abs jointing procedures abs jointing procedures · being scraped away as the pipe is pushed into...

TECH DATA SHEET 1025507/04/15

A B S J O IN T I N G P R O C E D U R E S

ABS pipework systems are designed to have an interference fit and are not designed to be dry fitted.ABS cement is not gap filling. ABS cement softens the inside of the fitting and the outside of the pipe to form a jointchemically. Strength of joint is reduced if surfaces are not cleaned and properly prepared.

1. Cut the pipe end square.2. Remove burrs and clean out swarf. A chamfer must be filed approx 3mm x 45º (This will prevent the layer of cement

being scraped away as the pipe is pushed into the fitting).3. Use a felt marker pen or pencil to mark the pipe at the distance which will penetrate the socket to the root/stop.4. Thoroughly clean the surfaces of both pipe and fittings with MEK cleaner on a clean lint-free cloth. Please note it is

not necessary to abrade pipe or fitting unless pipes are discoloured/sun bleached5. Stir the ABS Cement SLOWLY but thoroughly.6. Use a clean brush approximately half as wide as the pipe to be jointed.

Apply cement to the pipe and fittings using longitudinal strokes.The pipe should have a slightly thicker coating than the fitting.The prepared areas should be completely covered with cement.Note: It is important to apply cement quickly to enable assembly without excessive force being required.

7. Immediately after application of cement push pipe fully home into the fitting without rotating.Hold the pipe and fitting for up to a minute, depending on size, to ensure fitting does not slide off the pipe.Note: When working under cold conditions ensure the joints are free from frost and moisture and allow extra curing time.

8. Wipe off excess cement from both sides of the joint using a clean lint-free cloth.9. Replace lids on tins.

10. Clean brush in MEK cleaner.

PRECAUTIONSThe jointing area must be well ventilatedDo not allow a naked flame or smoking in the jointing areaEnsure cement is used prior to its expiry date (shown on bottom of tin)Wear rubber or latex gloves when applying MEK cleaner and ABS cementNever dilute ABS solvent cementAlways replace lids on tins when not in useAlways use clean brushesAlways use clean lint-free cloth or absorbent paperUse a shelter to keep jointing surfaces dry in wet weather

CEMENT SETTING TIMES

INSTALLING THREADED FITTINGS

1. Ensure all threads are clean.2. Apply PTFE tape to the male thread for 11⁄2 turns in a clockwise direction.3. Screw the female threaded fitting by hand onto the male thread.4. It should be possible to screw the fitting on by hand for 2⁄3 of the thread length.5. After tightening by hand add an extra 1⁄2 turn with a suitable tool ie strap wrench

PRECAUTIONSUse PTFE tape only. Do not use thread seal paste or any other jointing compound. Do not force tightening of the jointunder any circumstances. For connecting plastic pipework systems to metal pipework systems composite unions and/orflanges must be used.

NOMINAL BORE3/8" - 1/2"3/4" - 1"11/4" - 2"21/2" - 3"

4"5" - 6"

8"

NUMBER OF JOINTS40040020060352010

TYPE AND SIZE OF BRUSH4mm Round8mm Round

1" Flat2" Flat2" Flat3" Flat3" Flat

NUMBER OF PEOPLE1111223

PIPE DIAMETERTemperature

>15ºC5ºC to 15ºC0º to +5ºC

Up to 5 bar2 h4 h6 h






UP TO 2” 21/2” TO 6” 8” AND ABOVE

CEMENT USAGE RECOMMENDATIONSThe following is an estimation of the number of joints likely to be achieved per litre of solvent cement.

These times are applicable to Griffon cement.

ABS Jointing Procedures

ABS J OINT ING PROCEDURES

NOTE 2 NOTE 3

NOTE 4

NOTE 6

NOTE 8

NOTE 6

NOTE 8

NOTE 4

NOTE 7

NOMINALBORE

MEANO.D.

A BS PRESSURE P IPES

NOMINALBORE

20ºC

SPACING GIVEN IN METRES

50ºC 70ºC

Contents Temperature (C)

20 30 40 50 60 70

16.0

14.0

12.0

10.0

8.0

6.0

4.0

2.0

0

Max

imu

m c

on

tin

uo

us

wo

rkin

g p

ress

ure

(b

ar)

Class E

Class D

Class C

ABS products are generally manufactured in accordance with the following standards:

Primeline Pipe - BS5391 Part 1

Fittings - BS5392 Part 1

Threaded Fittings - BS21, DIN2999, ISO7

Unless otherwise stated ABS Pressure Fittings have the following pressure ratings:

Solvent Weld - 1/2” to 8” = Class E/15 bar

Threaded = Class D/12 bar

* All quoted at 20ºC

Pressure ratings for plastic pipework systems are always quoted at 20ºC, it is a fundamental principle of such systems that if the

temperature is increased then the pressure rating must be reduced.

ABS systems should never be used for temperatures in excess of 70ºC.

The following chart gives a rough guide as to the pressure/temperature relationship of ABS pipework systems.

ABS PIPEWORK SUPPORT CENTRES

3/8"1/2”3/4”1”

11/4”11/2”

2”21/2”

3”4”5”6”8”

0.80.91.01.11.21.31.41.51.61.82.02.12.3

0.50.60.70.80.91.01.11.21.21.31.51.61.8

0.40.50.60.70.70.70.80.80.91.01.11.21.5

FOR VERTICAL PIPE RUNS SPACING SHOULD BE INCREASED BY 50%.

MANUFACTURING STANDARDS

ABS SYSTEM PRESSURE/TEMPERATURE RELATIONSHIP

In above ground installations it is essential to provide support toensure that the weight of the pipe and its contents are adequatelysupported. The following recommended maximum spacings arefor ABS pipes operating under the following conditions:1. Fluid density of not more than 1g/cm3

2. PN15 pipe3. Horizontal pipe runs

DIMENSIONS IN MM

21.426.733.642.248.360.375.288.9114.3140.2168.3219.1

1/2”3/4”1”

11/4”11/2”

2”21/2”

3”4”5”6”8”

ABS PRESSURE P IPES

SIZE PIPE OD mm

PRIMELINE ABS PRESSURE PIPE TO BS5391 PART 1

PIPE IS SUPPLIED PLAIN ENDEDSTANDARD PIPE LENGTH SUPPLIED IS 6 METRES OR 5.8 METRESALL WALL THICKNESSES AND PIPE ID’S ARE APPROXIMATE VALUES.

CLASS

EETETCETCETCETCETCCECECCDC

17.121.421.426.726.733.633.633.642.242.242.248.348.348.360.360.360.375.288.988.9114.3114.3140.2168.3168.3219.1

WALL mm

1.72.03.62.53.62.03.14.32.53.95.32.84.56.03.65.67.25.05.28.36.610.69.39.912.812.7

PIPE ID mm

13.717.414.221.719.529.627.425.037.234.431.642.739.336.353.149.145.965.278.572.3101.193.1121.6148.5142.7193.7

Wt (Kg/m)

0.090.130.220.200.280.210.310.430.320.490.650.420.640.850.671.001.281.141.402.162.323.593.975.126.508.57

3/8"1/2"

3/4"

1"

11/4"

11/2"

2"

21/2"3"

4"

5"6"

8"

ABS/ETUBE-3-12

ABS/ETUBE-3-34

ABS/CTUBE-3-1ABS/ETUBE-3-1

ABS/CTUBE-3-114 ABS/ETUBE-3-114



ABS/CTUBE-3-212ABS/CTUBE-3-3ABS/ETUBE-3-3ABS/CTUBE-3-4ABS/ETUBE-3-4

A B S P R E S S U R E F I T T I N G SP L A I N

SOCKET SO13

d

1/2”3/4”1”

11/4”11/2”

2”21/2”

3”4”5”6”8”

L

1619222631384451617686119

Z E Wt (g)

90º ELBOW EL53

d

1/2”3/4”1”

11/4”11/2”

2”21/2”

3”4”5”6”8”

L

1619222631384451617686119

Z E Wt (g)

90º SHORT RADIUS BEND BE33

d

1/2”3/4”1”

11/4”11/2”

2”21/2”

3”4”

L Z E Wt (g)

33333345681111

28344251617588106129161191258

101625426712616727946682712473160

1114172328344048587281115

26.532.54150607589106129168188258

11183254112214285492812150030006465

161922263138445161

40506480100126150180220

28354251637794113132

30459013824541078012202030

SO13-12-ABS SO13-34-ABS SO13-1-ABS SO13-114-ABS SO13-112-ABS SO13-2-ABS SO13-212-ABS SO13-3-ABS SO13-4-ABS

EL53-12-ABS EL53-34-ABS EL53-1-ABS EL53-114-ABS EL53-112-ABS EL53-2-ABS EL53-212-ABS EL53-3-ABS EL53-4-ABS EL53-5-ABS EL53-6-ABS

BE33-12-ABS BE33-34-ABS BE33-1-ABS BE33-114-ABS BE33-112-ABS BE33-2-ABS BE33-212-ABS BE33-3-ABS BE33-4-ABS

45º ELBOW EY53

d

1/2”3/4”1”

11/4”11/2”

2”21/2”

3”4”5”6”8”

L

1619222631384451617686119

Z E Wt (g)

EQUAL TEE TE43

d

1/2”3/4”1”

11/4”11/2”

2”21/2”

3”4”5”6”8”

L

1619222631384451617686119

Z E Wt (g)

Y PIECE/45º TEE TY43

d

1/2”3/4”1”

11/4”11/2”

2”

L Z1 Z2 E Wt (g)

UNION UN83

d

* PN10 RATED

1/2”3/4”1”

11/4”11/2”

2”21/2”*

3”*4”*

L Z1 Z2 G1 E Wt (g)

5.568101215182125323649

28344251617588106130164197258

1119314494161233376690123016164600

1114172126333947577181114

27.533.54251617589106129

162.5188258

162647761532743736301083191737208350

161922263138445161

333333355

101010121418181818

1"11/4"11/2"

2"21/4"23/4"31/2"

4"5"

425259727996119134163

4270971552163405807601280

161922263138

778101214

293644546580

27.533.542

50.561

74.5

283871115230397


EY53-12-ABS EY53-34-ABS EY53-1-ABS EY53-114-ABS EY53-112-ABS EY53-2-ABS EY53-212-ABS EY53-3-ABS EY53-4-ABS

EY53-6-ABS

TE43-12-ABS TE43-34-ABS TE43-1-ABS TE43-114-ABS TE43-112-ABS TE43-2-ABS TE43-212-ABS TE43-3-ABS TE43-4-ABS TE43-5-ABS TE43-6-ABS

TY43-12-ABS TY43-34-ABS TY43-1-ABS TY43-114-ABS TY43-112-ABS TY43-2-ABS

UN83-12-ABS UN83-34-ABS UN83-1-ABS UN83-114-ABS UN83-112-ABS UN83-2-ABS UN83-212-ABS UN83-3-ABS UN83-4-ABS

REDUCING SOCKET RS13

d x d1

*MAY BE SUBJECT TO MINIMUM ORDER QUANTITIES. PLEASE CONTACT OUR SALES DEPT FOR DETAILS

3/4” x 1/2"1” x 3/4"

11/4” x 1"11/2” x 11/4"

2” x 11/2"21/2” x 2"3” x 21/2"

4” x 3"6” x 4"•*

L

192226313844516192

L1 Z E E1 Wt (g)

CROSS CR33

d

1/2”3/4”1”

11/4”11/2”

2”

L

161922263138

Z E Wt (g)

CAP CA73

d L H E Wt (g)

161922263138445165

6666666651

344251617589106129204

28334150

60.57588106141

253558801202103005101975

111417212633

27.533.542516175

20325688180318

1/2”3/4”1”

11/4”11/2”

2”21/2”

3”4”5”6”8”

273136434957678095114126145

28334150

60.57589106129161181258

8122030559613322839071310212615

1619222631384451617686119


• NON COMER PRODUCT

RS13-3412-ABS RS13-134-ABS RS13-1141-ABS RS13-112114-ABS RS13-2112-ABS RS13-2122-ABSRS13-3212-ABS RS13-43-ABS

CR33-12-ABS CR33-34-ABS CR33-1-ABS CR33-112-ABS CR33-2-ABS

CA73-12-ABS CA73-34-ABS CA73-1-ABS CA73-114-ABS CA73-112-ABS CA73-2-ABS CA73-212-ABS CA73-3-ABS CA73-4-ABS

STUB FLANGE ST23

d L Z S E E1 Wt (g)

REDUCING BUSH RB93

d x d1 L L1 Z Wt (g)

16161919222631384451

36374576710

41282215174172116246

3/4” x 1/2"1” x 1/2"1” x 3/4"

11/4” x 3/4"11/4” x 1"

11/2” x 11/4"2” x 11/2"21/2” x 2"3” x 21/2"

4” x 3"

19222226263138445161

1619222631384451617688119

333333355577

677889101112141419

27334150617690108131165193248

344150617390106125150188217274

811173654931202042715648211573

1/2”3/4”1”

11/4”11/2”

2”21/2”

3”4”5”6”8"


FULL FACE FLANGE FF30 – BS10 TABLES D & E

d

*MAY BE SUBJECT TO MINIMUM ORDER QUANTITIES. PLEASE CONTACT SALES DEPT FOR DETAILS.

1/2”3/4”1”

11/4”11/2”

2”21/2”

3”4" E6”*•

L

16192226313844516192

Z I E HOLES Bolt Dia Wt (g)


4.54.54.54.54.54.56788

6773838898115127146178235

95105115142152165185200220285

4444444488

M12M12M12M12M12M16M16M16M16M20

701051451762243044045487521218


RB93-3412-ABS RB93-112-ABS RB93-134-ABS RB93-11434-ABS RB93-1141-ABS RB93-112114-ABS RB93-2112-ABS RB93-2122-ABS RB93-3212-ABS RB93-43-ABS

ST23-12-ABS ST23-34-ABS ST23-1-ABS ST23-114-ABS ST23-112-ABS ST23-2-ABS ST23-212-ABS ST23-3-ABS ST23-4-ABS ST23-5-ABS ST23-6-ABS

FF30-12-ABS FF30-34-ABS FF30-1-ABS FF30-114-ABS FF30-112-ABS FF30-2-ABS

FF30-3-ABS FF30-4-ABS

STUB FLANGE ST23

d L Z S E E1 Wt (g)

REDUCING BUSH RB93

d x d1 L L1 Z Wt (g)

16161919222631384451

36374576710

41282215174172116246

3/4” x 1/2"1” x 1/2"1” x 3/4"

11/4” x 3/4"11/4” x 1"

11/2” x 11/4"2” x 11/2"21/2” x 2"3” x 21/2"

4” x 3"

19222226263138445161

1619222631384451617688119

333333355577

677889101112141419

27334150617690108131165193248

344150617390106125150188217274

811173654931202042715648211573

1/2”3/4”1”

11/4”11/2”

2”21/2”

3”4”5”6”8"


TANK CONNECTOR TC93

D

1/2”•3/4”•1”•

11/4”•11/2”•

2”•21/2”•

3”•4”•

L1 L2 O Wt (g)

7777103121128154164202230

42425570738588112130

384255657293106125154

3137711121683173586741214

A B S P R E S S U R E F I T T I N G SP L A I N / T H R E A D E D ( B S P )


NIPPLE

D

3/8"•1/2”•3/4”•1”•

11/4”•11/2”•

2”•21/2”•

3”•4”•

L2

13171620243032353943

L1

42505663758888106128153

Wt (g)

81425385280115197300560

A B S P R E S S U R E F I T T I N G SP L A I N / T H R E A D E D ( B S P )


* MACHINED FROM PIPE

BN12*

TC93-12-ABS TC93-34-ABS TC93-1-ABS TC93-114-ABS TC93-112-ABS TC93-2-ABS TC93-212-ABS TC93-3-ABS TC93-4-ABS

BN12-12-ABS BN12-34-ABS BN12-1-ABS BN12-114-ABS BN12-112-ABS BN12-2-ABS BN12-212-ABS BN12-3-ABS BN12-4-ABS

NIPPLE BN11*

SIZE

1/4”•3/8"•1/2”•3/4”•1”•

11/4”•11/2”•

2”•21/2”•

3”•4”•

L

12131417191923303036

H

43505663758888106128153

Wt (g)

61015255072109115268520

A B S P R E S S U R E F I T T I N G ST H R E A D E D ( B S P )


* MACHINED FROM PIPE

BN11-12-ABS BN11-34-ABS BN11-1-ABS BN11-114-ABS BN11-112-ABS BN11-2-ABS BN11-212-ABS BN11-3-ABS BN11-4-ABS

A B S M A N U A L V A L V E S

INDUSTRIAL BALL VALVE - DOUBLE UNION - PTFE SEAT - EDPM SEALS - PLAIN ENDS

d

3/8"1/2”3/4”1”

11/4”11/2”

2”21/2”

3”4”

L

14161922263138445161

Z

626274778793113116130150

H

9094112121139155189204232272

A

505060688096116145166210

B

10101113182020252828

C

484854627587101123138160

E

3939475560688090100120

F

19192225303540455060

PN

15151515151515101010

Wt (g)

1451352123014367081152184029244800

ABS MANUAL VALVES

STANDARD SPRING CHECK NON RETURN VALVE CVD13 - DOUBLE UNION – STAINLESS STEEL SPRING – EPDM SEALS – PLAIN ENDS

G

DETAILS FOR CHECK VALVE WITH PTFE COATED STAINLESS STEEL SPRING ARE AVAILABLE ON REQUEST

3/8"1/2”3/4”1”

11/4”11/2”

2”21/2”

3”4”

L

14161922263138445161

Z

48485358687893126139159

H

768091102120140169214269290

A

505060688096116145166210

CLASS

EEEEEEECCC

Wt (g)

9687135196290476777139222483752

BVI13-12-ABS BVI13-34-ABS BVI13-1-ABS BVI13-114-ABS BVI13-112-ABS BVI13-2-ABS BVI13-212-ABS BVI13-3-ABS BVI13-4-ABS

CVD13-12-ABS CVD13-34-ABS CVD13-1-ABS CVD13-114-ABS CVD13-112-ABS CVD13-2-ABS

ACCESSORIES

EPDM STUB GASKET SG50

SIZE

1/2”3/4”1”

11/4”11/2”

2”21/2”

3”4”5"6"8"

10"

D

334048587087103121147183210265

d

1823303344607785105143170215

STANDARD GASKETS ARE 3.0mm THICK

GALVANISED MILD STEEL BACKING RING GB16 – BS4504 NP10/16

SIZE d3 d1 d2 HOLES Wt (g)

1/2”3/4”1”

11/4”11/2”

2”21/2”

3”4"5"6"

8" NP108" NP16

95104111140152164185199218249283339339

28344251627892110133167196250250

657585100110125145160180210240295295

44444448888812

30040050075090010001200130014001650260030003000

EPDM FULL FACE GASKET SF16 – BS4504 NP10/16


1/2”3/4”1”

11/4”11/2”

2”21/2”

3”4”5"6"

8" NP108" NP16

91101116140150165185200220250286341341

2226364350607789115141170221221

657585100110125145160180210240295295

44444448888812

223134485166808695108136177177

EPDM FULL FACE GASKET SF10 – BS10 TABLES D & E


1/2”3/4”1”

11/4”11/2”

2”21/2”

3”4” D4" E5"6"8"

91101116140150165185200220220250286341

2226364350607789115115141170221

6773838898115127146178178210235292

4444444448888

22313448516680869595108136177

ABS

SG50-12-ABS SG50-34-ABS SG50-1-ABS SG50-114-ABS SG50-112-ABS SG50-2-ABS SG50-212-ABS SG50-3-ABS SG50-4-ABS SG50-5-ABS

SF16-12 SF16-34 SF16-1 SF16-114 SF16-112 SF16-2 SF16-212SF16-3SF16-4SF16-5SF16-6

SF10-12 SF10-34 SF10-1 SF10-114 SF10-112 SF10-2 SF10-212 SF10-3

SF10-4 SF10-5SF10-6

GB16-12 GB16-34 GB16-1 GB16-114 GB16-112 GB16-2 GB16-212 GB16-3 GB16-4 GB16-5 GB16-6 GB16-8

abs jointing procedures abs jointing procedures · being scraped away as the pipe is pushed into...

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