Review full manual instructions prior to use for important safety information. Always check Rockler.com to confirm that you are using the most recent manual version for your product.

Edge Banding Machine InstructionsEffective August 2019

2

GENERAL SAFETY WARNINGS

This product is designed only for specific applications as defined in the instructions and should not be modified or used for any manner not described in these instructions. Use only recommended accessories. Before using the Edge Banding Machine: READ, UNDERSTAND and FOLLOW ALL INSTRUCTIONS AND SAFETY WARNINGS. KEEP THESE INSTRUCTIONS READILY AVAILABLE FOR FUTURE REFERENCE.

> Always confirm that you are using the most recent version of the Instructions and safety warnings for your product (see the Instructions link on the product page at Rockler.com).

> Before using another tool with this product, always read, understand and follow the instructions and safety warnings in the owner’s manual for that tool. If you do not have the owner’s manual, obtain one from the tool’s manufacturer before using it with this product.

> Before using any chemical with this product, always read, understand and follow all safety warnings and guidelines in the manufacturer’s Safety Data Sheet (SDS; formerly called “MSDS”), especially regarding: • How to safely use the chemical, including potential hazards and recommended first aid measures; • Personal safety equipment required to safely use the chemical (e.g. gloves, eye protection, mask/respirator, etc.); • Proper and safe handling, storage and disposal of the chemical.

> Before using this product, review and verify that all tools to be used with it have safety equipment installed and are in proper working order as defined by the tool’s owner’s manual.

> Do not use this product until you have read and are confident you understand: • Product Specific Safety Warnings (pp. 3-4); • Parts List (p. 5); • Assembly/Setup (p. 6); • Operation (pp. 7-8); • Maintenance/Troubleshooting (p. 8).

> The user assumes all risk and responsibility for the proper and safe use of this product and for ensuring product suitability for the intended application.

> It is the sole responsibility of the purchaser of this product to ensure that any anyone you allow to use this product reads and complies with all instructions and safety precautions outlined in this manual prior to use.

> Follow all standard shop safety practices, including: • Keep children and bystanders away from the tool operating area; • Do NOT use power tools in explosive environments, or in the presence of flammable liquids, fumes or dust; • TURN OFF AND UNPLUG all power tools BEFORE making any adjustments or changing accessories; • Remain alert and use good judgment. Do not use this product if you are in any way impaired by medications, alcohol, drugs or fatigue; • Keep your work area well lit and clean; • Dress appropriately. Secure loose clothing, remove all jewelry and tie up long hair before using this product; • ALWAYS wear safety glasses, hearing protection and respiratory protection that complies with NIOSH/OSHA/ANSI safety standards; • Use dust collection tools and dust face masks to reduce exposure to dust; • Use safety equipment such as featherboards, push sticks and push blocks, etc., when appropriate; • Maintain proper footing at all times and do not overreach; • Do NOT force woodworking tools.

> These warnings and instructions do NOT represent the total of all information available regarding tool safety, use and technique. Always seek out opportunities to learn more and improve your skills and knowledge.

Drilling, sawing, sanding or machining wood products can expose you to wood dust, a substance known ot the State of California to cause cancer. Avoid inhaling wood dust or use a dust mask or other safeguards for personal protection. For more information go to www.P65Warnings.ca.gov/wood.

Danger indicates a hazardous situation that, if not avoided, will result in death or serious injury.

Warning indicates a hazardous situation that, if not avoided, could result in death or serious injury.Caution indicates a hazardous situation that, if not avoided, may result in minor or moderate injuryor property damage.Notice indicates important or helpful information and/or user tips.

BP0918

3

PRODUCT SPECIFIC SAFETY WARNINGS

IMPORTANT SAFETY INSTRUCTIONSWhen using electrical appliances, basic precautions should always be followed, including the following:

THIS PRODUCT COMES WITH TWO INSTRUCTION MANUALS: ONE FOR THE HEAT GUN AND ONE FOR THE EDGE BANDERREAD ALL INSTRUCTIONS BEFORE USING (THIS APPLIANCE)

Failure to understand and follow all safety warnings and instructions could result in fire, electrical shock or serious injury.

Safety Rules> To avoid risk of fire, NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool until it comes to a complete stop.

> The heat gun produces extremely high temperatures and will cause severe burns. Do NOT allow combustible materials to contact the heat gun. Keep hands away from the nozzle of the heat gun when the gun is on.

> With extended use the Heat Shield (see image on p. 5) may become hot. Use caution to avoid burns.

> DON’TUSEINADANGEROUSENVIRONMENT. Don’t use power tools in damp or wet locations or expose them to rain. Do NOT use near flammable liquids or materials. Keep work area well-lighted.

> To reduce the risk of electric shock, this product has been equipped with a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do NOT change the plug in any way.

> USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Table below shows the correct size to used depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

> When done using the edge bander, shut off the heat gun and allow to cool properly before storing the Edge Banding Machine. If you do not plan to use the machine for a while, it is best to unplug the heat gun from its power source.

> KEEP GUARDS IN PLACE and in working order.

> REMOVE ADJUSTING KEYS AND WRENCHES. Form a habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on.

> KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.

> KEEP CHILDREN AWAY. All visitors should be kept a safe distance from work area.

> MAKE WORKSHOP KID-PROOF with padlocks or master switches, or by removing starter keys.

> DON’TFORCETHETOOL. It will do the job better and safer at the rate for which it was designed.

> USE THE RIGHT TOOL. Don’t force a tool or attachment to do a job for which it was not designed.

> WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry that could get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.

> ALWAYS USE SAFETY GLASSES. Also use a face or dust mask if cutting operation is dusty. Everyday eyeglasses have only impact-resistant lenses; they are NOT safety glasses.

> SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand, and it frees both hands to operate tool.

> DON’TOVERREACH. Keep proper footing and balance at all times.

Product Specific Safety Warnings continued on page 4

Cord Length 25'~50' 50'~100' 100'~200' 150"~300'

Minimum Gauge 14 12 Not recommended

> NO ADJUSTMENT SHOULD BE MADE UNTIL THE TOOL HAS BEEN STOPPED. Make sure that the heat gun is turned off and unplugged before setting up or making any adjustments.

4

PRODUCT SPECIFIC SAFETY WARNINGS CONTINUED

> MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

> DISCONNECT TOOLS before servicing and when changing accessories, such as blades, bits, cutters and the like.

> REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off position before plugging in.

> USE RECOMMENDED ACCESSORIES. Consult the owner’s manual for recommended accessories. The use of improper accessories may cause risk of personal injury.

> NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.

> CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

> The mark to the right indicates that this product is protected by double insulation - When servicing, use only identical replacement parts

SAVE THESE INSTRUCTIONS

> A small quantity of smoke may occur when the tool is used for the first time. This smoke is caused by binding agents released from the heater’s insulating film during the first time of use. The area you are working in should be well-ventilated when using the tool for the first time.

> The heat gun is protected from overheating: The thermal cut-out completely shuts down the tool if it is overloaded.

> Use ONLY with wood or plastic edge-banding materials that are backed with a hot-melt glue.

> Maximum edge banding width: 21⁄4".

> Make sure that your edge-banding material is at least as wide as – and, preferably, a bit wider than – the workpiece being banded.

5

Quantity

1 Outrigger Support 1 2 M6 x 10 Hex Socket Cap Screw 2 3 Washer 2 4 Table Assembly 1 5 M8 Cap Screw 1 6 M8 Hex Nut 1 7 Outrigger Post 1 8 Hex Wrench 1

PARTS LIST

4

1

7

5

6

3

8

2

2

Heat Shields

Heat Gun Nozzle

6

Assembly/Setup

1. Attach the Outrigger Support (1) to the back of the Table Assembly with two M6 x 10 Hex Socket Cap Screws (2) and Washers (3). Use the included Hex Wrench (8) to tighten.

2. Thread the M8 Hex Nut (6) well onto the M8 Cap Screw (5). Then insert the Cap Screw in the hole in the Outrigger Support (1) from the underside and thread on the Outrigger Post (7). (This is easier to do if you tip the machine up. Fig. 1.) Adjust the Hex Nut up or down until the end of the Cap Screw is on the work surface and the Hex Nut is tight to the underside of the Outrigger Support. Fig. 2. This will keep the outrigger from tipping. Thread the Outrigger Post fully onto the other end of the Cap Screw.

3. Set the roll of edge banding material over the Outrigger Post (7). Make sure the roll is oriented so that the side with the hot-melt adhesive faces the heat gun when the edge banding is fed into the machine. Fig. 3.

4. Use the Hex Wrench (8) to loosen the bolts securing the Lower Edge Band Guides and adjust the Guides so they are set slightly below the level of the aluminum table. Fig. 4 and Fig. 5. (A tip: Use your workpiece as a gauge to verify the setting. Place the workpiece flat on the table and advance the edge banding. Make sure that the edge banding overhangs the edge of the workpiece at both top and bottom. Then retract the edge banding.) Once the Lower Edge Band Guides are in position, tighten the bolts. They should rarely need to be adjusted after this.

Use ONLY with wood or plastic edge-banding materials that are backed with a hot-melt glue.

Maximum edge banding width: 21⁄4".

> NO ADJUSTMENT SHOULD BE MADE UNTIL THE TOOL HAS BEEN STOPPED. Make sure that the heat gun is turned off and unplugged before setting up or making any adjustments.

5. Use the Hex Wrench (8) to loosen the bolts securing the Upper Edge Band Guides and adjust the Guides up or down to fit the width of your edge-banding material. Make sure that the banding material is able to move freely through the Guides after the adjustments are made. Once they are in position, tighten the bolt. Fig. 6.

6. The table has rubberized feet to limit sliding, but it also is equipped with z-shaped brackets with mounting holes. If greater stability is desired, or if mounting permanently, the Edge-Banding Machine can be secured to a work surface with suitable fasteners (not included).

You will need to adjust the position of the Upper Edge Band Guide anytime you switch to a banding with a different width.

Fig. 1

Fig. 2

Fig. 3

1

5

6

5

6

4

1

7

Adhesive face toward the heat gun

7

Operation

1. Feed the edge-banding material forward until the front end just emerges from the Upper and Lower Edge Band Guides.

Use ONLY with wood or plastic edge-banding materials that are backed with a hot-melt glue.

Maximum edge banding width: 21⁄4".

Make sure that your edge-banding material is at least as wide as – and, preferably, a bit wider than – the workpiece being banded.

> Read and understand the enclosed Steinel manual that relates to model HG 2220 E for additional safety and use information.

> DON’TUSEINADANGEROUSENVIRONMENT. Don’t use power tools in damp or wet locations or expose them to rain. Do NOT use near flammable liquids or materials. Keep work area well-lighted.

> To avoid risk of fire, NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool until it comes to a complete stop.

> The heat gun produces extremely high temperatures and will cause severe burns. Do NOT allow combustible materials to contact the heat gun. Keep hands away from the nozzle of the heat gun when the gun is on.

> ALWAYS USE SAFETY GLASSES. Also use a face or dust mask if cutting operation is dusty. Everyday eyeglasses have only impact-resistant lenses; they are NOT safety glasses.

The heat gun has a sliding switch that turns the gun on and controls the rate of airflow, plus a numbered dial that controls the temperature. For best results, start with low airflow and low heat settings and make adjustments according to your experience with the edge bander and the edge-banding material you are using. (Different brands of edge-banding could have different adhesives with different melting properties.)

2. Push the sliding switch on the heat gun to the first “on” position. Start with the temperature dial at “2” and slowly turn the dial to get a feel for how the temperature increases. The higher the heat setting, the faster you must feed the workpiece past the roller.

Fig. 4

Fig. 5

Fig. 6

Lower Edge Band Guides

Bottom edge of material should be just slightly below the edge of table

Upper Edge Band Guides

8

3. As the hot-melt adhesive softens, feed the edge banding material up to the pinch roller. Fig. 7.

4. Place the workpiece on the machine table, edge against the fence, and push it forward to contact the edge-banding material. As you advance the workpiece, the pinch roller will press the edge-banding material against the edge of the workpiece, bonding the two surfaces.

5. Guide the workpiece at a moderate speed. Fig. 8. Be sure the hot melt adhesive is bonding to the work. If the feed speed is too fast, or the heat gun is set too low, the bond will be poor. Make adjustments as needed to obtain a good bond.

6. As the work advances, the edge may be rested against the outfeed fence and the pinch roller. Always maintain pressure on the pinch roller while you are edge banding.

7. When the trailing end of the workpiece is about 21⁄2" from the pinch roller, depress the veneer cutting knob to cut the edge banding process until the entire edge of the work has edge banded. The end of the edge banding material will extend beyond the edge of the work slightly. This will allow you to make a clean cut with some other cutting or sanding tool. Fig. 9.

8. Shut off the heat gun and allow it to cool properly before storing the Edge Banding Machine. If you do not plan to use the machine for a while, it is best to unplug the heat gun from its power source.

Maintenance/Troubleshooting> If hot-melt adhesive accumulates on the Edge Band Guides, advancing the edge-banding material can become more difficult. To clean the Guides, remove the edge banding material from the Guides. Set the heat gun to a medium setting and turn it on. As the heat gun softens the adhesive, peel it from the guides with a putty knife. Be careful not to scratch the edge of the band guides. The guide must remain smooth for best results.

> The infeed and outfeed fences are adjusted so that they are back about 1/16" (1.5mm) from the crown of the pinch roller. They are used only for support and do not have to line up with any reference point. The fence should be adjusted correctly when the edge banding system is delivered.

> If the edge banding does not adhere to the workpiece, the heat gun may not be hot enough. It is also possible that you’re feeding the workpiece too fast for the heat setting on the heat gun. Try reducing the feed rate or increasing the heat level.

Storage

Check Rockler.com for updates. If you have further questions, pleasecontact our Technical Support Department at 1-800-260-9663 or support@rockler.com

Fig. 7

Fig. 8

Fig. 9

21⁄2"

> When done using the edge bander, shut off the heat gun and allow to cool properly before storing the Edge Banding Machine. If you do not plan to use the machine for a while, it is best to unplug the heat gun from its power source.

Distributed by Rockler Companies, Inc. 4365 Willow Dr. Medina, MN 55340

68756 - RLRev 08/19

1-800-279-4441www.rockler.com