yokogawa icss overview.pdf

7/21/2019 Yokogawa ICSS Overview.pdf

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<Document Number>Copyright © Yokogawa Electric Corporation<date/time>

- 2 -

Topics

Introduction

ICSS Concept & Features

ICSS Key Components

Conclusion




- 3 -

ICSS System Architecture

CCR

SafetyDCS

Instrument Room

SafetyDCS

RDS

Vnet /IP Network

Vnet/IPNetwork

SafetyDCS

Vnet /IP Network

SafetyDCS

RDS

Vnet /IP Network

Well heads Well heads

SafetyDCS

Vnet /IP Network

Vnet/IPNetwork

DCS Safety DCS Safety

Vnet/IP Network Vnet/IP Network

SAR2-SS1




- 4 -

CENTUM VP System Configuration – Major components

• Single WindowOperation

• Integrated• Scalable• Reliable

• Open

Operator Station (HIS)

Field Network

Dual Redundant Vnet/IPReal-time Control Network

FCS

Open DisplayStyle Console

HIS

EnclosedDisplay StyleConsole HIS

ESD / F&G

Client PC

Safety InstrumentedSystem Controller

RTU/PLC

Asset managementstation

ExaOPC

(OPC server)ProSafe-RS

SENGTSE serveran/or ENG

Desktoptype HISPRM

ProSafe-RS

SCS

EthernetExaQuantum

(PIMS)

3rd party wireless gateway

Unified GatewayStation (UGS)

Sub system gateway




- 5 -

True integration of safety system with DCS – Common architecture simplifies engineering

– Common HMI improves operational efficiency

Alarm integration

Operational integration

ProSafe-RS Integrated Safety System safeguards your plant andoperations

Yokogawa and the Digital Oil Field Single Window Operation




- 6 -

Digitally Enabled

Cyber Certification Reliable

Programming Languages

Network Fault Tolerant

Lost datawasrecovered

Commns. Independent Application Portfolio

Proven Experience

In all Process Plants &

pipelines

DNA

99.99999%

Intelligent Controller



<Customer Presentation, Kuwait >Copyright © YMA<JAN 2014>

- 7 -

Central Processing Facility

ControllerController UNIFIED GATEWAY (UGS)UNIFIED GATEWAY (UGS)

New ApproachNew Approach

AB PLC STARDOM3rd Party PLC3rd Party PLC3rd Party PLC

Simplified architecture for all subsystems- Unified interface engineering- Facilitate easier change management- Various Interface available

• MODBUS TCP, MODBUS RTU• EtherNet/IP• OPC DA and OPC AE

- STARDOM controller without OPC server- ADL is available between FCS and UGS- Redundant configuration

Unified Gateway Station

OPCServer Modbus EtherNet/IP

OPCServer




- 8 -

CENTUM VP is available from small to large scale DCS

Max. No.ofDomains: 31

Max. System ConfigurationMax. Domain

Configuration

Max. No. of Tags : 100,000 per HIS

Max. No. of Stations : 64

Min. Configuration

System Sizing

Total number of stations (FCS + HIS) per domain : 64 stations (Total 1024 /system)

Maximum number of domains : 31 domains

Total tag capacity per system : 1,000,000 tags

Yokogawa and the Digital Oil Field Scalable System




- 9 -

Pair & Spare CPU Architecture

Both CPU modules are processing independently, so CENTUMachieves real bumpless switchover (For Redundancy purpose)

A pair of CPU chips is on

each CPU module – Each CPU is processing

independently

Result checking

– Processed results ofCPUs are every timecompared each other

– If the results are notcongruous, control

switches to the stand-bymodule(To avoid the effect

of transient error)

Vnet/IP I/F

Power card Power card

Coupler Coupler

Vnet/IP

I/O bus

C o m p a

r a t o r

IO busI/F

CPU module CPU module

IO busI/F

CPU 1

CPU 2

CPU 1

CPU 2

C o m p a

r a t o r

PIO I/F

PIO I/F

PIO I/F

PIO I/F

Vnet/IP I/F

Main

memorywithECC

Main

memorywithECC




- 10 -

Input CPU Output

MPU, memory

MPU, memory

Circuit, MPU

Circuit, MPU

Circuit, MPU

Circuit, MPU

MPU, memory

MPU, memory

Circuit, MPU

Circuit, MPU

Circuit, MPU

Circuit, MPU

SIL3

Versatile Redundant Options - VMR

Redundancy for Enhanced Availability with noSIL Degradation.




- 11 -

Oil & Gas References

User Loc Scope HardI/Os

Value

KHURAIS CPF KSA ICSS-PCS 30,000 20M+

ADCO ASAB UAE ICSS 20,000 12M+

HAWIYAH GASPLANT

KSA ICSSBROWNFIELD EPIC

35,000 30M+

PS2, PS3 QATAR ICSSBROWNFIELD EPIC

5,000 17M+

PDO KAUTHER OMAN ICSS 7,000 5M+

EL MERK ALGERIA ICSSSCADA

28,000 10M+

ADMA OPCOSARB/ULFFD/A NSFFD

UAE ICSSMAC 65,000 50M+

ZADCOUZ750K

UAE ICSSMAC

45,000 30M+




- 12 -

Real time Control network (Vnet/IP)




- 13 -

CFCS

COPSF-Bus

250 KBPSDual

RedundantToken Pass

CENTUM

CFCD

1MBPSDual

RedundantToken Pass

1975

CFFS

HF-Bus

CENTUM-XL

EOPS

CFCS EFCD

ENGSCOPS2

CENTUM V

CFCS2

COPSV

CFCD2

1983 1988PFCS

KFCSLFCS

ABC

CENTUM CS

ICS

EWSPICS

V net

10 MBPSDual

RedundantToken Pass

HIS

CENTUM CS3000

AVR

FFCS

HIS

CENTUM CS 3000R31998

2001 2005

1993 HIS

CENTUM VP

Vnet/IP

2008

FFCS

1GbpsDual

Redundant

HIS

Vnet/IP

2011

FCS

1GbpsDual

Redundant

UGS

350MHz, 128MB

New ESB modules

14 Nodes, 50 KM

FCS

Evolution of CENTUM - 39 years of Heritage




- 14 -

Open

Real-timeReliable

Control Network (Vnet/IP)

-Vnet/IP: Real-time Control Network -Ethernet: Information Network -Exaopc: OPC Server-Exaquantum : Plant information management system


Field Network


FCS


HIS


ESD / F&G

Client PC


Subsystems


ExaOPC



Desktoptype HISPRM

ProSafe-RS

SCS

EthernetExaQuantum

(PIMS)



Sub system gateway




- 15 -

Multiple-domain configuration for Vnet /IPIP

Domain 2 Domain 3 Domain 4

Vnet/IP

Domain 1 L3 switch

Vnet/IP Vnet/IP Vnet/IP

HISHIS/ENGHISHIS HISHIS/ENG

ENG HIS SENG

ICSS System Architecture – Domain Structure




- 16 -

Field Control Station (FCS)




- 17 -




Field Network


FCS


HIS


ESD / F&G

Client PC


Subsystems


ExaOPC



Desktoptype HISPRM

ProSafe-RS

SCS

EthernetExaQuantum

(PIMS)



Sub system gateway




- 18 -

Yokogawa DCS Solutions –System Architecture

Maximum FIO Nodes / FCU14 (includes the FCU node)

Maximum Local FIO Nodes10

Maximum Remote FIO Nodes13/FCU - 8/remote bus line

Bus 1

Bus 2

L2 Router

RedundantPowerSupplies

Redundant Controllers &

Vnet/IP Communications

Local I/O Bus – 128 Mbps

Redundant NodeInterface Units

Field Control Unit (FCU)

Local FIO Node (FIO)

Local FIO Node (FIO)

Vnet/IP Data Highway –1 Gbps

Remote I/O Bus –50 km max

Open

Real-time

Reliable

Remote I/O Bus – 128 Mbps

Maximum FIO Nodes / FCU14 (includes the FCU node)

Maximum Local FIO Nodes10

Maximum Remote FIO Nodes

13/FCU - 8/remote bus line




- 19 -

FCS (Field Control Station)

High availability process controller

– Seven 9’s (99.9999959) hardware availability

– Pair & Spare technology forhigher control loop availability

Large capacity Controller

– One controller handles 1,760 analog signals and 4,096 digital signals

– Various field digital protocols can be handled

• Foundation Fieldbus, ISA100, PROFIBUS, EtherNet/IP, HART, etc

– Up to 13 extra I/O racks

– Up to 50km distance remote I/O rack

Various types of control functions available

– Regulatory Control blocks, Sequence Control Blocks, Arithmetic blocks, etc

– 7,000 functions work on a controller

Self-Independent controller

– All the control application runs in the highly reliable controller hardware




- 20 -

Key-Technologies for Highly Available FCS

Extremely low failure rate design of each hardware

Self-diagnosis function. – Each portion is checked just before working. – If some abnormalities are detected, the module set its status flag as FALSE

Dual hardware configuration. – Each of dual hardware components is checking the status flags of the partner

hardware through backplane bus

Real-time abnormality detectingSeamless switching. – Immediately switching from the active module to the stand-by module

without affecting the input / output for process.

Hot swapping – Abnormal modules can be removed and spare modules can be insertedinstead without stopping any other input/output or any other hardware.




- 21 -

Pair & Spare CPU Architecture

Both CPU modules are processing independently, so CENTUMachieves real bumpless switchover (For Redundancy purpose)

A pair of CPU chips is on

each CPU module – Each CPU is processingindependently

Result checking

– Processed results of

CPUs are every timecompared each other

– If the results are notcongruous, controlswitches to the stand-bymodule(To avoid the effect

of transient error)

Vnet/IP I/F

Power card Power card

Coupler Coupler

Vnet/IP

I/O bus

C o m p a r a t o r

IO busI/F

CPU module CPU module

IO busI/F

CPU 1

CPU 2

CPU 1

CPU 2

C o m p a r a t o r

PIO I/F

PIO I/F

PIO I/F

PIO I/F

Vnet/IP I/F

Main

memorywithECC

Main

memorywithECC




- 23 -

ProSafe-RS




- 24 -




Field Network


FCS


HIS


ESD / F&G

Client PC


Subsystems


ExaOPC



Desktoptype HISPRM

ProSafe-RS

SCS

EthernetExaQuantum

(PIMS)



Sub system gateway




- 25 -

Topics

ProSafe-RS Positioning

Certification

Key ComponentsSafety Architectures & Redundancy

Diagnostics

Advanced Features

Conclusion.




- 26 -

SIL 4

HIPPS

sub seanuclear

SIL 3SIL 2SIL 1

ESD

PSDF&G

PSDF&G AssetProtection

No SIL

Control

Safety Product Positioning




- 27 -

First certified for SIL3applications by TÜV

Rheinland

on 10th March, 2005.

Visit TÜV homepagehttp://www.tuvasi.com/

TÜV Certification




- 28 -

ESD, PSD, BMS and F&G included.

Certified Applications




- 29 -

Logic Solver Components

SCS (Safety Control Station) comprises – one SCU (Safety Control Unit) – SNUs (Safety Node Units)

110 I/O modules can be mounted – More than 1500 I/O points per SCS – Redundant 800 points /100mS scan

Safety communication can beestablished between different SCS via Vnet, V net/IP – Safety communication data is protected

by CRC, Seq.No, time stamp, SRC/DSTadd.

Transferring the safety I/O databetween CPU module and I/O modulesvia ESB/SB Bus (Safety I/O Bus)

Communication data between CPU andI/O is also protected.




- 30 -

Versatile Modular Redundancy

Multiple redundant configuration areavailable – Fully single – Fully redundant – Partially redundant

Redundant switch over is controlled byeach redundant pair, not controlled by

processor module. (partial switch over) – Power supply module – V net interface unit – I/O Bus (SB-Bus) interface module are

always in redundant.

Fully Redundant

Partially Redundant Fully Single




- 31 -

0-5Km 5-50Km

Master SNT401 SNT411

Slave SNT501 SNT511

CPU node(SSC50□)

IO node(SNB10D)

Max 50km, 9xSNB10D

ESBbus

ESBbus

Optical fiber max 50km x 4 (2 pairs)

IO node(SNB10D)

IO node(SNB10D)

V-net/IP

Remote IO

Distance up to 50km

– only for Vnet/IP SCS




- 32 -

Highly Scalable Architecture

Distribution on Vnet 64 stations in a domain – 100 thousand tags

1000 I/O per CPU rack plus I/O racks

50 I/O per CPU rack

.

Total 14 racks

V net/IP




- 33 -

Single CPU module

Single Input module Single Output module

InputCircuit, MPU

Circuit, MPU

CPUMPU, memory

MPU, memory

OutputCircuit, MPU

Circuit, MPU

Single SIL3

SIL3 with single Input-CPU-Output modules

– Internal redundancy inside module using proven “Pair & Spare” concept from Centum DCS




- 34 -

Redundant CPU module

Redundant Input module Redundant Output module

InputCircuit, MPU

Circuit, MPU

CPUMPU, memory

MPU, memory

OutputCircuit, MPU

Circuit, MPU

InputCircuit, MPU

Circuit, MPU

CPUMPU, memory

MPU, memory

OutputCircuit, MPU

Circuit, MPU

Increased Availability With No SIL Degradation

High availability via redundant CPU & I/O module

– Proven redundant technology from Centum DCS

– Redundant options are selectable part by part!



<Document Number>

Copyright © Yokogawa Electric Corporation<date/time>

- 36 -

Integrated Control & Safety

DCS and SIS share the VnetDCS and SIS are integrated physically, segregatedlogically.

L3Switch

Repeater

L3Switch

ENG HIS SENG

OpticalRepeater

Vnet/IPDomain A

SafetyController

Vnet/IPDomain B

Vnet/IP

Domain C

OpticalRepeater

FCS

FCS

FCS

SafetyENG HIS/ENG

SENG

FCSSafetyController

SafetyController

SafetyController

SafetyController

SafetyController

FCS

L3Switch



<Document Number>


- 37 -

Vnet/IP

Centum VP HIS

Centum VP FCSSafety Controller (SCS)

Safety Comm. Vnet comm.

1

2

7

Safety Layer

S. Data

N. Data

1

2

7

Safety Layer

S. Data

N. Data

1

2

7

N. Data

Communication on Vnet/IP



<Document Number>


- 38 -

AIO with

FF/HART

PST

SIL3 AIO

with HART

Plant Resource Manager

Diagnostic information of field equipments by FF/HART

SafetyValves

ControlValves

from PST package

Advanced Features



<Document Number>


- 39 -

Integration with other systems



<Document Number>

Copyright © Yokogawa Electric Corporation<date/time> - 40 -



Field Network


FCS


HIS


ESD / F&G

Client PC


Subsystems


ExaOPC



Desktoptype HISPRM

ProSafe-RS

SCS

EthernetExaQuantum

(PIMS)



Sub system gateway



<Document Number>


Challenges for multiple sub-systems integration


ControllerController OPCClientOPC

ClientOPC

ClientOPC

ClientOPC

ClientOPC

Client

ModbusRTU

ModbusTCP

OPCServer

OPCServer

OPCServer

Traditional ApproachTraditional Approach


- Complex architecturedepending on subsystem

- Complex engineering- Cumbersome change

management

ifi d i



<Document Number>



ControllerController UNIFIED GATEWAY (UGS)UNIFIED GATEWAY (UGS)

New ApproachNew Approach


Simplified architecture for all subsystems- Unified interface engineering- Facilitate easier change management- Various Interface available

• MODBUS TCP, MODBUS RTU• EtherNet/IP• OPC DA and OPC AE

- STARDOM controller without OPC server- ADL is available between FCS and UGS- Redundant configuration

Unified Gateway Station

OPCServer Modbus EtherNet/IP

OPC

Server

Fi ld Di it l C i ti P t l



<Document Number>


PROFIBUS-DP

ALP111 PROFIBUS-DPModule• Redundant Configuration is available.

DeviceNet

Control Logix

PLC-5

SLC500

CIP

ALE111 Ethernet Communications

Module•EtherNet/IP (CIP)

•Modbus TCP

•PLC-5/SLC500 Ethernet Communication

Linking Device

Modbus/TCP

Field Digital Communication Protocols



<Document Number>


Operation and Monitoring

CENTUM VP System Configuration major components



<Document Number>


CENTUM VP System Configuration – major components



Field Network

Dual Redundant Vnet/IPReal-time Control Network FCS


HIS


ESD / F&G

Client PC


Subsystems


ExaOPC



Desktoptype HISPRM

ProSafe-RS

SCS

EthernetExaQuantum

(PIMS)



Sub system gateway

Features of HIS (Operation Station)



<Document Number>


Features of HIS (Operation Station)

Large Capacity ( No License ) – Max. No. of Tags: 1,000,000 per system – Max. Graphic Displays: 4,000 per HIS – Real-time trend Points: 3,328 per HIS

Operation environment – Single, dual, Quad LCD. – Desktop, Solid Style Console, and Open Style Console – Latest Microsoft Windows OS platform

Performance and functionfor achieving real-time plant operation – 1 second graphic call up – 1 second screen refresh – Real-time trend time based at Controller – 1 msec SOE at IO level – Frame display – Window History function

Real-time Alarm Management View

HIS Screen Overview



<Document Number>


System Message Banner – Buttons to call-up the alarm & event dialogs quickly

– Latest 3 alarm messages are always displayed in real-time

Navigation – Graphics & trend

views are arranged in

a hierarchy display – Alarm status are

shown as the icon color

Favorite – Frequently used views

can be registered byoperators’ drag & drop

Operation History – Last 20 call-upoperations are listed

– Double-click the listedoperation to call up thesame view again Graphics, trend graphs and other views are displayed

HIS Screen Overview

Alarm Handling



<Document Number>


Alarm Handling

Real-time Alarm View (CAMS) – Both process alarm and system alarm are covered

– Alarms from the ProSafe-RS safety system and from the PRM Plant AssetManagement system are also covered

– A single operation is required to call up the related dialogs

– The functions to reduce the operators’ overload to avoid overlook of

important alarms are available

• Filtering, Eclipsing, Suppression, Shelving

– Alarm engineering is available in the standard engineering function

Alarm Set-point Management – The set-points are managed in a master database

• Master database is initiated in the alarm design phase

• Master database can be downloaded to the HIS, FCS

• The function to show the deviations clearly between the master and the

current alarm set-points is available on the HIS• Import function to reflect the current set-points to the master database is

available for process improvement purpose

Real-time Alarm View (CAMS)



<Document Number>


Click blinking icons

to open the CAMS View

Shelving Pane – Non-urgent alarms

can be shelved in temporary

– Operators can concentrateto the alarms which requiresurgent actions

The latest three alarms

are always shown

Alarm list is shown here

Filter Pane – Based on the priority, consequence, tag, etc

– Only the related alarm message for the operator can beshown to reduce the workload.

Real-time Alarm View (CAMS)

Trend Graph Display Example



<Document Number>


Trend line Assignment – Drag & Drop to assign the data points

from any trend blocks on a trend view

Index – Up to three indexes can be displayed

– Data values on the trend graphs can be checked

Faceplate Display – Click the Legend Area, then the Faceplate is

shown next to the trend graph view

Legend Area – Assigned data points and the current data are shown

– Check/Uncheck to show/hide trend line

Trend Graph Display Example



<Document Number>


Engineering Function

Quick & High-quality Engineering



<Document Number>


Quick & High quality Engineering

Minimized shutdown time or reconstruction

– The longer time links the larger financial disadvantage

CENTUM VP provides the following configuration environment

– Total Project management.

– Reuse of configuration data

– Multiple Engineers can work simultaneously.

– On-line maintenance.

– DCS Tag equalization for Historian

Advanced Debugging for Project Database



<Document Number>


Actual plant

ooo

FCS

Field devices

HIS

FCSSimulator

Autowiring

Virtual test

For HIS, this

pretends FCS

For FCSsimulator, this pretends theactual plant.

Memory in PC

Normal operation isavailable.

Virtual input iscreated from theoutput from FCSsimulator.

Target test

Autowiring

ooo

FCS

For FCS, this pretends the

actual plant.

Virtual input iscreated from theoutput from FCS

FCS memory

Start up ! (Actual plant)

ooo

FCS

Field devices

gg g j

Virtual test – Check simple entry mistakes.

– Try new control logic.

– Check graphic work

– Operator training

Target test

– Check actual FCS CPU performance

– Check the actual relationshipamong each station.

DCS and ESD Integrated simulation

OTS platform readily availableMinimum check at Start up !

Safety Integration



<Document Number>


y g

DCS and SIS are ’truly integrated’

– SIS and DCS data are within the same window

– SIS data can be used in the FCS

– Integrated SIS & DCS Sequence of Event (SOE) data

Integrated Monitoring- Faceplate- Trend- Graphic- System status- Alarm- SOE

FCS and SCS information integrated

SOE Viewer

SCS FCS

System status

CENTUM VP FCSProSafe-RS SCS

CENTUM VP

Time sharedon the samenetwork

SIS data can beused in FCS

Vnet/IPSCSFCS

SCS and FCS Faceplates



<Document Number>


Yokogawa’s PRM (Asset Management)

Field Devices – Data flow to PRM



<Document Number>


Color Status for Field Devices in Maintenance Alarm



<Document Number>


Icon Detail

(Green) Healthy by Device Patrol

(Red) Maintenance alarming

by Device patrol

(Yellow) Maintenance Warning

By Device patrol

(Gray) Communication failure

(White) Status not yet confirmed

(Background

Gray)

Alarm Off

Un-confirmed alarm

Status icon display in Navigator windows

Plant View Network View

New

NAMUR Recommendation NE107 (FF-912)



<Document Number>


There are four alarm categories defined as per the NE-107 specification, Failed (Failure), Off-Specification (Outof Specification), Maintenance (Maintenance Required),and Check function (Check Function).

System 1 Event Messages



<Document Number>


View System 1 event messages as PRM maintenance alarms inPRM

Integration with GE Energy’s System 1



<Document Number>


Machinery

condition

monitoring

PRM monitors asset conditions

PRM navigator panel

displays statusof System1.

Call Detail panel

of System1

Plant Asset Data Integration



<Document Number>Copyright © Yokogawa Electric Corporation<date/time> - 63 -

Device informationcan be called-up

Device diagnostic

information

Device status

Help

Result of device Diagnosis

Multi Valve Vendor PST Scheduler




Multi-vendor

ESD ValvesGrouped per Process area

Time scale from minutes to a year

Results & Coming Schedule

Calendar basedScheduling

PST Notification




Maintenance Alarm Message in PRM

Operation Guidance Message in CENTUM HIS




Yokogawa FF Solutions

Foundation Fieldbus on CENTUM VP




V net

H1 Fieldbus

4-20 mA

Fieldbus Equipment

HIS

ALF111 (master)

FCS

ALF111 (slave)

•Operation•Engineering HIS-ENG

Conventional Equipment

Power Supply

•Link Master (LAS)•Redundancy•4 ports supported

•Control•FF Block

Ethernet

PRM•Device Monitoring•MaintenanceManagement

•Advanced Diagnosis

Integrated DCS with Fieldbus

IO Modulefor FF_H1

Signal Flow (Analog FF loop)




12 Devices

12 Devices

M i C d i R li f P di i i

Evolution by Fieldbus : Operations and Maintenance




- 69 -

PID

Intelligent Device

AI

AO

AI

(PRM)

Remote maintenance：

-Parameter change

-Device alarm event

-Device detail display

-Advanced diagnosis

etc

Maintenance Cost reduction： Realize of Predictive maintenance

4~20mA

PV MV

Analog PV

Maintenance work in

site：

-Parameter change

-Periodical patrol

-Confirmation on site

etc

Fieldbus System

Digital communication

Plant Operation

Diagnosis

Diagnosis status

Device Alarm

Salient Features of Centum VP (DCS)



<Document Number>Copyright © Yokogawa Electric Corporation

<date/time>- 70 -

Features Benefits to UsersSimple and Common Architecture Ease in Operation, Monitoring and Maintenance

Globally Distributed Database No Server required. No loss of Data on HMI failure

Unique Pair and Spare architecture. Bumpless transfer without process upset.

V-Net/IP, 1 Gbps Network. World’s Fastest Smooth Operator interaction with process

Open Architecture and Interoperability Easier integration with third party system, field

devices

Tag License per Operator station (100,000-1,000,000 Tags)

No tag limitation. No cost during project expansion

Test Function : Simulator Faster Installation and Commissioning

Easy Software Upgrade and Various Migration Tools Easy upgradation, expansion with less time andcost

Final Benefit : Total Cost of Ownership (TCO) is the lowest in Industry

Features Benefits to Users

Salient Features of ProSafe RS




<date/time>- 71 -


Versatile Modular Redundancy - VMR

Each modules from Input to Processor to Output areequipped with Dual CPUs and Dual Circuits

Minimal Failures - Fault Tolerant - High Availability

No Time Restriction in degraded mode as SIL 3

Certified with Single Modules.

No Emergency operator and spare inventory required to

keep continuous operation.

On-Line addition of IO modules / IO NodeOn-Line Scan time change

Easy future add-ons / expansions : Lower overheadcost as no shutdown neededNo manual intervention and shutdown.Large IOs can be added

Analogue cards are HART compatible No HART Mux/panels required. Less Hardware.Less Foot Print. Less Power Consumption.Comprehensive Integrated AMS on single DCS PRM

Corrosive Coating up to ‘G3’ Level is a standardfeature.

High physical strength : Long Life of Components andSystem

Temperature withstand up to 70Deg Suitable for Outdoor application : Low Cost


Salient Features of ProSafe RS




<date/time>- 72 -

DO Module with 2 Amp is available for HighCurrent

No relay needed so less intermediate componentsand (e.g. Horns and Beacons).Line Monitoring achievable.

Line Monitoring for IO Modules Easy Diagnostics and Maintenance - Short and

Open Circuit detection

1 ms Real time SOE In-Built Standard Feature Accurate post incident analysis. Pin point the rootcause.

ONE Network, ONE Window No additional gateway required. No Engineering.Less Hardware, Less failures, Less Foot Print and above all

very efficient due to single window

CPU Memory Flash Memory

High capacity Memory 32 MB.Battery Backed RAM

Smooth handling of large database.Instantaneous start and protect logics in case of Power

Failure. Safety Ensured.

Y k S l ti N Y k S l ti

BENEFITS OF INTEGRATED DCS SYSTEMS




<date/time>

- 73 -

Yokogawa Solution Non Yokogawa Solution

Attributor Vnet

I/P MODBUS/OPC or looselyconnected

Integration Level Integrated Same as existing DCS network Separated Via OPC server

SOE Resolution 1msec Real Time OPC A&E based

Alarm Detection 1 Sec 3 to 5 Sec

SOE

Screen

(Operator

Station)

Integrated in

DCS

Alarm

display

Separate

Time Synchronization 1 msec Based on SNTP server resolution.

Faceplate Same as DCS. No configuration required.

Color discrimination for DCS and SIS is available.

Complex to achieve as DCS ‐

Extensive configuration required. No

direct

faceplate

block

available

in

FCS.

Control Network is loaded.

Tag Mapping Fully integrated – instantaneous OPC Mapping

Diagnostics Through integrated System display page Depend upon ability of the DCS

system (via

graphics

page)

Data Transfer Deterministic Non‐Deterministic

Trend Limitation No limitations. Trends at one‐second intervals can be

displayed.

Trends at one‐second intervals

cannot be displayed.

Yokogawa Solution Non Yokogawa Solution

BENEFITS OF INTEGRATED DCS SYSTEMS




<date/time>

- 74 -

Yokogawa

Solution Non

Yokogawa

Solution

Attributor ProSafe

RS MODBUS/OPC or looselyconnected

Shared Maintenance Procedure Lower Maintenance Overhead Dual maintenance Overhead

Redundancy Secured, Fully, Reliable Loosely redundant, engineering

solution

Switch Over time Instantaneous (less than 1ms) 10‐15sec

Redundancy

Software Not required. Seamlessly integrated. Required.

Reboot of Gateway during data

changes.

Not Applicable Reboot of OPC server is necessary

for changes.

Engineering Easy, seamless Complex.

FCS cannot access to Gateway Not Applicable, seamless. Not Possible.

Asset Management Integrated (through HART Pass Through, using DCS &

ESD

Communication

infrastructure)

Separate (Via HART multiplexers &

Separate

Network

required)

Attributor ProSafe RS OPC Interface

Shared Maintenance Procedure Lower Maintenance Overhead Dual maintenance Overhead

Conclusion - ProSafe-RS




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ProSafe-RS provides Best In Class Combinationof Safety, DCS Integration and AssetManagement

Flexible architectures without SIL compromise

Advanced diagnostics for maximum processavailability

High environmental robustness for remotemounting.

Conclusion - Centum VP




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Stable System Architecture

Solutions-Oriented Approach

Strong Production Management & OptimizationSolutions

Broad Product, Application & Service

Offering Open Communication InfrastructureComprehensive Lifecycle Support

yokogawa icss overview.pdf

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