9/13/2016 - neboea.orgneboea.org/phocadownload/presentations/2016/engineered wood... · are...
TRANSCRIPT
9/13/2016
1
Wood Products in Residential construction
Dimensional Lumber -Engineered Wood Products - Engineered Building components
The advantages of specifying engineered lumber.
Identify common engineered lumber types, including: Product composition
Typical sizes
Design properties
2012 IRC – R501.3 Membrane Protection requirements
Common Installation applications for engineered lumber products.
Know what to watch out for: special requirements that apply to Engineered Lumber Products.
9/13/2016
2
3
Are Engineered Lumber products code approved for use within the
conventional construction provisions of the IRC
YES – Structural Composite Lumber and Manufactured I-joists
are accepted in U>S> Building codes based on the submission of
test data to the evaluation services of each of the model building
codes. Additional information may be obtained from the
companies which manufacture these products
Section R104.11 permits using alternative materials, including
Engineered Wood Products
R104.11 Alternative materials, design and methods of
construction and equipment. The provisions of this code are not
intended to prevent the installation of any material or to prohibit
any design or method of construction not specifically prescribed
by this code, provided that any such alternative has been
approved.
4
Let’s look at the 3 most common joist types
Dimension Lumber
Fixed Design Properties,
Based on Grade
Size
TJI-Joist
Fixed Design Properties,
Based on Product Series (Grade),
Size
Open Web Plated Trussed
Non-Fixed Properties
Trusses are designed and fabricated on a job specific basis
9/13/2016
3
5
Dimension Lumber
Has allowable spans
specified in the Building
Code (reference Section R502.3)
TJI-Joist
Has allowable spans
specified in Code
Accepted Manufacturers
Literature
R502.8 Drilling and Notching. Structural floor members may not be cut, bored, or notched in excess of the limitations specified in this section. See Figure R502.8
R502.8.1 Sawn Lumber. Notches in solid lumber joists, rafters and beams shall not exceed one-sixth of the depth of the member, shall not be longer than one-third of the depth of the member and shall not be located in the middle one-third of the span. Notches at the ends of the member shall not exceed one-fourth the depth of the member. The tension side of members 4 inches (102 mm) or greater in nominal thickness shall not be notched except at the ends of the members. The diameter of holes bored or cut into members shall not exceed one-third the depth of the member. Holes shall not be closer than 2 inches (51 mm) to the top or bottom of the member, or to any other hole located in the member. Where the member is also notched, the hole shall not be closer than 2 inches (51 mm) to the notch.
9/13/2016
4
R502.8.2 Engineered wood products. Cuts, notches and holes bored in trusses,
structural composite lumber, structural glue-laminated members or I-joists are prohibited except where
permitted by the manufacturer's recommendations or where the effects of such alterations are specifically
considered in the design of the member by a registered design professional.
Have similar span charts and applications
Differences
1. Offset loading
2. Support under bearing walls above
3. Hole allowance per manufacturer
specification
9/13/2016
5
9
Open Web Plated Trussed
Non-Fixed Properties
Trusses are designed
and fabricated on a
job specific basis
R502.11.1 Design. Wood trusses shall be designed in accordance with approved engineering practice. The design and manufacture of metal plate connected wood trusses shall comply with ANSI/TPI 1. The truss design drawings shall be prepared by a registered professional where required by the statutes of the jurisdiction in which the project is to be constructed in accordance with Section R106.1.
10
Structural Composite Lumber (SCL) Rectangular SCL products of equal or greater strength, stiffness, and size can be conventionally specified or substituted for sawn lumber members using any of the lumber equivalents listed in the SCL Material Equivalents table below:
Special Considerations : Holes per manufacturer’s recommendations only, notches are not permitted
9/13/2016
6
12
More efficient use of wood fiber,
availability, & building trends
Predictable design values
Dimensionally stable
Allows for larger holes to
accommodate mechanicals within
joist cavities
9/13/2016
7
Parallel Strand Lumber
Laminated Strand Lumber
Laminated Veneer Lumber
Wooden I-Joists
9/13/2016
8
HEADERS AND BEAMS EXTERIOR
DECK POSTS
AND BEAMS
HIGH MOISTURE
ENVIRONMENTS
EXPOSED
BEAMS AND
COLUMNS
9/13/2016
9
HEADERS
BEAMS
WALL FRAMING
RIM BOARD COLUMNS STAIR STRINGERS
ROOF JOISTS
9/13/2016
10
Widths
1 ¾”
3 ½”
Depths
43⁄8”
51⁄2”
71⁄4”
85⁄8”
9 1⁄4”
HEADERS
AND BEAMS RIM
BOARD
9 1⁄2”
11 ½”
14”
16”
Depths
STUDS
Sections
2x4
2x6
1¾” x 5½”
2x8
1¾” x 7¼”
Lengths
2x4 – 14’
2x6 – 22’
2x8 – 30’
9 1⁄2”
11 1⁄4”
11 7⁄8”
14”
16”
Widths
1 ¼”
11 1/8” *
* The lateral load transfer capacity of thinner rim boards is not equivalent to 2" nominal framing and
is limited by code to 180 plf.
CONSISTENT
/UNIFORM
- No shimming on
headers or studs;
eliminates culls
TALL WALLS
- Dimensional stability
results in solid,
straight walls
- Eliminates the “hinge”
point in tall walls
STRAIGHT/TRUE
9/13/2016
11
LONG
SECTIONS
- Longer pieces for faster
installation reducing labor
and materials costs
STRENGTH - Higher diaphragm shear
values than 1 1⁄8" OSB;
Stronger than comparably
sized conventional lumber
NAILING - Provides a wider nailing surface for subfloor
panels; Superior fastener retention
minimizes squeaks
Flange
Web
Flange
Web
9/13/2016
12
FLOORS ROOFS
RIM
LONG SPANS
PREDICTABLE
PERFORMANCE
STRAIGHT/TRUE
- Can be used for longer spans
than comparably sized
conventional lumber
- No significant effect from lumber
defects
- No bowing, shrinking, or twisting
STRENGTH/WEIGHT - Supports heavier loads than
comparably sized conventional
lumber
9/13/2016
13
Flange and web dimensions and material
can vary between manufacturers!
≠
Use the appropriate
manufacturer’s
proprietary design
values and details when
specifying.
1-3/4”
1-1/2”
• 9-1/2”
• 11-7/8”
• 14” 3/8
”
3/8
”
2-5/16”
1-3/8” • 9-1/2”
• 11-7/8”
• 14”
• 16”
1-3/4”
• 9-1/2”
• 11-7/8” 3/8
”
1-3/8”
This includes:
Span & PLF tables
Allowable hole charts
Installation & connection
details
9/13/2016
14
LENGTH
Length measured along the
member from end to end.
Used for ordering material.
SPAN
The horizontally projected
distance between member
supports. Used for
sizing calculations.
Clear Span
Length
Design Span
Out-to-Out
Simple Span
Span
Span Span
Continuous Span
9/13/2016
15
Design Properties MoE (“Ei”) value (Stiffness/Deflection)
Moment
Shear
Bearing / Reaction
Span Tables Based on Stiffness (Ei values)
Passes “safety” tests first (moment and shear)
If loading varies - joist may not be appropriate
CHOOSE NEW COMPETITOR
What is the deflection value of 5” ? 5/480= .01”
9/13/2016
16
Manufacturer Joist
Depth Series
Simple
span
40/10
Joist only
EI x 106
Maximum
Resistance
Moment
ft-lbs
Maximum
Resistance Shear
lbs
40/20
Loading
Brand A 11 7/8 230 19' 10" 347 4,215 1,655 19’ 10”
Brand X 11 7/8 X 40 20’ 3” 371 3,760 1,480 NA
Joist Weight 2.25
Mechanicals ………………………….… 1.5 PSF
Total …………………….. 9.7 PSF
Tile - Thin Set “Quarry/Tile” ….. 8-10.0 PSF Hardwood Flooring ………….. 5 PSF
+6% -12% -12%
Manufacturer Joist
Depth Series
Simple
span
40/10
inches
Maximum
Resistance
Moment
ft-lbs
Maximum
Resistance Shear
lbs
40/20
Loading
Brand A 11 7/8 230 19' 10" 238 4,215 1,655 19’ 10”
Brand X 11 7/8 X 40 20’ 3” 243 3,760 1,480 NA 18’ 9”
9/13/2016
17
Final language developed by consortium International Association of Fire Fighters
International Association of Fire Chiefs
National Association of Home Builders
American Wood Council
Focused on concerns with “light-weight” floor systems (trusses, I-joists, light steel) in unfinished basements
Recognized comfort level with historical performance of exposed dimension lumber joists
R501.3 Fire protection of floors. Floor assemblies, not required elsewhere in this code to be fire resistance rated, shall be provided with a ½-inch (12.7 mm) gypsum wallboard membrane, ⅝-inch (16 mm) wood structural panel membrane, or equivalent on the underside of the floor framing member.
Exceptions:
1. Floor assemblies located directly over a space protected by an automatic sprinkler system in accordance with Section P2904, NFPA13D, or other approved equivalent sprinkler system.
2. Floor assemblies located directly over a crawl space not intended for storage or fuel-fired appliances.
3. Portions of floor assemblies can be unprotected when complying with the following: 3.1. The aggregate area of the unprotected portions shall not exceed 80 square feet per story
3.2. Fire blocking in accordance with Section R302.11.1 shall be installed along the perimeter of the unprotected portion to separate the unprotected portion from the remainder of the floor assembly.
4. Wood floor assemblies using dimension lumber or structural composite lumber equal to or greater than 2-inch by 10-inch (50.8 mm by 25.4 mm) nominal dimension, or other approved floor assemblies demonstrating equivalent fire performance.
9/13/2016
18
R501.3 Fire protection of floors. Floor assemblies not using dimension lumber or
structural composite lumber equal to or greater than 2-inch nominal dimension,
shall be provided with a ½ inch gypsum wallboard membrane, ⅝ inch wood
structural panel membrane, or equivalent on the underside of the floor framing
member unless required elsewhere in this code to be fire resistance rated.
Exceptions:
1. Other approved floor assemblies demonstrating equivalent fire performance.
2. Floor assemblies located directly over a space protected by an automatic sprinkler system in accordance with Section P2904, NFPA13D, or other approved equivalent sprinkler system.
3. Floor assemblies located directly over a crawl space not intended for storage or fuel-fired appliances.
4. One room or alcove per story not exceeding 80 square feet, when supported between structural walls.
Acceptance Criteria for Prefabricated Wood I-Joists (AC14) Established and maintained by ICC Evaluation Service (ICC-ES)
Purpose is “…to establish minimum requirements for recognition of prefabricated wood I-joists in evaluation reports…”
All structural properties including allowable moment, shear, bearing capacities, etc.
Section A4.4 “Where recognition is sought for establishment of equivalent fire
performance to the materials described in Exception 4 of Section R501.3 of the 2012 IRC…”
First added to AC14 in July, 2012
Most recent version: October 2013
Outside the scope of AC14: Field-applied paints, coatings or treatments
Other lightweight framing products Open web floor trusses
Steel framing
9/13/2016
19
Factory applied proprietary Intumescent Coating
Meets 2012 IRC Requirements (AC14 Similar Maintain existing architectural layouts
and floor designs
Reduces construction schedule
Joists can be cut, nailed, drilled, and handled the same as any other TJI joist
Dust particles are no more hazardous or irritating than those from cutting a standard TJI joist
Emissions (off-gases)are no different than other engineered wood products
Flak Jacket is not water soluble and remains intact when wet
Bonds well to wood fiber – weather durable
Eliminate additional framing, mechanical and electrical work required to install ceilings
Allows flexibility in future finished basement layout
Standard size TJI joist hangers
can still be used
Holes can be cut and drilled in
accordance with existing
literature and software
Web Stiffeners, if required will
need to be thinner – no special
coating is required on web
stiffeners
Joists must be installed with
non-coated flange up
9/13/2016
20
APA FP-02:
½” Gypsum Board Attached Directly to the Web. The minimum flange size for this method is 1 ½” x 2.3”.
FP-03: ½” Gypsum Board Attached Directly to Sides of the Flange. The
minimum flange size for this method is 1 1/8” x 1 ¾”.
FP-04: Mineral Wool Insulation. The minimum flange size for this method is 1 ½”
x 2-5/16”. The mineral wool insulation must be 3 ½” thick and have a minimum density of 2 lbf/ft3.
FP-05 Ceramic Fiber Blanket Insulation Proprietary ¾” Ceramic Fiber blanket attached to web – after holes
Several Manufacturers have listed test results in their ESR reports - verify in ESR or acceptance of APA SR 405
FP-02 - ½” Gypsum Board
Attached Directly to the Web. The minimum flange size for this method is 1 ½” x 2.0”.
9/13/2016
21
FP-03 FP-03: ½” Gypsum Board Attached Directly to Sides of the Flange. The
minimum flange size for this method is 1 1/8” x 1 ¾”.
FP-04:
Mineral Wool Insulation. The minimum flange size for this
method is 1 1/8” x 1 3/4”. The mineral wool insulation
must be 3 ½” thick and have a minimum density of 2
lbf/ft3.
9/13/2016
22
FP-05 Ceramic Fiber Blanket Insulation
Proprietary ¾” Ceramic Fiber blanket attached to web
Min flange 1 ½” x 2.3”.
Utilized AC14 to qualify their FP-02, FP-03, FP-03 and FP-05 methods. This is the same standard we use to demonstrate the equivalent fire performance of
Flak Jacket. We believe the use of AC14 is appropriate.
The APA is promoting these details Identical to Web Armor™ solutions offered by Boise Cascade..
The full depth gypsum board option (FP-03) can be used on TJI® joists. The APA report provides an approach to protect a single TJI joist in a Flak Jacket floor
system that may be installed upside-down or without Flak Jacket Protection.
The APA does not have any authority per se. These solutions are not part of any building code and are subject to the approval by a
local authority having jurisdiction.
Final message The APA details are legitimate.
We could use these solutions - However, we have found that the installed cost, reliability and simplicity of Flak Jacket Protection is superior to all of the APA and Boise Cascade Web Armor™ methods.
9/13/2016
23
Post Manufacture applied coatings IAMPO -Similar Furnace Test to AC14
Less stringent deflection requirements:
7.4 in. deflection allowed for 9.5” joist with 14 ft span (L/23)
5.5 in. deflection allowed for 9.5” joist 12 ft span (L/26)
Durability Not Evaluated Assumes application to dry substrates after building is dry
Effect on Mechanical Properties
Coating Efficacy / Shelf life /storage temperature ranges
Framing All framing must be installed and the structure enclosed
Framing inspection must be completed
Mechanical, electrical and plumbing components must be installed after application
Preparation of framing – dry, clean, free from loose debris, grease, oil and other coatings
I-joist manufacturer must approve use of product
Conditions Moisture content of I-joist framing (16% maximum)
Ambient temperatures (40°F to 100°F)
Protected from weather
Application Applicator certification ?
Applied in accordance with evaluation report & installation instructions
Coating Coverage Verified with wet film thickness gauge (23 mils wet)
Measurement frequency (every 100 ft2)
Applied as a single coat
Applied to required surfaces (webs/flanges) & hard to reach areas
Cure Time Allow for coating drying time (24 hours)
Documentation Installation certificate (to building official and coating manufacturer)
Installation label
Durability Installation of mechanical, electrical and plumbing components
Water based coating – exposure to moisture or leaks
Allowed paints or other coatings
9/13/2016
24
Engineered long length Composite products
LSL, LFL, LVL,PSL, Glu-Lam etc
These are all Solid composite lumber products
To meet
Equal or larger section
Stronger properties than specified species
Should have US code approval
Alternative documentation
Have Different hole /notch allowances
May/ May not have better floor performance to Specified
product
QUESTIONS
?
9/13/2016
25
with TJI® Products
Framing Floor Systems
Be sure to use the appropriate equipment
for the task at hand.
Framer’s Pocket guide TJ-9001 52
Safety railing and
construction bracing shall
comply with federal and
local fall-protection
requirements.
9/13/2016
26
At joist ends: 1¾” At intermediate supports: 3½”
Framer’s Pocket guide TJ-9001 53
54
Nailing joist to the plate are 1 – 8d 2-1/2”
box nails each side of flange.
The equivalent pneumatic nail is 2-1/2” x
0.128 diameter.
Nail 1-1/2” back from the edge to keep the
end of the joist from splitting.
Nailing only one side may cause a
rub-point and an unpleasant sound.
5
4 Framer’s Pocket guide TJ-9001
9/13/2016
27
Floor Panel Nail - 8d (0.131” x 3”)
nailed to the ends of the joists with 1–10d nail each flange
toe-nailed to the plate. every 6” o.c with 10d nails
Locate rim board ends between joists Rim should be:
55 5
5
Framer’s Pocket guide TJ-9001
56 56 Framer’s Pocket guide TJ-9001
9/13/2016
28
* Only required when specified
No load bearing wall above
1. Carry load bearing walls above
2. Carry point loads from above
9/13/2016
29
59 Framer’s Pocket guide TJ-9001
9/13/2016
30
Make sure the correct
hanger and nails are
used as specified.
61 Framer’s Pocket guide TJ-9001
Hangers … Installation
Tips!!!
9/13/2016
31
Do not pre-nail TJI®
Joists Use the correct hanger
9/13/2016
32
*Caution local attachment requirements vary. Confirm prior to proceeding.
1/2” Gypsum panel = 2.0PSF 5/8” Gypsum panel = 2.5PSF
SO…
40 PSF L/L ÷ 2.0 = 20 sheets 40 PSF L/L ÷ 2.5 = 16 sheets
This should be the maximum stack size for the material noted…
(Residential Technical Bulletin)
Note: Brace floor joists from below
when design loads are exceeded prior to loading
66
9/13/2016
33
67
Builder
Supply
Partner
Sub-
Contractors Weyerhaeuser
Engineer
(E.O.R.)
Building
Official
Replace damaged material before it
becomes a problem for all others.
Hole Cutting Basics
for Trus Joist® Products
9/13/2016
34
70 Literature reference (Framer’s Pocket guide TJ-9001)
Review product identification
methods
Understand how to use Trus Joist®
hole charts & product diagrams
Sizing examples and tips
Discuss damaged product protocol
and process
71
Structural Framer’s Pocket Guide
Manufacturer
Specification
Guide(s)
Weyerhaeuser Literature Library App
9/13/2016
35
The first step when determining holes…
72
A wooden i-joist manufactured by
Weyerhaeuser.
The TJI® joist is manufactured with
Microllam® LVL or Timberstrand®LSL
flanges and a proprietary OSB web
called Performance Plus®.
Flange
Web
73
9/13/2016
36
Framer’s Pocket Guide TJ-9001 74
“Intermediate” Support
use table “B”.
Framer’s Pocket Guide TJ-9001
Hole Cuts from
“End” Support …
9/13/2016
37
Look in Pocket Guide to see if it works?
14”
Framer’s Pocket Guide TJ-9001 76
77
9/13/2016
38
For design purposes, the
size of the hole is determined from the
greatest extent
of the saw cuts.
Keeping holes neat with no over-
cuts will reduce potential problems.
80 Framer’s Pocket Guide TJ-9001
Over-Cut
2X Diameter space?
9/13/2016
39
82
Remember …
2x diameter, no matter how small the hole. Could the factory 1.5” knockout holes have been used? Or, group holes?
83
9/13/2016
40
Beams …
Allowable Holes may be
drilled if guidelines are
followed as stated in this
guide.
If unsure, then ask
before proceeding.
85 Framer’s Pocket Guide TJ-9001
Microllam®, Parallam®, & 1.3E LSL
9/13/2016
42
89
Builder
Supply
Partner
Sub-
Contractors Weyerhaeuser
Engineer
(E.O.R.)
Building
Official
Beam & Column Basics
9/13/2016
43
Check your plan for
specified beam products
and connection details.
Page 9
9/13/2016
44
Up to 4 members can be site-connected
Depths 16” and over must include at least two plies
Side-loaded beams require additional connection detailing
Consult manufacturer’s representative or literature
Note: Illustration
for purpose of
example only
1 ¾” Width Pieces:
• Minimum of 2 rows 12d (3 ¼”) common nails at 12” on-center.
• Minimum of 3 rows 12d (3 ¼”) common nails at 12” on-center for
14”, 16” and 18” beams.
• Nailed connections require additional row
of nails when nail size is smaller than
specified above (minimum 0.128” x 3”).
9/13/2016
45
No “rule of thumb” for side-loaded
beam connections. Always check your
plan for specific assembly details.
Beams, Headers, and
Columns Specifier’s
Guide TJ-9000 96 Framer’s pocket guide TJ-9001
Check your plan
for specified
columns and sizes
Beams…Minimum Bearing Lengths
97
9/13/2016
46
98
Beams, Headers, and Columns
Specifier’s Guide TJ-9000 Framer’s pocket guide TJ-9001
99
Beams, Headers, and Columns
Specifier’s Guide TJ-9000
Framer’s pocket guide TJ-9001
9/13/2016
47
100
101
9/13/2016
48
102
Beams, Headers, and Columns
Specifier’s Guide TJ-9000
103
9/13/2016
49
1. Bearing length
2. Column Length
3. Wind (lateral) load
Design is based on:
104
Matching the width of the beam
with built-up studs is a poor
practice. Always check your plans
for the appropriate column size.
Install the column before loading
the beam.
105
9/13/2016
50
106
Beams, Headers, and Columns
Specifier’s Guide TJ-9000
107 Beams, Headers, and Columns
Specifier’s Guide TJ-9000
9/13/2016
51
108
Beams, Headers, and Columns
Specifier’s Guide TJ-9000
109
9/13/2016
52
110
7800 E. Orchard Rd., Suite 200 Greenwood Village, CO 80111