5 cost leadership - imperial brands · introducing manufacturing, supply and r&d cost...
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Cost Leadership at Competitive QualityWalter Prinz, Manufacturing, Supply and R&D Director
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Disclaimer
Certain statements in this presentationconstitute or may constitute forward-lookingstatements. Any statement in thispresentation that is not a statement ofhistorical fact including, without limitation,those regarding the Company’s futureexpectations, operations, financialperformance, financial condition andbusiness is or may be a forward-lookingstatement. Such forward-looking statementsare subject to risks and uncertainties thatmay cause actual results to differ materiallyfrom those projected or implied in anyforward-looking statement. These risks anduncertainties include, among other factors,changing economic, financial, business orother market conditions. These and otherfactors could adversely affect the outcome
and financial effects of the plans and eventsdescribed in this presentation. As a result,you are cautioned not to place any relianceon such forward-looking statements. Theforward-looking statements reflect knowledgeand information available at the date of thispresentation and the Company undertakes noobligation to update its view of such risks anduncertainties or to update the forward-lookingstatements contained herein. Nothing in thispresentation should be construed as a profitforecast or profit estimate and no statementin this presentation should be interpreted tomean that the future earnings per share ofthe Company for current or future financialyears will necessarily match or exceed thehistorical or published earnings per share ofthe Company. This presentation has been
prepared for, and only for the members of theCompany, as a body, and no other persons.The Company, its directors, employees,agents or advisers do not accept or assumeresponsibility to any other person to whomthis presentation is shown or into whosehands it may come and any suchresponsibility or liability is expresslydisclaimed. The material in this presentationis not provided for tobacco productadvertising or promotional purposes. Thismaterial does not constitute and should notbe construed as constituting an offer to sell,or a solicitation of an offer to buy, anytobacco products. The Company’s productsare sold only in compliance with the laws ofthe particular jurisdictions in which they aresold.
Imperial Brands Investor Day | June 2016
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Introducing Manufacturing, Supply and R&D
COST LEADERSHIP
Imperial Brands Investor Day | June 2016
Core Capability Purpose Identity
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Execution excellence
Strategic Focus Areas
Winning through engaged peoplefocusing on customer and product
EfficiencyValue creation
ResponsivenessSpeed and agility
Quality and Compliance
Consumer value focus
Imperial Brands Investor Day | June 2016
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Quality Consumer centric
Quality and Compliance
Consumer value focus
Consumers told us what they perceive
as quality
How severe production faults are
rated
Imperial Brands Investor Day | June 2016
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Improved quality – fewer complaints
FY12 FY13 FY14 FY15
0%
+20%
+10%
-10%
-20%
+17% Production
quality
-11% Consumer complaints
(volume adjusted)
Quality Focus – the Results
Complaint system upgrade
Imperial Brands Investor Day | June 2016
Complaints per100m sticks
World Class = 5
Imperial = 3.4
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Agility
Key building blocks
• Simplification agenda
• Lean manufacturing
• Scalability
Reduce time to market
ResponsivenessSpeed and agility
Imperial Brands Investor Day | June 2016
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Responsiveness
0
5
10
15
20
25
30
FY11 FY12 FY13 FY14 FY15
Cap
acity
Bn
SE
Big Box
Scalability capability
0
2
4
6
8
10
12
14
16
FY11 FY12 FY13 FY14 FY15
Cap
acity
Bn
SE
Queen Size
0
0.5
1
1.5
2
2.5
FY11 FY12 FY13 FY14 FY15
Cap
acity
000
tns
Snus
+113% +226% +77%
Imperial Brands Investor Day | June 2016
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Complexity ReductionGreat progress on component reduction
28%weighted average
reduction
Imperial Brands Investor Day | June 2016
-25%
-46%
-32%
-20%
-49%
-46%
-54%
-18%
Cigarette Paper
Filter Tow
Plug Wrap
Tipping Paper
Adhesive
Tear Tape
Inner Frame
Pack Wrap
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World class performance Availability in Market and Supply Reliability
Imperial Brands Investor Day | June 2016
Availability in market FY16
80%
85%
90%
95%
100%
FY13 FY14 FY15 H11696%
97%
98%
99%
100%
FY13 FY14 FY15 H116
World Class
Supply reliability
Worst Average Worst Average World Class
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Strengthened R&D capacity Agile Innovation
Imperial Brands Investor Day | June 2016
10 weeks from GO to launch
Ideas and patents
filed
Dedicated team
Expertise andcapability
Leverage suppliers
Revised innovationgate process
24 liveprojects
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Conversion33%
Leaf34%
NTM33%
Discipline
Imperial Brands Investor Day | June 2016
EfficiencyValue creation
Keep unit cost flat
13 | Imperial Brands Investor Day | June 2016
CURRENT28 Cigarettes & OTP7 Cigar4 Processing2 Papers/Tubes
Cigarettes and Other Tobacco Products
Tobacco Processing OperationsPapers/Tubes
Cigar
Factory FootprintContinuous review to optimise
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Maintaining cost leadership Conversion Costs
• 143bn SE capacity reduction
• Overheads lowered by 21%
• Lean - Overall Equipment Effectiveness +9%
• Complexity reduction
• Fully offset inflation
• FMC Europe benchmark study -11%
Imperial Brands Investor Day | June 2016
1.6 1.6 1.6 1.6
FY13 FY14 FY15 Est. FY16
£s p
er 0
00
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Balancing investment choices with cash deliveryCapital Discipline
£770m£820m
£730m
£660m
FY12 FY13 FY14 FY15
Leaf stock
£230m£200m
£175m
£140m
FY12 FY13 FY14 FY15
Manufacturing capex
89%
93%
88%
97%
FY12 FY13 FY14 FY15
Manufacturing cash conversion
Imperial Brands Investor Day | June 2016
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Leaf Cost LeadershipBenchmarking
4.81
5.07
5.345.15
4.234.33 4.39
3.99
2012 2013 2014 2015
US$/K
G
Alliance One average sales pricevs.
Imperial average purchase price (excl. cigar leaf)
SustainabilitySupply Integrity
Cost Leadership
Agile Leaf Strategy
Imperial Brands Investor Day | June 2016
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Further opportunities Key Efficiency Initiatives
• Product supply strategy
• Factory excellence (lean)
• Simplification
• Leaf strategy
• Working capital and capex
Imperial Brands Investor Day | June 2016
Keep unit conversion costs flat YoY
Compensate for raw material inflation
Focus oncash
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Execution excellence
A World Class Enabler
Winning through engaged peoplefocusing on customer and product
EfficiencyValue creation
ResponsivenessSpeed and agility
Quality and Compliance
Consumer value focus
Imperial Brands Investor Day | June 2016