z00b-el-spe-1-0552-04-00-00.pdf

Engineering Subcontractor EPIC Contractor Client

Doc No : Z00B-EL-SPE-1-0552-04-00

Rev No : 00

Date : 20/04/12 rnz integrated (m) sdn bhd

(325798-X) iLK iNŞAAT

taah. San. Ve tic. Ltd. Şti. Page : 1 of 36

CLIENT: DRAGON OIL (TURKMENISTAN) LTD

PROJECT TITLE : EPIC OF WELLHEAD PLATFORM & LIVING QUARTERS FOR ZHDANOV B

DOCUMENT TITLE : SPECIFICATION FOR LV SWITCHBOARD

DOCUMENT NO : Z00B-EL-SPE-1-0552-04-00

CONTRACT NO : CFT/RC/45/10/552

CTR NO : EL-603

00 20/04/12 ISSUED FOR PURCHASE SS AT JPD

A2 12/03/12 ISSUED FOR BID SS AT JPD

A1 06/01/12 ISSUED FOR REVIEW DM/RM AT TKJ

Rev Date Description Prep’d Chk’d App’d Client


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TABLE OF CONTENTS

1.0 GENERAL 4

1.1 INTRODUCTION 4

1.2 PURPOSE 4

1.3 ABBREVIATION 5

1.4 CODES, STANDARDS AND REFERENCES 6

2.0 DESIGN PARAMETERS – ZHDANOV B PLATFORM 7

2.1 DESIGN LIFE 7

2.2 ENVIRONMENTAL CONDITIONS 7

2.3 ORDER OF PRECEDENCE 7

3.0 SCOPE OF WORK 8

4.0 TECHNICAL REQUIREMENTS 9

4.1 VOLTAGE CONDITIONS 9

4.2 GENERAL CONSTRUCTION 9

4.3 TEMPERATURE RISE 11

4.4 BUSBAR SYSTEM 11

4.5 EARTHING 12

4.6 CIRCUIT BREAKERS 13

4.7 AIR CIRCUIT BREAKERS (INCOMERS) 14

4.8 MOULDED CASE CIRCUIT BREAKERS (MCCBS) (INCOMERS/OUTGOERS) 15

4.9 CONTACTORS 16

4.10 CURRENT TRANSFORMERS (CTS) 16

4.11 VOLTAGE TRANSFORMERS (VTS) 17

4.12 RELAYS, SWITCHES AND INDICATION LAMPS 18

4.13 LV SWITCHBOARD MODULES 21

4.14 ANTI-CONDENSATION HEATERS 26

4.15 CABLES AND WIRING 26

4.16 NAMEPLATES AND LABELS 28

4.17 INSULATION MATERIALS 29

4.18 MOUNTING FRAME 29

5.0 OTHER REQUIREMENTS 30

5.1 SPARE PARTS 30

5.2 SPECIAL TOOLS 30

5.3 PAINTING REQUIREMENTS 30

5.4 MARKING, PACKING, TRANSPORTATION AND STORAGE REQUIREMENTS 30

5.5 TESTING AND ACCEPTANCE 31

5.6 CERTIFICATION REQUIREMENTS 34

5.7 WARRANTY OBLIGATION 34

5.8 SUPPLIER QUALITY REQUIREMENTS 35

5.9 DOCUMENTATION REQUIREMENTS 36


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APPENDICES

APPENDIX 1 REFERENCE DRAWINGS/DOCUMENTS

APPENDIX 2 DATASHEETS:

Z00B-EL-DAT-1-0552-16-00: LV SWITCHBOARD - WHP

Z00B-EL-DAT-1-0552-17-00: LV SWITCHBOARD - LQP

APPENDIX 3 SUPPLIER DOCUMENT REQUIREMENTS LIST


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GENERAL

1.1 Introduction

Dragon Oil (Turkmenistan) Ltd, (DOTL) is engaged in exploration & production in Lam and

Zhdanov Fields located about 35 km off Turkmenistan in the Caspian Offshore. The

company is having Production Sharing Agreement with the Turkmenistan Government for

25 years. The LAM and Zhdanov fields produce oil and condensate together with associated

gas from a series of stacked reservoir sandstones.

With alignments of DOTL growth and future plan and based on the production forecast,

Zhdanov B drilling platform along with subsea pipeline is required to enhance the production

from these fields.

It was decided by DOTL to execute the total task from engineering to successful

implementation under a single Contract. DOTL has awarded an Engineering, Procurement,

Installation and Commissioning (EPIC) contract to ILK Construction Co (ILK) for the new

Zhdanov B platform. ILK in turn sub-contracted the engineering portion of the Contract to rnz

integrated (m) sdn bhd. (RNZ).

1.2 Purpose

This document is prepared to cover the minimum requirements for the design, manufacture,

procurement, material, fabrication, painting, inspection, testing, protective coating,

documentation, preparation for shipping, delivery and commissioning assistant (if required)

of LV Switchboard packages to be installed as part of the facilities in Zhdanov B.

The LV Switchboard for the project shall be designed to provide a safe and high integrity for

the facility. As far as possible, SUPPLIER standard products shall be utilised, whilst

maintaining the safety and required availability of the working environment.

Materials and work, both with regard to design, construction and workmanship, shall be to

the satisfaction of DOTL/CONTRACTOR.

All substitutions and deviations from this specification shall be highlighted in writing to the

CONTRACTOR, who in turn will clarify with DOTL. The SUPPLIER shall not proceed with

any such substitution or deviation prior to receiving DOTL’s written approval.


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1.3 Abbreviation

1.3.1 Terms

The following terms as used in this specification assume the meanings given below:

DOTL Dragon Oil (Turkmenistan) Ltd or agents acting on its behalf

CONTRACTOR Party which carries out all or parts of the detailed design,

engineering, procurement, construction and commissioning for

the project.

ORDER Any contracts or Purchase Orders

SUPPLIER The person, firm, company or corporation to whom the ORDER is

placed including its successors and assignees.

Sub-SUPPLIER Any person or entity (other than DOTL) who has a direct or

indirect contract with SUPPLIER for the furnishing of goods or

services to SUPPLIER in order to assist SUPPLIER in fulfilling the

obligations under the Purchase Order, and includes

subcontractors of any tier.

3RD PARTY An agency appointed or nominated by DOTL to certify the Project

or parts thereof by reference to the standards in all relevant

specifications procedural documents for supply of the goods or

services is placed.

1.3.2 Abbreviation

AC Alternating Current

ACB Air Circuit Breaker

CB Circuit Breaker

CT Current Transformer

DC Direct Current

HBC High Breaking Capacity

IEC International Electrotechnical Commission

IP Ingress Protection

IRP Interposing Relay Panel

ISO International Organisation for Standardization

ITP Inspection and Test Plan

LED Light Emitting Diode

LV Low Voltage

LCP Local Control Panel

MCB Miniature Circuit Breaker

MCCB Moulded Case Circuit Breaker


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PCS Process Control System

PVC Poly-Vinyl Chloride

MCS Motor Control Station

RMS Root Mean Square

SIS Safety Instrumented System

SLD Single Line Diagram

UPS Uninterruptible Power Supply

VT Voltage Transformer

1.4 Codes, Standards and References

Applicable sections from the latest edition including the addendums and amendments of the

following codes and standards shall be used throughout all the analysis and design

applications:

1.4.1 Codes and Standards

API RPI 14F Recommended Practice for Design and Installation of Electrical

Systems for Fixed and Floating Offshore Petroleum Facilities for

Unclassified and Class 1, Division 1 and Division 2 Locations.

IEC 60038 IEC Standard Voltages

IEC 60044 Instrument Transformer

IEC 60051 Direct Acting Indicating Analogue Electrical Measuring

Instruments and their Accessories

IEC 60068 Environmental Testing

IEC 60073 Colours of Indicator Lights and Push Buttons

IEC 60079 Electrical Apparatus for Explosive Gas Atmospheres

IEC 60255 Electrical Relays

IEC 60269 Low Voltage Fuses

IEC 60332 Test on Electrical Cables under Fire Condition

IEC 60439 Low Voltage Switchgear and Control Gear Assemblies

IEC 60446 Basic and Safety Principles for Man-Machine Interface, Marking

and Identification

IEC 60529 Classification of Degrees of Protection provided by Enclosures

IEC 60947 Low Voltage Switchgear and Control Gear

IEC 61000 Electromagnetic Compatibility

IEC 61459 Co-ordination between Fuses and Contactors/Motor-Starters –

Application Guide

IEC 62208 Empty Enclosure for Low Voltage Switchgear and Controlgear

Assemblies – General Requirements.


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2.0 DESIGN PARAMETERS – ZHDANOV B PLATFORM

2.1 Design Life

Design life of the platform is 25 years. The design life and overall availability/ reliability of

the LV Switchboard shall be demonstrated by the SUPPLIER with the bid. This shall be by

reference to previous experience with proven design.

SUPPLIER shall design the equipment of 25 years operating life. Consequently the design

shall be such that the equipment and the associate control, auxiliaries are capable of being

operated, maintained, have SUPPLIER support and the possibility of being upgraded as

required.

2.2 Environmental Conditions

The LV Switchboard shall provide reliable operation under the conditions of marine sub-

tropical climate at:

Location : 35 km off southern Caspian sea offshore the Cheleken

peninsula, Turkmenistan

Environment : Sub-tropical marine, humid, corrosive and salt-laden

Maximum Ambient temperature : 43°C

Minimum Ambient temperature : -6°C (without wind chill)

: -20°C (with wind chill)

Maximum Wind speed : 29.3 m/sec

Relative Humidity : 95%

2.3 Order of Precedence

If any conflict is found to exist between supplied documents and any codes and standards.

Then the following order of precedence shall apply.

- National or Local Regulations

- Purchase Order

- Specification/ Scope of Supply (This document)

- Datasheets/ Drawings

- International Codes and Standards

- Other project Specifications


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3.0 SCOPE OF WORK

The SUPPLIER scope of supply shall include but not be limited to the design, fabrication

and supply of the followings as a minimum:

� One (1) unit of LV Switchboard - WHP (Z00B-S-770) suitable for operating at 400V AC,

3-phase, 5-wire (3-phase+Neutral+Earth), 50Hz power network with solidly earthed

neutral (TN-S system) system.

� One (1) unit of LV Switchboard - LQP (Z00B-S-771) suitable for operating at 400V AC,

3-phase, 5-wire (3-phase+Neutral+Earth), 50Hz power network with solidly earthed

neutral (TN-S system) system.

� Incoming sections as specified on the drawings

� Busbar system as specified on the drawings and datasheets

� Outgoing modules as specified in the drawings

� Interposing Relay Panel as part of the LV Switchboard - WHP

� Interposing Relay Panel as part of the LV Switchboard - LQP

� Accessories as specified in the datasheet

� Inspection, testing and pre-commissioning of SUPPLIERS works.

� SUPPLIER Documentation

� SUPPLIER assistance for installation and pre-commissioning at fabrication yard.

� SUPPLIER assistance for start-up at offshore

� Commissioning spares

� Special tools for installation, operation and maintenance

� Spare parts for one year operation (list only)

� SUPPLIER shall submit check list and procedure for pre-commissioning and

commissioning

All applicable documents are attached with the requisition. However, if the SUPPLIER is not

in possession of any of the listed or referred DOTL documents, it shall be his sole

responsibility to obtain them from CONTRACTOR. Otherwise, it shall be assumed that

SUPPLIER has received, read and understood the total contents of the inquiry/Purchase

Order.


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4.0 TECHNICAL REQUIREMENTS

4.1 Voltage Conditions

The LV Switchboard shall be suitable for operating for the following voltage and frequency:

� Low Voltage : 400V AC, 3 phase + Neutral + PE, 5 wire, neutral solidly earthed,

50Hz

� AC UPS : 230V AC, 1 phase + Neutral, 50 Hz

Voltage and frequency variations during normal system operation and under steady state

conditions:

� Voltage : ± 10%

� Frequency : ± 5%

Assembly which incorporates electronic equipment shall be designed to provide

electromagnetic compatibility as per IEC 61000.

The LV Switchboard shall have a service life of at least 25 years when delivering rated

output under the environmental service conditions as defined in section 2.2.

4.2 General Construction

Two numbers of LV Switchboard shall be installed in the Zhdanov B platform. One LV

Switchboard shall be installed in the well head platform and the other in the LQ platform.

Both these switchboards shall be connected by means of a tie-in cable.

LV Switchboard installed in the well head platform shall be provided with incoming circuit

breakers connected to the Main Diesel Generator and Standby Diesel Generator. Both the

Main and Standby Diesel Generator shall be connected to the LV Switchboard - WHP. The

entire electrical load required for the well head platform will be connected to the LV

Switchboard - WHP.

Power supply for the LQ platform switchboard shall be fed from the LV Switchboard located

in the well head platform. LV Switchboard installed in the LQ platform shall be provided with

incoming breaker connected to the LV Switchboard located in the WHP through a tie-in

cable. The entire electrical load required for the LQ platform will be connected to the LV

Switchboard – LQP. One spare incomer MCCB shall be provided in the LV Switchboard

installed in the LQ platform for future temporary power supply connection.


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LV Switchboard and Controlgear Assemblies shall be designed and constructed in

accordance with the requirements of the latest edition of IEC 60079, IEC 60439, IEC 60529

and IEC 60947.

LV Switchboard shall be suitable for operation in accordance with the following

requirements:

LV Switchboard - WHP

� Supply system : 400V AC, 3-phase + neutral + Earth, 5 wire, 50Hz

� System fault level : 25 kA 1 sec

� Busbar rating : 1600 A

LV Switchboard – LQ platform

� Supply system : 400V AC, 3-phase + neutral + Earth, 5 wire, 50Hz

� System fault level : 25 kA 1 sec

� Busbar rating : 500 A

The LV Switchboard shall be suitable for continuous operation in an indoor air-conditioned

switchroom and may be required to operate even during the failure of air-conditioner. The

minimum overall degree of protection for switchgear assemblies shall be IP44 as defined in

IEC 60529. When the withdrawable part has been removed from the assembly, the live part

inside the fixed part shall be protected against contact with a degree IP20 as a minimum.

The switchgear shall be naturally cooled and self-contained.

The LV Switchboard and Controlgear Assemblies shall be Form 4, Type 2, metal clad,

completely enclosed, self-supporting, and floor mounting. All incoming and outgoing

breakers shall be withdrawable type. The outgoing motor starter/power feeders shall be

withdrawable type. The access to each feeder component and cabling compartment shall

be from front only.

The LV Switchboard shall be designed such that assembly shall include equipped spare

modules and unequipped spare spaces as stipulated in section 4.13.5 and section 4.13.6.

The LV Switchboard shall consist of power switching devices, busbars, protective devices,

measuring instruments and other associated equipment, housed in a rigid, floor mounted,

free standing structure composed of individual full-height vertical sections. Motor starter

cubicles shall form an integral part of the assembly.

Equipment of the same type, current rating and circuit duty shall be interchangeable.


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Incomer switching mechanisms of main CB feeders and all busbars shall be rated to

withstand without damage, the thermal and mechanical stresses imposed by the maximum

specified short circuit current. Outgoing functional units shall withstand without damage the

short circuit current based on their own maximum clearing time. Bus tap-off wiring shall be

sized and braced to withstand without damage the short circuit duty, based on the

maximum clearing time of the downstream protective device.

Any insulation material used shall have flame retardant properties. No operating or

indicating devices on the switchgear functional units shall be located lower than 250mm

above the LV Switchboard baseline. Similarly the maximum height shall not exceed

2,000mm above the baseline.

The maximum height of the switchgear shall not exceed 2,300mm. Steel plate thickness to

construct the switchgear shall be 2.5mm as a minimum.

LV Switchboard shall be fully tested and certified for a fault and duty rating by an approved

independent international testing laboratory.

The assemblies shall be designed for continuous operation at full load for at least 40,000

hours without maintenance which would require the main busbars and distribution busbars

to be de-energised.

4.3 Temperature Rise

The type test for each assembly shall include a temperature rise test. The SUPPLIER shall

provide calculations confirming the thermal capability of the switchgear. The calculations

shall be based upon SLDs and/or consumer lists and shall include for spare modules and

spaces for future use.

4.4 Busbar System

The phase, neutral and earth busbars shall be designed in accordance with IEC 60439 and

be manufactured of hard drawn, high conductivity and tinned copper.

Main busbar shall be rated as specified on SLDs and shall be of the same current rating

throughout their length.

The continuous current rating of busbar droppers for a tier shall not be less than the

maximum full load rating of all loads when the tier is fully equipped with the most onerous

condition. Busbar joints and connections shall be silver plated and designed to be


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maintenance free for the life of the equipment without the need for tightening of bolted

connections. The SUPPLIER shall provide details on the proposed method of busbar

jointing in their offer.

Connection between any vertical droppers and the main bars shall be made with solid bars;

flexible busbars are not acceptable. The distribution busbars (droppers) shall have full

segregation by insulating material. Busbar supports and barriers shall be made from non-

hygroscopic non-tracking insulation material.

Provision shall be made to enable thermographic testing of busbar joints. The SUPPLIER

shall provide details of this requirement in the Tender.

No wiring shall be contained within busbar compartments.

Segregation barriers shall be provided along horizontal busbars and between horizontal and

vertical busbars.

The rated short time withstands current of busbars and switchgears shall not be less than

the short circuit rating indicated in the SLDs.

The busbar system shall be accessible for construction and maintenance.

The colour coding of the busbar shall be Red, Yellow and Blue.

Interlocking systems shall be provided as per DOTL standard specification (STD-EL-SPE-

001) and DOTL’s isolation and maintenance philosophy (STD-GE-DBS-003).

4.5 Earthing

The earth busbars shall be provided along the full length of the switchgear and in the cable

riser compartments.

The earth busbars shall be installed to allow easy accessibility for bonding and connection

of cabling and switchgear earths.

All switchgear units shall be supplied with minimum two (2) earthing bosses for external

earthing connections. All gland plates and doors shall be provided with flexible earth

connections connected to the earth bar.

Each compartment door shall have an earth jumper connection to the compartment chassis.


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Bonding and connections shall comply with IEC 60439.

The earth bar extension shall be used to earth each end of the switchgear to the system

earth. Earthing cables and extensions shall not restrict the removal of panels or access to

cable termination compartments.

Internal earthing and bonding wiring shall be identified by green/yellow outer sheath.

Sufficient connection point with adequate terminating facilities shall be provided for

terminating the earthing cable.

4.6 Circuit Breakers

4.6.1 General

Circuit breakers shall comply with IEC 60947-1 and 60947-2, suitable for uninterrupted duty.

The performance of circuit breakers as specified in IEC 60947-1 and 60947- 2 shall be

verified when installed within the assembly for the exact configuration supplied.

The circuit breakers shall be ACB's or MCCB's as indicated in the relevant SLDs as per

Appendix 1.

Circuit breakers shall be Utilisation Category A according to IEC 60947-2, except for circuit

breakers feeding sub-distribution switchboards which shall have Utilisation Category B.

Circuit breakers shall have a rated short circuit current as specified in the

datasheet/relevant SLDs.

Main incoming ACBs shall be withdrawable design. The drawout mechanism shall have

three distinct positions; Service, Test and Disconnect (withdrawn). Breakers shall be

equipped with mechanical position indication for open/closed/tripped conditions, and for the

"service/connected", "test" and "withdrawn/disconnected" positions.

A manual device shall be provided for moving breakers between service, test and

withdrawn positions. Circuit breakers shall have provisions for padlocking in the test and

disconnect positions. The circuit breaker frame shall be earthed in all positions.

Outgoing motor starter feeders and power feeder modules shall be withdrawal type.


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Each breaker shall be equipped with a minimum of two normally open and two normally

closed auxiliary contacts in addition to those required by the drawings. All auxiliary contacts

shall be pre-wired to terminal strips.

Breaker protection requirements shall be as indicated in the SLDs.

Circuit Breakers shall have anti-single phase protection.

4.7 Air Circuit Breakers (Incomers)

Main incoming Air Circuit Breakers for the LV Switchboard shall be withdrawable type, 4

pole and shall be suitable to operate from external remote closing and opening/tripping

signals and shall include a series of trip facilities based on adjustable microprocessor based

trip releases along with motorised spring charged closed mechanism. The breaker shall be

mounted on a withdrawable carriage.

Air circuit breakers shall be able to be operated electrically and manually. Breakers shall

have 230V AC motorised spring charge stored energy operating mechanisms. Power

supply for spring charging motor shall be derived internally. Spring limit switches shall be

wired into closing circuit so as to protect breaker closing unless spring fully charged. A

single spring charging shall be sufficient for two-breaker operation (close and open).

The circuit breakers shall be in accordance with IEC 60947-2.

The release of the energy to close the breaker manually will be by means of a mechanical

push button, which ensures positive control operation. Electrical close will be initiated by

means of a release solenoid.

Trip device of each breaker shall be activated by the protection unit of respective feeder

manager. The circuit breaker trip device shall be powered by 230V AC UPS system.

All ACBs shall have a mechanical indicator to show if the stored energy mechanism is

charged or discharged.

The circuit breaker devices shall have padlockable facilities in the 'OFF' position.

Separate ‘ON/OFF’ indicating lamp shall also be provided.


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As a back-up protection, ACB shall be provided with a built-in tripping device, which shall

trip the breaker instantaneously upon closure out and existing fault (overcurrent and

earthfault).

Once closed, this feature shall be deactivated and tripping initiated when an external

electrical signal is sent to the trip coil.

The unit shall be provided with a ‘test’ position in which the circuit breaker contacts are in

fully disconnected position with only the control circuit connections remaining connected.

4.8 Moulded Case Circuit Breakers (MCCBs) (Incomers/Outgoers)

MCCBs shall be withdrawal type construction, fuse-free and fault-current limiting type,

quick-make and break-type and shall open and close all poles of the breaker

simultaneously.

MCCB shall be suitable to operate for external remote closing and opening/ tripping signals

and shall include a series of trip facilities based on adjustable thermo magnetic release.

All MCCBs shall have an interrupting rating greater than the fault current specified on the

datasheet / SLD.

Incoming circuit breaker (for 3 phase circuits) shall be four pole moulded case current

limiting type built-in over load, over current and earth faults protection.

Circuit breaker for motor feeders shall be three pole moulded case current limiting type.

Motor protection circuit breaker shall have protections for short circuit, over load against

missing or unbalanced phase and against locked rotor.

MCCB rated below 400A shall be equipped with adjustable thermo magnetic trip unit.

MCCB rated 400A and above shall be equipped with adjustable electronic solid-state/

microprocessor based trip unit.

RMS ultimate short-circuit breaking capacity, Icu shall not be less than the maximum short

circuit current specified at respective busbar. MCCB used for tie-in feeders shall be

equipped with undervoltage release with time delay.

HBC shall be type general purpose fuse links. The breaking capacity shall be equal to the

short circuit rating of the busbar system.


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4.9 Contactors

All contactors shall comply with IEC 60947-4-1 and shall be air break, electromagnetically

operated, three pole type.

All contactors shall be electrically held. Contactors shall be rated for uninterrupted duty and

intermittent duty class 12 to IEC 60947-4-1.

Contactors shall have an AC-3 utilisation category to IEC 60947-4-1 at rated full load

current of the outgoing module.

The pick-up voltage of the contactor shall not be less than 80% of the rated voltage and the

drop out voltage of the contactor shall be 65% of the rated voltage.

Spare auxiliary contacts shall be provided.

Motor contactors for reversing duty, where applicable, shall be electrically and mechanically

interlocked.

4.10 Current Transformers (CTs)

CTs shall be in accordance with IEC 60044-1.

The selection of appropriate class of protection CT shall remain the responsibility of the

SUPPLIER. The SUPPLIER shall size the CT to ensure correct operation of the protection

equipment. The SUPPLIER shall provide calculations to justify the selection.

The rated accuracy limit factor for protection CTs shall be selected such that the CT will not

saturate for the prospective RMS fault level of the switchgear (based on switchgear rating).

Measurement CTs shall be selected such that the nominal current is not less than 25% of

the CT rated current. In general, the transformation ratios of measurement CTs will be

indicated on the drawings.

CTs shall have a rated short-time current capability equal to that of the LV Switchboard

busbar short circuit rating. CTs shall be designed to prevent damage to instruments and

protection relays when their primary circuits are passing the rated short circuit current of the

LV Switchboard.

CT for measuring purposes should be of accuracy class 1 with an instrument security factor

such that the instruments are not energised at maximum fault current.


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The secondary current rating shall be 5A for ammeters and watt-hour metres mounted on

the LV Switchboard.

Protective CT shall be of accuracy class 5P except in cases where class 10P is specified as

adequate by the relay manufacturer. The short-circuit rating shall be at least 1 second if

applied for short-circuit protection.

CTs shall be installed so as to readily permit maintenance and replacement. "Through" type

CTs shall allow the cable to be withdrawn without damaging the termination of that cable.

Where CTs are installed on busbars, a removable link shall be provided to allow access for

removal and replacement of the CT.

CT secondary windings shall be wired to proprietary terminal blocks equipped with short-

circuiting disconnect links. These terminals shall be readily accessible and protected by a

removable transparent housing.

The common star point of three separate phase CTs shall be earthed at one point only by a

removable link or disconnect terminal.

CT circuit wiring connected to circuits external to the LV Switchboard shall be provided with

captive-type shorting links at the outgoing terminal.

Unless otherwise approved the secondary wiring of all current transformers shall be capable

of being left open circuited for one minute with the primary circuit under full load without

overheating or damage.

Where withdrawable relays are provided, the current transformer circuits shall be

automatically short-circuited when an associated protective relay is withdrawn from its case.

Test certificates and magnetisation curves shall be supplied for each protective current

transformer.

4.11 Voltage Transformers (VTs)

VTs shall be in accordance with IEC 60044-2 and shall be of class 3.

The SUPPLIER shall be responsible for the selection of the VT burden and shall provide

calculations to justify the selection. VTs shall have a burden rating with a spare capacity of

at least 50%.


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The secondary voltage of metering transformers shall be 110V.

One side of the low voltage winding of single phase VT and star point of three phase VT

shall be earthed via earthing link.

VT shall be designed that saturation of the VT cores does not occur when normal voltage is

applied to each winding.

VT accuracy class;

� Measuring VT : Class 1

� Protective VT : Class 3P

4.12 Relays, Switches and Indication lamps

4.12.1 Electrical Protective Relays

Protective relays shall be flush mounted.

Protective device shall be microprocessor based protective relay and shall be provided as

per relevant SLDs.

The resetting of indicators shall be effected from outside the relay case.

Protective and other relays provided for the initiation of trip circuits shall preferably have

manually reset indicators to show when operation has taken place and the type of fault

where applicable.

Provisions for testing relays shall permit the shorting of any current transformer secondary

and shall permit the selective disconnection of all circuits.

Each protective relay shall have provision for testing and calibrating the relay using an

external power source, without the need to disconnect the permanent wiring. Any additional

components such as test blocks necessary to achieve this shall be supplied.

4.12.2 Control Relays

Control relays shall comply with lEC 60947-5-1 and shall not be of the plug-in type. Control

relays shall be rated for their application and shall have a minimum rating as follows:

� 2A at 24 V DC inductive (DC-13)


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Control relays shall operate correctly between 85% and 110% supply voltage, measured at

the busbars.

Control relays shall remain energised without chatter at 75% supply voltage, measured at

the busbars.

4.12.3 Control Switches

The functional requirements of control switches are indicated on the drawings.

Push-buttons and related control switches shall comply with lEC 60947-5-1. They shall be

rated for their application or, as a minimum, comply with ratings stated as per drawings.

All push-button switches, except stop switches shall be recessed or shall have a full shroud

to prevent inadvertent operation.

All outgoing units incorporating a contactor shall be fitted with a stop push-button on the unit

door. The operating manual shall clearly indicate that the use of the stop push button for

isolating purposes is not acceptable.

Emergency stop push-buttons shall be of the stay put type, manually reset and coloured

red. Stop switches with mushroom heads shall have guard rings.

4.12.4 Indicating Lamps

Indicating lamps shall be provided on main ACB incomer sections as indicated on the

drawings with the following lamps:

� Breaker closed : Red

� Breaker open and reset for closing : Green

� Breaker trip under fault : Amber

� Trip circuit healthy : White

Indicating lamps shall be provided on main MCCB incoming/outgoing sections as indicated

on the drawings with the following lamps:




� Trip circuit healthy : White

Indicating lamps shall be provided on the front of each switchboard module for each

outgoing module as detailed in SLD drawings with the following indicating lamps:


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Each incoming module shall be provided with a common 'Lamp Test' push button, or similar

function to enable the proving of all indication elements.

In general, indicating lamps shall be rated for the same voltage as the control circuits of the

respective module or circuit breaker. All indicating lamps shall be flush mounted and of the

LED type.

4.12.5 External Control Supplies

LV Switchboard shall have control supplies derived from external, secure UPS power

supplies of the voltages indicated on the datasheets or drawings.

The tripping circuit power supplies for the incoming feeders of each bus section shall be

separate and shall be fed from the 230V AC UPS system installed in the platform.

4.12.6 Control Circuits

The nominal control circuit voltages within the LV Switchboard shall be as follows:

� ACB charging motor : 230 V AC, 50 Hz, single phase + neutral,

derived internally

� ACB control / tripping circuit : 230V AC, external secure source (UPS

supply)

� MCCB charging motor : 230 V AC, 50 Hz, single phase + neutral,

derived internally

� MCCB control / tripping Circuit : 230V AC, external secure source (UPS

supply)

� MCS and Contactor Control : 230 V AC, 50 Hz, single phase + neutral,

derived from within each module

� Emergency Shutdown (SIS/FGS) relays : 24V DC, external secure source

� PCS start/stop relays (Interposing relays) : 24V DC, external secure source

Each main circuit breaker shall have a dedicated control supply derived from a common

marshalling point located within the cable zone.

Looping of control supply conductors from module to module shall not be permitted.


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4.12.7 Field Motor Control Station (MCS)

Field MCS will be located adjacent to loads and shall include a local/off/remote selector

switch, a remote start pushbutton and a remote lock-off stop pushbutton, which will be

supplied and installed by others.

The MCS will be hard-wired to the respective outgoing module.

The remote stop / start pushbutton will have contacts which shall be hard-wired directly into

the contactor control circuit.

Motors and other loads may not have MCS installed in all cases. The module control-circuit

shall be arranged such that the control method can be changed by the positioning of

shorting links at the external terminals.

4.12.8 SIS/FGS Marshalling

Feeder and motor starter circuits shall be equipped with SIS close permissives wired in a

fail-safe configuration. There shall be one SIS relay per switchgear module.

The SIS relay shall have a coil voltage of 24V DC and shall be mounted in the Interposing

Relay Panel module.

4.13 LV Switchboard Modules

4.13.1 Main Incomer Modules

Main incoming circuit breakers shall comply with the general requirements mentioned in this

specification.

Incomer circuit breakers shall have the same continuous current rating as the busbars to

which they are connected.

Incomer circuit breakers shall, as a minimum, comprise of a circuit breaker, microprocessor

based protection relay, trip circuit supervisory relays, metering and protection current

transformers, voltage transformers (if required), inter-trip circuits and indicating lamps as

detailed in relevant SLDs.

For metering and protection relays, refer the relevant SLD for LV Switchboard. However

each incomer ACB / MCCB shall be provided with following minimum protection:


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� Earth fault

� Overcurrent

� Lockout relay

� Undervoltage

Incomer circuit breaker controls shall be fitted with supervisory relays for both the trip

circuits and control supply. The trip circuit supervision function shall be active with the circuit

breaker in both the open and closed positions.

An interlocking function shall be incorporated in the switchboard as per the operation matrix

indicated below:

Cause\Effect ACB-771

ACB-772

MCCB-773

MCCB-774

MCCB-775

Remarks

Main Diesel Generator running

CLOSE OPEN CLOSE CLOSE OPEN

Standby Diesel Generator running

OPEN CLOSE CLOSE CLOSE OPEN

Main & Standby Generator running

CLOSE CLOSE CLOSE CLOSE OPEN Parallel Operation

Temporary Power Supply (Future Requirement)

OPEN OPEN OPEN OPEN CLOSE

o Only manual closing/opening of MCCB-773, MCCB-774 & MCCB-775 is possible.

o MCCB-773 and MCCB-774 shall be interlocked in such a way that MCCB-774 shall be

closed only if MCCB-773 remain closed.

Where an analogue voltmeter is shown on the Metering and Protection Drawings, this shall

be supplied with a seven-position selector switch (R-Y, Y-B, R-B, R-N, Y-N, B-N, OFF),

connected to the incoming side of the circuit breaker. Similarly, where an analogue

ammeter is shown on the Metering and Protection Drawings, this shall be supplied with a

four-position selector switch (R, Y, B, OFF). The meters shall be suitably scaled to read

actual values in voltage and current. The SUPPLIER shall provide full details on method

used for fault protection of wiring to these metering circuits.

4.13.2 Outgoing Modules

Motor starters and feeders shall be of modular design with non-heating bus stabs.


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All external circuit-breaker operating handles shall have provisions for padlocking in the

'OFF' position.

Each compartment door shall be mechanically interlocked with the associated circuit

breaker operating handle such that the door cannot be opened while the isolator is in the

closed position. A defeat mechanism for this interlock shall be provided should it be

necessary to gain access to inspect the unit without interrupting the service.

Outgoing modules providing similar functionality and rated for identical service shall be fully

interchangeable.

Ammeters shall be provided for all outgoing motor feeders.

Outgoing modules shall conform to one of the following general types:

� Motor Starter Module

� MCCB Feeder Module

Each outgoing module, where specified with an integral control circuit, shall have facility for

a direct hard-wired connection to each of the following external control devices.

� Motor Control Station (MCS)

� Safety Instrumented System (SIS)

� Process Control System (PCS) or Local Control Panel

Where any of the above control devices are not installed, the outgoing module design shall

allow for external wiring jumpers to be fitted to bypass any mandatory signal conditions. The

jumpers shall be fitted to the control terminals on the fixed portion of the switchgear.

4.13.3 Motor Starter and MCCB Feeder Modules

Motor starters shall conform to the requirements of IEC 60947-4-1 (type 2 - melt free

coordination). Motor starter shall as minimum comprise of MCCB, contactor, thermal

overload relay, ammeter, indications for running (red), stopped (green) and tripped (yellow),

emergency stop and reset push buttons. Thermal overload reset push button shall be easy

accessible from the panel front.

Control power for motor starters shall be derived from within each module from its own

phase neutral (230VAC). The control circuit shall be protected by use of two-pole MCB.

The utilisation category AC-3 (starting of squirrel cage motors, switching off motors during

running) shall be applied. For motors in inching or reversing rotating service, utilisation


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category AC-4 shall be used. For special loads, such as transformers, capacitors, lighting,

etc. a suitable current rating and utilisation category shall be selected by the manufacturer.

Overload protection relays shall be installed in all phases and shall include protection

against single phasing (at least 10% faster) and shall be at least of trip class 10 in

accordance with IEC 60947-4-1. These relays shall be of the temperature compensated

type.

Power contactors shall as minimum be rated 115% according to nominal motor current

rating. Motor starters shall be suitable for direct-on-line starting, unless otherwise stated in

relevant datasheets and SLDs.

Relays shall be manually resettable after opening of the compartment cover. The sensitivity

of the relays shall not exceed 3% of the rated nominal motor current or 6A, whichever is

greater. The relays shall be equipped with a clear trip indication on the relay.

All motor starters shall be equipped with interface provisions for motor anti condensation

heater supply.

Each motor starter shall be supplied with the following indicating flush mounted LED lamps:

� Run indication : Red

� OFF indication : Green

� Tripped/Fault indication : Amber

Each motor starter shall be equipped with current measuring device at the front door of

each cubicle.

Motor protection shall be provided by each individual motor starter. Its operation shall be

completely independent of other motor starter.

The contactor feeder module shall be as per the motor starter module but without a thermal

overload relay. All contactor feeder modules shall be equipped with core balance earth fault

protection.

Core balance earth fault protection shall be provided for all power feeders.

4.13.4 Interposing Relay Panel (IRP)

The IRP shall be a part of electrical LV Switchboard.


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The IRP shall be provided to ensure proper interface in the control and signal cabling

between the electrical and instrumentation requirements. The IRP shall contain an interface

terminal strip for instrumentation cable connections at one side and for the electrical cable

at the other side. Terminals accommodating ON-OFF signal/command lines or analogue

instrument signal lines shall be fitted with appropriate isolating facilities as required.

The IRP shall contain PCS/LCP remote start/stop and SIS trip signals.

From IRP onwards, further processing and engineering of signals towards the

instrumentation control shall form part of the instrumentation work.

All interface signals between electrical equipment to instrumentation system shall be via

Interposing Relay Panel.

All Interposing relays shall have a minimum of four (4) contacts two "NO" and two "NC".

All relays shall be 24V DC, 5A output contact rating.

All relays shall be provided with LED indicates and shall be complete with hold down clip.

All internal wiring between relays and individual module terminal boards shall be completed

by the SUPPLIER.

PVC cable trunking complete with lid shall be provided for internal and external wiring.

PVC cable trunking shall be Critchley type open slot betaduct or approved equal and shall

be sufficient to accommodate all internal and external wiring.

Internal wiring shall be arranged neatly in perforated plastic trunkings, run along the main

axis of the panel. Cables branching of the main cable trunking shall be arranged and tied

neatly by cable tie.

Unless otherwise specified the Interposing Relay Panel shall comply with the requirements

of BS 5486 part-1.

4.13.5 Spare Units

Fully equipped, spare motor starters and feeder modules shall be provided for each LV

Switchboard section as detailed in the single line drawings.


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4.13.6 Spaces

10% of spare spaces shall be provided in the LV Switchboard.

Spaces shall be equipped with a blank door cover, terminal strips and terminal strip

markings.

Spaces shall be arranged so that they may be fully equipped without de-energising the

section of the LV Switchboard. The panels shall include a label with description "Empty

Compartment, Maximum Current “ A".

4.14 Anti-Condensation Heaters

Long life, low temperature strip heaters shall be provided to prevent condensation in every

vertical section of the LV Switchboard. SUPPLIER shall provide suitable rated heaters in the

LV Switchboard. SUPPLIER shall connect space heaters via suitable rated MCBs.

Anti-condensation heaters required in the LV Switchboard shall be as following:

� Be supplied from the 230V AC normal power supply derived internally via an MCB in

combination with an earth leakage protecting device of 30mA sensitivity.

� Wired to a common terminal block in the compartment for each switchgear

� Have an indicating RED lamp with the Label "Heater Supply On"

� Space heater bus shall be continuous and shall have facilities for isolating individual bus

section for maintenance purpose.

4.15 Cables and Wiring

4.15.1 Internal Wiring

Insulated copper wires flame retardant reduced propagation to IEC 60332-3 shall be used

for internal wiring.

Wiring to heaters and any other heat emitting devices shall have insulation rated for 110°C

or higher.

All control and secondary wiring shall have flexible, multi-stranded, tinned copper

conductors, with a cross-section not less than 1.5mm2. Wiring shall be insulated to voltage

grade 0.6/1 kV. CT wiring shall be sized against the related circuit burden, and shall not be

smaller than 4 mm2.


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All wiring shall be one continuous length from terminal to terminal. Joints or splicing shall

not be permitted. All spare and unused auxiliary contacts shall be wired to terminal blocks.

Terminal blocks shall have separate terminals for incoming and outgoing wires. No more

than two wires may be connected to any terminal, but individual terminals shall be provided

for each outgoing conductor.

When more than two conductors are required to be connected together, additional

connections shall be made by terminals interconnected with solid links.

Insulating barriers shall be inserted between terminal blocks for circuits of different voltages.

Terminals remaining live when a functional unit is isolated are to be fully shrouded and fitted

with a label "Danger Volts Isolate Elsewhere". Terminals for tripping supplies shall

be labelled "Tripping Supply".

Ferrules shall be clearly and indelibly marked and shall not be affected by moisture or oil.

Hand printed ferrules are not acceptable.

Ferrules shall be fitted to both ends of all wires and shall require disconnection of the wire to

remove the ferrule. Ferrules shall be identified by approved drawings.

Terminal blocks shall be arranged and positioned to afford easy access for carrying out

external cable terminations, testing, inspection and maintenance. Each terminal block shall

be provided with minimum 10% spare terminals and compartmentally separated.

4.15.2 Cable Entry and Access

All cable entries to the LV Switchboard shall be from the top. The assembly shall be suitably

braced to support the weight of the incoming cables referred to within the datasheets.

Further to the requirements of IEC 60364, wherever practical, appropriate grommets or

glands shall be used to protect cable insulation where such cables pass through holes in

panels or cubicles. Such devices shall be selected so as not to reduce the required IP rating

of the cubicle.

Access for external cables shall be arranged so that with any necessary covers removed to

facilitate installation of the cables to a single compartment, the remainder of the equipment

maintains a degree of protection of at least IP40.


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4.15.3 Cable Termination

Cables terminating at stud or screw type terminals shall be fitted with crimp type ring tongue

terminals. Flexible conductors terminating in plain tunnel type terminals shall be fitted with

crimp type pin terminals.

Un-drilled gland plates shall be provided unless otherwise specified. Gland plates shall be

brass. All gland plates shall be fitted with a sealing gasket.

Gland plates for terminating single core cables of all incomers shall be non-magnetic type

whereas gland plates for others shall be brass type.

Cable gland plate general arrangement drawings shall be provided by the SUPPLIER for

confirmation of sizes by DOTL/CONTRACTOR.

4.16 Nameplates and Labels

Permanent nameplates or labels shall be provided to identify each control device, meter,

relay, indicating light, circuit breaker compartment and etc. Equipment and auxiliary relays

within the components shall be suitably identified as well. In addition, labels shall be

provided as appropriate to convey operating instructions, warning notices, rating data and

other general information.

Labels shall be engraved Traffolite firmly fixed with corrosion resistant proof rivets or self-

tapping screws. Label colours shall be as follows:

� Black letter in white background for indication

� Black letter on yellow background for instruction

� White letter on red background for warning or caution.

Rating plates for apparatus that will be installed outdoor shall be of stainless steel.

Plates showing equipment numbers shall be of “Resopal”, white-black-white and shall be

fixed in such a way that they are easy to replace.

Insulation sheathing of electrical traced items shall have warning labels on regular intervals

that are well visible.

Components shall be numbered according to the relevant IEC standards. Name plates and

labels shall be in English.

hm

Highlight

hm

Highlight


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4.17 Insulation Materials

Insulating materials for use in the LV Switchboard shall be of high quality, mechanically

strong, flame-retardant, moisture resistance, anti-tracking and shall be halogen free as

practical.

4.18 Mounting Frame

Floor mounting frame for installation of panel inside electrical room (by bolting) shall be

supplied loose by the SUPPLIER. The mounting bolt shall be accessible during section

panel installation.


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5.0 OTHER REQUIREMENTS

5.1 Spare Parts

The SUPPLIER shall provide all necessary spare parts for the followings:

� Pre-commissioning, commissioning and start-up spares (supplied loose)

� List of recommended one year operational spares with detail terms of description,

model, quantity, unit price etc., and shall be approved by DOTL.

5.2 Special Tools

The SUPPLIER shall identify all necessary special tools required to perform routine

maintenance and any other recommended tools for specialised procedures. Special tools

shall be itemised and priced with the Tender.

5.3 Painting Requirements

The treatment and protection of the metalwork shall be in accordance with manufacturer's

standard but shall include cleaning, degreasing, rust resisting primers and paint finishes that

provide effective protection against corrosion. The painting shall be as per the minimum

requirements specified in the Standard Specification for Painting (STDS-GE-SPE-001).

5.4 Marking, Packing, Transportation and Storage Requirements

A factory made corrosion-resistant nameplates shall be installed on the external side of the

LV Switchboard enclosure. The following shall be indicated on the nameplates:

� Client Name

� Project Name

� Purchase Order Number

� Equipment title and tag number

� Number of phases

� Rated values of voltage and frequency in a power network

� Rated current of busbar system

� Rated peak and short time withstand current and withstand time

� Protection degree (IP code)

� Weight

� Board design marking

The LV Switchboard materials, tools for hook-up and pre-commissioning works and spare

parts shall be preserved before packing.


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All equipment likely to become loose in transit shall be removed and separately packed.

All equipment shall be produced no earlier than 1 year before delivery.

Measures for preservation and packing of the equipment with complete set of materials,

accessories, spare parts and tools shall provide their normal transportation and storage for

1 year under operating conditions specified above from the date of delivery to the

Turkmenistan base.

The SUPPLIER shall be responsible for preparation of the equipment for sea freight,

delivery to fabrication yard (panel shall be wrapped with vacuum packed type, water tight,

and protected by wooden box) and completion of all required preservation for storage in

sub-tropical climates (for a maximum period of 12 months) from the date of receipt.

Items liable to be damaged during shipment shall be dismantled, shipped separately and

reinstalled at the site. Such items shall be tagged. All connections shall be marked

correspondingly to facilitate field assembly. All connections shall be provided with thread

protectors or flange blanks to prevent damage during shipping and handling.

A careful inspection shall be made to ensure that all operating instructions and label plates

are in place, legible and have not been obscured during painting operations. Each item shall

be clearly identified with the SUPPLIER’s name, address, Purchase Order and tag number.

The shipping crates shall be constructed of wood and suitably packed to protect all items

against damage during the shipment and storage. Miscellaneous shall be tagged or marked

with the tag item number for which they are intended. All such parts shall be suitably boxed,

firmly attached to the main item and shipped with the unit.

Protection shall be provided against atmospheric corrosion while in transit and while in

outdoor storage.

Lifting points and the center of gravity shall be clearly identified on the equipment packages.

5.5 Testing and Acceptance

All testing shall be carried out at the SUPPLIER’S test facility. Test equipment shall be

supplied by the SUPPLIER and shall be calibrated within six months of the test date. The

minimum scope of testing is summarised below. The SUPPLIER shall supply an ITP with

the Tender.


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The SUPPLIER shall provide DOTL with at least 14 calendar days advance notice to

witness tests performed in either the SUPPLIER'S shop or his Sub-SUPPLIER shops.

SUPPLIER shall provide material conformity certificate from a recognised authority for each

type of equipment/material and accessories.

5.5.1 Type Test

Type Tests shall be carried out with supervision and certification by a recognised testing

authority. The tests shall comply with the requirements of IEC 60439-1.

On completion of tests and before dispatch of the LV Switchboard from the SUPPLIER'S

works, the SUPPLIER shall supply a full set of test documents to DOTL/CONTRACTOR.

The test documents shall include, but not be limited to, all of the test data for the following

Type Tests:

� Temperature rise test

� Short-Circuit withstand tests

� Dielectric type tests

� Lightning Impulse test.

Where the standard allows the choice of two impulse levels, these tests shall be at the

lower level.

Where previous type testing has been completed on equipment of identical design, type test

documentation may be submitted in lieu of performing each of the listed type tests.

5.5.2 Routine Test

Prior to delivery, each LV Switchboard unit shall undergo the following routine tests and

checks. Tests shall comply with the requirements of IEC 60439-1. All tests may be

witnessed by DOTL/CONTRACTOR. Full written test reports shall be submitted to DOTL on

completion of the tests.

� Safety check for exposed electrical components.

� Degree of protection of the switchgear enclosure.

� Point to point continuity tests.

� Insulation dielectric tests of all circuits.

� Tests to prove functionality of all control wiring, mechanical linkages and interlocks.

� Verification of all protection devices.

� Primary injection of all voltage transformers to confirm ratio and polarity.

� Primary injection of all current transformers to confirm CT ratios.


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� Primary current injection test of all ACB and MCCB.

� Verification of equipment performance with respect to voltage and frequency tolerances.

� Visual inspection of overall finish, painting, welds, metal works, lifting lugs, fastening,

insulation, terminations, fixings etc.

� Dimensional checks - mounting, terminals, leakage paths, centre lines, overall

dimensions and weight.

� Check of switchgear auxiliaries and accessories against specification requirements

including function testing.

� Check of the rating plate, nameplate and any additional markings and labels required by

the specifications.

� Protection Relay Calibration.

� To perform protection relay and ACB/MCCB setting by competent person.

5.5.3 Inspection and Test Plan

SUPPLIER shall include an ITP in their documents. The ITP shall list all inspections and

tests proposed for the equipment by the SUPPLIER, between the date of ordering and the

date of delivery.

The SUPPLIER shall be responsible for the planning and execution of all inspections and

tests, but DOTL'S representative shall have the right to witness any or all of the

manufacturing, inspection or tests.

DOTL/CONTRACTOR and the SUPPLIER shall sign off the final version of the ITP, which,

thereafter, shall form part of the Contract documents.

The SUPPLIER shall notify DOTL/CONTRACTOR, at least two weeks in advance, of the

date on which any of the inspections or tests nominated as Hold or Witness points on the

ITP are due to be carried out.

Certificates of Test shall be provided for each item of equipment to prove it has been

satisfactorily tested to meet all requirements of its appropriate manufacturing standards,

whether or not witnessed by DOTL/CONTRACTOR.

Where appropriate, test certificates shall state values for all test results. Tests for which the

results are indicated as pass or fail shall be qualified by the relevant acceptance criteria.


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5.5.4 Commissioning and Startup

The SUPPLIER shall identify any special requirements or recommendations for SUPPLIER

support during installation, testing, commissioning and start up of the equipment supplied.

DOTL'S final acceptance of the equipment will be subject to a performance test once the

equipment has been installed and commissioned.

SUPPLIER shall provide procedures and checklist for equipment pre-commissioning and

commissioning including parameters for performing acceptance test.

5.5.5 Site Support

The SUPPLIER shall provide details of their after sales support capability. SUPPLIER shall

advise their nearest service representative and nearest service facility to the fabrication

yard and the facility location.

5.6 Certification Requirements

An official certificate issued by recognised International Classification Society is obligatory

to prove that the manufacturer’s Quality Management System meets the requirement of ISO

9001:2008 Standards. Availability of a certificate for compliance of ISO 14001 Standard is

encouraged.

SUPPLIER shall also provide the manufacturer’s Test Certificate to prove that the

equipments are tested and meet the requirements of relevant standards.

5.7 Warranty Obligation

Guaranteed term is specified to be (18) months from delivery date or twelve (12) months

after the package have been successfully commissioned offshore, whichever comes first.

During the guaranteed term, the SUPPLIER at his own expense and effort, within the

shortest possible period to eliminate any faults or failures occurred in the LV Switchboard

and replace the required components.

The period during which the LV Switchboard cannot be used due to defects is not included

in the guaranteed term. During the guaranteed term the SUPPLIER at his own expense re-

supplies spare parts and products consumed to eliminate the failure.


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5.8 SUPPLIER Quality Requirements

The SUPPLIER shall ensure that purchased product conforms to the specified

requirements.

The SUPPLIER shall have an established and documented Quality System as a means of

ensuring that product conforms to specific requirements.

SUPPLIER shall select Sub-SUPPLIERS on the basis of their ability to meet contract

requirements, including quality requirements. The SUPPLIER shall establish and maintain

records of acceptable Sub-SUPPLIERS. Purchase Orders to Sub-SUPPLIERS placed in

support of the main Purchase Order shall not relieve the SUPPLIER from any obligations

specified in the order.

Provision shall be made for access by DOTL and/or their representatives, to the

SUPPLIER’S premises and to those of Sub-SUPPLIERS, following Purchase Order award,

for the purposes of surveillance and/or Quality System Audit. Verification by a DOTL

representative shall not absolve the SUPPLIER of the responsibility to provide acceptable

products nor shall it preclude subsequent rejection.

SUPPLIER shall provide objective evidence at bid submission that they operate an effective

quality system appropriate to the scope of supply. The evidence may be in the form of

either:

� SUPPLIER’s Quality Manual or description of SUPPLIER’s Quality System, or

� Where the SUPPLIER’s system has been approved by the independent accredited

certification body, the Certificate of Approval, together with a list of available procedures,

may be submitted instead of the Quality Manual.

SUPPLIER shall submit their ITPs which shall include:

� Those inspections and test performed by the SUPPLIER or Sub-SUPPLIER.

� The requirements for the inspections and tests (i.e. DOTL, Industry, Code, or

SUPPLIER Standard Procedures).

� Description of Operation/Test/Inspection (i.e. sequence of operation, test and inspection

for each main manufacturing activity).

� The Organisation responsible for performing them.

The ITP as agreed and accepted by DOTL shall be deemed part of the contractual quality

requirements of the Purchase Order.


Doc No : Z00B-EL-SPE-1-0552-04-00

Rev No : 00




Z00B-EL-SPE-1-0552-04-00-00

5.9 SUPPLIER Documentation Requirements

SUPPLIER document requirements shall comply with the requirements given under

Supplier Document Requirements List (Refer Appendix 3)

SUPPLIER shall submit the list of deviations from this specification along with the bid.

All documentation shall be submitted in English stating the parameters in the Metric

System.

Engineering Subcontractor EPIC Contractor Client APPENDIX

rnz integrated (m) sdn bhd


taah. San. Ve tic. Ltd. Şti.

Z00B-EL-SPE-1-0552-04-00-00

APPENDIX 1

REFERENCE DRAWINGS/DOCUMENTS





Z00B-EL-SPE-1-0552-04-00-00

No Drawing / Document No. Description Rev

1. Z00B-EL-LAY-1-0552-39 Layout WHP – Electrical Equipment Room

Layout 00

2. Z00B-EL-LAY-1-0552-74 Layout LQP – Electrical Equipment Room

Layout 00

3. Z00B-EL-SLD-1-0552-01 Single Line Diagram – Electrical LV

Switchboard WHP 00

4. Z00B-EL-LAY-1-0552-50 Single Line Diagram – Electrical LV

Switchboard LQP 00

5. Z00B-EL-LAY-1-0552-01 Interposing Relay Panel Termination Diagram

WHP 00

6. Z00B-EL-LAY-1-0552-50 Interposing Relay Panel Termination Diagram

LQP 00

7. STDS-GE-SPE-001 Standard Specification For Painting 2

8. STDS-GE-DBS-003 Isolation and Maintenance Philosophy B

9. STDS-EL-SPE-001 Standard Specification for Electrical Design &

Installation B





Z00B-EL-SPE-1-0552-04-00-00

APPENDIX 2

DATASHEETS

Client :

:

:

:

EPIC Contractor Engineering Subcontractor Item Tag No. : Z00B-S-770

Service : LV SWITCHBOARD - WHP

ZHDANOV B TURKMENISTAN

LOCATION Indoor, Air Conditioned, Offshore

ELEVATION 15 mtrs above Sea Level

TEMPERATURE Min: -6 °C Max: 43 °C

Minimum gets to -20°C with wind chill.

MAXIMUM RELATIVE HUMIDITY

HAZARDOUS AREA CLASSIFICATION Non Hazadous

0.30G (Strength level earthquake, 400 Years )

DESIGN LIFE 25 Years

APPLICABLE CODES & STANDARDS IEC 60439, IEC 60947, IEC 60529

SYSTEM VOLTAGE ± 10% V

SYSTEM FREQUENCY ± 5% Hz

SYSTEM EARTHING LV: Solidly Earthing

ASSEMBLY EXTERNAL DESIGN Metal Clad

INTERNAL SEPERATION Form 4, Type 2

WITHDRAWABLE / PLUG-IN / FIXED Incomer - Withdrawable (ACB)

Outgoers - Withdrawal (MCCB)

MOUNTING : (FRONT LINE / BACK TO BACK) Floor Standing (Front Line Only)

ACCESS : (FRONT SIDE / BACK SIDE) Front Side Only

CABLE ENTRY FOR INCOMING SUPPLY / TYPE Top & Copper

CABLE ENTRY FOR FEEDER / TYPE Top & Copper

GLAND PLATE Removable, Undrilled, Refer Section 4.15.3

DOOR Single

DEGREE PROTECTION (IP) IP 44 to IEC 60529

SYSTEM VOLTAGE 400 VAC ± 10%

16

6

11

13

29

30

17

26

25

27

28

14

12

23

24

15

ELECTRICAL SUPPLY SYSTEM

19

20

21

31

7

8

DESIGN DATA

TYPE18

22

9

10 SEISMIC LOAD

Rev.No 00

PURCHASER'S REQUIREMENT

3

5

4

2 ENVIRONMENTAL CONDITION

DESCRIPTION1

DATASHEET

LV SWITCHBOARD

95%

Z00B-EL-SPE-1-0552-04-00

Document No. Z00B-EL-DAT-1-0552-16-00

Sheet No. 1 OF 2

SUPPLIER DATA*

Requisition No.

rnz integrated (m) sdn bhd(325798-x)


EPIC OF WELLHEAD PLATFORM

& LIVING QUARTERS FOR ZHDANOV B



PHASE / WIRE 3 Phase + Neutral + Earth, 5 wire

FREQUENCY 50Hz ± 5%

SHORT CIRCUIT CURRENT (Sym,rms) 25 kA, 1 Sec

NEUTRAL SYSTEM Solidly Grounded

RATED OPERATIONAL VOLTAGE 400V

RATED CURRENT 1600 A (LV SWITCHBOARD - WHP)

RATED SHORT-TIME WITHSTAND CURRENT 25kA Sym., 1 Sec.

RATING BUS 1600 A (LV SWITCHBOARD - WHP)

BUSBAR LOCATION *

CONDUCTOR (COPPER / ALUMINIUM) Copper, Silver-plated

BARE / INSULATED Fully Insulated

SURGE ARRESTERS Not Required

NEUTRAL BUS Required

BUS BRACING RATING 25kA

RMS SYMMETRICAL, 1 SEC 25kA

CONDUCTOR (COPPER / ALUMINIUM) Copper

ACB

TRIPPING CIRCUIT External 230V AC, UPS Supply

CONTROL CIRCUIT Internal 230V AC for control circuit

SWITCHBOARD HEATER 230V AC, 1Ph, 50Hz (Internal)

SPRING CHARGING MOTOR 230V AC (Internal)

SWITCHBOARD SPACE HEATER (Y / N) Required

- MANUAL / AUTOMATIC Auto w/ thermostat control

MCCB







RELAYS

PROTECTIVE RELAYS (FIXED / WITHDRAWABLE) Microprocessor based withdrawable70

71

69

68

37

73

72

65

66

52

63

54

53

55

47

41

46

38

67

BUSBAR

EARTH BUS

43

64

60

61

59

44

45

57

62

56

51

40

ELECTRICAL CHARACTERISTICS

32

31

58

33

34

35

36

42

50

48

39

49

AUXILIARY / CONTROL VOLTAGES

74

REV

ISSUED FOR BID

ISSUED FOR REVIEW

JPDATSS

DM/RM

DATE DESCRIPTION DATE

AT TKJ

CLIENT APP'DPREPARED CHECKED APPROVED

SS JPDISSUED FOR PURCHASE AT20/04/12

12/03/12

06/01/12

00

A2

A1

Client :

:

:

:


Service : LV SWITCHBOARD - WHP


SHORT CIRCUIT TESTING AUTHORITY *

BUSBAR / CABLE SIZE & SHORT CIRCUIT RATING *

GROUNDING BUSBAR / CABLE SIZE *

ENCLOSURE TYPE *

MAIN SWITCHBOARD MAKE & TYPE *

LANGUAGE English

MATERIAL, COLOUR ETC. As per Specification

MAIN LABEL (FRONT / BACK) Front

FUNCTIONAL UNIT LABELS (FRONT / BACK) Front

PAINTING SPECIFICATION As per Standard Specification for Painting STDS-GE-SPE-001

Refer Appendix 4

COLOUR RAL 7032

WIDTH x DEPTH x HEIGHT (noted-2) (*) mm x (*) mm x (*) mm

TOTAL WEIGHT (*)

HEAT DISSIPATION Incomer - Withdrawable (ACB)

NUMBER & SIZE OF PACKING UNIT (*)

CENTRE OF GRAVITY To be indicated

INSPECTION BY BUYER Required

ROUTINE TESTS Required

MOUNTING CHANNELS & FIXING ACCESSORIES Required (Supply Loose for Site Installation)

LIFTING EYEBOLTS Required

BREAKER HANDLING TRUCK Required

SET OF SAFETY DEVICES SUPPLIER to advise

SPACEs & SPAREs (%) Spares as per SLD & 10% space

FUTURE EXTENSION SIDE (RIGHT/LEFT/BOTH) Not Required

DOOR LOCKING Required

PADLOCKING FACILITIES Required

SPACE HEATERS Required

INSULATED BUS-COLOR CODED Required

UL LABEL Not Required

POWER FACTOR CORRECTION CAPACITORS Not Required

INDICATING LIGHTS LED Required

START/STOP PUSHBUTTONS Required

WIRING (NEMA CLASS & TYPE) Class II & Type B

NOTES

SUPPLIER TO REVIEW ABOVE DATA AND FILL-IN THE REQUIRED DATA, MARKED (*).

ALL DATA SHALL BE CONFIRMED BY SUPPLIER.

THE DIMENSION OF THE PANEL SHALL BE LIMITED TO 10000mm (W) X 800mm (D) x 2200mm (H).

ALL INTERNAL WIRING BETWEEN RELAYS AND INDIVIDUAL MODULE TERMINAL BOARDS SHALL BE COMPLETED BY THE SUPPLIER.

INTERNAL WIRING SHALL BE THE MULTI-STRANDED, LOW-SMOKE, FLAME RETARDANT TYPE (TO IEC 60332), WITH A MINIMUM SIZE OF 1.5mm².

ALL COMPONENTS IN LINE WITH POWER CIRCUIT SHALL WITHSTAND THE RATED FAULT CURRENT AS INDICATED.

THE INTERPOSING RELAY PANEL SHALL BE A PART OF ELECTRICAL MAIN SWITCHBOARD.

INTERNAL WIRING BETWEEN INTERPOSING RELAY PANEL AND MOTOR STARTER OR POWER FEEDER PANEL SHALL BE BY THE SUPPLIER.

CT WIRING SHALL BE MULTI-STRAND, LOW SMOKE, FLAME RETARDANT TYPE (TO IEC 60332) WITH A MINIMUM SIZE OF 4mm².

Z00B-EL-SPE-1-0552-04-00


Sheet No. 2 OF 2

74

85

79

80

GENERAL REQUIREMENT

LABEL

DATASHEET

LV SWITCHBOARD

Requisition No.

Rev.No

78

00

84

77

81

73

82

83

75

76

8)

9)

86

7)

96

97

98

5)

6)

1)

2)

3)

4)

99

100

113

114

115

116

117

118

106

107

108

112

119

120

121

103

104

105

94

109

95

93

91

87

101

102

88

110

111

ACCESSORIES AND MISCELLANOUS

92

SWITCHBOARD ARRANGEMENT

89

90

TEST AND INSPECTION






Z00B-EL-DAT-1-0552-16-00_app 2

Client :

:

:

:


Service : LV SWITCHBOARD - LQP


LOCATION Indoor, Air Conditioned, Offshore

ELEVATION 15 mtrs above Sea Level

TEMPERATURE Min: -6 °C Max: 43 °C

Minimum gets to -20°C with wind chill.

MAXIMUM RELATIVE HUMIDITY

HAZARDOUS AREA CLASSIFICATION Non Hazadous

0.30G (Strength level earthquake, 400 Years )

DESIGN LIFE 25 Years

APPLICABLE CODES & STANDARDS IEC 60439, IEC 60947, IEC 60529

SYSTEM VOLTAGE ± 10% V

SYSTEM FREQUENCY ± 5% Hz

SYSTEM EARTHING LV: Solidly Earthing

ASSEMBLY EXTERNAL DESIGN Metal Clad

INTERNAL SEPERATION Form 4, Type 2

WITHDRAWABLE / PLUG-IN / FIXED Incomer - Withdrawable (MCCB)

Outgoers - Withdrawal (MCCB)

MOUNTING : (FRONT LINE / BACK TO BACK) Floor Standing (Front Line Only)

ACCESS : (FRONT SIDE / BACK SIDE) Front Side Only

CABLE ENTRY FOR INCOMING SUPPLY / TYPE Top & Copper

CABLE ENTRY FOR FEEDER / TYPE Top & Copper

GLAND PLATE Removable, Undrilled, Refer Section 4.15.3

DOOR Single

DEGREE PROTECTION (IP) IP 44 to IEC 60529


PHASE / WIRE 3 Phase + Neutral + Earth, 5 wire

FREQUENCY 50Hz ± 5%

SHORT CIRCUIT CURRENT (Sym,rms) 25 kA, 1 Sec

NEUTRAL SYSTEM Solidly Grounded

RATED OPERATIONAL VOLTAGE 400V

RATED CURRENT 500 A (LV SWITCHBOARD - LQP)

RATED SHORT-TIME WITHSTAND CURRENT 25kA Sym., 1 Sec.

RATING BUS 500 A (LV SWITCHBOARD - LQP)

BUSBAR LOCATION *

CONDUCTOR (COPPER / ALUMINIUM) Copper, Silver-plated

BARE / INSULATED Fully Insulated

SURGE ARRESTERS Not Required

NEUTRAL BUS Required

BUS BRACING RATING 25kA

RMS SYMMETRICAL, 1 SEC 25kA

CONDUCTOR (COPPER / ALUMINIUM) Copper

ACB







MCCB







RELAYS

PROTECTIVE RELAYS (FIXED / WITHDRAWABLE) Microprocessor based withdrawable

REV

95%

9

SEISMIC LOAD

DATASHEET

LV SWITCHBOARD

Requisition No.

1 DESCRIPTION

Z00B-EL-SPE-1-0552-04-00


Sheet No. 1 OF 2

Rev.No 00

PURCHASER'S REQUIREMENT SUPPLIER DATA*

2 ENVIRONMENTAL CONDITION

3

4

5

7

6

10

11

10

8

DESIGN DATA

11

12

13

14

15

16 TYPE

17

18

19

20

21

22

23

24

25

26

27

28 ELECTRICAL SUPPLY SYSTEM

29

30

31

32

33

34 ELECTRICAL CHARACTERISTICS

35

36

37

38 BUSBAR

39

40

41

42

43

44

45

46

47 EARTH BUS

48

49

50 AUXILIARY / CONTROL VOLTAGES

51

52

53

54

66

55

56

57

58

59

60

67

68

69

70

71

61

62

63

64

65

00 20/04/12 ISSUED FOR PURCHASE SS AT JPD

A2 12/03/12 ISSUED FOR BID SS AT JPD

A1 06/01/12 ISSUED FOR REVIEW DM/RM AT TKJ

DATEDATE DESCRIPTION PREPARED CHECKED APPROVED CLIENT APP'D






(325798-x)

Client :

:

:

:


Service : LV SWITCHBOARD - LQP


SHORT CIRCUIT TESTING AUTHORITY *

BUSBAR / CABLE SIZE & SHORT CIRCUIT RATING *

GROUNDING BUSBAR / CABLE SIZE *

ENCLOSURE TYPE *

MAIN SWITCHBOARD MAKE & TYPE *

MAKE & TYPE - MAIN INCOMER *

LANGUAGE English

MATERIAL, COLOUR ETC. As per Specification

MAIN LABEL (FRONT / BACK) Front

FUNCTIONAL UNIT LABELS (FRONT / BACK) Front

PAINTING SPECIFICATION As per Standard Specification for Painting STDS-GE-SPE-001

Refer Appendix 4

COLOUR RAL 7032

WIDTH x DEPTH x HEIGHT (noted-2) (*) mm x (*) mm x (*) mm

TOTAL WEIGHT (*)

HEAT DISSIPATION Incomer - Withdrawable (MCCB)

NUMBER & SIZE OF PACKING UNIT (*)

CENTRE OF GRAVITY To be indicated

INSPECTION BY BUYER Required

ROUTINE TESTS Required

MOUNTING CHANNELS & FIXING ACCESSORIES Required (Supply Loose for Site Installation)

LIFTING EYEBOLTS Required

BREAKER HANDLING TRUCK Required

SET OF SAFETY DEVICES SUPPLIER to advise

SPACEs & SPAREs (%) Spares as per SLD & 10% space

FUTURE EXTENSION SIDE (RIGHT/LEFT/BOTH) Not Required

DOOR LOCKING Required

PADLOCKING FACILITIES Required

SPACE HEATERS Required

INSULATED BUS-COLOR CODED Required

UL LABEL Not Required

POWER FACTOR CORRECTION CAPACITORS Not Required

INDICATING LIGHTS LED Required

START/STOP PUSHBUTTONS Required

WIRING (NEMA CLASS & TYPE) Class II & Type B

NOTES

SUPPLIER TO REVIEW ABOVE DATA AND FILL-IN THE REQUIRED DATA, MARKED (*).

ALL DATA SHALL BE CONFIRMED BY SUPPLIER.

THE DIMENSION OF THE PANEL SHALL BE LIMITED TO 6000mm (W) X 800mm (D) x 2200mm (H).

ALL INTERNAL WIRING BETWEEN RELAYS AND INDIVIDUAL MODULE TERMINAL BOARDS SHALL BE COMPLETED BY THE SUPPLIER.

INTERNAL WIRING SHALL BE THE MULTI-STRANDED, LOW-SMOKE, FLAME RETARDANT TYPE (TO IEC 60332), WITH A MINIMUM SIZE OF 1.5mm².

ALL COMPONENTS IN LINE WITH POWER CIRCUIT SHALL WITHSTAND THE RATED FAULT CURRENT AS INDICATED.

THE INTERPOSING RELAY PANEL SHALL BE A PART OF ELECTRICAL MAIN SWITCHBOARD.

INTERNAL WIRING BETWEEN INTERPOSING RELAY PANEL AND MOTOR STARTER OR POWER FEEDER PANEL SHALL BE BY THE SUPPLIER.

CT WIRING SHALL BE MULTI-STRAND, LOW SMOKE, FLAME RETARDANT TYPE (TO IEC 60332) WITH A MINIMUM SIZE OF 4mm².

DATASHEET

LV SWITCHBOARD

Requisition No. Z00B-EL-SPE-1-0552-04-00


Sheet No. 2 OF 2

Rev.No 00

73 GENERAL REQUIREMENT

74

75

76

77

78

79

80 LABEL

81

82

83

84

85

86

87

88 SWITCHBOARD ARRANGEMENT

89

90

91

92

93

94 TEST AND INSPECTION

95

96

97 ACCESSORIES AND MISCELLANOUS

98

99

100

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

116

117

118

119

120

121

1)

2)

3)

4)

5)

6)

7)

8)

9)






Z00B-EL-DAT-1-0552-17-00_app 2





Z00B-EL-SPE-1-0552-04-00-00

APPENDIX 3

SUPPLIER DOCUMENT REQUIREMENTS LIST


APPENDIX 3

PAGE 1 of 3 rnz integrated (m) sdn bhd



Z00B-EL-SPE-1-0552-04-00_app 3

APPLICABLE TO : �PROPOSAL � PURCHASE � AS BUILT/FINAL DATE: 20/04/12 REV: 00

� OWNER : DRAGON OIL (TURKMENISTAN) LTD.

SITE : ZHDANOV B WELLHEAD PLATFORM & LIVING QUARTERS, CASPIAN OFFSHORE, TURKMENISTAN

SERVICE : LV SWITCHBOARD

SEE NOTES FOR FURTHER DESCRIPTION OF CODES AND REQUIREMENTS.

SDRL CODE

DESCRIPTION PROPOSAL REVIEW REVIEW

NEED DATE

FINAL FINAL NEED DATE

A.00 INTERFACE INFORMATION Drawings and documents within this class shall comprise all information which may interface with other facilities of PURCHASER, and are of major importance for platform facilities design.

A.01 Cable Schedule √ 6 WAFO √

A.02 Functional Description √ √ 6 WAFO √

A.03 General Arrangment Drawings √ √ 6 WAFO √

A.04 System Block Diagram √ √ 6 WAFO √

A.05 Outline and Foundation Loading Diagrams √ 6 WAFO √

A.06 Single Line Diagram √ 6 WAFO √

A.07 Supplier Document Requirements List (SDRL) – SUPPLIER to Submit

√ √ 6 WAFO √

A.08 Weight Data Sheet √ √ 6 WAFO √

A.09 Supplier Safety Management Manual √

B.00 DESIGN INFORMATION

Drawings and documents within this class shall provide detail design information to allow verification of compliance with PURCHASER’s specifications.

B.01 Assembly Drawings √ 6 WAFO √

B.02 Completed SUPPLIER’s technical exception form

√

B.03 Design, manufacturing and delivery plan √ √ 6 WAFO √

B.04 Equipment Brochures / Literature / Datasheet √ √ 6 WAFO √

B.05 Inspection and Test Plan (ITP) √ √ 6 WAFO √

B.06 Quality Plan √ √ 6 WAFO √

B.07 QA Manual √

B.08 Cabinet / Components List √ √ 6 WAFO √

B.09 Cross Section Drawings or Views √ 6 WAFO √

B.10 Detail Drawings √ 6 WAFO √

B.11 Detailed Functional Design Specification √ 6 WAFO √

B.12 Earthing Layout Details √ 6 WAFO √

B.13 Information on Input / Output Hardware √ 6 WAFO √

B.14 Instrument Hook-Ups √

B.15 Control and Schematics Wiring Diagrams √ 6 WAFO √

B.16 Parts Lists (Technical Specification of Materials)

√ 6 WAFO √

B.17 Schedule of Manufacturer’s Recommended Spares for Commissioning / Start-up and First Year’s Operation.

√ √ 6 WAFO √

B.18 Spare Part List and Interchangeability Record (SPIR)

√ 6 WAFO √

B.19 Interpanel Wiring Diagram √ 6 WAFO √


APPENDIX 3




Z00B-EL-SPE-1-0552-04-00_app 3

B.20 CT /PT Sizing Report √ 6 WAFO √

SUPPLIER DOCUMENT REQUIREMENTS LIST (SDRL) – CONTINUED

SDRL CODE

DESCRIPTION PROPOSAL REVIEW REVIEW

NEED DATE

FINAL FINAL NEED DATE

C.00 TESTING PROCEDURES

These documents shall demonstrate to the PURCHASER that the testing methods are acceptable.

C.01 FAT Procedures √ 6 WAFO √

C.02 SAT Procudures √ 6 WAFO √

D.00 RECORDS, REPORTS AND CERTIFICATES

These documents are required in order to demonstrate that material and equipment comply with specifications

D.01 AS-Built documentation √

D.02 Cable continuity and resistance test report √

D.03 Certificate of Compliance √ 6 WAFO √

D.04 FAT Test Report √

D.05 SAT Test Report √

D.06 Relay Calibration Certificate √

D.07 Nameplate Information √

D.08 Surface Preparation and Painting √

E.00

INSTRUCTIONS FOR INSTALLATION, OPERATION, AND MAINTENANCE

These documents shall comprehensively cover the delivered equipment, and shall give personnel at all levels necessary and sufficient information for safe, correct, and efficient installation, operation and maintenance of the equipment, system and/or plant.

E.01 Instruction for Lifting and Transport to Fabrication Yard and during Load-out.

√

E.02 Instruction for Unpacking, Inspection and Storage

√

E.03 Instruction for Installation Assembly Erection (Onshore & Offshore)

√

E.04 Instruction for Packing and Preservation during Transport and Storage before and after Installation

√

E.05 Instruction for Commissioning √

E.06 Instruction for Operation √

E.07 Instruction for Maintenance √

E.08 List of Special Tools for Operation, Removal, Installation and Maintenance Purposes

√ √

E.09 User / Operating Manuals – System Package √

F.00 Final Manufacturer’s Data Book (note-1) √


APPENDIX 3




Z00B-EL-SPE-1-0552-04-00_app 3

SUPPLIER DOCUMENT REQUIREMENTS LIST (SDRL) – CONTINUED

Abbreviations Used: Milestone WAFO Weeks After Firm Order Firm Order WPTP Weeks Prior To Production Production Start WPTT Weeks Prior To Test/Process Test/Process

WAT Weeks After Test/Process Test/Process

WPTD Weeks Prior To Delivery Delivery

WAD Weeks After Delivery

FR For Review

FA For Approval

NOTES:

1. FINAL DATA BOOK SHALL BE IN 2 SEPARATE BOOKS BOOK 1: TO CONTAIN DOCUMENTS LISTED IN SDRL CODES A, B, E, AS ABOVE (MAY BE IN ONE OR MORE

VOLUMES) BOOK 2: TO CONTAIN DOCUMENTS LISTED IN SDRL CODES C, D, AS ABOVE (MAY BE IN ONE OR MORE

VOLUMES)

2. STANDARD SIZE FOR DRAWINGS IS A3. LANGUAGE SHALL BE IN ENGLISH, UNITS IN S.I. UNITS.

3. DOCUMENTS SHALL BE IN 80 GMS A4 SIZE OF PAPER.

4. O WAD: MEANS SUBMISSION ALONG WITH DELIVERY.

5. UPON APPROVAL BY PURCHASER, SUPPLIER SHALL SUBMIT 6 COPIES OF THESE FINAL DOCUMENTS WITHIN 3 WEEKS STAMPED AS AFC.

6. REQUIREMENTS FOR PRINTS AND REPRODUCIBLES. WITH BID : 4P FOR REVIEW AND COMMENT : 6P FINAL ISSUE : 6P + 1C (P = PRINTS, C = COMPUTER FILE.)

7. FINAL DATA BOOK SHALL INCLUDE ALL ENGINEERING “AS-BUILT” INFORMATION ON DRAWINGS AND

“FINAL” ON MANUAL & REPORTS.

8. A COPY OF THE FINAL DOCUMENTATION SHALL BE IN ELECTRONIC FORMAT. THE DRAWINGS PRODUCED SHALL BE IN DRAWING EXCHANGE (.dwg) AND ALL DOCUMENTS SHALL BE IN PORTABLE DOCUMENTS FILES (.pdf).

9. THE FINAL ELECTRONIC DOCUMENTATION SHALL BE DELIVERED IN CD-ROM FORMAT. SUPPLIER SHALL INCLUDE THE COST OF SCANNING THE HARD COPY DOCUMENTS IF THESE ARE NOT READILY AVAILABLE IN (.pdf) FORMAT.





Z00B-EL-SPE-1-0552-04-00-00

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