a1 / a2 fit-up test
DESCRIPTION
A1 / A2 Fit-up Test. T. Brown / A. Brooks. A1-A2 fit-up shims.ppt. 3/30/07. The test shim geometry is based on Gary McGinnis shape and general layout. A1 metrology data. A2 metrology data. Flange edge data. Flange surface data. - PowerPoint PPT PresentationTRANSCRIPT
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A1 / A2 Fit-up Test
3/30/07
T. Brown / A. BrooksA1-A2 fit-up shims.ppt
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The test shim geometry is based on Gary McGinnis shape and general layout.
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A2 metrology dataA1 metrology data
Edge data was taken on side-A of A1 modular coil whereas surface data and edge data was taken on side-A of A2.
Flange edge data
Flange surface
data
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A2 Side-A flange edges
-0.0800
-0.0600
-0.0400
-0.0200
0.0000
0.0200
0.0400
0.0600
1 46 91 136 181 226 271 316 361 406 451 496 541 586 631 676 721 766 811 856
Chart shows the surface variation on A2 for points taken on the flange edge.
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A2 Side A shim surface condition
A1/A2 fit-up shim locations –
A2 metrology point data
Metrology points defined over shim area.
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A2 Side-A Shim-2
-0.0090
-0.0080
-0.0070
-0.0060
-0.0050
-0.0040
-0.0030
-0.0020
-0.0010
0.00001 4 7 10 13 16 19 22 25 28 31 34 37 40 43 46
A2 Side-A Shim-1
0.0000
0.0010
0.0020
0.0030
0.0040
0.0050
0.0060
0.0070
0.0080
1 20 39 58 77 96 115 134 153 172 191 210 229
A2 Side-A Shim-3
0.0050
0.0060
0.0070
0.0080
0.0090
0.0100
0.0110
0.0120
1 4 7 10 13 16 19 22 25 28 31 34 37 40 43 46 49 52 55
Shim-1
Shim-2
Shim-3
A2 Side A shim surface condition
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A1 Side A shim surface condition
Metrology points defined over shim area.
A1/A2 fit-up shim locations – A1 metrology point data
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A1 Side A shim surface condition
A1 Side-A Shim-1
-0.0070
-0.0060
-0.0050
-0.0040
-0.0030
-0.0020
-0.0010
0.00001 2 3 4 5 6 7 8 9
Shim-1
Shim-2
Shim-3
A1 Side-A Shim-3
-0.0080
-0.0060
-0.0040
-0.0020
0.0000
0.0020
0.0040
0.0060
0.0080
0.0100
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A1 Side-A Shim 2
-0.0400
-0.0350
-0.0300
-0.0250
-0.0200
-0.0150
-0.0100
-0.0050
0.0000
0.0050
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
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A1 Original A2 Original
Shim #Points Average Shim #Points AverageTotal Shim Thickness
1 7 -0.2559 1 486 -0.2454 0.501
3 11 -0.2451 2 56 -0.2565 0.502
2 7 -0.2554 3 73 -0.241 0.496
A1 Realigned A2 Realigned
Shim #Points Average Shim #Points AverageTotal Shim Thickness
1 7 -0.2543 1 486 -0.2466 0.501
3 10 -0.2463 2 56 -0.2522 0.499
2 7 -0.2606 3 73 -0.2393 0.500
Final shim sized after Art’s realignment