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2012-08-21: rapid prototyping in new product development

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21 August 2012 www.root3labs.com USING RAPID PROTOTYPING IN NPD Chad Schneider

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Using rapid prototyping in new product development By Chad Schneider

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Page 1: 2012-08-21: Rapid Prototyping In New Product Development

21 August 2012

www.root3labs.com

USING RAPID PROTOTYPING IN NPD

Chad Schneider

Page 2: 2012-08-21: Rapid Prototyping In New Product Development

21 August 2012

www.root3labs.com

Prototyping Before 3D Printing

• Clay/foam models – days, $

• Machined parts – weeks, $$

• Injection Molding - months, $$$$

Photo credit: Jon Stefansson Photo credit: Benjamin Humphrey

Page 3: 2012-08-21: Rapid Prototyping In New Product Development

21 August 2012

www.root3labs.com

3D Printing

SLA coated in Nickel Fused Deposition (FDM)

• FDM, SLA, SLS, Polyjet, hours – days, $$

Page 4: 2012-08-21: Rapid Prototyping In New Product Development

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www.root3labs.com

Iteration in NPD

Page 5: 2012-08-21: Rapid Prototyping In New Product Development

21 August 2012

www.root3labs.com

Design

Page 6: 2012-08-21: Rapid Prototyping In New Product Development

21 August 2012

www.root3labs.com

Build

FDM

Page 7: 2012-08-21: Rapid Prototyping In New Product Development

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Refine

Page 8: 2012-08-21: Rapid Prototyping In New Product Development

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www.root3labs.com

Build

Page 9: 2012-08-21: Rapid Prototyping In New Product Development

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Manufacture

Page 10: 2012-08-21: Rapid Prototyping In New Product Development

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Still Refining

Page 11: 2012-08-21: Rapid Prototyping In New Product Development

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Case study – SMA micropump

• Design of a high-tolerance micropump for the UltraCrit hematocrit measurement device using shape memory allow wire.

– Very heat sensitive & temperature dependent

• Numerous failures and setbacks eventually led to success

http://machinedesign.com/article/smas-don-t-like-it-hot-0927
http://machinedesign.com/article/smas-don-t-like-it-hot-0927
http://www.separationtechnology.com/ultracrit.html
http://www.separationtechnology.com/ultracrit.html
Page 12: 2012-08-21: Rapid Prototyping In New Product Development

21 August 2012

www.root3labs.com

CHAD SCHNEIDER 410-701-0164

[email protected]

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