zoomlion quy450 crawler crane - bigge crane and rigging · 2015. 8. 5. · the maximum single rope...

2010

.4

QUY 450Zoomlion QUY450 Crawler Crane

Contents

II. Technical Descriptions

01020304

11121213141414

I. External Dimensions and Main Parameters

1. External Dimensions of Crane during Superlift Operations with Main Boom2. External Dimensions of Crane during Superlift Operations with Luffing Jib3. Main Performance Parameters4. External Dimensions and Weight of Main Transport Components

5. Boom System6. Mechanisms7. Systems8. Safety Devices9. Control Room10. Hook11. Optional Devices

IV. Lifting Performance

12. Lifting Characteristics Curves of Main Boom13. Lifting Characteristics Curves of Light Duty Boom14. Lifting Characteristics Curves of Main Boom + Fixed Jib15. Lifting Characteristics Curves of Luffing Jib16. Lifting Characteristics Curves of Main Boom during Crane Superlift Operations17. Lifting Characteristics Curves of Light Duty Boom during Superlift Operations18. Lifting Characteristics Curves of Luffing Jib in Superlift Operating Mode19. Lifting Characteristics Curves of Main Boom + Heavy Fixed Jib

1719212529313339

III. Description of Boom Assembly 15

Vision Creates the FutureExpert ise Heavy Industry Sci-Tech

1. External Dimensions of Crane during Superlift Operations with Main Boom

01 02

2. External Dimensions of Crane during Superlift Operations with Luffing Jib

I. External Dimensions and Main Parameters

R15000/13000/11000

110679800

3580

1733

5000

93508000

1630

1350

66901700

492

Swiveling radius R8288

R15000/13000/11000 1900

173350

00

2557

Vision creates the future

03 04

4. External Dimensions and Weight of Main Transport Components

Crawler assembly

Length

Width

Height

Weight

11070mm

1910mm

1630mm

34.3t

Base section of main boom

Width

Height

Weight (including winch)

Length 11670mm

3080mm

2980mm

16.5t

Top section of main boom

Width

Height

Weight

Length 6180mm

2780mm

2720mm

3.95t

6m section of main boom

Width

Height

Weight

Length 6180mm

2780mm

2520mm

3.12t

12m section of main boom

Length

Width

Height

Weight

12180mm

2780mm

2520mm

5.69t

Maximum lifting capacity/radius

Heavy duty boom

Light duty boom

Deadweight of crane with basic boom

Length of fixed jib

Maximum lifting capacity with fixed jib

Maximum lifting capacity with luffing jib

Working angle of main boom in crane operation with luffing jib

Longest main boom + longest luffing jib

Swiveling speed

Traveling speed

Gradeability

Ground pressure

Main machine transport dimensions L×W×H

Speed of

single rope

on drum

Engine

StandardSuperlift

StandardSuperlift

StandardSuperlift

StandardSuperlift

StandardSuperlift

Primary lifting

Secondary lifting

Luffing

Luffing of tower crane

Superlift luffing

Gooseneck lifting

Power/rotational speed

Torque/rotational speed

Emissions standard

t/m/m

t/m/m

m

mm

mm

tm

t

°

°

m

m

t

°

mm

m/min

m/min

m/min

m/min

m/min

m/min

rpm

km/h

%

MPa

mm

kW/rpm

Nm/rpm

mm

400 6×

450 12×

24~84

36~84

48~102

78~126

370

12~36

80

10, 30

78 + 36

84 + 12

10015

24~84

142/14

225/14

65, 75, 85

60 + 7284 + 84

0~143

0~143

0~2 × 50

0~122

0~143

0~108

0~1.1

0~1.6

30

0.14

15500 3100 3400× ×

360/1800

2200/1300

T3

8000 9800 1350× ×

With mast

3. Main Performance Parameters

RemarksValuesItems Unit of measurement

Main boom + fixed jib

Main boom + heavy fixed jib

Maximum lifting capacity with heavy fixed jib

Setting angle of heavy fixed jib

Length of luffing jib

Distance between track centers × crawler contact length × crawler shoe width

t

tSetting angle of fixed jib

Main machine (excluding main and auxiliary winches)

Length

Width

Height

Weight

15500mm

3100mm

3400mm60.3t (including mast)48.4t (excluding mast and main luffing winch)


05 06

Top section of luffing jib

Width

Height

Weight

Length 8070mm

2340mm

2360mm

3.5t

6m section of luffing jib

Width

Height

Weight

Length 6140mm

2340mm

2100mm

1.86t

12m section of luffing jib/A

Width

Height

Weight

Length 12140mm

2340mm

2100mm

3.5t/3.83t

Base section of superlift mast

Width

Height

Weight

Length 12210mm

2660mm

2560mm

13.5t

Top section of superlift mast

Width

Height

Weight

Length 6400mm

2550mm

2320mm

6.8t

Width

Height

Weight

Length 12140mm

2385mm

1930mm

4.1t

12m section of main boom A

Width

Height

Weight

Length 12180mm

2780mm

2540mm

5.69t

Length

Width

Height

Weight

5270mm

2780mm

2380mm

2.53t

450t tower head

Width

Height

Weight

Length 3220mm

2430mm

1080mm

3.55t

300t tower head

Width

Height

Weight

Length 3220mm

2430mm

1080mm

2.7t

100t tower head + base section of luffing jib +

front bracing pole of luffing jib

Length

Width

Height

Weight

18000mm

2510mm

3180mm

12.4t

Rear bracing pole of luffing jib

Width

Height

Weight

Length 15145mm

2320mm

1000mm

4.8t


Transition section of light duty boom

Intermediate section of superlift mast

07 08

400t hook

Width

Height

Weight

Length 1800mm

916mm

3062mm

7.2t

250t hook

Length

Width

Height

Weight

1800mm

912mm

2482mm

5.9t

100t hook

Length

Width

Height

Weight

970mm

800mm

1965mm

4.1t

Base section of fixed jib

Width

Height

Weight

Length 6190mm

1580mm

1330mm

0.75t

12m section of fixed jib

Width

Height

Weight

Length 12100mm

1450mm

1480mm

1.25t

Top section of fixed jib

Width

Height

Weight

Length 6450mm

1450mm

1800mm

1.1t

Bracing pole of fixed jib

Width

Height

Weight

Length 7360mm

1490mm

660mm

0.98t

Base section of heavy fixed jib

Width

Height

Weight

Length

Connection bracket of fixed jib

Width

Height

Weight

Length 12100mm

1450mm

1480mm

0.33t

Gooseneck boom

Width

Height

Weight

Length 2560mm

870mm

1330mm

0.22t

Top section of heavy fixed jib

Width

Height

Weight

Length

Bracing pole of heavy fixed jib

Width

Height

Weight

Length

6190mm

1580mm

1330mm

0.75t

6450mm

1450mm

1800mm

1.3t

7360mm

1490mm

660mm

0.98t


09 10

Width

Height

Weight

Length 6700mm

2400mm

1062mm

4.8t

10t counterweight block

Width

Height

Weight

Length 2400mm

1700mm

455mm

10t

Ballast weight frame of vehicle body

Width

Height

Weight

Length 2270mm

2320mm

780mm

1t

5t counterweight block

Width

Height

Weight

Length 2400mm

1700mm

365mm

5t

Main lifting winch

Width

Height

Weight

Length 1920mm

1280mm

1250mm

5.6t

Mast + main luffing winch

Width

Height

Weight

Length 12474mm

3145mm

1440mm

12.8t

Landing wheel

Width

Height

Weight

Length 2340mm

1865mm

1035mm

0.7t

Auxiliary outrigger

Width

Height

Weight

Length 2985mm

460mm

1275mm

1.7t

50t hook

Width

Height

Weight

Length 700mm

800mm

1965mm

2.65t

16t hook

Length

Width

Height

Weight

530mm

530mm

1155mm

0.9t

Counterweight frame

Width

Height

Weight

Length 2200mm

2622mm

1890mm

5.2t


Base frame of counterweight during superlift operations

11 12

Traveling speed: 0~1.6km/h.

Gradeability: 30%.

Crawler tensioning: the tensioning oil cylinder is controlled by a standalone pump station, making adjustment is fast, easy and reliable.

Comprised of the mast, mast jack-up oil cylinder, and auxiliary hydraulic system, etc., the mast jack-up mechanism is used during self-assembling/disassembling (or relocating) of the whole machine, where mast can be jacked up beyond 90° perpendicular from its horizontal position to make it easy to connect the anchoring rods, assemble the boom, and mount the crawler assembly.

The operational oscillating oil cylinder allows the control room to rotate by 90° from the side of the rotating platform to the front of the rotating platform, thus reducing the overall width of the crane and making it easier to transport.

The control room's luffing is controlled with oil cylinders; when lifting to a especially high height, the control room can luff upwards by 20°, thereby dramatically expanding the driver's field of vision.

The outrigger jack-up and crawler self-mounting and dismounting mechanism is comprised of the undercarriage outriggers, outrigger oil cylinders, outrigger valves, and crawler power pin, etc. The outrigger jack-up mechanism is the primary load carrying mechanism during the crawler self-mounting and dismounting process. The crawler self-mounting and dismounting mechanism lifts and installs the crawler assembly using the mast and mast jack-up mechanism, and uses the power pin to connect the chassis frame and the crawler assembly together. When no auxiliary lifting equipment is available, the outrigger jack-up and crawler self-mounting and dismounting mechanism can independently mount and dismount the crawler assembly, thereby improving operational efficiency, reducing the manual work intensity, and avoiding the risks involved in manual control.

The hydraulic system is comprised of a main pump, control valve, hydraulic motor, hydraulic oil tank, and cooler, etc.

The hydraulic system employs one of the world's most advanced pump control systems, imported products from Germany are used for all major components such as the pump, motor, and main return valve to help save energy and ensure high efficiency, high reliability, and long service life.

Main hydraulic pump: variable plunger pump with tandem gear pump, which is powered by the engine.

Oil source for auxiliary mechanisms: variable displacement constant pressure pump.

Main control valve: pilot electrohydraulic control valve.

Main circuit control method: control is provided by the pump control system and control handle.

Control of auxiliary mechanisms: solenoid change valve block, equipped with unloading overflow valve.

Outrigger control: multi-way solenoid valve operated by the electronic control box.

Capacity of hydraulic oil tank: 1000L.

Oil filter: oil return line oil filter, precise filter for control oil circuit.

Cooler: aluminum radiator, with hydraulic motor driven fan.

DC 24V, negative ground, 2 x 195AH batteries.

The electrical components of the vehicle primarily include: power supply, engine starter, engine misfiring, indicator lights, alarms, lighting devices, fans, windshield wipers, horn, lifting height limiters, hydraulic oil cooling fans, digital display monitor, PLC controller, load moment limiter system, engine preheater, and safety devices, etc.; these appliances ensure that the crane will operate safely and provide a comfortable working environment for the driver and other workers. The whole vehicle employs

Mast jack-up mechanism

Control room swiveling and luffing mechanism

Outrigger jack-up and crawler self-mounting and dismounting mechanism

Hydraulic system

Electrical system

6. Mechanisms

Primary and secondary lifting mechanisms

Luffing mechanism

Slewing mechanism

Traveling mechanism

The primary and secondary lifting mechanisms are each comprised of an imported variable displacement axial plunger hydraulic motor, balance valve, speed reducer, normally closed brake, and wire ropes. They can be controlled independently of other mechanisms.

The wire ropes used are completely non-rotating and anti-twisting wire ropes, imported from Germany.

A synchronizing controller is available for when the primary and auxiliary mechanisms are working synchronously.

Winch #3, i.e. the gooseneck lifting winch, is an optional component; its maximum single rope speed is 110m/min.

The luffing mechanism and superlift luffing mechanism are both comprised of an imported variable displacement axial plunger hydraulic motor, balance valve, speed reducer, normally closed brake, and wire ropes.

The main luffing mechanism is comprised of an imported fixed-displacement axial plunger hydraulic motor, balance valve, speed reducer, normally closed brake, and wire ropes.

The wire ropes used are completely non-rotating and anti-twisting wire ropes, imported from Germany.

The maximum single rope speed of the main luffing winch is 2×50m/min.

The maximum single rope speed of the tower luffing winch is 122m/min.

The maximum single rope speed of the superlift luffing winch is 143m/min.

The slewing mechanism employs a closed-type two-driving-two slewing mechanism, and is comprised of a fixed-displacement hydraulic motor, gear speed reducer, brake, pinions and slewing bearings.

The slewing mechanism is equipped with a controllable slip-turn function to reduce shock and allow for higher stability during initiation and braking.

The slewing mechanism employs original imported triple-row-roller external geared slewing bearings to provide strong carrying capacity and high precision, thereby ensuring slewing stability and accuracy.

The slewing mechanism offers stepless speed regulation within the range of 0~1.1r/min.

The traveling mechanism is a four-motor dual-reducer type; the hydraulic motor, traveling speed reducer and balance valve are all imported from Germany. The two crawlers are controlled by two different handles, allowing for a variety of traveling actions such as straight line traveling, unilateral steering, differential steering, pivotal steering, and driving with load, etc., thus offering a high level of mobility, maneuverability and flexibility.

7. Systems

Wire rope diameter

Wire rope length

Single rope tension

Main and secondary lifting

winches

28mm

830m

158kN

Wire rope diameter

Wire rope length

Single rope tension

Main luffing winch

28mm

300m × 2

158kN

Wire rope diameter

Wire rope length

Single rope tension


winches

28mm

700m

158kN

Wire rope diameter

Wire rope length

Single rope tension


winches

28mm

950m

158kN

④Crane operation with heavy fixed jib - Length of main boom: 36~84m

Length of heavy fixed jib: 12 m

① Crane superlift operation with main boom - Length of main boom: 36~84m

Length of light duty boom: 78~126m

Superlift operating mode

The boom system offers two operating modes, i.e. standard operating mode and superlift operating mode; the boom is of a truss-type structure, imported high strength tubing is used for the main tubing material, and the anchoring rods are made of imported high strength plates.

5. Operating Modes and Boom System

Standard operating mode

①Crane operations with main boom - Length of main boom: 24~84 m

Length of additional adjustable section of main boom: 6m, 12m

Length of main boom(m)2430364248546066727884

6m12121212121

12m00112233445

Intermediate section of main boom

Length of light duty boom: 48～102m

485460667278849096

102

6m1122112211

12m0000000111

12mA0001111111

Intermediate section of main boom Intermediate section of luffing jib

12m1111222233

6m1221122112

② Crane operation with fixed jib -- Length of main boom: 30~78m

Length of fixed jib: 12~36m

Length of additional adjustable section of fixed jib: 12m

Length of fixed jib (m)

122436

Intermediate section of fixed jib12m

012

③Length of main boom: 30~60 m

Length of luffing jib: 24~72m

Length of additional adjustable section of luffing jib: 6m, 12m

Length of luffing jib (m)

243036424854606672

6m121212121

12m001111111

12m000011223

Intermediate section of luffing jib

78849096

102108114120126

6m111111111

12m000001122

12mA000111111

Intermediate section of main boom Intermediate section of luffing jib

12m444444444

6m012121212

②Crane superlift operation with fixed jib - Length of main boom: 24~84m

Length of luffing jib: 24～84m

Length of luffing jib(m)2430364248546066727884

6m12121212121

12m00111111111

12m00001122334

Intermediate section of luffing jib

II. Technical Descriptions


Length of light duty boom (m)

Length of light duty boom (m)

Monitoring system

Remote GPS monitoring system (optional)

This system includes cameras for monitoring conditions at the rears of the main and auxiliary lifting, main luffing, tower luffing, superlift luffing winch mechanisms as well as the superlift counterweight and the whole machine.

Monitor: with the press of a button you can toggle between different monitoring feeds.

This system allows for GPS satellite positioning, GPRS data transmission, equipment use status inquiry, statistical information, remote fault diagnosis and other functions.

The structure of the control room is made entirely of steel, is surrounded by reinforced glass on all four sides, and has laminated glass for its sunroof and windshield. The interior is equipped with a sun shield, adjustable seat, windshield wipers, electronic control handle, load moment indicator, digitalized display monitor, various switches, auxiliary remote control box operating assembly, air conditioner, electric fan, illuminating lamps, radio (CD player, mp3 player, and car DVD player optional), cigarette lighter, and fire extinguisher, etc. The control room offers a broad field of vision, and a spacious and comfortable interior.

All hooks have a rotating hook and safety latch.

400t hook (200t×2): equipped with 16 pulleys.

250t hook (125t×2): equipped with 10 pulleys.

100t main hook: equipped with 4 pulleys.

50t main hook: equipped with 2 pulleys.

16t hook: cylindrical hook.

300t tower head

Gooseneck lifting winch, wire ropes, and gooseneck boom

13 14

9. Control Room

10. Hook

11. Optional Devices

CAN bus technology to effectively connect the engine, PLC controller, load moment limiter and digital display monitor together; it offers fault detection and self-diagnosis functions, and also employs a GPS/GPRS global positioning system and remote fault diagnosis system.

The engine is an original imported BENZ electronic injection diesel engine with a CAN bus interface.

Rated output power: 360kw, 1800r/min

Maximum output torque: 2200Nm, 1300r/min

Emissions standard: T3

For the fuel tank, a large-volume 700L tank is used to ensure a sufficiently long working time of the engine.

The 10.4 in. touch-screen LCD monitor, with the capability of switching between Chinese and English display, can centrally display the various operating mode signals collected by the PLC controller, including the engine's rotational speed, water temperature, fuel oil pressure, hydraulic pump pressure, main motor pressures, level of the main machine operation, and wind speed at the top of boom, etc. It can monitor working conditions in realtime; if the crane is working abnormally, the system will emit a yellow or red alarm.

Three sets of centralized lubrication systems are used (one for the upper machinery, and two for the undercarriage) to reduce the wear and tear on parts and components and to allow for easy maintenance.

This crane uses multiple types of safety and alarm devices, including mechanical, electronic, and hydraulic, etc, to ensure safe operation of the machine.

The limiter is comprised of a load moment indicator and digital LCD monitor. When the lifting load reaches 90% of the rated load moment, an alarm lamp will light up and a buzzer alarm will sound; operation of the crane will stop automatically when the lifting load moment reaches the rated load moment in order to prevent any incidents that may occur as a result of crane overloading during construction operations, thus helping to ensure normal and safe operation of the crane.

The digital LCD monitor can display the following data:

Moment ratio

Main boom elevation angle

Length of main boom

Working radius

Actual hook load

Allowed lifting load

Maximum allowed lifting height

Tension value and percentage

Value and utilization percentage of superlift counterweight

Power system

Centralized display system

Centralized lubrication system

Load moment limiter

Various overflow valves in the hydraulic system

Height limiter devices

Angle indicator

Lifting boom limiting position alarm and protection system

Whole machine level sensor

Hook safety latch

Wind speed indicator

Wire rope over-release protection device

Boom overturn protection device

Emergency stop button

Tri-color warning light

These valves can suppress abnormally high pressures in the circuit, preventing damage to the hydraulic oil pump and motor, and preventing system overload.

The limit switch, movement weight and other components are mounted on the top section boom, and are used to prevent excessive lifting of the hook. When the hook is lifted to a certain height, the limit switch signals the electrical system to automatically stop the lifting of the hook, also setting off an acoustooptic warning through the buzzer and display screen in the control room to prevent overwinding of the hook.

The boom angle indicator is located along the lower rear part of the boom's bottom section (right side of control room), allowing the driver convenient, clear visibility of the elevation angle of the boom from the control room.

This protection system has a load moment limiter and limit switch for dual-level control, enabling automatic termination of luffing movements of the boom's limited elevation angle position, while also simultaneously triggering an acoustooptic warning.

This electronic level meter can display in realtime the inclination angle of the whole machine and send an alarm on the digital display screen in order to ensure safe operation of the vehicle.

This device prevents the load from unhooking when lifting heavy loads.

The electronic wind speed sensor can indicate wind speed levels on digital display screen in realtime, conveniently alerting workers of potentially dangerous working conditions.

When the wire rope in the drum has been released until only three single wound coils remain, this protection device signals the electrical system to automatically cut off the releasing of rope and the descending hook, also setting off an acoustooptic warning through the buzzer and display screen in the control room.

The Chinese patented overturn protection oil cylinder makes the overturn protection cushioning process more stable and reliable, thus ensuring safe and stable operations.

In case of emergency, press this button to switch off the engine and stop all operations.

With three different colors, red, yellow and green, the warning light can synchronously indicate overload status. Green indicates that the load factor is below 90%, yellow informs operators that the load factor is between 90% and 100%, while the red color warns that the load factor has exceeded 100% and that the crane is in danger of overloading.

8. Safety Devices


15 16

SDB SLDB

SFV Heavy fixed jib Main boom: 36~84m Jib: 12m

Description #2

Descriptions of Boom Assembly Codes

Code

SDB

SLDB

Type

Heavy duty boom in superlift operations

Light duty boom in superlift operations

Working parameters

36～84m78～126m

SWDB Superlift luffing jib Main boom: 36~84m Jib: 24～84m

SFV SWDB

III. Description of Boom Assembly

S SL

Description #1

Descriptions of Boom Assembly Codes

Code

S

SL

Type

Heavy duty boom

Light duty boom

Working parameters

24～84m

48～102m

SW

SF

Luffing jib

Fixed jib

Main boom: Jib: 30～60m 24～72m

Main boom: Jib: 30～78m 12～36m

SW SF


17 18

Table of Standard Main Boom Lifting Capacity

Unit of measurement: t

60 2 × 7

195177152124103917971

62.555.550.545.542.538

35.531.527

22.520

66 2 × 7

1881721421171028776696155504541

37.535.530.526.521.518

14.5

72 2 × 6

16513611510186756558

51.547.544

40.537

33.530.525.520.516.514119

78 2 × 4

12112111699837464575146423835

32.52923

18.514.512976

Rear counterweight 160t Ballast weight of vehicle body 40t 360° full slewing24

2 × 16

4003613142782432221921621331119886

30 2 × 13

34830426924121719216213311197837366

36 2 × 12

338296263236217192157133111968373666156

42 2 × 10

28825623021519215412811193817163

57.552.548

43.540

36.5

48 2 × 9

248224207186152127109938171635751

46.542.539

35.533

54 2 × 8

23521820018215212610493817163

55.550.546

42.538.535.532.527.523

Length of main boom (m)

6789

10111214161820222426283032343638404448525660646872

Wind speed m/s

84 2 × 4

1091019386817161534641

37.534.530.527

24.520

16.513

10.38.3654

Parts of line (m)

Radius (m)

14.3 12.8 11.1

IV. Lifting Performance

12. Lifting Characteristics Curves of Main Boom

90m

85

80

75

70

65

60

55

50

45

40

35

30

25

20

15

10

5

00 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85m

84m

78m

72m

66m

60m

54m

48m

42m

36m

30m

24m


13. Lifting Characteristics Curves of Light Duty Boom

105m

100

95

90

85

80

75

70

65

60

55

50

45

40

35

30

25

20

15

10

5

00 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 90m85

102m96m

90m84m

78m72m

66m60m

54m48m

Table of Standard Light Duty Boom Lifting Capacity


84 7

102958678696358

52.54844

40.5373431

26.522.519.516.514.512109

90 6

9187837667615651474339363330262219161312108.26.8

96 6

797570

65.558.552474340373431292420171412108.57654

102 5

6765

61.558.554.550.5454138343128252117

13.5119

6.5543

48 2 × 7

20719517014012010592817265

58.553.54845423936

54 2 × 7

1951681361139987797164

57.551.547444138

35.53128

60 2 × 6

1721351109382766961

55.551464340

37.535302724

66 2 × 6

154130108937971645852484441393634292623

19.5

72 10

147128108958375686256514642393633

28.52522

18.516.513.5

78 9

1211181079280726660

54.55045

41.5383532

27.5242118161311

9101214161820222426283032343638404448525660646872768084

12.8 11.1

Rear counterweight 160t Ballast weight of vehicle body 40t 360° full slewing

19 20



Wind speed m/s

Parts of line (m)

Radius (m)

68080

79.573686257

52.549

45.742.936

32.531

10° 4

49.946.543

39.636.233.831.329.127.224

21.520.518.717.215.9

10° 2

19.318.317.517.316.215.214.213.712.712

11.5

30°


68080

74.569.562

56.551.547.644.241.238.734.531.3

10° 3

3735

32.530.529.527.526.525.524.523.522.5

30° 4

49.145

41.137.334.131.328.926.925

22.119.718.817.115.7

10° 2

20.219.218.217.216.415.714.513.412.912.111.5

30° 2

32.229.226.424.823.422

20.819.316.914.914.212.811.610.69.8

10° 1

1212

10.410.49.88.77.97.47.16.9

30°Angle

1012141618202224262830323436384044485256

Wind speed m/s


Parts of lineRadius (m)

30 3612 24 36 12 24 36

2

3229.527.525.423.722.32120

17.816

15.213.712.511.410.59.89.2

10° 1

1312.311.210.29.78.88.37.77.37.16.9

30°

14.3

3

3735.533.531.530.529.527.526.525.424.423.4

30°

Table of Standard Fixed Jib Lifting Capacity (I)


14. Lifting Characteristics Curves of Main Boom + Fixed Jib

120m

115

110

105

100

95

90

85

80

75

70

65

60

55

50

45

40

35

30

25

20

15

10

5

00 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100m

10° 30°

36m

24m

12m

21 22


Fixed jib (m)

11.112.8

680808080

75.568.560.553.547.543.539.535.532.529.527.523.419.916.914.312.3

10° 3

38.536.535.533.532.531.530.529.428.427.426.926.425.923.920.316.814.4

30° 4

50.546.543.942.540.338

35.734

32.430.729

27.325.722.520.218.415.813.211.29.78.2

10° 2

20.419.418.417.316.916.416

15.615.314.513.813.112.612

11.410.910.3

30°


6808080

78.573.566.561.554.548.544.540.536.533.530.528.524.420.917.815.3

10° 30°3

37.536.534.533.531.530.529.528.528

27.526.525.424.923.921.418.216.3

4

49.544.541.538.535.533.530.529.528

26.424.923.422.420.318.817.816.314.212.711.2

10° 2

20.319.319.318.317.316.816.215.715.214.713.713.212.712.211.7

30° 2

30.329.328.326.324.323

22.421.821.120.119.118.216.515.113.912.811.911.110.29.18.37.8

10° 30°1

1312.111.211.211.210.79.79.28.78.27.77.27.26.76.15.9

1214161820222426283032343638404448525660646872768084

54 6012 24 36 12 24 36

2

29.428.427.425.423.322.722.221.620.820

19.117.315.414.613.512.511.19.78.77.76.75.6

10° 1

13.212.712.211.711.210.79.79.28.88.37.87.37.17

6.86.46.3

30°


676

74.573.570.561

53.547.141.937.433.830.227.424.622.318.114.711.99.57.55.74.22.8

10° 3

36.835.534.433.332.331.430.529.829

27.526.123.819.415.813.910.48.26.34.32.3

30° 4

4039.138.638

37.436.836.234.332.329.526.724.520.316.813.911.49.37.55.94.53.32.3

10° 2

2019.619.118.618.117.617.216.716.315.514.814.112.910.98.97.25.64.23

30° 2

24.524

23.523

22.622.121.821.521.220.920.519.517.615

12.610.48.66.95.54.23.12.2

10° 1

11.811.511.210.810.610.19.69.28.78.38

7.67

5.84.53.42.3

30°

141618202224262830323436384044485256606468727680848892

6612 24 36

Table of Standard Fixed Jib Lifting Capacity (II)


Table of Standard Fixed Jib Lifting Capacity (III)


23 24


Angle

Wind speed m/s



Fixed jib (m)

Angle

Wind speed m/s



Fixed jib (m)

15. Lifting Characteristics Curves of Luffing Jib

135m

130

125

120

115

110

105

100

95

90

85

80

75

70

65

60

55

50

45

40

35

30

25

20

15

10

5

00 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90

72m

66m60m

54m48m

42m

36m30m

24m

60m

54m

48m

42m

36m

30m

85°

75°

65°

Main boom 85° Rear counterweight 160t Ballast weight of vehicle body 40t 360° full slewing

14161820222426283032343638404448525660646872

30

12.8 11.1

24

14211810089817467

30

1129988807366605551

36

10895

85.577.87165

59.554.550.546.543.541

42

94837569

63.558.55450

46.54340

37.5

48

8172.866.861.556.652.649

45.642.639.837.232.529

54

716459

54.550.5474441

38.53632

28.525.5

60

6661.55753

49.546.243

40.237.835.531.22825

22.520

66

5854

51.547.544.541.539

36.534

30.52724

21.319.417.5

72

5049

45.542.54037

34.532.529

25.523

20.518.216.51513

Table of Standard Luffing Jib Lifting Capacity (I)


25 26



Wind speed m/s


Radius (m)

Table of Standard Luffing Jib Lifting Capacity (II)


Table of Standard Luffing Jib Lifting Capacity (III)



161820222426283032343638404448525660646872

48

11.1 9

24

108968373676256

30

9482726661

56.552.54946

36

92817264595551

47.544.542

39.5

42

8071635752

48.545.542.5403836

32.5

48

6961

56.551

47.544.542

39.53735

31.528

54

595550

46.243

40.538

35.533.5302724

21.5

60

57534845

41.539

36.534.532.5292623

20.518.5

66

51464340

37.535.53331

27.524.622

19.517.515.514

72

444138

36.534

31.529

25.52220

17.515.513.51210


16182022242628303234363840444852566064687276

60

11.1 9

24

104948171

62.556.551.546.5

30

92807062

55.550.545.541

38.5

36

787062

55.549.545.54138353230

42

6861

54.549.544.540

37.534.531.529.526

48

6659

54.549.544.540.537

33.531

28.525

21.518.5

54

575246433936333128

24.5211816

60

5044

40.538363331

27.524

20.517.515.513.512

66

423836

34.531

29.527.523.519.517.515.513.511.510

72

3633

30.529.528.526.522.519

16.514.512.510.5

97.56

27 28



Wind speed m/s


Radius (m)


Wind speed m/s


Radius (m)

16. Lifting Characteristics Curves of Main Boom during Crane Superlift Operations

Table of Lifting Capacity of Main Boom in Crane Superlift Operations

789

101214161820222426283032343638404448525660646872

Superlift mast 30m Superlift radius 15m Rear counterweight 140t Ballast weight of vehicle body 40t 360° full slewing

36450450450450450398342306270243223203189173153

42

450450450450397342305269242222202188

172.5160.5148.5139123

72

232232232232232231212195180169157145

136.51271191059484766863

78

2012012012012012012011941791681561441341251171039283

75.56863

58.5

84

16016015815715615515315114814514213713012411610291

81.57366

60.555.552

48

412412412412396341303267242222202187172160148

138.5129121

54

36236236236234130226623822020118517015314613612711810494

60

31531531531029026423721519818317115914713812812110795.586

66

269269269269269257234214197182170158146137

127.5120106958577

14.3 12.8 11.1

Length of main boom (m)Radius (m)


29 30

90m

85

80

75

70

65

60

55

50

45

40

35

30

25

20

15

10

5

00 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85m

84m

78m72m

66m

60m

54m48m

42m

36m


Wind speed m/s

17. Lifting Characteristics Curves of Light Duty Boom during Superlift Operations

Table of Lifting Capacity of Light Duty Boom in Crane Superlift Operations


14161820222426283032343638404448525660646872768084889296

Superlift mast 30m Superlift radius 15m Rear counterweight 140t Ballast weight of vehicle body 40t 360° full slewing

11.1 9

78207207207206204203196182169155

143.513112511710594847670

64.559

84175175175175175172166160158149140131122116

104.593.58476

69.56459

54.5

90145143142141138138138135135135135125120

115.5104938476

69.56459

54.550.5

96

125125125125125125125125125122122119115

103.592.583756963

58.554.550.547

43.5

102

1071061051041021019998979493919086

82.57974

68.56358

53.550

46.543

40.5

108

90.590.58988878584

83.581

80.578

77.574.571.568.565

62.56057

53.549.5464340

37.5

114

78777675747372

70.569.169.168.86868

64.559

56.554.552.551494745

41.539

36.534

120

60606060606060606060606060605856545250484644

41.539

36.534

126

5858585757565554

53.55352

50.54947

45.54442

40.53937

35.534.533

31.530.5

Length of main boom (m)Radius (m)

31 32

130m

125

120

115

110

105

100

95

90

85

80

75

70

65

60

55

50

45

40

35

30

25

20

15

10

5

0

0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120m

126m120m

114m108m

102m96m

90m84m

78m


Wind speed m/s

18. Lifting Characteristics Curves of Luffing Jib in Superlift Operating Mode

Table of Lifting Capacity of Luffing Jib in Superlift Operating Mode (I)

60

8383838281807977

71.563.55752

46.5

66

68686868

66.566646259

55.551.545.543

38.5

72

62.562.561.560.5606059

56.554

50.5454137

33.5

78

484747

46.545.544.543.54342

39.536.53330

24

225225224217198

177.5158131

30

218215205192

175.5156142

119.5112

103.5

36

173172166158150142130

118.5111

101.595.588.5

42

14514514413713011810910195888372

48

120118114110

107.5103999387827164

54

1009997949187838078726458

14161820222426283032343638404448525660646872768084

36

84

4039.539

38.537.536.536

35.534.533.533

31.52825

20.5

9.0


33 34

170m

165

160

155

150

145

140

135

130

125

120

115

110

105

100

95

90

85

80

75

70

65

60

55

50

45

40

35

30

25

20

15

10

5

00 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100m

84m78m

72m66m

60m54m

48m42m36m

30m24m

84m

78m

72m

66m

60m

54m

48m

42m

36m

85°

75°

65°

Main boom 85° Superlift mast 30m Superlift radius 15m Rear counterweight 140t Ballast weight of vehicle body 40t 360° full slewing



Wind speed m/s

Length of jib (m)

Radius (m)

60

6060606059585755

53.551.5494440

66

49.549

48.548.548.5484747

46.54543

39.536.5

72

4545

44.54444

43.542.542

41.540.53936

31.529

78

3635.535353535

34.533.533

32.532

31.52925

24

149149145140135

130.5126.5117

30

1271271241201141141101059991

36

109109107104101959494

89.58680

42

94939291898785

83.5827971

62.5

48

8180797876

74.573

71.57067

62.555.5

54

6969696867666562

59.5585549

161820222426283032343638404448525660646872768084

60

84

292929292928

27.527

26.526

25.524.522

9.0

60

71717070696968

66.56256

50.545.5

66

6059

58.558

57.556

54.5535250

44.542

37.5

72

5252525252

51.5504947

44.5413733

78

4444444443

45.540.54039

38.537.535.532.530

25.3

24

200194186176157142130

30

168165160154141129

117.5110102

36

144141138133129

117.511010194.587

42

121120116116112

106.5100.592.58782

71.5

48

10110098.5959493

89.58681716357

54

838382807876747167625751

161820222426283032343638404448525660646872768084

48

84

36363636353534

33.532.532

31.530.530

28.525

22.5

9.0

Table of Lifting Capacity of Luffing Jib in Superlift Operating Mode (II)


Table of Lifting Capacity of Luffing Jib in Superlift Operating Mode (III)


35 36

Main boom 85° Superlift mast 30m Superlift radius 15m Rear counterweight 140t Ballast weight of vehicle body 40t 360° full slewing Main boom 85° Superlift mast 30m Superlift radius 15m Rear counterweight 140t Ballast weight of vehicle body 40t 360° full slewing



Wind speed m/s

Length of jib (m)

Radius (m)


Wind speed m/s

Length of jib (m)

Radius (m)

60

46.546

45.545

44.544424038

36.535

32.5

66

393939

38.538

37.536.535.534.533

31.530.529

26.5

72

3232323232323232

31.530.529.528

25.5

23.5

78

26262626262626

25.525

24.523.522.52220

24

1101081051029897

91.5

30

959392898684

81.5797068

36

82817978767472706864

42

71706968

66.565

63.562

60.556

49.5

48

61.561.560.560

58.557

55.554.552

48.544.5

54

52.552.551.550.550

49.548.5464442

39.535

182022242628303234363840444852566064687276808488

72

84

21.621.2212121212121212121

20.5202019

17.5

9.0

60

23.222.522.221.52121212120

19.518.517

15.5

66

20.520.219.719.218.217.2171716161615

14.513.512

72

16.916.115.413.912.912.3121212121212111110

78

636262

58.557.556

54.552.550.545.542.5

54.553.552.551.550

48.547.546.545

42.540.5

36

47.546.545.545

44.543

41.540.539.5373530

42

39.539.539.538.538

37.536.534.533

31.530

28.5

48

33.533

32.532.532.531.530.529

27.526.524.522

54

27272727

26.525.524.524

23.5222018

22242628303234363840444852566064687276808488

84

84

9.0

Table of Lifting Capacity of Luffing Jib in Superlift Operating Mode (V)


Table of Lifting Capacity of Luffing Jib in Superlift Operating Mode (IV)


37 38


Main boom 85° Superlift mast 30m Superlift radius 15m Rear counterweight 140t Ballast weight of vehicle body 40t 360° full slewingMain boom 85° Superlift mast 30m Superlift radius 15m Rear counterweight 140t

Ballast weight of vehicle body 40t 360° full slewing


Wind speed m/s

Length of jib (m)

Radius (m)


Wind speed m/s

Length of jib (m)

Radius (m)

19. Lifting Characteristics Curves of Main Boom + Heavy Fixed Jib

Table of Heavy Fixed Jib Lifting Capacity

60

10010010094

81.572.564.55852

47.54440373429

24.521.51816

13.511.5108.3

66

10010010094817264

57.551.547

43.539.536.533.528.524

20.517.515131198

6.5

72

10096938172

63.55751

46.542.539

35.532.527.5232017

14.512.510.38.376

78

10010010010096887870

63.55853

48.544.54138

32.5

1001001009795877769

62.557524844

40.537.532

28.5

36

1001001009795867668

61.55651

47.543.540

37.53228

24.520.5

42

10010010010094.58575

67.56155

50.546.543

39.536.53127

23.520.517.5

48

10010010094.583.574

66.5605449

45.541.538.535.53026

22.519.517.515.5

54

10010010094

82.573.565595348

44.541.537.534.529.525.52219

16.514.512.5

12141618202224262830323436384044485256606468727680


Radius (m)

84Length of jib 12m Rear counterweight 160t Ballast weight of vehicle body 40t 360° full slewing

12.8 11.1


39 40

100m

96

95

88

84

80

76

72

68

64

60

56

52

48

44

40

36

32

28

24

20

16

12

8

4

00 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 68 72 76 80 84 88 92

84m

78m

72m66m

60m54m

48m42m

36m


Wind speed m/s

zoomlion quy450 crawler crane - bigge crane and rigging · 2015. 8. 5. · the maximum single rope...

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