6 (machiningprocess)production.pcru.ac.th/06_machining process.pdf · t " * &+ & ] ? =...
TRANSCRIPT
����� 6����� ����
(Machining Process)
��������� �� ������������������������ �������������������� ���
������� !�"�#$%�!�&'(�)*"()+�� (Cutting Tool and Materials)2 '�3�"��+4��*&'"� '�3�"��+4�%� 5678 4�9�
2 ' �":��:%) ;)**� ' �"&���9*+* <4���' �"&=(�) 68=4 ���+%)*��
2 6��>38;)*&'(�)* &$? &'(�)*�6@* &'(�)*���
2 �A� 8 �6%)")(� B &$? ' �"��"�C68���>8;)*=�%�D4��+4*�
��76?)&9E ��76?)&9E
(Cutting Speed)
Vc = πDn /1000 [m/min]
Vc = �� ����� ������������ ��� [m/min]D = ��� !��"���#$��%&'�( )(*+,�(�� [mm]n = �-����). )(����. [1/min]
��&��9�&��9�&'(�)*"()+��+?68$ 4�&��9�&��9��� 87 ?�*& 6�68' �"&E +��
����"��+��
1 $ 4�68�� !�G�#$%*� ;)* ����&'(�)*"()+��
1) &76E��6%�'�H�) 68&76E��6%�=�"+!�� &76E��6%�=�"�� �6�* (Carbonsteels and Low/medium alloy steels) Tool steel0.90 R 1.30 %
2) &76E��6%�=�"+!�� 68&76E��6%�=�"�� �6�* (Low/medium alloy steels)
(Mo), (Cr) (W) (Cemented carbides) �)�� ?� �)�+X�� �"&")H Y6Y
3) &76E�)���* (High Speed Steels) 7()$(�)9?)'() HSS&76E� 5'&"�9" � �&��9" ��*�&+ 5"64��4 �" 68'�H�)
��! T "���*�&+ &�] �? =�"76��$ 4� M "�5"64��4 �"&�] �? =�"76��
&�� M1,M2 68 T1 �!�&'(�)*"()+��& (̂) ��� G� &76E�&�� �_"�' �";E* 68
' �"&7 �9 ��*
&�� M 3 class 2 68 M4 &�] &76E�)���*���"�'�H�) 68 � �&��9"��* #$%&�]
&'(�)*"()+��&76E�76?) &76E�76?)&7 �9 <6��+4� �)*&76()* 68&76E����=?�
��$��;E*"�6%
&�� T4, T5 68 T8 '*' �";E*���)�37A�"4��* &7"�8�!�7����+�� �������;E*
"��B
&�� M1,M2,M7 ��"#$
&�� M50 68 M52 �� �6�*
&�� M42,M33 68 T15 �������"�' �";E*"��9�����d8�!���+��& (̂) �Ed8#$%
5678=* (Powder Metallurgy)
"�' �";E*"�� ' �"&7 �9 � +?)*�8��G�%�� "�; �����&���9*+*
"��;@_ ��+%� �� +?)���@�7)��"��
5'�)6�H76?)=�" (Cast Cobalt Alloys)
38 R 53 % 68d8"�f�+�)(� =�" &$? 5'&"�9" ��*�&+ 68'�H�)
&76E�)���*
5'�)6�H76?)=�"
:�&" +H'�HG��H
:�&" +H'�G��H (WC)
��&'6()�=4 &'(�)*"()+�� (Coating)
TiC 3600-4000 HV
TiN
TiCN 2800-3000 HV
2000-3000 HV
�. ��&'6()�=4 �% 9G)&'"� (Chemical Vapour Deposition, CVD)
;. ��&'6()�=4 �% 9G)��9A�< (Physical Vapour Deposition, PVD)
'. ��&'6()�=4 �% 9jk6H"'�H�) '6%�9&<$ (DLC)
&:)H&"� (Cermets)
:4 &+)H4�* "��? �8�)�����!�'�l'()&:�"4'�H 68f�+�=�")(� B
"�' �"&7 �9 ��9(�79�? ��+%� �� *�8��
G���& �9"'�H5�G G+&:)H&"�
��&+4" 4&�466*G�&<(�)&�] +� �8�� #7%& (_);)* ����&;%��� G�%�� ��+�����=4
*� 68&)�9� "��'�C��68 �+C��4�7�G�%*?�9
' �";E**+!� � ' �"&��8��*
'�H5�G G+&:)H&"�
G���& �9"-��*�&+ -'�H�) -G 5+&d �8�� '() 4&�46, 5"64��4 �", 5'
�)6�H "��8�4�f4A�<# ��+��"��;@_
&:�"4� (Ceramics)
&:�"4�m� )6�"4 ?� (Al2O3) &:�"4�m� :464�) G G+ (Si3N4)
&:�"4�;� #$%# *� ��+�����=4 ���68&)�9� 68#$%' �"&E # ��+����* #$%+��
���=4 &76E�7()&76E�76?)# )�+��7�"C9 +H 68�!�7��*� ���9���?��
+��& (̂) &$? 568=�"���=?� ��+�;@_ ��"� :@�*&� ;)*&:�"4�d8"�' �"
68&)�9��8"�3 5 G"')
����&'(�)*"()+��;E*<4&p>
����&'(�)*"()+��;E*<4&p> "� 2 $ 4�'() &<$ (Diamond) 68 CBN
(Cubic Boron Nitride)
&<$d8#$%&�] &'(�)*"()+�� ����d!�< � )5678 &$? )6�"4& �9"=�" �)*�*
=�" �% &:�"4� ��*�&+ '�HG��H 74 ') ��+
�? CBN d8#$%��� �������&�] 5678&$? &76E�&'(�)*"() (Tool Steels) &76E�
;E* &76E�76?)��&�� &76E����=?� ��$��;E*
2 ���@�7)68)�9���#$%*� ;)*&'(�)*"()+��
��76?)&9E
�� ��' �"7 (�7 ? 9�� ��'()&: +4�5+X�
$ 4�;)* !_�9�76?)&9E
r Soluble Oils #$%=�"��� !_ � 68d8)9�?# �A�<;)*��686�9 "�'�3�"��+4#
��76?)&9E ����� #7%��76?)6(� 68�s)*�� ��&�4�� 4"
r Cutting Oils &�] !_�"� +�����&+4"�����"�'�3�"��+4# ��+��& (̂) &;%�G� 68
)9�?# �A�<;)*��686�9 &<(�)&<4�"'�3�"��+4# ��76?)&9E ��76?)6(� 68
���@�7);)*&'(�)*"()+��
r Chemical Cutting Oils &�] !_�9�76?)&9E ���&�4�d������*&'�87H��*&'"� )9�?
# �A�<;)*��686�9 �!���@�7) 686�*&��9��� +?d8;@_ )9�?���
�? =�"��*&'"� 68��*$ 4�"��? =�";)*�� Extreme-Pressure (EP) :@�*d8
+?)+%� ��&�4�' �"%) 68*�� ��*& (�)*d����+��& (̂)
•$? 9��>�' �"7 (�;)* _!�"� &"(�)&�4�)�37A�"4&�6��9 �6*•6���&�4�9�*&7 �9 68+8�) d�� _!�"� 9(�)�9���#$%*� ;)* _!�"�
Calcium (Ca)
•$? 9#7%��&<4�"'�3A�<�8d�9+� G�%��•$? 9686�9�4�*����
Magnesium (Mg)
•+%� ��&�4��D4�449�))�:4&�$�� # *� ���)�d"�' �"$(_ 7() _!�&;%�"���"=�����=4 5678•+%� �� ���@�7)
Zinc (Zn)
•+%� �� ���@�7)•6���&��9��� �!�#7%'?���"�8�4�f4w' �"&��9��� ���+�!�
Phosphorus (P)
•&<4�"' �"��"�C# ����*����* (EP)•+%� �� ���@�7)686���&��9��� •6���d��+� ;)*&76E� (Metal Deactivator) �s)*�� ��76)"+4�# A� 8���A�8 _!�7 ����*
Sulphur (S)
'�3�"��+4��&<4�"'�3A�<
�8� �������'�9&p>
���6@* (Turning)
$4_ *� �6@*; �� D = 40 "". 68 n = 250 )�/ ��� d8G�%' �"&E +�����&"+/ ���
$4_ *� �6@*; �� D = 4.0 4_ 68 n = 250 )�/ ��� d8G�%' �"&E +�����j�++?) ���
Vc = πDn /1000
104.7 56�/����
31.4 ���/����
Vc = ( n D π )/12 ft/min