zehnder comfoair 550in such cases, heat removal by what is known as “free cooling” helps: the...

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Ventilation Unit Zehnder ComfoAir 550 TS108 - 1 2015.03.23 Use The ComfoAir 550 ventilation unit was developed for residential and small commercial buildings. It combines maximum comfort, simple operation and very high efficiency. The CA550 moves up to 324 cfm of air at 0.80" wc Efficiency The integrated cross-counterflow heat exchanger achieves an efficiency of up to 84% (according to testing by the Passive House Institute). For user comfort this means no unpleasant cold drafts, because the supply air is heated nearly to room temperature, even when external temperatures are very low. Fans The supply fan and extract fan are driven by efficient DC motors. Differential pressures in the supply and extract air distribution systems can be adjusted thanks to individual control. The especially quiet fans can be adjusted to the required volumetric flow in 1% increments. The air volumes of the selectable stages can be set to between 29 cfm and 324 cfm. Filters The CA550 is equipped with two class G4 filters (MERV 7/8). An optional class F7 pollen filter (MERV 13) is available for fresh air intake. Installation The CA550 can be wall-mounted or floor-mounted (with optional base). Connections for air and wiring are on the top of the unit. The condensate drain is located on the bottom of the unit. Operation The CA550 is controlled by the ComfoSense control unit, typically installed in the living area. Maintenance Maintenance of the CA550 is limited to periodic cleaning or replacement of the filters accessible from the front of the unit. The exchanger core should be inspected and cleaned annually (depending on outside air quality). Please see the unit manual for additional servicing tasks. Frost protection If the ventilation unit is operated without an optional geothermal heat exchanger, condensate in the extract air may freeze. The frost protection setting prevents this by variably reducing the supply air volume. An optional, integrated electric preheater warms incoming fresh air to prevent the heat exchanger from freezing even at very low temperatures. ComfoSense controller Filter G4 Filter F7

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  • Ventilation Unit Zehnder ComfoAir 550

    TS108 - 1 2015.03.23

    Use The ComfoAir 550 ventilation unit was developed for residential and small commercial buildings. It combines maximum comfort, simple operation and very high efficiency. The CA550 moves up to 324 cfm of air at 0.80" wc

    Efficiency The integrated cross-counterflow heat exchanger achieves an efficiency of up to 84% (according to testing by the Passive House Institute). For user comfort this means no unpleasant cold drafts, because the supply air is heated nearly to room temperature, even when external temperatures are very low.

    Fans The supply fan and extract fan are driven by efficient DC motors. Differential pressures in the supply and extract air distribution systems can be adjusted thanks to individual control. The especially quiet fans can be adjusted to the required volumetric flow in 1% increments. The air volumes of the selectable stages can be set to between 29 cfm and 324 cfm.

    Filters The CA550 is equipped with two class G4 filters (MERV 7/8). An optional class F7 pollen filter (MERV 13) is available for fresh air intake.

    Installation The CA550 can be wall-mounted or floor-mounted (with optional base). Connections for air and wiring are on the top of the unit. The condensate drain is located on the bottom of the unit.

    Operation The CA550 is controlled by the ComfoSense control unit, typically installed in the living area.

    Maintenance Maintenance of the CA550 is limited to periodic cleaning or replacement of the filters accessible from the front of the unit. The exchanger core should be inspected and cleaned annually (depending on outside air quality). Please see the unit manual for additional servicing tasks.

    Frost protection If the ventilation unit is operated without an optional geothermal heat exchanger, condensate in the extract air may freeze. The frost protection setting prevents this by variably reducing the supply air volume. An optional, integrated electric preheater warms incoming fresh air to prevent the heat exchanger from freezing even at very low temperatures.

    ComfoSense controller

    Filter G4 Filter F7

  • Ventilation Unit Zehnder ComfoAir 550

    TS108 - 2 2015.03.23

    Bypass During summer nights and in the “shoulder” seasons of spring and fall with strong sunshine, the house can become too warm, while the outside temperature remains pleasantly cool. In such cases, heat removal by what is known as “free cooling” helps: The CA550 is equipped with a standard automatic bypass for just this purpose, and diverts 100% of the relatively warm extract air from the heat exchanger, introducing cool supply air to the space.

    Options

    • Humidity recovery with the Zehnder enthalpy exchangerWhen the CA550 is fitted with an enthalpy exchanger core, the humidity from the extracted air is partly transferred to the fresh supply air. In this case, the process of drying out the house in dry winter months is delayed. Additionally, there is no condensate that must be drained from the ComfoAir. Therefore a condensation drain is not necessary with an enthalpy exchanger.The Zehnder enthalpy exchanger provides the ideal hygienic solution. Supply and extract air flows are kept completely separate so there is no transfer of odors or bacteria.

    • Pollen filter (F7/MERV 13)A pollen filter installed in the intake air line (upstream of the heat exchanger) keeps the inside of the house pollen-free and reduces particulates, spores and germs so occupants can breathe freely in times of increasing allergies.

    • Zehnder ComfoFond-L ground-coupled heat exchangerThe ComfoFond-L uses the ground as passive storage via a brine(glycol) loop. In summer, it transfers heat from intake air to the ground and in winter it withdraws heat from the ground to warm the incoming supply air.

    • Open fire programThe ventilation system can be installed in a home with a fireplace, wood stove, etc. but must be accounted for in the control unit. By indicating in the ComfoSense control unit the presence of a fireplace, negative pressure and possible back-drafting of unpleasant fumes and/or harmful gases can be avoided.

  • Ventilation Unit Zehnder ComfoAir 550

    TS108 - 3 2015.03.23

    Benefits

    • Comfort ventilation up to 324 cfm• Heat recovery with an efficiency of up to 84% (according to PHI)• Moisture recovery with optional Zehnder enthalpy exchanger• Low power consumption thanks to DC motors• Automatic summer bypass• Frost protection function• Quick, safe installation, maintenance and servicing• Simple operation• Optional, integrated electric pre-heater• Can be coupled with ComfoFond geothermal heat exchanger• Integrated controller for geothermal heat exchanger• Filter replacement indicator• CO2 control (optional)• Relative humidity control (optional)

    Article Numbers

    L = supply air left

    R= supply air right

    VV = integrated electric pre-heater

    Product Article Number Reference Number CA550 HRV-L 471 332 210 9252 CA550 HRV-R 471 332 215 9253

    CA550 HRV-VV-L 471 332 230 9305

    CA550 HRV-VV-R 471 332 235 9436

    CA550 ERV-L 471 332 450 9254

    CA550 ERV-R 471 332 455 9255

    CA550 ERV-VV-L 471 338 540 9437

    CA550 ERV-VV-R 471 338 545 9438

    Accessories Article Number Reference Number 655 010 215 9257 642 300 140 9287

    ComfoSense controller

    ComfoAir 550 Assembly Base

    Waterless P-Trap 990 201 330 9362

    Filters Article Number Reference Number G4 (MERV 7/8) 1pc 006 040 202 9240 F7 (MERV 13) 1pc 006 040 250 9241

    ZRectangle

    ZLine

    ZTypewritten TextExhaust Air Out

    ZRectangle

    ZTypewritten TextOut door Air In

    ZLine

    ZRectangle

    ZLine

    ZTypewritten TextSupply Air In

    ZRectangle

    ZLine

    ZTypewritten TextReturn Air Out

    ZRectangle

    ZRectangle

    ZTypewritten TextComfo Air 550 Left

    ZTypewritten TextComfo Air 550 Right

    ZRectangle

    ZRectangle

    ZRectangle

    ZRectangle

    ZTypewritten TextOut door Air In

    ZTypewritten TextSupply Air In

    ZTypewritten TextExhaust Air Out

    ZTypewritten TextReturn Air Out

    ZLine

    ZLine

    ZLine

    ZLine

  • Ventilation Unit Zehnder ComfoAir 550

    TS108 - 4 2015.03.23

    Technical Specifications

    Heat Exchanger:

    Fans:

    Filters:

    Polystyrene

    ECM direct current, radial fans

    (2) Class G4 (MERV 7/8), F7 (MERV 13) optional

    Condensate Connection: 32mm

    Air Duct Connection: 7” ID nominal (x4)

    Electrical Connection: 230v, 50-60Hz

    Acoustic Performance: Extract air (min – max): 28 - 63 dB(A)

    Supply air (min – max): 35 - 79 dB(A)

    Heat Recovery: 84% (according to PHI)

    Volumetric Flow: 29cfm - 324cfm

    Power Consumption: 13W – 350W

    Dimensions: Height: 31.5”

    Width: 28.5”

    Depth: 22.4”

    Weight: 103.6 pounds (47kg)

    Versions: ComfoAir HRV 550-L

    ComfoAir HRV 550-R

    ComfoAir HRV 550-VV-L

    ComfoAir HRV 550-VV-R

    ComfoAir ERV 550-L

    ComfoAir ERV 550-R

    ComfoAir ERV 550-VV-L

    ComfoAir ERV 550-VV-R

    Manufacturer: Zehnder Group Nederland B.V.

    Lingenstraat 2 8028 PM Zwolle

    NETHERLANDS

  • TS108 - 5

    28.5" 22.2"

    7.9"

    7.0"

    10.4"

    Ø 32

    8.2"

    19.3"

    8.2"

    31.5

    "22

    .4"

    4.9"

    11.1

    "

    19.7

    "

    31.5

    "

    31.1

    "

    Space requirements for electrical connection

    Space requirements for electrical connection

    Space requirements for servicing

    Location of Condensate drain right-hand unit

    Location of Condensate drain left-hand unit

    Ventilation Unit Zehnder ComfoAir 550

    Dimensional drawing

    2015.03.23

    Floor

    10"

    min

    .

    ZLine

    ZLine

    ZLine

    ZLine

  • 987654321

    Ventilation unit Zehnder ComfoAir 550

    "WC4.01

    3.61

    3.21

    2.81

    2.41

    2.00

    1.61

    1.20

    0.80

    0.40

    0 59 118 177 235 294 353 412 471 530 cfm

    TS108 - 6

    Stage Speed Air volume Pressure Power

    consumption

    Current

    consumption

    COS φ Installed noise level

    Weight

    Qv Δ P st Extract air Supply air

    % cfm " WC W A (-) dB(A) dB(A) lb

    ComfoAir 550Zehnder

    (1) Absent 15% 29 0.02 13 0.12 0.47 28 35 103.6

    (2) 30% 82 0.12 26 0.22 0.51 38 50

    (3) Stage 1 40% 106 0.24 41 0.35 0.51 44 58

    (4) 50% 132 0.40 69 0.57 0.53 48 63

    (5) 60% 165 0.60 110 0.86 0.56 52 67

    (6) Stage 2 70% 194 0.86 160 1.21 0.57 55 71

    (7) 80% 224 1.14 220 1.65 0.58 59 74

    (8) 90% 253 1.45 310 2.22 0.61 63 78

    (9) Stage 3 100% 271 1.65 350 2.459 0.62 63 79

    Zehnder ComfoAir 550

    2015.03.23

  • Zehnder ComfoAir 550Ventilation unit

    Sound, supply air

    Ventilation unit

    Type Speed 125 Hz

    Acoustic performance at the intake air connection

    250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz

    ComfoAir 550 9 78 78 79 69 70 66 53

    ComfoAir 550 8 78 77 77 67 69 65 52

    ComfoAir 550 7 75 75 73 66 66 61 48

    ComfoAir 550 6 73 72 70 63 63 56 43

    ComfoAir 550 5 70 70 66 58 58 51 38

    ComfoAir 550 4 67 68 61 53 53 44 32

    ComfoAir 550 3 63 65 55 45 44 35 24

    ComfoAir 550 2 56 55 47 37 37 25 14

    ComfoAir 550 1 45 39 29 26 21 9 12

    Sound, extract air

    Ventilation unit Acoustic performance at the extract air connection

    Type Speed 125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz

    ComfoAir 550 9 67 66 63 51 49 42 33

    ComfoAir 550 8 66 65 64 50 47 41 3

    ComfoAir 550 7 63 62 60 48 45 37 27

    ComfoAir 550 6 60 60 54 45 41 33 23

    ComfoAir 550 5 57 57 50 41 37 28 20

    ComfoAir 550 4 52 55 46 36 32 21 18

    ComfoAir 550 3 46 51 38 29 25 14 13

    ComfoAir 550 2 45 44 33 27 18 8 11

    ComfoAir 550 1 40 29 22 20 3 6 13

    Sound, unit emission

    Ventilation unit

    Type Speed

    Acoustic performance at the extract air connection

    125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz db(A)

    ComfoAir 550 9 57 56 53 46 44 54

    ComfoAir 550 8 56 55 52 45 43 53

    ComfoAir 550 7 53 52 50 42 40 50

    ComfoAir 550 6 50 49 48 39 36 48

    ComfoAir 550 5 47 47 46 34 32 45

    ComfoAir 550 4 44 45 39 30 27 41

    ComfoAir 550 3 38 41 32 24 21 35

    ComfoAir 550 2 37 36 27 20 15 28

    ComfoAir 550 1 26 29 20 19 17 25

    TS108 - 7 2015.03.23

  • Ventilation unit Zehnder ComfoAir 550

    Zehnder America, Inc. · 540 Portsmouth Ave. · Greenland, NH 03840 · USA

    T +1 603 422 6700 · Toll Free: 888 778 6701 · F +1 603 422 9611

    [email protected] · www.zehnderamerica.com

    TS108 - 8 2015.03.23

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