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Energy-Saving and Easy Maintenance 55 - 160kW SCREW COMPRESSOR

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  • Energy-Saving and Easy Maintenance

    55-160kW

    SCREW COMPRESSOR

  • ○○○○

    ○○○○

    Motor Output (kW)Model

    55

    ○○

    ○○○○

    75 100 110 132 160

    VSD

    FixedSpeedType

    (Vtype)

    Air-Cooled

    Water-Cooled

    Air-Cooled

    Water-Cooled

    Air-Cooled

    Water-Cooled

    1 2

    Multi-Unit Control Panel

    Variable Speed Control

    Multi-Unit Control

    Outdoor Type

    Separate Installation

    Pressure Boost Pressure Boost

  • 4

    New Air End

    Conventional 2000 Series

    Max.5%up55kW 9.5 10.09.5 10.0 9.89.8

    Max.5%up75kW 13.213.2 13.013.0

    (m3/min)

    12.612.6

    Oil Separator

    Cooling Fan (Air-cooled Type)

    Instrumental Panel

    Oil Change Every 2 years

    Suction Filter

    100% Rotation Speed 70% Rotation Speed

    0

    0.5

    1.0

    1.5

    2.0

    2.5

    3.0

    (75kW) (75kW)

    100% Rotation Speed 70% Rotation Speed

    More 60% of power is saved by inverter control.

    0

    0.5

    1.0

    1.5

    2.0

    2.5

    3.0

    (55kW) (55kW)

    2.2kW

    0.9kW

    1.5kW

    0.6kW

    More 60% of power is saved by inverter control.

    Powe

    r Con

    sum

    ptio

    n on

    Coo

    ling

    Fan

    (kW

    )

    Schedule Operation with 2 Pressure Settings (Day & Night)

    Cut-Out Pressure1[0.69MPa]

    Cut-Out Pressure 2[0.57MPa]

    Cut-In Pressure 2[0.47MPa]

    Pressure under 1st Pressure Setting

    Pressure under 2nd Pressure Setting

    (Day Time) (Night Time) TimeTime of Change

    Cut-In Pressure1[0.59MPa]

    Effect of Energy-Saving

    3

    LCD Monitor Monitor Switch

    Stop Switch

    Menu Switch

    Start Switch

    Digital Monitor

    : Applicable in HG option

    Note: 1. 2nd Pressure Setting is available as standard.

    2. Switch between 2 pressure settings is possible by installing an external switch (option).

    (55/ 75/132/160kW)

  • 6

    Variable Speed Control

    Constant Pressure Control

    5

    Fixed Speed Model Model (75kW)

    0.65

    0.6

    Normal VSD TypeDecline of Pressure

    Constant PressureControl Area

    0.69

    0.59

    (Constant Pressure Control)

    Time

    ±0.01MPa

    Energy-Saving Effect

    Pre

    ssur

    e (M

    Pa)

    Pre

    ssur

    e (M

    Pa)

    PQ WIDE MODE

    Pre

    ssur

    e (M

    Pa)

    0.9

    0.7

    0 100 105(%)

    0.6

    0.5

    0.45

    Pressure Decline

    Pressure Increase

    ConventionalVSD

    Conventional VSD

    Air Consumption Rate

    Air C

    apacity Increase

    55kW

    75kW

    0.45

    10.5

    13.9

    0.850.50 0.60 0.70

    9.0

    11.9

    10.5

    13.9

    10.5

    13.9

    10.0

    13.2

    55-75kW

    100kW

    0.49

    19.0

    0.880.59 0.69 0.83

    -19.0 18.1 16.7

    100kW

    Discharge Pressure

    ModelMPa

    Discharge PressureMPa

    Model

    Unit:m3/min

    High reliability, energy-saving, easy maintenance

    (Fixed Speed Type)

    ECOMODE

    Time→

    Cut-out Pressure (Start Unloading)

    Cut-in Pressure (Start Loading) Load Unload

    Cut-out Pressure is Automatically Lowered.

    Energy-Saving Max. 3%

    →P

    ress

    ure

  • 8

    Example of Compressed Air System

    7

    Energy-Saving by System Structure

    100%

    75%

    50%

    25%

    0%

    0:00

    1:00

    2:00

    3:00

    4:00

    5:00

    6:00

    7:00

    8:00

    9:00

    10:0

    0

    11:0

    0

    12:0

    0

    13:0

    0

    14:0

    0

    15:0

    0

    16:0

    0

    17:0

    0

    18:0

    0

    19:0

    0

    20:0

    0

    21:0

    0

    22:0

    0

    23:0

    0

    0:00

    Example of Daily Air Demand

    Multi Roller EX

    Multi Roller EX

      V-M Combination1

      Multi-Unit Control with Single VSD unit2

      Multi-Unit Control with Multi VSD unit3

    Activated Carbon

    Filter

    Micro-MistFilter

    Air Filter

    Micro-MistFilter

    Oil Concentration/0.01wtppm(Dew Point under Pressure/10℃ or below)

    Oil Concentration/0.003wtppm(Dew Point under Pressure/10℃ or below)

    3 4

    Air Filter

    Air Filter

    Filtration /1μm(Dew Point under Pressure/10℃ or below)

    21

    2 Units 2-12 Units

    5

    1-4 Units

    Air ReceiverTank Air Dryer

    System

    1

    1

    2

    3

    2

    3

    4

    5

    Pow

    er C

    onsu

    mpt

    ion

    Rat

    e (%)

    Air Consumption Rate(%)

    200

    100

    0 100 200

    All-time operation, all-time capacity adjustment, responding to the air consumption at all area for power reduction

    Full load or automatic stop

    Explanation

    All-time operation, all-time capacity adjustment, responding to air consumption at all area for power reduction

    Full load or automatic stop

    Explanation400

    300

    200

    100

    100 200 300 4000

    V

    V

    V

    V

    S

    S

    SSS

    S

    Pow

    er C

    onsu

    mpt

    ion

    Rat

    e (%)

    Air Consumption Rate(%)

    or,

    ,

  • 109

    Flow Charts

    Specifications

    1. Capacity is the converted value at its inlet condition. For guaranteed values, contact your nearest dealer or HITACHI local representative offices.

    2. Pressure is indicated as the gauge pressure.3. Motor output values are indicated as motor nominal outputs.4. Noise level is measured value at 1.5m in front and 1m height in an anechoic room,

    under full load operation. It may vary in different operation conditions or environments.

    5. Use the air compressor at a place where ambient temperature is between 0 and 40 deg C.

    6. Compressor will be running at the ambient temperature of 45 deg. C. If the ambient temperature is high, the maintenance period should be shortened.

    (ONLY applicable for 55/75kW) 7. Temperature of discharge air may vary from different environments. 8. Modulation control is available as option on both M type and S type (0.7/0.85MPa).

    Fixed modulation control operation is not possible on M type model. Make sure to install a properly sized air receiver tank.

    However, modulation control is NOT available on either M type or S type (1.0MPa) model. 9. Earth leakage circuit breaker is NOT attached. Prepare it in advance.10. Specifications and outside view are subject to change without notice.

    1. Capacity is the converted value at its inlet condition. Capacity is measured at following pressures.

    0.75MPa models : 0.7MPa, 0.85MPa models: 0.8MPa, 1.0MPa models: 0.95MPa For guaranteed values, contact your nearest dealer or HITACHI local representative

    offices.2. Pressure is indicated as the gauge pressure.3. Motor output values are indicated as motor nominal outputs.4. Use the air compressor at a place where ambient temperature is between 0 and

    40 deg C.5. Temperature of discharge air may vary from different environments.

    6. Noise level is measured value at 1.5m in front and 1m height in an anechoic room, under full load operation. It may vary in different operation conditions or environments.

    7. Modulation control is available as option on both M type and S type (0.7/0.85MPa). Fixed modulation control operation is not possible on M type model. Make sure to install a properly sized air receiver tank.

    However, modulation control is NOT available on either M type or S type (1.0MPa) model.

    8. Earth leakage circuit breaker is NOT attached. Prepare it in advance.9. Specifications and outside view are subject to change without notice.

    1. Capacity is the converted value at its inlet condition. For guaranteed values, contact your nearest dealer or HITACHI local representative offices.

    2. Pressure is indicated as the gauge pressure.3. Motor output values are indicated as motor nominal outputs.4. Noise level is measured value at 1.5m in front and 1m height in an anechoic room,

    under full load operation. It may vary in different operation conditions or environments. For Vplus, 3 dB[A] is increased when PQ WIDEMODE is ON.5. Use the air compressor at a place where ambient temperature is between 0 and

    40 deg C.

    6. Compressor will be running at the ambient temperature of 45 deg. C. If the ambient temperature is high, the maintenance period should be shortened. (ONLY applicable for 55/75kW) 7. Temperature of discharge air may vary from different environments. 8. It is necessary to install a properly sized air receiver tank. 9. Earth leakage circuit breaker is NOT attached. Prepare it in advance.10. Specifications and outside view are subject to change without notice.

    Air Intake Filter

    Suction Throttle Valve

    Air End

    Main Motor

    Oil Separator Tank

    Oil Separator

    Oil Temperature Control Valve

    Oil Filter

    Minimum Pressure/Check Valve

    After-cooler

    Oil Cooler

    Fan Motor

    Cooling Fan

    Fixed Speed :VSD: 55-110kW

    132 /160kW55-100kW

    1

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    2

    3 4

    5

    6

    7

    8

    9

    10 11

    12

    13

    Oil Discharge

    Cooling Air Flow

    Exhaust Air

    Compressed Air Discharge

    Cooling Air Intake

    Air into Air End

    Compressed Air Flow Lubricant Flow

    TH1: Thermistor (discharge air temp. 1) P: Pressure Gauge (for displaying oil separator tank internal pressure)

    TH2: Thermistor (discharge air temp. 2) 63E: Pressure Switch

    PS: Pressure Sensor (for capacity control) 63SV: Pressure Differential Sensor of Air Intake Filter

    Note:

    Note:

    Note:

    Cooling MethodMotor Nominal Output

    Rated Discharge Pressure

    Discharge CapacityPQ WIDE Discharge Pressure MODE Discharge CapacityWorking Range of PQ WIDE MODESuction Pressure

    Temperature of Discharge Air

    Starter TypeDriving SystemLubricating Oil Lubricating Oil Filling AmountOutput of Cooling FanCooling Temperature Water QuantityDischarge Air Pipe DiameterExternal Dimension (W×D×H)WeightNoise Level

    OSP-55VAN

    55

    10.0

    OSP-75VAN

    75

    13.2

    36

    2.2 (Inverter Control) -

    1,39066

    Water Cooled

    Cooling Water Temperature + 13 or below

    0.1 (0.05×2)32 or below

    180

    2,36072

    100

    18.1

    -kW

    MPam3/minMPa

    m3/minMPa-

    ---L

    kW

    ℃L/min-

    mmkg

    dB [A]

    Item・UnitModel

    0.610.5

    0.859.0

    0.613.9

    0.8511.9

    0.619.0

    0.8516.7

    0.619.0

    0.8516.7

    0.7

    0.6-0.85Atmospheric Pressure

    New HISCREW OIL 2000

    Ambient Temperature +15 or below

    Soft StartDCBL Direct Driving

    Rc 22,000×1,200×1,800

    Inverter2-Pole TEFC Motor Gear Drive

    53

    Rc 2・1/2 [Flange]2,050×1,365×1,870

    3.0 (1.5×2)

    2,460

    75

    261.5 (Inverter Control)

    1,22064

    Air Cooled

    OSP-100V5ALI OSP-100VWLI

    Cooling MethodMotor Nominal Output

    Rated Discharge Pressure

    Discharge CapacitySuction Pressure

    Temperature of Discharge Air

    Starter TypeDriving SystemLubricating Oil Lubricating Oil Filling AmountOutput of Cooling FanCooling Temperature Water QuantityDischarge Air Pipe DiameterExternal Dimension (W×D×H)WeightNoise Level

    55

    9.8 [8.8] 〈8.1〉

    75

    13.0 [11.7] 〈10.7〉 38

    2.2 (Inverter Control) -

    1,72067

    Water Cooled

    Cooling Water Temperature + 13 or below

    0.1 (0.05×2)32 or below

    180

    2,26072

    1100.75 [0.85]20.0 [18.0]

    -kW

    MPam3/min-

    ---L

    kW

    ℃L/min-

    mmkg

    dB [A]

    Item・Unit

    Model

    Atmospheric Pressure

    NEW HISCREW OIL 2000

    Ambient Temperature + 15 or below

    Rc 22,000×1,200×1,800

    53

    Rc 2・1/2 [Flange]2,050×1,365×1,870

    3.0 (1.5×2)

    2,360

    75

    271.5 (Inverter Control)

    1,42065

    Air Cooled

    OSP-110S5ALI OSP-110S5WLI

    OSP-55M5AN

    0.7 [0.85] 〈1.0〉

    Star - Delta (3 Contactor)2-Pole TEFC Motor Gear Drive

    Cooling MethodMotor Nominal Output

    Rated Discharge Pressure

    Discharge CapacitySuction PressureTemperature of Discharge AirStarter TypeLubricating Oil Lubricating Oil Filling AmountOutput of Cooling FanCooling Water Discharge Air Pipe DiameterExternal Dimension (W×D×H)WeightNoise Level

    132

    25.5 [23.3] 〈21.0〉

    160

    29.5 [27.2] 〈24.5〉

    115

    3,600

    79

    3,420

    Water Cooled-kW

    MPam3/min-℃--L

    kW--

    mmkg

    dB [A]

    Item・Unit

    Model

    Atmospheric Pressure

    NEW HISCREW OIL 2000

    3B (JIS 10K Flange)2,700×1,800×1,890

    Ambient Temperature + 15 or below

    3,300

    105

    3,45077

    Air Cooled

    7.4 (3.7×2) with Inverter Control-

    132

    160

    OSP-132S5AN

    0.75 [0.85] 〈1.0〉

    Star - Delta (3 Contactor)

    29.5 [27.2] 〈24.5〉

    70

    25.5 [23.3] 〈21.0〉

    65

    Temperature of Cooling Water + 13 or below

    0.2Water Temperature 32℃ or below / Volume of 180L/min

    72

    OSP-75M5AN OSP-110M5ALI OSP-110M5WLI

    OSP-75S5ANOSP-55S5AN

    OSP-160M5AN

    OSP-160S5AN OSP-132S5WN

    OSP-132M5WN OSP-160M5WN

    OSP-160S5WN

    OSP-132M5AN

    Above flow chart is for OSP-75M5AN as an example.

  • Asia & OceaniaAustraliaHitachi Australia Pty Ltd. Level 8, 123 Epping Road, Macquarie Park NSW 2113TEL : +61 (2) 9888-4100FAX : +61 (2) 9888-4188

    ChinaHitachi (China) Ltd. (Beijing office)18th Floor Beijing Fortune Building5 Dong San Huan Bei Lu Chao Yang District, Beijing 100004TEL : +86 (10) 6590-8111FAX : +86 (10) 6590-8110(Shanghai Office)(Hitachi (Shanghai) Trading Co., Ltd.)(Industrial Equipment Systems Division)12th Floor, Rui Jin Building No. 205, Maoming Road (S) Shanghai, 200020TEL : +86 (21) 6472-1002FAX : +86 (21) 6472-4990(Guangzhou Office)3406, Office Tower, CITIC Plaza 233 TianHe North Road, Guangzhou 510613TEL : +86 (20) 3891-2737FAX : +86 (20) 8752-1301

    Hitachi East Asia Ltd.(Hong Kong Office)4th Floor, North Tower World Finance Centre, Harbour City, Canton Road, Tsim Sha Tsui, Kowloon Hong Kong.TEL : +852 2735-9218FAX : +852 2735-6793

    Taiwan Hitachi Asia Pacific Co., Ltd3rd Floor, Hung Kuo Building No. 167 Tun-Hwa North Road, Taipei (105) TaiwanTEL : +886 (2) 2718-3666FAX : +886 (2) 2718-8180

    IndiaHitachi India Pvt. Ltd.Units 304-306, 3rd Floor, ABW Elegance Tower, Jasola District Centre, New Delhi 110 025, IndiaTEL : +91 (11) 4060-5252FAX : +91 (11) 4060-5253

    IndonesiaHitachi Asia Ltd. (Jakarta Office)Menara BCA 38th Floor Suite #3804 & 3805 JI.M.H Thamrin No.1 Jakarta 10310TEL : +62 (21) 2358-6757FAX : +62 (21) 2358-6755

    MalaysiaHitachi Asia (Malaysia) Sdn. Bhd.Suite 17.3, Level 17, Menara IMC(Letter Box No.5) No. 8 Jalan Sultan Ismail, 50250, Kuala LumpurTEL : +60 (3) 2031-8751FAX : +60 (3) 2031-8758

    PhilippinesHitachi Asia Ltd. (Philippines Office)17th Floor Oledan Square6788 Ayala Avenue,Makati City, Philippines 1226TEL : +63 (2) 886-9018FAX : +63 (2) 887-3794

    SingaporeHitachi Asia Ltd.(Industrial Components & Equipment Group)24 Jurong Port Road#03-05 CWT DistriparkOffice BlockSingapore 619097TEL : +65-6305-7400FAX : +65-6305-7401

    ThailandHitachi Asia (Thailand) Co., Ltd.18th Floor, Ramaland Building, 952 Rama IV Road Bangrak, Bangkok 10500TEL : +66 (2) 632-9292FAX : +66 (2) 632-9299

    Viet NamHitachi Asia Ltd. (Ho Chi Minh City Office)4th Floor, The Landmark, 5B Ton Duc Thang Street District 1, Ho Chi Minh CityTEL : +84 (8) 829-9725FAX : +84 (8) 829-9729(Ha Noi Office)Sun Red River Bldg., 5th Floor,23 Phan Chu Trinh StreetHoan Kiem District, HanoiTEL : +84 (4) 933-3123FAX : +84 (4) 933-3125

    IndiaIndiaMexicoMexico

    PhilippinePhilippines

    Japan

    SingaporeSingaporeViet NamViet Nam

    ThailandThailand

    ChinaChinaKoreaKorea

    MalaysiaMalaysia

    IndonesiaIndonesia

    U.S.A.U.S.A.

    CanadaCanadaRussian FederationRussian Federation

    GermanyGermany

    AustraliaAustralia

    Printed in Thailand(H) HC-E155P 0413

    EuropeGermanyHitachi Europe GmbH(Industrial Components & Equipment Group)Am Seestern 18 (Euro Center)D-40547 DüsseldorfTEL : +49 (211) 5283 0FAX : +49 (211) 5283 649

    Russian FederationHitachi, Ltd. (Moscow Office)Millenium House, 12, Trubnaya, Moscow 103045TEL : +7 (095) 787-4022, -4020FAX : +7 (095) 787-4021

    Latin AmericaMexicoHitachi Mexico, S.A. de C.V.Andres Bello No.10 Piso 10Col. Chapultepec Polanco11560, Mexico, D.F.TEL : +52 (55) 5282-9040FAX : +52 (55) 5282-9042

    North AmericaU.S.A.Hitachi America, Ltd.(Industrial Components & Equipment Division)50 Prospect Avenue, Tarrytown,New York, 10591-4698TEL : +1(914) 332-5800FAX : +1(914) 332-5555(Charlotte Office)(Industrial Components & Equipment Division)6901 Northpark Blvd., Charlotte, NC 28216TEL : +1(704) 494-3008FAX : +1(704) 494-3809

    Products described in this catalog may differ from different countries or regions. Contact your nearest Hitachi representative office for details.Product appearances and specifications in this catalog are subject to change with or without notice, as Hitachi continues to develop the latest technologies and products for its customers.