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Page 1: 6 (MachiningProcess)production.pcru.ac.th/06_Machining Process.pdf · T " * &+ & ] ? = "76 $ 4 M "5"64 4 "& ] ? = "76 & M1,M2 68 T1 !&' ()*"()+ &^() G &76E& _"'" ;E* 68 ' "&7 9 *

����� 6����� ����

(Machining Process)

��������� �� ������������������������ �������������������� ���

Page 2: 6 (MachiningProcess)production.pcru.ac.th/06_Machining Process.pdf · T " * &+ & ] ? = "76 $ 4 M "5"64 4 "& ] ? = "76 & M1,M2 68 T1 !&' ()*"()+ &^() G &76E& _"'" ;E* 68 ' "&7 9 *

������� !�"�#$%�!�&'(�)*"()+�� (Cutting Tool and Materials)2 '�3�"��+4��*&'"� '�3�"��+4�%� 5678 4�9�

2 ' �":��:%) ;)**� ' �"&���9*+* <4���' �"&=(�) 68=4 ���+%)*��

2 6��>38;)*&'(�)* &$? &'(�)*�6@* &'(�)*���

2 �A� 8 �6%)")(� B &$? ' �"��"�C68���>8;)*=�%�D4��+4*�

��76?)&9E ��76?)&9E

(Cutting Speed)

Vc = πDn /1000 [m/min]

Vc = �� ����� ������������ ��� [m/min]D = ��� !��"���#$��%&'�( )(*+,�(�� [mm]n = �-����). )(����. [1/min]

Page 3: 6 (MachiningProcess)production.pcru.ac.th/06_Machining Process.pdf · T " * &+ & ] ? = "76 $ 4 M "5"64 4 "& ] ? = "76 & M1,M2 68 T1 !&' ()*"()+ &^() G &76E& _"'" ;E* 68 ' "&7 9 *

��&��9�&��9�&'(�)*"()+��+?68$ 4�&��9�&��9��� 87 ?�*& 6�68' �"&E +��

Page 4: 6 (MachiningProcess)production.pcru.ac.th/06_Machining Process.pdf · T " * &+ & ] ? = "76 $ 4 M "5"64 4 "& ] ? = "76 & M1,M2 68 T1 !&' ()*"()+ &^() G &76E& _"'" ;E* 68 ' "&7 9 *

����"��+��

1 $ 4�68�� !�G�#$%*� ;)* ����&'(�)*"()+��

1) &76E��6%�'�H�) 68&76E��6%�=�"+!�� &76E��6%�=�"�� �6�* (Carbonsteels and Low/medium alloy steels) Tool steel0.90 R 1.30 %

2) &76E��6%�=�"+!�� 68&76E��6%�=�"�� �6�* (Low/medium alloy steels)

(Mo), (Cr) (W) (Cemented carbides) �)�� ?� �)�+X�� �"&")H Y6Y

3) &76E�)���* (High Speed Steels) 7()$(�)9?)'() HSS&76E� 5'&"�9" � �&��9" ��*�&+ 5"64��4 �" 68'�H�)

Page 5: 6 (MachiningProcess)production.pcru.ac.th/06_Machining Process.pdf · T " * &+ & ] ? = "76 $ 4 M "5"64 4 "& ] ? = "76 & M1,M2 68 T1 !&' ()*"()+ &^() G &76E& _"'" ;E* 68 ' "&7 9 *

��! T "���*�&+ &�] �? =�"76��$ 4� M "�5"64��4 �"&�] �? =�"76��

&�� M1,M2 68 T1 �!�&'(�)*"()+��& (̂) ��� G� &76E�&�� �_"�' �";E* 68

' �"&7 �9 ��*

&�� M 3 class 2 68 M4 &�] &76E�)���*���"�'�H�) 68 � �&��9"��* #$%&�]

&'(�)*"()+��&76E�76?) &76E�76?)&7 �9 <6��+4� �)*&76()* 68&76E����=?�

��$��;E*"�6%

&�� T4, T5 68 T8 '*' �";E*���)�37A�"4��* &7"�8�!�7����+�� �������;E*

"��B

&�� M1,M2,M7 ��"#$

&�� M50 68 M52 �� �6�*

&�� M42,M33 68 T15 �������"�' �";E*"��9�����d8�!���+��& (̂) �Ed8#$%

Page 6: 6 (MachiningProcess)production.pcru.ac.th/06_Machining Process.pdf · T " * &+ & ] ? = "76 $ 4 M "5"64 4 "& ] ? = "76 & M1,M2 68 T1 !&' ()*"()+ &^() G &76E& _"'" ;E* 68 ' "&7 9 *

5678=* (Powder Metallurgy)

"�' �";E*"�� ' �"&7 �9 � +?)*�8��G�%�� "�; �����&���9*+*

"��;@_ ��+%� �� +?)���@�7)��"��

Page 7: 6 (MachiningProcess)production.pcru.ac.th/06_Machining Process.pdf · T " * &+ & ] ? = "76 $ 4 M "5"64 4 "& ] ? = "76 & M1,M2 68 T1 !&' ()*"()+ &^() G &76E& _"'" ;E* 68 ' "&7 9 *

5'�)6�H76?)=�" (Cast Cobalt Alloys)

38 R 53 % 68d8"�f�+�)(� =�" &$? 5'&"�9" ��*�&+ 68'�H�)

&76E�)���*

5'�)6�H76?)=�"

:�&" +H'�HG��H

:�&" +H'�G��H (WC)

Page 8: 6 (MachiningProcess)production.pcru.ac.th/06_Machining Process.pdf · T " * &+ & ] ? = "76 $ 4 M "5"64 4 "& ] ? = "76 & M1,M2 68 T1 !&' ()*"()+ &^() G &76E& _"'" ;E* 68 ' "&7 9 *

��&'6()�=4 &'(�)*"()+�� (Coating)

TiC 3600-4000 HV

Page 9: 6 (MachiningProcess)production.pcru.ac.th/06_Machining Process.pdf · T " * &+ & ] ? = "76 $ 4 M "5"64 4 "& ] ? = "76 & M1,M2 68 T1 !&' ()*"()+ &^() G &76E& _"'" ;E* 68 ' "&7 9 *

TiN

TiCN 2800-3000 HV

2000-3000 HV

Page 10: 6 (MachiningProcess)production.pcru.ac.th/06_Machining Process.pdf · T " * &+ & ] ? = "76 $ 4 M "5"64 4 "& ] ? = "76 & M1,M2 68 T1 !&' ()*"()+ &^() G &76E& _"'" ;E* 68 ' "&7 9 *

�. ��&'6()�=4 �% 9G)&'"� (Chemical Vapour Deposition, CVD)

Page 11: 6 (MachiningProcess)production.pcru.ac.th/06_Machining Process.pdf · T " * &+ & ] ? = "76 $ 4 M "5"64 4 "& ] ? = "76 & M1,M2 68 T1 !&' ()*"()+ &^() G &76E& _"'" ;E* 68 ' "&7 9 *
Page 12: 6 (MachiningProcess)production.pcru.ac.th/06_Machining Process.pdf · T " * &+ & ] ? = "76 $ 4 M "5"64 4 "& ] ? = "76 & M1,M2 68 T1 !&' ()*"()+ &^() G &76E& _"'" ;E* 68 ' "&7 9 *

;. ��&'6()�=4 �% 9G)��9A�< (Physical Vapour Deposition, PVD)

Page 13: 6 (MachiningProcess)production.pcru.ac.th/06_Machining Process.pdf · T " * &+ & ] ? = "76 $ 4 M "5"64 4 "& ] ? = "76 & M1,M2 68 T1 !&' ()*"()+ &^() G &76E& _"'" ;E* 68 ' "&7 9 *
Page 14: 6 (MachiningProcess)production.pcru.ac.th/06_Machining Process.pdf · T " * &+ & ] ? = "76 $ 4 M "5"64 4 "& ] ? = "76 & M1,M2 68 T1 !&' ()*"()+ &^() G &76E& _"'" ;E* 68 ' "&7 9 *

'. ��&'6()�=4 �% 9jk6H"'�H�) '6%�9&<$ (DLC)

Page 15: 6 (MachiningProcess)production.pcru.ac.th/06_Machining Process.pdf · T " * &+ & ] ? = "76 $ 4 M "5"64 4 "& ] ? = "76 & M1,M2 68 T1 !&' ()*"()+ &^() G &76E& _"'" ;E* 68 ' "&7 9 *
Page 16: 6 (MachiningProcess)production.pcru.ac.th/06_Machining Process.pdf · T " * &+ & ] ? = "76 $ 4 M "5"64 4 "& ] ? = "76 & M1,M2 68 T1 !&' ()*"()+ &^() G &76E& _"'" ;E* 68 ' "&7 9 *

&:)H&"� (Cermets)

:4 &+)H4�* "��? �8�)�����!�'�l'()&:�"4'�H 68f�+�=�")(� B

"�' �"&7 �9 ��9(�79�? ��+%� �� *�8��

G���& �9"'�H5�G G+&:)H&"�

��&+4" 4&�466*G�&<(�)&�] +� �8�� #7%& (_);)* ����&;%��� G�%�� ��+�����=4

*� 68&)�9� "��'�C��68 �+C��4�7�G�%*?�9

' �";E**+!� � ' �"&��8��*

'�H5�G G+&:)H&"�

G���& �9"-��*�&+ -'�H�) -G 5+&d �8�� '() 4&�46, 5"64��4 �", 5'

�)6�H "��8�4�f4A�<# ��+��"��;@_

Page 17: 6 (MachiningProcess)production.pcru.ac.th/06_Machining Process.pdf · T " * &+ & ] ? = "76 $ 4 M "5"64 4 "& ] ? = "76 & M1,M2 68 T1 !&' ()*"()+ &^() G &76E& _"'" ;E* 68 ' "&7 9 *

&:�"4� (Ceramics)

&:�"4�m� )6�"4 ?� (Al2O3) &:�"4�m� :464�) G G+ (Si3N4)

&:�"4�;� #$%# *� ��+�����=4 ���68&)�9� 68#$%' �"&E # ��+����* #$%+��

���=4 &76E�7()&76E�76?)# )�+��7�"C9 +H 68�!�7��*� ���9���?��

+��& (̂) &$? 568=�"���=?� ��+�;@_ ��"� :@�*&� ;)*&:�"4�d8"�' �"

68&)�9��8"�3 5 G"')

Page 18: 6 (MachiningProcess)production.pcru.ac.th/06_Machining Process.pdf · T " * &+ & ] ? = "76 $ 4 M "5"64 4 "& ] ? = "76 & M1,M2 68 T1 !&' ()*"()+ &^() G &76E& _"'" ;E* 68 ' "&7 9 *

����&'(�)*"()+��;E*<4&p>

����&'(�)*"()+��;E*<4&p> "� 2 $ 4�'() &<$ (Diamond) 68 CBN

(Cubic Boron Nitride)

&<$d8#$%&�] &'(�)*"()+�� ����d!�< � )5678 &$? )6�"4& �9"=�" �)*�*

=�" �% &:�"4� ��*�&+ '�HG��H 74 ') ��+

�? CBN d8#$%��� �������&�] 5678&$? &76E�&'(�)*"() (Tool Steels) &76E�

;E* &76E�76?)��&�� &76E����=?� ��$��;E*

Page 19: 6 (MachiningProcess)production.pcru.ac.th/06_Machining Process.pdf · T " * &+ & ] ? = "76 $ 4 M "5"64 4 "& ] ? = "76 & M1,M2 68 T1 !&' ()*"()+ &^() G &76E& _"'" ;E* 68 ' "&7 9 *

2 ���@�7)68)�9���#$%*� ;)*&'(�)*"()+��

��76?)&9E

�� ��' �"7 (�7 ? 9�� ��'()&: +4�5+X�

Page 20: 6 (MachiningProcess)production.pcru.ac.th/06_Machining Process.pdf · T " * &+ & ] ? = "76 $ 4 M "5"64 4 "& ] ? = "76 & M1,M2 68 T1 !&' ()*"()+ &^() G &76E& _"'" ;E* 68 ' "&7 9 *

$ 4�;)* !_�9�76?)&9E

r Soluble Oils #$%=�"��� !_ � 68d8)9�?# �A�<;)*��686�9 "�'�3�"��+4#

��76?)&9E ����� #7%��76?)6(� 68�s)*�� ��&�4�� 4"

r Cutting Oils &�] !_�"� +�����&+4"�����"�'�3�"��+4# ��+��& (̂) &;%�G� 68

)9�?# �A�<;)*��686�9 &<(�)&<4�"'�3�"��+4# ��76?)&9E ��76?)6(� 68

���@�7);)*&'(�)*"()+��

r Chemical Cutting Oils &�] !_�9�76?)&9E ���&�4�d������*&'�87H��*&'"� )9�?

# �A�<;)*��686�9 �!���@�7) 686�*&��9��� +?d8;@_ )9�?���

�? =�"��*&'"� 68��*$ 4�"��? =�";)*�� Extreme-Pressure (EP) :@�*d8

+?)+%� ��&�4�' �"%) 68*�� ��*& (�)*d����+��& (̂)

Page 21: 6 (MachiningProcess)production.pcru.ac.th/06_Machining Process.pdf · T " * &+ & ] ? = "76 $ 4 M "5"64 4 "& ] ? = "76 & M1,M2 68 T1 !&' ()*"()+ &^() G &76E& _"'" ;E* 68 ' "&7 9 *

•$? 9��>�' �"7 (�;)* _!�"� &"(�)&�4�)�37A�"4&�6��9 �6*•6���&�4�9�*&7 �9 68+8�) d�� _!�"� 9(�)�9���#$%*� ;)* _!�"�

Calcium (Ca)

•$? 9#7%��&<4�"'�3A�<�8d�9+� G�%��•$? 9686�9�4�*����

Magnesium (Mg)

•+%� ��&�4��D4�449�))�:4&�$�� # *� ���)�d"�' �"$(_ 7() _!�&;%�"���"=�����=4 5678•+%� �� ���@�7)

Zinc (Zn)

•+%� �� ���@�7)•6���&��9��� �!�#7%'?���"�8�4�f4w' �"&��9��� ���+�!�

Phosphorus (P)

•&<4�"' �"��"�C# ����*����* (EP)•+%� �� ���@�7)686���&��9��� •6���d��+� ;)*&76E� (Metal Deactivator) �s)*�� ��76)"+4�# A� 8���A�8 _!�7 ����*

Sulphur (S)

'�3�"��+4��&<4�"'�3A�<

Page 22: 6 (MachiningProcess)production.pcru.ac.th/06_Machining Process.pdf · T " * &+ & ] ? = "76 $ 4 M "5"64 4 "& ] ? = "76 & M1,M2 68 T1 !&' ()*"()+ &^() G &76E& _"'" ;E* 68 ' "&7 9 *

�8� �������'�9&p>

���6@* (Turning)

$4_ *� �6@*; �� D = 40 "". 68 n = 250 )�/ ��� d8G�%' �"&E +�����&"+/ ���

$4_ *� �6@*; �� D = 4.0 4_ 68 n = 250 )�/ ��� d8G�%' �"&E +�����j�++?) ���

Vc = πDn /1000

104.7 56�/����

31.4 ���/����

Vc = ( n D π )/12 ft/min