040413 tkbt machinery folder en
TRANSCRIPT
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ThyssenKrupp Bautechnik
Machinery // Product range
Machinery and equipmentfrom a single source.
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Contents
High-tech products and integrated services
Driving, extracting, drilling andpressing technology
Solutions by MÜLLER MÜLLER VibratorsParameters, equipment selectionand operating principleMÜLLER Vibrators H-seriesMÜLLER Vibrators HHF-seriesMÜLLER Vibrators HFV-seriesMÜLLER Excavator-mounted vibrators
MÜLLER Power packsMÜLLER Leader-mounted vibratorsMÜLLER Drill drivesMÜLLER Clamping devicesMÜLLER Data acquisitionMÜLLER AccessoriesMÜLLER Special equipment
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7 – 2578
11121314
17181920212223
Solutions by ABI / BANUT / DELMAGABI MOBILRAM Systems
ABI Telescopic leader mastABI Fixed leader mastABI VibratorsABI Hydro-Press-SystemABI Drilling equipmentABI Add-on auger drivesABI Clamp assembliesBANUT Fixed leader mastDELMAG Drilling rigsDELMAG Diesel hammers
Solutions by GIKENGIKEN Silent Piler
Special construction machineryMENCK Free-fall hammersTelescopic crane leader 683 TP
Drilling systemsAnchor drilling rigs KRUPP Hydraulic hammer drillsKRUPP Double-head drilling systems
and drilling rigsConstruction equipment online
26 – 39 26
27282930313233343536
37 – 3937
40 – 41 4041
42 – 45 424344
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High-tech products and integrated servicesKey elements in our range of integrated system solutions are the sale and hire of steel sheet piling,machinery, anchor equipment and flood protection. As an all-round supplier, we can provide many diffe-rent products from many different manufacturers. Our catalogue for engineers, developers and contractorsis complemented by a comprehensive package of consulting, technical support, logistics, leasing andfinancing services. This broad, tailored range from one source enables us to create added value for ourcustomers so that they can operate successfully in the market.
Sustainability is a very important topic for us. Our steel products comply with the strictest environmentalguidelines and have a neutral life cycle assessment. They are produced without depleting energy resources,can be installed without environmental impact, are easy to deconstruct and are almost fully recyclable.Our driving and extracting equipment is quiet and uses energy sources with low CO2 emissions.
As a ThyssenKrupp company, we belong to a technology group with worldwide operations and a vastknowledge of materials. Innovative strengths, technical expertise and a global network ensure a firmfoundation for our activities.
ThyssenKrupp Bautechnik is the leading supplier of integratedsystems for marine and civil engineering works – a highly regardedpartner for infrastructure projects worldwide – with proven engineeringskills. When it comes to mobility, urbanisation, climate change or
e cient use of resources, our products and services portfolio enablesus to o er bespoke, economic design solutions for the sustainableongoing development of our environment.
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Driving, extracting, drilling and pressing technology.Everything technically possible.
Using the right machinery and technology is the key to economic working. That is why weprovide not only piling materials, but also equipment and accessories, plus a convincingengineering concept. And that adds up to a tailored, integrated portfolio suitable for themost diverse site conditions.
Many different techniques can be used to install pile sections.Vibratory driving and pressing are among the most importantmethods. We can supply a wide range of suitable machinery inmany variations and power categories to suit the requirementsof the site.
Vibratory drivingThis is one of the most important methods used in specialist civilengineering. It is based on the principle of turning the soil into a
liquid state to a certain extent. This is done by vibrating the pilesection. The vibrations reduce the skin friction of the pile sectionbeing installed, which achieves rapid driving progress. Vibratorscan be leader-guided, suspended from a crane or mounted onan excavator.
Impact drivingImpact driving methods can be used in almost every type of soil.However, these methods are particularly suitable for driving thefinal few metres or for embedding piles in a loadbearing stratumwhen vibratory or pressing methods are ineffective. Impact drivingallows the loadbearing capacity of the pile section to be verified.
DrillingDrilling is mostly used for concrete piles. It can also be used in
conjunction with soil improvement measures.
PressingThis method involves exerting an exclusively static pressure onthe pile section without any vibration. The noise associated withdriving piles and the negative effects of vibration for neighbouringbuildings and the ground are therefore avoided. Pressing equip-ment can be leader-guided or mounted directly on top of thesheet piles.
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7Solutions by MÜLLER
Q u
e l l e : A l p h a V e n t u s
P r e s s
p i c t u r e
MÜLLER Vibrators.Proven power “made in Germany”.
MÜLLER vibrators have a proven track record in civil engineering stretchingback more than 50 years. As leading-edge vibratory products they meet allmarket requirements. Suitable for a wide range of applications, their reliabilityand constant development make them a relevant market factor.
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8 Solutions by MÜLLER
Choosing the right machine is crucial for the economic and techni-cal success of vibratory driving. In order to find the most suitableequipment, we offer our customers individual support that takesinto account all relevant factors, i.e. the site conditions plus thegeological and engineering requirements.
ParametersSelecting a suitable vibrator essentially depends on the size andweight of the pile section, the embedment depth and the type of soil.Basically, the centrifugal force and the amplitude must be chosenin such a way that the skin friction and tip resistance between thepile section and the surrounding soil can be overcome.
Equipment selection chart
Parameters, equipment selection and operating principle.Ensuring top performance.
Equipment selectionThe chart below helps users to select the right vibrator or deter-mine the centrifugal force required depending on soil conditions,pile weight and driving depth.
The use of additional equipment, e.g. water-jetting or pre-drillingunits, can help to achieve much better driving performance withthe same size of unit or centrifugal force of the vibrator.
The power pack must be powerful enough to generate the momentneeded to maintain the centrifugal force of the vibrator, even indifficult ground. The drive output should be 2–3 kW for every 10 kNof centrifugal force.
Our advisers use numerical simulation software for selecting equip-ment to suit the soil parameters and pile section data exactly.
Type
MS-200 HHFMS-120 HHFMS-100 HHF
MS-62 HFV
MS-48 HFVMS-32 HFVMS-24 HFVMS-10 HFV MS-16 HFV
MS-50 H2/H3MS-25 H2/H3MS-5 HFBV
MS-50 HHFMS-10/17 HF (B)MS-25 HHF
200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4000
5
10
15
20
25
30
35
40
45
50
1
2
3
4
5
6
7
8
9
10
11
12
ExampleWeight of double pile: 3.0 tDriving depth: 17 mVibrator selected for medium-densesoil = MS-50 HHF
P i l e w
e i g h t [ t ]
D r i v i n
g d e p t h [ m ]
Centrifugal force kNCentrifugal force kN
d e n s e s o i l
v e r y d e n s e s o i l ( c l a y ) m e d i u m - d e n s e s o i l
l o o s e s o i l
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9Solutions by MÜLLER
Key vibration technology data
Operating principle of Müller vibrators (typical design)
Power packDiesel-hydraulic
Elastic hose bracket
Hydraulic power hoses
Suspension
Vibration isolator(spring suspension unit)
Eccentric
Pile
Exciter block
Hydraulicclampingdevice
Gdyn
Total amplitude S [m]
Together with centrifugal force, amplitude is a measure of driving performance. A large“stroke” and high “impact force” ensure good driving progress. When driving andextracting in cohesive soils, the elastic connection between pile and soil can only bebroken if the amplitude is high enough.
Acceleration a [m/sec2]
Transmission of the pile acceleration to the surrounding soil causes the displacementof the grain structure and reduces grain friction and soil resistance. Acceleration isexpressed as the ratio of acceleration of the vibrator to gravity:
This ratio corresponds to:
The value can lie between 10 and 30.
Eccentric moment M [kgm]The eccentric moment is the measureof unbalance. As a determining factorfor amplitude it is a key parameter fordriving operations.
Speed (Frequency) n [rpm]The speed dictates the vibration frequency of the system. The vibrations aretransferred via the pile to the surrounding soil, significantly reducing the surfacefriction between pile and soil. High frequencies counter the unwanted spread ofvibrations in the soil.
Centrifugal force The centrifugal force must be high enough to overcome
surface friction between pile and soil. Centrifugal forceplays a major part in reducing surface friction and provi-des impact force to overcome tip resistance.
S = 2s =2 · Mstat
∑ Gdyn
[kgm][kg]
M = G · r
Gr
F = M · w 2
F = [N] F = Mn
30(π · )2
a = s · w 2 with w = π ·n
30
agh =
F · 10–1
Gdynh =
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10 Solutions by MÜLLER
The H series is the “workhorse” of vibration technology. Theirrobust yet simple design enables these units to be used whereverthere are no restrictions on the propagation of vibrations in the soil.
With an eccentric moment that can be adapted to the soil condi-tions, the HHF series is ideal for applications with changing geo-logical conditions. The largest units of this series are suitable fordriving even the heaviest sheet piles into dense, compact soils.
MÜLLER H-, HHF- or HFV-series vibrators.The right choice for every application.
The eccentrics can be adjusted during driving, and so the HFVseries is ideal wherever maximum restrictions on the propagationof vibrations in the soil apply, e.g. working directly adjacent toexisting buildings or in urban areas. These units avoid resonantvibrations during starting and stopping and also allow the amplitudeto be optimised during driving to suit the ground conditions.
Principle of resonance-free starting and stopping
Vibratorwith variableeccentricmoment
Ground vibration
Ground vibration
Frequency
Resonance frequencies1000
0
2000
Starting phaseOperating time
Driving / extracting time
Total operating cycle time
Resonance frequencies
t
t
t
Stopping
Vibratorwith fixedeccentricmoment Excess vibration
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11Solutions by MÜLLER
Müller vibrators with constant amplitude – straightforward to use and robust. That is thefoundation for good results in moderately difficult driving conditions. These vibrators arefitted with eccentrics that generate a fixed eccentric moment. With force-feed lubricationand oil cooling, this series is equipped for applications in extreme climatic conditions.
Applications• Soils with light to moderately difficult driving conditions• Driving and extracting tubular piles• Also in extreme climatic conditions
Advantages
•Extremely robust machine design
• Easy handling and easy adjustment of clamping devices
MÜLLER Vibrators H-series.With xed eccentric moment.
Type MS-25 H3 MS-35 H3 MS-50 H3 MS-65 H3
Centrifugal force F (max.) kN 774 834 1430 1670
Eccentric moment M stat kgm 25 32,5 50 65
Speed n (max.) rpm 1680 1530 1615 1530
Frequency f (max.) Hz 28.0 25.5 26.9 25.5
Pulling force F pull (max.) kN 400 400 500 500
Weight (dynamic) without clamping device kg 2550 2660 3820 4200Weight (total) without clamping device kg 3600 3600 8050 8200
Amplitude without clamping device/pile mm 19.6 24.4 26.2 31.0
Displacement Q Motor (max.) l/min 425 463 / 386 719 680
Pressure p (max.) bar 350 350 350 350
Power consumption p (max.) kW 248 270 / 228 419 397
Dimensions Length L mm 2250 2250 2800 2800
Width B mm 777 777 678 678
Height H mm 1745 1745 2105 2105
Throat T mm 402 402 402 402
Power pack Type MS-A 260 260 420 420
Single clamping device Type MS-U 100 100 180 200
alternative Type MS-U 150 150 – 250
Double clamping device Type MS-U 2 x 54 2 x 54 2 x 90 2 x 100
alternative Type MS-U 2 x 90 / 100 2 x 100
speed
Centrifugal forceF limit
n l i m i t
F
n
Fixed eccentric moment
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12 Solutions by MÜLLER
MÜLLER Vibrators HHF-series.Two in one.
The vibrator can be adapted quickly to different soil conditions by a simplesystem of adding or removing weights, allowing the eccentric moment to bevaried. For example, if high frequency is required for work in loose sand, theadditional weights can be removed simply on site to achieve high frequencieswith the same centrifugal force.
Applications• Soils with moderate to heavy driving conditions• Suitable for heavy piles
Advantages• Adding or removing weights• Quick changeover• Quickly adapted to different soil conditions
Type MS-25 HHF
MS-50 HHF MS-100 HHF MS-120 HHF MS-200 HHF MS-240 HHFCentrifugal force F (max.) kN 750 1500 2500 3003 4000 5160
Eccentric moment M stat (max.) kgm 25 50 100 116 190 240
Steps (see illustration) kgm 12 /15 /20 /25 24 / 30 / 40 / 50 48 /60 / 80 / 100 80 /94 /110 / 116 (98)/110/150/190 151/193/218/240
Speed steps n (max.) rpm 2170 / 2113 / 2362 / 2113 / 2160 / 1920 / 1850 / 1700 / (1800) / 1800 / 1770 / 1560 /
Speed steps n (max.) rpm 1830 / 1637 1830 / 1637 1670 / 1500 1570 / 1536 1560 / 1371 1470 / 1400
Frequency s teps f (max.) Hz 39.3 / 35.2 / 39.3 / 35.2 / 36 / 32 / 30.9 / 28.3 / 30 / 26 / 29.5 / 26 /
Frequency steps f (max.) Hz 30.5 / 27.3 30.5 / 27.3 27.8 / 25 26,2 / 25,6 22.9 24.5 / 23.4
Pulling force F pull (max.) kN 280 500 600 1200 1200 1200
Weight (dynamic) without clamping device kg 2900 4500 7700 8900 11750 12010
Weight (total) without clamping device kg 3700 6100 10900 15500 18500 19000
Amplitude (steps) without clamping device/pile mm 8.3 / 10.3 / 10.7 / 13.3 / 12.5 / 15.6/ 18.0 / 21.1/ 16.7 / 18.7 25.1 / 32.1 /
Amplitude (steps) without clamping device/pile mm 13.8 / 17.2 17.8 / 22.2 20.8 / 26.0 24.7 / 26.1 25.5 / 32.4 36.3 / 40.0
Displacement Q Motor (max.) l/min 298 / 470 610 / 964 1045 / 1286 989/1150/1534 1435 / 1680 1770
Pressure p (max.) bar 350 350 350 350 350 350
Power consumption P (max.) kW 174 / 274 356 /562 610 / 750 577 / 671 / 895 837 / 980 1032
Dimensions Length L mm 1800 2260 2410 2300 2300 2300
Width B mm 813 888 846 1200 1430 1510
Height H mm 1885 2465 3235 4135 4170 4190
Throat T mm 360 350 500 832 832 832
Power pack Type MS-A 260 420 / 570* 700 / 840* 840 / 1050* 840 / 1050* 1050
Single clamping device Type MS-U 90 180 360 360 – –
alternative Type MS-U 100 200 – – – –
Double/quadruple Type MS-U 2 x 54 2 x 90 2 x 150 2 x 180 2 x 250 4 x 180clamping device alternative Type MS-U 2 x 70 2 x 100 2 x 180 – – 4 x 250*Combination for increased performance
Stepwise variable moment
Centrifugal force
n l i m i t
n
F limitF M stat >M stat >M stat >M stat
speed
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13Solutions by MÜLLER
MÜLLER Vibrators HFV-series.Variable and resonance-free.
Type MS-10
HFV
MS-16
HFVMS-20
HFVMS-24
HFV
MS-28
HFV
MS-32
HFV
MS-40
HFV
MS-48
HFV
MS-62
HFV
Centrifugal force F (max.) kN 610 968 1230 1480 1473 1980 2006 2960 2998
Eccentric moment M stat (variabel) kgm 0–10 0–16 0–19,5 0–24 0–28 0–32 0–39,2 0–48 0–62
Speed n (max.) rpm 2358 2370 2400 2350 2190 2375 2160 2350 2100
Frequency f (max.) Hz 39.3 39.5 40.0 39.2 36.5 39.6 36.0 39.0 35.0
Pulling force F Zug (max.) kN 180 300 300 400 500 600 600 600 800
Weight (dynamic) without clamping device kg 1700 2565 2530 2900 3120 4850 4870 6520 6805
Weight (total) without clamping device kg 2300 3530 3600 5050 5320 7250 7280 9700 11165
Amplitude without clamping device/pile mm 11.8 12.5 15.4 16.5 18.0 13.2 16.1 14.7 18.2
Power consumption P (max.) kW 147 / 203 297 / 408 413 404 / 551 428 / 514 570 / 685 630/756 682 / 823 980 / 735
Displacement Q Motor (max.) l/min 253 / 348 508 / 699 708 693 / 945 734 / 8801045/1175 1080/1296 1170/1410 1680/1260
Pressure p (max.) bar 350 350 350 350 350 350 350 350 350
Dimensions Length L mm 1635 2080 2080 1920 1920 2371 2371 2371 2371
Width B mm 732 782 782 893 893 800 880 1123 1180
Height H mm 1530 2060 2060 2240 2240 2455 2455 2525 2525
Throat T mm 330 350 350 451 451 345 345 860 860
Power pack Type MS–A…V 170/260* 260/420* 420 420/570* 420/570* 570/700* 700/840* 700/840* 1050
Single clamping device Type MS-U 72 150 150 180 180 250 250 360 360
alternative Type MS-U 100
Double clamping device Type MS-U 2 x 54 2 x 70 2 x 90 2 x 90 2 x 90 2 x 150 2 x 150 2 x 180 2 x 180
alternative Type MS-U 2 x 70 2 x 90 2 x 100 2 x 100 2 x 100 2 x 180
*Combination for increased performance
The vibrators of this series ensure maximum performance for minimumground vibration and are therefore ideal for applications in inner-city civilengineering works or in areas sensitive to vibration – guaranteed by theresonance-free starting and stopping. In addition, the amplitude can beinfinitely varied during operations. The natural frequency of the soil cantherefore be taken into account – driving proceeds effectively and at thesame time with little vibration.
Applications• Inner-city civil engineering works• Areas sensitive to vibration• Chiefly sandy soils
Advantages• Minimal ground vibrations• Optimum adaptation to soil conditions• Technology that’s easy-going on equipment
and environment
speed
Centrifugal forceF F limit
n l i m
i t
n
Variable speed gears
F = 100 %
F = 75 %
F = 0 %
Variable eccentric moment
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14 Solutions by MÜLLER
MÜLLER Excavator-mounted vibrators.Compact all-rounders.
Applications• General driving, extracting and compacting work
(MS-2 to -9 HFB)• Suitable for sheet piling and tubular piles with a modifiedclamp arrangement (MS-4 -6,-7 and 9 HFB)
• Installation of plastic and timber piles, lightweight sections,reinforcing cages (MS-1 HFB)
• For vibration-sensitive projects or inner-city areas(MS-5 HFBV, MS-7 HFBV, MS-8 HFBV, MS-10 HFBV)
• Jobs in heavy soils (MS-9 HFB, MS-17 HFB)• Pile sections can be picked up and set down directly
with the clamp (MS-4 to -7 HFBS)
Advantages• Small and compact
• All vibrators are fitted with a safety circuit• Quiet and universal in application• Extremely low height allows driving of long piles• High push/pull forces increase driving performance• All clamps can be rotated through 90° to allow face working• Easy to attach• Option: double clamping devices can be fitted for driving
tubular piles• Option: cooling system• Option: monitoring of operating data• Option: modified for operation with power pack
The compact, lightweight MÜLLER excavator-mounted vibrators can be attached to all commonexcavators. The power comes from the on-board hydraulics and the units are controlled by theexcavator’s control levers. Various models (HFB, HFBV, HFBS) and useful accessories are availableto suit the most diverse applications.
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15Solutions by MÜLLER
Technical data at a glance.MS-HFB / MS-HFBS with xed eccentric moment.
Type MS-1 HFB
MS-2 HFB
MS-3 HFB
MS-4 HFB
MS-6 HFB
Centrifugal force F (max.) kN 90 245 296 374 464
Eccentric moment M stat (max.) kgm 0.7 2.2 3.0 4.2 6.5
Frequency f (max.) Hz 56.0 53.1 50.0 47.5 42.5
Speed n (max.) rpm 3360 3185 3000 2850 2550
Pulling force F pull (max.) kN 34 60 60 120 120
Push down F push (max.) kN 34 40 40 80 80
Power consumption P (max.) kW 60 61 70 100 119
Total weight (incl. clamping device) kg 350 815 830 1230 1240
Dyn. weight (incl. clamping device) kg 230 570 585 940 950
Amplitude mm 6.1 7.7 10.3 8.9 13.7Displacement Q Motor (max.) l/min 102 105 120 171 204
Length L mm 722 1153 1153 1239 1239
Width B mm 472 623 623 742 742
Height (incl. clamping device) H mm 761 1024 1024 1249 1249
Width at throat T mm 230 260 260 340 340
Standard clamping device Type MS-U 12 40 40 60 60
Recommended power pack Type MS-A 110 110
Type MS-7 HFB MS-9 HFB
MS-17 HFB
MS-4 HFBS
MS-6 HFBS MS-7 HFBS
Centrifugal force F (max.) kN 604 606 604 378 464 604
Eccentric moment M stat (max.) kgm 7.0 8.5 17.0 4.2 6.5 7.0Frequency f (max.) Hz 46.7 42.5 30.0 47.5 42.5 46.7
Speed n (max.) rpm 2800 2550 1800 2850 2550 2800
Pulling force F pull (max.) kN 150 150 140 120 120 150
Push down F push (max.) kN 80 80 170 80 80 80
Power consumption P (max.) kW 130 133 158 100 119 130
Total weight (incl. clamping device) kg 1300 1380 2208 1360 1370 1380
Dyn. weight (incl. clamping device) kg 950 990 1453 1110 1120 1130
Amplitude mm 14.7 17.2 19.8 7.7 11.6 12.4
Displacement Q Motor (max.) l/min 224 229 270 171 204 224
Length L mm 1239 1239 1714 1410 1410 1410
Width B mm 742 762 917 697 697 697
Height (incl. clamping device) H mm 1249 1249 1461 1250 1250 1250
Width at throat T mm 340 340 340 – – –
Standard clamping device Type MS-U 72 72 72 60 60 72
Recommended power pack Type MS-A 170 170 170 110 110 110
The maximum operating pressure for all excavator-mounted vibrators is 350 bar.
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16 Solutions by MÜLLER
Type MS-5 HFBV*
MS-7 HFBV*
MS-8 HFBV*
MS-10 HFBV
Centrifugal force F (max.) kN 400 478 585 588
Eccentric moment M stat (max.) kgm 0–5 0–6.7 0–8 0–9.8
Frequency f (max.) Hz 45.0 40.0 43.0 39.0
Speed n (max.) rpm 2700 2400 2580 2340
Pulling force F pull (max.) kN 120 120 150 150
Push down F push (max.) kN 80 80 150 150
Power consumption P (max.) kW 95 / 126 112 / 126 165 / 120 167 / 148
Total weight (incl. clamping device) kg 1580 1600 1815 1865
Dyn. weight (incl. clamping device) kg 1130 1150 1295 1340
Amplitude (incl. clamping device) mm 8.8 11.3 12.4 14.6Displacement ve connecting hoses Q Motor (max.) l/min 162 / 216 204 / 230 283 / 206 293 / 257
Displacement three connecting hoses Q Motor (max.) mm 180 / 240 220 / 250 300 / 220 –
Length L mm 1350 1350 1554 1554
Width B mm 707 707 761 761
Height (incl. clamping device) H mm 1423 1419 1457 1457
Width at throat T mm 390 390 415 415
Standard clamping device Type MS-U 60 60 72 72
Recommended power pack Type MS-A 110 V 110 V 170 V 170 V
The maximum operating pressure for all excavator-mounted vibrators is 350 bar.* Option: with three or ve connecting hoses
Technical data at a glance.MS-HFB / MS-HFBS with variable eccentric moment.
E x c a v a t o r w
e i g h t ( t )
E x c a v a t o r
e n g i n e p o w e r ( k W )
Eccentric moment (kgm)
5
8
10
12
15
18
21
25
30
42
60
25
30
50
60
80
100
130
160
200
230
300
1 2 3 4 5 6 7 8 9 10 17
M S - 1
H F B
M S - 2
H F B
M S - 3
H F B
M S - 4
H F B / H F B S
M S - 6
H F B / H F B S
M S - 7 H
F B / H F B S
M S - 9
H F B
M S - 1
7 H F B
M S - 5
H F B V M
S - 7
H F B V
M S - 8
H F B V
M S - 1
0 H F B V
The relation between
excavator weight andpower can vary.
Equipment selection chart
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17Solutions by MÜLLER
MÜLLER Power packs.Power and intelligence.
Type MS-A
110 (V)*
MS-A
170 (V)*
MS-A
260 (V)*
MS-A
420 (V)*
MS-A
570 (V)*MS-A
570 (V)*MS-A
700 (V)*MS-A
840 (V)*MS-A
1050 (V)*MS-A
1150 (V)*
Diesel motor CAT CAT CAT CAT CAT Volvo-Penta 2 x CAT 2 x CAT 2 x CAT 2 x V-Pen
Type ATAAC C 4.4 C 6.6 C 9 C 15 C 18TAD 1643 VE C 13 C 15 C 18 TAD 1643 VE
Exhaust certi cation EU/EPA IIIA / Tier 3 II IA / Tier 3 I IIA / Tier 3 IIIA / Tier 3 I IA / Tier 2 II / Tier 2 IIIA / Tier 3 I IIA / Tier 3 IIIA / Tier 3 II
Power P (max.) kW 106 168 261 433 571 565 708 866 1044 1130
Speed n (max.) rpm 2200 2200 2200 2000 1800 1850 2100 2100 2100 1850
Hydraulics
Feed rate Q (max.) l/min 270 310 525 740 1050 1050 1180 1480 1680 2100
Operating pressure p (max.) bar 380 380 380 380 380 380 380 380 380 380
Fuel tank capacity l 400 400 550 900 1050 1050 1400 2200 2200 2200
Hydraulic tank capacity l 250 250 250 280 440 440 500 600 600 600
Weight without fuel kg 4000 4000 5000 6200 8500 8500 10300 12500 13500 13800
Dimensions Length L mm 3000 3000 3700 4250 4750 4750 4800 5300 5300 5300
Width B mm 1400 1400 1490 1700 2000 2000 2200 2400 2400 2400
Height H mm 2100 2100 2340 2450 2400 2370 2450 2570 2570 2595
* optionally with variable amplitude
Power packs are needed to drive hydraulic vibrators. Inside a soundproofedhousing, a diesel engine drives the hydraulic pump that ensures the neces-sary flow of oil (required by the hydraulic motor) via hoses to the vibrator.
Every integral diesel engine is a low-noise, low-maintenance unit complyingwith the latest emissions regulations. Operations can be optimised andmonitored via a programmable control connected via cable or a radio link.As an option, operating parameters and machine data can be called upremotely via a data modem.
Advantages
•Small, lightweight design with closed oil circuit
• Good reliability thanks to the use of diesel engines, pumps, controlsand other components all well-proved in on-site operations
• Comprehensive range of accessories, e.g. teleservicing package,winter package, or bypass fine filter
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18 Solutions by MÜLLER
MÜLLER Leader-mounted vibrators.For tight spaces.
Type
MS-16 HFMV MS-20 HFMV MS-30 HFMV
Centrifugal force F (max.) kN 986 1160 1535
Eccentric moment M stat kgm 0–16 0–20 0–30
Speed n (max.) rpm 2370 2300 2160
Frequency f (max.) Hz 39.5 38.4 36.0
Pulling force F pull (max.) kN 180 180 300
Total weight incl. clamping device kg 3980 4110 5690
Dimensions Height (excl. clamping device) H mm 1710 1710 2146Throat T mm 455 455 550
Standard clamping device Type MS-U 150 150 180
The operating pressure for all leader-mounted vibrators is max. 350 bar.
MÜLLER leader-mounted vibrators are the specialists for tight corners.They are mounted on leaders and offer contractors an adjustablemoment plus resonance-free starting and stopping.
Applications• Driving and extracting sheet piles, tubular piles and H-sections• Foundation methods such as compacted gravel or sand columns• Driving and extracting single sheet piles with small dimensions
Advantages• Compact design
•Driving and extracting on cramped sites
• Resonance-free starting and stopping• Minimum vibrations and emissions
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19Solutions by MÜLLER
MÜLLER Drill drives.Rounding o the range.
These robust, low-noise drilling units are quickly and easily attachedto the stick of an excavator. Attachment to a leader or fitting in theclamp of a vibrator are available as options.
Applications• Pre-drilling to loosen and relieve the ground• Heavy soils
Advantages• Various mounting options• Fast, cost-effective drilling
•Powerful, robust, long life
Type
MS-RHA 12 3* MS-RHA 16 3* MS-RHA 24 3*
MS-RHA 34 3*
MS-RHA 46 3*
Torque (max.) da Nm 1200 1600 2400 3400 4600
Speed (max.) rpm 125 115 110 100 70
Oil pressure (max.) bar 350 350 350 350 350
Displacement (max.) l/min 260 350 460 600 600
Diameter smallest drilling diameter mm 200 200 400 400 400
Diameter largest drilling diameter mm 700 900 1200 1400 1600
Weight without auger/without stand approx. kg 300 360 440 600 760Drill depth with smallest drilling diameter (max.) m 20 25 14 16 20
Drill depth with largest drilling diameter (max.) m 4 4 2 2 2
* Mounted on excavator stickOptions available on request: mounted on leader, tted in vibrator clamp
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20 Solutions by MÜLLER
MÜLLER Clamping devices.A safe connection.
Type
Clampingforce
kN
Clampingpressure
bar a c
d f
g
h i. max. IPB min Weight kg
MS-U 12* 122 260 229 195 195 223 95 – 15 120 50
MS-U 40* 370 300 548 260 400 285 175 – 40 120 190
MS-U 54** 540 350 648 270 515 694 190 730 22 180 440
MS-U 60* 600 300 640 320 480 350 220 – 40 140 260
MS-U 70** 700 350 770 340 580 529 290 820 36 180 615
MS-U 72* 720 358 640 320 480 350 220 – 40 140 260
MS-U 80/100 A* 1000 350 751 330 510 350 210 – 40 280 400
MS-U 90** 900 350 770 340 580 529 290 820 28 180 620
MS-U 100 GP** 1000 350 761 345 610 534 250 780 50 280 750
MS-U 150 GP** 1500 350 892 340 640 554 309 780 45 320*** 920
MS-U 150 AP* 1500 350 902 360 660 580 319 – 40 320*** 940
MS-U 180 GP** 1800 350 903 390 745 645 325 880 80 320*** 1250
MS-U 180 AP* 1800 350 893 390 740 645 314 – 80 320*** 1130
MS-U 200 A* 2000 350 1011 380 880 800 410 – 48 450 1600
MS-U 250 G** 2500 350 1173 400 870 840 410 1150 63 450 2450
MS-U 250 A* 2500 350 1173 395 860 840 380 – 63 450 1950
MS-U 360 A* 3600 350 1255 460 1180 950 520 – 80 400 3130
* for direct bolting ** shiftable on clamping bar *** IPB 300 possible with special equipment
Dimensions in mm
Clamping devices
hd
b
k
f
ac
g i(max.)
MÜLLER clamping devicesClamping devices connect the pile section, e.g. H-sections or tubular piles,to the vibrator and transfer the vibrations. All units can be rotated through 90°for face working. Adapter plates are available to cope with different clampingarrangements. Clamps to fit over the interlocks of double piles and radialclamps for driving tubular piles are also available. Important for making theright choice: the clamping force of the clamping device must be at least1.2 times the centrifugal force of the vibrator.
Applications• As single and double clamps for U-/Z-sections, H-sections and tubular piles• As special clamping devices for specific tasks, e.g. timber piles, concrete
piles and small-diameter tubular piles
Arrangement of clamps
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21Solutions by MÜLLER
MÜLLER Data acquisition.Mobile measurement, indication and recordingof vibrations.
The data acquisition system enables simple and reliable monitoringof the driving process to ensure that the design requirements areadhered to. The system records operating parameters such asoperating frequency and vibrator oil pressure. In addition, groundvibrations can be measured via a three-axis geophone accordingto DIN 4150. When using water-jetting equipment to assist driving,the water pressure and flow rate can also be recorded.
MS-DATAThe data acquisition equipment is integrated directly into thedrive’s control unit. The data can then be sent via cable to acomputer on site or via modem and data transmission to anInternet server for safe storage. The data can be called up fromany computer with Internet access after entering the necessarypassword. Bespoke record forms to suit customers’ requirementsare also possible. The power pack control automatically regulatesthe operating parameters of the vibrator so that given vibrationlimits for ground or buildings are not exceeded.
MS-DATA MMS-DATA M is the mobile version of the measuring system forflexible usage without a power pack. The data is transferred to ameasuring unit and shown on a display. Vibration limits are easyto set on the device; if these are reached, yellow and red lampswarn the user. The system can also be fitted with a modem forsaving the data to an Internet server for further processing.
Advantages• Optimum system compatibility – everything from one supplier• Vibration monitoring to DIN 4150
• Constant monitoring of operating parameters• Recording of multiple parameters• Safe data storage to protect against loss• Simple records
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22 Solutions by MÜLLER
Ø 1500 mm Ø 3200 mm
MS-KX 320 / MS-200 HHF
MÜLLER Accessories.The right extras for every application.
BracketSo-called X-brackets are available in various sizes for driving large-diameter,heavy, tubular piles.
MÜLLER safety shackleThe MÜLLER safety shackle, available in various sizes, is ideal for picking uppiles quickly and safely. At the same time, it guarantees easy, safe pitchingof piles.
Advantages• Easy to use• Low weight• Twin fastening prevents opening under load
MÜLLER universal connecting fork for excavator-mounted unitsThis accessory enables MÜLLER excavator-mounted vibrators and drilling unitsto be attached to the majority of excavators. It is fitted with three differentconnecting pins. The benefits are the fast changeover from drilling unit tovibrator and the stable construction.
Other connecting forks on request.
TypeTensile load
kNWeight
kg
MS-SSZ-3 B 30 15
MS-SSZ-4 B 40 24
MS-SSZ-5 B 50 26
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23Solutions by MÜLLER
MÜLLER winter package for power packsFor use in temperatures down to –25°C.The winter package contains:• Preheaters for hydraulic oil and diesel engine cooling water, with external
power supply (220–240 V)• Option: set of covers for closing off the unit’s air intakes and air outlets• A reduced air flow through the unit to help the unit reach its operating
temperature faster• Operation with some air intakes and air outlets closed depending on the
ambient temperature• Better economy thanks to faster deployment and fuel-savings• Furthermore, the components benefit from preheating, which improves
their operational readiness and prolongs their service life.
Timber pile clamping device Stick extension(“goose neck”)to increase usable piling length for driving tubular piles
Adapter plate /double clamping devices
MÜLLER fine filtersThe bypass oil filter is a filter system that supplements the hydraulic filteralready fitted. The bypass oil filter is used for the fine filtering of the hydraulic oil.The lower flow rate via the filter means that a much finer filter can be selectedthan is the case with standard filter elements. Therefore, much finer particlescan be removed from the oil than is the case with full-flow oil filters. Bypassfilters are available for all MÜLLER power packs.
Advantages• Prolongs the life of the hydraulic oil and the system components• Avoids acids in the oil through absorption of water• Fewer malfunctions thanks to the improved cleanliness of the hydraulic oil• Reduced repair costs and downtimes• Reduced load on primary filters and therefore lower maintenance costs
Other accessories
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24 Solutions by MÜLLER
MÜLLER Special equipment.Special expertise.
Expert consulting services often make a decisive contribution to successwhen special challenges have to be met. Our engineers specialised inmachine design, control technology and electronics, geotechnical andfoundation engineering are available to help you.
MÜLLER 5-fold clamping deviceThe adapter plate enables five clamping elements to be attached to fivestraight-web sections. These are arranged on a radius so that the sectionscan be clamped and installed simultaneously. This is an efficient way tocounter buckling of the section.
DYSTAFIT©Dystafit© can be used to optimise soil improvement and rehabilitationmeasures. It does this by simulating loading cycles, which enables valid state-ments to be made about the stability of a soil that is sensitive to settlement,subsidence or shifting. In addition, this method is useful for assessing theeffects of higher speeds on railway lines.
MÜLLER acoustic hoodThe newly developed acoustic hood reduces noise emissions but doesnot hamper servicing nor the escape of unwanted heat.
Advantages• Lower noise levels• Special access openings permit maintenance and servicing
without removing the hood• Additional vertical weight on spring suspension unit• Easy to store and transport
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25Solutions by MÜLLER
MÜLLER MS-U 160 S clamping device• Internal clamping for foundations with thin-wall tubes and very small diameters
(d = approx. 120 mm, depending on wall thickness and length)• Does not damage the coating on tubes• Also suitable for use in heavy soils• Reduces the number of operations normally required
MÜLLER MS-32 HFV vibratorWhen fitted with a special compacting plate, the MÜLLER MS-32 HFV vibratorcan be used for soil compaction. It can even be used underwater.
• Variable from 0 to 40 Hz• Special sensors measure r.p.m. and detect angles during the
compaction process• Modified for continuous operation and underwater use• Approved for 10° gradient in all directions• Automatic compaction cycle (start/compact/stop)• Optional: radio remote control with automatic display of operating data,
amplitude and static moment• Optional: graphic display via MS-DATA and webTK• Powered by MÜLLER power pack
MÜLLER MS-BDEAutonomous operating data acquisition for excavator-mounted vibrators
• Acquisition, storage and read-out of operating data: date,operating hours, max. operating temperature
• Helps to comply with service intervals• Easy for customers to use• Compatible with all makes
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Solutions byABI / BANUT / DELMAG26
ABI MOBILRAM Systems.Mobile in use.
The ABI MOBILRAM system o ers an innovative and environmentally friendly conceptfor sheeting and special civil engineering works. The machines excel by high mobilityand exibility as well as safe working. In addition the units are operational very fast –without extended set-up work or installation aids. All common procedures – driving andextracting, drilling, pressing and impact-driving – are practicable. In combination withthe optimal attachments a high pro tability and environmental compatibility is achievedat the same time.
Exclusive distributor for Germany, other countries on request.
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Solutions byABI / BANUT / DELMAG2727
ABI Telescopic leader mast.Variable on site.
TypeTM
10/12,5 SLTM
11/14 SLTM
13/16 SLTM
14/17 VTM
16/20 BTM
20/25 SDTM22
Underground lowering depth mm 2000 2450 2985 1600 2275 0 2500
Leader inclination front/rear Degree max. 4/5 4/5 4/5 4/5 4/5 4/5 4/5
Leader inclination laterally Degree max. 4 4 4 4 4 4 4
Leader slewing range Degree max. 100 ± 100 ± 100 ± 93 ± 90 ± 90 ± 95 ±
Prestressing force leader cylinder kN max. 75 90 90 120 120 150 220
Extraction force leader cylinder kN max. 140 175 175 200 200 300 330
Load capacity kg max. 6000 9000 9000 10000 10000 15000 15000
Torque absorption daNm 3000 4500 4500 10000 12000 20000 20000
Auxiliary winch Lifting capacity kN max. 30 50 50 50 50 50/75 50Rope speed m/min 45 35 35 35 35 35/30 35
Weight of piling equipment without attachmentdepending on carrier unit ca. t 33 43–47 45–50 53–58 65 90–95 72–75
Dimensions Height min./max. mm 9100–16600 10300–19200 10900–20650 12200–22700 13850–26000 16600–32050 14250–27260
Max. height up to rapid changing device mm 13900 16350 17830 19500 22200 27450 24700
Leader mast guide width mm 450 500 500 500 550 600 600
Leader mast width mm 40 50 50 50 50 50 60
Transport dimensions Length mm 9600 11400 12000 12800 14300 17350 14500
Height mm 3200 3400 3400 3400 3500 3900 3650
Width mm 2550 3000 3000 3000 3000 3400 3000
Carrier
CAT 323 D SR 25 T SR 35 T-D SR 35 T-D SR 35 T-D SR 50 T SR 45 T-D
Engine /Option
CAT C7 Scania DC9CAT C15CAT C18
CAT C15CAT C18
CAT C15CAT C18 CAT C18 CAT C18
Exhaust certi cationEU Step/US EPA II IA / Tier 3 I IIB
IIIA / Tier 3IIIB / Tier 4i
IIIA / Tier 3IIIB / Tier 4i
IIIA / Tier 3IIIB / Tier 4i
II / Tier 2IIIA / Tier 3 Tier 4i
Engine power kW 187 257 433/470 433/470 433/470 570/522 563
Hydraulic ow rate l/min2 x 200,1 x 100
2 x 350,1 x 200
2x310, 1x125,1 x 200/
2x370, 1x125,1 x 200
2x310, 1x125,1 x 200/
2x370, 1x125,1 x 200
2x310, 1x125,1 x 200/
2x370, 1x125,1 x 200
2 x 415,1 x 125,1 x 200
2 x 570,2 x 200
Nominal operating pressure MPa 32 32 33 33 33 32 33
Fuel tank capacity I max. 250 580 920 920 920 740 950
Hydraulic extendable under carriage /Option
extendableStandard /
extendable Standard /
extendable extendable extendable extendable extendable
Pulling force kN 380 340 340 340 /560 560 700 560
Track gauge mm 1900–30002400 /
2200 –3300 2400 /
2200 –3300 2300–3300 /2200 –3800 2300–3800 2340–3840 2300–3800
Track shoes width mm 650* 600* /700 * 600* /700 * 700* 700* 700* 700*
* Track shoes width (optional): 700, 800, 900 mm
The heart of the ABI MOBILRAM system is a slewable and tiltable leadermounted on a carrier. The leader is used to guide the leader attachments andis available in effective lengths of up to 25 m. The introduction of prestressingand pulling forces provides for high efficiency. Guides with a low play providefor high stability and accuracy, good vibration and noise reduction as well aslow wear.
Applications• Driving and extracting of pile sections• Drilling, pressing and impact-driving
Advantages• Sturdy kinematics• Long reach• Takes up high torques• Stability• Compact transport dimensions
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Solutions byABI / BANUT / DELMAG28
This mobile leader provides for fast progress in construction. The design isstable and sturdy at the same time – this is ideal for the application of highforces which provides good working results. The design is not only solid andsafe, but also supports precise working.
Type SM 12/16 B SM 14/18 HD SM 18/22 HD SM 18/24 SD
Underground lowering depth mm 2400 1100 800 600
Leader inclination front/rear Degree max. 4/5 4/5 4/5 4/5
Leader inclination laterally Degree max. 4 4 4 4
Leader slewing range Degree max. +/–90 +/–90 +/–90 +/–90
Prestressing force leader cylinder kN max. 135 150 150 150
Extraction force leader cylinder kN max. 300 400 400 500
Load capacitiy kg max. 12000 15000 15000 20000
Torque absorption daNm 12000 20000 20000 25000Auxilary winch
Lifting capacity kN max. 50 50 50 50
Rope speed m/min 35 35 35 35
Weight of piling equipment t approx. 53–58 71 80–83 95
Dimensions
Height mm 16800–20800 20360–24390 24000–27600 24100–29900
Max. height up to rapid changing device mm 18100 20800 24400 26300
Guide width leader mast mm 550 600 600 600
Width leader mast mm 50 50 50 50
Transport dimensions
Length mm 17400 21200 24400 24900
Height mm 3450 3600 3800 3900
Width mm 3000 3400 3400 3400
Carrier
S R 3 5 T- D S R 35 T- D ( HD Ve rs io n) S R 5 0 S R 5 0 T- D
Engine CAT C15 / C18 CAT C18 CAT C18 CAT C18
Engine power kW 433 /470 470 570 / 522 570 / 522
Exhaust certi cationEU Step/US EPA
IIIA / Tier 3IIIB / Tier 4i IIIB, Tier 4i
II / Tier 2IIIA / Tier 3
II / Tier 2IIIA / Tier 3
Hydraulic ow rate l/min2 x 310 / 1 x 125, 1 x 2002 x 370 / 1 x 125, 1 x 200 2 x 370, 1 x 125, 1 x 200 2 x 300 / 1 x 320, 1 x 200 2 x 300 / 1 x 320, 1 x 200
Nominal Oil pressure MPa 33 33 32 32
Fuel tank capacity l max. 920 920 740 740
Hydraulic extendable under carriage Extendable Extendable Extendable ExtendablePulling force /Option kN 340 /560 560 540 610
Track gauge /Option mm 2300–3300 /2200 –3800 2200–3800 2300–3700 2300–3840
Track shoes width /Option mm 700* 700* 700* 900
* Track shoes width (optional): 800, 900 mm
ABI Fixed leader mast.Firmly mobile.
Applications• Driving and extracting of pile sections• Drilling, pressing and impact-driving
Advantages• Compact design• Sturdy kinematics• Long reach• Takes up high torques
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Solutions byABI / BANUT / DELMAG29
Type MRZV
12 SMRZV
18 S
MRZV
22 SMRZV30 S
MRZV36 S
MRZV10 V
MRZV12 V
MRZV16 V
MRZV18 V
MRZV20 V
MRZV30 V
MRZV36 V
Static moment kgm 12 18 22 30 36 0–10 0–12 0–16 0–18 0–20 0–30 0–36
Nominal revolutions rpm 2135 2250 2035 2135 1950 2135 2135 2300 2160 2140 2135 2020
Centr ifugal force a t nominal f requency kN 600 1000 1000 1500 1500 500 600 925 925 1000 1500 1600
Static extraction force max. kN 200 200 200200/270/300 / 380
200/270/300 / 380 180 / 200 180 / 200 200 200 200
200/270/300/380
200/270/300 / 380
Dynamic mass* kg 2150 2700 2745 3950 3955 2170 2180 2710 2730 2750 3950 4000
Total weight* kg 3150 4060 4080 5650 5700 3200 3200 4100 4150 4150 5350 5350
Height* mm 2375 2720 2720 3220 3220 2375 2375 2720 2720 2720 3220 3220
TypeMRZV17 VV
MRZV24 VV
MRZV30 VV
MRZV36 VV
Static moment kgm 0–17 0–24 0–30 0–36
Nominal revolutions rpm 1800 1950 2140 1950
Max. revolutions rpm 2600 2600 2600 2600
Centrifugal force at nominal frequency kN 600 1000 1500 1500
Static extraction force max. kN 200 / 250 200200 / 270 /300 / 380
200 / 270 /300 / 380
Dynamic mass* kg 2105 2840 3995 4045
Total weight* kg 3200 4250 5450 5500
Height* mm 2570 2870 3220 3220
* with standard clamp assembly
ABI Vibrators.Always the right one.
Advantages• Adaptation to different soil conditions• Higher frequencies• Increased sheeting performance• Reduction of vibratory and noise emissions
MRZV-S – with fixed static momentThis machine is a proven classic among the vibrators. It works withhigh-frequency vibrations for good results in all pilable soils.
MRZV-V – with variable static momentOn the MRZV-V the static moment is variable. This variability allows foran ideal adaptation to the present soil conditions and requirements ofthe construction task. By adjusting the eccentric masses, oscillationsoccurring when running through the natural frequencies of the soils arereduced to a minimum so that no oscillation peaks are developing.
MRZV-VV – with variable static moment and variablehydraulic suction volumeThe MRZV-VV vibrators not only have a variable static moment. Thesuction volume is variable as well. Thus, one vibrator covers a greatvariety of different driving tasks. In addition, the vibrator can make full useof the provided hydraulic power at all times. With conventional variablevibrators this often cannot be realized in practice.
Applications• Driving / extracting of steel sections like sheet pile walls,
steel sections and tubular piles• Alternative foundation procedures like e.g. vibro, cast-in-situ,
crushed stone and sand piles
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Solutions byABI / BANUT / DELMAG30
ABI Hydro-Press-System.Sensitive power.
Type HPS HPU HPZ
630HPZ
630/670/700
Pressing force kN 3 x 600 4 x 800 4 x 800 4 x 800
Extraction force kN 3 x 380 4 x 600 4 x 600 4 x 600
Stroke mm 3 x 450 4 x 400 4 x 400 4 x 400
Hydraulic ow rate max. l/min 360 420 420 420
Nominal oil pressure MPa 32 32 32 32
Total weight / transport weight kg 3900 / 4240 5700 / 6130 5530 / 6000 5680 / 6350
Height mm 2100 2250 2130 2400
On many construction sites a vibration-free method must be used. Amongthem are in particular sheeting work near computing centers, historic buildings,hospitals, schools, etc. This is where the Hydro-Press-System brings itsadvantages to bear: The pressing or extracting is done statically. Dependingon the geology and the type of sheet pile wall, performances nearly comingup to those of conventional driving methods can be achieved.
Thus the system is a real alternative to soldier pile wall / Berlin-type pitlining, in particular when a high groundwater level causes problems. TheHydro-Press-System is attached to the telescopic leader or the fixed leader.
Applications• All construction sites with a vibration-sensitive environment• A typical example are works on the sewerage system near buildings
Advantages• Vibration-free• Low-noise
HPS Hydro-Press For cold-rolled lightweight sections with an adjustable system widthof 600 mm and 800 mm. Three sections can be pressed or extractedat the same time.
HPU Hydro-Press For hot-rolled U-sections with a system width of 600 mm. Four sectionscan be pressed or extracted at the same time.
HPZ Hydro-Press For hot-rolled Z-sections with a system width of 630, 670 and 700 mm.
Four sections can be pressed or extracted at the same time.
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Solutions byABI / BANUT / DELMAG31
ABI Drilling equipment.The right turn.
Drilling procedures can be used in nearly any soils. On hard rocks in particular,rock drill heads and down-the-hole hammers are used.
Auger drives MDBAThe auger drives are suitable for all kinds of boreholes.
Applications• Fabrication of concrete piles; soil improvement• Stress-relieving boreholes; gauge wells
Advantages
•Suitable for all soils
Double-auger-head drilling system VDWA casing tubular pile as well as an auger flight are attached to the double-auger-head drilling system VDW. The attachments are operated in oppositedirections and, depending on the soil conditions, can be adjusted to oneanother by a relative stroke.
Applications• Fabrication of single piles, pile groups, contiguous or secant pile walls• Soil exchange measures, partial and full displacement boreholes
Advantages• Resonance-free and low-noise
Type MDBA2200
MDBA2200-2 2
MDBA3200
MDBA3200-2 2
MDBA4500
MDBA
4500-2 2 MDBA7000
MDBA7000-2 2
Torque daNm 2200 1100 3200 1600 4400 2200 6600 3300
Revolu tions max. rpm 70 140 70 120 60 120 40 80
Static extraction force max. kN 200 200 200 200 200 200 300 300
Hydraulic ow rate l/min 310 310 450 380 540 540 540 520
Required hydraulic power at auger drive kW 165 165 240 200 280 280 280 270
Total weight kg 990 1350 1400 1800
Hexagon connection1 mm 80 80 100 120
Height / with swivel mm 1730 / 1600 2260 / 2050 2225 / 2050 2575 / 21201 SW-M as a sleeve2 Hydraulic motor including two-speed valve. Additional speci cations refer to the high speed motion. The MDBA 7000-2 is available with two speed valve only.
Type VDW 4230 VDW 6240 VDW 8360
Gear box 1 –casing Gear 1 Gear 2 Gear 1 Gear 2 Gear 1 Gear 2
Revolutions max. rpm 24 48 33 66 24 48
Torque daNm 4200 2100 6200 3100 8300 4150
Hydraulic ow rate l/min 200 400 400
Gear box 2 – auger
Revolutions max. rpm 33 66 24 48 33 66
Torque daNm 3100 1550 4200 2100 6200 3100Hydraulic ow rate l/min 200 200 400
Nominal oil pressure MPa 32 32 32
Total-/Transport weight kg 3970 / 4305 4170 / 4505 4370 / 4705
Optional: Pick up and lay down device 90 degrees, hexagon connection SW 120
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Solutions byABI / BANUT / DELMAG32
ABI Add-on auger drives.Fits the excavator.
The Add-on auger drives are intended for hydraulic excavators with a totalweight from 10 to approx. 35 t. Combined with a casing twister (RDV) it is alsopossible to carry out cased drilling. The auger drive BA is available with atorque of 1200 – 3200 daNm.
The through-hole auger drives DBA achieve torques of 2200 – 3200 daNm.For the fabrication of CFA piles a concreting duct can be mounted to the augerdrive, so that immediate concreting is possible during the pulling operation.
Applications• Stress-relieving and soil investigation boreholes
•Boreholes for girder support system
• Continuous flight auger boreholes• Injection boreholes• Soil improvement for foundations• Well drilling
Advantages• Easy to use• Very short set-up times• Operation on cramped and difficult to access conditions on the site• Optional: auger drives can be equipped with a quick-change device
Type BA 1200
BA 2200
BA 3200 DBA 2200
DBA 3200
Torque daNm 1200 2200 3200 2200 3200
Revolutions rpm 73 70 50 70 50
Static extraction force max. kN 120 200 200 200 200
Hydraulic ow rate l/min 220 300 300 300 300
Required hydraulic power at auger drive kW 90 160 160 160 160Nominal oil pressure MPa 30 32 32 32 32
Total/Transport weight kg 430 600 / 700 980 / 1270 900 / 1000 1050 / 1340
Concrete swivel
Inner diameter DN 65 DN 65
Height mm 1480 1180 1950 1705 2075
Height locking to bottom mm 1290 995 1770 1470 1790
Width mm 515 710 945 760 945
Depth mm 440 510 660 655 730
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Solutions byABI / BANUT / DELMAG33
ABI Clamp assemblies.Getting to grips.
Clamp assemblies are used to pick up, position and transmit the power to thepile element. As there are quite some different elements used for driving, weoffer the appropriate clamp assembly for each of them. Since only the appro-priate clamp assembly, like e.g. casing, interlock or double clamp assembly,can guarantee an effective driving operation.
Due to their adjusting facilities the multi-purpose clamp assemblies of typeMZK can be used in a flexible and particularly material-saving manner.
Advantages• Suitable for double Z-sections, double U-sections and tubular piles
•Single clamps can be rotated and displaced continuously
• Adjustment without the need for tools• Clamps are locked upon closing• Adjustment is maintained when clamps are opened• Flexible use• Section-saving
TypeFor centrifugal
forces up tokN
Clampingforce
kN
Clampingpressure
MPa
Casing innerdiameter
mm
Widthmm
Heightmm
Depthmm
Weightkg
Combi clamp assembly MZK 800 with EKZ 530
Rotatable with lateral adjustment1 800 2 x 530 48 460–770 1740 865 500 1450
Lateral adjustment only2 800 2 x 530 48 450–770 1740 710 520 1090
MZK 1250 with EKZ 720Rotatable with lateral adjustment1 1200 2 x 720 48 620–1090 2220 1065 510 2100
Lateral adjustment only2 1200 2 x 720 48 620–1090 2220 925 520 1745
MZK 1250 with EKZ 530
Rotatable with lateral adjustment2 880 2 x 530 48 500–1100 2070 910 510 1670
Lateral adjustment only2 880 2 x 530 48 450–1100 2070 770 520 1285
EKZ = single clamp assembly 1 Designed for clamping double Z and double U sheet piles as well as casings 2 Designed for clamping casings
Dimensions
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Solutions byABI / BANUT / DELMAG34
BANUT Fixed leader mast.Excellent stability.
Impact-driving into the soil demands a very high expenditure of force. In linewith that fact, the requirements regarding machine power and stability areparticularly high. Impact-driving procedures can be used in nearly any kindof soils.
Usually diesel hammers and hydraulic free-fall hammers are used for thiswork. They are suitable for the post-driving of pile elements or to integratepile elements into bearing layers. Impact-driving procedures are also indis-pensable when a proof of the soil bearing capacity needs to be provided.
The BANUT fixed leader is designed for impact-driving in particular. Precastconcrete piles as well as tubular piles, steel sections, sheet pile sections andtimber piles are impact-driven in the first place. Besides hydraulic free-fallhammers diesel hammers can be used as well.
Type
Weight of pilingequipment
withoutattachment
DimensionsHeight
max. width
length height length
width guide width
approx. t mm mm mm mm mm mm mm
BANUT 555 52,5 22200 3200 22370 3300 20000 500 80
BANUT 655 70,0 26500 3400 22000 3450 20000 600 80
Carrier Fixed LeaderMast
Engine Engine power Hydraulicfow rate
Nominal oilpressure
Fuel tankcapacit y Pulling force Track width
kW l/min MPa l/max. kN mm
SR 40 T* BANUT 555 CAT 186 2 x 270, 1 x 320 32 500 340 2300–3300
SR 40 T* BANUT 655 CAT C9 261 2 x 250, 1 x 214 32 500 556 2400–3800
* Exhaust certi cation for SR 40 T EU Step IIIA US EPA Tier 3
Applications• Nearly any kind of soils• Insertion of concrete and steel piles• Post-driving of pile elements• Integration of pile elements in bearing layers• For the provision of a proof of the soil bearing capacity
Advantages• High stability and steadiness• Inclinations of up to 18° to the side and front
and 45° to the rear
•High effective lengths
• Careful impact-driving• Reduction of the maximum load in the pile element• High penetration depth during the driving operation
TypeWeight of
striking mass
Total weightexcl. helmet
Drop height,steplesslyadjustable
to max.
Impactfrequency,steplesslyadjustable
to max.
Impactenergy,
steplesslyadjustable
to max. Nominal oil
pressure
Hydraulicfow rate
Requiredhydraulic power
Totallength
max.
kg kg mm impacts/min kNm MPa l/min kW mm
5000 5060 7200 1200 100 59 28 200 93 46506000 6075 8210 1200 100 71 30 210 105 5320
6000 XL 6110 9700 1200 100 71 30 240 120 5190
8000 XL 8020 11610 1200 100 94 30 300 150 5190
10000 XL 10000 13600 1200 80 118 30 325 162 5190
SuperRAM
TypeUsableleaderlength
upperground
underground
front/rear laterally
Pileweight*
Torqueabsorption
Pilewinch
Hammerwinch
Pilewinch
Hammerwinch
mm mm mm Deg. max. Deg. max. kg max. daNm kN max. kN max. m/min m/min
BANUT 555 15000 +1325 –1275 18/45 14,0 6000 10000 60 120 50 50
BANUT 655 15000 +5500 –1000 18/45 18,0 8500 18000 85 120 50 50
* Weights and lengths depend on reach and leader mast inclinations
Leader mastdisplacement
Leader mastinclination
Extraction force
Rope speed
BANUT
Dimensions Transport Dimensions Leader
Exclusive distributor for Germany, other countries on request.
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Solutions byABI / BANUT / DELMAG35
The modern RH series is used all over the world to install foundation and shee-ting piles with or without casing. The drilling rigs are suitable for the fabricationof piles with a diameter of up to 2400 mm and a depth of up to 60 m. Drillingwork is executed with different kinds of soil – from mud to rock – using appro-priate drilling equipment.
Drilling methods• Kelly drilling procedure• Endless soil auger drilling procedure• Full displacement drilling procedure• Partial displacement drilling procedure
•Drilling with casing machines
Applications• Pile foundation / fabrication of drilled piles• Fabrication of sheeting walls• Fabrication of building pit enclosures• Procedures for ground improvement• Ground investigation (sounding)• Well drilling• Exploration (deposit prospection)
Advantages• Sturdy and reliable• Better performances with lower weight• Compact transport dimensions• Assembly on hydraulic carriers• Telescopic chassis• High stability and steadiness• Winch feed system• Possibility to attach casing machine
DELMAG Drilling rigs.A ne piece of work.
TypeTotal height/
stroke
forward/backward
right/left torque revolutions
Casing length/with Kelly bars
Freediameter max.
m degree degree kNm rpm m mm
RH 12 17.95 / 12.00 5.00 / 14.00 9.50 / 9.50 0–125 0–44 18 1450
RH 18 19.91 / 12.50 3.80 / 14.00 9.50 / 9.50 0–180 0–33 / 55 21 1600
RH 22 22.82 / 15.70 3.80 / 14.00 9.50 / 9.50 0–225 0–28 / 55 24 1830
RH 28 25.58 / 17.50 3.80 / 14.00 9.50 / 9.50 0–280 0–26 / 55 33 1960
RH 34 25.62 / 17.50 3.80 / 14.00 9.50 / 9.50 0–335 0–26 / 55 33 2200
RHV 40 29.93 / 21.00 3.80 / 14.00 4.00 / 4.00 0–400 0–25 / 50 40 2430
Rotary head
Mast inclination
Carrier
CAT 323 D SR 25 BT SR 30 BT T 82 D T 102 D T 122 DDrilling rig RH 12 RH 18 RH 22 RH 28 RH 34 RHV 40
Exhaust certi cation EU Step / US EPA IIIA / Tier 3 IIIB / Tier 4i IIIB / Tier 4i IIIB / Tier 4i IIIB / Tier 4i IIIB / Tie
Power kW 187 205 257 328 /331 403 / 405 405 / 403
Track gauge mm 1900–3000 2280–3700 2300–3700 2500–3900 2600–3900 2600–3900
Exclusive distributor for Germany, other countries on request.
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Solutions byABI / BANUT / DELMAG36
DELMAG Diesel hammers.Strong and independent.
Basically, diesel hammers function like a two-stroke engine. Therefore theydo not need to be connected to an external energy supply and do not requireany steam, compressed-air, hydraulic or electric groups to drive them. Ifnecessary, a hydraulic starting device is used when they are mounted toleaders on hydraulic carriers.
Applications• Foundation work, like e.g. driving of steel sections
and prefabricated concrete piles• Integration of pile elements in bearing layers• On a pile driver ram or guided on a leader
Advantages• Sturdy design• Reliable and easy to operate• Adjustable impact energy for varying soil layers• Weather-independent air cooling• Avoids damage to the pile elements• Economical due to low fuel consumption• Use of environmentally friendly fuel• Long refueling intervals
TypeImpact weight
(piston)Energy
per blow Number of blows
Suitable for drivingpiles (depending on
soil and pile)Consumption
diesel oilConsumption
lubricant
Weight Length
kg kNm rpm kg l/h l/h kg mm
D 6–32 600 19–9 38–52 300–2000 3.7 0.25 1620 4300
D 8–22 800 27–13 36–52 500–3000 4 0.5 1935 4700
D 12–42 1280 46–20 35–52 800–5000 4.5 0.5 2735 4770
D 16–32 1600 54–25 36–52 1000–6000 5 0.5 3620 5160
D 19–42 1820 66–29 35–52 1100–6000 7.5 0.5 3840 5160
D 25–32 2500 90–40 35–52 1600–7500 7.5 0.6 5670 5500
D 30–32 3000 103–48 36–52 2000–9000 10 1.0 6170 5500
D 36–32 3600 123–56 36–53 2500–12000 11.5 1.5 8200 5470
D 46–32 4600 166–71 35–53 3000–16000 16 1.5 9300 5470
D 62–22 6200 224–107 35–50 4000–30000 20 2.0 12250 5910
D 80–23 8000 288–171 35–45 6000–60000 25 2.6 16905 7200
D 100–13 10000 360–214 35–45 7000–100000 30 2.6 20720 7360
D 150–42 15000 512–329 36–45 12000–160000 50 4.8 28450 7490
D 200–42 20000 682–436 36–45 14000–250000 60 5.8 51800 8175
Exclusive distributor for Germany, other countries on request.
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GIKEN Silent Piler.Gentle giant.
The vibrations and noise of a building site are becoming a problem in more and more locations.Conventional methods of driving cannot always comply with the demands. So a special methodof installing piles is needed. Pile-supported pressing solves this challenge, and the GIKEN SilentPiler was developed to meet that challenge. It is an e cient driving system that works with littlenoise and no vibrations, and at the same time achieves optimum results in the most diversesubsoil and site conditions.
Solutions byGIKEN
Exclusive distributor for Germany, other countries on request.
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During pressing, the GIKEN Silent Piler exerts only static pressureon the pile being driven. Therefore, the negative effects intrinsicto vibratory driving are avoided right from the start. Nevertheless,we should not be afraid of comparing the economics of pile-supported pressing with those of conventional methods because,for example, round-the-clock operations are also readily possiblewith this method.
Applications• Installation and extraction of single U-sections up to 750 mm,
single Z-sections up to 708 mm and tubular piles• Installation and extraction of double U-sections up to 1400 mm
and double Z-sections up to 1416 mm• For sites where noise and vibration could be a problem• Also suitable for difficult soil conditions when used
in conjunction with appropriate driving aids (super crushand water-jetting modes)
Advantages• Low noise, no vibrations
• No ground settlement problems, no damage to nearby structures• Can be used for night-time operations or in areas where noisemust be minimised
• Stable machine design• Remote control for safe, convenient operations• No working platform necessary• Simple operating principle with self-propelled travel• Requires only a small workforce• Faster operations with little effort
Solutions byGIKEN
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Technical data at a glance.Solutions byGIKEN
Type
SILENT PILER ECO700SStandard modeMax. press ing force / max. ext ract ing force kN ( t) 1100 (112) / 1200 (112)Stroke mm 1100Pressing rate / extracting rate m/min 2.8–37.3 / 1.0–29.8Operation Remote controlTravel self-propelledWeight kg 14250Start frame kg 2750Water-jetting modePiler jet reel JR22Jet hose kg PILER ECO hoseHose length / pile length m 22 / 17Water jet volume max. l/min x 2 700Water jet pressure Mpa 14.7Weight incl. hose kg 780Super crush modeMax. pressing force kN (t) 800 (81)Max. extracting force kN (t) 1200 (122)Stroke mm 1100Pressing rate / extracting rate m/min 0.5–4.5 / 0.7–3.1Pile length max. m 21
Total pile auger weight (for 21 m pile) kg 11000SILENT PILER ECO1400SStandard modeMax. press ing force / max. ext ract ing force kN ( t) 1500 (153) / 1600 (163)Stroke mm 1200Pressing rate / extracting rate m/min 2.1–23.2 / 1.7–18.9Operation Remote controlTravel self-propelledWeight kg 21500Start frame kg 3600Water-jetting modePiler jet reel JR26Jet hose PILER ECO hoseHose length / pile length m 22 / 17Water jet volume max. l/min x 2 700Water jet pressure Mpa 14.7Weight incl. hose kg 1350Super crush modeMax. pressing force kN (t) 1200 (122)Max. extracting force kN (t) 1600 (163)Stroke mm 1200Pressing rate / extracting rate m/min 0.5–3.1 / 0.7–3.0Pile length max. m 21Total pile auger weight (for 21 m pile) kg 18400Power pack for SILENT PILER ECO EU300G3
Measured output in power mode kW/min–1
230 / 1800Measured output in ECO mode kW/min–1 204 / 1600Fuel tank l 500Piler ECO oil l 630Speed km/h 1.4Weight kg 7780
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MENCK Free-fall hammers.Sheer gravity.
Special construction machinery
TypeWeightof ram
Hammer weightcomplete (excl. claws
and pile helmet)Max. rated energy
free fall
Impact
rate max.
Max.
inclination Oilfow
kg kg kNm rpm rpm l/min
MHF 3-4 4000 6700 40 85 1:1 150
MHF 3-5 5000 7700 50 80 1:1 150
MHF 3-6 6000 8700 60 80 1:1 150
MHF 3-7 7000 9700 70 80 1:1 150
MHF 5-8 8000 12400 80 80 1:1 250
MHF 5-10 10000 14400 100 80 1:1 250
MHF 5-12 12000 16400 120 60 1:1 300
MHF 10-15 15000 23000 150 80 1:1 450
MHF 10-20 20000 28000 200 60 1:1 450
The hydraulic free-fall hammer shows a powerful impact behavior withoptimum sound insulation. A long service life is guaranteed due to theshape of the impact surface. It is driven either directly by the carrier orusing a separate group with open circuit.
Applications• Foundation work, like e.g. driving of steel sections
and prefabricated concrete piles• Integration of pile elements in bearing layers• Used to determine the bearing capacity of driven piles• Can be used on the carrier or a pile driver ram
Advantages• High drop body weight at low total weight• Powerful impact behavior• Optimum sound insulation, low sound emission• Different drop body weights within the series• Compact design• Easy maintenance• Control unit to control number of blows and striking energy
Exclusive distributor for Germany, other countries on request.
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Telescopic crane leader 683 TP.Double bene t.
Carrier
Carrier Sennebogen 683 TP telescopic crane
Telescope length m 10.8–18.6
Diesel engine kW 186Transport weight of carrier without counterweight t ca. 54
Leader
Type B Leader with pile, pull head
Leader length m 23 / 28 / 33 / 38
Weight of leader without hammer and accessories t ca. 22, with winches
Leader inclination backwards Degree max. 3:1 / 18.4
Leader inclination forwards Degree max. 4:1 / 14.0
Leader inclination lateral Degree max. 20:1 / 2.9
Leader adjustment horizontal mm 0–1750
Leader adjustment vertical m 10
Leader attachment Rapid attachment
Telescopic crane leader type B
Carrier 683 TP
Winch-leader slide t 2 x 16 + 1 x 7
Winch-carrier t 1 x 16
(optional) t 2 x 16 + 2 x 7
Max. hammer & pile weight t 32
Max. pull capacity (foot grounded) t 60
Telescopic boom & jib length (max.) m 34.8
Counterweight t 25.91 + 13.02
Service weight with leader t 116
Crawler type B7
Overall dimensionsLength mm 14181
Height mm 3528
Width mm 34801 Superstructure counterweight 1 Undercarriage counterweight both removable for transport
The telescopic crane leader 683 TP is a combination of a telescopic crane anda leader in one machine. The machine can be converted from a special civilengineering equipment to a fully adequate telescopic crane within a few hours,equally maintaining functionality and ergonomics. The powerful Tier III typediesel engine supplies the required power for the different fields of application.
Applications• All common pile-driving techniques• Driving and extracting of pile sections• Drilling, pressing and impact driving
Advantages• Combination of telescopic crane and leader• Sturdy design• Compact dimensions• Fast installation and changeover without auxiliary crane• High flexibility through different attachments
Special construction machinery
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Anchor drilling equipment.Manifold power.
No construction site is like the other – that is why advanced technology is demanded whichts the eld of application. We supply our anchor or geothermal drilling equipment, hammer
drills as well as double-head drilling rigs in the most di erent variations. Each machine meetsthe highest demands regarding capability, precision, quality and safety.
Drilling systems
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43Drilling systems
Drilling equipmentDrilling equipment with grouting station gained acceptance for tasks as foun-dation, stabilization, reconditioning and rehabilitation. Slide wagon drills andanchor drilling equipment is mainly used for this tasks.
Installation of slide wagon drill• Support (feet) for drill carriages with power unit• Drill carriage on excavator boom and with wagon drill
Applications• Foundation, stabilization, reconditioning and rehabilitation tasks
Advantages• Compact and sturdy design• Optimum kinematics at low total weight• Pendulum chassis automatically compensates
unevenness of the terrain in driving mode• Ergonomic control panel• Integration of all hydraulic functions
at the operating stand• Ideal for cramped conditions• Appropriate for the most difficult geologies• Avoidance of field damage by means of covers
KRUPP Hydraulic hammer drillsThanks to our extensive product range we can provide a solution for nearly
every conceivable drilling task. Our worldwide cooperation with all leadingmanufacturers of drilling equipment ensures that KRUPP drilling drives canbe installed on all common carriers without difficulties.
Applications• Overburden drilling• Drive drilling• Anchoring
Advantages• Installation on all common carriers
• Extremely small housing• Easier extraction due to the damping device• Optional: electric, hydraulic or manual shifting
at drill head and percussion• Optional: external flushing head
Type TKB 203
TKB 502-2
TKB 504
TKB 605 TKB 609 TKB 205 MP
Engine power kW 97 82 160 160 190 147
Total width mm 740/1200 1900 2063 2500 2480 2500
Mast
Stroke of rotary head mm1200–2690
(Telescopic mast) 3350 3600 4600 4950 6300
Pull back force kN 62 50 82 100 100 200
Pull down force kN 38 50 46 100 100 100
Clamps and breaking unit
Diameter mm 152–610 68–254 68–254 76–305 89–406 150–660
Hydraulic Hammer, recommended
HB35 / HB45 HB35 / HB45 HB35 / HB45HB35 / HB45 /
HB50HB35 / HB45 /HB50 / HB60 HB50 / HB60
Rotary Heads, recommended HG8 / HG12 /
HG19 / HG24 HG8 / HG12HG11 / HG12 /
HG19HG24 / HG19 /HG12 / HG11
HG11 / HG12 /HG19 / HG24
HG12 / HG19 /HG24
Weight in working condition* HR40 / HR50 HR20 / HR40 HR40 / HR50 HR50 / HR60 HR50 / HR60 HR50 / HR6
Gesamtgewicht* kg 6200 9000 13000 14800 21000 18500
* depending on mounted equipment
Type HB15
HB20
HB35 HB45 HB50 HB60
Weight, approx. kg 150 220 330 450 810 980No. of blows, max. rpm 3000 3000 2500 2500 2400 2400
Individual below energy, max. Nm 270 290 590 590 835 835
Torque @ 205 bar Nm 2200 4400 10100 9500 13800 25900
r.p.m. @ 170 l/min rpm 119 119 240 160 120 80
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KRUPP Double-head drilling systems and drilling rigs.For geothermal drilling.
Drilling systems
In order to win geothermal energy you need top-class drilling tech-nology. Therefore our drilling equipment for this special applicationmeets the highest demands regarding capability, precision, qualityand safety.
Double-head drilling systemsIn order to win heat from the ground in the surface-near geother-my, the drilling must usually be executed in most narrow spaces.The most frequently practiced method for obtaining geothermalenergy is extraction by means of downhole heat exchangers.Geothermal probes are introduced in vertical boreholes in depthsof over 300 meters. A specific procedure is used to do so – thedouble-head drilling system. The drilling is executed with twoheads rotating in opposite directions so that the respectivetransmissions are positioned one behind the other.
Drilling equipment for geothermal boreholesDrilling equipment specifically designed for the double-headdrilling technique are used even in confined spaces as well asdifficult geologies. The standard equipment of the drilling equipmentcontains all components that are necessary to execute optimumgeothermal drilling: rubber-lined crawler unit, drill carriage witha pull-back force of 100 to 400 kN, double head, 3-fold clampingand breaking device, blowout preventer, rod magazine, wirelessand wire remote control, flushing pumps, rope winch with windingtower and oiler. In addition, we offer appropriate customized drillingequipment in order to provide a complete drilling system from onesingle source.
Applications• Geothermal drilling using the double-head drilling technique
in confined spaces• Appropriate for the most difficult geologies
Advantages• Risk-free heat exchanger installation by driving the casing down
to the final depth (ensured by high torque of up to 48,000 Nm)• Controlled discharge of cuttings via the limited annular space
between the outer and inner rods and optimized blowoutprevention equipment
• Guaranteed heat exchanger verticality due to spot-on precisiondrilling with counter-rotating inner and outer rods
• Optimal adaptation of the drill system to the geology due tothe leading or trailing of the inner crown in relation to the outercrown (400 mm relative displacement of the two drill gears)
• Drilling possible in any geological conditions thanks to the inclusi-on of the double-head drilling system in the rig's basic equipment
• Thread-saving insertion and removal of the drilling rods via thenew floating shaft integrated in the drilling rig
• Safe removal of the protective casing by means of drill carriagewith a pulling force of up to 400 kN
• Avoidance of field damage by using rubber shoeson the crawler tracks
• Optimum handling of the machine by means of remote control• Two persons required for operation
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45Drilling systems
Equipment for geothermal boreholes
Drilling systems TKB 605 GT
TKB 204 GT
TKB 205 GT TKB 207 GT
Output kW 147 147 147 225
Total width mm 2400 2100 2500 2500
Weight kg 16500 13000 17200 31000
Drill carriage DM 200 DM 200 DM 300 4000
Stroke length mm 4000 4250 4700 5000
Max. rod length mm 2000 2000 3000 –
Retraction force kN 200 100 200 400
Thrust kN 100 50 100 200
Double-head drilling systems
Single head Type HR55 HR55 HR55 HR65
Max. torque at 205 bar Nm 44000 44000 44000 48000
Max. speed at 150 l/min rpm 45 45 45 45
Double head Type HR55 / HR40 HR55 / HR40 HR55/HR40 HR65/HR45Max. torque at 205 bar Nm 44000 / 13000 44000 / 13000 44000 / 13000 48000 / 17000
Max. speed at 150 l/min rpm 45 / 160 45 / 160 45 / 160 45 / 240
Clamping and breaking device
Diameter range mm 68–254 68–254 68–254 68–254
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Construction equipment online.www.thyssenkrupp-bautechnik.com
Construction equipment online
Overview of the range:• Vibrators with power unit• Excavator mounted vibrators and drilling equipment
for excavators• Driving and drilling leaders on carrier• Drilling rigs• Anchor drill carriages and drill wagons• Horizontal drilling rigs• Hydraulic hammers• Diesel hammers• Pontoons
•Pumps
• Tubular pile driving and pulling plants• Other driving and extracting equipment, devices
and accessories
You will find the wide choice of advanced special equipment ofour leasing and used machines park in our online database. Thissearch engine always gives current, comprehensive informationon used machines, in particular for marine and special civil engi-neering but also for any other field of application. In this way youcan find out if, where and how long a certain machine is available.
The online database is user-friendly so that you can find thedesired solution without any advice – however, if you are indoubt, we recommend you consult our engineers before placingyour order.
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• 0 4 / 2 0 1 3
Head Offi ce
GERMANYExportHollestr. 7a, 45127 Essen, GermanyPhone +49 201 844-563975Fax +49 201 [email protected]
Export Eastern EuropeHollestr. 7a, 45127 Essen, GermanyPhone +49 201 844-563895Fax +49 201 [email protected]
ThyssenKrupp Tiefbautechnik GmbHAlte Liederbacher Straße 636304 Alsfeld, GermanyPhone +49 6631 781-131/132Fax +49 6631 781-130Service Hotline +49 6631 781-122Spare Part Service +49 6631 781-12624 Hours Hotline +49 170 6326650tiefbautechnik@thyssenkrupp.comwww.thyssenkrupp-tiefbautechnik.com
Sales Branches
AUSTRALIA, JAPAN, NEW ZEALAND ThyssenKrupp Steelcom Pty. Ltd.Suite 3, 17-23 Myrtle StreetNSW 2060 North Sydney, AustraliaPhone +61 2 94091-777Fax +61 2 99554-298www.tk-steelcom.com.au
BRAZILThyssenKrupp Bautechnikdo BrazilAv. das Américas 3500bloco 06, salas 407/408CEP 22631-003 Barra da TijucaRio de Janeiro, BrazilPhone +55 21 32825-245www.estacas-prancha.com
CHINA, HONG KONG, SEA, TAIWANThyssenKrupp BautechnikHong Kong7F, Sun Hung Kai Centre30 Harbour Road, WanchaiHong Kong SAR, ChinaPhone +852 318 179-01Fax +852 318 179-30www.sheetpiles-asia.com
KAZAKHSTANThyssenKrupp BautechnikKazakhstan050051 AlmatyProspect Dostyk, 240, office 503,KazakhstanPhone +7 701 736-9684Fax +7 727 258-5712www.tkbt.ru
BALTIC STATESUAB ThyssenKrupp BaltijaMinijos g. 18093269 Klaipeda, LithuaniaPhone +370 46 355-401Fax +370 46 355-032www.thyssenkrupp-baltija.lt
POLANDThyssenKrupp Energostal S.A.Ulica Grudziadzka 15987-100 Toruń, PolandPhone +48 56 611-9468Fax +48 56 611-9432www.thyssenkrupp-energostal.pl
ROMANIAThyssenKrupp BautechnikRomania50 Av. Petre Cretu Street012052 Bucharest, RomaniaPhone +4 021 319-2417Fax +4 021 [email protected]
RUSSIAN FEDERATIONThyssenKrupp Bautechnik RussiaUl. Vinogradnja 238 A, Office 11354000 Sochi, Russian FederationPhone +7 862 290-1852Fax +7 862 290-1853www.tkbt.ru
OOO ThyssenKrupp BautechnikTechnischer ServiceBeloostrowskaya 20/B, of. 65 B197342 St. PetersburgRussian FederationPhone +7 812 337-6510Fax +7 812 337-6511www.tkbt.ru
UKRAINEThyssenKrupp Bautechnik UkraineUl. Suvorova 4/6Office 110401010 Kiev, UkrainePhone +38 044 280-9905Fax +38 044 [email protected]
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