid motors at up to 3.5A per phase. Internal 300W 24-V power supply
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MotionMotion
Number of axis and 4-channel Hytec ChassisFEE: 28 4-ph (8 chassis), 12 5-ph (4 chassis)
LVDTAbout 3 out of 4 motors need LVDTUses Highland LVDTV550 VME conditioner/exciterNumber of chassis
FEE: 33 (7 card/chassis)
EncoderHeidenhain ROQ-425 absolute rotary encoder
25 bits (32 turns, 20-bits per turn)Kramert 505/F VME card
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Pneumaticsolenoid
In/Out Control: Solenoid Actuated
HOUSEAIR
Vacuum Chamber
BellowsAttenuator,
Mirror,Crystal…
Typical Solenoid with valve
Controls Interface
States of Limit Switches
VME Crate
Acromag9760 IP carrier
Board
Acromag IP445RELAY
DRIVER IP card
Acromag IP440ADig Input IPcard
Driver
SLAC-8-CHSolenoid Controller
MVME6100 IOC
Controls Interface
To MPS
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XTOD Controls…
SolenoidUse SLAC solenoid/profile-monitor chassis + IP cards
SLAC chassis has output to MPSAssert MPS when solenoid is not in and not out (i.e. moving)
Number of chassisFEE: 3
9 solid attenuator (SNC)
5 other (SNC)
6 pop-ins (PMC)
NEH: 14 pop-ins (PMC)
XRT: 12 pop-ins (PMC)
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VME Crates & IOC’sVME crates
Wiener 9-slot, same as LCLS (deprecated)FEE: 7 NEH: 1
Dawn 2-slot, same as LCLSFEE: 1
VME IOCMVME-6100, same as LCLSAll have EVRsNumber of IOCs
FEE: 11NEH: 1
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compactPCI Crates & IOC’s
cPCISame crate as XES (Elma 4-slot)
With ≥1 Acqiris DC-282 8-GS/s waveform digitizers
With 1 Intel CPU (Concurrent PP5)
With EVR
All same as XES
Linux now; RTEMS in future (same as XES)
Number of cPCI crates and DC-282FEE: 1, 2
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Multiple Camera System (frame rate = 10fps)
MVME6100 IOC
PMC EVR
EDT CL
Fiber from EVG
Ethernet
RS232
PMCSPAN2-002
EDT CL
EDT CL
PULNiXCCD
Camera
12VDC adapter110VAC 12V
CameraLink cable with RS232 built-in
PULNiXCCD
Camera
PULNiXCCD
Camera
12VDC adapter110VAC 12V
12VDC adapter110VAC 12V
CameraLink cable with RS232 built-in
CameraLink cable with RS232 built-in
Trigger (TTL)
Use front-panel triggers of EVRPower for camera could also be supplied by SLAC profile monitor chassisCamera has EDT RCX copper-to-fiber converter (not shown)Triples shown above will be packed 2x or 3x in standard 9-slot VME crate
20 slots of VME
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XTOD Controls…
CamerasPULNiX Camera
TM-4200CL (10), TM-6710CL (1, same as LCLS) Frame grabber EDT PMCS, same as LCLSFEE: 7NEH1: 4Tunnel: 2Driver: similar to/same as LCLS
Scientific Grade CamerasLinuxFEE: 2 each Cascade 512B/Princeton
PCI with driver and PVCAM library FEE: 1 each PIXIS=XO-2048B/Princeton
USB with driver and PVCAM library IOC: Dell 1U PowerEdge 1790 (same as XES) New EPICS driver support
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Other Controllers…
Temperature measurement (thermocouples)Beckhoff 3314 (BK9000 coupler)Number of TC’s and Beckhoff’s
FEE: 36, 9Same as XES
High Voltage for PMTsVME ISEG VHS 4020n_405 -2KV, 4mANumber of VME modules
FEE: 1Same as LCLS
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Other Controllers …
Illuminator (for PULNiX TM-4200CL)Profile Monitor Chassis has four channels. Each channel drives two 24VDC LED/Bulb Number of LED’s and chassis
FEE: 12, 3Same as LCLS
DC low-voltage/low-current for solenoid magnet for 2 air-core solenoids Xantrex DCS20-50ETCP/IP interfaceNumber of LVPS
FEE: 2New serial protocol
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Other Controllers…
Control/monitor of Avalanche Photodiode units (voltage setting/monitoring, TEC monitoring), various AC power
Beckhoff 4002, 3064, 2622Same as XES
Number of DAC & ADC unitsFEE: 1, 1
Total Energy MeasurementVME Signal Conx/ADC: ICS-121, ICS-130 Number of ADC pairs
FEE: 1New driver
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Other Controllers…Lakeshore 340 temperature controller
Number eachFEE: 1Serial interface, new protocol
Coherent EPM-2000 2-chan laser power meterNumber each
FEE: 1Serial interface, new protocol
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Other Controllers…
Finger Lake Instrument filter wheelsSLAC solenoid chassis does not work, need wheelModel CFW-1, serial interface being engineered Number of modules
FEE: 2Serial interface, new protocol
Opti-Sigma rotary attenuatorPAT-001 controller
In FEE: 1Serial interface, new protocol
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Racks & Power40U/80″
Number of racks FEE: 1SOMS (temporary)
24U/42″ Under beamlineSevere space constraintNumber of racks
FEE: 6 (4 upstream instruments; 2 HOMS)
Rack power distributionFurman unit with 100A input, same as LCLS; one in each 24U rack; 2 in 40U double rack
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NetworkCisco 3650 48-port Ethernet Switch
Hutch switch shared with XES, supplied by XESNumber of Cat-6
FEE: 46NEH1: 7
Digi TS-16 Terminal ServerHutch TS shared with XES, supplied by XESNumber of RS-232
FEE: 79NEH1: 10
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SoftwareEPICS Base 3.14.9-’lcls’
Clean, location-neutral build for LLNL and PCDSBuilt from source checked out from e-beam CVSModules:
All required hardware driversVarious software utilities (IOC admin and autosave, etc)
RTEMS 4.7.1Just a copy, not a build
ApplicationsMinimal set from LCLS and EPICS community Built from source
Display, Alarm, VisualDBTool, Channel Access Utilities, Archiver, Strip Chart, GatewayMatlab-on-EPICS
Will be primary platform for XTOD scientists to diagnose and configure LCLS
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Apparatus
TemperatureMeasurement
Resistance
EPICS Control System (includes PLC)
On/Off, Pressure
Vacuum Pumps,Gauges, Valves
Gas Detector: Block Diagram
X,Y,dX,dY MotionControl
Position
Motor+LVDT
Power SupplyOn/Off,
Current, Voltage
Magnet
4
S. Lewis v6
On/Off, Flow
Gas FlowController
Shape
Preamplifier
Digitizer
Signal
Trigger
PhotomultiplierTube
Voltage,Current
HV Power Supply
Note: 2 units required
2
Common to both units
Bias
PreamplifierAvalanche Photodiode
Temperature
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Apparatus
EPICS Control System (includes PLC)
On/Off, Pressure
Vacuum Pumps,Gauges, Valves
Gain
Preamplifier
Digitizer
Signal
Trigger
K-Spectrometer/Soft-Xray Imager: Block Diagram
2x Crystal dX Motion Control
Angle
Motor+Readout
2
S. Lewis v5
Photodiode
Soft-Xray Imager
In/Out
Mirror3
Reticle X,Y*Motion Control
Position
Motor+Readout
2 Camera ControlParameters
Image
CCD Camera
Trigger
K Spectrometer
2x Crystal+Stopper
In/Out
Mirror dX Motion Control
Angle
Motor+Readout
Photodiode Y* Motion Control
Angle
Motor+Readout
*Requires LVDT for absolute readout
Part of Gas Detector
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14 February 2008 Apparatus
Temp Control + Resistance Measurement
Energy, Temp
Resistance
Compressor and Pulsed Valve
EPICS Control System (includes PLC)
On/Off
On/Off, Pressure
Vacuum Pumps+Gauges
Bias, Gain
DC Bias+Preamplifier
Digitizer
Signal
16 16
16
Trigger
Total Energy Diagnostic: Block Diagram
X,Y Stage MotionControl
Position++
Motor+LVDT
Laser ControlTrigger
Laser
Energy MeterEnergy
Energy Sensor2 2 2
2
Attenuator Motion Control
Selection
Motor+Encoder
S. Lewis v5
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Apparatus
EPICS Control System (includes PLC)
On/Off, Pressure
Vacuum Pumps+Gauges
Direct Imager: Block Diagram
Scintillator Ladder Motion Control
Position
CameraController
Parameters,Image
CCDCamera
2
S. Lewis v7
Motor+Encoder
CameraController
Parameters,Image
CCDCamera
Narrow FOV Wide FOV
Trigger Trigger
On/Off
Illuminator
Filter WheelController
Selection
FilterWheel
Filter WheelController
Selection
FilterWheel
Focus Motion Controller
Position
FocusMotor
Focus Motion Controller
Position
FocusMotor