1 production of high quality fertilizer from poultry manure for low input agriculture alice dallara...
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Production of high quality fertilizer from poultry manure
for low input agriculture
Alice Dall’Ara - ENEAUTTMATF Faenza, Italy Workshop – Organic Waste and Biomass material and energy source of the future
IFAT 2010Munchen, September 17th 2010
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The final product
VAP POULTRY MANUREHIGH QUALITY FERTILIZER
Dimensions AggregateGrain 5-6 mmSubgrains < 0,5 mm
It is a mature and dry poultry manure, biostabilized and it has no consequences in case of overdose.
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The final product 2
• Water content optimum 30% range 25-40 %
• Total organic carbon range 20-28 %DM
Total Nitrogen optimum >3% range 2,5-4%Total P2O5 optimum >2,5% range 2,5-4%
avalaibility
an innovative organic fertilizer obtained recycling waste which could partially substitute mineral fertilizer (i.e. urea and superphosphates)
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Italian law on fertilizers (2010)
-- Organic NP FERTILIZER DRIED POULTRY MANURE(concime) N > 2%
P2O5 >2%N + P2O5 ≥5%
-- NATURAL ORGANIC AMENDMENT POULTRY DUNG
C ≥ 30% DMH20 < 30%
Organic Fertilizer in agreement with Italian law
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The treatment 1
DEJECTION VAP high quality fertilizer
Bioreactor Pile/big bag
Dejection collection MDSManure Drying System
A process of maturing and stabilizing biomasses under reduction of smelling emissions, EP1314710, 2002, by AMEK (Ferrara, Italy) and CTI (Imola, Italy)
Final fertilizer
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The treatment 2
pile
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The treatment 3
Big bag
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The treatment 4 – how apply VAP
Handmadeor
semiautomatic
VAP Vegetable Active PrinciplesA complex enzymatic mixture obtained from vegetal raw materials processing, according to EP
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Time and process
• 120 days.
A process of maturing and stabilizing biomasses under reduction of smelling emissions, EP1314710, 2002
Bioreactor Pile/big bag
Microaerophilic Microaerophilic conditionsconditions
Batch static processBatch static process
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Results 1
Figure 1 - N percentage remaining in soil
60
70
80
90
100
110
0 2 4 6 8 10 12 14 16
Times (weeks)
N (%
)
PM-AVE
PM-Comm
Nitrogen less available for leakage, surface and deep water
Figure 1 - N percentage remaining in soil
60
70
80
90
100
110
0 2 4 6 8 10 12 14 16
Times (weeks)
N (%
)
PM-AVE
PM-Comm
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Results 2
Age (Days) EC (mS/cm)mS/cm)
0 4.5 ± 4.5 ±
40 6.7 ± 6.7 ±
80 9.0 ± 9.0 ±
120 3.3 ± 3.3 ±
salinity
Electric conductivity (connected to salinity) increases, reach a maximum and later get below initial value
High field capacity in treated soil
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X-ray diffraction
0 10 20 30 40 50 60 70 80 90
0
1000
2000
3000
4000
5000
6000
7000
Struvite
amorphousCalciteC
ou
nts
Position [o2 theta] (Copper(Cu))
SI0
SI120
Phase identification for PM samples turned out the presence of Calcite (CaCO3) and a partial presence of Struvite (NH4)MgPO4 x 6H2O = a complex compound containing N and P)
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TG/DTA measurements for SI40 - PM sampleTG/DTA measurements for SI40 - PM sample
Thermogravimetric analysis
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Chemical Analyses
Parameter Soil n. 1Soil 1 + VAP fertilizer
TOC (%) 0,473 1,062
TN (%) 0,113 0,25
C/N 4,18 4,25
Total (mg kg-1) P 864 1748
K 5981 6747
Available (mg kg-1) P 4,37 121
K 570 1815
pH 7,25 7,6
S/cm E.C. 173 609
meq/100g 21,7 27,6
Results agriculture 2
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Environmental performances
1000 t of final fertilizer in comparison with mineral fertilizers 1000 t of final fertilizer in comparison with mineral fertilizers (the same nutrients) afford:(the same nutrients) afford:
Emisssionreduction
- 530 t CO2,eq
Emisssionreduction
- 530 t CO2,eq
Water Saving
- 15.000 m3
Water Saving
- 15.000 m3
Energy Saving
- 80%
Environmental performances and Use of Environmental performances and Use of resourcesresources
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European Project FERPODEEuropean Project FERPODE CIP Eco-Innovation 2008 Pilot and market replication projects
FERPODEFERPODE coordinator: Amek s.c.r.l. patners: Italian and Spanish SMEs
VAP poultry VAP poultry manuremanure
OBIECTIVE: to place on the market a new high quality organic fertilizer obtained by the combined use of:
- poultry dejection, Laying Hens Manure (LHM),
- Vegetable Active Principles (VAP).
process is sustainable (matter recovery, waste prevention, low environmental impact) and final product (special poultry manure) is environmentally friendly
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EU patent “A process of maturing and stabilizing biomasses under reduction of smelling emissions” Amek (Ferrara) e CTI (Imola)
PRODUCTION ON FARM:
Transport “km 0” maximum distance : 100-150 km
No pelletsBulk or big bagShort chain
FERPODE PROJECT
strategy
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Poultry dejections are: Poultry dejections are:
• Very rich in nutrients, in comparison with dung, • Has almost as much organic matter as a compost.
(source EUROSTAT) ~ 60 millions laying hen (LH) in Italy ~ 500 millions laying hen in Europe 900.000 t/y of LH manure in Italy 7.500.000 t/y of LH manure in Europe
FERPODE PROJECT
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FERPODE PROJECT
Animal by-products
High quality fertilizer for sustainable agriculture
•Reduced salinity•N slow release•Water and energy
saving
VAP from vegetables (no food)
Fertilizer for soils and plants
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MIDA
Manure hygIenisation Development and Application
The project
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Dimostrare efficacia tecnica del trattamento di Dimostrare efficacia tecnica del trattamento di stabilizzazione ed igienizzazione pollina (Reg. (CE) stabilizzazione ed igienizzazione pollina (Reg. (CE) n. 208/06) e definire parametri standardizzati per n. 208/06) e definire parametri standardizzati per la produzione del fertilizzante a base di pollina, che la produzione del fertilizzante a base di pollina, che consentano di:consentano di:
massimizzare il contenuto di N, P, C;massimizzare il contenuto di N, P, C;
minimizzare la salinità;minimizzare la salinità;
minimizzare i rischi biologici minimizzare i rischi biologici (patogeni).(patogeni).