yzf-r3aj · 2020. 11. 16. · 2ms-f1668-00 1 4 g before you operate this vehicle, read the...

OWNER’S MANUAL

[English

Read

ating this

YZF-R3

(E)]

this manual carefully before oper-

vehicle.

MOTORCYCLE

3
DIC18
YZF-R3AJBR5-F8199-20

EAU46094

Read this manual carefully before operating this vehicle. This manual

should stay with this vehicle if it is sold.

UBR520E0.book Page 1 Wednesday, July 5, 2017 2:08 PM

Introduction

EAU10103

Welcome to the Yamaha world of motorcycling!As the owner of the YZF-R3AJ, you are benefiting from Yamaha’s vast experienceand newest technology regarding the design and manufacture of high-qualityproducts, which have earned Yamaha a reputation for dependability.Please take the time to read this manual thoroughly, so as to enjoy all advantagesof your YZF-R3AJ. The Owner’s Manual does not only instruct you in how to op-erate, inspect and maintain your motorcycle, but also in how to safeguard yourselfand others from trouble and injury.In addition, the many tips given in this manual will help keep your motorcycle inthe best possible condition. If you have any further questions, do not hesitate tocontact your Yamaha dealer.The Yamaha team wishes you many safe and pleasant rides. So, remember to putsafety first!Yamaha continually seeks advancements in product design and quality. There-fore, while this manual contains the most current product information available atthe time of printing, there may be minor discrepancies between your motorcycleand this manual. If there is any question concerning this manual, please consult aYamaha dealer.

WARNING

EWA10032

Please read this manual carefully and completely before operating this mo-

torcycle.


Important manual information

EAU63350

Particularly important information is distinguished in this manual by the followingnotations:

*Product and specifications are subject to change without notice.

EAUN0430

This is the safety alert symbol. It is used to alert you to potential personal injury haz-ards. Obey all safety messages that follow this symbol to avoid possible injury or death.

A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid damage to the vehi-cle or other property.

A TIP provides key information to make proce-dures easier or clearer.

YZF-R3AJOWNER’S MANUAL

©2017 PT Yamaha Indonesia Motor Manufacturing

1st edition, August 2017All rights reserved.

Any reprinting or unauthorized use without the written permission of

PT Yamaha Indonesia Motor Manufac-turing

is expressly prohibited.Printed in Indonesia.

WARNING

NOTICE

TIP



Table of contents

Location of important labels............1-1

Safety information ............................2-1

Description ........................................3-1Left view ..........................................3-1Right view........................................3-2Controls and instruments................3-3

Instrument and control functions....4-1Main switch/steering lock ...............4-1Indicator lights and warning

lights ............................................4-2Multi-function meter unit .................4-4Handlebar switches.......................4-11Clutch lever ...................................4-12Shift pedal .....................................4-12Brake lever ....................................4-13Brake pedal ...................................4-13ABS ...............................................4-14Fuel tank cap.................................4-15Fuel................................................4-15Fuel tank overflow hose ................4-17Catalytic converter ........................4-17Seats .............................................4-18Helmet holders ..............................4-19Storage compartment ...................4-20Rear view mirrors ..........................4-21Adjusting the shock absorber

assembly....................................4-21Luggage strap holders ..................4-22Sidestand ......................................4-23Ignition circuit cut-off system........4-23

For your safety – pre-operation

checks ...............................................5-1

Operation and important riding

points .................................................6-1Starting the engine ..........................6-2Shifting ............................................6-3Engine break-in ...............................6-4Parking ............................................6-4

Periodic maintenance and

adjustment ........................................7-1Owner’s tool kit............................... 7-2Periodic maintenance chart for

the emission control system........ 7-3General maintenance and

lubrication chart........................... 7-4Checking the spark plugs ............... 7-7Canister........................................... 7-8Engine oil and oil filter cartridge ..... 7-8Coolant ......................................... 7-11Replacing the air filter element

and cleaning the check hose..... 7-13Checking the throttle grip free

play ............................................ 7-15Valve clearance............................. 7-15Tires .............................................. 7-16Cast wheels .................................. 7-18Adjusting the clutch lever

free play..................................... 7-18Checking the brake lever

free play..................................... 7-20Brake light switches...................... 7-20Checking the front and rear

brake pads................................. 7-21Checking the brake fluid level....... 7-22Changing the brake fluid...............7-23Drive chain slack........................... 7-23Cleaning and lubricating the

drive chain ................................. 7-25Checking and lubricating the

cables ........................................ 7-25Checking and lubricating the

throttle grip and cable ...............7-26Checking and lubricating the

brake and shift pedals ...............7-26Checking and lubricating the

brake and clutch levers ............. 7-27Checking and lubricating the

sidestand ................................... 7-27Lubricating the swingarm pivots... 7-28Checking the front fork ................. 7-28Checking the steering................... 7-29Checking the wheel bearings ....... 7-29Battery .......................................... 7-30Replacing the fuses ...................... 7-31

Table of contents


Replacing a headlight bulb........... 7-33Auxiliary light bulb ........................ 7-35Tail/brake light .............................. 7-35Replacing a turn signal

light bulb ................................... 7-36Replacing the license plate

light bulb ................................... 7-36Supporting the motorcycle........... 7-37Troubleshooting............................ 7-38Troubleshooting charts................. 7-39

Motorcycle care and storage.......... 8-1Matte color caution ........................ 8-1Care ................................................ 8-1Storage........................................... 8-4

Specifications................................... 9-1

Consumer information................... 10-1Identification numbers.................. 10-1Vehicle data recording.................. 10-2Motorcycle noise regulation (for

Australia) ................................... 10-3

Index................................................ 11-1

Location of important labels

1


EAU63360

Read and understand all of the labels on your vehicle. They contain important in-formation for safe and proper operation of your vehicle. Never remove any labelsfrom your vehicle. If a label becomes difficult to read or comes off, a replacementlabel is available from your Yamaha dealer.

1

2 3

4

1-1

Location of important labels

1


100kPa=1bar kPa, psi kPa, psi

200, 29 250, 36

200, 29 250, 362MS-F1668-00

1

4

WARNINGBEFORE YOU OPERATE THIS VEHICLE, READTHE OWNER’S MANUAL AND ALL LABELS.ALWAYS WEAR AN APPROVED MOTORCYCLEHELMET, eye protection, and protective clothing.

1TP-2118K-A1

STATIONARY NOISE TEST INFORMATIONTESTED 89 dB(A) AT 5375 r/minSILENCING SYSTEM : YAMAHAIDENTIFICATION : BR5

BR5-2118G-10

2

3

BR5-2811T-00

E13

39R-01 977141R-04 964553R-02 075278R-03 5138

1-2


Safety information

2

EAU1028C

Be a Responsible Owner

As the vehicle’s owner, you are re-sponsible for the safe and proper oper-ation of your motorcycle.Motorcycles are single-track vehicles.Their safe use and operation are de-pendent upon the use of proper ridingtechniques as well as the expertise ofthe operator. Every operator shouldknow the following requirements be-fore riding this motorcycle.He or she should: Obtain thorough instructions from

a competent source on all aspectsof motorcycle operation.

Observe the warnings and mainte-nance requirements in this Own-er’s Manual.

Obtain qualified training in safeand proper riding techniques.

Obtain professional technical ser-vice as indicated in this Owner’sManual and/or when made neces-sary by mechanical conditions.

Never operate a motorcycle with-out proper training or instruction.Take a training course. Beginnersshould receive training from a cer-tified instructor. Contact an autho-rized motorcycle dealer to find outabout the training courses nearestyou.

Safe Riding

Perform the pre-operation checkseach time you use the vehicle to makesure it is in safe operating condition.Failure to inspect or maintain the vehi-cle properly increases the possibility of

an accident or equipment damage.See page 5-1 for a list of pre-operationchecks. This motorcycle is designed to

carry the operator and a passen-ger.

The failure of motorists to detectand recognize motorcycles in traf-fic is the predominating cause ofautomobile/motorcycle accidents.Many accidents have beencaused by an automobile driverwho did not see the motorcycle.Making yourself conspicuous ap-pears to be very effective in reduc-ing the chance of this type ofaccident.Therefore:

• Wear a brightly colored jacket.• Use extra caution when you are

approaching and passingthrough intersections, since in-tersections are the most likelyplaces for motorcycle accidentsto occur.

• Ride where other motorists cansee you. Avoid riding in anothermotorist’s blind spot.

• Never maintain a motorcyclewithout proper knowledge.Contact an authorized motorcy-cle dealer to inform you on ba-sic motorcycle maintenance.Certain maintenance can onlybe carried out by certified staff.

2-1

Safety information

2


Many accidents involve inexperi-enced operators. In fact, many op-erators who have been involved inaccidents do not even have a cur-rent motorcycle license.• Make sure that you are qualified

and that you only lend your mo-torcycle to other qualified oper-ators.

• Know your skills and limits.Staying within your limits mayhelp you to avoid an accident.

• We recommend that you prac-tice riding your motorcyclewhere there is no traffic until youhave become thoroughly famil-iar with the motorcycle and all ofits controls.

Many accidents have beencaused by error of the motorcycleoperator. A typical error made bythe operator is veering wide on aturn due to excessive speed or un-dercornering (insufficient lean an-gle for the speed).• Always obey the speed limit and

never travel faster than warrant-ed by road and traffic condi-tions.

• Always signal before turning orchanging lanes. Make sure thatother motorists can see you.

The posture of the operator andpassenger is important for propercontrol.• The operator should keep both

hands on the handlebar andboth feet on the operator foot-rests during operation to main-tain control of the motorcycle.

• The passenger should alwayshold onto the operator, the seatstrap or grab bar, if equipped,with both hands and keep bothfeet on the passenger footrests.Never carry a passenger unlesshe or she can firmly place bothfeet on the passenger footrests.

Never ride under the influence ofalcohol or other drugs.

This motorcycle is designed foron-road use only. It is not suitablefor off-road use.

Protective Apparel

The majority of fatalities from motorcy-cle accidents are the result of head in-juries. The use of a safety helmet is thesingle most critical factor in the pre-vention or reduction of head injuries. Always wear an approved helmet. Wear a face shield or goggles.

Wind in your unprotected eyescould contribute to an impairmentof vision that could delay seeing ahazard.

The use of a jacket, heavy boots,trousers, gloves, etc., is effectivein preventing or reducing abra-sions or lacerations.

Never wear loose-fitting clothes,otherwise they could catch on thecontrol levers, footrests, or wheelsand cause injury or an accident.

Always wear protective clothingthat covers your legs, ankles, andfeet. The engine or exhaust sys-tem become very hot during or af-ter operation and can causeburns.

A passenger should also observethe above precautions.

2-2

Safety information

2


Avoid Carbon Monoxide Poisoning

All engine exhaust contains carbonmonoxide, a deadly gas. Breathingcarbon monoxide can cause head-aches, dizziness, drowsiness, nausea,confusion, and eventually death.Carbon Monoxide is a colorless, odor-less, tasteless gas which may be pres-ent even if you do not see or smell anyengine exhaust. Deadly levels of car-bon monoxide can collect rapidly andyou can quickly be overcome and un-able to save yourself. Also, deadly lev-els of carbon monoxide can linger forhours or days in enclosed or poorlyventilated areas. If you experience anysymptoms of carbon monoxide poi-soning, leave the area immediately, getfresh air, and SEEK MEDICAL TREAT-MENT. Do not run engine indoors. Even if

you try to ventilate engine exhaustwith fans or open windows anddoors, carbon monoxide can rap-idly reach dangerous levels.

Do not run engine in poorly venti-lated or partially enclosed areassuch as barns, garages, or car-ports.

Do not run engine outdoors whereengine exhaust can be drawn intoa building through openings suchas windows and doors.

Loading

Adding accessories or cargo to yourmotorcycle can adversely affect stabil-ity and handling if the weight distribu-tion of the motorcycle is changed. Toavoid the possibility of an accident, useextreme caution when adding cargo oraccessories to your motorcycle. Use

extra care when riding a motorcyclethat has added cargo or accessories.Here, along with the information aboutaccessories below, are some generalguidelines to follow if loading cargo toyour motorcycle:The total weight of the operator, pas-senger, accessories and cargo mustnot exceed the maximum load limit.Operation of an overloaded vehicle

could cause an accident.

When loading within this weight limit,keep the following in mind: Cargo and accessory weight

should be kept as low and close tothe motorcycle as possible. Se-curely pack your heaviest items asclose to the center of the vehicleas possible and make sure to dis-tribute the weight as evenly aspossible on both sides of the mo-torcycle to minimize imbalance orinstability.

Shifting weights can create a sud-den imbalance. Make sure thataccessories and cargo are se-curely attached to the motorcyclebefore riding. Check accessorymounts and cargo restraints fre-quently.• Properly adjust the suspension

for your load (suspension-ad-justable models only), andcheck the condition and pres-sure of your tires.

• Never attach any large or heavyitems to the handlebar, frontfork, or front fender. Theseitems, including such cargo as

Maximum load:160 kg (353 lb)

2-3

Safety information

2


sleeping bags, duffel bags, ortents, can create unstable han-dling or a slow steering re-sponse.

This vehicle is not designed to

pull a trailer or to be attached to

a sidecar.

Genuine Yamaha Accessories

Choosing accessories for your vehicleis an important decision. GenuineYamaha accessories, which are avail-able only from a Yamaha dealer, havebeen designed, tested, and approvedby Yamaha for use on your vehicle.Many companies with no connectionto Yamaha manufacture parts and ac-cessories or offer other modificationsfor Yamaha vehicles. Yamaha is not ina position to test the products thatthese aftermarket companies produce.Therefore, Yamaha can neither en-dorse nor recommend the use of ac-cessories not sold by Yamaha ormodifications not specifically recom-mended by Yamaha, even if sold andinstalled by a Yamaha dealer.

Aftermarket Parts, Accessories, and

Modifications

While you may find aftermarket prod-ucts similar in design and quality togenuine Yamaha accessories, recog-nize that some aftermarket accesso-ries or modifications are not suitablebecause of potential safety hazards toyou or others. Installing aftermarketproducts or having other modificationsperformed to your vehicle that changeany of the vehicle’s design or operationcharacteristics can put you and others

at greater risk of serious injury ordeath. You are responsible for injuriesrelated to changes in the vehicle.Keep the following guidelines in mind,as well as those provided under “Load-ing” when mounting accessories. Never install accessories or carry

cargo that would impair the per-formance of your motorcycle.Carefully inspect the accessorybefore using it to make sure that itdoes not in any way reduceground clearance or corneringclearance, limit suspension travel,steering travel or control opera-tion, or obscure lights or reflec-tors.• Accessories fitted to the han-

dlebar or the front fork area cancreate instability due to improp-er weight distribution or aerody-namic changes. If accessoriesare added to the handlebar orfront fork area, they must be aslightweight as possible andshould be kept to a minimum.

• Bulky or large accessories mayseriously affect the stability ofthe motorcycle due to aerody-namic effects. Wind may at-tempt to lift the motorcycle, orthe motorcycle may becomeunstable in cross winds. Theseaccessories may also cause in-stability when passing or beingpassed by large vehicles.

• Certain accessories can dis-place the operator from his orher normal riding position. Thisimproper position limits thefreedom of movement of the

2-4

Safety information

2


operator and may limit controlability, therefore, such accesso-ries are not recommended.

Use caution when adding electri-cal accessories. If electrical ac-cessories exceed the capacity ofthe motorcycle’s electrical sys-tem, an electric failure could re-sult, which could cause adangerous loss of lights or enginepower.

Aftermarket Tires and Rims

The tires and rims that came with yourmotorcycle were designed to matchthe performance capabilities and toprovide the best combination of han-dling, braking, and comfort. Othertires, rims, sizes, and combinationsmay not be appropriate. See page 7-16for tire specifications and for informa-tion on servicing and replacing yourtires.

Transporting the Motorcycle

Be sure to observe following instruc-tions before transporting the motorcy-cle in another vehicle. Remove all loose items from the

motorcycle. Check that the fuel cock (if

equipped) is in the off position andthat there are no fuel leaks.

Shift the transmission into gear(for models with a manual trans-mission).

Secure the motorcycle with tie-downs or suitable straps that areattached to solid parts of the mo-torcycle, such as the frame or up-per front fork triple clamp (and not,for example, to rubber-mounted

handlebars or turn signals, orparts that could break). Choosethe location for the straps carefullyso the straps will not rub againstpainted surfaces during transport.

The suspension should be com-pressed somewhat by the tie-downs, if possible, so that the mo-torcycle will not bounce exces-sively during transport.

2-5

Description

3


EAU63371

Left view

1 4 532

7 689101. Coolant reservoir (page 7-11)2. Main fuse (page 7-31)3. Owner’s tool kit (page 7-2)4. Passenger seat lock (page 4-18)5. Storage compartment (page 4-20)6. Shock absorber assembly spring preload adjusting ring (page 4-21)7. Shift pedal (page 4-12)8. Engine oil drain bolt (page 7-8)9. Engine oil filter cartridge (page 7-8)10.Canister (page 7-8)

3-1

Description

3


EAU63391

Right view

4

9

1 2 3

8 7 6 5

1. Fuse box (page 7-31)2. Battery (page 7-30)3. Fuel tank cap (page 4-15)4. Headlight (page 7-33)5. Engine oil filler cap (page 7-8)6. Engine oil level check window (page 7-8)7. Brake pedal (page 4-13)8. Rear brake light switch (page 7-20)9. Rear brake fluid reservoir (page 7-22)

3-2

Description

3


EAU63401

Controls and instruments

1 2 3 4 5 6 7 8

1. Clutch lever (page 4-12)2. Left handlebar switches (page 4-11)3. Multi-function meter unit (page 4-4)4. Main switch/steering lock (page 4-1)5. Front brake fluid reservoir (page 7-22)6. Right handlebar switches (page 4-11)7. Throttle grip (page 7-15)8. Brake lever (page 4-13)

3-3

Instrument and control functions

4


EAU10462

Main switch/steering lock

The main switch/steering lock controlsthe ignition and lighting systems, and isused to lock the steering. The variouspositions are described below.

EAU62480

(on)

All electrical circuits are supplied withpower; the meter lighting, taillight, li-cense plate light and auxiliary lightcome on, and the engine can be start-ed. The key cannot be removed.

TIP

The headlight comes on automaticallywhen the engine is started and stayson until the key is turned to “ ”, evenif the engine stalls.

EAU54301

(off)

All electrical systems are off. The keycan be removed.

WARNING

EWA16371

Never turn the key to “ ” or “LOCK”

while the vehicle is moving. Other-

wise the electrical systems will be

switched off, which may result in

loss of control or an accident.

EAU60863

LOCK

The steering is locked and all electricalsystems are off. The key can be re-moved.

To lock the steering

1. Turn the handlebars all the way tothe left.

2. With the key in the “ ” position,push the key in and turn it to“LOCK”.

3. Remove the key.

TIP

If the steering will not lock, try turningthe handlebars back to the right slight-ly.

To unlock the steering

ONOFF

LOCK

1. Push.2. Turn.

1. Push.2. Turn.

1 2

1 2

4-1


4


From the “LOCK” position, push thekey and turn it to “ ”.

EAU4939D

Indicator lights and warning lights

EAU11022

Turn signal indicator light “ ”

This indicator light flashes when a turnsignal light is flashing.

EAU11061

Neutral indicator light “ ”

This indicator light comes on when thetransmission is in the neutral position.

EAU11081

High beam indicator light “ ”

This indicator light comes on when thehigh beam of the headlight is switchedon.

EAU62530

Oil pressure warning light “ ”

This warning light comes on if the en-gine oil pressure is low.

1. Neutral indicator light “ ”2. High beam indicator light “ ”3. Turn signal indicator light “ ”4. Shift timing indicator light5. Engine trouble warning light “ ”6. Oil pressure warning light “ ”7. Anti-lock Brake System (ABS) warning

light “ ”

5 6

31 2 4

km/hkm/LL/100km

7

ABS

4-2


4


The electrical circuit of the warninglight can be checked by turning the keyto “ ”. The warning light should comeon and remain on until the engine isstarted.If the warning light does not come oninitially when the key is turned to “ ”,have a Yamaha dealer check the elec-trical circuit.

NOTICEECA21210

If the warning light comes on when

the engine is running, stop the en-

gine immediately and check oil level.

If the oil level is below the minimum

level, add sufficient oil of the recom-

mended type to raise it up to the cor-

rect level. If the oil pressure warning

light remains on even if the oil level

is correct, immediately turn the en-

gine off and have a Yamaha dealer

check the vehicle.

TIP

If the warning light does not go off afterstarting the engine, check the engineoil level and add oil if necessary. (Seepage 7-8.)If the warning light remains on afteradding engine oil, have a Yamahadealer check the vehicle.

EAU78310

Engine trouble warning light “ ”

This warning light comes on if a prob-lem is detected in the engine or othervehicle control system. If this occurs,have a Yamaha dealer check the on-board diagnostic system.The electrical circuit of the warninglight can be checked by turning the keyto “ ”. The warning light should comeon for a few seconds, and then go off.

If the warning light does not come oninitially when the key is turned to “ ”,or if the warning light remains on, havea Yamaha dealer check the vehicle.

EAU51662

ABS warning light “ ”

In normal operation, the ABS warninglight comes on when the key is turnedto “ON”, and goes off after traveling ata speed of 10 km/h (6 mi/h) or higher.If the ABS warning light: does not come on when the key is

turned to “ON” comes on or flashes while riding does not go off after traveling at a

speed of 10 km/h (6 mi/h) or high-er

The ABS may not work correctly. If anyof the above occurs, have a Yamahadealer check the system as soon aspossible. (See page 4-14 for an expla-nation of the ABS.)

WARNING

EWA16041

If the ABS warning light does not go

off after traveling at a speed of 10

km/h (6 mi/h) or higher, or if the

warning light comes on or flashes

while riding, the brake system re-

verts to conventional braking. If ei-

ther of the above occurs, or if the

warning light does not come on at

all, use extra caution to avoid possi-

ble wheel lock during emergency

braking. Have a Yamaha dealer

check the brake system and electri-

cal circuits as soon as possible.

ABS

4-3


4


TIP

If the start switch is pushed while theengine is running, the ABS warninglight will come on, but this is not a mal-function.

EAU62470

Shift timing indicator light

This indicator light can be set to comeon and go off at the desired enginespeeds and is used to inform the riderwhen it is time to shift to the next high-er gear. (See page 4-9 for a more de-tailed explanation of this indicator lightand on how to set it.)The electrical circuit of the indicatorlight can be checked by turning the keyto “ ”. The indicator light shouldcome on for a few seconds, and thengo off.If the indicator light does not come oninitially when the key is turned to “ ”,or if the indicator light remains on, havea Yamaha dealer check the electricalcircuit.

EAUN1831

Multi-function meter unit

WARNING

EWA12423

Be sure to stop the vehicle before

making any setting changes to the

multi-function meter unit. Changing

settings while riding can distract the

operator and increase the risk of an

accident.

The multi-function meter unit isequipped with the following: a speedometer a tachometer a clock a fuel meter a coolant temperature meter a transmission gear display a multi-function display a shift timing indicator light

1. “SEL” button2. “RES” button3. Tachometer4. Fuel meter5. Shift timing indicator light6. Clock7. Transmission gear display8. Speedometer9. Multi-function display10.Coolant temperature meter

10 91

32 4 65 7 8

4-4


4


Speedometer

The speedometer shows the vehicle’straveling speed.

Tachometer

The tachometer allows the rider tomonitor the engine speed and keep itwithin the ideal power range.When the key is turned to “ ”, the ta-chometer will sweep across the r/minrange and then return to zero r/min inorder to test the electrical circuit.

NOTICEECA10032

Do not operate the engine in the ta-

chometer red zone.

Red zone: 12500 r/min and above

Clock

The clock displays time in 12-hour for-mat.

To set the clock1. Turn the key to “ ”.2. Push the “SEL” button and “RES”

button together for at least twoseconds.

3. When the hour digits start flash-ing, push the “RES” button to setthe hours.

4. Push the “SEL” button, and theminute digits will start flashing.

5. Push the “RES” button to set theminutes.

6. Push the “SEL” button and thenrelease it to start the clock.

Fuel meter

The fuel meter indicates the amount offuel in the fuel tank.When the key is turned to “ ”, the dis-play segments of the fuel meter willsweep once across the fuel level rangeand then return to the current amountin order to test the electrical circuit.The display segments of the fuel meterdisappear from “F” (full) towards “E”(empty) as the fuel level decreases.When the last segment starts flashing,refuel as soon as possible.

1. Tachometer2. Tachometer red zone

1. Clock

21

km/h

km/LL/100km

1

1. Fuel meter

1

4-5


4


TIP

If a problem is detected in the fuel me-ter electrical circuit, the fuel meter willflash repeatedly.

Coolant temperature meter

The coolant temperature meter indi-cates the temperature of the coolant.When the key is turned to “ ”, the dis-play segments of the digital coolanttemperature meter will sweep onceacross the temperature range and thenreturn to “C” in order to test the electri-cal circuit.If the last segment on the right flashes,stop the vehicle, then stop the engine,and let the engine cool. (See page7-40.)

NOTICEECA10022

Do not continue to operate the en-

gine if it is overheating.

TIP

The coolant temperature varies withchanges in the weather and engineload.

Transmission gear display

This display shows the selected gear.The neutral position is indicated by “ ”and by the neutral indicator light.

Multi-function display

The multi-function display is equippedwith the following: an odometer two tripmeters a fuel reserve tripmeter an instantaneous fuel consump-

tion display an average fuel consumption dis-

play an oil change tripmeter an oil change indicator

The odometer shows the total distancetraveled by the vehicle.

1. Coolant temperature meter1

1. Neutral indicator light “ ”2. Transmission gear display

1. Multi-function display

1 2

1

4-6


4


The tripmeters show the distance trav-eled since they were last reset.The fuel reserve tripmeter shows thedistance traveled since the fuel levelwarning light came on.

Push the “SEL” button to switch thedisplay between the odometer mode“ODO”, tripmeter modes “TRIP 1” and“TRIP 2”, instantaneous fuel consump-tion mode “L/100 km” or “km/L”, aver-age fuel consumption mode “AVE_ _._L/100 km” or “AVE_ _._ km/L” and oilchange tripmeter mode “OIL TRIP” inthe following order:

ODO → TRIP 1 → TRIP 2 → L/100 kmor km/L → AVE_ _._ L/100 km or AVE__._ km/L → OIL TRIP → ODO

If the left segment of the fuel meterstarts flashing, the display automati-cally changes to the fuel reserve trip-meter mode “TRIP F” and startscounting the distance traveled fromthat point. In that case, push the “SEL”button to switch the display betweenthe various tripmeter, odometer, in-stantaneous fuel consumption and av-erage fuel consumption modes in thefollowing order:

TRIP F → L/100 km or km/L → AVE__._ L/100 km or AVE_ _._ km/L → OILTRIP → ODO → TRIP 1 → TRIP 2 →TRIP F

To reset a tripmeter, select it by push-ing the “SEL” button, and then pushthe “RES” button for at least one se-cond.

If you do not reset the fuel reserve trip-meter manually, it resets itself auto-matically and the display returns to theprior mode after refueling and traveling5 km (3 mi).

TIP

The odometer will lock at 999999. The tripmeters will reset and con-

tinue counting after 9999.9 isreached.

Instantaneous fuel consumption

display

The instantaneous fuel consumptiondisplay can be set to either “L/100 km”,or “km/L”. “L/100 km”: The amount of fuel

necessary to travel 100 km underthe current riding conditions isshown.

“km/L”: The distance that can betraveled on 1.0 L of fuel under thecurrent riding conditions is shown.

To switch between the instantaneousfuel consumption displays, push the“SEL” button for one second.

TIP

If traveling at speeds under 20 km/h(12 mi/h), “_ _._” is displayed.

1. Instantaneous fuel consumption display

1

4-7


4


Average fuel consumption display

The average fuel consumption displaycan be set to either “AVE_ _._ L/100km”, or “AVE_ _._ km/L”.This display shows the average fuelconsumption since it was last reset. “AVE_ _._ L/100 km”: The average

amount of fuel necessary to travel100 km is shown.

“AVE_ _._ km/L”: The average dis-tance that can be traveled on 1.0 Lof fuel is shown.

To switch between the average fuelconsumption displays, push the “SEL”button for one second.To reset the average fuel consumptiondisplay, push the “RES” button for atleast one second.

TIP

After resetting the average fuel con-sumption display, “_ _._” is shown untilthe vehicle has traveled 1 km (0.6 mi).

Oil change tripmeter

The oil change tripmeter shows thedistance traveled since it was last reset(i.e., since the last oil change).The oil change indicator “OIL” will flashat the initial 1000 km (600 mi), then at5000 km (3000 mi) and every 5000 km(3000 mi) thereafter to indicate that theengine oil should be changed.After changing the engine oil, reset theoil change tripmeter and the oil changeindicator. To reset them both, selectthe oil change tripmeter, and then pushthe “RES” button for one second.Then, while “OIL” and the oil changetripmeter are flashing, push the “RES”button for three seconds. The oil chan-ge indicator will be reset.If the engine oil is changed before theoil change indicator comes on (i.e., be-fore the periodic oil change interval hasbeen reached), the oil change tripmetermust be reset for the next periodic oilchange to be indicated at the correcttime.

1. Average fuel consumption display

1

1. Oil change indicator “OIL”2. Oil change tripmeter

21

4-8


4


Shift timing indicator light

The shift timing indicator light has foursettings which can be adjusted. Flashing pattern: this function al-

lows you to choose whether or notthe indicator light will come on andwhether it should flash or stay onwhen activated.

Activation point: this function al-lows you to select the enginespeed at which the indicator lightis activated.

Deactivation point: this functionallows you to select the enginespeed at which the indicator lightis deactivated.

Brightness: this function allowsyou to adjust the brightness of theindicator light.

To adjust the shift timing indicator light1. Turn the key to “ ”.2. Push and hold the “SEL” button.3. Turn the key to “ ”, and then re-

lease the “SEL” button after fiveseconds. The shift timing indicatorlight can now be adjusted.

To set the flashing pattern1. Push the “RES” button to select

one of the following flashing pat-tern settings: On: the indicator light stays

on when activated. (This set-ting is selected when the indi-cator light stays on.)

Flash: the indicator lightflashes when activated. (Thissetting is selected when theindicator light flashes fourtimes per second.)

Off: the indicator light is deac-tivated; in other words, itdoes not come on or flash.(This setting is selected whenthe indicator light flashesonce every two seconds.)

2. Push the “SEL” button to confirmthe selected flashing pattern. Theshift timing indicator light changesto the activation point setting mo-de.

The tachometer will show the currentsetting r/min for the activation pointand deactivation point setting modes.

To set the shift activation point

TIP

The shift timing indicator light activa-tion point can be set between 7000r/min and 13500 r/min. From 7000r/min to 12000 r/min, the indicator lightcan be set in increments of 500 r/min.From 12000 r/min to 13500 r/min, theindicator light can be set in incrementsof 200 r/min.

1. Shift timing indicator light2. Brightness level display

1

2

km/h

4-9


4


1. Push the “RES” button to selectthe desired engine speed for acti-vating the indicator light.

2. Push the “SEL” button to confirmthe selected engine speed. Thecontrol mode changes to the de-activation point setting mode.

To set the deactivation point

TIP

The shift timing indicator light de-activation point can be set be-tween 7000 r/min and 13500r/min. From 7000 r/min to 12000r/min, the indicator light can be setin increments of 500 r/min. From12000 r/min to 13500 r/min, the in-dicator light can be set in incre-ments of 200 r/min.

Be sure to set the deactivationpoint to a higher engine speedthan for the activation point, other-wise the shift timing indicator lightwill not come on.

1. Push the “RES” button to selectthe desired engine speed for de-activating the indicator light.

2. Push the “SEL” button to confirmthe selected engine speed. Thecontrol mode changes to thebrightness setting mode.

To adjust the brightness1. Push the “RES” button to select

the desired shift indicator lightbrightness level.

2. Push the “SEL” button to confirmthe selected brightness level. Thedisplay exits the shift timing light

control mode and returns to thestandard multi-function displaymode.

4-10


4


EAU1234M

Handlebar switches

Left

Right

EAU12362

Pass switch “PASS”

Press this switch to flash the headlight.

TIP

When the dimmer switch is setto “ ”, the passing switch has no ef-fect.

EAU62540

Dimmer switch “ / ”

Set this switch to “ ” for the highbeam and to “ ” for the low beam.

TIP

When the switch is set to low beam,only the right headlight bulb comes on.When the switch is set to high beam,both headlight bulbs come on.

EAU12461

Turn signal switch “ / ”

To signal a right-hand turn, push thisswitch to “ ”. To signal a left-handturn, push this switch to “ ”. Whenreleased, the switch returns to the cen-ter position. To cancel the turn signallights, push the switch in after it has re-turned to the center position.

EAU12501

Horn switch “ ”

Press this switch to sound the horn.

EAU12662

Engine stop switch “ / ”

Set this switch to “ ” before startingthe engine. Set this switch to “ ” tostop the engine in case of an emergen-cy, such as when the vehicle overturnsor when the throttle cable is stuck.

EAU12713

Start switch “ ”

Push this switch to crank the enginewith the starter. See page 6-2 for start-ing instructions prior to starting the en-gine.

EAU62500

The engine trouble warning light willcome on when the key is turned to “ ”and the start switch is pushed, but thisdoes not indicate a malfunction.

1. Pass switch “PASS”2. Dimmer switch “ / ”3. Turn signal switch “ / ”4. Horn switch “ ”

1. Engine stop switch “ / ”2. Start switch “ ”

43

1

2

2

1

4-11


4


EAU12822

Clutch lever

The clutch lever is located on the leftside of the handlebar. To disengagethe clutch, pull the lever toward thehandlebar grip. To engage the clutch,release the lever. The lever should bepulled rapidly and released slowly forsmooth clutch operation.The clutch lever is equipped with aclutch switch, which is part of the igni-tion circuit cut-off system. (See page4-23.)

EAU12872

Shift pedal

The shift pedal is located on the leftside of the motorcycle and is used incombination with the clutch lever whenshifting the gears of the 6-speed con-stant-mesh transmission equipped onthis motorcycle.

1. Clutch lever

1

1. Shift pedal

1

4-12


4


EAU12892

Brake lever

The brake lever is located on the rightside of the handlebar. To apply thefront brake, pull the lever toward thethrottle grip.

EAU12944

Brake pedal

The brake pedal is located on the rightside of the motorcycle. To apply therear brake, press down on the brakepedal.

1. Brake lever

1

1. Brake pedal

1

4-13


4


EAU63040

ABSThe Yamaha ABS (Anti-lock BrakeSystem) features a dual electronic con-trol system, which acts on the front andrear brakes independently.Operate the brakes with ABS as youwould conventional brakes. If the ABSis activated, a pulsating sensation maybe felt at the brake lever or brake ped-al. In this situation, continue to applythe brakes and let the ABS work; donot “pump” the brakes as this will re-duce braking effectiveness.

WARNING

EWA16051

Always keep a sufficient distance

from the vehicle ahead to match the

riding speed even with ABS.

The ABS performs best with

long braking distances.

On certain surfaces, such as

rough or gravel roads, the brak-

ing distance may be longer with

the ABS than without.

The ABS is monitored by an ECU,which will revert the system to conven-tional braking if a malfunction occurs.

TIP

The ABS performs a self-diagno-sis test each time the vehicle firststarts off after the key is turned to“ON” and the vehicle has traveledat a speed of 10 km/h (6 mi/h) orhigher. During this test, a “click-ing” noise can be heard from thehydraulic control unit, and if thebrake lever or brake pedal is evenslightly applied, a vibration can befelt at the lever and pedal, butthese do not indicate a malfunc-tion.

This ABS has a test mode whichallows the owner to experiencethe pulsation at the brake lever orbrake pedal when the ABS is op-erating. However, special tools arerequired, so please consult yourYamaha dealer.

NOTICEECA20100

Be careful not to damage the wheel

sensor or wheel sensor rotor; other-

wise, improper performance of the

ABS will result.

1. Front wheel sensor2. Front wheel sensor rotor

1. Rear wheel sensor2. Rear wheel sensor rotor

12

1

2

4-14


4


EAU13075

Fuel tank cap

To open the fuel tank cap

Open the fuel tank cap lock cover, in-sert the key into the lock, and then turnit 1/4 turn clockwise. The lock will bereleased and the fuel tank cap can beopened.

To close the fuel tank cap

1. Push the fuel tank cap into posi-tion with the key inserted in thelock.

2. Turn the key counterclockwise tothe original position, remove it,and then close the lock cover.

TIP

The fuel tank cap cannot be closed un-less the key is in the lock. In addition,the key cannot be removed if the cap isnot properly closed and locked.

WARNING

EWA11092

Make sure that the fuel tank cap is

properly closed after filling fuel.

Leaking fuel is a fire hazard.

EAU13222

FuelMake sure there is sufficient gasoline inthe tank.

WARNING

EWA10882

Gasoline and gasoline vapors are

extremely flammable. To avoid fires

and explosions and to reduce the

risk of injury when refueling, follow

these instructions.

1. Before refueling, turn off the en-gine and be sure that no one is sit-ting on the vehicle. Never refuelwhile smoking, or while in the vi-cinity of sparks, open flames, orother sources of ignition such asthe pilot lights of water heatersand clothes dryers.

2. Do not overfill the fuel tank. Whenrefueling, be sure to insert thepump nozzle into the fuel tank fillerhole. Stop filling when the fuelreaches the bottom of the fillertube. Because fuel expands whenit heats up, heat from the engine orthe sun can cause fuel to spill outof the fuel tank.

1. Fuel tank cap lock cover2. Unlock.

2 1

1. Fuel tank filler tube2. Maximum fuel level

21

4-15


4


3. Wipe up any spilled fuel immedi-ately. NOTICE: Immediately

wipe off spilled fuel with a clean,

dry, soft cloth, since fuel may

deteriorate painted surfaces or

plastic parts. [ECA10072]

4. Be sure to securely close the fueltank cap.

WARNING

EWA15152

Gasoline is poisonous and can cau-

se injury or death. Handle gasoline

with care. Never siphon gasoline by

mouth. If you should swallow some

gasoline or inhale a lot of gasoline

vapor, or get some gasoline in your

eyes, see your doctor immediately. If

gasoline spills on your skin, wash

with soap and water. If gasoline

spills on your clothing, change your

clothes.

EAU53073

NOTICEECA11401

Use only unleaded gasoline. The use

of leaded gasoline will cause severe

damage to internal engine parts,

such as the valves and piston rings,

as well as to the exhaust system.

Your Yamaha engine has been de-signed to use regular unleaded gaso-line with a research octane number of

91 or higher. If knocking (or pinging)occurs, use a gasoline of a differentbrand or premium unleaded fuel. Useof unleaded fuel will extend spark pluglife and reduce maintenance costs.Gasohol

There are two types of gasohol: gaso-hol containing ethanol and that con-taining methanol. Gasohol containingethanol can be used if the ethanol con-tent does not exceed 10% (E10). Gas-ohol containing methanol is notrecommended by Yamaha because itcan cause damage to the fuel systemor vehicle performance problems.

Recommended fuel:Regular unleaded gasoline (Gasohol [E10] acceptable)

Fuel tank capacity:14 L (3.7 US gal, 3.1 Imp.gal)

Fuel reserve amount:3.0 L (0.79 US gal, 0.66 Imp.gal)

4-16


4


EAU79161

Fuel tank overflow hose

TIP

See page 7-8 for breather hose infor-mation.

Before operating the motorcycle: Check the fuel tank overflow hose

connection. Check the fuel tank overflow hose

for cracks or damage, and replaceit if necessary.

Make sure that the end of the fueltank overflow hose is not blocked,and clean it if necessary.

Make sure that the fuel tank over-flow hose is positioned outside ofthe cowling.

EAU13434

Catalytic converterThis model is equipped with a catalyticconverter in the exhaust system.

WARNING

EWA10863

The exhaust system is hot after op-

eration. To prevent a fire hazard or

burns:

Do not park the vehicle near

possible fire hazards such as

grass or other materials that

easily burn.

Park the vehicle in a place

where pedestrians or children

are not likely to touch the hot

exhaust system.

Make sure that the exhaust sys-

tem has cooled down before

doing any maintenance work.

Do not allow the engine to idle

more than a few minutes. Long

idling can cause a build-up of

heat.

NOTICEECA10702

Use only unleaded gasoline. The use

of leaded gasoline will cause unre-

pairable damage to the catalytic

converter.

1. Fuel tank overflow hose1

4-17


4


EAU62622

Seats

Passenger seat

To remove the passenger seat1. Insert the key into the seat lock,

and then turn it clockwise.

2. While holding the key in that posi-tion, lift the rear of the passengerseat and pull it backward.

To install the passenger seat1. Insert the projections on the front

of the passenger seat into the seatholders as shown, and then pushthe rear of the seat down to lock itin place.

2. Remove the key.

Rider seat

To remove the rider seat1. Remove the passenger seat.2. Remove the center cover by re-

moving the screws.

3. Remove the rider seat by remov-ing the bolts. Lift the rear of therider seat and pull it backward.

To install the rider seat1. Insert the projection on the front of

the rider seat into the seat holderas shown, and then place the seatin the original position.

1. Passenger seat lock2. Unlock.

1. Projection2. Seat holder

2

1

1

2

2

1. Center cover2. Screw

1. Rider seat2. Bolt

1 2

1

2

4-18


4


2. Install the rider seat bolts.3. Install the center cover by install-

ing the screws.4. Install the passenger seat.

TIP

Make sure that the seats are properlysecured before riding.

EAU62930

Helmet holders

The helmet holders are located on thebottom of the passenger seat.

To secure a helmet to a helmet hold-

er

1. Remove the passenger seat. (Seepage 4-18.)

2. Attach a helmet to a helmet hold-er, and then securely install thepassenger seat. WARNING! Nev-

er ride with a helmet attached to

the helmet holder, since the hel-

met may hit objects, causing

loss of control and possibly an

accident. [EWA10162]

1. Projection2. Seat holder

1

2

1. Helmet holder

1. Helmet2. Passenger seat

1

1

2

4-19


4


To release a helmet from a helmet

holder

Remove the passenger seat, removethe helmet from the helmet holder, andthen install the seat.

EAU62550

Storage compartment

The storage compartment is locatedunder the passenger seat. (See page4-18.)When storing documents or otheritems in the storage compartment, besure to wrap them in a plastic bag sothat they will not get wet. When wash-ing the vehicle, be careful not to let anywater enter the storage compartment.

WARNING

EWA15401

Do not exceed the maximum load of

160 kg (353 lb) for the vehicle.

1. Storage compartment

1

4-20


4


EAU39672

Rear view mirrorsThe rear view mirrors of this vehiclecan be folded forward or backward forparking in narrow spaces. Fold the mir-rors back to their original position be-fore riding.

WARNING

EWA14372

Be sure to fold the rear view mirrors

back to their original position before

riding.

EAU68141

Adjusting the shock absorber assemblyThis shock absorber assembly isequipped with a spring preload adjust-ing ring.

NOTICEECA10102

To avoid damaging the mechanism,

do not attempt to turn beyond the

maximum or minimum settings.

Adjust the spring preload as follows.1. Remove the drive chain guard by

removing the bolts and collars.

2. To increase the spring preloadand thereby harden the suspen-sion, turn the adjusting ring in di-rection (a). To decrease the springpreload and thereby soften thesuspension, turn the adjusting ringin direction (b). Align the appropriate notch in

the adjusting ring with the po-sition indicator on the shockabsorber.

Use the special wrench andthe extension bar included inthe owner’s tool kit to makethe adjustment.

1. Riding position2. Parking position

1 1

2 2

2 2

1. Drive chain guard2. Bolt and collar

2

1

4-21


4


3. Install the drive chain guard by in-stalling the collars and bolts, andthen tighten the bolts to the spec-ified torque.

EAU15152

Luggage strap holders

There is a luggage strap holder oneach passenger footrest.

1. Extension bar2. Special wrench3. Spring preload adjusting ring4. Position indicator

Spring preload setting:Minimum (soft):

1Standard:

3Maximum (hard):

7

Tightening torque:Drive chain guard bolt:

10 N·m (1.0 kgf·m, 7.4 lb·ft)

7 6 5 4 3 2 1

4

(b)(a)

321

1. Luggage strap holder

1

4-22


4


EAU15306

SidestandThe sidestand is located on the leftside of the frame. Raise the sidestandor lower it with your foot while holdingthe vehicle upright.

TIP

The built-in sidestand switch is part ofthe ignition circuit cut-off system,which cuts the ignition in certain situa-tions. (See the following section for anexplanation of the ignition circuit cut-off system.)

WARNING

EWA10242

The vehicle must not be ridden with

the sidestand down, or if the side-

stand cannot be properly moved up

(or does not stay up), otherwise the

sidestand could contact the ground

and distract the operator, resulting

in a possible loss of control.

Yamaha’s ignition circuit cut-off

system has been designed to assist

the operator in fulfilling the respon-

sibility of raising the sidestand be-

fore starting off. Therefore, check

this system regularly and have a

Yamaha dealer repair it if it does not

function properly.

EAU66730

Ignition circuit cut-off systemThe ignition circuit cut-off system(comprising the sidestand switch,clutch switch and neutral switch) hasthe following functions. It prevents starting when the

transmission is in gear and thesidestand is up, but the clutch le-ver is not pulled.

It prevents starting when thetransmission is in gear and theclutch lever is pulled, but the side-stand is still down.

It cuts the running engine whenthe transmission is in gear and thesidestand is moved down.

Periodically check the operation of theignition circuit cut-off system accord-ing to the following procedure.

4-23


4


With the engine turned off:1. Move the sidestand down.2. Make sure that the engine stop switch

is set to “ ”.3. Turn the key on.4. Shift the transmission into the neutral

position.5. Push the start switch.Does the engine start?

With the engine still running:6. Move the sidestand up.7. Keep the clutch lever pulled.8. Shift the transmission into gear.9. Move the sidestand down.Does the engine stall?

After the engine has stalled:10. Move the sidestand up.11. Keep the clutch lever pulled.12. Push the start switch.Does the engine start?

The system is OK. The motorcycle can be ridden.

The neutral switch may not be working correctly.The motorcycle should not be ridden until checked by a Yamaha dealer.

The sidestand switch may not be working correctly.The motorcycle should not be ridden until checked by a Yamaha dealer.

The clutch switch may not be working correctly.The motorcycle should not be ridden until checked by a Yamaha dealer.

WARNING

If a malfunction is noted, have a Yamaha dealer check the system before riding.

YES NO

YES NO

YES NO

4-24

For your safety – pre-operation checks

5


EAU63440

Inspect your vehicle each time you use it to make sure the vehicle is in safe oper-ating condition. Always follow the inspection and maintenance procedures andschedules described in the Owner’s Manual.

WARNING

EWA11152

Failure to inspect or maintain the vehicle properly increases the possibility

of an accident or equipment damage. Do not operate the vehicle if you find

any problem. If a problem cannot be corrected by the procedures provided

in this manual, have the vehicle inspected by a Yamaha dealer.

Before using this vehicle, check the following points:

ITEM CHECKS PAGE

Fuel

• Check fuel level in fuel tank.• Refuel if necessary.• Check fuel line for leakage.• Check fuel tank breather hose and overflow hose for

obstructions, cracks or damage, and check hose con-nections.

4-15, 4-17

Engine oil• Check oil level in engine.• If necessary, add recommended oil to specified level.• Check vehicle for oil leakage.

7-8

Coolant

• Check coolant level in reservoir.• If necessary, add recommended coolant to specified

level.• Check cooling system for leakage.

7-11

Front brake

• Check operation.• If soft or spongy, have Yamaha dealer bleed hydraulic

system.• Check brake pads for wear.• Replace if necessary.• Check fluid level in reservoir.• If necessary, add specified brake fluid to specified level.• Check hydraulic system for leakage.

7-21, 7-22

Rear brake

• Check operation.• If soft or spongy, have Yamaha dealer bleed hydraulic

system.• Check brake pads for wear.• Replace if necessary.• Check fluid level in reservoir.• If necessary, add specified brake fluid to specified level.• Check hydraulic system for leakage.

7-21, 7-22

Clutch

• Check operation.• Lubricate cable if necessary.• Check lever free play.• Adjust if necessary.

7-18

5-1

For your safety – pre-operation checks

5


Throttle grip

• Make sure that operation is smooth.• Check throttle grip free play.• If necessary, have Yamaha dealer adjust throttle grip

free play and lubricate cable and grip housing.

7-15, 7-26

Control cables• Make sure that operation is smooth.• Lubricate if necessary. 7-25

Drive chain

• Check chain slack.• Adjust if necessary.• Check chain condition.• Lubricate if necessary.

7-23, 7-25

Wheels and tires

• Check for damage.• Check tire condition and tread depth.• Check air pressure.• Correct if necessary.

7-16, 7-18

Brake and shift pedals• Make sure that operation is smooth.• Lubricate pedal pivoting points if necessary. 7-26

Brake and clutch le-vers

• Make sure that operation is smooth.• Lubricate lever pivoting points if necessary. 7-27

Sidestand• Make sure that operation is smooth.• Lubricate pivot if necessary. 7-27

Chassis fasteners• Make sure that all nuts, bolts and screws are properly

tightened.• Tighten if necessary.

—

Instruments, lights, signals and switches

• Check operation.• Correct if necessary. —

Sidestand switch • Check operation of ignition circuit cut-off system.• If system is not working correctly, have Yamaha dealer

check vehicle.4-23

ITEM CHECKS PAGE

5-2

Operation and important riding points

6


EAU15952

Read the Owner’s Manual carefully tobecome familiar with all controls. Ifthere is a control or function you do notunderstand, ask your Yamaha dealer.

WARNING

EWA10272

Failure to familiarize yourself with

the controls can lead to loss of con-

trol, which could cause an accident

or injury.

EAU73450

TIP

This model is equipped with: a lean angle sensor to stop the en-

gine in case of turnover. In thiscase, turn the key “OFF” and thento “ON” before attempting to re-start the engine. Failing to do sowill prevent the engine from start-ing even though the engine willcrank when the start switch ispushed.

an engine auto-stop system. Theengine stops automatically if leftidling for 20 minutes. In this case,simply push the start switch to re-start the engine.

6-1


6


EAU67610

Starting the engineIn order for the ignition circuit cut-offsystem to enable starting, one of thefollowing conditions must be met: The transmission is in the neutral

position. The transmission is in gear with

the clutch lever pulled and thesidestand up.See page 4-23 for more informa-tion.

1. Turn the key to “ ” and makesure that the engine stop switch isset to “ ”.The engine trouble warning lightshould come on for a few sec-onds, then go off. NOTICE: If the

warning light does not go off,

have a Yamaha dealer check its

electrical circuit. [ECAT1121]

The ABS warning light shouldcome on when the main switch isturned to “ON” and then go off af-ter traveling at a speed 10 km/h (6mi/h) or higher.

NOTICEECA17682

If the ABS warning light does not

come on and then go off as ex-

plained above, see page 4-2 for the

warning light circuit check.

2. Shift the transmission into theneutral position. The neutral indi-cator light should come on. If not,ask a Yamaha dealer to check theelectrical circuit.

3. Start the engine by pushing thestart switch.If the engine fails to start, releasethe start switch, wait a few sec-onds, and then try again. Each

starting attempt should be asshort as possible to preserve thebattery. Do not crank the enginemore than 10 seconds on any oneattempt.

NOTICEECA11043

For maximum engine life, never ac-

celerate hard when the engine is

cold!

6-2


6


EAU16673

Shifting

Shifting gears lets you control theamount of engine power available forstarting off, accelerating, climbing hills,etc.The gear positions are shown in the il-lustration.

TIP

To shift the transmission into the neu-tral position, press the shift pedal downrepeatedly until it reaches the end of itstravel, and then slightly raise it.

NOTICEECA10261

Even with the transmission in

the neutral position, do not

coast for long periods of time

with the engine off, and do not

tow the motorcycle for long dis-

tances. The transmission is

properly lubricated only when

the engine is running. Inade-

quate lubrication may damage

the transmission.

Always use the clutch while

changing gears to avoid dam-

aging the engine, transmission,

and drive train, which are not

designed to withstand the

shock of forced shifting.

1. Shift pedal2. Neutral position

1N23456

1

2

6-3


6


EAU16842

Engine break-inThere is never a more important periodin the life of your engine than the periodbetween 0 and 1600 km (1000 mi). Forthis reason, you should read the fol-lowing material carefully.Since the engine is brand new, do notput an excessive load on it for the first1600 km (1000 mi). The various parts inthe engine wear and polish themselvesto the correct operating clearances.During this period, prolonged full-throt-tle operation or any condition thatmight result in engine overheatingmust be avoided.

EAU17094

0–1000 km (0–600 mi)

Avoid prolonged operation above 7000r/min. NOTICE: After 1000 km (600

mi) of operation, the engine oil must

be changed and the oil filter car-

tridge or element replaced. [ECA10303]

1000–1600 km (600–1000 mi)

Avoid prolonged operation above 8400r/min.

1600 km (1000 mi) and beyond

The vehicle can now be operated nor-mally.

NOTICEECA10311

Keep the engine speed out of

the tachometer red zone.

If any engine trouble should oc-

cur during the engine break-in

period, immediately have a

Yamaha dealer check the vehi-

cle.

EAU17214

ParkingWhen parking, stop the engine, andthen remove the key from the mainswitch.

WARNING

EWA10312

Since the engine and exhaust

system can become very hot,

park in a place where pedestri-

ans or children are not likely to

touch them and be burned.

Do not park on a slope or on soft

ground, otherwise the vehicle

may overturn, increasing the

risk of a fuel leak and fire.

Do not park near grass or other

flammable materials which

might catch fire.

6-4

Periodic maintenance and adjustment

7


EAU17246

Periodic inspection, adjustment, andlubrication will keep your vehicle in thesafest and most efficient conditionpossible. Safety is an obligation of thevehicle owner/operator. The most im-portant points of vehicle inspection,adjustment, and lubrication are ex-plained on the following pages.The intervals given in the periodicmaintenance charts should be simplyconsidered as a general guide undernormal riding conditions. However, de-pending on the weather, terrain, geo-graphical location, and individual use,the maintenance intervals may need tobe shortened.

WARNING

EWA10322

Failure to properly maintain the vehi-

cle or performing maintenance ac-

tivities incorrectly may increase

your risk of injury or death during

service or while using the vehicle. If

you are not familiar with vehicle ser-

vice, have a Yamaha dealer perform

service.

WARNING

EWA15123

Turn off the engine when performing

maintenance unless otherwise

specified.

A running engine has moving

parts that can catch on body

parts or clothing and electrical

parts that can cause shocks or

fires.

Running the engine while ser-

vicing can lead to eye injury,

burns, fire, or carbon monoxide

poisoning – possibly leading to

death. See page 2-3 for more in-

formation about carbon monox-

ide.

WARNING

EWA15461

Brake discs, calipers, drums, and

linings can become very hot during

use. To avoid possible burns, let

brake components cool before

touching them.

7-1


7


EAU17303

Emission controls not only function toensure cleaner air, but are also vital toproper engine operation and maximumperformance. In the following periodicmaintenance charts, the services relat-ed to emissions control are groupedseparately. These services requirespecialized data, knowledge, andequipment. Maintenance, replace-ment, or repair of the emission controldevices and systems may be per-formed by any repair establishment orindividual that is certified (if applicable).Yamaha dealers are trained andequipped to perform these particularservices.

EAUB1402

Owner’s tool kit

The owner’s tool kit is located on thebottom of the passenger seat (seepage 4-18) and is held in place with anO-ring.The service information included in thismanual and the tools provided in theowner’s tool kit are intended to assistyou in the performance of preventivemaintenance and minor repairs. How-ever, additional tools such as a torquewrench may be necessary to performcertain maintenance work correctly.

TIP

If you do not have the tools or experi-ence required for a particular job, havea Yamaha dealer perform it for you.

1. Owner’s tool kit2. O-ring

1

2

7-2


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EAU71031

TIP

The annual checks must be performed every year, except if a distance-

based maintenance is performed instead.

From 50000 km (30000 mi), repeat the maintenance intervals starting from10000 km (6000 mi).

Items marked with an asterisk should be performed by a Yamaha dealer asthey require special tools, data and technical skills.

EAU71071

Periodic maintenance chart for the emission control system

NO. ITEM

1 * Fuel line• Check fuel hoses for cracks or

damage.• Replace if necessary.

√ √ √ √ √

2 * Spark plugs

• Check condition.• Adjust gap and clean. √ √

• Replace. √ √

3 * Valve clearance • Check and adjust. Every 40000 km (24000 mi)

4 * Fuel injection

• Check engine idle speed. √ √ √ √ √ √

• Check and adjust synchroniza-tion. √ √ √ √ √

5 * Exhaust system• Check for leakage.• Tighten if necessary.• Replace gaskets if necessary.

√ √ √ √ √

6 *Evaporative emis-sion control sys-tem

• Check control system for dam-age.

• Replace if necessary.√ √

7 * Air induction sys-tem

• Check the air cut-off valve, reed valve, and hose for damage.

• Replace any damaged parts if necessary.

√ √ √ √ √

X 1000 km

CHECK OR MAINTENANCE JOB

X 1000 mi

ODOMETER READINGS

AN

NU

AL

CH

EC

K

1 10 20 30 40

0.6 6 12 18 24

7-3


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EAU71372

General maintenance and lubrication chart

NO. ITEM

1 * Diagnostic system check

• Perform dynamic inspection using Yamaha diagnostic tool.

• Check the error codes.√ √ √ √ √ √

2 * Air filter element • Replace. √ √

3Air filter case check hose

• Clean. √ √ √ √ √

4 Clutch• Check operation.• Adjust. √ √ √ √ √

5 * Front brake

• Check operation, fluid level, and for fluid leakage.

• Replace brake pads if neces-sary.

√ √ √ √ √ √

6 * Rear brake

• Check operation, fluid level, and for fluid leakage.

• Replace brake pads if neces-sary.

√ √ √ √ √ √

7 * Brake hoses• Check for cracks or damage. √ √ √ √ √

• Replace. Every 4 years

8 * Brake fluid • Change. Every 2 years

9 * Wheels• Check runout and for damage.• Replace if necessary. √ √ √ √

10 * Tires

• Check tread depth and for damage.

• Replace if necessary.• Check air pressure.• Correct if necessary.

√ √ √ √ √

11 * Wheel bearings• Check bearing for looseness or

damage. √ √ √ √

12 * Swingarm pivot bearings

• Check operation and for exces-sive play. √ √ √ √

13 Drive chain

• Check chain slack, alignment and condition.

• Adjust and lubricate chain with a special O-ring chain lubricant thoroughly.

Every 800 km (500 mi) and after washing the motorcycle, riding in the rain or riding in wet areas

X 1000 km


X 1000 mi

ODOMETER READINGS

AN

NU

AL

CH

EC

K

1 10 20 30 40

0.6 6 12 18 24

7-4


7


14 * Steering bearings

• Check bearing assemblies for looseness. √ √ √

• Moderately repack with lithium-soap-based grease. √ √

15 * Chassis fasteners• Make sure that all nuts, bolts

and screws are properly tight-ened.

√ √ √ √ √

16Brake lever pivot shaft

• Lubricate with silicone grease. √ √ √ √ √

17Brake pedal pivot shaft

• Lubricate with lithium-soap-based grease. √ √ √ √ √

18Clutch lever pivot shaft


19Shift pedal pivot shaft


20 Sidestand• Check operation.• Lubricate with lithium-soap-

based grease.√ √ √ √ √

21 * Sidestand switch• Check operation and replace if

necessary. √ √ √ √ √ √

22 * Front fork• Check operation and for oil

leakage.• Replace if necessary.

√ √ √ √

23 * Shock absorber assembly

• Check operation and for oil leakage.

• Replace if necessary.√ √ √ √

24 Engine oil

• Change (warm engine before draining).

• Check oil level and vehicle for oil leakage.

At the initial interval and when the oil change indi-cator flashes or comes on [every 5000km (3000 mi)].

√

25Engine oil filter cartridge

• Replace. √ √ √

26 * Cooling system

• Check coolant level and vehicle for coolant leakage. √ √ √ √ √

• Change. Every 3 years

27 * Front and rear brake switches

• Check operation. √ √ √ √ √ √

NO. ITEMX 1000 km


X 1000 mi

ODOMETER READINGS

AN

NU

AL

CH

EC

K

1 10 20 30 40

0.6 6 12 18 24

7-5


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EAU72800

TIP

Air filter• This model’s air filter is equipped with a disposable oil-coated paper ele-

ment, which must not be cleaned with compressed air to avoid damagingit.

• The air filter element needs to be replaced more frequently when riding inunusually wet or dusty areas.

Hydraulic brake service• Regularly check and, if necessary, correct the brake fluid level.• Every two years replace the internal components of the brake master cyl-

inders and calipers, and change the brake fluid.• Replace the brake hoses every four years and if cracked or damaged.

28 * Moving parts and cables

• Lubricate. √ √ √ √ √

29 * Throttle grip hous-ing and cable

• Check operation and free play.• Adjust the throttle cable free

play if necessary.• Lubricate the throttle grip hous-

ing and cable.

√ √ √ √ √

30 * Lights, signals and switches

• Check operation.• Adjust headlight beam. √ √ √ √ √ √

NO. ITEMX 1000 km


X 1000 mi

ODOMETER READINGS

AN

NU

AL

CH

EC

K

1 10 20 30 40

0.6 6 12 18 24

7-6


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EAU19643

Checking the spark plugsThe spark plugs are important enginecomponents, which should bechecked periodically, preferably by aYamaha dealer. Since heat and depos-its will cause any spark plug to slowlyerode, they should be removed andchecked in accordance with the peri-odic maintenance and lubricationchart. In addition, the condition of thespark plugs can reveal the condition ofthe engine.The porcelain insulator around thecenter electrode of each spark plugshould be a medium-to-light tan (theideal color when the vehicle is riddennormally), and all spark plugs installedin the engine should have the samecolor. If any spark plug shows a dis-tinctly different color, the engine couldbe operating improperly. Do not at-tempt to diagnose such problemsyourself. Instead, have a Yamaha deal-er check the vehicle.If a spark plug shows signs of elec-trode erosion and excessive carbon orother deposits, it should be replaced.

Before installing a spark plug, thespark plug gap should be measuredwith a wire thickness gauge and, ifnecessary, adjusted to specification.

Clean the surface of the spark pluggasket and its mating surface, andthen wipe off any grime from the sparkplug threads.

TIP

If a torque wrench is not availablewhen installing a spark plug, a goodestimate of the correct torque is 1/4–1/2 turn past finger tight. However, thespark plug should be tightened to thespecified torque as soon as possible.Specified spark plug:

NGK/LMAR8A-9

1. Spark plug gap

Spark plug gap:0.8–0.9 mm (0.031–0.035 in)

Tightening torque:Spark plug:

13 N·m (1.3 kgf·m, 9.6 lb·ft)

7-7


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EAU36112

Canister

This model is equipped with a canisterto prevent the discharging of fuel vaporinto the atmosphere. Before operatingthis vehicle, make sure to check thefollowing: Check each hose connection. Check each hose and canister for

cracks or damage. Replace ifdamaged.

Make sure that the canisterbreather is not blocked, and ifnecessary, clean it.

EAU62632

Engine oil and oil filter car-tridgeThe engine oil level should be checkedbefore each ride. In addition, the oilmust be changed and the oil filter car-tridge replaced at the intervals speci-fied in the periodic maintenance andlubrication chart.

To check the engine oil level

1. Place the vehicle on a level surfa-ce and hold it in an upright posi-tion. A slight tilt to the side canresult in a false reading.

2. Start the engine, warm it up forseveral minutes, and then turn itoff.

3. Wait a few minutes until the oil set-tles, and then check the oil levelthrough the engine oil level checkwindow located at the bottom-right side of the crankcase.

TIP

The engine oil should be between theminimum and maximum level marks.

1. Engine oil filler cap2. Engine oil level check window3. Maximum level mark4. Minimum level mark

42

13

7-8


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4. If the engine oil is below the mini-mum level mark, add sufficient oilof the recommended type to raiseit to the correct level.

To change the engine oil (with or

without oil filter cartridge replace-

ment)

1. Place the vehicle on a level surfa-ce.

2. Start the engine, warm it up forseveral minutes, and then turn itoff.

3. Place an oil pan under the engineto collect the used oil.

4. Remove the engine oil filler cap,the engine oil drain bolt and itsgasket to drain the oil from thecrankcase.

TIP

Skip steps 5–7 if the oil filter cartridgeis not being replaced.

5. Remove the oil filter cartridge withan oil filter wrench.

TIP

An oil filter wrench is available at aYamaha dealer.

6. Apply a thin coat of clean engineoil to the O-ring of the new oil filtercartridge.

TIP

Make sure that the O-ring is properlyseated.

7. Install the new oil filter cartridgewith an oil filter wrench, and thentighten it to the specified torquewith a torque wrench.

1. Engine oil drain bolt2. Gasket

21

1. Oil filter wrench2. Oil filter cartridge

1. O-ring

1 2

7-9


7


8. Install the engine oil drain bolt andits new gasket, and then tightenthe bolt to the specified torque.

TIP

Install the new gasket as shown.

9. Refill with the specified amount ofthe recommended engine oil, andthen install and tighten the oil fillercap.

TIP

Be sure to wipe off spilled oil on anyparts after the engine and exhaust sys-tem have cooled down.

NOTICEECA11621

In order to prevent clutch slip-

page (since the engine oil also

lubricates the clutch), do not

mix any chemical additives. Do

not use oils with a diesel speci-

fication of “CD” or oils of a high-

er quality than specified. In

addition, do not use oils labeled

“ENERGY CONSERVING II” or

higher.

Make sure that no foreign mate-

rial enters the crankcase.

10. Start the engine, and then let it idlefor several minutes while checkingit for oil leakage. If oil is leaking,immediately turn the engine offand check for the cause.

TIP

After the engine is started, the engineoil pressure warning light should go off.

1. Torque wrench

Tightening torque:Oil filter cartridge:

17 N·m (1.7 kgf·m, 13 lb·ft)

1. Engine oil drain bolt2. Gasket

Tightening torque:Engine oil drain bolt:

20 N·m (2.0 kgf·m, 15 lb·ft)

1

2

1

Recommended engine oil:See page 9-1.

Oil quantity:Oil change:

1.80 L (1.90 US qt, 1.58 Imp.qt)With oil filter removal:

2.10 L (2.22 US qt, 1.85 Imp.qt)

7-10


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NOTICEECA20860

If the oil pressure warning light flick-

ers or remains on even if the oil level

is correct, immediately turn the en-

gine off and have a Yamaha dealer

check the vehicle.

11. Turn the engine off, wait a few mi-nutes until the oil settles, and thencheck the oil level and correct it ifnecessary.

EAU20071

CoolantThe coolant level should be checkedbefore each ride. In addition, the cool-ant must be changed at the intervalsspecified in the periodic maintenanceand lubrication chart.

EAUN0690

To check the coolant level

1. Place the vehicle on a level surfa-ce and hold it in an upright posi-tion.

TIP

The coolant level must bechecked on a cold engine sincethe level varies with engine tem-perature.

Make sure that the vehicle is posi-tioned straight up when checkingthe coolant level. A slight tilt to theside can result in a false reading.

2. Check the coolant level in thecoolant reservoir.

TIP

The coolant should be between the mi-nimum and maximum level marks.

1. Maximum level mark2. Minimum level mark3. Coolant reservoir

1

2

3

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7


3. If the coolant is at or below the mi-nimum level mark, remove the leftside cowling and coolant reservoircover to access the coolant reser-voir.

4. Remove the coolant reservoir cap,add coolant to the maximum levelmark, and then install the reservoircap. WARNING! Remove only

the coolant reservoir cap. Never

attempt to remove the radiator

cap when the engine is hot.

[EWA15162] NOTICE: If coolant is not

available, use distilled water or

soft tap water instead. Do not

use hard water or salt water

since it is harmful to the engine.

If water has been used instead

of coolant, replace it with cool-

ant as soon as possible, other-

wise the cooling system will not

be protected against frost and

corrosion. If water has been

added to the coolant, have a

Yamaha dealer check the anti-

freeze content of the coolant as

soon as possible, otherwise the

effectiveness of the coolant will

be reduced. [ECA10473]

5. Install the coolant reservoir cover.6. Install the left side cowling by in-

stalling the bolts.

TIP

Fit the projections on the cowling intothe slots as shown.

1. Left side cowling2. Bolt

1. Bolt2. Coolant reservoir cover

2

1

2

2

2

1

1. Coolant reservoir cap

Coolant reservoir capacity (up to the maximum level mark):

0.25 L (0.26 US qt, 0.22 Imp.qt)

1

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EAU33032

Changing the coolant

The coolant must be changed at the in-tervals specified in the periodic mainte-nance and lubrication chart. Have aYamaha dealer change the coolant.WARNING! Never attempt to remove

the radiator cap when the engine is

hot. [EWA10382]

EAU62650

Replacing the air filter ele-ment and cleaning the check hoseThe air filter element should be re-placed at the intervals specified in theperiodic maintenance and lubricationchart. Replace the air filter elementmore frequently if you are riding in un-usually wet or dusty areas. In addition,the air filter check hose must be fre-quently checked and cleaned if neces-sary.

To replace the air filter element

1. Remove the left side panel by re-moving the bolts.

2. Remove the air filter case cover byremoving the screws.

1. Slot2. Projection3. Left side cowling

3

1 22 1

1. Left side panel2. Bolt

1. Air filter case cover2. Screw

22

1

1

22

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3. Pull the air filter element out.

4. Insert a new air filter element intothe air filter case. NOTICE: Make

sure that the air filter element is

properly seated in the air filter

case. The engine should never

be operated without the air filter

element installed, otherwise the

piston(s) and/or cylinder(s) may

become excessively worn.

[ECA10482]

5. Install the air filter case cover byinstalling the screws.

6. Install the left side panel by install-ing the bolts.

To clean the air filter check hose

1. Check the hose on the front of theair filter case for accumulated dirtor water.

2. If dirt or water is visible, removethe hose, clean it, and then installit.

1. Air filter element

1. Air filter check hose

1

1

7-14


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EAU21386

Checking the throttle grip free playMeasure the throttle grip free play asshown.

Periodically check the throttle grip freeplay and, if necessary, have a Yamahadealer adjust it.

EAU21403

Valve clearanceThe valves are an important enginecomponent, and since valve clearancechanges with use, they must bechecked and adjusted at the intervalsspecified in the periodic maintenancechart. Unadjusted valves can result inimproper air-fuel mixture, enginenoise, and eventually engine damage.To prevent this from occurring, haveyour Yamaha dealer check and adjustthe valve clearance at regular intervals.

TIP

This service must be performed whenthe engine is cold.

1. Throttle grip free play

Throttle grip free play:3.0–5.0 mm (0.12–0.20 in)

1

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EAU69760

TiresTires are the only contact between thevehicle and the road. Safety in all con-ditions of riding depends on a relativelysmall area of road contact. Therefore, itis essential to maintain the tires in goodcondition at all times and replace themat the appropriate time with the speci-fied tires.

Tire air pressure

The tire air pressure should bechecked and, if necessary, adjustedbefore each ride.

WARNING

EWA10504

Operation of this vehicle with im-

proper tire pressure may cause se-

vere injury or death from loss of

control.

The tire air pressure must be

checked and adjusted on cold

tires (i.e., when the temperature

of the tires equals the ambient

temperature).

The tire air pressure must be

adjusted in accordance with the

riding speed and with the total

weight of rider, passenger, car-

go, and accessories approved

for this model.

WARNING

EWA10512

Never overload your vehicle. Opera-

tion of an overloaded vehicle could

cause an accident.

Tire inspection

The tires must be checked before eachride. If the center tread depth reachesthe specified limit, if the tire has a nailor glass fragments in it, or if the side-wall is cracked, have a Yamaha dealerreplace the tire immediately.

Tire air pressure (measured on cold tires):

1 person:Front:

200 kPa (2.00 kgf/cm2, 29 psi)Rear:

250 kPa (2.50 kgf/cm2, 36 psi)2 persons:

Front:200 kPa (2.00 kgf/cm2, 29 psi)

Rear:250 kPa (2.50 kgf/cm2, 36 psi)

Maximum load*:160 kg (353 lb)

* Total weight of rider, passenger, car-go and accessories

1. Tire sidewall2. Tire tread depth

7-16


7


TIP

The tire tread depth limits may differfrom country to country. Always com-ply with the local regulations.

WARNING

EWA10472

Have a Yamaha dealer replace

excessively worn tires. Besides

being illegal, operating the vehi-

cle with excessively worn tires

decreases riding stability and

can lead to loss of control.

The replacement of all wheel

and brake-related parts, includ-

ing the tires, should be left to a

Yamaha dealer, who has the

necessary professional knowl-

edge and experience to do so.

Ride at moderate speeds after

changing a tire since the tire

surface must first be “broken

in” for it to develop its optimal

characteristics.

Tire information

This model is equipped with tubelesstires and rubber tire air valves.Tires age, even if they have not beenused or have only been used occasion-ally. Cracking of the tread and sidewallrubber, sometimes accompanied bycarcass deformation, is an evidence ofageing. Old and aged tires shall bechecked by tire specialists to ascertaintheir suitability for further use.

WARNING

EWA10462

The front and rear tires should be of

the same make and design, other-

wise the handling characteristics of

the vehicle may be different, which

could lead to an accident.

After extensive tests, only the tires list-ed below have been approved for thismodel by Yamaha.

Minimum tire tread depth (front and rear):

1.5 mm (0.06 in)

Front tire:Size:

110/70-17M/C (54H)Manufacturer/model:

MICHELIN/PILOT STREETRear tire:

Size:140/70-17M/C (66H)

Manufacturer/model:MICHELIN/PILOT STREET

7-17


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EAU21963

Cast wheelsTo maximize the performance, durabil-ity, and safe operation of your vehicle,note the following points regarding thespecified wheels. The wheel rims should be

checked for cracks, bends, warp-age or other damage before eachride. If any damage is found, havea Yamaha dealer replace thewheel. Do not attempt even thesmallest repair to the wheel. A de-formed or cracked wheel must bereplaced.

The wheel should be balancedwhenever either the tire or wheelhas been changed or replaced. Anunbalanced wheel can result inpoor performance, adverse han-dling characteristics, and a short-ened tire life.

EAU62663

Adjusting the clutch lever free playMeasure the clutch lever free play asshown.

Periodically check the clutch lever freeplay and, if necessary, adjust it as fol-lows.

1. Loosen the locknut at the clutchlever.

2. To increase the clutch lever freeplay, turn the clutch lever free playadjusting bolt in direction (a). Todecrease the clutch lever freeplay, turn the adjusting bolt in di-rection (b).

TIP

If the specified clutch lever free playcould be obtained as described above,skip steps 3–8.

3. Fully turn the adjusting bolt at theclutch lever in direction (a) to loos-en the clutch cable.

4. Remove the right side cowling byremoving the bolts.

1. Clutch lever free play adjusting bolt2. Locknut3. Clutch lever free play

Clutch lever free play:10.0–15.0 mm (0.39–0.59 in)

3 2 1

(a)

(b)

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7


5. Loosen the locknut at the crank-case.

6. To increase the clutch lever freeplay, turn the clutch lever free playadjusting nut in direction (a). Todecrease the clutch lever freeplay, turn the adjusting nut in di-rection (b).

7. Tighten the locknut at the crank-case.

8. Install the right side cowling by in-stalling the bolts.

TIP

Fit the projections on the cowling intothe slots as shown.

9. Tighten the locknut at the clutchlever.

1. Right side cowling2. Bolt

1. Locknut2. Clutch lever free play adjusting nut

2

1

2

2

2(b)

(a)

1

1. Slot2. Projection3. Right side cowling

3

12

2

1

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EAU37914

Checking the brake lever free play

There should be no free play at thebrake lever end. If there is free play,have a Yamaha dealer inspect thebrake system.

WARNING

EWA14212

A soft or spongy feeling in the brake

lever can indicate the presence of

air in the hydraulic system. If there is

air in the hydraulic system, have a

Yamaha dealer bleed the system be-

fore operating the vehicle. Air in the

hydraulic system will diminish the

braking performance, which may re-

sult in loss of control and an acci-

dent.

EAU36505

Brake light switchesThe brake light should come on justbefore braking takes effect. The brakelight is activated by switches connect-ed to the brake lever and brake pedal.Since the brake light switches arecomponents of the anti-lock brake sys-tem, they should only be serviced by aYamaha dealer.

1. No brake lever free play

1

7-20


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EAU22393

Checking the front and rear brake padsThe front and rear brake pads must bechecked for wear at the intervals spec-ified in the periodic maintenance andlubrication chart.

EAU22432

Front brake pads

Each front brake pad is provided withwear indicator grooves, which allowyou to check the brake pad wear with-out having to disassemble the brake.To check the brake pad wear, checkthe wear indicator grooves. If a brakepad has worn to the point that the wearindicator grooves have almost disap-peared, have a Yamaha dealer replacethe brake pads as a set.

EAU36721

Rear brake pads

Each rear brake pad is provided withwear indicator grooves, which allowyou to check the brake pad wear with-out having to disassemble the brake.To check the brake pad wear, checkthe wear indicator grooves. If a brakepad has worn to the point that the wearindicator grooves have almost disap-peared, have a Yamaha dealer replacethe brake pads as a set.

1. Brake pad wear indicator groove

11

1. Brake pad wear indicator groove

11

7-21


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EAU40262

Checking the brake fluid levelBefore riding, check that the brake fluidis above the minimum level mark.Check the brake fluid level with the topof the reservoir level. Replenish thebrake fluid if necessary.

Front brake

Rear brake

WARNING

EWA16011

Improper maintenance can result in

loss of braking ability. Observe

these precautions:

Insufficient brake fluid may al-

low air to enter the brake sys-

tem, reducing braking

performance.

Clean the filler cap before re-

moving. Use only DOT 4 brake

fluid from a sealed container.

Use only the specified brake flu-

id; otherwise, the rubber seals

may deteriorate, causing leak-

age.

Refill with the same type of

brake fluid. Adding a brake fluid

other than DOT 4 may result in a

harmful chemical reaction.

Be careful that water or dust

does not enter the brake fluid

reservoir when refilling. Water

will significantly lower the boil-

ing point of the fluid and may re-

sult in vapor lock, and dirt may

clog the ABS hydraulic unit

valves.

NOTICEECA17641

Brake fluid may damage painted

surfaces or plastic parts. Always

clean up spilled fluid immediately.

As the brake pads wear, it is normal forthe brake fluid level to gradually godown. A low brake fluid level may indi-cate worn brake pads and/or brakesystem leakage; therefore, be sure tocheck the brake pads for wear and thebrake system for leakage. If the brakefluid level goes down suddenly, have aYamaha dealer check the cause beforefurther riding.

1. Minimum level mark

1. Minimum level mark

Specified brake fluid:DOT 4

1

1

7-22


7


EAU22734

Changing the brake fluidHave a Yamaha dealer change thebrake fluid every 2 years. In addition,have the seals of the master cylindersand brake calipers, as well as the brakehoses replaced at the intervals listedbelow or sooner if they are damaged orleaking. Brake seals: every 2 years Brake hoses: every 4 years

EAU22762

Drive chain slackThe drive chain slack should bechecked before each ride and adjustedif necessary.

EAU2277G

To check the drive chain slack

1. Place the motorcycle on the side-stand.

TIP

When checking and adjusting the drivechain slack, there should be no weighton the motorcycle.

2. Shift the transmission into theneutral position.

3. Measure the drive chain slack asshown.

4. If the drive chain slack is incorrect,adjust it as follows. NOTICE: Im-

proper drive chain slack will

overload the engine as well as

other vital parts of the motorcy-

cle and can lead to chain slip-

page or breakage. If the drive

chain slack is more than ** mm

(** in), the chain can damage the

frame, swingarm, and other

1. Drive chain slack

Drive chain slack:35.0–45.0 mm (1.38–1.77 in)

1

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7


parts. To prevent this from oc-

curring, keep the drive chain

slack within the specified limits.

[ECA17791]

EAU62983

To adjust the drive chain slack

Consult a Yamaha dealer before ad-justing the drive chain slack.

1. Remove the drive chain puller cap,and then loosen the axle nut andthe locknut on each side of theswingarm.

2. To tighten the drive chain, turn thedrive chain slack adjusting nut oneach side of the swingarm in di-rection (a). To loosen the drivechain, turn the adjusting nut oneach side of the swingarm in di-rection (b), and then push the rearwheel forward.

TIP

Using the alignment marks on eachside of the swingarm, make sure thatboth drive chain pullers are in the sameposition for proper wheel alignment.

3. Tighten the axle nut, then the lock-nuts to their specified torques.

4. Make sure that the drive chainpullers are in the same position,the drive chain slack is correct,and the drive chain movessmoothly.

5. Install the drive chain puller caps.

1. Axle nut2. Locknut3. Drive chain puller cap

1

2

1. Drive chain slack adjusting nut

1. Alignment marks2. Drive chain puller

Tightening torques:Axle nut:

57 N·m (5.7 kgf·m, 42 lb·ft)Locknut:

16 N·m (1.6 kgf·m, 12 lb·ft)

1(a)

(b)

1

2

7-24


7


EAU23026

Cleaning and lubricating the drive chainThe drive chain must be cleaned andlubricated at the intervals specified inthe periodic maintenance and lubrica-tion chart, otherwise it will quickly wearout, especially when riding in dusty orwet areas. Service the drive chain asfollows.

NOTICEECA10584

The drive chain must be lubricated

after washing the motorcycle, riding

in the rain or riding in wet areas.

1. Clean the drive chain with kero-sene and a small soft brush.NOTICE: To prevent damaging

the O-rings, do not clean the

drive chain with steam cleaners,

high-pressure washers or inap-

propriate solvents. [ECA11122]

2. Wipe the drive chain dry.3. Thoroughly lubricate the drive

chain with a special O-ring chainlubricant. NOTICE: Do not use

engine oil or any other lubri-

cants for the drive chain, as they

may contain substances that

could damage the O-rings.

[ECA11112]

EAU23098

Checking and lubricating the cablesThe operation of all control cables andthe condition of the cables should bechecked before each ride, and the ca-bles and cable ends should be lubri-cated if necessary. If a cable isdamaged or does not move smoothly,have a Yamaha dealer check or re-place it. WARNING! Damage to the

outer housing of cables may result

in internal rusting and cause inter-

ference with cable movement. Re-

place damaged cables as soon as

possible to prevent unsafe condi-

tions. [EWA10712]

Recommended lubricant:Yamaha cable lubricant or other suitable cable lubricant

7-25


7


EAU49921

Checking and lubricating the throttle grip and cableThe operation of the throttle gripshould be checked before each ride. Inaddition, the cable should be lubricat-ed by a Yamaha dealer at the intervalsspecified in the periodic maintenancechart.

EAU44276

Checking and lubricating the brake and shift pedalsThe operation of the brake and shiftpedals should be checked before eachride, and the pedal pivots should be lu-bricated if necessary.

Brake pedal

Shift pedal

Recommended lubricant:Lithium-soap-based grease

7-26


7


EAU23144

Checking and lubricating the brake and clutch leversThe operation of the brake and clutchlevers should be checked before eachride, and the lever pivots should be lu-bricated if necessary.

Brake lever

Clutch lever

EAU23203

Checking and lubricating the sidestand

The operation of the sidestand shouldbe checked before each ride, and thesidestand pivot and metal-to-metalcontact surfaces should be lubricatedif necessary.

WARNING

EWA10732

If the sidestand does not move up

and down smoothly, have a Yamaha

dealer check or repair it. Otherwise,

the sidestand could contact the

ground and distract the operator, re-

sulting in a possible loss of control.

Recommended lubricants:Brake lever:

Silicone greaseClutch lever:

Lithium-soap-based grease


7-27


7


EAUM1653

Lubricating the swingarm piv-ots

The swingarm pivots must be lubricat-ed by a Yamaha dealer at the intervalsspecified in the periodic maintenanceand lubrication chart.

EAU23273

Checking the front forkThe condition and operation of thefront fork must be checked as followsat the intervals specified in the periodicmaintenance and lubrication chart.

To check the condition

Check the inner tubes for scratches,damage and excessive oil leakage.

To check the operation

1. Place the vehicle on a level surfa-ce and hold it in an upright posi-tion. WARNING! To avoid injury,

securely support the vehicle so

there is no danger of it falling

over. [EWA10752]

2. While applying the front brake,push down hard on the handle-bars several times to check if thefront fork compresses and re-bounds smoothly.

NOTICEECA10591

If any damage is found or the front

fork does not operate smoothly,

have a Yamaha dealer check or re-

pair it.


7-28


7


EAU23285

Checking the steeringWorn or loose steering bearings maycause danger. Therefore, the operationof the steering must be checked as fol-lows at the intervals specified in theperiodic maintenance and lubricationchart.

1. Raise the front wheel off theground. (See page 7-37.)WARNING! To avoid injury, se-

curely support the vehicle so

there is no danger of it falling

over. [EWA10752]

2. Hold the lower ends of the frontfork legs and try to move them for-ward and backward. If any freeplay can be felt, have a Yamahadealer check or repair the steer-ing.

EAU23292

Checking the wheel bearings

The front and rear wheel bearings mustbe checked at the intervals specified inthe periodic maintenance and lubrica-tion chart. If there is play in the wheelhub or if the wheel does not turnsmoothly, have a Yamaha dealercheck the wheel bearings.

7-29


7


EAU62521

Battery

The battery is located under the riderseat. (See page 4-18.)This model is equipped with a VRLA(Valve Regulated Lead Acid) battery.There is no need to check the electro-lyte or to add distilled water. However,the battery lead connections need tobe checked and, if necessary, tight-ened.

WARNING

EWA10761

Electrolyte is poisonous and

dangerous since it contains sul-

furic acid, which causes severe

burns. Avoid any contact with

skin, eyes or clothing and al-

ways shield your eyes when

working near batteries. In case

of contact, administer the fol-

lowing FIRST AID.

• EXTERNAL: Flush with plenty

of water.

• INTERNAL: Drink large quan-

tities of water or milk and im-

mediately call a physician.

• EYES: Flush with water for 15

minutes and seek prompt

medical attention.

Batteries produce explosive hy-

drogen gas. Therefore, keep

sparks, flames, cigarettes, etc.,

away from the battery and pro-

vide sufficient ventilation when

charging it in an enclosed

space.

KEEP THIS AND ALL BATTER-

IES OUT OF THE REACH OF

CHILDREN.

NOTICEECA10621

Never attempt to remove the battery

cell seals, as this would permanently

damage the battery.

To charge the battery

Have a Yamaha dealer charge the bat-tery as soon as possible if it seems tohave discharged. Keep in mind that thebattery tends to discharge more quick-ly if the vehicle is equipped with op-tional electrical accessories.

NOTICEECA16522

To charge a VRLA (Valve Regulated

Lead Acid) battery, a special (con-

stant-voltage) battery charger is re-

quired. Using a conventional battery

charger will damage the battery.

To store the battery

1. If the vehicle will not be used formore than one month, remove thebattery, fully charge it, and thenplace it in a cool, dry place.NOTICE: When removing the

battery, be sure the key is

turned to “ ”, then disconnect

the negative lead before discon-

necting the positive lead. [ECA17712]

1. Battery2. Negative battery lead (black)3. Positive battery lead (red)

1

2

3

7-30


7


2. If the battery will be stored formore than two months, check it atleast once a month and fully char-ge it if necessary.

3. Fully charge the battery beforeinstallation. NOTICE: When in-

stalling the battery, be sure the

key is turned to “ ”, then con-

nect the positive lead before

connecting the negative lead.

[ECA17722]

4. After installation, make sure thatthe battery leads are properly con-nected to the battery terminals.

NOTICEECA16531

Always keep the battery charged.

Storing a discharged battery can

cause permanent battery damage.

EAUN0821

Replacing the fusesThe main fuse is located under thepassenger seat.To access the main fuse, proceed asfollows.

1. Remove the passenger seat. (Seepage 4-18.)

2. Remove the tray by removing thequick fasteners.

3. Pull back the starter relay cover,and then disconnect the starter re-lay coupler as shown.

4. Connect the starter relay coupler,and then slide the cover to its orig-inal position.

1. Quick fastener2. Tray

1. Starter relay cover2. Starter relay coupler3. Main fuse4. Spare main fuse

2

1

1

2

3

4

7-31


7


5. Place the tray in its original posi-tion, and then install the quick fas-teners.

6. Install the passenger seat.Fuse box 1 is located behind the centercover. (See page 4-18.)

Fuse box 1

Fuse box 2 is located under the riderseat. (See page 4-18.)

Fuse box 2

If a fuse is blown, replace it as follows.1. Turn the key to “ ” and turn off

the electrical circuit in question.2. Remove the blown fuse, and then

install a new fuse of the specifiedamperage. WARNING! Do not

use a fuse of a higher amperage

rating than recommended to

avoid causing extensive dam-

age to the electrical system and

possibly a fire. [EWA15132]

1. Fuse box 1

1. Ignition fuse2. Signaling system fuse3. ABS control unit fuse4. Backup fuse (for clock)5. Headlight fuse6. Radiator fan motor fuse7. Spare fuse

1

7 1

23

5

6

4

1. Fuse box 2

1. Spare fuse2. ABS solenoid fuse3. ABS motor fuse

1

1 2 3

7-32


7


3. Turn the key to “ ” and turn onthe electrical circuit in question tocheck if the device operates.

4. If the fuse immediately blowsagain, have a Yamaha dealercheck the electrical system.

EAU39014

Replacing a headlight bulbThis model is equipped with halogenbulb headlights. If a headlight bulbburns out, replace it as follows.

NOTICEECA10651

Take care not to damage the follow-

ing parts:

Headlight bulb

Do not touch the glass part of

the headlight bulb to keep it free

from oil, otherwise the transpar-

ency of the glass, the luminosity

of the bulb, and the bulb life will

be adversely affected. Thor-

oughly clean off any dirt and fin-

gerprints on the headlight bulb

using a cloth moistened with al-

cohol or thinner.

Headlight lens

Do not affix any type of tinted

film or stickers to the headlight

lens.

Do not use a headlight bulb of a

wattage higher than specified.

1. Remove the headlight bulb coverby turning it counterclockwise.

Specified fuses:Main fuse:

30.0 AHeadlight fuse:

15.0 ASignaling system fuse:

7.5 AIgnition fuse:

15.0 ARadiator fan motor fuse:

7.5 AABS motor fuse:

30.0 AABS solenoid fuse:

15.0 AABS control unit fuse:

7.5 ABackup fuse:

7.5 A

1. Do not touch the glass part of the bulb.

7-33


7


2. Disconnect the headlight coupler.

3. Unhook the headlight bulb holder,and then remove the burnt-outbulb.

4. Place a new headlight bulb intoposition, and then secure it withthe bulb holder.

5. Connect the headlight coupler.6. Install the headlight bulb cover by

turning it clockwise.

7. Have a Yamaha dealer adjust theheadlight beam if necessary.

1. Headlight bulb cover

1. Headlight coupler

1. Headlight bulb holder

1

1

1

7-34


7


EAU39021

Auxiliary light bulb

If the auxiliary light does not come on,have a Yamaha dealer check the elec-trical circuit or replace the bulb.

EAU24182

Tail/brake lightThis model is equipped with an LED-type tail/brake light.If the tail/brake light does not come on,have a Yamaha dealer check it.

1. Auxiliary light

1

7-35


7


EAU62590

Replacing a turn signal light bulb

1. Remove the turn signal light lensby removing the screw.

2. Remove the turn signal light bulbsocket (together with the bulb) byturning it counterclockwise.

3. Remove the burnt-out bulb bypulling it out.

4. Insert a new bulb into the socket.5. Install the socket (together with

the bulb) by turning it clockwise.6. Install the turn signal light lens by

installing the screw. NOTICE: Do

not overtighten the screw, oth-

erwise the lens may break.

[ECA11192]

EAU62670

Replacing the license plate light bulb

1. Remove the mudguard by remov-ing the quick fasteners.

2. Remove the rear fender lowerpanel by removing the bolts andscrews.

3. Remove the license plate lightbulb socket (together with thebulb) by pulling it out.

4. Remove the burnt-out bulb bypulling it out.

1. Turn signal light lens2. Screw

1. Turn signal light bulb socket

1

2

1

1. Mudguard2. Quick fastener

1. Bolt2. Screw3. Rear fender lower panel

1

2

3

2

1

22

1

7-36


7


5. Insert a new bulb into the socket.6. Install the socket (together with

the bulb) by pushing it in.7. Install the rear fender lower panel

by installing the bolts and screws.8. Install the mudguard by installing

the quick fasteners.

EAU24351

Supporting the motorcycleSince this model is not equipped with acenterstand, follow these precautionswhen removing the front and rearwheel or performing other mainte-nance requiring the motorcycle tostand upright. Check that the motorcy-cle is in a stable and level position be-fore starting any maintenance. Astrong wooden box can be placed un-der the engine for added stability.

To service the front wheel

1. Stabilize the rear of the motorcy-cle by using a motorcycle standor, if an additional motorcyclestand is not available, by placing ajack under the frame in front of therear wheel.

2. Raise the front wheel off theground by using a motorcyclestand.

To service the rear wheel

Raise the rear wheel off the ground byusing a motorcycle stand or, if a motor-cycle stand is not available, by placinga jack either under each side of theframe in front of the rear wheel or undereach side of the swingarm.

1. License plate light bulb2. License plate light bulb socket

2

1

7-37


7


EAU25872

TroubleshootingAlthough Yamaha motorcycles receivea thorough inspection before shipmentfrom the factory, trouble may occurduring operation. Any problem in thefuel, compression, or ignition systems,for example, can cause poor startingand loss of power.The following troubleshooting chartsrepresent quick and easy proceduresfor checking these vital systems your-self. However, should your motorcyclerequire any repair, take it to a Yamahadealer, whose skilled technicians havethe necessary tools, experience, andknow-how to service the motorcycleproperly.Use only genuine Yamaha replace-ment parts. Imitation parts may looklike Yamaha parts, but they are ofteninferior, have a shorter service life andcan lead to expensive repair bills.

WARNING

EWA15142

When checking the fuel system, do

not smoke, and make sure there are

no open flames or sparks in the ar-

ea, including pilot lights from water

heaters or furnaces. Gasoline or

gasoline vapors can ignite or ex-

plode, causing severe injury or prop-

erty damage.

7-38


7


EAU63470

Troubleshooting charts

Starting problems or poor engine performance

1. Fuel There is enough fuel.

There is no fuel.

Check the battery.

Supply fuel.

The engine turns overquickly.

The engine turns overslowly.

The engine does not start.Check the battery.

Wipe off with a dry cloth and correct the spark plug gaps, or replace the spark plugs.

Check the battery lead connections, and have a Yamaha dealer charge the battery if necessary.

2. Battery The battery is good.

The engine does not start.Check the ignition.

3. Ignition WetOperate the electric starter.

Dry

There is compression.

There is no compression.

The engine does not start. Have a Yamaha dealer check the vehicle.

Have a Yamaha dealer check the vehicle.

The engine does not start.Check the compression.

Have a Yamaha dealer check the vehicle.

Remove the spark plugs and check the electrodes.

Operate the electric starter.

Operate the electric starter.

Check the fuel level in the fuel tank.

4. Compression

7-39


7


Engine overheating

WARNING

EWAT1041

Do not remove the radiator cap when the engine and radiator are hot.

Scalding hot fluid and steam may be blown out under pressure, which

could cause serious injury. Be sure to wait until the engine has cooled.

Place a thick rag, like a towel, over the radiator cap, and then slowly ro-

tate the cap counterclockwise to the detent to allow any residual pres-

sure to escape. When the hissing sound has stopped, press down on the

cap while turning it counterclockwise, and then remove the cap.

TIP

If coolant is not available, tap water can be temporarily used instead, providedthat it is changed to the recommended coolant as soon as possible.

Wait until the engine has cooled.

Check the coolant level in the reservoir and radiator.

Add coolant. (See TIP.)

The coolant level is OK.

There is no leakage.

There is leakage.

The coolant level is low.Check the cooling system for leakage.

Have a Yamaha dealer check and repair the cooling system.

Start the engine. If the engine overheats again, have a Yamaha dealer check and repair the cooling system.

7-40

Motorcycle care and storage

8


EAU37834

Matte color caution

NOTICEECA15193

Some models are equipped with

matte colored finished parts. Be

sure to consult a Yamaha dealer for

advice on what products to use be-

fore cleaning the vehicle. Using a

brush, harsh chemical products or

cleaning compounds when cleaning

these parts will scratch or damage

their surface. Wax also should not

be applied to any matte colored fin-

ished parts.

EAU54661

CareWhile the open design of a motorcyclereveals the attractiveness of the tech-nology, it also makes it more vulnera-ble. Rust and corrosion can developeven if high-quality components areused. A rusty exhaust pipe may go un-noticed on a car, however, it detractsfrom the overall appearance of a mo-torcycle. Frequent and proper caredoes not only comply with the terms ofthe warranty, but it will also keep yourmotorcycle looking good, extend itslife and optimize its performance.

Before cleaning

1. Cover the muffler outlet with aplastic bag after the engine hascooled down.

2. Make sure that all caps and cov-ers as well as all electrical cou-plers and connectors, includingthe spark plug caps, are tightly in-stalled.

3. Remove extremely stubborn dirt,like oil burnt onto the crankcase,with a degreasing agent and abrush, but never apply such prod-ucts onto seals, gaskets, sprock-ets, the drive chain and wheelaxles. Always rinse the dirt anddegreaser off with water.

Cleaning

NOTICEECA10773

Avoid using strong acidic wheel

cleaners, especially on spoked

wheels. If such products are

used on hard-to-remove dirt, do

not leave the cleaner on the af-

8-1


8


fected area any longer than in-

structed. Also, thoroughly rinse

the area off with water, immedi-

ately dry it, and then apply a cor-

rosion protection spray.

Improper cleaning can damage

plastic parts (such as cowlings,

panels, windshields, headlight

lenses, meter lenses, etc.) and

the mufflers. Use only a soft,

clean cloth or sponge with wa-

ter to clean plastic. However, if

the plastic parts cannot be thor-

oughly cleaned with water, di-

luted mild detergent with water

may be used. Be sure to rinse

off any detergent residue using

plenty of water, as it is harmful

to plastic parts.

Do not use any harsh chemical

products on plastic parts. Be

sure to avoid using cloths or

sponges which have been in

contact with strong or abrasive

cleaning products, solvent or

thinner, fuel (gasoline), rust re-

movers or inhibitors, brake fluid,

antifreeze or electrolyte.

Do not use high-pressure wash-

ers or steam-jet cleaners since

they cause water seepage and

deterioration in the following ar-

eas: seals (of wheel and swing-

arm bearings, fork and brakes),

electric components (couplers,

connectors, instruments,

switches and lights), breather

hoses and vents.

For motorcycles equipped with

a windshield: Do not use strong

cleaners or hard sponges as

they will cause dulling or

scratching. Some cleaning

compounds for plastic may

leave scratches on the wind-

shield. Test the product on a

small hidden part of the wind-

shield to make sure that it does

not leave any marks. If the wind-

shield is scratched, use a quality

plastic polishing compound af-

ter washing.

After normal useRemove dirt with warm water, a milddetergent, and a soft, clean sponge,and then rinse thoroughly with cleanwater. Use a toothbrush or bottlebrushfor hard-to-reach areas. Stubborn dirtand insects will come off more easily ifthe area is covered with a wet cloth fora few minutes before cleaning.

After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on roadsduring winter are extremely corrosivein combination with water, carry outthe following steps after each ride inthe rain, near the sea or on salt-sprayed roads.

TIP

Salt sprayed on roads in the wintermay remain well into spring.

1. Clean the motorcycle with coldwater and a mild detergent, afterthe engine has cooled down.NOTICE: Do not use warm wa-

ter since it increases the corro-

sive action of the salt. [ECA10792]

8-2


8


2. Apply a corrosion protection sprayon all metal, including chrome-and nickel-plated, surfaces to pre-vent corrosion.

Cleaning the windshieldAvoid using any alkaline or strong acidcleaner, gasoline, brake fluid, or anyother solvent. Clean the windshieldwith a cloth or sponge dampened witha mild detergent, and then wash it offthoroughly with water. For additionalcleaning, use Yamaha WindshieldCleaner or another high-quality wind-shield cleaner. Some cleaning com-pounds for plastics may leavescratches on the windshield. Beforeusing such cleaners, test an area of thewindshield which does not affect yourvisibility and which cannot be easilyrecognized.

After cleaning

1. Dry the motorcycle with a chamoisor an absorbing cloth.

2. Immediately dry the drive chainand lubricate it to prevent it fromrusting.

3. Use a chrome polish to shinechrome, aluminum and stainless-steel parts, including the exhaustsystem. (Even the thermally in-duced discoloring of stainless-steel exhaust systems can be re-moved through polishing.)

4. To prevent corrosion, it is recom-mended to apply a corrosion pro-tection spray on all metal,including chrome- and nickel-plat-ed, surfaces.

5. Use spray oil as a universal clean-er to remove any remaining dirt.

6. Touch up minor paint damagecaused by stones, etc.

7. Wax all painted surfaces.8. Let the motorcycle dry completely

before storing or covering it.

WARNING

EWA11132

Contaminants on the brakes or tires

can cause loss of control.

Make sure that there is no oil or

wax on the brakes or tires.

If necessary, clean the brake

discs and brake linings with a

regular brake disc cleaner or

acetone, and wash the tires with

warm water and a mild deter-

gent. Before riding at higher

speeds, test the motorcycle’s

braking performance and cor-

nering behavior.

NOTICEECA10801

Apply spray oil and wax spar-

ingly and make sure to wipe off

any excess.

Never apply oil or wax to any

rubber and plastic parts, but

treat them with a suitable care

product.

Avoid using abrasive polishing

compounds as they will wear

away the paint.

TIP

Consult a Yamaha dealer for ad-vice on what products to use.

Washing, rainy weather or humidclimates can cause the headlightlens to fog. Turning the headlight

8-3


8


on for a short period of time willhelp remove the moisture from thelens.

EAU26183

Storage

Short-term

Always store your motorcycle in a cool,dry place and, if necessary, protect itagainst dust with a porous cover. Besure the engine and the exhaust sys-tem are cool before covering the mo-torcycle.

NOTICEECA10811

Storing the motorcycle in a

poorly ventilated room or cover-

ing it with a tarp, while it is still

wet, will allow water and humid-

ity to seep in and cause rust.

To prevent corrosion, avoid

damp cellars, stables (because

of the presence of ammonia)

and areas where strong chemi-

cals are stored.

Long-term

Before storing your motorcycle for sev-eral months:

1. Follow all the instructions in the“Care” section of this chapter.

2. Fill up the fuel tank and add fuelstabilizer (if available) to preventthe fuel tank from rusting and thefuel from deteriorating.

3. Perform the following steps toprotect the cylinders, piston rings,etc. from corrosion.a. Remove the spark plug caps

and spark plugs.b. Pour a teaspoonful of engine

oil into each spark plug bore.c. Install the spark plug caps onto

the spark plugs, and then pla-ce the spark plugs on the cylin-

8-4


8


der head so that the electrodesare grounded. (This will limitsparking during the next step.)

d. Turn the engine over severaltimes with the starter. (This willcoat the cylinder walls with oil.)WARNING! To prevent dam-

age or injury from sparking,

make sure to ground the

spark plug electrodes while

turning the engine over.

[EWA10952]

e. Remove the spark plug capsfrom the spark plugs, and theninstall the spark plugs and thespark plug caps.

4. Lubricate all control cables andthe pivoting points of all levers andpedals as well as of the side-stand/centerstand.

5. Check and, if necessary, correctthe tire air pressure, and then liftthe motorcycle so that both of itswheels are off the ground. Alterna-tively, turn the wheels a little everymonth in order to prevent the tiresfrom becoming degraded in onespot.

6. Cover the muffler outlet with aplastic bag to prevent moisturefrom entering it.

7. Remove the battery and fully char-ge it. Store it in a cool, dry placeand charge it once a month. Donot store the battery in an exces-sively cold or warm place [lessthan 0 °C (30 °F) or more than 30°C (90 °F)]. For more informationon storing the battery, see page7-30.

TIP

Make any necessary repairs beforestoring the motorcycle.

8-5

Specifications

9


Dimensions:Overall length:

2090 mm (82.3 in)Overall width:

720 mm (28.3 in)Overall height:

1135 mm (44.7 in)Seat height:

780 mm (30.7 in)Wheelbase:

1380 mm (54.3 in)Ground clearance:

160 mm (6.30 in)Minimum turning radius:

2.7 m (8.86 ft)Weight:

Curb weight:170 kg (375 lb)

Engine:Combustion cycle:

4-strokeCooling system:

Liquid cooledValve train:

DOHCCylinder arrangement:

InlineNumber of cylinders:

2-cylinderDisplacement:

321 cm3Bore × stroke:

68.0 × 44.1 mm (2.68 × 1.74 in)Compression ratio:

11.2 : 1Starting system:

Electric starterLubrication system:

Wet sumpEngine oil:

Recommended brand:YAMALUBE

SAE viscosity grades:10W-40

Recommended engine oil grade:API service SG type or higher, JASO standard MA

Engine oil quantity:Oil change:

1.80 L (1.90 US qt, 1.58 Imp.qt)

With oil filter removal:2.10 L (2.22 US qt, 1.85 Imp.qt)

Coolant quantity:Coolant reservoir (up to the maximum level mark):

0.25 L (0.26 US qt, 0.22 Imp.qt)Radiator (including all routes):

0.81 L (0.86 US qt, 0.72 Imp.qt)Air filter:

Air filter element:Oil-coated paper element

Fuel:Recommended fuel:

Regular unleaded gasoline (Gasohol [E10] acceptable)

Fuel tank capacity:14 L (3.7 US gal, 3.1 Imp.gal)

Fuel reserve amount:3.0 L (0.79 US gal, 0.66 Imp.gal)

Fuel injection:Throttle body:

ID mark:BR51 00

Spark plug(s):Manufacturer/model:

NGK/LMAR8A-9Spark plug gap:

0.8–0.9 mm (0.031–0.035 in)Clutch:

Clutch type:Wet, multiple-disc

Drivetrain:Primary reduction ratio:

3.043 (70/23)Final drive:

ChainSecondary reduction ratio:

3.071 (43/14)Transmission type:

Constant mesh 6-speedGear ratio:

1st:2.500 (35/14)

2nd:1.824 (31/17)

3rd:1.348 (31/23)

4th:1.087 (25/23)

9-1

Specifications

9


5th:0.920 (23/25)

6th:0.800 (24/30)

Chassis:Frame type:

DiamondCaster angle:

25.0 °Trail:

95 mm (3.7 in)Front tire:

Type:Tubeless

Size:110/70-17M/C (54H)

Manufacturer/model:MICHELIN/PILOT STREET

Rear tire:Type:

TubelessSize:

140/70-17M/C (66H)Manufacturer/model:

MICHELIN/PILOT STREETLoading:

Maximum load:160 kg (353 lb)(Total weight of rider, passenger, cargo and accessories)

Tire air pressure (measured on cold

tires):1 person:

Front:200 kPa (2.00 kgf/cm2, 29 psi)

Rear:250 kPa (2.50 kgf/cm2, 36 psi)

2 persons:Front:

200 kPa (2.00 kgf/cm2, 29 psi)Rear:

250 kPa (2.50 kgf/cm2, 36 psi)Front wheel:

Wheel type:Cast wheel

Rim size:17M/C x MT2.75

Rear wheel:Wheel type:

Cast wheel

Rim size:17M/C x MT4.00

Front brake:Type:

Hydraulic single disc brakeSpecified brake fluid:

DOT 4Rear brake:

Type:Hydraulic single disc brake

Specified brake fluid:DOT 4

Front suspension:Type:

Telescopic forkSpring:

Coil springShock absorber:

Hydraulic damperWheel travel:

130 mm (5.1 in)Rear suspension:

Type:Swingarm

Spring:Coil spring

Shock absorber:Hydraulic damper

Wheel travel:125 mm (4.9 in)

Electrical system:System voltage:

12 VIgnition system:

TCICharging system:

AC magnetoBattery:

Model:GTZ8V

Voltage, capacity:12 V, 7.0 Ah (10 HR)

Headlight:Bulb type:

Halogen bulbBulb wattage:

Headlight:H7, 55.0 W

Brake/tail light:LED

9-2

Specifications

9


Front turn signal light:10.0 W

Rear turn signal light:10.0 W

Auxiliary light:5.0 W

Meter lighting:LED

Neutral indicator light:LED

High beam indicator light:LED

Oil pressure warning light:LED

Turn signal indicator light:LED

Engine trouble warning light:LED

ABS warning light:LED

Fuse(s):Main fuse:

30.0 AHeadlight fuse:

15.0 ASignaling system fuse:

7.5 AIgnition fuse:

15.0 ARadiator fan motor fuse:

7.5 AABS control unit fuse:

7.5 AABS motor fuse:

30.0 AABS solenoid fuse:

15.0 ABackup fuse:

7.5 A

9-3

Consumer information

10


EAU53562

Identification numbersRecord the vehicle identification num-ber, engine serial number, and themodel label information in the spacesprovided below. These identificationnumbers are needed when registeringthe vehicle with the authorities in yourarea and when ordering spare partsfrom a Yamaha dealer.

VEHICLE IDENTIFICATION NUMBER:

ENGINE SERIAL NUMBER:

MODEL LABEL INFORMATION:

EAU62971

Vehicle identification number

The vehicle identification number isstamped into the frame under the pas-senger seat. (See page 4-18.)

TIP

The vehicle identification number isused to identify your vehicle and maybe used to register it with the licensingauthority in your area.

EAU26442

Engine serial number

The engine serial number is stampedinto the crankcase.

EAU26521

Model label

The model label is affixed to the frameunder the passenger seat. (See page4-18.) Record the information on this

1. Vehicle identification number

1

1. Engine serial number

1. Model label

1

1

10-1


10


label in the space provided. This infor-mation will be needed when orderingspare parts from a Yamaha dealer.

EAU74702

Vehicle data recordingThis model’s ECU stores certain vehi-cle data to assist in the diagnosis ofmalfunctions and for research and de-velopment purposes. This data will beuploaded only when a special Yamahadiagnostic tool is attached to the vehi-cle, such as when maintenance checksor service procedures are performed.Although the sensors and recordeddata will vary by model, the main datapoints are: Vehicle status and engine perfor-

mance data Fuel-injection and emission-relat-

ed dataYamaha will not disclose this data to athird party except: With the consent of the vehicle

owner Where obligated by law For use by Yamaha in litigation For general Yamaha-conducted

research purposes when the datais not related to an individual vehi-cle nor owner

10-2


10


EAU26571

Motorcycle noise regulation (for Australia)TAMPERING WITH NOISE CON-

TROL SYSTEM PROHIBITED:

Owners are warned that the law mayprohibit:

a. The removal or rendering inopera-tive by any person other than forpurposes of maintenance, repairor replacement, of any device orelement of design incorporatedinto any new vehicle for the pur-pose of noise control prior to itssale or delivery to the ultimate pur-chaser or while it is in use; and

b. The use of the vehicle after suchdevice or element of design hasbeen removed or rendered inoper-ative by any person.

10-3

11


Index

AABS.......................................................4-14ABS warning light ...................................4-3Air filter element and check hose,

replacing and cleaning .......................7-13Auxiliary light bulb.................................7-35

BBattery ..................................................7-30Brake and clutch levers,

checking and lubricating ....................7-27Brake and shift pedals,

checking and lubricating ....................7-26Brake fluid, changing ............................7-23Brake fluid level, checking ....................7-22Brake lever ............................................4-13Brake lever free play, checking.............7-20Brake light switches..............................7-20Brake pedal...........................................4-13

CCables, checking and lubricating .........7-25Canister...................................................7-8Care ........................................................8-1Catalytic converter................................4-17Clutch lever...........................................4-12Clutch lever free play, adjusting ...........7-18Coolant .................................................7-11

DData recording, vehicle .........................10-2Dimmer switch ......................................4-11Drive chain, cleaning and lubricating....7-25Drive chain slack...................................7-23

EEngine break-in.......................................6-4Engine oil and oil filter cartridge .............7-8Engine serial number ............................10-1Engine stop switch ...............................4-11Engine trouble warning light ...................4-3

FFront and rear brake pads, checking....7-21Front fork, checking..............................7-28Fuel .......................................................4-15Fuel tank cap ........................................4-15Fuel tank overflow hose........................4-17Fuses, replacing....................................7-31

HHandlebar switches ..............................4-11Headlight bulb, replacing......................7-33Helmet holders......................................4-19High beam indicator light........................4-2Horn switch...........................................4-11

IIdentification numbers.......................... 10-1Ignition circuit cut-off system............... 4-23Indicator lights and warning lights ......... 4-2

LLabels, location ...................................... 1-1License plate light bulb, replacing........ 7-36Luggage strap holders ......................... 4-22

MMain switch/steering lock....................... 4-1Maintenance and lubrication, periodic ... 7-4Maintenance, emission control

system.................................................. 7-3Matte color, caution ............................... 8-1Model label........................................... 10-1Multi-function meter unit ........................ 4-4

NNeutral indicator light ............................. 4-2Noise regulation (for Australia) ............. 10-3

OOil pressure warning light....................... 4-2

PParking ................................................... 6-4Part locations ......................................... 3-1Pass switch .......................................... 4-11

RRear view mirrors ................................. 4-21

SSafety information .................................. 2-1Seats .................................................... 4-18Shifting ................................................... 6-3Shift pedal ............................................ 4-12Shift timing indicator light....................... 4-4Shock absorber assembly, adjusting ... 4-21Sidestand ............................................. 4-23Sidestand, checking and lubricating .... 7-27Spark plugs, checking............................ 7-7Specifications......................................... 9-1Starting the engine ................................. 6-2Start switch .......................................... 4-11Steering, checking................................ 7-29Storage................................................... 8-4Storage compartment .......................... 4-20Supporting the motorcycle................... 7-37Swingarm pivots, lubricating................ 7-28

TTail/brake light...................................... 7-35Throttle grip and cable,

checking and lubricating.................... 7-26Throttle grip free play, checking........... 7-15

11-1

Index

11


Tires...................................................... 7-16Tool kit.................................................... 7-2Troubleshooting ................................... 7-38Troubleshooting charts ........................ 7-39Turn signal indicator light ....................... 4-2Turn signal light bulb, replacing ........... 7-36Turn signal switch ................................ 4-11

VValve clearance .................................... 7-15Vehicle identification number ............... 10-1

WWheel bearings, checking .................... 7-29Wheels.................................................. 7-18

11-2

PRINTED IN INDONESIA2017.08

DIC183

yzf-r3aj · 2020. 11. 16. · 2ms-f1668-00 1 4 g before you operate this vehicle, read the...

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