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A NEW ERA BEGINS Crescentino World’s first advanced biofuels facility

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Page 1: A NEW ERA BEGINS - ETIP Bioenergy · A NEW ERA BEGINS Crescentino World ... Latin America, Europe and Asia. • The project was supported by European Commission as part of its Seventh

A NEW ERA BEGINS Crescentino

World’s first advanced biofuels facility

Page 2: A NEW ERA BEGINS - ETIP Bioenergy · A NEW ERA BEGINS Crescentino World ... Latin America, Europe and Asia. • The project was supported by European Commission as part of its Seventh

The Green RevolutionWednesday, October 9th 2013

Official Opening Ceremony of the World's 1st commercial‐scale cellulosic ethanol plant: the Crescentino bio‐refinery.

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Page 3: A NEW ERA BEGINS - ETIP Bioenergy · A NEW ERA BEGINS Crescentino World ... Latin America, Europe and Asia. • The project was supported by European Commission as part of its Seventh

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Crescentino

• The Crescentino Plant is the first in the world to be designed and built toproduce bio‐ethanol from agricultural by‐products or plants not suitable forfood consumption.

• This has been made possible thanks to PROESATM technology, developed inthe Biochemtex laboratories .

• The expertise developed in Crescentino will enable similar plants to be builtin USA, Latin America, Europe and Asia.

• The project was supported by European Commission as part of its SeventhFramework Programme for research and development.

Page 4: A NEW ERA BEGINS - ETIP Bioenergy · A NEW ERA BEGINS Crescentino World ... Latin America, Europe and Asia. • The project was supported by European Commission as part of its Seventh

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Crescentino Fast Facts

Page 5: A NEW ERA BEGINS - ETIP Bioenergy · A NEW ERA BEGINS Crescentino World ... Latin America, Europe and Asia. • The project was supported by European Commission as part of its Seventh

Steam Enzymes MO

Biomass

ProesaTM ‐ The Technology

Ethanol

SmartCooking

Viscosity Reduction

DistillationHydrolysis & Fermentation

Lignin for Energy Block

ProesaTM Technology benefits:

Feedstock flexibility

Continuous processNo chemical additionOptimal sugar extraction with low enzyme dosage

Fully integrated process design using continuous equipmentto enable large scale plants

Best in class technology with lowest capex and opex backedwith performance guarantees

PROESATM

Page 6: A NEW ERA BEGINS - ETIP Bioenergy · A NEW ERA BEGINS Crescentino World ... Latin America, Europe and Asia. • The project was supported by European Commission as part of its Seventh

Proesa® in Crescentino

Ethanol

Biomass

Proesa®

C5-DERIVED CHEMICALSC6-DERIVED CHEMICALS

(C5+C6)-DERIVED CHEMICALS

NOW

N-ButanolIso-ButanolButanediol

Fatty AlcoholsEthylene Glycol

Lactid AcidGreen DieselSuccinic AcidAcrylic AcidAdipic Acid

Green Gasoline

AromaticsTerephatalic Acid

Phenols

NEXT POTENTIAL

CRESCENTINO

Power

Cellulosic Sugars Lignin

Heat /Steam

LIGNIN-DERIVED CHEMICALS

ENERGY

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The Biorefinery of the future

Page 7: A NEW ERA BEGINS - ETIP Bioenergy · A NEW ERA BEGINS Crescentino World ... Latin America, Europe and Asia. • The project was supported by European Commission as part of its Seventh

Crescentino ‐ Location

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The plant is located in the centerof an agricoltural area dedicatedto rice, wheat and maizeproduction: a «natural reserve»for biomass at limited cost.

The Bio‐refinery stands in anarea which previously housedthe Teksid foundry (Fiat Group)inoperative for many years

Crescentino Plant is located in the province of Vercelli 

Page 8: A NEW ERA BEGINS - ETIP Bioenergy · A NEW ERA BEGINS Crescentino World ... Latin America, Europe and Asia. • The project was supported by European Commission as part of its Seventh

Crescentino ‐ Development Timeline

Nov 2012

Dec 2012

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Apr 2011  Sept 2011 

The project was started in 2010, work began in 2011 and the boiler started to produce energyin the autumn of 2012.In January 2013, bio‐ethanol production began.

Page 9: A NEW ERA BEGINS - ETIP Bioenergy · A NEW ERA BEGINS Crescentino World ... Latin America, Europe and Asia. • The project was supported by European Commission as part of its Seventh

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Crescentino – Vital Data

• Value of investment: € 150 million• Production: 60,000 tons of bio‐ethanol per year• Area: 150,000 square metres• Biomass used: 270,000 dry tons per year (at maximum output)• Electricity production: 13MW produced entirely from lignin (by‐product of 

the ethanol process)

• Water recycling: 100% = zero water discharge

• Workforce: 100 operators (direct workforce) 

The following were required to build the plant• 370 pieces of equipment• 1500 tons of steel structures• 1400 tons of pipes and valves• 18 km of underground piping

Page 10: A NEW ERA BEGINS - ETIP Bioenergy · A NEW ERA BEGINS Crescentino World ... Latin America, Europe and Asia. • The project was supported by European Commission as part of its Seventh

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Crescentino Commercial Plant

Commercial‐scale

60,000 ton per year cellulosic ethanol plant in Crescentino, Italy

Price competitive

Benchmark: Oil @ $70/bbl

Cellulosic Costs Less

Estimated cash costs: 

Ethanol:  <$1.50/USG

Sugars: 10¢/lb

Page 11: A NEW ERA BEGINS - ETIP Bioenergy · A NEW ERA BEGINS Crescentino World ... Latin America, Europe and Asia. • The project was supported by European Commission as part of its Seventh

The players

• The PROESATM and the construction of theCrescentino bio‐refinery were carried out byMossi Ghisolfi Group companies.

• The objectives of Beta Renewables inpartnership with Novozymes, is to promotePROESATM technology globally.

• Biochemtex developed the technology anddesigned and built the plant.

• Italian Bio Products (IBP) is responsible for theoperational management of the Crescentinoplant.

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Page 12: A NEW ERA BEGINS - ETIP Bioenergy · A NEW ERA BEGINS Crescentino World ... Latin America, Europe and Asia. • The project was supported by European Commission as part of its Seventh

A NEW ERA BEGINS Crescentino

World’s first advanced biofuels facility

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