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0 20 40 60 80 100 NONVOLATILE, %
OIL PAINT
ALKYD
LACQUER
ACRYLIC X-LINKED
PE X-LINKED
HS AUTOMOTIVE
HS INDUSTRIAL
NONVOLATILE OF COATINGS
SL2319
0
1000
2000
3000
4000
5000 M
illio
n lb
s.
1996 2001 Year
Other
Chlorinated
Glycols
Glycolether & acetate
Esters
Ketones
Alcohol
Aromatic
Aliphatic
Coating SolventsUSA
SL2300
0
1000
2000
3000
4000
5000 M
illio
n lb
s.
1996 2001 Year
OEM ArchitecturalSpecial Purpose Thinner, Cleaners, Export
Coatings SolventsEnd Use
SL2301
0
200
400
600
800
1000
1200 M
illio
n Lb
s.
YEAR 1996
Machinery
Transportation
General metal
Magnet Wire
Magnetic media
Release coating
Coil coating
Automotive
Metal container
Wood furniture
Solvents Coatings OEM
SL2302
0
200
400
600
800
1000 M
illio
n Lb
s.
YEAR 1996
MISC
Interior WB
Exterior WB
Interior SB
Exterior SB
Solvents Coatings Architectural
SL2304
0
200
400
600
800
1000
1200 M
illio
n Lb
s.
YEAR 1996
Misc.
Fire Retardant
Deck and waterproofing
Marine
Traffic paint
Maintenance
Aerosol
Auto refinishing
Roof
Solvents Coatings Special Purpose
SL2305
APPLICATION OF HIGH SOLIDS
METHOD
BRUSHROLLERSPRAYDIP
VISCOSITY
RHEOLOGYSHEAR RATESAGGINGLEVELINGVITRIFICATION
1E-3
1E-2
1E-1
1E0
1E1
1E2
1E3
1E4
1E5
1E6
SHEA
R R
ATE,
(SEC
-1)
MIXDIS
PUM DIPFLO
SPRROL
BRU SAGLEV
SL2320
PREP. APPLICATION
FILM
SHEAR RATE DURING COATING OPERATIONS
DIFFERENCEREGULAR-HS-WATER
REGULAR HIGHSOLIDS
WATER
MW 1500-5000 300-1200 +1500VISCOSITY 100 P, ºC 50-120 10-50 50
OH # 50-100 120-300 0-100
COOH # <10 <10 20-100
SOLUBILITYPARAMETER p
LOW MEDIUM HIGH
PROBLEM AREAS HIGH SOLIDS
VISCOSITY SOLIDSRHEOLOGY SAGGING
ORANGE PSURFACE TENSION CRATER
CRAWLINGBERNARD
STABILITY REACTIVITYDURABILITY NETWORK
-1
-0.5
0
0.5
1
1.5
2
2.5
3
VISC
OSI
TY (l
og P
OIS
E)
5 10 15 20 25 30 SQUARE ROOT NUMBER AVERAGE CHAIN LENGT
VISCOSITY MEASURED VISCOSITY CALCULATE
VISCOSITY vs. CHAIN LENGTHDECAMETHYLENE ADIPATE POLYESTER
SL2307
1.5
2
2.5
3
3.5
VISC
OSI
TY (l
og P
OIS
E)
0 50 100 150 200 TIME IN MINUTES at 109°C
CALCULATED MEASURED DATA POINTS
VISCOSITY OF POLYESTER BLEND
SL2308
1E-1
1E0
1E1
1E2
1E3
1E4
1E5
VISC
OSI
TY, P
OIS
E
0 20 40 60 80 100 TEMPERATURE, °C
VISCOSITY as a FUNCTION OF Tg,WLF EQUATION
27 7
-13- 33- 53- 73
SL2309
log. ( ). ( )
µ = −−
+ −13
17 44516
T TgT Tg
WLF EQUATION
1E1
1E2
1E3
1E4
1E5
VISC
OSI
TY, C
PS
0 500 1000 1500 2000 2500 3000 3500 MW WEIGHT AVERAGE
POLYMER A Tg=190°K POLYMER B Tg=250°K
VISCOSITY-MOLECULAR WEIGHT 65°CLOG(VISC)= A + C*SQRT(Z)
SL2310
VISCOSITY OF POLYMER SOLUTIONS
s pTg Tg c Ws= − *
1 1
1
2
2
1 2
sTg
WTg
WTg W W K= + + ∗ ∗
1E-1
1E0
1E1
1E2
1E3
1E4
VISC
OSI
TY 2
5°C
, PO
ISE
0 0.1 0.2 0.3 0.4 WEIGHT FRACTION OF SOLVENT
ACETONE MEKMIBK CYCLOHEXANONE
VISCOSITY OF K-FLEX UD-320IN KETONES
SL2314
1E-1
1E0
1E1
1E2
1E3
1E4
VISC
OSI
TY 2
5°C
, PO
ISE
0 0.1 0.2 0.3 0.4 WEIGHT FRACTION OF SOLVENT
METHANOL ETHANOL i-PROPANOL n-BUTANOL
VISCOSITY OF K-FLEX UD-320IN ALCOHOLS
SL2315
1E-1
1E0
1E1
1E2
1E3
1E4
VISC
OSI
TY 2
5°C
, PO
ISE
0 0.1 0.2 0.3 0.4 WEIGHT FRACTION OF SOLVENT
ACETONE METHANOL BU ACETATE WATER
VISCOSITY OF K-FLEX UD-320IN SOLVENTS
SL2316
-100
-50
0
50
100
150
200
250
300
Tg in
K
0 500 1000 1500 2000 2500 MOLECULAR WEIGHT
K=25000
K=50000
K=100000
25000 50000 100000
Tg vs MOLECULAR WEIGHTOF OLIGOMERS
SL2311
Tgo = Tg -Tgo = Tg - K
Mn
Glass Transition Temperature of Polyester Resins °KDicarboxylic Diol Tg exp Tg calc exp-calcSuccinic 1,2-ethylene 272 255 17Succinic 1,4-butane 233 239 -6Succinic 1,6-hexane 220 230 -10Succinic 1,7-heptane 228 226 2Adipic 1,10-dodecane 217 215 2Sebacic 1,4-butane 216 219 -3Sebacic 1,4-butene 233 225 8Sebacic 1,4-butyne 246 231 15Terephthalic 1,2-ethylene 345 346 -1Terephthalic 1,4-butane 307 302 5Terephthalic 1,6-hexane 264 277 -13Terephthalic 1,10-dodecane 268 251 17Terephthalic bisphenol A 478 465 13Isophthalic 1,2-ethylene 324 346 -22
1E0
1E1
1E2
1E3
1E4
VISC
OSI
TY, p
oise
0 0.1 0.2 0.3 0.4 PIGMENT VOLUME CONCENTRATION OF PAINT
PAINT PAINT FLOCC.PAINT ADSORB. PAINT ADSORB. FLOCC
MOONEY EQUATIONTiO2 PIGMENTED COATING
SL2318
0 10 20 30 40 50 dyn/cm
PE 2 FUNCTPE 3 FUNCPE 4 FUNC
PE HSACRYL COOH
BuMAEMA
HMMMTBTMMHBMM
POLY
MER
SURFACE TENSION
SL2092
CRAWLINGCRAWLING
CRATERSCRATERS
WETTINGWETTING
BERNARD CELLBERNARD CELL
-1
0
1
2
3
4
VISC
OSI
TY L
OG
PO
ISE
0 2 4 6 8 10 BAKING TIME, MINUTES
PTSA NO SCA PTSA SCA PTSA BL1 SCA PTSA BL2 SCA
SL2319
SAGG CONTROL AGENT
SAG TESTSAG TEST
SL2100
!! ATTAPULGITEATTAPULGITE!! SMECTITESMECTITE!! ASSOCIATIVEASSOCIATIVE!! SILICASILICA!! TITANATETITANATE!! POLYESTERPOLYESTER!! POLYACRYLATEPOLYACRYLATE
!! POLYOLEFINPOLYOLEFIN!! ORGANO CLAYORGANO CLAY!! ORGANO SULFONATE ORGANO SULFONATE !! POLYAMIDE POLYAMIDE !! CASTOR DERIVATIVECASTOR DERIVATIVE!! POLYUREAPOLYUREA!! CATIONIC OLIGOMERCATIONIC OLIGOMER
RHEOLOGY MODIFIERRHEOLOGY MODIFIER
FACTORS INFLUENCING VISCOSITYPOLYMER
GLASS TRANSITION TEMPERATURE , TgFUNCTIONAL GROUP CONTENT
TEMPERATURE
SOLVENTSOLVENT POLYMER INTERACTION
SOL VENT VISCOSITYSOLVENT CONTENT
CROSSLINKER
MOLECULAR WEIGHT & DISTRIBUTION
ADDITION VERSUS CONDENSATION
PIGMENTPARTILE SIZE AND SHAPE
LOADING AND DISPERSION
NR-NCO
O
N
N OO
R-NCO
OCN-R
O||
OCN-R-NH-C-N-R-NCO|
O=C-R-NCO
O||
OCN-R-N-C-O-R-NCO|
O=C-R-NCO
N-R-NCOOCN-R-N
O||
||O
ISOCYANATE CROSSLINKER
N
N
N
N
N NCH2-O-CH3
CH2-O-CH3
CH2-O-CH3
CH3-O-CH2
CH3-O-CH2
CH3-O-CH2
HMMM
1
2
3
4 VI
SCO
SITY
(log
PO
ISE)
0 50 100 150 200 TIME IN MINUTES at 109°C
CALCULATED MEASURED DATA POINTS
VISCOSITY OF POLYESTER BLEND
SL2308
-1
-0.5
0
0.5
1
1.5
2
2.5
3
VISC
OSI
TY (l
og P
OIS
E)
5 10 15 20 25 30 SQUARE ROOT NUMBER AVERAGE CHAIN LENGT
VISCOSITY MEASURED VISCOSITY CALCULATE
VISCOSITY vs. CHAIN LENGTHDECAMETHYLENE ADIPATE POLYESTER
SL2307
1E-1
1E0
1E1
1E2
1E3
1E4
VISC
OSI
TY, P
OIS
E
0 20 40 60 80 100 TEMPERATURE, °C
VISCOSITY as a FUNCTION OF Tg,WLF EQUATION
27 7
-13- 33- 53
- 73
SL2309
1E1
1E2
1E3
1E4
1E5
VISC
OSI
TY, C
PS
0 500 1000 1500 2000 2500 3000 3500 MW WEIGHT AVERAGE
POLYMER A Tg=190°K POLYMER B Tg=250°K
VISCOSITY-MOLECULAR WEIGHT 65°CLOG(VISC)= A + C*SQRT(Z)
SL2310
-100
-50
0
50
100
150
200
250
300
Tg in
K
0 500 1000 1500 2000 2500 MOLECULAR WEIGHT
K=25000
K=50000
K=100000
Tg vs MOLECULAR WEIGHTOF OLIGOMERS
Tgo = Tg - K
Mn
K IS A CONSTANTS .
SL2311
0
50
100
150
200
250
300
VISC
OSI
TY (P
OIS
E)
0 1 2 3 4 5 HYDROXYL mol/1000
VISCOSITY vs. HYDROXYL CONTENTNPA/NPG/TMP/DIBASIC ACID
SL2317